Sunteți pe pagina 1din 38

PRICED BY: gwf AMERICAN TANK & VESSEL DESIGN TYPE: CS

QUANTITY: 1 RECAP OF MATERIAL & SEISMIC ZONE: 0


ESTIMATE NO.: H-29-03 LABOR ESTIMATE MATERIALS: A 516 70
TYPE TANK: API-620 DESIGN TEMP: 220 o F
CUSTOMER: BASF Corp. EXTERNAL PSIG: 0.253
ITEM: 51'-0" O.D. x 32'-0" Dome Roof Tank PRESSURE PSIG: 0.505
SERVICE: Oleum Tank Date: December 7, 2021
ERECTED: Freeport, TX. Time: 5:27 PM
DESCRIPTION EST. LBS. EST. COST DESCRIPTION WEIGHT EST. COST
PLATES: 220,393 $44,099 FREIGHT FOR MATERIAL: 230,922 $5,352
STRUCTURAL: 3,714 $1,403 FREIGHT IN MATERIAL: 1.50% $3,464
FABRICATED PARTS: 3,372 $6,026 FREIGHT FOR TOOLS: TRIPS = 2 $3,523
WELDROD: 3,412 $4,265 FREIGHT OTHER TOOLS: $0
OUTSIDE CONTRACTS: 0 $0 FUEL SURCHARGE 5.00% $617
PAINT MATERIAL: 1 $3,400 TOTAL FREIGHT: XXXXX $12,955
ALLOY 20 WELDROD: 30 $450 TOTAL MFG. COST: XXXXX #VALUE!
MISCELLANEOUS: 0 $0 PROFIT MARKUP AT 7.00% #VALUE!
TOTAL MATERIAL: 230,922 $59,642 SUB-TOTAL: #VALUE!
TOTAL DRAWINGS: 12 $2,400 SUB-CONTRACT TOTALS: $20,350
ENGINEERING OVERHEAD: 100% $2,400 MARKUP SUB-CONTRACT AT 8.00% $1,628
TOTAL ENGINEERING: XXXXXX $4,800 BOND: $0
SHOP LABOR HOURS: 1,069 $14,972 $0
SHOP OVERHEAD: $0.88 $19,080 TOTAL FREIGHT: $12,955
STRESS RELIEVING: $0 TAX MATERIALS AT 0.00% $0
SHOP SUPPLIES: 15.00% $2,246 SUB-TOTAL: #VALUE!
M&L TOOLING: 0.005 $1,155 G & A: 3.00% #VALUE!
SHOP BLAST & PRIME: $3,400 SELLING PRICE: #VALUE!
MAINTENANCE: 0.005 $1,155 SALES & USE TAX AT 0.00% #VALUE!
MISCELLANEOUS: $1,000 TOTAL PRICE EACH: #VALUE!
TOTAL SHOP: XXXXXX $43,007
FIELD LABOR HOURS: ### XXXXXX PRICE FOR QUANTITY OF 1 #VALUE!
FIELD RATE, PER / HR: $20.50 XXXXXX DOLLAR PER POUND RATIO: #VALUE!
FIELD LABOR DIRECTS: #VALUE! SELLING PRICE / MATERIAL: #VALUE!
FIELD OVERHEAD: $0.88 #VALUE! MILES TO JOB SITE: 515
FIELD FRINGES: $0.00 #VALUE! COST OF PLATE, PER / LB.: $0.20
EQUIPMENT RENTAL: $450 #VALUE! COST OF STRUCTURAL, PER / LB.: $0.27
ERECTION EXPENSE: 15.0% #VALUE! COST OF FABRICATED PARTS / LB.: $1.79
TRAVEL & SUBSISTENCE: #VALUE! REQUIRED WELD ROD / LB.: 0.015
SUB SUPERVISION: $0 COST OF WELD ROD / LB.: $1.25
("Spot" or "Full") X-RAY: Spot $3,285 COST OF DRAWINGS, PER / DRAWING: $200.00
Fire / Hole Watch: $4,512 ENGINEERING OVERHEAD RATE: 100%
Crane: $12,500 SHOP LABOR COST PER HOUR: $14.00
: $0 SHOP OVERHEAD RATIO: 88%
: $0 SHOP MAINTENANCE PER LB.: $0.005
TOTAL FIELD: XXXXXX #VALUE! FIELD OVERHEAD % OF DIRECT LABOR: 88%
FIELD FRINGE % OF DIRECT LABOR: 0%
TOTAL MANUFACTURING COST: #VALUE! EQUIPMENT RENTAL, PER / DAY: $450
SIZE OF CREW FOR RENTAL: 8
SCHEDULED AWARD: 12/30/99 ERECTION EXPENSE / DIRECT LABOR: 15.0%
MOBILIZATION DATE: 00/00/00 TRAVEL RATE, PER / MILE: $0.35
FINISH DATE: 00/00/00 DAILY SUBSISTENCE: $70.00

PRODUCTION RATIOS: NO PAINT RATIOS:


FIELD LBS. / MAN HOUR: ### DOLLARS / LB.: #VALUE!
SHOP COST / LB.: 0.065 SELL / MATERIAL COST: #VALUE!
CARBON STEEL TANK DESIGN
H-29-03 :Estimate Number
12/07/21 :Date
5:27 PM :Time

Design Input
51 :Inside diameter, (ft.) 488,970 :Gals.
32 :Overall height, (ft.) 11,642 :Bbls
32 :Liquid level, (ft.)
0.125 :Corrosion, (in.)
1.96 :Specific gravity,
14 :Pressure, (in.H2O) 0.5053 :psig 8.0843 :oz./psi
220 :Temperature, (oF) 104.44 :oC
14 :Min. metal temp., (oF) -10.00 :oC
130 :Wind velocity, (m.p.h.)
1 :Joint efficiency,
7 :External Pres., (in.H2O 0.2526 :psig
3.6 Shell Design 1 :Enter "1" for One Foot Method, or "V" for Varible Design Point Method

Material Height, (in) Min. Yield Design Sd Thickness td Design St Thickness tt T min. Use
Course 1 A 516 70 99 38000 21000 0.5221 28500 0.1497 0.5221 0.6250
Course 2 A 516 70 95 38000 21000 0.4700 28500 0.1113 0.4700 0.5000
Course 3 A 516 70 95 38000 21000 0.4200 28500 0.0744 0.4200 0.5000
Course 4 A 516 70 95 38000 21000 0.3700 28500 0.0376 0.3700 0.5000

3.5 Annular bottom plates


When bottom shell plates are of groups IV, IVA, V or VI, butt welded annular plates
are to be used, unless the entire bottom is butt welded.
Annular plates are to be at least 24" from the inside of the shell to the bottom lap and
at least 2" outside the shell. A greater width inside is required if determined by
the following calculation.

0 :tb = thickness of annular ring, (in.) (See 3.5.3)


32 :H = liquid level, (ft.)
1.96 :G = specific gravity

0.000 = :390tb/(HG)0.5, (minimum inside width of annular ring)

3.10 Roofs Tmin = (rr/200) * (TOTAL LOAD/45)^.5 + C.A.

2 :Enter "0" for open top, "1" for cone roof, "2" for umbrella/dome, "3" for supported cone roof.
306 :Rood landing radius, (in.) Live load, (psf): 25
0 :Roof corrosion, (in.) Live load due to Ext. Pres., (psf): 36.37956
51 :Roof radius, (ft.) 612 :Inches Dead load, (psf): 20.40
Min. radius: 40.8 Total load, (psf): 81.78
Max. radius: 61.2 Load used, (psf): 81.77716

0.3437557 :Minimum roof thickness, (in.) (Maximum thickness of 1/2" + C.A.)


0.5 :Roof thickness to use, (in,)
30 :Q, Angle between roof and horizontal, (degrees)
STAINLESS STEEL TANK DESIGN
H-29-03 :Estimate Number Appendix S
12/07/21 :Date
5:27 PM :Time

Design Input
54 :Inside diameter, (ft.) 685234 :Gals.
40 :Overall height, (ft.) 16315 :Bbls
40 :Liquid level, (ft.)
0 :Corrosion, (in.)
1 :Specific gravity,
40 :Pressure, (in.H2O) 1.4436333 :psig 23.09813333 :oz./psi
100 :Temperature, (oF) 37.78 :oC
30 :Min. metal temp., (oF) -1.11 :oC
120 :Wind velocity, (m.p.h.)
1.00 :Joint efficiency, Maximun of .85, per S.3.5.2
0 :External Pres., (in.H2O 0 :psig
S 3.2 Shell Design

Material Height, (in) Min. Yield Design Sd Thickness td Design St Thickness tt T min. Use
Course 1 A 316 L 119 25000 21000 0.2830 22500 0.2434 0.2830 0.2500
Course 2 A 316 L 119 25000 21000 0.2167 22500 0.1815 0.2500 0.2500
Course 3 A 316 L 95 25000 21000 0.1504 22500 0.1196 0.2500 0.2500
Course 4 A 316 L 95 25000 21000 0.0975 22500 0.0702 0.2500 0.2500

S 3.3.3 Shell manway modifcation


Manways to conform to 3.7.5 except the minimum thicknesses to be multiplied by the
greater of the following;

1 : Material yield at 100oF to the material yield at design temperature


1.2 : Ratio of 30,000 to the material yield at design temperature

S 3.6.3 Flush cleanout modifcation


Flush cleanouts to conform to 3.7.7 & 3.7.8 except the minimum thicknesses to be multiplied by the
following, except for shell insert and repad;

1 : Material yield at 100oF to the material yield at design temperature


Roofs 3.10, (Appendix S.3.6.6) Estimate Number: H-29-03

2 :Enter "0" for open top, "1" for cone roof, "2" for umbrella/dome, "3" for supported cone roof
324 :Roof landing radius, (in.) Live load, (psf): 25
0 :Roof corrosion, (in.) Live load due to Ext. Pres., (psf): 0
54 :Roof radius, (ft.) 648 :Inches Dead load, (psf): 0.00
Min. radius: 43.2 Total load, (psf): 25.00
Max. radius: 64.8 Load used, (psf): 45

Tmin = (rr/200) * (TOTAL LOAD/45)^.5 + C.A.


Roofs to conform to 3.10.5 & 3.10.6 except the minimum thicknesses to be multiplied by the following;
1 : Material modulus at 100oF to the material modulus at design temperature

0.27 :Minimum roof thickness, (in.) (Maximum thickness of 1/2" + C.A.)


0.3125 :Roof thickness to use, (in.)
30 :Q, Angle between roof and horizontal, (degrees)

S 3.6.7 Maximum height of unstiffend shell modifcation


Height of unstiffend shell to conform to 3.9.7.1 except the minimum height to be multiplied by the
following;

1 : Material modulus at design temperature to the material modulus at 100oF.


Tank Weight
Estimate Number: H-29-03
CS Date: ###
0.2836 : Weight of steel (lb. per cu.in.)
51 : Tank I.D. in feet. 306.3125 : Centerline radius of shell in inches.
32 : Max. liquid level in feet.
1.96 : Specific gravity of liquid.
B : 'L' for Lap, 'B' for Butt weld
51.5 : Bottom O.D. in feet (same as Annular Ring I.D. + 4")
0.5 : Bottom Thickness P :P for plate, D for decoil
0.125 : Bottom Corrosion Allowance 1.06 :Drop Percent Adder

0 : Annular Ring O.D. in feet


0 : Annular Ring I.D. in feet
0 : Annular Ring Thickness 1.15 :Drop Percent Adder
0 : Annular Ring Corrosion Allowance

25.50 : Roof landing radius in feet.


0.5 : Roof thickness. P :P for plate, D for decoil
51 :Roof radius, (ft.) 1.28 :Drop Percent Adder
0 : Top Angle unit weight (lbs/ft)
0 : Top Angle vertical leg length in inches
0 : Roof Corrosion Allowance

268 : Anchor chairs


1,861 : Nozzles and Manways
0 : Windgirders

0 : Floating Roof
0 : Roof Structure
3,000 : Structural Steel
3,272 : Roof Comp. Bar 1.15 :Drop Percent Adder

0.125 : Shell Corrosion Allowance


0.6250 : Course 1 thickness (in.) 99 : Course 1 height (in.) 33,772.72 : Weight of course (lbs.)
0.5000 : Course 2 thickness (in.) 95 : Course 2 height (in.) 25,926.53 : Weight of course (lbs.)
0.5000 : Course 3 thickness (in.) 95 : Course 3 height (in.) 25,926.53 : Weight of course (lbs.)
0.5000 : Course 4 thickness (in.) 95 : Course 4 height (in.) 25,926.53 : Weight of course (lbs.)
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
CORRODED NEW
0 - : Weight of Top Angle in lbs.
31,901 42,535 : Weight of Bottom in lbs. 45,086.75 :Make from Weight
- : Weight of Annular Ring in lbs - :Make from Weight
85,353 111,552 : Weight of shell in lbs. 113,027.36 :Make from Weight
268 : Weight of Anchor chairs in lbs.
1,861 : Nozzles and Manways
- : Weight of Windgirders in lbs. - :Make from Weight
- : Weight of
- : Weight of Floating Roof in lbs.
- : Weight of Roof Structure in lbs.
3,000 : Weight of structural in lbs.
3,272 : Roof Comp. Bar 3,762.33 :Make from Weight
44,708 44,708 : Weight of roof in lbs. 57,225.73 :Make from Weight

161,961 207,195 : Total tank weight in lbs.


7,992,482 : Total weight of product in lbs.
7,992,482 4,077,797 : Total weight of test liquid in lbs.
8,199,677 : Total weight of tank and product in lbs.
4,077,797 4,284,992 : Total weight of tank and test liquid in lbs.
FIELD LABOR CALCULATION Estimate No.: H-29-03
ITEM MANHOURS CALCULATIONS
MIMO 50MH + 6/LOAD 87.78
LAY BOT & WELD 0.3100 117.16 377.92
WELD BOT CIR. 0.6500 104.14 160.22
HANG/FIT RING 1 4.6000 23.00 5.00
WELD VERTS RING 1 0.5400 22.28 41.25
WELD CORNER 0.1900 30.44 160.22
SCAFFOLD RING 1 0.1100 17.62 160.22
HANG & FIT RING 2 5.5000 27.50 5.00
WELD VERTS RING 2 0.4200 16.63 39.58
WELD GIRTH RING 2 0.2500 40.06 160.22
SCAFFOLD RING 2 0.1100 17.62 160.22
HANG & FIT RING 3 5.5000 27.50 5.00
WELD VERTS RING 3 0.4200 16.63 39.58
WELD GIRTH RING 3 0.2500 40.06 160.22
SCAFFOLD RING 3 0.1100 17.62 160.22
HANG & FIT RING 4 5.5000 27.50 5.00
WELD VERTS RING 4 0.4200 16.63 39.58
WELD GIRTH RING 4 0.2500 40.06 160.22
SCAFFOLD RING 4 0.1100 17.62 160.22
HANG & FIT RING 5 0.0000 0.00 5.00
WELD VERTS RING 5 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 5 0.0000 0.00 160.22
SCAFFOLD RING 5 0.0000 0.00 160.22
HANG & FIT RING 6 0.0000 0.00 5.00
WELD VERTS RING 6 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 6 0.0000 0.00 160.22
SCAFFOLD RING 6 0.0000 0.00 160.22
HANG & FIT RING 7 0.0000 0.00 5.00
WELD VERTS RING 7 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 7 0.0000 0.00 160.22
SCAFFOLD RING 7 0.0000 0.00 160.22
HANG & FIT RING 8 0.0000 0.00 5.00
WELD VERTS RING 8 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 8 0.0000 0.00 160.22
SCAFFOLD RING 8 0.0000 0.00 160.22
HANG & FIT RING 9 0.0000 0.00 5.00
WELD VERTS RING 9 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 9 0.0000 0.00 160.22
SCAFFOLD RING 9 0.0000 0.00 160.22
HANG & FIT RING 10 0.0000 0.00 5.00
WELD VERTS RING 10 0.0000 #VALUE! #VALUE!
WELD GIRTH RING 10 0.0000 0.00 160.22
SCAFFOLD RING 10 0.0000 0.00 160.22
FIT & WELD TOP ANGLE 0.5000 80.11 160.22
BUG UP & DOWN 1.0000 32.00 32.00
VAC TEST BOTTOM 0.0300 11.34 377.92
VAC TEST ROOF 0.0400 15.12 377.92
INSTALL ROOF STRUCTURE 0.00 0.00 0.00
LAY ROOF PLATE 0.5250 198.41 377.92
WELD ROOF 0.7000 376.70 538.14
INSTALL STAIRS / LADDERS 1.5000 12.00 8.00
INSTALL PLATFORM 8.0000 13.33 1.67
INSTALL HANDRAIL 1.0000 16.00 16.00
PLUG DOWN -3.0000 -229.50 76.50
HYDROTEST 40.0000 40.00
LOAD OUT CLEAN 0.5000 25.50 51.00
MANWAYS & NOZZLES 110.00
INSULATION RING 36.0000 36.00
SAFETY TRAINING 110.0000 110.00
ANCHOR CHAIRS 20.0000 20.00
FULL PEN. CORNER WELD 50.0000 50.00
ALLOY 20 NOZZLES 30.0000 30.00
SUB TOTAL #VALUE!
INDIRECT LABOR #VALUE! #VALUE!
TOTALS #VALUE!
SHOP LABOR EST. Estimate No.: H-29-03

ITEM MANHOURS CALCULATIONS


UNLOAD & LOAD OUT 0.0003 69.28 230,922
SQ. SHELL PLATE 2.5 50.00 20
No. of PLATES TO EDGE PREP 20 25.00
ROLLING PLATE 2.5 50.00 20
BOTTOM CUTTING 5.00 10.00
ANNULAR PLATE 0.00 0
CONE ROOF CUTTING 0.00 12.00
DOME ROOF CUTTING 21.00 12
No. ROOF PLATE TO ROLL 24 60.00 2.5
No. ROOF PLATE TO FORM 24 84.00 3.5
COMP. BAR CUTTING 7.00 2
No. COMP. BAR FORM/ROLL 21 31.50
WINDGIRDER CUTTING 0.00 0
WINDGIRDER BREAKING 0.00 0
No. of FCO's 0 0.00 45
NOZZLES 107.38 107.380952380952
MANWAYS 0.00 0
MACH. WORK 0.00
INT.PIPE WORK 32 32.00
SUMPS 0.00 0
TOP ANGLE ROLLING 1 8.01 8.01106126665397
STAIRS/LADDERS 35.56 35.5555555555556 0
PLATFORMS & HANDRAIL 196.48 196.48 3340.8
ROOF PLATE TESTING 0.00
No. of ROOF PL's to EDGE PREP 25 31.25
ANCHOR CHAIRS 40 40.00
No. of DAVITS 2 12.00
CLIPS 4 4.00
ROOF STRUCTURAL 0 0.00
IFR, RIMS, DECK, PONTOONS 0 0.00
IFR MISC. LEGS, AUTO, WELS 0 0.00
MOVEING PL. TO FORMING 0 0.00
SPECIAL RIGGING 0 0.00
WEIR PLATE 0 0.00
EDGE PREP BOTTOM PLATES 20 20.00
FORMING DOME ROOF 160 160.00
ALLOY 20 NOZZLES 20 20.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
TOTAL SHOP MANHOURS 1,069.45
BILL OF MATERIALS & NOTES SHEET Estimate No. : H-29-03

CALCULATED STOCK TOTAL PRICE/


DESCRIPTION THICKNESS THICKNESS WEIGHT POUND COST

BOTTOM PL 0.5000 45,086.75 $0.20 $9,017.35


ANNULAR RING 0.0000 0.00 $0.20 $0.00
SHELL 1st RING 0.5221 0.5300 34,209.25 $0.20 $6,841.85
SHELL 2nd RING 0.4700 0.5000 26,272.70 $0.20 $5,254.54
SHELL 3rd RING 0.4200 0.5000 26,272.70 $0.20 $5,254.54
SHELL 4th RING 0.3700 0.5000 26,272.70 $0.20 $5,254.54
SHELL 5th RING 0.0000 0.00 $0.20 $0.00
SHELL 6th RING 0.0000 0.00 $0.20 $0.00
SHELL 7th RING 0.0000 0.00 $0.20 $0.00
SHELL 8th RING 0.0000 0.00 $0.20 $0.00
SHELL 9th RING 0.0000 0.00 $0.20 $0.00
SHELL 10th RING 0.0000 0.00 $0.20 $0.00

ROOF PLATE 0.5000 57,225.73 $0.20 $11,445.15


ROOF COMP. BAR 0.0000 3,762.33 $0.20 $752.47
PLATE WINDGIRDERS 0.00 $0.20 $0.00
TOTAL PLATE 219,102.17 $43,820.43

MISC STRUCTURAL 720.00 $194.40


TOP ANGLE 0.00 $0.27 $0.00
ANGLE WINDGIRDERS 0.00 $0.27 $0.00

TOTAL STRUCTURAL 720.00 $194.40

FITTINGS , NOZZLES & MANWAYS TOTAL MATERIAL


DESCRIPTION QUANTITY WEIGHT COST

NOZZLES 13 1,861.20 $1,235.80


NOZZLES REPADS 13 891.20 $178.24
MANWAYS 0 0.00 $0.00
SUMPS 0 0.00 $0.00

TOTALS 26 2,752.39 $1,414.04

STAIRS, PLATFORMS, HANDRAIL 2,993.60 $1,208.16


AND LADDERS

MISCELLANEOUS ITEMS 1,511.00 $4,790.00


MISCELLANEOUS PLATE ITEMS 400.00 $100.00

GRAND TOTAL GRAND COST


TOTAL FABRICATED PARTS 7,356.99 $7,512.20

SUB CONTRACTS COST


FOUNDATION: $0
PAINT: $19,500
INSULATION: $0
CATHODIC PROTECTION: $0
GALVANIZING: $850
STRESS RELIVING: $0
ASME INSPECTOR: $0
: $0
: $0
SHELL NOZZLES WITH REINFORCING PADS Estimate Number: H-29-03

Direct Total Total


Nozzle Size in Flange Flange Pipe Pipe Repad Repad Field Material Repad
Quantity Inches Weight Cost Weight Cost Weight Cost Labor Cost Cost
1 1 2 $6.00 3 $1.80 16.96 $3.39 $102.50 $7.80 $3.39
2 1 1/2 3 $6.25 4 $2.40 16.96 $3.39 $205.00 $17.30 $6.78
1 2 5 $6.50 5 $3.00 16.96 $3.39 $102.50 $9.50 $3.39
1 3 9 $7.00 11 $6.60 16.96 $3.39 $102.50 $13.60 $3.39
3 4 13 $8.00 15 $9.00 21.47 $4.29 $369.00 $51.00 $12.88
2 6 18 $13.50 29 $17.40 38.16 $7.63 $287.00 $61.80 $15.26
1 8 27 $29.00 44 $26.40 55.12 $11.02 $184.50 $55.40 $11.02
10 39 $47.50 55 $41.25 63.60 $12.72 $0.00 $0.00 $0.00
12 59 $58.00 66 $49.50 91.16 $18.23 $0.00 $0.00 $0.00
14 79 $95.00 72 $68.40 108.12 $21.62 $0.00 $0.00 $0.00
16 101 $125.00 83 $78.85 144.16 $28.83 $0.00 $0.00 $0.00
18 112 $225.00 94 $89.30 180.20 $36.04 $0.00 $0.00 $0.00
20 146 $250.00 104 $98.80 214.12 $42.82 $0.00 $0.00 $0.00
22 159 $280.00 123 $116.85 256.52 $51.30 $0.00 $0.00 $0.00
2 24 210 $390.00 126 $119.70 305.28 $61.06 $902.00 $1,019.40 $122.11
30 500 $495.00 158 $150.10 457.92 $91.58 $0.00 $0.00 $0.00
36 700 $660.00 190 $180.50 657.20 $131.44 $0.00 $0.00 $0.00
Total
13 $2,255.00 $1,235.80 $178.24

SHELL AND ROOF MANWAYS


Shell Type Direct Total
Cost Total Field Material
Quantity Per-Lb. Size Weight Labor Cost
0.80 20 0 $0.00 $0.00
0.80 24 0 $0.00 $0.00
0.80 30 0 $0.00 $0.00
0.80 36 0 $0.00 $0.00

Roof Type
Cost Total Field Material
Quantity Per-Lb. Size Weight Labor Cost
0.80 20 0 $0.00 $0.00
0.80 24 0 $0.00 $0.00
0.80 30 0 $0.00 $0.00
0.80 36 0 $0.00 $0.00

GRAND TOTAL FOR FITTINGS Total


Quantity Total Field Material
Totals Weight Labor Cost
13 Nozzles 1,861 $2,255.00 $1,235.80
0 Manways 0 $0.00 $0.00

DRAWOFF SUMP

Per-Lb. Size Weight Cost


0.50 24 0 $0.00
0.50 36 0 $0.00
0.50 48 0 $0.00
0.50 60 0 $0.00
Total Weight: 0 Sump Total: $0.00
STAIRS, LADDERS, PLATFORMS AND HANDRAIL Estimate Number: H-29-03
1 : Enter "1" for Welded Stairs, "2" for Stringer Stairs.
C : Enter "C" for Checker Plate Treads, "G" for Grating Treads.
2 : Enter "1" for Bar Ladder, "2" for Caged Ladder.
P : Enter "A" for Angle Handrail, "P" for Pipe Handrail.

Quantity Per-Lb. Ln.Ft. Item Weight Cost


0 0.29 40 Feet of Welded Stairs 0 $0.00
0 0.60 40 Feet of Pipe Handrail 0 $0.00
1 0.27 32 Feet of Caged Ladder 800 $216.00
40 0.30 Square Feet of Platforms 1,080 $324.00
0.60 18 Feet of Platform Handrail 346 $207.36
0.60 40 Feet of Roof Handrail 768 $460.80

Total Weight of Structural: 2,994 Total Structural Cost: $1,208.16

Total Cost
MISC. ITEMS DESCRIPTION Weight Per-Lb. Cost
Gaskets 1 $500.00 $500.00
Bolts (S.S.) 300 $6.00 $1,800.00
Alloy 20 Nozzles 360 $5.50 $1,980.00
24" Blind Flanges 850 $0.60 $510.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00

$0.00
Misc. Item Totals: 1,511 $4,790.00

MISC. PLATE ITEMS DESCRIPTION


Anchor Chairs 400 $0.25 $100.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
Misc. Plate Item Totals: 400 $100.00

MISC. STRUCTURAL DESCRIPTION


Insulation Support 720 $0.27 $194.40
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
Misc. Structural Totals: 720 $194.40

Weight Cost
Miscellaneous Totals: 2,631 $5,084.40
Shell X-Ray Estimate Number: H-29-03

51 : Diameter
4 : Number of Courses
5 : Number of Verts per Course
$45.00 : Cost per x-ray

0.625 : Thickness of Ring 1 15 : Number of Vert. X-Rays 2 : Number of Horiz. X-Rays


0.5 : Thickness of Ring 2 10 : Number of Vert. X-Rays 2 : Number of Horiz. X-Rays
0.5 : Thickness of Ring 3 10 : Number of Vert. X-Rays 2 : Number of Horiz. X-Rays
0.5 : Thickness of Ring 4 10 : Number of Vert. X-Rays 2 : Number of Horiz. X-Rays
0 : Thickness of Ring 5 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays
0 : Thickness of Ring 6 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays
0 : Thickness of Ring 7 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays
0 : Thickness of Ring 8 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays
0 : Thickness of Ring 9 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays
0 : Thickness of Ring 10 0 : Number of Vert. X-Rays 0 : Number of Horiz. X-Rays

45 : Total 8 : Total

53 : Total = $2,385.00
Extra X-Rays Required: 20 : Total = $900.00

Anular Ring X-Ray Note:


If shell is over 1", figure full x-ray on verts.
21 : Number of Radial Butt Joints

10% of double butt welded joints: 3


50% of single butt welded joints: 11

0 : Total = $0.00

$3,285.00 : Total
3.9.6 Wind Girder
Estimate Number: H-29-03
CS Date: 12/07/21
0.9791667 : Reduction factor for elevated temperature.
H1 = 6(100t) sqrt((100t/D)^3)(100/V)^2, Maximum height of the unstiffened shell.
168.7295 :H1, (ft.)

Wtr = Wi sqrt((tuniform/tactual)^5) tuniform = 0.5 :Top shell course thickness

Height Thickness Transformed shell height


Course 1 99 0.625 Wtr1 = 56.67091 inches
Course 2 95 0.5 Wtr2 = 95 inches
Course 3 95 0.5 Wtr3 = 95 inches
Course 4 95 0.5 Wtr4 = 95 inches

Wtot = 341.6709 :Total transformed Shell Height, (in.)


28.4726 :Total transformed Shell Height, (ft.)
28.4726 :Transformed Shell Height to Top Wind Girder, (ft.)

Top wind girder

0 :HG,(ft.) Distance from top of tank to top of wind girder.


Z = 0.0001(D^2)Ht(V/100)^2
0.0000 : Z, (inches^3)
NO TOP WIND GIRDER REQUIRED

Intermediate wind girder

H1 > Wtot NO INTERMEDIATE WIND GIRDER REQUIRED


0 :H, (feet) Distance from the top angle or wind girder to the intermediate wind
girder, not to exceed H1 or less than
-140.2569 feet
Z = 0.0001(D^2)H(V/100)^2
0.0000 :Z, (inches^3)

2nd Intermediate wind girder

H1 > Wtot/2 2nd INTERMEDIATE WIND GIRDER NOT REQUIRED


0 :H, (feet) Distance between the intermediate wind girder and 2nd intermediate wind
girder not to exceed H1 or less-140.2569
than feet
0.0000 :Z, (inches^3)

Plate Windgirder Angle Windgirder


0 :Number of windgirders around 0 :Number of windgirders around
0 :Width of windgirder, in. 0 :Weight per foot
0 :Number of MF plate, in.
0 :Width of MF plate, in. 0 :MF Weight
0 :Length of MF plate, in.
0 :Thickness of MF plate, in.
0 :MF Weight
Anchor bolt requirements due to wind overturning and pressure.
Anchor bolt requirements per Appendix F.7. Estimate Number: H-29-03
Date: 12/07/21
CS

90,482 :W = Weight of shell, less corrosion allowance, plus dead weight supported by the shell, (lbs.)
51.71875 :d = Anchor bolt circle diameter, (ft.)
15,300 :S = Allowable anchor bolt stress, (lb/sq.in.)
20 :N = Number of anchor bolts

235.61438 :A = Projected area of roof, (sq.ft.)


2.7494083 :b = Distance from top angle to c.g. of roof, (ft.)

Wind force on tank


Fw = (D*H*18 + A*15)*(V/100)^2
55,618 :Fw, (lbs)

Overturning moment due to wind


Mw = (D*H^2/2*18 + A*(H+b)*15)*(V/100)^2
1,001,879 :Mw, (ft-lbs)

Total uplift due to internal pressure


U = P*PI*(D*12)^2/4
148,634 :U, (lbs.)

Maximum moment for unanchored tank


Ma <= 2/3*((W-U)*D/2)
-988,580 :Ma, (ft-lbs)

Ma < Mw; ANCHOR BOLTS ARE REQUIRED!

Design tension load per anchor bolt


tB = 4Mw/dN - W/N + U/N
6,782 :tB, (lbs.)

Anchor bolt size


AB = tB/S
0.4433 :AB, Anchor bolt required cross-sectional area, (sq.in.)
1.25 :db, Anchor bolt diameter, (in.)
0.890 :AB, Actual anchor bolt cross-sectional area, (sq.in.)
7,620 :S, Actual stress in anchor bolt,(lb/sq.in.)
ANCHOR BOLTS STRESS OK!
Appendix "F", Compression area requirements
Estimate Number: H-29-03
CS Date: 12/07/21
c : Enter "A" for top angle or "C" for compression bar.

0.5 : Th = Roof thickness, (inches) AREA IS ADEQUATE


0 : Thc = Roof corrosion, (inches)
0.375 : Tc = Top Shell thickness, (inches)
0.125 : Tcc = Top Shell Corrosion, (inches)
0.5 : Tb = Compression bar thickness, (inches)
12 : Wb = Compression bar width, (inches)
3 : Outside projection of compression bar, (in.)
110,000 : W = Weight of shell and roof supported by shell, (lbs.) (Not including roof plates)
1,001,908 : M = Wind moment, (ft-lb)

A = D^2(P-8(Th-Thc))/(30,800 tan(Q)); Total required compression area per F.5.1.


1.463 : A = sq. inches

Area Requirements of 3.10.6.2; A = D*R/1500


1.734 : A = sq. inches

Area of Participating Shell


Wc = .6 * sqrt(d/2* Tc)
5.247857 : Wc, (inches)
1.311964 : Ac, (sq. inches)

Length of the normal to the roof, measured from the vertical centerline of the tank
R2 = (d/2)/sin Q
612 : R2, (inches)

Maximum internal projection of compression bar:


0.6(R2*(Tb-Thc))^.5 = 10.49571 inches
use 10.49571 inches
0.9(Rc*(Tb-Thc))^.5 = 11.13239 inches

Maximum external projection of compression bar:


8 : 16Tb, (inches)
6 : Ab, (sq. inches) use 3.7528 inches

Total Area Available (Ac + Ab)


At = 7.312 sq. inches > 1.734 sq. inches

AREA IS ADEQUATE

Pmax = 0.245W/D^2 + 8(Tb-Thc) - .735M/D^3; Maximum design pressure for an unanchored tank
8.810 : Pmax, (inches H2O) 0.318138 psi

P = 30,800(A)(tan Q)/D^2 + 8(Tb-Thc Design pressure based on actual roof/shell junction area; F.4.1
53.990 : P, (inches H2O)

Pf = 1.6P - 4.8(Tb-Thc); Calculated failure pressure


83.984 : Pf, (inches H2O) 3.03276 psi
Anchor chair design
Estimate Number: H-29-03
Date: 12/07/21
5:a = Top plate width along shell, (inches)
6:b = Top plate length away from shell (e + d + 1/4; min.), (inches) 5.5 "
0.75:c = Top plate thickness, (inches)
1.25:d = Anchor bolt diameter, (inches)
4:e = Anchor bolt eccentricity, measured from outside of shell, (inches)
1.6545 :e min = 0.866d + 0.572", (inches)
1.25:f = Distance from outside of top plate to edge of hole, (inches)
0.75:f min = d/2 + 1/8", (inches)
3:g = Distance between vertical plates, (inches)
12:h = Chair height, (inches) (max. recommended height = 3 15 " MAX.
0.5:j = Vertical side plate thickness, (inches)
0.5:j min = Greater of 0.5" or 0.04(h-c), (inches)
4.125 :k = Vertical plate average width, (inches)
2.0625 >= P/25 OK :jk, (inches)
0.5:m = Bottom plate thickness (corroded), (inches)
7:P = Design load, (kips) maximum allowable anchor bolt load or 1.5 times
actual bolt load, whichever is less
51 :D = Nominal tank diameter, (feet)
0.5 :t = Shell thickness (corroded), (inches)
0.965462 :Z = Reduction factor

Top Plate

S = (P/fc^2)(0.375g-0.22d)
8.462 :S = Stress in top plate, (ksi)

Chair Height

S = (Pe/t^2)((1.32Z/(1.43ah^2/Rt + (4ah^2)^.333))+.031/sqrt(Rt))
7.104 :S = Stress in shell, (ksi)

S <= 25 ksi STRESS OK

Weld Size

Wv = P/(a+2h)
Wh = Pe/(ah+0.667h^2)
W = sqrt(Wv^2+Wh^2)

0.241 :Wv = Vertical load, (kips/lin.in.)


0.179 :Wh = Horizontal load, (kips/lin.in.)
0.301 :W = Total load on weld, (kips/lin.in.)

0.0313 :w = Minimum weld size for an allowable stress of 13.6 ksi ( 0.25" min.), (inches)

USE 0.25 inch fillet weld


AMERICAN TANK & VESSEL RINGWALL DESIGN Estimate No. : H-29-03

ESTIMATOR: gwf DATE: December 7, 2021


CUSTOMER: BASF Corp. TIME: 5:27 PM

DATA ENTRY

DIAMETER OF TANK IN FT: 51 FEET


WEIGHT OF ROOF ON SHELL: 44,708 LBS.
WEIGHT OF SHELL: 111,552 LBS.
HEIGHT OF SHELL: 32 FEET
TOTAL HEIGHT OF RINGWALL IN FEET: 4 FEET
SPECIFIC GRAVITY OF PRODUCT: 1.96 S.G.
THICKNESS OF BOTTOM PLATE IN: 0.50 INCHES
LAP OF BOTTOM PLATE IN INCHES: 3 INCHES
TOTAL HEIGHT OF PRODUCT IN TANK: 32 FEET
ALTERNATE THICKNESS OF RINGWALL: 17 INCHES 4.6497
ENTER REBAR SIZE FOR HOOP STEEL ie.#5: 7 SIZE SPFA
ENTER THE SPACE IN IN. FOR STURRUPS: 18 INCHES 4.6474
ENTER THE SIZE OF BAR REQ. FOR STURRUPS: 5 SIZE AT&V
ENTER HEIGHT OF RINGWALL TO EARTH: 12 INCHES
ENTER THE WIDTH OF BERM AREA OR 0: 0 FEET
ENTER THE WEIGHT OF THE EARTH IN AREA : 95 LB/CF
ENTER THE REBAR fs 60,000 OR 40,000: 60000 PSI

BALANCE FACTORS : RINGWALL IS IN BALANCE

RING WALL BASE LOAD PSF: 4282.6097


CONFINED SOIL BASE LOAD AT FOUNDATION ELEV.: 4334.6498

DESIGN INFORMATION

REQUIRED THICKNESS OF RING WALL IN INCHES: 17


HORIZONTAL PRESSURE ON RINGWALL, 2640 LB/PER FT. OF WALL
TOTAL HOOP TENSION: 67320 LBS.
TANK DESIGN HOOP STEEL PER SPFA : 5.2450032 SQ. INCH
TANK DESIGN MIN. CAL. STEEL IN HOOP: 3.213 SQ. INCH
MIN. CAL.STEEL IN HOOP FOR UBC: 9.08205552 NOT USED
ACTUAL NO. OF HOOP BARS IN RINGWALL: 9

MATERIALS REQUIRED

TOTAL HOOP STEEL REQUIRED IN LBS.: 0


TOTAL STEEL IN STURRUPS CENTERS: 18 IN: 1247.76018
TOTAL CUBIC YARDS OF CONCRETE REQUIRED: 33.6266769
TOTAL ASPHALT BOARD IN SQ. FEET REQUIRED: 176.243348
TOTAL YARDS OF BERM REQUIRED: 0

MATERIAL COST
TOTALS
COST PER LB FOR STEEL REBAR: $0.90 PRICE FOR STEEL $1,123
COST PER FT. FOR FORMS: $17.00 PRICE OF FORMS $6,174
COST PER CUBIC YARD OF CONCRETE: $50.00 PRICE FOR CON. $1,681
COST PER YARD OF CONFINED SOIL: $58.00 PRICE FOR SOIL $4,388
COST PER SQ. FOOT FOR ASP BOARD: $0.75 PRICE FOR BOARD $132
COST FOR DESIGN OF RINGWALL: $500
COST FOR WORK ON BERM PER YARD: $0.90 PRICE FOR BERM $0
PROFIT AND SUB-CONTRACT SUPER PERCENTAGE: 15.00%
COST OF DRAWINGS REQ. FOR RINGWALL DESIGN: $7,000
TOTAL PRICE: $24,148
Date: 12/7/2021 VARIABLE-DESIGN-POINT
Estimate No: H-29-03 METHOD

DESIGN DATA

51 :D = DIAMETER, ft.
32 :H = LIQUID LEVEL, ft.
1.96 :SPECIFIC GRAVITY
0.125 :CA = CORROSION ALLOWANCE, in.
4 :NUMBER OF SHELL COURSES
306 :r = NOMINAL RADIUS OF TANK, in.

MATERIA THICKNES
HEIGHT L S w/CA

Course 1 99.0000 A 516 70 0.5087


Course 2 95.0000 A 516 70 0.4072
Course 3 95.0000 A 516 70 0.3114
Course 4 95.0000 A 516 70 0.2163

BOTTOM COURSE

21,000 :SD A 516 70


28,500 :ST
0.5087 :t1d PER ONE-FOOT METHOD
0.1442 :t1t PER ONE-FOOT METHOD
0.5288 :t1d PER VARIABLE-DESIGN-POINT METHOD
0.1541 :t1t PER VARIABLE-DESIGN-POINT METHOD

0.5087 :t1 USED (INCLUDES CA)

SECOND COURSE

21,000 :SD A 516 70


28,500 :ST

DESIGN TEST
9.137 7.935 :RATIO VALUE h1/(rt1)^.5
N/A N/A :IF RATIO IS <= 1.375, t2=t1
0.2822 -0.0172 :IF RATIO IS >= 2.625, t2=t2a
N/A N/A :IF RATIO IS > 1.375 & < 2.675, t2=t2a+(t1-t2a)[2.1-(h1/1.25(rt1)^.5]
0.2822 -0.0172 :t2 (EXCLUDES CA)
FIRST TRIAL

DESIGN TEST
tu: 0.2816 0.1058
C: 0.3162 0.6325 = K^.5 (K-1)/(1 + K^1.5)
K: 1.8066 3.6246 = tL/tu
tL: 0.5087 0.3837
H: 23.7500 23.7500
x1: 34.5032 61.1517 = .61(rtu)^.5+3.84CH
x2: 90.1286 180.2504 = 12CH
x3: 11.3240 6.9432 = 1.22(rtu)^.5
x: 11.3240 6.9432 = x TO BE USED IN CALCULATIONS

0.4073 :tdx = 2.6D(H-x/12)G/SD+CA


0.1078 :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: 0.2823 0.1078
C: 0.3149 0.6258 = K^.5 (K-1)/(1 + K^1.5)
K: 1.8021 3.5587 = tL/tu
tL: 0.5087 0.3837
H: 23.75 23.7500
x1: 34.3905 60.5750 = .61(rtu)^.5+3.84CH
x2: 89.7546 178.3482 = 12CH
x3: 11.3381 7.0072 = 1.22(rtu)^.5
x: 11.3381 7.0072 = x TO BE USED IN CALCULATIONS

0.4072 :tdx = 2.6D(H-x/12)G/SD+CA


0.1078 :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: 0.2822 0.1078
C: 0.3150 0.6259 = K^.5 (K-1)/(1 + K^1.5)
K: 1.8022 3.5595 = tL/tu
tL: 0.5087 0.3837
H: 23.75 23.7500
x1: 34.3928 60.5823 = .61(rtu)^.5+3.84CH
x2: 89.7624 178.3722 = 12CH
x3: 11.3378 7.0064 = 1.22(rtu)^.5
x: 11.3378 7.0064 = x TO BE USED IN CALCULATIONS

t2a = 0.4072 :tdx = 2.6D(H-x/12)G/SD+CA


t2a = 0.1078 :ttx = 2.6D(H-x/12)/ST

THIRD COURSE

21,000 :SD A 516 70


28,500 :ST
FIRST TRIAL

DESIGN TEST
tu: 0.1836 0.0690
C: 0.2293 0.6740 = K^.5 (K-1)/(1 + K^1.5)
K: 1.5374 4.0896 = tL/tu
tL: 0.2822 0.2822
H: 15.8333 15.8333
x1: 18.5125 43.7812 = .61(rtu)^.5+3.84CH
x2: 43.5643 128.0561 = 12CH
x3: 9.1439 5.6065 = 1.22(rtu)^.5
x: 9.1439 5.6065 = x TO BE USED IN CALCULATIONS

0.3115 :tdx = 2.6D(H-x/12)G/SD+CA


0.0715 :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: 0.1865 0.0715
C: 0.2206 0.6623 = K^.5 (K-1)/(1 + K^1.5)
K: 1.5131 3.9478 = tL/tu
tL: 0.2822 0.2822
H: 15.8333333 15.8333
x1: 18.0213 43.1186 = .61(rtu)^.5+3.84CH
x2: 41.9151 125.8295 = 12CH
x3: 9.2169 5.7063 = 1.22(rtu)^.5
x: 9.2169 5.7063 = x TO BE USED IN CALCULATIONS

0.3114 :tdx = 2.6D(H-x/12)G/SD+CA


0.0715 :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: 0.1864 0.0715
C: 0.2208 0.6624 = K^.5 (K-1)/(1 + K^1.5)
K: 1.5138 3.9499 = tL/tu
tL: 0.2822 0.2822
H: 15.8333333 15.8333
x1: 18.0338 43.1289 = .61(rtu)^.5+3.84CH
x2: 41.9570 125.8642 = 12CH
x3: 9.2151 5.7047 = 1.22(rtu)^.5
x: 9.2151 5.7047 = x TO BE USED IN CALCULATIONS

0.3114 :tdx = 2.6D(H-x/12)G/SD+CA


0.0715 :ttx = 2.6D(H-x/12)/ST

FOURTH COURSE

21,000 :SD A 516 70


28,500 :ST
FIRST TRIAL

DESIGN TEST
tu: 0.0856 0.0322
C: 0.4126 0.7720 = K^.5 (K-1)/(1 + K^1.5)
K: 2.1781 5.7938 = tL/tu
tL: 0.1864 0.1864
H: 7.9167 7.9167
x1: 15.6636 25.3843 = .61(rtu)^.5+3.84CH
x2: 39.1926 73.3441 = 12CH
x3: 6.2439 3.8284 = 1.22(rtu)^.5
x: 6.2439 3.8284 = x TO BE USED IN CALCULATIONS

0.2165 :tdx = 2.6D(H-x/12)G/SD+CA


0.0353 :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: 0.0915 0.0353
C: 0.3788 0.7486 = K^.5 (K-1)/(1 + K^1.5)
K: 2.0369 5.2745 = tL/tu
tL: 0.1864 0.1864
H: 7.91666667 7.9167
x1: 14.7427 24.7640 = .61(rtu)^.5+3.84CH
x2: 35.9822 71.1181 = 12CH
x3: 6.4568 4.0124 = 1.22(rtu)^.5
x: 6.4568 4.0124 = x TO BE USED IN CALCULATIONS

0.2163 :tdx = 2.6D(H-x/12)G/SD+CA


0.0353 :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: 0.0913 0.0353
C: 0.3800 0.7491 = K^.5 (K-1)/(1 + K^1.5)
K: 2.0418 5.2852 = tL/tu
tL: 0.1864 0.1864
H: 7.91666667 7.9167
x1: 14.7761 24.7780 = .61(rtu)^.5+3.84CH
x2: 36.0986 71.1681 = 12CH
x3: 6.4491 4.0084 = 1.22(rtu)^.5
x: 6.4491 4.0084 = x TO BE USED IN CALCULATIONS

0.2163 :tdx = 2.6D(H-x/12)G/SD+CA


0.0353 :ttx = 2.6D(H-x/12)/ST

FIFTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL: 0.0913 0.0913
H: 0.0000 0.0000
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL: 0.0913 0.0913
H: 0 0.0000
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL: 0.0913 0.0913
H: 0 0.0000
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SIXTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SEVENTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

EIGTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

NINTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

TENTH COURSE

:SD 0
:ST
FIRST TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

SECOND TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST

THIRD TRIAL

DESIGN TEST
tu: #VALUE! #VALUE!
C: #VALUE! #VALUE! = K^.5 (K-1)/(1 + K^1.5)
K: #VALUE! #VALUE! = tL/tu
tL:
H: #VALUE! #VALUE!
x1: #VALUE! #VALUE! = .61(rtu)^.5+3.84CH
x2: #VALUE! #VALUE! = 12CH
x3: #VALUE! #VALUE! = 1.22(rtu)^.5
x: #VALUE! #VALUE! = x TO BE USED IN CALCULATIONS

#VALUE! :tdx = 2.6D(H-x/12)G/SD+CA


#VALUE! :ttx = 2.6D(H-x/12)/ST
MINIMUM
THICKNES
S MINIMUMMINIMUM
THICKNESS
MINIMUM
THICKNESS
THICKNESS

0.5087
0.4072
0.3114
0.2500

#N/A #N/A #N/A

0.5087

0.5288

-t2a)[2.1-(h1/1.25(rt1)^.5]
1
Estimate Number: H-29-03
Allowable Vacuum on Shell Date: 12/07/21

3 Pal = 2.6E (t/d)5/2 / h/d - 0.45 (t/d)1/2

29000000 : E = Modules of elasitisity


0.375 : t = Average Shell thickness between Stiffeners
612 : d = Tank Diameter, (in.)
384 : h = Distance Between Stiffeners, (in.)
0.25 : Design Vacuum, (psi) 6.92697 in. H2O
4 oz.

3 Pal = 1.137 psi

Pal = 0.379 psi Stiffeners are not Required


10.502 in. H2O
6.0641 oz.

If Stiffeners are Required


I = 3qR3/E (N2-1)

29000000 : E = Modules of elasitisity


7 : N = [0.44/(h/d)2*(t/d)].25
20.7913358 : q =Load in lbs/in of circ. carried by the stiffener.
306 : R = Radius of Tank, (in.)

I = 1.2839

A = qR/S (Area, in.2)

15000 : S = Allowable Stress

A = 0.4241 in.2

S-ar putea să vă placă și