QUALITY PLAN

QUALITY WORK
OBJECT DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS INSTRUCTION

ORDER MARKETING PREPARATION SPECIFICATION OF LAB DIPS OR MARKETING REPS

FOLLOWUP LABORATORY OF LAB DIPS CUSTOMER OR STRIKE OFF LABORATORY MANAGER

PREPARATION OF RAUF SPECS REQUEST FORM PRINTING MANAGER

PRINTING
STRIKE OFF LAB RECEIVING REQUIRED G.M.PROCESSING

DYESTUFF IDENTIFICATION

TYPE OF FINISH

LABORATORY COSTING DYEING DYES / CHEMICALS COSTING FORMATE

PRINTING COSTING PRINTING USED IN DYEING

AND PRINTING

AVG PRET COST

AVG FINISHING COST

QUOTATION PROCESSING COST & DIRECTOR

RATES OVER HEADS LETTER HEAD G.M.PROCESSING

OR

E-MAIL
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

ORDER MARKETING PROGRAMME RATES AGREED E MAIL OR MARKETING REPS

CONFIRMATION FROM CUSTOMER LAB DIPS /STRIKE OFF FAX OR LETTER HEAD DIRECTOR

APPROVED G-M PROCESSING

GREY AVAILABLE

DELIVERY DATE AGREED

REQUIRMENT AGREED

ISSUANCE OF MARKETING PROGRAMME SAME AS ABOVE ORDER FORM MARKETING REPS

ORDER FOR FROM CUSTOMER APPROVAL FROM DIRECTOR ORDER FORM FILE DIRECTOR

PROCESSING DELIVERY DATE

IDENTIFICATION PROCESSING ISSUANCE OF PROCESS ROUTE PRODUCTION PLANNING G.M PROCESSING

OF PROGRAMME DYG/PTG JOB CARD LOT NUMBER DYEING / PRINTING PRINTING MANAGER

JOB CARD G.M PROCESSING

GREIGH ISSUING ORDER DIRECTOR

SYSTEM CO-ORDINATOR
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

PRODUCTION DYEING ISSUANCE OF LOT NUMBER PRODUCTION DYEING MANAGER

PLANNING PRINTING JOB CARD PLANNING SHEET PRINTING MANAGER

&

FABRIC STATUS PRINTING FABRIC STATUS REPORT SYSTEM CO-ORDINATOR

ISSUANCE OF PRETREATMENT MATERIAL DYG/PTG/WHITE MATERIAL ISSUE PRETREATMENT MANAGER

GREIGH GREY DEPART ISSUE PROGRAMME DELIVERY DATE PLANING SHEET

INSPECTION INSPECTION OF 5-10 % GREY QUALITY INSPECTION GREY INCHARGE

LOT NUMBER ON EACH PIECE SHEET GREY CLERK

STEAMPS

LD,LP,LDP,LW

SD,SP,SDP,SW

PROCESSING PRETREATMENT SINGEING QUALITY OF FLAME JOB CARD

BLUE TRAVEL CARD PRETREATMENT

POSITION INCHARGE
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

SPEED TRAVEL CARD SUPERVISOR

PICK UP PRODUCTION REGISTER OPERATOR

DESIZING PRETREATMENT TO REMOVE THE L-C-R QUALITY SHEET

SIZE PH OF LIQU OR

TEMPERATURE OF TROUGH

RECIPE PROGRAMME REGISTER

SCOURING PRETREATMENT TO REMOVE THE RECIPE PROGRAMME REGISTER PRETREATMENT MANAGER

DUST,DIRT OIL STEAMING PRODUCTION REGISTER PRETREATMENT MANAGER

STEAMS TO GET SPEED TRAVEL CARD SUPERVISOR

ABSORBANCY STEAMING TIME OPERATOR

BLEACHING PRETREATMENT TO MINIMISE HE RECIPE PROGRAMME REGISTER INCHARGE

NATUARAL COLOUR STEAMING PRODUCTION REGISTER SUPERVISOR

OF MATERIAL STEAMING TIME TRAVEL CARD

TEGAWA QUALITY REPORT Q.C

ABSORBANCY P-H

BURGER REQUIRED

RFD &RFP
P&W MATERIAL
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

MERCERIZING PRETREATMENT TO IMPROVE THE Be 28-30 PROGRAMME REGISTER OPERATOR

DIAMENTIONAL TEMPERATURE PRODUCTION REGISTER SUPERVISOR

STABILITY & DYE UP SPEED TRAVEL CARD PRET I/C

TAKE & FUTURE PH DYEING

PH PRINTING

ABSORBENCY

TEMPERATURE

SPEED WIDTH

SETTING FINISHING TO GET SMOOTH TEMPERATURE PROGRAMME REGISTER FINISHING INCHARGE

WIDTH OF FABRIC SPEED , WIDTH RECEIVING FILE ASST-FINISHING I/C

HEAT SETTING TO IMPROVE THE TEMPERATURE PRODUCTION REGISTER SUPERVISOR

DIAMENTIONAL SPEED , WIDTH TRAVEL CARD OPERATOR

STABILITY OF PCS

SUEDDING PRETREATMENT SPEED JOB CARD PRETREATMENT MANAGER

OR PEACHING TO GET VAT VET PRESSURE PRODUCTION REGISTER OPERATOR

EFFECT A FABRIC
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

TO DYE THE DYEING THERMOSOL RECIPE PROGRAMME REGISTER DYEING MANAGER

MATER OF WITH PAD--DRY--CURE PICK UP M/C PRODUCTION REGISTER SHIFT INCHARGE

REACTIVE & DRYING TEMP RECIPE SHEET SUPERVISOR

PIGMENT CURING TEMP APPROVED OPERATOR

I-R INTENSITY LAB DIP OR ORIGINAL

SPEED

LISTING

APPROVED

SHADE

DYEING PAD BATCH RECIPE PROGRAMME REGISTER DYEING MANAGER

PICK UP M/C PRODUCTION REGISTER SHIFT INCHARGE

RATIO(DYG PREPARATION) RECIPE SHEET SUPERVISOR

TROUGH LEVEL APPROVED OPERATOR

TEMPERATURE LAB DIP OR ORIGINAL

BATCHING TIME

MICROWAVE

SAMPLE
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

DYEING WITH DYEING PAD-DRY RECIPE PROGRAMME REGISTER DYEING MANAGER

VAT DEVELOP PICK UP M/C PRODUCTION REGISTER SHIFT INCHARGE

THERMOSOL DRYING RECIPE SHEET SUPERVISOR

TEMPERATURE APPROVED OPERATOR

SPEED LAB DIP OR ORIGINAL

I-R INTENSITY

DEVELOPING DYEING PAD STEAM ROOF TEMP

STEAM TEMP

LIQUER LEVEL

STEAMING TIME OR SPEED DYEING MANAGER

PES/CO DYEING PAD--DRY ROOF TEMP PROGRAMME REGISTER SHIFT INCHARGE

BLEND CURE STEAM TEMP M/C PRODUCTION REGISTER SUPERVISOR

DISP-VAT DEVELOPING LIQUER LEVEL RECIPE SHEET OPERATOR

STEAMING TIME OR SPEED APPROVED

LAB DIP OR ORIGINAL

 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

DISP-REACTIVE DYEING PAD-DRY-CURE I-R INTENSITY PROGRAMME REGISTER DYEING MANAGER

PES / CO TO DYE POLY PICK UP M/C PRODUCTION REGISTER ASST-DYEING MANAGER

PORTION DRYING TEMPERATURE SHIFT INCHRAGE

CURING TEMPERATURE OPERATOR

CURING TIME

REDUCTION DYEING PAD STEAM WASH CHEMICAL PICK UP PROGRAMME REGISTER DYEING MANAGER

CLEAR TO CLEAR THE ROOF TEMPERATURE M/C PRODUCTION REGISTER ASST-DYEING MANAGER

STANING OF DISP STEAMER TEMPERATURE SHIFT INCHRAGE

DYE FROM COTTON WASHING REQUIRED OPERATOR

PAD - DRY CURE SAME AS ABOVE PROGRAMME REGISTER SAME

OR PAD DRY M/C PRODUCTION REGISTER

CHEMICAL PAD

STEAM
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

DESIGNING PRINTING SEANING OF DESIGN REPEAT SETTING LAB DIPS STRIKE OFF PRINTING MANAGER

TO COMPUTER OR CUSTOMER DESIGN FROM DESIGN INCHARGE

COMPTERISED PRINTED PIECE OR CDS DESIGN REGISTER

TRAING SEPERATION NATURE OF DYESTUFF CD HARD COPY REGISTER

OF COLOURS

DESIGN ADJUSTMENT

COATING PRINTING COATING OF SCREEN PHOTOCHEMICAL PASTE SCREEN REGISTER PRINTING MANAGER

WITH CHEMICAL SCREEN MESH ENGRAVING INCHARGE

DESIGN INCHARGE

COATING MAN

DRYING OF PRINTING FIXING OF RATIO OF P.CHEMICAL ENGRAVING INCHARGE

COATED COATING AND LAQUOR COATING MAN

SCREEN CHEMICAL DRYING TEMPERATURE

DRYING TIME
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

ENGRAVING PRINTING TO TRANSFAR THE INKJET SETTING NUMBER DESIGN INCHAREGE

EXPOSING DESIGN FROM OF SCREEN TO EXPOSE FOR ENGRAVING INCHARGE

COMPUTER TO DESIGN DEPENDING ON MACHINE OPERATOR

COATED SCREEN NUMBER OF COLOURS

DEVELOPING PRINTING TO WASH OUT WATER PRESSURE GUN ENGRAVING INCHARGE

EXPOSED AREA (MANUALLY)

THROUGH INKJET

ENDERING PRINTING TO GIVE THE BODY RINGS FIXATION ON BOTH ENGRAVING INCHARGE

OF SHAPE TO SCREEN ENDS ADHESSIUE QUALITY ENDERING SUPERVISOR

BY ADHESSIUE

CURING PRINTING TO FIX THE ENGRAVING INCHARGE

UN EXPOSED
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

FINIAL PRINTING AREA OF SCREEN TEMPERATURE TIME DESIGN REGISTER ENGRAVING INCHARGE

TOUCHING AND ENDERINGS MANUALLY TOUCHING MAN

TO CLEAN THE

EXPOSED AREA OF

DESIGN

RFD MATERIAL FINISHING TO EQUALISE THE WIDTH CROSS & BOW RECEIVING SLIP FILE SHIFT INCHARGE FINISHING

RECIEVE WIDTH OF FABRIC WHITNESS OF FABRIC IF REQ JOB CARD FILE SHIFT INCHARGE PRINTING

AS REQUIRED BY PTG PH- OF FABRIC TRAVEL CARD

PRINTING OF PRINTING TO PRINT THE DESIGN JOB NUMBER METERAGE TO JOB CARD FILE PRINTING MANAGER

FABRIC AS PER REQUIRMENT PRINT NUMBER OF COLOURS DESIGN REGISTER ASST-PRINTING MANAGER

OF THE JOB TO MESH OF SCREEN ENGRAVING SHIFT INCHARGE

COLOUR MAN
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

PRINT THE SELECTED FIGUR WISENATURE OF MACHINE OPERATOR

PORTION ON THE DYESTUFF DESIGN OR CUSTOMER FILE SUPERVISOR

MATERIAL WITH STRIKE OFF APPROVED BY PRINTING Q.C

REQ NATURE OF CUSTOMER

DYESTUFF AND CUSTOMER SPECS PRODUCTION REGISTER

APPLICATION RODS SELECTION COLOUR KITCHING

METHODS MAGNET SHEET PRESSURE RECIPE REGISTER

SELECTION OF DYESTUFF

VISCOSITY OF PRINT PASTE

PIGMENT PRINTING PRINT-DRY-CURING PIGMENT RECIPE COLOUR INCHARGE

COTTON OR PES DRY AT 100-130 C" PRINTING MANAGER

CURING TEMPERATURE SHIFT INCHARGE

Q.C

REACTIVE PRINTING PRINT - DRY RECIPE

COTTON SATURATED NATURE OF ALKALI

STEAMING
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

DISP-VAT PRINTING PRINT-DRY-CURE DRYING TEMPERATURE PRODUCTION REGISTER OPEERATOR

DEVELOP / OXIDISE CURING TEMPERATURE PROGRAMME REGISTER SHIFT INCHARGE

WASH PADDER PICKUP

STEAMING TEMPERATURE

STEAMING TIME

OXIDATION TEMPERATURE

WASHING TEMPERATURE

DISPERSE PRINTING PRINT-DRY DRYING TEMPERATURE PRODUCTION REGISTER OPEERATOR

100 % PES CURE CURING TEMPERATURE PROGRAMME REGISTER SHIFT INCHARGE

R-C OR WASH WASHING TEMPERATURE

RECIEVING TO PRINTING FOR FIXATION TIME OF FIXATION PRODUCTION REGISTER SHIFT INCHARGE

ARIOLI OF DYES AS CURING TEMPERATURE OF FIXATION RECIEVING SUPERVISOR

STEAMING DUPLICATE BOOK

STATURATED
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION

RECEIVING TO PRINTING TO FIX & WASH THE FLASH AGER TEMPERATURE DUPLICATE BOOK PRINTING MANAGER

FLASH AGER VAT DYES TIME OF FIXATION PRODUCTION REGISTER DYEING MANAGER

OR WASHING PADDER PICKUP OPERATOR

TO WASH REACTIVE RECIPE OF LIQUOR

DYES AFTER FIXATION SEQUEENCE OF WASHING PRODUCTION REGISTER OPERATOR

FROM ARIOLI SPEED TEMP OF WASHING DUPLICATE BOOK FILE PRINTING MANAGER

RECEIVING TO PRINTING AFTER COMPLETION WASHING DUPLICATE BOOK ASST-PRINTING MANAGER

FINISHING DEPART OF PTG THE MATERIAL CROCKING JOB CARD. LABORATORY

IS GIVEN TO TYPE OF FINISH FINISHING INCHARGE

FINISHING FINISH WIDTH

 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS
PARAMETERS
INSTRUCTION

SETTING FINISHING TO ACHIVE THE REQ TEMP 70C - 180C SPEED 50-65 M/M

WIDTH & SMOOTH WIDTH

SURFACE
RESPONSIBILITY
 QUALITY PLAN

QUALITY WORK
STAGES DEPARTMENT PROCEDURE DOCUMENTS RESPONSIBILITY
PARAMETERS
INSTRUCTION