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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

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VIBRO SIFTER
30” DIA. (GMP MODEL)

OPERATING MANUAL

CLIENT M/s. Milan Laboratories India Pvt. Ltd,

PARTY’S REF. (P.O) NO. FAC/PO/071

MONTH & YEAR OF MFG.

LOCATION Panvel

OUR REF. NO.

JOB NO.

MODEL NO. 30VS

Allied
MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT
Unit No. 17, Param Industrial Estate, Naik Pada, Waliv, Vasai
(East), District Thane- 401 208, Maharashtra, India.
Fax: 0250 –: 2451675 Tel : 6451697, 6454301, 2451674
Email: admin@alliedworld.in
MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

We thank you selecting Bombay Pharma Equipment make Vibro Sifter. Although,
we have taken all efforts to offer a trouble free machine, we suggest that operating
personnel should go through “Instruction & Maintenance” Manual carefully before
putting machine is use. We are sure you will get maximum output with minimum
maintenance by following these instructions.

Should you require any further assistance/clarification please do feel free to contact
to us.

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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

INSTALLATION & MAINTENANCE MANUAL FOR


VIBRO SIFTER MODEL – 30” (GMP MODEL)

Sr. No. Description

1 INTRODUCTION & WORKING PRINCIPLES


2 INSTRUCTION FOR UNPACKING & CHECKING
3 INSTALATION OF MACHINE.
4 DESCRIPTION OF MACHINE
5 PREVENTIVE OF MACHINE AND TECHNICAL SPECIFICATION.
6 RECOMMENDED SPARES AND DETAILS OF MATERIAL
CONTENT OF VIBRO SIFTER.

Please read and understand the installation, Operation and maintenance Manual
carefully. In case of any doubt please feel free to write to us.

Contents are subject to revision without notice.

CAUTION:
Failure to comply with the instruction in this manual may result in damage.

To equipment and personnel.

Factory Address:
Allied
MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT
Unit No. 17, Param Industrial Estate, Naik Pada, Waliv, Vasai (East),
District Thane- 401 208, Maharashtra, India.
Fax: 0250 –: 2451675 Tel : 6451697, 6454301, 2451674
Email: admin@alliedworld.in

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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

INTRODUCTION & WORKING PRINCIPLES


1) Vibro Sifter is a self-contained unit ideally suited for sieving dry, wet
powders, Granules etc. We are manufactured in 12”, 20” Dia., 30” Dia., 36” Dia. &
48” Dia. in single as well as multiple deck arrangements.

2) It uses principle of powder trumbling and interacting because of specially


designed vibrating motor with adjustable petals directly mounted on a top plate,
which is rested on spring pad to achieve continuous vibrations. The vibrating energy
screen unit consisting of circular pretightened screen causes vibration in the vertical
tangetical axis and top petals causes vibration in the horizontal plain to move the
material across the screen towards the discharge spot.

3) The time required for screening the powder of each batch is to be


established by trial depend on the mesh used, but keeping upper limit of 250 Kgs./hr.
2, 3 Decks may be provided for differential screening of powder.

All contact parts of machine are made of stainless steel 316 quality depending upon
requirement.

INSTALLATION OF MACHINE

The machine is made out of self-contained cylindrical ring frame.


1) Ensure that the frame is perfectly level.
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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

2) Connect 3 Phase AC, 415 V, 50 cycle electric supply through a suitable


isolator & starter.

3) Tighten all nuts and bolts (there is possibility of their getting loosened
during transportation)

4) Ensure effective earthing to the equipment.

5) Electrical:
i) All the electrical connections should be tightened and properly
connected.
ii) Motor connections should be maintained to give clockwise rotation.

6) Charge the material in to the screen for screening.

7) Run the machine for desired screening time to be established on trial.

CAUTION:

Insulate all electrical switches before cleaning / removing the screen.

DESCRIPTION OF MACHINE

1) The machine consists of S.S. fabricated cylindrical type ring of stainless steel
304 quality.
2) Specially designed springs 8 Nos. for resting screen holder unit duly covered
with S.S.
3) Centrally located special vibrating motor with petals assembled on both sides.
4) Motor mounted on circular ring.
5) Conical shape bottom deck.
6) Screen holder frame.
7) Middle deck, top deck & dust cover.

TECHNICAL SPECIFICATION

The machine consists of S.S. 304 Q. fabricated cylindrical type base ring.
1) Specially designed springs 8 Nos. for resting screen holder unit duly
covered With S.S
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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

2) Centrally located special vibrating motor with petals assembled on both side.
4) Motor mounted on circular ring of M.S. Material cladded with S.S. 304Q Sheet.
5) Screen holder frame.
6) Middle deck, top deck & dust cover.

TECHNICAL SPECIFICATION

Motor : 0.5 HP Flame Proof Motor (‘F’ Class)


RPM : 1440
Electric Service : 415V / 3 Phase, 50 Hz, A.C. Supply
Net weight for 30” Sifter : 140 Kgs. (Approx)

ANGLES CAN BE ADJUSTED BY THE FOLLOWING METHOD

1. Shut off motor and lock the starter in the OFF position
2. When vibration stops, open access door is base.
3. Release bottom weight clamp bolt nut so that motor shaft is free to turn
Independently of the weight.
4. Rotate motor shaft by turning lead indicator washer until the desired
degree of lead as indicated on the scale of the washer, is in line with the
clamp slot of the bottom weight.
5. Tighten the bottom weight clamps nut fully.
6. Close access door and start Vibroscreen.

ADVANTAGE OF VIBRO SIFTER OVER MECHANICAL SIFTER

1. Simple in construction. Simple to maintain.


2. No rubber parts and hence minimum maintenance.
3. 20 to 30% extra output as compared to mechanical sifter.
4. Modular designed i.e. you can add additional decks at any time.
5. The intensity of vibration can be changed by adjusting eccentric weight.
6. Newly designed low cost spare sieves, similar to Mechanical sifter sieves.
7. Can be supplied up to 48” i.e. 1200mm Dia while mechanical sifters are
normally not manufacture over 30” i.e.750mm Dia.
PREVENTIVE MAINTENACE CHECK LIST

Frequency
1 Check cleanliness of
A) Feeding Pan D
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MANUFACTURES OF PAHRMACEUTICAL EQUIPMENT

2 Check / Tighten
A) Bolts of Base M
B) Bolts of motor M

3 Lubrication:
A) Grease motor bearings M

4 Electricals (Check / tighten)


A) Motor terminals M

D – Daily, M – Monthly

PART LIST

1. Dust Cover S.S. 1


2. Spacer Ring for Dust Cover S.S. 1
3. Top Deck S.S. 2
4. Model Deck S.S. 1
5. Mesh Frame S.S. 2
6. Gasket Rubber 3
7. ‘C` Clamps S.S. 3
8. Bottom Deck S.S. 1
9. Spacer ring for bottom deck S.S. 1
10. Motor Mfg. Plate M.S. with S.S. Cladded 1
11. Spring Locating Bush M.S. with chrome plated 16
12. Spring S.S. 8
13. Motor (FLP) CI 1
14. Motor Cover S.S. 1
15. Eccentric Top WT M.S. 1
16. Eccentric Bottom WT M.S. 1
17. Auxiliary Bottom WT M.S. 1
18. Auxiliary Top WT M.S. 1

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