12/07/2021

PowerFlex40 Step Logic Programming

Turntable Indexing Application - Single Distance

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel 18 Timer Start
54 Digital In4 Sel 20 Reset Timer
55 Relay Out Sel
56 Relay Out Level
58 Opto Out1 Sel 16 Timer Out
59 Opto Out1 Level 10 seconds
61 Opto Out2 Sel 12 Logic In2
62 Opto Out2 Level not used
64 Opto Out Logic 0 Both N.O.
65 Analog Out Sel not used
66 Analog Out High not used
67 Accel Time 2 not used seconds
68 Decel Time 2 not used seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 0 Hz
72 Preset Freq 2 not used Hz
73 Preset Freq 3 not used Hz
74 Preset Freq 4 not used Hz
75 Preset Freq 5 not used Hz
76 Preset Freq 6 not used Hz
77 Preset Freq 7 not used Hz
140 Stp Logic 0 00F2
141 Stp Logic 1 083F
142 Stp Logic 2
143 Stp Logic 3
144 Stp Logic 4
145 Stp Logic 5
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 not used seconds
151 Stp Logic Time 1 not used seconds
152 Stp Logic Time 2 not used seconds
153 Stp Logic Time 3 not used seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 not used seconds
156 Stp Logic Time 6 not used seconds Notes: Drive stops when Digital In2 goes true.
157 Stp Logic Time 7 not used seconds

41287518.xls Turntable-Single 1
 12/07/2021

PowerFlex40 Step Logic Programming

Traverse -Single Direction

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel
54 Digital In4 Sel
55 Relay Out Sel
56 Relay Out Level
58 Opto Out1 Sel
59 Opto Out1 Level
61 Opto Out2 Sel
62 Opto Out2 Level
64 Opto Out Logic
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 seconds
68 Decel Time 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 5 Hz
72 Preset Freq 2 Hz
73 Preset Freq 3 Hz
74 Preset Freq 4 Hz
75 Preset Freq 5 Hz
76 Preset Freq 6 Hz
77 Preset Freq 7 Hz
140 Stp Logic 0 00F2
141 Stp Logic 1 083F
142 Stp Logic 2
143 Stp Logic 3
144 Stp Logic 4
145 Stp Logic 5
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 not used seconds
151 Stp Logic Time 1 not used seconds
152 Stp Logic Time 2 not used seconds
153 Stp Logic Time 3 not used seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 not used seconds
156 Stp Logic Time 6 not used seconds Notes: Drive stops when Digital In2 goes true.
157 Stp Logic Time 7 not used seconds

41287518.xls Index-Single 2
 12/07/2021

PowerFlex40 Step Logic Programming

Turntable Indexing Application - Multiple Distances

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel
54 Digital In4 Sel
55 Relay Out Sel
56 Relay Out Level
58 Opto Out1 Sel
59 Opto Out1 Level
61 Opto Out2 Sel
62 Opto Out2 Level
64 Opto Out Logic
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 seconds
68 Decel Time 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 5 Hz
72 Preset Freq 2 0 Hz
73 Preset Freq 3 Hz
74 Preset Freq 4 Hz
75 Preset Freq 5 Hz
76 Preset Freq 6 Hz
77 Preset Freq 7 Hz
140 Stp Logic 0 00F2
141 Stp Logic 1 00F3
142 Stp Logic 2 001F
143 Stp Logic 3
144 Stp Logic 4
145 Stp Logic 5
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 not used seconds
151 Stp Logic Time 1 not used seconds
152 Stp Logic Time 2 5 seconds
153 Stp Logic Time 3 not used seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 not used seconds
156 Stp Logic Time 6 not used seconds
157 Stp Logic Time 7 not used seconds

41287518.xls Index-Continuous 3
 12/07/2021

PowerFlex40 Step Logic Programming

Traverse -Single Direction

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel 19 Counter In
54 Digital In4 Sel 21 Reset Counter
55 Relay Out Sel 17 Counter Out
56 Relay Out Level 4 Counts
58 Opto Out1 Sel 15 Stp Logic Out
59 Opto Out1 Level
61 Opto Out2 Sel
62 Opto Out2 Level
64 Opto Out Logic
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 5 seconds
68 Decel Time 2 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 5 Hz
72 Preset Freq 2 0 Hz
73 Preset Freq 3 0 Hz
74 Preset Freq 4 Hz
75 Preset Freq 5 Hz
76 Preset Freq 6 Hz
77 Preset Freq 7 Hz
140 Stp Logic 0 00F1
141 Stp Logic 1 00F2
142 Stp Logic 2 60F1
143 Stp Logic 3 303F
144 Stp Logic 4
145 Stp Logic 5
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 10 seconds
151 Stp Logic Time 1 0 seconds
152 Stp Logic Time 2 5 seconds
153 Stp Logic Time 3 0 seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 not used seconds
156 Stp Logic Time 6 not used seconds Notes:
157 Stp Logic Time 7 not used seconds

41287518.xls Index with Counter 4

 12/07/2021

PowerFlex40 Step Logic Programming

Traverse -Both Directions

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel
54 Digital In4 Sel
55 Relay Out Sel
56 Relay Out Level
58 Opto Out1 Sel 3 Reverse
59 Opto Out1 Level
61 Opto Out2 Sel 3 Reverse
62 Opto Out2 Level
64 Opto Out Logic 1 1=N.C./2=N.O.
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 seconds
68 Decel Time 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 5 Hz
72 Preset Freq 2 0 Hz
73 Preset Freq 3 55 Hz
74 Preset Freq 4 5 Hz
75 Preset Freq 5 0 Hz
76 Preset Freq 6 Hz
77 Preset Freq 7 Hz
140 Stp Logic 0 00F2
141 Stp Logic 1 00F3
142 Stp Logic 2 00F1
143 Stp Logic 3 10F2
144 Stp Logic 4 10F3
145 Stp Logic 5 101F
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 not used seconds
151 Stp Logic Time 1 not used seconds
152 Stp Logic Time 2 5 seconds
153 Stp Logic Time 3 not used seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 5 seconds
156 Stp Logic Time 6 not used seconds Note: Opto Output1 is used to disable LS1 and LS2 when traversing in reverse direction, and Opto
157 Stp Logic Time 7 not used seconds Output2 disables LS3 and LS4 when traversing in the forward direction.

41287518.xls Traverse-Continuous (opto) 5

 12/07/2021

PowerFlex40 Step Logic Programming

Traverse -Both Directions

Parameter # Parameter Name Parameter Value ENUM

36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 5 seconds
40 Decel Time 1 5 seconds
51 Digital In1 Sel 23 Logic In1
52 Digital In2 Sel 24 Logic In2
53 Digital In3 Sel
54 Digital In4 Sel
55 Relay Out Sel 3 Reverse
56 Relay Out Level
58 Opto Out1 Sel
59 Opto Out1 Level
61 Opto Out2 Sel
62 Opto Out2 Level
64 Opto Out Logic
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 seconds
68 Decel Time 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 5 Hz
72 Preset Freq 2 0 Hz
73 Preset Freq 3 55 Hz
74 Preset Freq 4 5 Hz
75 Preset Freq 5 0 Hz
76 Preset Freq 6 Hz
77 Preset Freq 7 Hz
140 Stp Logic 0 00F2
141 Stp Logic 1 00F3
142 Stp Logic 2 00F1
143 Stp Logic 3 10F2
144 Stp Logic 4 10F3
145 Stp Logic 5 101F
146 Stp Logic 6
147 Stp Logic 7
150 Stp Logic Time 0 not used seconds
151 Stp Logic Time 1 not used seconds
152 Stp Logic Time 2 5 seconds
153 Stp Logic Time 3 not used seconds
154 Stp Logic Time 4 not used seconds
155 Stp Logic Time 5 5 seconds
156 Stp Logic Time 6 not used seconds Note: Relay output is used to disable LS1 and LS2 when traversing in reverse direction, and
157 Stp Logic Time 7 not used seconds LS3 and LS4 when traversing in the forward direction.

41287518.xls Traverse-Continuous (relay) 6

 12/07/2021
PowerFlex40 Step Logic Programming
Traverse -Both Directions Customer specified setpoint for Above Current
Number of tries to break through jam up
Parameter # Parameter Name Parameter Value ENUM
36 Start Source 1 3-Wire
37 Stop Mode 0 Ramp
38 Speed Reference 6 Stp Logic
39 Accel Time 1 2 seconds
40 Decel Time 1 2 seconds
51 Digital In1 Sel 19 Counter Input
52 Digital In2 Sel 23 Logic In 1
53 Digital In3 Sel 21 Counter Reset
54 Digital In4 Sel 24 Logic In2
55 Relay Out Sel 7 Above Current
56 Relay Out Level 20 %
58 Opto Out1 Sel 17 Counter Output
59 Opto Out1 Level 3 No. of Counts
61 Opto Out2 Sel 15 Step Logic Out
62 Opto Out2 Level 0 N/A
64 Opto Out Logic 0 N.O. / N.O.
65 Analog Out Sel
66 Analog Out High
67 Accel Time 2 seconds
68 Decel Time 2 seconds
70 Preset Freq 0 55 Hz
71 Preset Freq 1 30 Hz
72 Preset Freq 2 0 Hz
73 Preset Freq 3 30 Hz
74 Preset Freq 4 55 Hz
75 Preset Freq 5 30 Hz
76 Preset Freq 6 0 Hz
77 Preset Freq 7 0 Hz
140 Stp Logic 0 0419
141 Stp Logic 1 1771
142 Stp Logic 2 0017
143 Stp Logic 3 1771
144 Stp Logic 4 3019
145 Stp Logic 5 111F
146 Stp Logic 6 00F1
147 Stp Logic 7 4A1F
150 Stp Logic Time 0 20 seconds
151 Stp Logic Time 1 4 seconds
152 Stp Logic Time 2 1 seconds
153 Stp Logic Time 3 4 seconds
154 Stp Logic Time 4 0.2 seconds
155 Stp Logic Time 5 1 seconds
156 Stp Logic Time 6 not used seconds
157 Stp Logic Time 7 not used seconds

41287518.xls Retry Cycle-Fault 7

 12/07/2021

41287518.xls Retry Cycle-Fault 8

Code Descriptions for Parameters A140 - A147 Description of "default" programming
0 0 F 1 (default value) Use Accel/Decel 1, Forward Direction, Step based on time
Digit 3 Digit 2 Digit 1 Digit 0

Defines the action during the step currently executing. Defines what logic must be met to jump to the very next step.
Accel/Decel
Parameters Step Logic Commanded
Setting Used Output State Direction Setting Logic
0 1 Off FWD 0 Skip Step (jump immediately)
1 1 Off REV 1 Step based on the time programmed in the respective [Stp Logic Time x] parameter. TIMED
2 1 Off No Output 2 Step if "Logic In1" is active (logically true) 1
3 1 On FWD 3 Step if "Logic In2" is active (logically true) 1
4 1 On REV 4 Step if "Logic In1" is not active (logically false) 0
5 1 On No Output 5 Step if "Logic In2" is not active (logically false) 0
6 2 Off FWD 6 Step if either "Logic In1" or "Logic In2" is active (logically true) OR
7 2 Off REV 7 Step if both "Logic In1" and "Logic In2" is active (logically true) AND
8 2 Off No Output 8 Step if neither "Logic In1" or "Logic In2" is active (logically true) NOR
9 2 On FWD 9 Step if "Logic In1" is active (logically true) and "Logic In2" is not active (logically false) XOR
A 2 On REV A Step if "Logic In2" is active (logically true) and "Logic In1" is not active (logically false) XOR
b 2 On No Output b Step after [Stp Logic Time x] and "Logic In1" is active (logically true) TIMED AND
C Step after [Stp Logic Time x] and "Logic In2" is active (logically true) TIMED AND
d Step after [Stp Logic Time x] and "Logic In1" is not active (logically false) TIMED OR
E Step after [Stp Logic Time x] and "Logic In2" is not active (logically false) TIMED OR
F Use logic programmed in Digit 1

Defines what step to jump to or how to end program when

the logic conditions specified in Digit 1 are met.
Setting Logic
0 Jump to Step 0
1 Jump to Step 1
2 Jump to Step 2
3 Jump to Step 3
4 Jump to Step 4
5 Jump to Step 5
6 Jump to Step 6
7 Jump to Step 7
8 End Program (Normal Stop)
9 End Program (Coast to Stop)
A End Program and Fault (F2)
Defines what logic must be met to jump to a step other than the very next step.
Setting Logic
0 Skip Step (jump immediately)
1 Step based on the time programmed in the respective [Stp Logic Time x] parameter. TIMED
2 Step if "Logic In1" is active (logically true) 1
3 Step if "Logic In2" is active (logically true) 1
4 Step if "Logic In1" is not active (logically false) 0
5 Step if "Logic In2" is not active (logically false) 0
6 Step if either "Logic In1" or "Logic In2" is active (logically true) OR
7 Step if both "Logic In1" and "Logic In2" is active (logically true) AND
8 Step if neither "Logic In1" or "Logic In2" is active (logically true) NOR
9 Step if "Logic In1" is active (logically true) and "Logic In2" is not active (logically false) XOR
A Step if "Logic In2" is active (logically true) and "Logic In1" is not active (logically false) XOR
b Step after [Stp Logic Time x] and "Logic In1" is active (logically true) TIMED AND
C Step after [Stp Logic Time x] and "Logic In2" is active (logically true) TIMED AND
d Step after [Stp Logic Time x] and "Logic In1" is not active (logically false) TIMED OR
E Step after [Stp Logic Time x] and "Logic In2" is not active (logically false) TIMED OR
F Do not step OR no "jump to", so use Digit 0 logic