Assignment

CLIENT:INDIA
CEMENTS LIMITED
TANDUR, AP
CONTRACTOR: L&T
ECC DIVISION

Team V
K SHIVA KUMAR
S ANATHARAMAN
ANN FRANCIS
AMIR HUSSAIN
Site Details
Cement Plant Extension Project
Capacity 2500 TPD(Tons per Day)
Major Activities
Civil • Mechanical
 Shuttering • Equipment Erection
 Reinforcement
• Structural Fabrication
 Concrete
• Structural Erection
 Water Proofing
 Grouting
Productivity Measurements
Productivity
Performance Factor
% Complete

Level of Efforts

Activity Level of Effort

Shuttering 0.25
Reinforcement 0.50
Concrete 0.25
Productivity Measurements
Estimated Unit Rate
Mday/Unit Qty

Activity Estimated Unit Rate

Reinforcement 8.3

Formwork 0.4

Concrete 0.4
Data
Mandays Quantitys
Concrete Reinforcement Shuttering Concrete Reinforcement Shuttering
SL. No. Month
(m3) (MT) (Sqm) (m3) (MT) (sqm)
Planned Achieved Planned Achieved Planned Achieved Planned Achieved Planned Achieved Planned Achieved
1 Apr '08 1953 1052 7256 4804 6791 7765 3906.00 3395 471.62 330.00 17385.89 12774.00
2 May '08 2014 1376 7482 4845 7004 7387 4028.06 3622 486.35 504.00 17929.19 16996.00
3 Jun '08 1987 1907 7383 6115 6910 8695 3974.36 2600 479.87 302.00 17690.14 11780.00
4 Jul '08 1919 1174 7129 4650 6673 7565 3837.65 4630 463.36 320.00 17081.63 10864.00
5 Aug '08 1868 1036 6938 7295 6494 8645 3735.11 4154 450.98 682.53 16625.25 14046.00
6 Sep '08 1809 910 6721 4518 6290 3215 3617.93 1345.15 436.83 233.85 16103.68 5387.05
7 Oct' 08 1738 1106 6458 4624 6044 3953 3476.34 4080.141 419.74 761.18 15473.44 12631.18
8 Nov '08 1841 991 6838 4312 6401 3613 3681.41 2592.156 444.50 350.26 16386.20 8957.96
9 Dec '08 1875 956 6965 4186 6520 3324 3749.76 3021.552 452.75 463.07 16690.45 7470.02
10 Jan '09 1914 804 7111 3841 6656 3105 3827.88 1950.73 462.18 234.35 17038.17 5126.91
11 Feb '09 1833 753 6811 3656 6375 1654 3666.76 1350.979 442.73 95.76 16321.00 3160.36
12 Mar '09 1760 415 6539 2145 6121 1487 3520.28 705.254 425.04 77.88 15669.03 2738.52
13 Apr '09 1494 407 5551 1986 5195 989 2988.09 684.813 360.79 98.40 13300.20 1870.03
14 May '09 1272 492 4725 1121 4423 1147 2543.78 847.127 307.14 37.19 11322.56 2157.81
15 Jun '09 1003 415 3728 1013 3489 914 2006.71 637.242 242.29 28.71 8932.00 1589.41
16 Jul '09 598 397 2222 994 2080 852 1196.21 544.114 144.43 23.68 5324.43 1244.98
17 Aug '09 376 460 1397 848 1307 914 751.91 485.2183 90.79 19.53 3346.78 1151.26

Data analyzed
Productivity Calculations:
Activity - Concrete
SL. No. Month Mandays Quantity(M3) Productivity Performance factors
Planned Achieved Planned Achieved Planned Achieved  
1 Apr '09 1494 407 2988.09 684.813 0.50 0.59 0.84
2 May '09 1272 492 2543.78 847.127 0.50 0.58 0.86
3 Jun '09 1003 415 2006.71 637.242 0.50 0.65 0.77

Activity - Reinforcement
SL. No. Month Mandays Quantity(Mt) Productivity Performance factors
Planned Achieved Planned Achieved Planned Achieved  
1 Apr '09 5551 1986 360.79 98.401 15.38 20.18 0.76
2 May '09 4725 1121 307.14 37.192 15.38 30.14 0.51
3 Jun '09 3728 1013 242.29 28.708 15.38 35.29 0.44

Activity - Shuttering
SL. No. Month Mandays Quantity(Sqm) Productivity Performance factors
Planned Achieved Planned Achieved Planned Achieved  
1 Apr '09 5195 989 13300.20 1870.03 0.39 0.53 0.74
2 May '09 4423 1147 11322.56 2157.81 0.39 0.53 0.73
3 Jun '09 3489 914 8932.00 1589.41 0.39 0.58 0.68
Bar Charts-Productivity
Concrete productivity-Mdays/M3 Shuttering Productivity- Mdays/Sqm
0.65 0.58
0.70 0.59 0.60 0.53 0.53
0.58
0.60 0.50 0.50 0.50 0.50 0.39 0.39 0.39
0.50 Productivity
Planned 0.40 Shuttering Planned
0.40 Productivity 0.30 Shuttering Achieved
0.30 Achieved
0.20
0.20
0.10
0.10
0.00
0.00
Apr '09 May '09 Jun '09
Apr '09 May '09 Jun '09

Reinforcement Productivity-Mdays/Tons
40.00 35.29
35.00 30.14
30.00 Reinforcement
25.00 20.18 Planned
20.00 15.38 15.38 15.38 Reinforcement
15.00 Achieved
10.00
5.00
0.00
Apr '09 May '09 Jun '09
Productivity @Total Site
Work Hours to Productivity
Month Activity Units of Measurement date Quantity to date Level of Effort Qty*Level of Effort (Mday/Units)

Reinforcement MT 1986.00 98.40 0.50 49.20

Shuttering Sqm 989.00 989.00 0.25 247.25

Apr'09 Concrete M3 407.00 98.40 0.25 24.60

      3382.00     321.05 10.5342

Reinforcement MT 1121.00 37.19 0.50 18.60

Shuttering Sqm 1147.00 1147.00 0.25 286.75

May'09 Concrete M3 492.00 37.19 0.25 9.30

      2760.00     314.64 8.7718

Reinforcement MT 1013.00 28.71 0.50 14.35

Shuttering Sqm 914.00 914.00 0.25 228.50

Jun'09 Concrete M3 415.00 28.71 0.25 7.18

      2342.00     250.03 9.3668

Productivity @Total Site
12.0000

10.5342
10.0000 Month Productivity
9.3668
8.0000 8.7718 Apr'09 10.5342

May'09 8.7718
6.0000
Jun'09 9.3668
4.0000

2.0000

0.0000
Apr'09 May'09 Jun'09
% Complete
Apr'09
Activity Estimated Unit Estimated Total Earn Quantity to Earn Wh to date %Complete
Rate Quantity WH date
Reinforcement 8.3 6581.00 54622.30 4453.00 36959.90
Formwork 0.4 242620.00 97048.00 113802.00 45520.80
Concrete 0.4 54508 21803.20 34132.00 13652.80 55.417
173473.50 96133.50
May'09
Estimated Unit Estimated Total Earn Quantity to
Activity Earn Wh to date %Complete
Rate Quantity WH date
Reinforcement 8.3 6581.00 54622.30 4490.00 37267.00
Formwork 0.4 242620.00 97048.00 115960.00 46384.00
Concrete 0.4 54508 21803.20 34979.00 13991.60 56.287
173473.50 97642.60
Jun'09
Estimated Unit Estimated Total Earn Quantity to
Activity Rate Quantity WH date Earn Wh to date %Complete

Reinforcement 8.3 6581.00 54622.30 4519.00 37507.70

Formwork 0.4 242620.00 97048.00 117549.00 47019.60
Concrete 0.4 54508 21803.20 35616.00 14246.40 56.939
173473.50 98773.70
% Complete
57.500

57.000
56.939

56.500

56.287
56.000 %Complete

55.500
55.417

55.000

54.500
Apr'09 May'09 Jun'09
Forecast
 Total Man hours required to complete=        

  Work Hours to date*Total Estimated Quantity

  Quantity to date

=(195549 /56.939)*100

=343435.95 Mandays

Total Man hours required to complete Balance Work= 343435.95-195549

=147886 Mandays
Thank You