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Spun Cast Carbon Reinforced

Concrete Piles
¾Background Piles at the old St. George
Prestessed concrete piles are island bridge (Florida)
currently used in Florida. Problems:
9Corrosion of reinforcing steel
9Relatively short service life
9High maintenance cost
¾Benefits
9Immunity to corrosion
9Longer service life
9Lower maintenance cost
9High strength
¾Setbacks
9Non ductile behavior of Damaged pile (30-
carbon 35 yrs in service at
9High initial cost St. George bridge)
9Lower stiffness
Sponsor: FDOT Student PhD Candidate: Antonis P. Michael, CCE
Pile Prototypes
Carbon
¾ Two prototypes Reinforcement Cage
Carbon Grid
9 Control (no grid in the
center section)
9 Grid (2 layers of carbon grid
in the center section)
Carbon Rebars
Test Set-Up

Concrete Pouring

¾ Prototype testing
9 Control: Simply supported four-
point bending. Failure mode:
shear-flexure
9 Grid: Simply supported three-
point bending because of shear
Control Grid failure in control pile. Failure
mode: Flexure
Sponsor: FDOT Student PhD Candidate: Antonis P. Michael, CCE
Spun Cast Piles
Courtesy of Accord Industries
¾ Spun cast method
9 Used to produce utility poles
by placing concrete in the
mold and then spin it
¾ Spun cast piles
9 High concrete strength
9 High Density
9 Less permeable ¾ Carbon span cast piles
9 Advantages
• Easier production method
• Proven technology
• Equipment already available
¾ 4 piles will be produced
and tested
Span cast mold (Accord Industries)
Sponsor: FDOT Student PhD Candidate: Antonis P. Michael, CCE

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