Documente Academic
Documente Profesional
Documente Cultură
CRF250X’04
FEBRUARY, 2004
Part Groups
• ENGINE SECTION ........................................................ 1-C1 1-1
• FRAME SECTION.......................................................... 1-E1 2-1
Index
• PART NUMBER INDEX ................................................ B1 3-1
• DESCRIPTION INDEX .................................................. 1-G1 4-1
FRAME SECTION
KSC4E0100
4 =CRF250X’04 E-1
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SEAL, RING ................................................ -------- -------- 1 12226-MEB-670 6842496
2 COVER, CYLINDER HEAD ........................ -------- -------- 1 12310-KRN-670 7605629
3 PLATE, BREATHER.................................... -------- -------- 1 12316-KRN-670 7605637
4 GASKET, HEAD COVER ............................ -------- -------- 1 12391-KRN-670 7605645
5 BOLT, HEAD COVER.................................. -------- -------- 2 90017-MY9-790 5427810
6 RUBBER, SETTING .................................... -------- -------- 2 90543-MV9-670 3699139
7 BOLT, FLANGE (6X12) .............................. -------- -------- 2 96300-06012-00 1829878
1-2 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C1
CYLINDER HEAD
KSC4E0200
4 =CRF250X’04 E-2
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CYLINDER HEAD ASSY............................. -------- -------- A 1 12010-KRN-671 7656424
CYLINDER HEAD ASSY............................. -------- -------- AC 1 12010-KSC-770 7659147
2 GUIDE, VALVE (OS) .................................. -------- -------- 2 12204-KRN-P00 7605595
3 GUIDE, EX. VALVE (OS) ............................ -------- -------- 2 12205-KRN-P00 7605603
4 GASKET, CYLINDER HEAD ...................... -------- -------- 1 12251-KRN-671 7605611
5 INSULATOR, CARBURETOR .................... -------- -------- 1 16211-KRN-670 7606072
6 BAND, INSULATOR .................................... -------- -------- 1 16218-KSC-670 7659170
7 BAND B, INSULATOR ................................ -------- -------- 1 16218-MCJ-000 6393698
8 NUT, SQUARE (5MM) ................................ -------- -------- 2 16222-MV4-300 3694882
9 JOINT, BOOST............................................ -------- -------- AC 1 17113-KSC-670 7656572
10 PIPE, WATER.............................................. -------- -------- 1 19523-MEB-670 6844963
11 SPARK PLUG (IMR8C-9H) (NGK) .............. -------- -------- 1 31911-MBW-E11 7050990
SPARK PLUG (IMR9C-9H) ........................ -------- -------- (1) 31912-MBW-E11 6846034
SPARK PLUG (VUH24D) (DENSO)............ -------- -------- 1 31921-MBW-E12 7051006
SPARK PLUG (VUH27D) (DENSO)............ -------- -------- (1) 31922-MBW-E12 7051014
12 BOLT, FLANGE (7X60) .............................. -------- -------- 2 90001-KRN-670 7607336
13 BOLT, FLANGE (7X50) .............................. -------- -------- 2 90002-KRN-670 7607344
14 BOLT, RECESSED (5X28).......................... -------- -------- 2 90005-MCJ-000 6852297
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-3
CYLINDER HEAD
KSC4E0200
4 =CRF250X’04 E-2
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
15 CAP (14MM)................................................ -------- -------- 1 90084-MEN-670 7532948
16 NUT, CAP (9MM) ........................................ -------- -------- 4 90232-MB6-680 2072841
17 WASHER, PLAIN (9MM) ............................ -------- -------- 4 90401-KRN-670 7607435
18 WASHER, CAMSHAFT THRUST................ -------- -------- 2 90446-KRN-670 7607443
19 WASHER, SEALING (5MM)........................ -------- -------- AC 1 90452-323-000 0255224
20 STRAP, CABLE (118MM) *NH1L* (BLACK) -------- -------- 1 90672-SA0-003 1170653
21 PIN, DOWEL (9X14).................................... -------- -------- 4 90701-MR7-000 3453677
22 O-RING (13.8X2.5)...................................... -------- -------- 1 91303-377-000 0499525
23 O-RING (19X3) (NOK) ................................ -------- -------- 1 91312-KE7-003 1768720
24 BOLT, STUD (8X22).................................... -------- -------- 2 92900-08022-0B 1411610
25 PIN A, DOWEL (12X20) .............................. -------- -------- 2 94301-12200 0165324
26 BOLT, FLANGE (6X14) .............................. -------- -------- 1 96001-06014-00 2154672
27 BOLT, FLANGE (6X28) .............................. -------- -------- 2 96001-06028-00 2106003
1-4 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C2
CAMSHAFT • VALVE
KRN4E0300
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SEAL, VALVE STEM (NOK)........................ -------- -------- 4 12209-GB4-681 1905173
2 CAMSHAFT ................................................ -------- -------- A 1 14100-KSC-670 7656465
CAMSHAFT ................................................ -------- -------- AC 1 14100-KSC-770 7656473
3 WEIGHT, DECOMPRESSION .................... -------- -------- 1 14102-KRN-670 7605785
4 PLATE, WEIGHT SETTING ........................ -------- -------- 1 14105-KRN-670 7605793
5 SPRING, DECOMPRESSION .................... -------- -------- 1 14106-KRN-670 7605801
6 ARM, EX. ROCKER .................................... -------- -------- 1 14440-KRN-670 7605827
7 SHAFT, EX. ROCKER ARM........................ -------- -------- 1 14451-KRN-670 7605835
8 VALVE, IN. .................................................. -------- -------- 2 14711-KRN-670 7605876
9 VALVE, EX. ................................................ -------- -------- 2 14721-KRN-670 7605884
10 LIFTER, VALVE .......................................... -------- -------- 2 14731-KRN-670 7605892
11 SPRING, IN. VALVE.................................... -------- -------- 2 14751-KRN-670 7605900
12 SPRING, EX. VALVE .................................. -------- -------- 2 14761-KRN-670 7605918
13 RETAINER, VALVE SPRING ...................... -------- -------- 4 14771-KRN-670 7605926
14 SEAT, VALVE SPRING .............................. -------- -------- 4 14775-KRN-670 7605934
15 COTTER, VALVE ........................................ -------- -------- 8 14781-MAT-000 5212840
16 SHIM, TAPPET (1.200) .............................. -------- -------- 2 14901-KT7-013 4064283
SHIM, TAPPET (1.225) .............................. -------- -------- 2 14902-KT7-013 4105565
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-5
CAMSHAFT • VALVE
KRN4E0300
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
16 SHIM, TAPPET (1.250) .............................. -------- -------- 2 14903-KT7-013 4105573
SHIM, TAPPET (1.275) .............................. -------- -------- 2 14904-KT7-013 4105581
SHIM, TAPPET (1.300) .............................. -------- -------- 2 14905-KT7-013 4105599
SHIM, TAPPET (1.325) .............................. -------- -------- 2 14906-KT7-013 4105607
SHIM, TAPPET (1.350) .............................. -------- -------- 2 14907-KT7-013 4105615
SHIM, TAPPET (1.375) .............................. -------- -------- 2 14908-KT7-013 4105623
SHIM, TAPPET (1.400) .............................. -------- -------- 2 14909-KT7-013 4105631
SHIM, TAPPET (1.425) .............................. -------- -------- 2 14910-KT7-013 4105649
SHIM, TAPPET (1.450) .............................. -------- -------- 2 14911-KT7-013 4105656
SHIM, TAPPET (1.475) .............................. -------- -------- 2 14912-KT7-013 4105664
SHIM, TAPPET (1.500) .............................. -------- -------- 2 14913-KT7-013 4105672
SHIM, TAPPET (1.525) .............................. -------- -------- 2 14914-KT7-013 4105680
SHIM, TAPPET (1.550) .............................. -------- -------- 2 14915-KT7-013 4105698
SHIM, TAPPET (1.575) .............................. -------- -------- 2 14916-KT7-013 4105706
SHIM, TAPPET (1.600) .............................. -------- -------- 2 14917-KT7-013 4105714
SHIM, TAPPET (1.625) .............................. -------- -------- 2 14918-KT7-013 4105722
SHIM, TAPPET (1.650) .............................. -------- -------- 2 14919-KT7-013 4105730
SHIM, TAPPET (1.675) .............................. -------- -------- 2 14920-KT7-013 4105748
1-6 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C3
CAMSHAFT • VALVE
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
16 SHIM, TAPPET (1.700) .............................. -------- -------- 2 14921-KT7-013 4105755
SHIM, TAPPET (1.725) .............................. -------- -------- 2 14922-KT7-013 4105763
SHIM, TAPPET (1.750) .............................. -------- -------- 2 14923-KT7-013 4105771
SHIM, TAPPET (1.775) .............................. -------- -------- 2 14924-KT7-013 4105789
SHIM, TAPPET (1.800) .............................. -------- -------- 2 14925-KT7-013 4105797
SHIM, TAPPET (1.825) .............................. -------- -------- 2 14926-KT7-013 4105805
SHIM, TAPPET (1.850) .............................. -------- -------- 2 14927-KT7-013 4105813
SHIM, TAPPET (1.875) .............................. -------- -------- 2 14928-KT7-013 4105821
SHIM, TAPPET (1.900) .............................. -------- -------- 2 14929-KT7-013 4105839
SHIM, TAPPET (1.925) .............................. -------- -------- 2 14930-KT7-013 4105847
SHIM, TAPPET (1.950) .............................. -------- -------- 2 14931-KT7-013 4105854
SHIM, TAPPET (1.975) .............................. -------- -------- 2 14932-KT7-013 4105862
SHIM, TAPPET (2.000) .............................. -------- -------- 2 14933-KT7-013 4105870
SHIM, TAPPET (2.025) .............................. -------- -------- 2 14934-KT7-013 4105888
SHIM, TAPPET (2.050) .............................. -------- -------- 2 14935-KT7-013 4105896
SHIM, TAPPET (2.075) .............................. -------- -------- 2 14936-KT7-013 4105904
SHIM, TAPPET (2.100) .............................. -------- -------- 2 14937-KT7-013 4105912
SHIM, TAPPET (2.125) .............................. -------- -------- 2 14938-KT7-013 4105920
SHIM, TAPPET (2.150) .............................. -------- -------- 2 14939-KT7-013 4105938
SHIM, TAPPET (2.175) .............................. -------- -------- 2 14940-KT7-013 4105946
SHIM, TAPPET (2.200) .............................. -------- -------- 2 14941-KT7-013 4105953
SHIM, TAPPET (2.225) .............................. -------- -------- 2 14942-KT7-013 4105961
SHIM, TAPPET (2.250) .............................. -------- -------- 2 14943-KT7-013 4105979
SHIM, TAPPET (2.275) .............................. -------- -------- 2 14944-KT7-013 4105987
SHIM, TAPPET (2.300) .............................. -------- -------- 2 14945-KT7-013 4105995
SHIM, TAPPET (2.325) .............................. -------- -------- 2 14946-KT7-013 4106001
SHIM, TAPPET (2.350) .............................. -------- -------- 2 14947-KT7-013 4106019
SHIM, TAPPET (2.375) .............................. -------- -------- 2 14948-KT7-013 4106027
SHIM, TAPPET (2.400) .............................. -------- -------- 2 14949-KT7-013 4106035
SHIM, TAPPET (2.425) .............................. -------- -------- 2 14950-KT7-013 4106043
SHIM, TAPPET (2.450) .............................. -------- -------- 2 14951-KT7-013 4106050
17 SHIM, TAPPET (1.200) .............................. -------- -------- 2 14901-KT7-013 4064283
SHIM, TAPPET (1.225) .............................. -------- -------- 2 14902-KT7-013 4105565
SHIM, TAPPET (1.250) .............................. -------- -------- 2 14903-KT7-013 4105573
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-7
CAMSHAFT • VALVE
KRN4E0300
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
17 SHIM, TAPPET (1.275) .............................. -------- -------- 2 14904-KT7-013 4105581
SHIM, TAPPET (1.300) .............................. -------- -------- 2 14905-KT7-013 4105599
SHIM, TAPPET (1.325) .............................. -------- -------- 2 14906-KT7-013 4105607
SHIM, TAPPET (1.350) .............................. -------- -------- 2 14907-KT7-013 4105615
SHIM, TAPPET (1.375) .............................. -------- -------- 2 14908-KT7-013 4105623
SHIM, TAPPET (1.400) .............................. -------- -------- 2 14909-KT7-013 4105631
SHIM, TAPPET (1.425) .............................. -------- -------- 2 14910-KT7-013 4105649
SHIM, TAPPET (1.450) .............................. -------- -------- 2 14911-KT7-013 4105656
SHIM, TAPPET (1.475) .............................. -------- -------- 2 14912-KT7-013 4105664
SHIM, TAPPET (1.500) .............................. -------- -------- 2 14913-KT7-013 4105672
SHIM, TAPPET (1.525) .............................. -------- -------- 2 14914-KT7-013 4105680
SHIM, TAPPET (1.550) .............................. -------- -------- 2 14915-KT7-013 4105698
SHIM, TAPPET (1.575) .............................. -------- -------- 2 14916-KT7-013 4105706
SHIM, TAPPET (1.600) .............................. -------- -------- 2 14917-KT7-013 4105714
SHIM, TAPPET (1.625) .............................. -------- -------- 2 14918-KT7-013 4105722
SHIM, TAPPET (1.650) .............................. -------- -------- 2 14919-KT7-013 4105730
SHIM, TAPPET (1.675) .............................. -------- -------- 2 14920-KT7-013 4105748
SHIM, TAPPET (1.700) .............................. -------- -------- 2 14921-KT7-013 4105755
1-8 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C4
CAMSHAFT • VALVE
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
17 SHIM, TAPPET (1.725) .............................. -------- -------- 2 14922-KT7-013 4105763
SHIM, TAPPET (1.750) .............................. -------- -------- 2 14923-KT7-013 4105771
SHIM, TAPPET (1.775) .............................. -------- -------- 2 14924-KT7-013 4105789
SHIM, TAPPET (1.800) .............................. -------- -------- 2 14925-KT7-013 4105797
SHIM, TAPPET (1.825) .............................. -------- -------- 2 14926-KT7-013 4105805
SHIM, TAPPET (1.850) .............................. -------- -------- 2 14927-KT7-013 4105813
SHIM, TAPPET (1.875) .............................. -------- -------- 2 14928-KT7-013 4105821
SHIM, TAPPET (1.900) .............................. -------- -------- 2 14929-KT7-013 4105839
SHIM, TAPPET (1.925) .............................. -------- -------- 2 14930-KT7-013 4105847
SHIM, TAPPET (1.950) .............................. -------- -------- 2 14931-KT7-013 4105854
SHIM, TAPPET (1.975) .............................. -------- -------- 2 14932-KT7-013 4105862
SHIM, TAPPET (2.000) .............................. -------- -------- 2 14933-KT7-013 4105870
SHIM, TAPPET (2.025) .............................. -------- -------- 2 14934-KT7-013 4105888
SHIM, TAPPET (2.050) .............................. -------- -------- 2 14935-KT7-013 4105896
SHIM, TAPPET (2.075) .............................. -------- -------- 2 14936-KT7-013 4105904
SHIM, TAPPET (2.100) .............................. -------- -------- 2 14937-KT7-013 4105912
SHIM, TAPPET (2.125) .............................. -------- -------- 2 14938-KT7-013 4105920
SHIM, TAPPET (2.150) .............................. -------- -------- 2 14939-KT7-013 4105938
SHIM, TAPPET (2.175) .............................. -------- -------- 2 14940-KT7-013 4105946
SHIM, TAPPET (2.200) .............................. -------- -------- 2 14941-KT7-013 4105953
SHIM, TAPPET (2.225) .............................. -------- -------- 2 14942-KT7-013 4105961
SHIM, TAPPET (2.250) .............................. -------- -------- 2 14943-KT7-013 4105979
SHIM, TAPPET (2.275) .............................. -------- -------- 2 14944-KT7-013 4105987
SHIM, TAPPET (2.300) .............................. -------- -------- 2 14945-KT7-013 4105995
SHIM, TAPPET (2.325) .............................. -------- -------- 2 14946-KT7-013 4106001
SHIM, TAPPET (2.350) .............................. -------- -------- 2 14947-KT7-013 4106019
SHIM, TAPPET (2.375) .............................. -------- -------- 2 14948-KT7-013 4106027
SHIM, TAPPET (2.400) .............................. -------- -------- 2 14949-KT7-013 4106035
SHIM, TAPPET (2.425) .............................. -------- -------- 2 14950-KT7-013 4106043
SHIM, TAPPET (2.450) .............................. -------- -------- 2 14951-KT7-013 4106050
SHIM, TAPPET (2.475) .............................. -------- -------- 2 14952-KT7-013 4106068
SHIM, TAPPET (2.500) .............................. -------- -------- 2 14953-KT7-013 4106076
SHIM, TAPPET (2.525) .............................. -------- -------- 2 14954-KT7-013 4106084
SHIM, TAPPET (2.550) .............................. -------- -------- 2 14955-KT7-013 4106092
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-9
CAMSHAFT • VALVE
KRN4E0300
4 =CRF250X’04 E-3
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
17 SHIM, TAPPET (2.575) .............................. -------- -------- 2 14956-KT7-013 4106100
SHIM, TAPPET (2.600) .............................. -------- -------- 2 14957-KT7-013 4106118
SHIM, TAPPET (2.625) .............................. -------- -------- 2 14958-KT7-013 4106126
SHIM, TAPPET (2.650) .............................. -------- -------- 2 14959-KT7-013 4106134
SHIM, TAPPET (2.675) .............................. -------- -------- 2 14960-KT7-013 4106142
SHIM, TAPPET (2.700) .............................. -------- -------- 2 14961-KT7-013 4106159
SHIM, TAPPET (2.725) .............................. -------- -------- 2 14962-KT7-013 4106167
SHIM, TAPPET (2.750) .............................. -------- -------- 2 14963-KT7-013 4106175
SHIM, TAPPET (2.775) .............................. -------- -------- 2 14964-KT7-013 4106183
SHIM, TAPPET (2.800) .............................. -------- -------- 2 14965-KT7-013 4106191
SHIM, TAPPET (2.825) .............................. -------- -------- 2 14966-KT7-013 3916574
SHIM, TAPPET (2.850) .............................. -------- -------- 2 14967-KT7-013 3916590
SHIM, TAPPET (2.875) .............................. -------- -------- 2 14968-KT7-013 3916608
SHIM, TAPPET (2.900) .............................. -------- -------- 2 14969-KT7-013 4106209
18 BEARING, RADIAL BALL (6905) ................ -------- -------- 1 91007-KRN-671 7607534
19 BOLT, FLANGE (6X12) .............................. -------- -------- 1 96001-06012-00 2105930
1-10 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C5
CAM CHAIN • TENSIONER
KRN4E0400
4 =CRF250X’04 E-4
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CHAIN, CAM .............................................. -------- -------- 1 14401-KRN-671 7605819
2 TENSIONER, CAM CHAIN.......................... -------- -------- 1 14510-KRN-670 7605843
3 COLLAR, TENSIONER (6X9)...................... -------- -------- 1 14515-KF0-000 1417070
4 LIFTER ASSY., TENSIONER...................... -------- -------- 1 14520-KRN-670 7605850
5 GASKET, TENSIONER LIFTER.................. -------- -------- 1 14560-MEN-671 7649171
6 GUIDE, CAM CHAIN .................................. -------- -------- 1 14620-KRN-670 7605868
7 BOLT, FLANGE (6X10) (NSHF).................. -------- -------- 1 90004-GHB-600 4938304
8 BOLT, FLANGE (6X16) (NSHF).................. -------- -------- 2 90004-GHB-630 4774154
9 BOLT, FLANGE (6X25) .............................. -------- -------- 1 90088-MEB-670 6914105
10 WASHER, SEALING (6MM)........................ -------- -------- 1 90442-397-000 0687616
11 WASHER, SPECIAL (6MM) ........................ -------- -------- 1 90482-567-000 0546895
WASHER (18MM)........................................ -------- -------- 1 90581-701-000 0173823
WASHER (18MM)........................................ -------- -------- 1 90581-831-650 0166454
KRN4E0500
4 =CRF250X’04 E-5
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 COLLAR, WATER PASS (16MM) .............. -------- -------- 1 11102-KRN-670 7605413
2 CYLINDER .................................................. -------- -------- 1 12100-KRN-670 7605553
3 GASKET, CYLINDER.................................. -------- -------- 1 12191-KRN-671 7605579
4 PIN A, DOWEL (12X20) .............................. -------- -------- 2 94301-12200 0165324
5 BOLT, FLANGE (6X28) .............................. -------- -------- 1 96001-06028-00 2106003
1-12 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C6
R. CRANKCASE COVER
KSC4E0600
4 =CRF250X’04 E-6
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 COLLAR, WATER PASS (16MM) .............. -------- -------- 1 11102-KRN-670 7605413
2 COVER, R. CRANKCASE .......................... -------- -------- 1 11331-KSC-670 7656408
3 COVER, CLUTCH ...................................... -------- -------- 1 11351-KSC-670 7656416
4 GASKET, CLUTCH COVER........................ -------- -------- 1 11352-KRN-671 7605512
5 GASKET, R. COVER .................................. -------- -------- 1 11394-KRN-670 7605520
6 CAP, OIL FILLER ........................................ -------- -------- 1 15611-KA3-710 1352871
7 CAP (30MM)................................................ -------- -------- 1 90087-KW3-000 2909075
8 WASHER, SEALING (6.5MM) .................... -------- -------- 1 90463-ML7-000 2408680
9 GUIDE, CLUTCH CABLE............................ -------- -------- 1 90510-KSC-670 7658263
10 OIL SEAL (16.5X25X5) (NOK) .................... -------- -------- 1 91205-KA3-712 1354687
11 O-RING (15.8X2.4) (SHOWA) .................... -------- -------- 1 91304-MJ0-003 1762210
12 O-RING (27X2.0) ........................................ -------- -------- 1 91305-KF0-003 1761741
13 O-RING (11.9X2.2)...................................... -------- -------- 1 91370-461-000 0911586
14 BOLT, SLOT (6X10).................................... -------- -------- 1 92301-06010-0A 2866853
15 PIN A, DOWEL (8X14) ................................ -------- -------- 2 94301-08140 0069310
16 BOLT, FLANGE (6X20) .............................. -------- -------- 5 96001-06020-00 2529154
17 BOLT, FLANGE (6X28) .............................. -------- -------- 9 96001-06028-00 2106003
18 BOLT, FLANGE (6X35) .............................. -------- -------- 2 96001-06035-00 2112209
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-13
CLUTCH
KSC4E0700
4 =CRF250X’04 E-7
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CLIP, PISTON PIN (10MM) ........................ -------- -------- 1 13115-147-000 0463380
2 CLUTCH OUTER ........................................ -------- -------- 1 22100-KSC-670 7657018
3 CENTER, CLUTCH .................................... -------- -------- 1 22120-KSC-670 7657026
4 SEAT, JUDDER SPRING............................ -------- -------- 1 22125-435-000 0788802
5 DISK A, CLUTCH FRICTION ...................... -------- -------- 7 22201-KSC-670 7657034
6 DISK B, CLUTCH FRICTION ...................... -------- -------- 1 22202-KSC-670 7657042
7 PLATE, CLUTCH ........................................ -------- -------- 7 22321-KF0-770 2448538
8 PLATE, CLUTCH PRESSURE.................... -------- -------- 1 22351-KZ4-A90 6266597
9 PLATE, CLUTCH LIFTER .......................... -------- -------- 1 22352-KZ4-A90 6266605
10 SPRING, CLUTCH ...................................... -------- -------- 5 22401-KSC-670 7657059
11 SPRING, JUDDER ...................................... -------- -------- 1 22402-435-000 0788810
12 ROD, CLUTCH LIFTER .............................. -------- -------- 1 22851-KZ3-J20 6271142
13 COLLAR, CLUTCH (OUTER)...................... -------- -------- 1 28237-KSC-670 7657448
14 NUT (18MM)................................................ -------- -------- 1 90235-KA4-000 1028299
15 WASHER, LOCK (18MM)............................ -------- -------- 1 90441-KSC-670 7658248
16 WASHER, THRUST (20MM) ...................... -------- -------- 1 90456-KS6-000 2159564
17 WASHER (18X32X2) .................................. -------- -------- 1 90501-ML3-910 3226693
18 WASHER (12MM)........................................ -------- -------- 1 90608-072-000 0229765
1-14 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C7
CLUTCH
4 =CRF250X’04 E-7
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 BEARING, NEEDLE (12MM) ...................... -------- -------- 1 91001-147-003 1089549
BEARING, NEEDLE (12MM) (TOMUSON) -------- -------- 1 91001-147-006 0465625
20 BEARING, NEEDLE (27X31X16.8) ............ -------- -------- 2 91012-P68-003 7658305
21 BOLT-WASHER (6X20) .............................. -------- -------- 5 93404-06020-08 2410694
KRN4E0800
4 =CRF250X’04 E-8
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SHAFT, OIL PUMP...................................... -------- -------- 1 15111-KRN-670 7605942
2 GEAR, OIL PUMP DRIVEN (18T) .............. -------- -------- 1 15133-KRN-670 7605959
3 ROTOR, OIL PUMP (INNER)...................... -------- -------- 1 15331-324-000 0246652
4 ROTOR, OIL PUMP (OUTER) .................... -------- -------- 1 15332-324-000 0246660
5 ROLLER (3X17.8) ...................................... -------- -------- 1 96220-30178 1644160
1-16 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C8
WATER PUMP
KSC4E0900
4 =CRF250X’04 E-9
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 IMPELLER, WATER PUMP ........................ -------- -------- 1 19215-KRN-670 7606460
2 COVER, WATER PUMP.............................. -------- -------- 1 19221-KRN-670 7606478
3 GASKET, WATER PUMP............................ -------- -------- 1 19226-KRN-670 7606486
4 GEAR, WATER PUMP (22T) ...................... -------- -------- 1 19240-KSC-670 7656994
5 WASHER, SEALING (7MM)........................ -------- -------- 2 90447-KE1-000 1662956
6 WASHER, SEALING (6.5MM) .................... -------- -------- 1 90463-ML7-000 2408680
7 BEARING, RADIAL BALL (12X28X7)
(TOYO).................................................... -------- -------- 1 91001-KA4-003 1043371
8 OIL SEAL (12X22X5) .................................. -------- -------- 1 91201-148-003 0665653
OIL SEAL (12X22X5) .................................. -------- -------- 1 91201-965-000 1404771
9 SEAL, WATER PUMP ................................ -------- -------- 1 91211-KRN-671 7607559
10 PIN, DOWEL .............................................. -------- -------- 1 91320-KE1-000 1806413
11 BOLT, FLANGE (6X28) .............................. -------- -------- 3 96001-06028-00 2106003
12 BOLT, FLANGE (6X85) .............................. -------- -------- 1 96001-06085-00 2552693
KSC4E1000
4 =CRF250X’04 E-10
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 COVER, OIL FILTER .................................. -------- -------- 1 11333-KRN-670 7605488
2 COVER, L. CRANKCASE............................ -------- -------- 1 11340-KRN-670 7605496
3 GASKET, L. COVER .................................. -------- -------- 1 11395-KRN-670 7605538
4 VALVE ASSY., RELIEF .............................. -------- -------- 1 15220-MEB-770 7186406
5 FILTER, ENGINE OIL.................................. -------- -------- 1 15412-MEN-671 7530892
6 SPRING, OIL FILTER.................................. -------- -------- 1 15414-MEB-670 6843221
7 DIPSTICK, OIL ............................................ -------- -------- 1 15650-KRN-670 7605975
8 COVER, DRIVE SPROCKET ...................... -------- -------- 1 23810-KSC-670 7657299
9 GUIDE, DRIVE CHAIN ................................ -------- -------- 1 23812-KSC-670 7657307
10 BOLT, FLANGE (6X16) (NSHF).................. -------- -------- 1 90004-GHB-630 4774154
11 BOLT, FLANGE (6X32) (NSHF).................. -------- -------- 5 90004-GHB-690 4774196
12 BOLT, FLANGE (6X40) (NSHF).................. -------- -------- 2 90004-GHB-710 4774212
13 BOLT, FLANGE (6X75) (NSHF).................. -------- -------- 1 90004-GHB-780 4822151
14 CAP (14MM)................................................ -------- -------- 1 90084-MEN-670 7532948
15 WASHER, THRUST (13MM) ...................... -------- -------- 1 90451-459-770 1075894
16 CIRCLIP, SPECIAL (INNER) (24MM) ........ -------- -------- 1 90602-MEB-670 6852594
17 O-RING (8.5X1.7)........................................ -------- -------- 1 90751-GK1-003 1915149
18 OIL SEAL (10X21X5) .................................. -------- -------- 1 91204-KRN-671 7607542
1-18 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C9
L. CRANKCASE COVER
4 =CRF250X’04 E-10
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 O-RING (39.8X2.2) (ARAI) .......................... -------- -------- 1 91302-PA9-003 0896985
20 O-RING (13.8X2.5)...................................... -------- -------- 1 91303-377-000 0499525
21 O-RING (18X3)............................................ -------- -------- 1 91307-035-000 0174961
22 CLIP (6X20) ................................................ -------- -------- 1 91410-679-000 0840215
23 PIN A, DOWEL (8X14) ................................ -------- -------- 1 94301-08140 0069310
24 PIN A, DOWEL (10X16) .............................. -------- -------- 1 94301-10160 0058206
25 CIRCLIP (INNER) (14MM) .......................... -------- -------- 1 94520-14000 0251835
26 BOLT, FLANGE (6X30) .............................. -------- -------- 2 96001-06030-07 4009569
KSC4E1100
4 =CRF250X’04 E-11
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 ALTERNATOR ASSY., FLYWHEEL TYPE -------- -------- 1 31100-KSC-671 7657489
2 CLAMP, WIRE ............................................ -------- -------- 1 32112-KRN-670 7606932
3 CLIP, PURSE LOCK.................................... -------- -------- 1 32171-GF9-621 5375456
4 BOLT, FLANGE (5X16) .............................. -------- -------- 2 90005-896-000 1420611
5 SCREW-WASHER (4X24) .......................... -------- -------- 3 90010-MEB-670 6852313
6 WASHER, PLAIN (12MM) .......................... -------- -------- 1 90437-611-000 0394403
7 NUT, FLANGE (12MM)................................ -------- -------- 1 94050-12000 0671123
1-20 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C10
STARTING MOTOR
KSC4E1200
4 =CRF250X’04 E-12
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 RECEIVER, CLUTCH CABLE .................... -------- -------- 1 22838-KSC-670 7657075
2 MOTOR ASSY., STARTER ........................ -------- -------- 1 31200-KSC-671 7657505
3 TERMINAL SET, BRUSH............................ -------- -------- 1 31201-MBE-008 6083083
4 SPRING, CARBON BRUSH........................ -------- -------- 2 31204-KS5-901 2541969
5 BOLT, SETTING.......................................... -------- -------- 2 31205-MBE-008 7318736
6 HOLDER SET, BRUSH .............................. -------- -------- 1 31206-MBE-008 6083109
7 RING............................................................ -------- -------- 2 31207-MBE-008 6083117
8 NUT-WASHER (6MM) ................................ -------- -------- 2 90071-MB0-000 1243534
9 O-RING (24.4X3.1) (ARAI) .......................... -------- -------- 1 91309-425-003 1113422
O-RING (24.4X3.1)...................................... -------- -------- 1 91312-MG7-003 2618221
10 O-RING........................................................ -------- -------- 2 91320-MBE-008 6092456
11 O-RING........................................................ -------- -------- 1 91320-MB0-000 1292184
12 BOLT, FLANGE (6X28) .............................. -------- -------- 2 96001-06028-00 2106003
KSC4E1300
4 =CRF250X’04 E-13
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 GEAR, BALANCER DRIVE (32T)................ -------- -------- 1 13415-KRN-670 7605736
2 GEAR, PRIMARY DRIVE (18T) .................. -------- -------- 1 23121-KSC-670 7657109
3 GEAR, STARTING DRIVEN (38T) .............. -------- -------- 1 28110-KSC-670 7657372
4 CLUTCH OUTER, STARTING .................... -------- -------- 1 28115-KSC-670 7657380
5 HOLDER, STARTER GEAR........................ -------- -------- 1 28120-KSC-670 7657398
6 CLUTCH, ONE-WAY .................................. -------- -------- 1 28125-MT7-004 7657406
7 RING, FRICTION ........................................ -------- -------- 1 28127-MS2-612 7318520
8 GEAR, STARTING REDUCTION................ -------- -------- 1 28131-KSC-670 7657414
9 GEAR, STARTING IDLE ............................ -------- -------- 1 28141-KSC-670 7657422
10 BOLT, SPECIAL (12X28) ............................ -------- -------- 1 90013-MEB-670 6852339
11 WASHER, PLAIN (12MM) .......................... -------- -------- 1 90402-KW6-960 6852545
12 WASHER, THRUST (12MM) ...................... -------- -------- 2 90452-166-600 0914150
13 BEARING, NEEDLE (30X37X20)................ -------- -------- 1 91025-KT7-003 5820634
14 PIN C, DOWEL (8X14) ................................ -------- -------- 1 94303-08140 0256800
15 CIRCLIP (OUTER) (12MM) ........................ -------- -------- 2 94510-12000 0112847
16 BOLT, SOCKET (8X28) .............................. -------- -------- 3 96600-08028-00 2920577
1-22 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C11
CRANKCASE
KSC4E1400
4 =CRF250X’04 E-14
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CRANKCASE, R. ........................................ -------- -------- 1 11100-KSC-670 7656358
2 TUBE A, BREATHER .................................. -------- -------- 1 11105-KSC-670 7656366
3 TUBE B, BREATHER .................................. -------- -------- 1 11107-KSC-670 7656374
4 TUBE C, BREATHER.................................. -------- -------- 1 11108-KSC-670 7656382
5 GASKET, CRANKCASE.............................. -------- -------- 1 11191-KRN-670 7605439
6 CRANKCASE, L. ........................................ -------- -------- 1 11200-KSC-670 7656390
7 PLATE, CAM CHAIN GUIDE ...................... -------- -------- 1 11206-KRN-670 7605454
8 SCREEN, OIL FILTER ................................ -------- -------- 1 15421-KK0-000 1593714
9 JOINT (THREE-WAY) ................................ -------- -------- 1 16961-MCT-010 6958649
10 VALVE, REED ............................................ -------- -------- 1 18601-MBW-003 6082036
11 LEVER, CLUTCH LIFTER .......................... -------- -------- 1 22810-KSC-670 7657067
12 PLATE, CLUTCH LEVER............................ -------- -------- 1 22813-KRN-670 7606569
13 SCREW, SPECIAL FLAT (6X12) ................ -------- -------- 2 90003-KRN-670 7649148
14 BOLT, STUD (10X135)................................ -------- -------- 4 90031-KRN-670 7607351
15 PLATE, BEARING HOLDER ...................... -------- -------- 2 90441-KRN-670 7649130
16 WASHER (8MM).......................................... -------- -------- 2 90474-333-000 0290981
17 CIRCLIP, SPECIAL (33MM)........................ -------- -------- 1 90604-MEB-670 6914147
18 GUIDE, TUBE.............................................. -------- -------- 1 90610-MEB-670 6852610
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-23
CRANKCASE
KSC4E1400
4 =CRF250X’04 E-14
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 JET, OIL (#100) .......................................... -------- -------- 1 90901-KRN-670 7607492
20 BEARING, RADIAL BALL (30X72X16)........ -------- -------- 1 91001-KRN-671 7607500
21 BEARING, SPECIAL ROLLER.................... -------- -------- 1 91002-KRN-671 7607518
22 BEARING, SHELL (33X38X8) (TOYO) ...... -------- -------- 1 91022-KA4-740 1662444
23 OIL SEAL (35X52X7) (ARAI) ...................... -------- -------- 1 91201-MEB-671 6852735
24 OIL SEAL (39X56X7) (ARAI) ...................... -------- -------- 1 91202-MEB-671 6852743
25 OIL SEAL (14X22X5) (NOK) ...................... -------- -------- 1 91203-KA4-771 1917558
OIL SEAL (14X22X5) .................................. -------- -------- 1 91203-KK3-830 2735249
26 OIL SEAL (20X33X5) (ARAI) ...................... -------- -------- 1 91203-MEB-671 6852750
27 OIL SEAL (12X18X3) (ARAI) ...................... -------- -------- 1 91205-MEB-671 6852776
28 PIN A, DOWEL (14X20) .............................. -------- -------- 2 94301-14200 0295626
29 CLIP, TUBE (B10) ...................................... -------- -------- 4 95002-02100 0250985
30 BOLT, FLANGE (6X12) .............................. -------- -------- 1 96001-06012-00 2105930
31 BOLT, FLANGE (6X40) .............................. -------- -------- 1 96001-06040-00 2106037
32 BOLT, FLANGE (6X45) .............................. -------- -------- 5 96001-06045-00 2106045
33 BOLT, FLANGE (6X60) .............................. -------- -------- 1 96001-06060-00 2112225
34 BOLT, FLANGE (6X70) .............................. -------- -------- 5 96001-06070-00 2112233
35 BOLT, FLANGE (6X75) .............................. -------- -------- 2 96001-06075-00 2552685
1-24 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C12
CRANKCASE
4 =CRF250X’04 E-14
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
36 BOLT, FLANGE (8X25) .............................. -------- -------- 1 96300-08025-00 1829969
37 BOLT, FLANGE (8X70) .............................. -------- -------- 1 96300-08070-00 7607583
KRN4E1300
4 =CRF250X’04 E-15
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CRANKSHAFT ............................................ -------- -------- 1 13000-KSC-670 7656440
2 RING SET, PISTON (STD).......................... -------- -------- 1 13011-KRN-670 7605660
3 PISTON ...................................................... -------- -------- 1 13101-KRN-670 7605678
4 PIN, PISTON .............................................. -------- -------- 1 13111-KRN-670 7605728
5 CLIP, PISTON PIN ...................................... -------- -------- 2 13115-KM7-700 4025748
6 KEY, WOODRUFF SPECIAL (25X1) .......... -------- -------- 1 13331-360-000 0359034
1-26 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C13
BALANCER
KSC4E1600
4 =CRF250X’04 E-16
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SHAFT, BALANCER.................................... -------- -------- 1 13420-KSC-670 7656457
2 GEAR, BALANCER DRIVEN (32T) ............ -------- -------- 1 13422-KRN-670 7605751
3 GEAR, WATER PUMP DRIVE (19T) .......... -------- -------- 1 19245-KRN-670 7606502
4 COLLAR, WATER PUMP GEAR ................ -------- -------- 1 19246-KSC-670 7657000
5 BOLT, HEX. (6X16) .................................... -------- -------- 2 90038-KY4-900 6852354
6 NUT, HEX. (14MM)...................................... -------- -------- 1 90204-MN5-000 2810935
7 WASHER (14MM)........................................ -------- -------- 1 90433-KE1-000 1806181
8 PLATE, BEARING HOLDER ...................... -------- -------- 2 90441-KA4-700 1187723
9 BEARING, SPECIAL ROLLAR (20X32X14) -------- -------- 1 91004-MEB-671 6852693
10 BEARING, RADIAL BALL TMB (6003)........ -------- -------- 1 91005-MEB-671 6852701
KSC4E1700
4 =CRF250X’04 E-17
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SHAFT, MAIN.............................................. -------- -------- 1 23210-KSC-670 7657117
2 COUNTERSHAFT ...................................... -------- -------- 1 23221-KSC-670 7657125
3 COLLAR, COUNTERSHAFT ...................... -------- -------- 1 23225-KSC-670 7657133
4 GEAR, COUNTERSHAFT LOW (31T) ........ -------- -------- 1 23411-KSC-670 7657141
5 COLLAR (17MM) ........................................ -------- -------- 1 23413-KSC-670 7657158
6 GEAR, MAINSHAFT SECOND (16T).......... -------- -------- 1 23421-KSC-670 7657166
7 GEAR, COUNTERSHAFT SECOND (28T) -------- -------- 1 23431-KSC-670 7657174
8 COLLAR (24MM) ........................................ -------- -------- 1 23432-KSC-670 7657182
9 GEAR, MAINSHAFT THIRD (21T) .............. -------- -------- 1 23441-KSC-670 7657190
10 GEAR, COUNTERSHAFT THIRD (28T) .... -------- -------- 1 23451-KSC-670 7657208
11 COLLAR, COUNTERSHAFT THIRD GEAR -------- -------- 1 23452-KSC-670 7657216
12 GEAR, MAINSHAFT FOURTH (24T) .......... -------- -------- 1 23461-KSC-670 7657224
13 COLLAR, MAINSHAFT FOURTH GEAR .... -------- -------- 1 23462-KSC-670 7657232
14 GEAR, COUNTERSHAFT FOURTH (25T) -------- -------- 1 23471-KSC-670 7657240
15 COLLAR (20MM) ........................................ -------- -------- 1 23472-KZ4-000 3019106
16 GEAR, MAINSHAFT FIFTH (27T) .............. -------- -------- 1 23481-KSC-670 7657257
17 GEAR, COUNTERSHAFT FIFTH (22T) ...... -------- -------- 1 23491-KSC-670 7657265
18 SPROCKET, DRIVE (14T) .......................... -------- -------- 1 23801-KSC-670 7657273
1-28 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C14
TRANSMISSION
4 =CRF250X’04 E-17
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 COLLAR, DRIVE SPROCKET .................... -------- -------- 1 23802-KSC-670 7657281
20 BOLT, FLANGE SOCKET (6X14) .............. -------- -------- 2 90071-MF5-000 1438969
21 BOLT, UBS (8X33)...................................... -------- -------- 1 90112-413-000 0631085
22 WASHER, THRUST INVOLUTE (22X21X1) -------- -------- 1 90404-KW3-000 3479854
23 PLATE, BEARING HOLDER ...................... -------- -------- 2 90441-KA4-700 1187723
24 WASHER, THRUST (17.2MM).................... -------- -------- 3 90446-357-000 0322180
25 WASHER (24X32X1) .................................. -------- -------- 1 90452-KSR-A00 7602592
26 WASHER, THRUST (22X30X1) .................. -------- -------- 1 90452-KZ4-000 3022480
27 WASHER (22X32X1.5)................................ -------- -------- 1 90453-KSR-A00 7602600
28 WASHER, SPLINE (20MM) ........................ -------- -------- 2 90455-HM8-A40 6769079
29 WASHER, SPRING (24MM)........................ -------- -------- 1 90501-KSC-670 7658255
30 SET-RING (20MM) ...................................... -------- -------- 2 90601-360-000 0341321
31 SET-RING, COUNTER SECOND .............. -------- -------- 1 90602-360-000 0341339
32 BEARING, RADIAL BALL (17X35X10)........ -------- -------- 2 91001-KZ4-J11 6013148
33 BEARING, RADIAL BALL (22X47X14)........ -------- -------- 1 91004-KSC-671 7658297
34 BEARING, RADIAL BALL (22X47X14)........ -------- -------- 1 91005-KSR-A01 7602667
35 PLATE, COUNTERSHAFT BEARING ........ -------- -------- 2 91012-KA3-710 1354620
36 OIL SEAL (28X37X7) .................................. -------- -------- 1 91201-KSR-A01 7602683
37 D-RING (22MM) .......................................... -------- -------- 1 91301-KSR-A01 7602691
38 SCREW, FLAT (6X10) ................................ -------- -------- 2 93600-06010-0H 0786715
KSC4E1800
4 =CRF250X’04 E-18
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 FORK, R. GEARSHIFT................................ -------- -------- 1 24211-KSC-670 7657315
2 FORK, L. GEARSHIFT ................................ -------- -------- 1 24221-KSC-670 7657323
3 FORK C, GEARSHIFT ................................ -------- -------- 1 24231-KSC-670 7657331
4 SHAFT A, SHIFT FORK .............................. -------- -------- 1 24241-KSC-670 7657349
5 SHAFT B, SHIFT FORK .............................. -------- -------- 1 24242-KSC-670 7657356
6 DRUM, GEARSHIFT .................................. -------- -------- 1 24311-KSC-670 7657364
7 CENTER, SHIFT DRUM.............................. -------- -------- 1 24312-KA3-741 1557511
8 PIN, SHIFTER ............................................ -------- -------- 1 24315-HA0-000 1832062
9 SHIFTER, DRUM ........................................ -------- -------- 1 24321-KZ4-620 4573473
10 COLLAR, SHIFTER .................................... -------- -------- 1 24322-MM4-000 2541670
11 PAWL A, RATCHET .................................... -------- -------- 1 24324-KA3-711 1383603
12 PAWL B, RATCHET .................................... -------- -------- 1 24325-KA3-711 1383611
13 PLUNGER, PAWL ...................................... -------- -------- 2 24326-KBH-901 4170684
14 PLATE, GUIDE............................................ -------- -------- 1 24328-KRN-670 7606783
15 SPRING, PAWL PLUNGER ........................ -------- -------- 2 24329-KA3-740 1552546
16 STOPPER, DRUM ...................................... -------- -------- 1 24430-KA3-740 1552553
17 SPRING, DRUM STOPPER........................ -------- -------- 1 24435-KZ4-690 4301743
18 SPINDLE, GEARSHIFT .............................. -------- -------- 1 24610-KRN-670 7606791
1-30 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C15
GEARSHIFT DRUM
4 =CRF250X’04 E-18
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 SPRING, GEARSHIFT RETURN ................ -------- -------- 1 24651-MEB-670 6845366
20 PIN, GEARSHIFT RETURN SPRING ........ -------- -------- 1 24652-HA0-000 1821206
21 PIVOT, SHIFT DRUM STOPPER ARM ...... -------- -------- 1 90022-MG8-000 2045862
22 BOLT, FLANGE SOCKET (6X14) .............. -------- -------- 2 90071-MF5-000 1438969
23 WASHER (6.1MM) ...................................... -------- -------- 1 90435-HB3-000 2137719
24 PLATE, BEARING HOLDER ...................... -------- -------- 2 90441-KA4-700 1187723
25 WASHER (14MM)........................................ -------- -------- 1 90451-155-000 1032143
26 BEARING, RADIAL BALL (6905U).............. -------- -------- 1 91004-KY4-900 5340658
27 BOLT, HEX. (6X16) .................................... -------- -------- 2 93301-06016-0A 2449106
28 CIRCLIP (OUTER) (14MM) ........................ -------- -------- 1 94510-14000 0213389
29 ROLLER (4X8) ............................................ -------- -------- 1 96220-40080 1357383
KSC4E1900
4 =CRF250X’04 E-19
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 PLATE, OIL GUIDE .................................... -------- -------- 1 15201-KSC-670 7656481
2 PINION, KICK STARTER (32T) .................. -------- -------- 1 28210-KSC-670 7657430
3 GEAR, STARTER IDLE (30T) .................... -------- -------- 1 28230-KRN-670 7606825
4 RATCHET, STARTER ................................ -------- -------- 1 28241-KA3-710 1353648
5 SPRING, RATCHET.................................... -------- -------- 1 28242-KA3-710 1353655
6 SPINDLE, KICK STARTER ........................ -------- -------- 1 28251-KZ4-000 3019189
7 SPRING, STARTER RETURN .................... -------- -------- 1 28261-KA3-710 1353689
8 PLATE, RATCHET SLIDER ........................ -------- -------- 1 28262-KS6-701 2731453
9 COLLAR, KICK SPINDLE............................ -------- -------- 1 28282-KZ4-B00 5224225
10 WASHER, THRUST (17MM) ...................... -------- -------- 2 90452-178-000 1187749
11 WASHER (16.8X24) .................................... -------- -------- 3 90501-444-000 0763029
12 CIRCLIP (OUTER) (17MM) ........................ -------- -------- 1 90601-001-000 0003707
13 BOLT, HEX. (6X16) .................................... -------- -------- 2 93301-06016-0A 2449106
14 CIRCLIP (OUTER) (16MM) ........................ -------- -------- 1 94510-16000 0069344
1-32 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-C16
CARBURETOR
KSC4E2000
4 =CRF250X’04 E-20
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 GASKET SET.............................................. -------- -------- 1 16010-KRN-671 7605983
2 VALVE SET, FLOAT.................................... -------- -------- 1 16011-KZ3-J11 5993837
3 FLOAT SET ................................................ -------- -------- 1 16013-MEB-671 6911556
4 TOP SET .................................................... -------- -------- 1 16014-KRN-671 7605991
5 CHAMBER SET, FLOAT ............................ -------- -------- 1 16015-KSC-671 7656499
6 SCREW SET A............................................ -------- -------- 1 16016-KSC-671 7656507
7 ARM SET, LINK .......................................... -------- -------- 1 16018-MEB-671 6911598
8 START SET, HOT ...................................... -------- -------- 1 16019-MEB-671 6911606
9 DIAPHRAGM SET, PUMP .......................... -------- -------- 1 16021-KRN-671 7606015
10 SCREW SET B............................................ -------- -------- 1 16028-MEB-671 6911622
11 SCREW SET, JET NEEDLE........................ -------- -------- 1 16029-MEB-671 6911630
12 SHAFT SET, THROTTLE............................ -------- -------- 1 16032-MEB-671 6911648
13 LEVER SET, PUMP .................................... -------- -------- 1 16033-MEB-671 6911655
14 VALVE SET, FLOATING ............................ -------- -------- 1 16037-MEB-671 6911663
15 JOINT SET, FUEL ...................................... -------- -------- 1 16038-KRN-671 7606023
16 VALVE SET, STARTER .............................. -------- -------- 1 16046-MEB-671 6911689
17 SENSOR ASSY., THROTTLE .................... -------- -------- 1 16060-KSC-671 7659162
18 BOLT, COVER ............................................ -------- -------- 1 16080-MEB-671 6911705
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 1-33
CARBURETOR
KSC4E2000
4 =CRF250X’04 E-20
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 BOLT, STOPPER........................................ -------- -------- 1 16081-KRN-671 7606049
20 SCREW, PAN.............................................. -------- -------- 1 16083-MEB-671 6911739
21 CARBURETOR ASSY. (FCR02A A) .......... -------- -------- A 1 16100-KSC-671 7656515
CARBURETOR ASSY. (FCR03A A) .......... -------- -------- AC 1 16100-KSC-771 7656523
22 VALVE, THROTTLE .................................... -------- -------- 1 16112-MEB-671 6911747
23 COVER, THROTTLE .................................. -------- -------- 1 16157-MEN-671 7531007
24 GASKET, FLOAT CHAMBER...................... -------- -------- 1 16163-MEB-671 6911762
25 HOLDER, NEEDLE JET.............................. -------- -------- 1 16165-MEB-671 6911770
26 ROLLER ...................................................... -------- -------- 1 16172-MEB-671 6911788
27 WASHER, PLAIN ........................................ -------- -------- 1 16177-MEB-671 6911796
28 WASHER, PLAIN ........................................ -------- -------- 1 16178-MEB-671 6911804
29 BINDER ...................................................... -------- -------- 1 16179-KZ4-690 4368296
30 BINDER
(NOT AVAILABLE) .................................. -------- -------- 1 16179-428-670 4241816
BINDER ...................................................... -------- -------- 1 16179-428-671 0684217
31 PLATE, BUFFER ........................................ -------- -------- 1 16185-MEN-671 7531023
32 TUBE, OVERFLOW .................................... -------- -------- 1 16196-MEB-671 6911820
33 TUBE, AIR VENT ........................................ -------- -------- 1 16197-MEB-671 6911838
1-34 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-D1
CARBURETOR
4 =CRF250X’04 E-20
Engine
Serial Number
Ref Description From To AREA QTY Part Number H/C
34 TUBE, AIR VENT ........................................ -------- -------- 1 16198-MEB-671 6911846
35 TUBE, AIR VENT ........................................ -------- -------- 1 16199-KSC-671 7656531
36 NEEDLE SET, JET (NCYU) ........................ -------- -------- AC 1 16203-KSC-771 7656549
NEEDLE SET, JET (NCVT) ........................ -------- -------- A 1 16234-MEN-671 7531122
37 SCREW-WASHER (4X8) ............................ -------- -------- 4 93892-04008-08 0634618
SCREW-WASHER (4X8) ............................ -------- -------- 4 93892-04008-18 0995902
38 SCREW-WASHER (4X14) .......................... -------- -------- 4 93892-04014-08 0624866
SCREW-WASHER (4X14) .......................... -------- -------- 4 93892-04014-18 1171842
39 CLIP, TUBE (B17) ...................................... -------- -------- 5 95002-02079 4171690
40 JET, MAIN (#128)........................................ -------- -------- AC (1) 99101-357-1280 0341719
JET, MAIN (#130)........................................ -------- -------- 1 99101-357-1300 0341727
41 JET, SLOW (#40) ........................................ -------- -------- 1 99103-KA3-0400 2094266
JET, SLOW (#40) ........................................ -------- -------- 1 99103-440-0400 1324722
42 JET, SLOW AIR (#100) .............................. -------- -------- 1 99104-MEB-1000 6911879
43 JET, LEAK (#65).......................................... -------- -------- AC 1 99108-KSC-0650 7660558
JET, LEAK (#55).......................................... -------- -------- A 1 99108-MEB-0550 6911887
44 JET, BY-STARTER (#68) ............................ -------- -------- 1 99112-KRN-0680 7607609
KSC4F0100
4 =CRF250X’04 F-1
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 RUBBER, PROTECTOR GASKET.............. -------- -------- 2 18293-GZ5-000 4220042
2 SCREW, PAN (4X55) .................................. -------- -------- 1 33103-KSC-670 7657596
3 SPRING, BEAM ADJUSTING .................... -------- -------- 1 33107-KAE-770 7657604
4 PIPE, CP .................................................... -------- -------- 2 33113-MBW-D21 6648687
5 NUT, BEAM ADJUSTING............................ -------- -------- 1 33117-KBR-730 7657612
6 SOCKET, HEADLIGHT .............................. -------- -------- 1 33130-KSC-672 7657638
7 HEADLIGHT UNIT ...................................... -------- -------- 1 33150-KSC-672 7657653
8 BULB, HEADLIGHT (12V35/36.5W)
(STANLEY).............................................. -------- -------- 1 34901-GJ1-003 2020311
9 VISOR SET, FR. *NH196* (WL) (ROSS
WHITE).................................................... -------- -------- 1 61300-KSC-000ZA 7658107
10 GROMMET, SIDE COVER.......................... -------- -------- 2 83501-MG7-000 2015360
11 BOLT, FLANGE (6X16) .............................. -------- -------- 2 90147-KPB-J10 7372956
12 WASHER, FR. COVER SETTING .............. -------- -------- 2 90501-124-000 0398420
13 SCREW, TAPPING (5X10) (PO) ................ -------- -------- 2 93911-25120 6675300
2-2 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E1
METER
KSC4F0200
4 =CRF250X’04 F-2
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 METER ASSY., TRIP (MPH) ...................... -------- -------- 1 37200-MN1-671 2696524
2 RUBBER, METER SETTING ...................... -------- -------- 2 37215-KSC-000 7657729
3 CABLE ASSY., SPEEDOMETER................ -------- -------- 1 44830-KSC-000 7657810
4 CABLE (INNER) .......................................... -------- -------- 1 44831-KSC-300 7657828
5 STAY, CONNECTOR .................................. -------- -------- 1 50130-KSC-000 7657919
6 NUT, CAP (5MM) ........................................ -------- -------- 2 94021-05000-0S 0843458
KSC4F0300
4 =CRF250X’04 F-3
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CABLE A, THROTTLE ................................ -------- -------- 1 17910-KSC-000 7656747
2 COVER, THROTTLE CABLE ...................... -------- -------- 1 17913-KB7-000 1219583
3 CABLE B, THROTTLE ................................ -------- -------- 1 17920-KSC-000 7656754
4 CABLE, HOT STARTER.............................. -------- -------- 1 17950-KSC-000 7656762
5 CABLE, CLUTCH ........................................ -------- -------- A 1 22870-KSC-000 7657083
CABLE, CLUTCH ........................................ -------- -------- AC 1 22870-KSC-770 7657091
6 CLIP, PURSE LOCK.................................... -------- -------- 1 32171-GF9-621 5375456
7 SWITCH ASSY., ENGINE STOP ................ -------- -------- 1 35130-KSC-670 7657695
8 SWITCH ASSY., STARTER ........................ -------- -------- 1 35150-KSC-671 7657711
9 SWITCH ASSY., FR. STOP (TATEISHI) .... -------- -------- 1 35340-ML4-005 3468683
10 GRIP, THROTTLE ...................................... -------- -------- 1 53140-MEB-671 7577604
11 GRIP, R. HANDLE ...................................... -------- -------- 1 53165-GBF-J60 6497317
12 GRIP, L. HANDLE ...................................... -------- -------- 1 53166-GBF-J60 6497325
13 HOUSING, THROTTLE (UPPER) .............. -------- -------- 1 53167-MEB-671 6919427
14 HOUSING, THROTTLE (LOWER) .............. -------- -------- 1 53168-KSC-000 7658016
15 SLIDER, THROTTLE CABLE...................... -------- -------- 1 53169-MEB-670 6848832
16 BRACKET, L. HANDLE LEVER .................. -------- -------- 1 53172-KSC-000 7658024
17 PLATE, CLUTCH SWITCH.......................... -------- -------- 1 53173-KSC-000 7658032
2-4 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E2
HANDLE LEVER • SWITCH • CABLE
4 =CRF250X’04 F-3
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 HOLDER, L. LEVER BRACKET.................. -------- -------- 1 53174-KCE-670 4773164
19 COVER, L. HANDLE LEVER ...................... -------- -------- 1 53177-KSC-000 7658040
20 LEVER, L. HANDLEBAR ............................ -------- -------- 1 53178-KSC-000 7658057
21 DIAL, CLUTCH CABLE ADJUSTING.......... -------- -------- 1 53179-MEN-671 7541436
22 LEVER, HOT STARTER.............................. -------- -------- 1 53190-MEN-670 7532450
23 BOLT, WIRE ADJUSTING .......................... -------- -------- 1 53192-MEN-670 7532468
24 BOLT, HANDLE LEVER PIVOT .................. -------- -------- 1 90113-MEN-670 7533003
25 COLLAR, PIVOT.......................................... -------- -------- 1 90501-MEN-670 7533078
26 BAND, WIRE .............................................. -------- -------- 4 90650-KV6-003 2687788
27 SCREW, PAN (4X12) .................................. -------- -------- 1 93500-04012-0A 0169466
SCREW, PAN (4X12) .................................. -------- -------- 1 93500-04012-1A 0866384
28 SCREW, PAN (4X14) .................................. -------- -------- 2 93500-04014-0G 1171735
29 SCREW, PAN (5X10) .................................. -------- -------- 1 93500-05010-0A 0156976
30 NUT, HEX. (6MM)........................................ -------- -------- 1 94001-06000-0S 0156067
NUT, HEX. (6MM)........................................ -------- -------- 1 94001-06200-0S 2043255
31 WASHER, SPRING (4MM).......................... -------- -------- 1 94111-04000 0058958
32 BOLT, FLANGE (6X18) .............................. -------- -------- 2 96001-06018-07 2737757
33 BOLT, FLANGE (6X22) .............................. -------- -------- 2 96001-06022-00 2112191
KSC4F0400
4 =CRF250X’04 F-4
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 HOSE, FR. BRAKE...................................... -------- -------- 1 45125-KSC-000 7657844
2 BOOT .......................................................... -------- -------- 1 45504-KN5-006 2004612
3 MASTER CYLINDER SUB-ASSY., FR.
BRAKE (NISSIN) .................................... -------- -------- 1 45510-KCE-671 4772570
4 CAP, MASTER CYLINDER ........................ -------- -------- 1 45513-KCE-671 4772588
5 HOLDER, MASTER CYLINDER.................. -------- -------- 1 45517-GW0-751 4772596
6 SEPARATOR .............................................. -------- -------- 1 45518-KA3-731 1552918
7 DIAPHRAGM .............................................. -------- -------- 1 45520-KA3-731 1656545
8 RING............................................................ -------- -------- 1 45523-KA3-731 1554740
9 RING............................................................ -------- -------- 1 45523-MEB-003 6847412
10 MASTER CYLINDER SET .......................... -------- -------- 1 45530-KCE-671 6150924
11 LEVER SET, R. HANDLE............................ -------- -------- 1 53170-MEB-003 6848840
12 SPRING, BRAKE LEVER............................ -------- -------- 1 53174-KN5-006 2014884
13 COVER, R. HANDLE LEVER...................... -------- -------- 1 53176-ML3-791 3832813
14 BOLT SET, ADJUSTING ............................ -------- -------- 1 90111-MEB-003 6852446
15 BOLT, HANDLEBAR PIVOT........................ -------- -------- 1 90114-166-006 1047349
16 BOLT, OIL (10X22)...................................... -------- -------- 2 90145-MS9-612 5369418
17 WASHER, OIL BOLT .................................. -------- -------- 4 90545-300-000 0189902
2-6 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E3
FR. BRAKE MASTER CYLINDER
4 =CRF250X’04 F-4
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 CIRCLIP ...................................................... -------- -------- 1 90651-MA5-671 1251404
19 SCREW, FLAT (4X12) ................................ -------- -------- 2 93600-04012-0G 1218601
SCREW, FLAT (4X12) ................................ -------- -------- 2 93600-04012-1G 1237346
20 NUT, FLANGE (6MM).................................. -------- -------- 1 94050-06000 0471623
21 BOLT, FLANGE (6X22) .............................. -------- -------- 2 96001-06022-00 2112191
KSC4F0500
4 =CRF250X’04 F-5
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
3 GUIDE, FR. BRAKE HOSE ........................ -------- -------- 1 45468-KS7-830 2750511
4 HANDLEBAR .............................................. -------- -------- 1 53100-MEN-670 7532393
5 PROTECTOR, HANDLE.............................. -------- -------- 1 53121-MEN-670 7532401
6 HOLDER, HANDLE (LOWER) .................... -------- -------- (2) 53132-KA3-831 3326626
HOLDER, HANDLE (LOWER) .................... -------- -------- 2 53132-KZ4-J20 6267504
7 RUBBER, HANDLEBAR.............................. -------- -------- 4 53133-KA3-832 2504728
8 BRIDGE, FORK TOP .................................. -------- -------- 1 53300-KSC-000 7658081
9 EMBLEM, PRODUCT.................................. -------- -------- 1 86150-KPG-901 7580889
10 BOLT, FLANGE (6X16) .............................. -------- -------- 1 90106-MJ0-000 3010642
11 BOLT, FLANGE (8X45) .............................. -------- -------- 4 90107-KZ4-J40 6825277
12 BOLT, FLANGE (8X35) .............................. -------- -------- 4 90124-KZ4-J40 6825335
13 NUT, STEERING STEM.............................. -------- -------- 1 90304-KZ4-J30 6483465
14 NUT, U (10MM) .......................................... -------- -------- 2 90306-KZ4-711 4310660
15 WASHER, STEERING STEM...................... -------- -------- 1 90503-KZ4-J40 6825384
16 WASHER, PLAIN (10MM) .......................... -------- -------- 2 90507-KA3-830 1915057
18 HOLDER B1, HANDLEBAR (UPPER) ........ -------- -------- 2 95014-22100 0301713
2-8 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E4
STEERING STEM
KSC4F0600
4 =CRF250X’04 F-6
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 GUIDE, SPEEDOMETER CABLE .............. -------- -------- 1 44832-KSC-000 7657836
2 GUIDE, FR. BRAKE HOSE ........................ -------- -------- 1 45468-KS7-830 2750511
3 DUST SEAL, STEERING HEAD ................ -------- -------- 1 53214-KZ3-861 3837986
4 DUST SEAL, STEERING HEAD (ARAI)...... -------- -------- 1 53214-KZ4-701 3226065
5 STEM SUB-ASSY., STEERING .................. -------- -------- 1 53219-KSC-000 7658073
6 THREAD, STEERING HEAD TOP .............. -------- -------- 1 53229-KZ4-J30 6483184
7 BOLT, FLANGE (6X16) .............................. -------- -------- 1 90106-MJ0-000 3010642
8 BOLT, FLANGE (8X45) .............................. -------- -------- 4 90107-KZ4-J40 6825277
9 BEARING, HEAD PIPE (TOYO).................. -------- -------- 2 91015-KZ4-701 3226719
10 BOLT, FLANGE (6X10) .............................. -------- -------- 1 95701-06010-00 2410876
KRN4F0500
4 =CRF250X’04 F-7
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 FENDER SUB-ASSY., FR........................... -------- -------- 1 61110-MEN-670 7532609
2 WASHER, FENDER SETTING.................... -------- -------- 4 90506-430-000 0681023
3 COLLAR, FR. FENDER .............................. -------- -------- 4 90512-KZ4-J20 6267819
4 BOLT, FLANGE (6X16) .............................. -------- -------- 4 96001-06016-00 2105955
2-10 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E5
FRONT SHOCK ABSORBER
KSC4F0800
4 =CRF250X’04 F-8
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CLAMP A, FR. BRAKE HOSE .................... -------- -------- 1 45461-GBF-J00 5601356
2 CLAMP B, FR. BRAKE HOSE .................... -------- -------- 1 45462-GBF-J00 5601364
3 WIRE, SPEEDOMETER CABLE GUIDE .... -------- -------- 1 45462-KAE-740 7657851
4 SPRING, FR. FORK (4.12N/MM,0.42KGF/
MM) (SHOWA) ........................................ -------- -------- 2 51401-KSC-003 7659436
5 TUBE (OUTER) .......................................... -------- -------- 2 51410-KSC-003 7659444
6 RING, BACK-UP.......................................... -------- -------- 2 51412-KZ3-B01 5245618
7 BUSH, GUIDE ............................................ -------- -------- 2 51414-KZ3-B01 5245626
8 BUSH, SLIDER............................................ -------- -------- 2 51415-KZ3-B01 5245634
9 PIPE, R. SLIDE............................................ -------- -------- 1 51420-KSC-003 7659451
10 DAMPER, FR............................................... -------- -------- 2 51430-KSC-003 7659469
11 BUSH B, SLIDER ........................................ -------- -------- 2 51431-KZ3-B01 5245667
12 COLLAR, REBOUND NEEDLE .................. -------- -------- 2 51437-KZ3-J41 6830269
13 BOLT, CENTER .......................................... -------- -------- 2 51440-KSC-003 7659477
14 RING, OIL SEAL STOPPER........................ -------- -------- 2 51447-KZ3-003 3009743
15 BOLT ASSY., FR. FORK ............................ -------- -------- 2 51450-KSC-003 7659485
16 NUT, LOCK ................................................ -------- -------- 2 51451-KZ3-B01 5245709
17 BUSH C, SLIDER ........................................ -------- -------- 4 51453-KZ3-B01 5245725
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-11
FRONT SHOCK ABSORBER
KSC4F0800
4 =CRF250X’04 F-8
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 BOLT, PLUG .............................................. -------- -------- 2 51456-KZ3-J41 6830293
19 RING, STOPPER ........................................ -------- -------- 2 51476-KZ3-711 4371662
20 FORK SUB-ASSY., R. FR. .......................... -------- -------- 1 51480-KSC-003 7659493
21 SEAL SET, FR. FORK ................................ -------- -------- 2 51490-KSC-003 7659501
22 PIPE, L. SLIDE............................................ -------- -------- 1 51520-KSC-003 7659519
23 FORK SUB-ASSY., L. FR. .......................... -------- -------- 1 51580-KSC-003 7659527
24 PROTECTOR, L. FR. FORK *TNATURAL*
(NATURAL) ............................................ -------- -------- 1 51610-MEB-750ZA 7187347
25 PROTECTOR, R. FR. FORK *TNATURAL*
(NATURAL) ............................................ -------- -------- 1 51620-KCZ-J70ZA 7657992
26 BOLT, FLANGE (8X40) .............................. -------- -------- 4 90108-KZ4-J40 6825285
27 BOLT, FLANGE (6MM)................................ -------- -------- 2 90113-KZ3-000 3010659
28 BOLT, PROTECTOR .................................. -------- -------- 6 90113-MAC-780 5195003
29 DUST SEAL ................................................ -------- -------- 2 91254-KSC-003 7660525
30 O-RING (26.7X3.5)...................................... -------- -------- 2 91256-KZ3-A71 5642491
31 O-RING (27.7X1.9)...................................... -------- -------- 2 91257-MEB-751 7187784
32 O-RING (18.8X1.9)...................................... -------- -------- 2 91258-KZ3-B01 5246327
33 O-RING (3.5X1.5)........................................ -------- -------- 2 91301-KZ3-711 4337317
2-12 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E6
FRONT SHOCK ABSORBER
4 =CRF250X’04 F-8
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
34 O-RING (44.7X2.4)...................................... -------- -------- 2 91356-KZ3-003 3010865
35 O-RING (37.2X2.4) (SHOWA) .................... -------- -------- 2 91356-MW0-003 4046785
36 BOLT, FLANGE (6X12) .............................. -------- -------- 1 96001-06012-00 2105930
KSC4F0900
4 =CRF250X’04 F-9
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SEAL SET, PISTON.................................... -------- -------- 2 06431-MA3-405 4124277
2 SCREW, BLEEDER .................................... -------- -------- 1 43352-568-003 0505735
3 CAP, BLEEDER .......................................... -------- -------- 1 43353-461-771 0954230
4 PAD SET, FR............................................... -------- -------- 1 45105-MY6-405 4079059
5 PISTON ...................................................... -------- -------- 2 45107-KZ4-J31 6482558
6 SPRING, PAD.............................................. -------- -------- 1 45108-MY1-006 4302873
7 RETAINER .................................................. -------- -------- 1 45112-KS6-701 2465409
8 BOLT A, BOLT ............................................ -------- -------- 1 45131-HA5-672 3254380
9 BUSH, PIN .................................................. -------- -------- 1 45132-166-016 1046275
10 BOOT B ...................................................... -------- -------- 1 45133-MA3-006 1012012
11 CALIPER SUB-ASSY., L. FR. (NISSIN)...... -------- -------- 1 45150-MEN-006 7531940
12 BRACKET SUB-ASSY., L. FR. CALIPER .. -------- -------- 1 45190-MEN-006 7531957
13 PLUG, PIN .................................................. -------- -------- 1 45203-MG3-016 3189743
14 PIN, HANGER ............................................ -------- -------- 1 45215-HA5-672 3214038
15 BOLT, FLANGE (8X40) .............................. -------- -------- 2 90110-KZ4-J40 6825293
2-14 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E7
FRONT WHEEL
KSC4F1000
4 =CRF250X’04 F-10
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SPOKE SET, FR. (240MM) ........................ -------- -------- 36 06440-KZ4-J40 6828636
2 CAP, VALVE................................................ -------- -------- 1 42714-KA3-710 1321322
3 AXLE, FR. WHEEL...................................... -------- -------- 1 44301-KSC-000 7657778
4 COLLAR, L. FR. WHEEL ............................ -------- -------- 1 44311-KZ4-J40 6824684
5 COLLAR, FR. DISTANCE .......................... -------- -------- 1 44620-MAC-680 4570933
6 HUB SUB-ASSY., FR. ................................ -------- -------- 1 44635-KSC-000 7657786
7 WHEEL SUB-ASSY., FR............................. -------- -------- 1 44650-KSC-000 7657794
8 RIM, FR. WHEEL (21X1.60)........................ -------- -------- 1 44701-MEN-003 7531882
9 TIRE, FR. (80/100-21 D742) (DUNLOP) .... -------- -------- 1 44711-MEN-004 7531908
10 TUBE, TIRE (2.75/3.50-21) ........................ -------- -------- 1 0Y400-33100 2579605
TUBE (275/325-21) .................................... -------- -------- 1 08400-33100 1204833
TUBE (275/300X21) .................................... -------- -------- 1 08400-34010 0646893
TUBE, TIRE (275/300-2) ............................ -------- -------- 1 44712-MC4-005 1275502
TUBE, TIRE (2.75/3.00-21) (BS) ................ -------- -------- 1 44712-340-003 0265405
TUBE, TIRE (2.75/3.00-21) (DUNLOP)
(NOT AVAILABLE) .................................. -------- -------- 1 44712-400-004 0439364
TUBE, TIRE (2.75/3.00-21) ........................ -------- -------- 1 44712-437-971 2060689
TUBE, TIRE (2.75/3.00-21) (BS) ................ -------- -------- 1 44712-446-003 0766964
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-15
FRONT WHEEL
KSC4F1000
4 =CRF250X’04 F-10
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
10 TUBE, TIRE (2.75/3.00-21) (INOUE) .......... -------- -------- 1 44712-446-631 1006485
11 FLAP, TIRE (DUNLOP) .............................. -------- -------- 1 44713-KS6-641 2520070
12 STOPPER, BEAD (1.60) ............................ -------- -------- 1 44715-MA0-770 1076975
13 BOX ASSY., SPEEDOMETER GEAR ........ -------- -------- 1 44800-KSC-003 7657802
14 DISK, FR. BRAKE ...................................... -------- -------- 1 45351-KZ4-J30 6482574
15 COVER, FR. DISK *TNATURAL*
(NATURAL) ............................................ -------- -------- 1 51614-KZ4-J40ZA 6824973
16 BOLT, DISK (6X19) .................................... -------- -------- 6 90105-MAC-680 4571774
17 BOLT, FR. DISK COVER ............................ -------- -------- 2 90114-MAC-780 5195011
18 NUT, FR. AXLE .......................................... -------- -------- 1 90301-KZ4-J40 6826580
19 NUT, U (6MM) ............................................ -------- -------- 6 90301-473-003 1187707
20 BEARING, RADIAL BALL (6904) ................ -------- -------- 2 91062-MAC-681 4571840
21 OIL SEAL (26X37X7) (ARAI) ...................... -------- -------- 1 91201-KS6-004 2159663
22 DUST SEAL (46X58X7) .............................. -------- -------- 1 91251-KSC-003 7658321
23 O-RING (5.5X1.4)........................................ -------- -------- 1 91319-ME5-003 1377399
24 NUT, HEX. (8MM)........................................ -------- -------- 1 94001-08000-0S 0167338
25 WASHER, SPRING (8MM).......................... -------- -------- 1 94111-08000 0058982
2-16 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E8
REAR BRAKE CALIPER
KSC4F1100
4 =CRF250X’04 F-11
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 PAD SET, RR. ............................................ -------- -------- 1 06435-KZ4-J41 6825830
2 SEAL SET, PISTON.................................... -------- -------- 1 06451-MZ2-405 4179362
3 SPRING, PAD.............................................. -------- -------- 1 43108-KZ4-J41 6824528
4 RETAINER, BRACKET................................ -------- -------- 1 43112-KZ4-J41 6824536
5 BOLT, PIN .................................................. -------- -------- 1 43131-KW3-006 3335676
6 CALIPER SUB-ASSY., RR. BRAKE
(NISSIN) .................................................. -------- -------- 1 43150-KZ4-J41 6824544
7 BRACKET SUB-ASSY., RR. ...................... -------- -------- 1 43190-KZ4-J41 6824551
8 PIN, HANGER ............................................ -------- -------- 1 43215-KZ4-J41 6824569
9 COVER, RR. DISK *TNATURAL*
(NATURAL) ............................................ -------- -------- 1 43330-KZ4-J40ZA 6824585
10 GUARD, RR. CALIPER *TNATURAL*
(NATURAL) ............................................ -------- -------- 1 43340-KZ4-J40ZA 6824593
11 SCREW, BLEEDER .................................... -------- -------- 1 43352-568-003 0505735
12 CAP, BLEEDER .......................................... -------- -------- 1 43353-461-771 0954230
13 PISTON (22 A) ............................................ -------- -------- 1 45107-MCT-006 6826333
14 O-RING (2.5X1.5)........................................ -------- -------- 1 45111-MAJ-G41 4979928
15 BUSH, PIN .................................................. -------- -------- 1 45132-166-016 1046275
16 BOOT B ...................................................... -------- -------- 1 45133-MA3-006 1012012
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-17
REAR BRAKE CALIPER
KSC4F1100
4 =CRF250X’04 F-11
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
17 BOLT, FLANGE (6X10) (NSHF).................. -------- -------- 4 90004-GHB-600 4938304
2-18 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E9
RR. BRAKE MASTER CYLINDER
KSC4F1200
4 =CRF250X’04 F-12
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 HOSE, RR. BRAKE .................................... -------- -------- 1 43310-KZ4-J41 6824577
2 MASTER CYLINDER ASSY., RR. BRAKE
(NISSIN) .................................................. -------- -------- 1 43500-KZ4-J42 7161409
3 BOOT .......................................................... -------- -------- 1 43504-MB2-006 1429455
4 CAP, MASTER CYLINDER ........................ -------- -------- 1 43513-KZ4-J41 6824627
5 PISTON SET, MASTER CYLINDER .......... -------- -------- 1 43520-KZ4-J42 7182744
6 PLATE, DIAPHRAGM.................................. -------- -------- 1 43521-KZ4-J41 6824643
7 DIAPHRAGM .............................................. -------- -------- 1 43522-KZ4-J41 6824650
8 ROD, PUSH ................................................ -------- -------- 1 43530-KZ4-J41 6824668
9 CIRCLIP, MASTER CYLINDER .................. -------- -------- 1 46182-500-013 0506139
10 JOINT, BRAKE ROD .................................. -------- -------- 1 46504-KZ4-J41 6824742
11 BOLT, FR. DISK COVER ............................ -------- -------- 2 90114-MAC-780 5195011
12 BOLT, OIL (10X22)...................................... -------- -------- 2 90145-MS9-612 5369418
13 WASHER, OIL BOLT .................................. -------- -------- 4 90545-300-000 0189902
14 BOLT-WASHER (4X16) .............................. -------- -------- 2 93401-04016-00 5384581
15 NUT, HEX. (6MM)........................................ -------- -------- 1 94002-06000-0S 0181032
KSC4F1300
4 =CRF250X’04 F-13
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SPOKE SET, RR. INSIDE .......................... -------- -------- 16 06420-KSC-000 7656325
2 SPOKE SET, RR. (OUTER) ........................ -------- -------- 16 06421-KSC-000 7656333
3 SPROCKET, FINAL DRIVEN (54T) ............ -------- -------- (1) 41201-KSR-J00 7598014
SPROCKET, FINAL DRIVEN (52T) ............ -------- -------- (1) 41203-KZ4-J30 6482467
SPROCKET, FINAL DRIVEN (53T) ............ -------- -------- 1 41204-KZ4-J30 6482475
4 RETAINER, RR. WHEEL BEARING .......... -------- -------- 1 41231-KZ4-J20 6266852
5 AXLE, RR. WHEEL...................................... -------- -------- 1 42301-KZ4-J40 6826291
6 COLLAR, L. RR. AXLE................................ -------- -------- 1 42305-KZ4-J40 6824478
7 COLLAR, R. RR. AXLE .............................. -------- -------- 1 42306-KZ4-J20 6266886
8 COLLAR, RR. WHEEL SIDE ...................... -------- -------- 2 42311-KZ4-J40 6824486
9 COLLAR, RR. WHEEL DISTANCE ............ -------- -------- 1 42620-KZ4-J20 6266902
10 HUB SUB-ASSY., RR. WHEEL .................. -------- -------- 1 42635-MEN-000 7531791
11 WHEEL SUB-ASSY., RR............................. -------- -------- 1 42650-KSC-000 7657752
12 RIM, RR. WHEEL (18X2.15) ...................... -------- -------- 1 42701-KSC-003 7657760
13 TIRE, RR. (100/100-18 59M D756)
(DUNLOP) .............................................. -------- -------- 1 42711-KSC-004 7659352
14 CAP, VALVE................................................ -------- -------- 1 42714-KA3-710 1321322
15 STOPPER, BEAD (2.15) ............................ -------- -------- 1 42715-MA0-770 1093558
2-20 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E10
REAR WHEEL
4 =CRF250X’04 F-13
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
16 CAP, RIM HOLE.......................................... -------- -------- 1 42717-329-000 0293308
17 DISK, RR. BRAKE ...................................... -------- -------- 1 43351-KZ4-J40 6824601
18 TUBE, TIRE (3.25/3.50-19) (DUNLOP)
(NOT AVAILABLE) .................................. -------- -------- 1 44712-300-004 1006477
19 FLAP, TIRE (1.85-19) (DUNLOP)................ -------- -------- 1 44713-300-004 1006493
20 BOLT, DISK (6X19) .................................... -------- -------- 4 90105-MAC-680 4571774
21 SCREW, FLAT (8X31) ................................ -------- -------- 6 90125-KA4-000 1028208
22 NUT, U (6MM) ............................................ -------- -------- 4 90301-473-003 1187707
23 NUT, U (22MM) .......................................... -------- -------- 1 90305-KZ4-J20 6267751
24 NUT, U (8MM) ............................................ -------- -------- 6 90309-ML3-791 4059903
25 WASHER (22X35X2) .................................. -------- -------- 1 90401-KZ4-J20 6267777
26 WASHER (8MM).......................................... -------- -------- 6 90465-MC4-000 1223734
27 BEARING, RADIAL BALL (69052RS) ........ -------- -------- 1 91051-KZ4-J21 6267843
28 BEARING, RADIAL BALL (6905RS) .......... -------- -------- 2 91052-KZ4-J21 6267850
29 DUST SEAL (32X43X7) .............................. -------- -------- 2 91251-KZ4-J21 6267876
30 NUT, HEX. (8MM)........................................ -------- -------- 1 94001-08000-0S 0167338
31 WASHER, SPRING (8MM).......................... -------- -------- 1 94111-08000 0058982
KSC4F1400
4 =CRF250X’04 F-14
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 PETCOCK ASSY......................................... -------- -------- 1 16950-KSC-003 7656556
2 SCREEN SET, FUEL STRAINER .............. -------- -------- 1 16952-KCY-671 4888244
3 JOINT ASSY., FUEL.................................... -------- -------- 1 16955-KSC-003 7656564
4 O-RING (11.8X3.55).................................... -------- -------- 1 16997-467-000 0825158
5 COLLAR, TANK SET (6.3X10.5X17.5)........ -------- -------- 1 17509-KZ3-B00 5244942
6 TANK, FUEL................................................ -------- -------- 1 17510-KSC-000 7656697
7 RUBBER, FUEL TANK MOUNTING .......... -------- -------- 1 17512-KRN-000 7606189
8 STAY, FR. TANK ........................................ -------- -------- 1 17515-KSC-000 7656705
9 BAND, RR. TANK........................................ -------- -------- 1 17516-KZ3-B00 5244991
10 COLLAR, FR. SEAT .................................... -------- -------- 1 17518-KZ4-710 4301511
11 TUBE, FUEL CAP BREATHER .................. -------- -------- 1 17521-KZ4-J20 6266332
12 CAP ASSY., FUEL TANK............................ -------- -------- 1 17620-MEB-670 6844310
13 GASKET, FUEL CAP .................................. -------- -------- 1 17624-KT1-780 2664282
14 TUBE B, FUEL ............................................ -------- -------- 1 17681-KSC-000 7656713
15 TUBE A, FUEL MAIN .................................. -------- -------- 1 17684-KSC-000 7656721
16 TUBE A, FUEL RESERVE .......................... -------- -------- 1 17685-KSC-000 7656739
17 RUBBER, MUFFLER .................................. -------- -------- 1 18334-ML3-680 3008828
2-22 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E11
FUEL TANK
4 =CRF250X’04 F-14
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 SHROUD SET, R. RADIATOR (TYPE1)
(WL) ........................................................ -------- -------- 1 19071-KSC-000ZB 7656937
19 SHROUD SET, L. RADIATOR (TYPE1)
(WL) ........................................................ -------- -------- 1 19072-KSC-000ZB 7656952
20 COLLAR ...................................................... -------- -------- 2 84706-415-000 0843615
21 BOLT, FLANGE (5X12) .............................. -------- -------- 4 90106-KRN-000 7607385
22 SCREW, PAN (5X13) .................................. -------- -------- 1 90108-MN0-000 2528560
23 COLLAR A .................................................. -------- -------- 4 90501-KZ4-J20 6267785
24 COLLAR, SHROUD (UPPER) .................... -------- -------- 4 90502-KRN-000 7607468
25 SCREW, SPECIAL (5MM) .......................... -------- -------- 1 91422-MT8-770 3362118
26 TY-RAP, CABLE.......................................... -------- -------- 1 91560-MS8-600 5246343
27 CLIP, TUBE (B12) ...................................... -------- -------- 6 95002-02120 0335034
28 BOLT, FLANGE (6X16) .............................. -------- -------- 3 96001-06016-00 2105955
29 BOLT, FLANGE (6X18) .............................. -------- -------- 6 96001-06018-00 2105963
30 BOLT, FLANGE (6X30) .............................. -------- -------- 1 96001-06030-00 2537041
KSC4F1500
4 =CRF250X’04 F-15
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SEAT .......................................................... -------- -------- 1 77100-KSC-010 7658123
2 LEATHER, SEAT (NO LETTERS
PRINTED)................................................ -------- -------- 1 77101-KSC-000 7658131
3 COLLAR, TOOL BOX SETTING ................ -------- -------- 2 83505-KM4-000 2067593
4 COVER, R. SIDE *R292R* (EXTREME
RED)........................................................ -------- -------- 1 83510-KSC-000ZA 7658172
5 PLATE *NH1* (BLACK) .............................. -------- -------- 1 83513-KSC-000ZA 7658198
6 HEAT GUARD ............................................ -------- -------- 1 83514-KSC-000 7659881
7 RUBBER, SIDE COVER STOPPER .......... -------- -------- 1 83515-KS7-830 2773919
8 COVER, L. SIDE *R292R* (EXTREME
RED)........................................................ -------- -------- 1 83610-KSC-000ZA 7658206
9 BOLT, DR (8X16) (SH)................................ -------- -------- 2 90123-MEN-670 7533045
10 NUT, SPEED (3MM).................................... -------- -------- 2 90313-GAH-780 4568598
11 COLLAR A .................................................. -------- -------- 2 90501-KZ4-J20 6267785
12 BOLT, FLANGE (6X14) .............................. -------- -------- 2 96001-06014-00 2154672
2-24 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E12
AIR CLEANER
KSC4F1600
4 =CRF250X’04 F-16
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CLIP, OIL DRAIN ........................................ -------- -------- A 1 15707-634-000 0366120
CLIP, BREATHER TUBE ............................ -------- -------- AC 1 17316-611-000 0340984
2 CLIP, OIL DRAIN TUBE .............................. -------- -------- 1 15771-551-000 0574863
3 CLIP, BREATHER TUBE ............................ -------- -------- AC 1 15772-551-000 0501353
CLIP, TUBE (B12) ...................................... -------- -------- A 1 95002-02120 0335034
4 JOINT, FUEL TUBE .................................... -------- -------- A 1 16959-MY1-000 4524104
T-JOINT ...................................................... -------- -------- AC 1 17193-MN5-000 2803435
5 CLAMP, HOSE............................................ -------- -------- 1 16965-VM0-771 1995588
6 COVER ASSY., AIR CLEANER .................. -------- -------- 1 17211-KSC-000 7656580
7 STAY, AIR CLEANER ELEMENT .............. -------- -------- 1 17212-MEN-670 7531155
8 ELEMENT, AIR CLEANER.......................... -------- -------- 1 17213-KSC-000 7656598
9 BASE ASSY., ELEMENT ............................ -------- -------- 1 17214-MEN-670 7531163
10 PLATE, FR. AIR CLEANER HOUSING ...... -------- -------- 1 17217-MEB-770 7186554
11 MUDGUARD, AIR CLEANER HOUSING.... -------- -------- 1 17218-KRN-000 7606106
12 SEAL, AIR CLEANER HOUSING................ -------- -------- 1 17218-KSC-000 7656606
13 SEAL, AIR CLEANER COVER (A).............. -------- -------- 1 17219-KSC-000 7656614
14 COVER, R. SIDE ........................................ -------- -------- 1 17221-KSC-000 7656622
KSC4F1600
4 =CRF250X’04 F-16
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
15 WASHER, AIR CLEANER COVER
SETTING ................................................ -------- -------- 1 17224-KN5-670 2003168
16 STUD (6X21) .............................................. -------- -------- 1 17225-KN5-670 2003176
17 HOUSING, AIR CLEANER.......................... -------- -------- 1 17250-KSC-000 7656630
18 TUBE, AIR CLEANER CONNECTING........ -------- -------- A 1 17253-KSC-000 7656648
TUBE, AIR CLEANER CONNECTING........ -------- -------- AC 1 17253-KSC-770 7656655
19 BOLT, ELEMENT SETTING........................ -------- -------- 1 17291-KSC-000 7659196
20 CLIP A, BREATHER TUBE ........................ -------- -------- 1 17316-MN1-670 2691012
21 CLIP, BREATHER TUBE ............................ -------- -------- A 1 17316-611-000 0340984
-------- -------- AC 2 17316-611-000 0340984
22 TUBE, DRAIN.............................................. -------- -------- 1 17358-HA0-680 2077550
TUBE, DRAIN.............................................. -------- -------- 1 17358-HM8-000 5308127
23 JOINT, BREATHER TUBE .......................... -------- -------- A 1 17359-MAG-L00 5585328
JOINT, TWO-WAY ...................................... -------- -------- AC 1 18631-MAH-710 5421276
24 PLUG, BREATHER TUBE .......................... -------- -------- 1 17370-419-700 0669002
25 TUBE A, BREATHER .................................. -------- -------- 1 17372-KRN-000 7606148
26 TUBE B, BREATHER .................................. -------- -------- A 1 17374-KRN-000 7606155
TUBE B, BREATHER .................................. -------- -------- AC 1 17374-KSC-770 7656663
2-26 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E13
AIR CLEANER
4 =CRF250X’04 F-16
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
27 TUBE C, BREATHER.................................. -------- -------- 1 17375-KSC-000 7656671
28 PIPE, BREATHER ...................................... -------- -------- AC 1 17376-KSC-770 7656689
29 CLAMP, MASTER CYLINDER OIL HOSE .. -------- -------- 1 43514-KS6-701 2465318
30 PIN, BRAKE LOCK LEVER PIVOT ............ -------- -------- 1 53189-GCS-000 7658065
31 PIN, VISOR HINGE .................................... -------- -------- 1 64308-GG2-000 4773339
32 PLATE, SPRING.......................................... -------- -------- 1 64508-KV3-000 4045282
33 NUT, CLIP (6MM)........................................ -------- -------- 1 90305-GK8-000 1899202
34 COLLAR, AIR CLEANER ............................ -------- -------- 1 90501-KRN-000 7607450
35 CLIP (2X70) ................................................ -------- -------- 1 91413-679-000 0995712
36 SCREW, TAPPING (4X12).......................... -------- -------- 2 93903-24380 0562090
37 SCREW, TAPPING (5X16).......................... -------- -------- 7 93903-25380 1172139
38 SCREW, TAPPING (5X16).......................... -------- -------- 2 93913-25410 4485785
39 NUT, HEX. (5MM)........................................ -------- -------- 6 94002-05070-0S 2563013
40 E-RING (3MM) ............................................ -------- -------- 2 94540-03010 2395390
41 CLIP, TUBE (B12) ...................................... -------- -------- 2 95002-02120 0335034
42 BAND, AIR CLEANER CONNECTING
TUBE (60)................................................ -------- -------- 1 95018-60321 7533136
43 BOLT, FLANGE (6X16) .............................. -------- -------- 1 96001-06016-00 2105955
KSC4F1601
4 =CRF250X’04 F-16-1
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CLIP, BREATHER TUBE ............................ -------- -------- AC 2 17316-611-000 0340984
2 CLIP, THROTTLE WIRE ............................ -------- -------- AC 1 17926-SK7-A00 3580594
3 VALVE ASSY., AIR SUCTION .................... -------- -------- AC 1 18600-KSC-771 7656812
4 STAY, AIR SUCTION VALVE...................... -------- -------- AC 1 18601-KSC-770 7656820
5 TUBE A, AIR SUCTION VALVE.................. -------- -------- AC 1 18602-KSC-770 7656838
6 TUBE B, AIR SUCTION VALVE.................. -------- -------- AC 1 18603-KSC-770 7656846
7 PIPE ASSY., AIR ........................................ -------- -------- AC 1 18640-KSC-770 7656853
8 TUBE, AIR PIPE.......................................... -------- -------- AC 1 18645-KSC-770 7659204
9 COLLAR, ELECTRIC PLATE ...................... -------- -------- AC 2 50302-KG1-000 1510833
10 RUBBER, RR. FENDER CUSHION ............ -------- -------- AC 2 80101-165-000 0715490
11 CLIP, FUEL HOSE ...................................... -------- -------- AC 1 90678-MN5-000 3056892
12 CLIP, HOSE ................................................ -------- -------- AC 1 90678-MR1-690 5714654
13 O-RING (9.8X1.9)........................................ -------- -------- AC 1 91301-PM5-A01 2710820
O-RING (9.8X1.9)........................................ -------- -------- AC 1 91305-PE2-003 1869478
14 BOLT-WASHER (6X28) .............................. -------- -------- AC 2 93404-06028-00 3028214
15 NUT, FLANGE (6MM).................................. -------- -------- AC 2 94050-06000 0471623
16 CLIP, TUBE (B17) ...................................... -------- -------- AC 2 95002-02079 4171690
2-28 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E14
AIR SUCTION VALVE
4 =CRF250X’04 F-16-1
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
17 BULK HOSE, VACUUM (3.5X1000)
(3.5X270) ................................................ -------- -------- AC 1 95005-35001-20M 5137153
18 BOLT, FLANGE (6X16) .............................. -------- -------- AC 2 96001-06016-00 2105955
KSC4F1700
4 =CRF250X’04 F-17
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 GASKET, EX. MUFFLER ............................ -------- -------- 1 18291-KPS-900 7093362
2 GASKET, EX. PIPE .................................... -------- -------- 1 18291-MM5-860 2958239
3 MUFFLER.................................................... -------- -------- 1 18310-KSC-000 7656788
4 PIPE, EX. .................................................... -------- -------- 1 18320-KSC-000 7656796
5 PROTECTOR, EX. PIPE ............................ -------- -------- 1 18323-KRN-000 7606270
6 PROTECTOR, MUFFLER .......................... -------- -------- 1 18324-KRN-000 7606288
7 ARRESTER ASSY....................................... -------- -------- 1 18355-KSC-000 7656804
8 BAND, L. MUFFLER.................................... -------- -------- 1 18374-KE8-000 2957520
BAND, L. MUFFLER.................................... -------- -------- 1 18374-MG7-701 2917052
9 GASKET, MUFFLER .................................. -------- -------- 1 18392-MK4-000 2575074
10 NUT, SPRING (6MM) .................................. -------- -------- 4 19508-KA3-710 1331180
11 RUBBER, SIDE COVER (PD) .................... -------- -------- 2 83512-KA4-700 1187277
12 BOLT, FLANGE (6X10) .............................. -------- -------- 4 90101-KCE-000 4774303
13 BOLT, FLANGE (8X24) (SH) ...................... -------- -------- 1 90101-KZ3-J50 7187719
14 BOLT, FLANGE (8X18) .............................. -------- -------- 1 90123-KZ4-J40 6825327
15 BOLT, FLANGE (8X35) .............................. -------- -------- 1 90124-KZ4-J40 6825335
16 BOLT, SPECIAL (6MM) .............................. -------- -------- 4 90170-MEB-670 6852495
17 WASHER (6MM).......................................... -------- -------- 2 90406-KV3-780 4236956
2-30 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E15
MUFFLER
4 =CRF250X’04 F-17
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 NUT, FLANGE (8MM).................................. -------- -------- 2 94050-08000 0481143
19 WASHER, PLAIN (8MM) ............................ -------- -------- 1 94101-08000 0059097
20 WASHER, PLAIN (8MM) ............................ -------- -------- 1 94102-08800 0562215
KSC4F1800
4 =CRF250X’04 F-18
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 PEDAL, CHANGE........................................ -------- -------- 1 24700-KRN-000 7606809
2 ARM ASSY., KICK STARTER .................... -------- -------- 1 28300-KRN-000 7606833
3 JOINT, KICK ARM ...................................... -------- -------- 1 28302-KRN-000 7606841
4 BOLT, KICK JOINT...................................... -------- -------- 1 28306-MEN-670 7531502
5 SPRING, KICK STARTER .......................... -------- -------- 1 28333-KK0-000 1595735
6 PEDAL, RR. BRAKE.................................... -------- -------- 1 46510-KSC-000 7657869
7 SPRING ASSY., RR. BRAKE RETURN...... -------- -------- 1 46511-KZ4-J00 5658190
8 SHAFT, BRAKE PIVOT .............................. -------- -------- 1 46513-KSC-000 7657877
9 DUST SEAL (17X20X2.5)............................ -------- -------- 1 46525-KK0-003 1645076
10 BOLT, KICK ARM........................................ -------- -------- 1 90103-KRN-000 7607369
11 WASHER (26X9) ........................................ -------- -------- 1 90404-MEN-670 7533060
12 PIN, SNAP (8MM)........................................ -------- -------- 1 90705-PFF-300 7660517
13 DUST SEAL (15X20X2.5)............................ -------- -------- 2 91251-444-000 0764092
14 PIN, COTTER (2.0X12) .............................. -------- -------- 1 94201-20120 0109579
15 PIN D, JOINT .............................................. -------- -------- 1 95015-54000 4459467
16 BOLT, FLANGE (6X22) .............................. -------- -------- 1 96001-06022-00 2112191
17 BALL, STEEL (#8) (1/4) .............................. -------- -------- 1 96211-08000 0079905
2-32 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-E16
STEP
KSC4F1900
4 =CRF250X’04 F-19
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 PIN, STEP JOINT........................................ -------- -------- 2 50603-KZ4-J40 6824809
2 BRACKET, R. STEP.................................... -------- -------- 1 50610-MEN-670 7532112
3 BRACKET, L. STEP .................................... -------- -------- 1 50611-MEN-670 7532120
4 ARM, R. STEP ............................................ -------- -------- 1 50616-MEN-670 7532138
5 SPRING, R. STEP RETURN ...................... -------- -------- 1 50617-KZ4-J40 6824841
6 SPRING, L. STEP RETURN........................ -------- -------- 1 50618-KZ4-J40 6824858
7 ARM, L. STEP ............................................ -------- -------- 1 50642-MEN-670 7532146
8 BOLT, FLANGE (8X24) (SH) ...................... -------- -------- 2 90101-KZ3-J50 7187719
9 BOLT, STEP (12MM) .................................. -------- -------- 2 90101-KZ4-J40 6825269
10 WASHER, PLAIN (8MM) ............................ -------- -------- 2 94102-08800 0562215
11 PIN, COTTER (2.5MM)................................ -------- -------- 2 94201-25150 0058396
PIN, COTTER (2.5MM)................................ -------- -------- 2 94201-25200 0058404
PIN, COTTER (2.5MM)................................ -------- -------- 2 94201-25250 0145581
PIN, COTTER (2.5MM)................................ -------- -------- 2 94201-25300 0156091
KSC4F2000
4 =CRF250X’04 F-20
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 BRACKET, SIDE STAND ............................ -------- -------- 1 50125-KSC-000 7657893
2 WORKSTAND (17") .................................... -------- -------- (1) 50500-KA3-820 1553007
3 BAR, SIDE STAND...................................... -------- -------- 1 50530-KSC-000 7657976
4 SPRING ASSY., SIDE STAND.................... -------- -------- 1 50540-KSC-000 7657984
5 BOLT, SIDE STAND PIVOT........................ -------- -------- 1 90108-MJ0-000 1975481
6 BOLT (10X24) (SH) .................................... -------- -------- 1 90122-MEN-670 7533037
7 BOLT, FLANGE (8X25) .............................. -------- -------- 1 90123-KSC-000 7660509
8 NUT, U (10MM) .......................................... -------- -------- 1 90304-GE8-003 1439249
2-34 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F1
SWINGARM
KSC4F2100
4 =CRF250X’04 F-21
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CHAIN, DRIVE (DID520MXV-120ZB)
(DAIDO) .................................................. -------- -------- 1 40540-KSC-003 7657745
2 MASTER LINK ............................................ -------- -------- 1 40545-KSC-003 7659329
3 GUIDE, RR. BRAKE HOSE ........................ -------- -------- 1 43468-KZ3-B00 5245428
4 SHAFT, SWINGARM PIVOT ...................... -------- -------- 1 52101-KZ4-J40 6824981
5 COLLAR, SWINGARM (49MM) .................. -------- -------- 1 52141-KZ3-J40 6830327
6 COLLAR, SWINGARM PIVOT (59MM) ...... -------- -------- 1 52141-KZ4-J40 6824999
7 WASHER, SWINGARM SIDE .................... -------- -------- 4 52143-KZ3-860 3837820
8 COLLAR, SWINGARM PIVOT SIDE .......... -------- -------- 2 52143-KZ4-J40 6825012
9 GUIDE, CHAIN............................................ -------- -------- 1 52146-MEN-000 7532278
10 COLLAR, CHAIN GUIDE ............................ -------- -------- 2 52148-MEN-000 7532286
11 PLATE, CHAIN GUIDE................................ -------- -------- 1 52156-ML3-910 3225976
12 COLLAR, CHAIN TENSIONER ROLLER.... -------- -------- 1 52160-MEN-000 7532294
13 SLIDER, CHAIN .......................................... -------- -------- 1 52170-MEB-750 7187354
14 WASHER, CHAIN SLIDER.......................... -------- -------- 2 52171-KR6-000 2142156
15 ROLLER, CHAIN (32).................................. -------- -------- 1 52175-KSK-000 7570526
16 ROLLER, CHAIN (LOWER) ........................ -------- -------- 1 52176-KZ3-J40 6830335
17 SWINGARM SUB-ASSY., RR. .................... -------- -------- 1 52200-KSR-J00 7598808
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-35
SWINGARM
KSC4F2100
4 =CRF250X’04 F-21
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
18 BOLT, HEX. (8X47.5).................................. -------- -------- 2 90105-MEN-000 7532997
19 SCREW, PAN (5X8) .................................... -------- -------- 2 90115-KV3-700 4074571
20 BOLT, FLANGE (8X32) .............................. -------- -------- 1 90124-MEB-770 7187743
21 NUT, U (6MM) ............................................ -------- -------- 2 90301-473-003 1187707
22 NUT, HEX. U (14MM).................................. -------- -------- 1 90305-KZ3-B01 5246202
23 NUT, U (8MM) ............................................ -------- -------- 1 90309-ML3-791 4059903
24 NUT, HEX. (8MM)........................................ -------- -------- 2 90309-357-000 0322164
25 WASHER (26X14X2.8)................................ -------- -------- 1 90501-GAH-000 4220927
WASHER (14MM)........................................ -------- -------- 1 90501-GBL-730 5246236
26 BEARING, RADIAL BALL (608UU) ............ -------- -------- 3 91011-GCT-003 6825400
27 BEARING, NEEDLE (TOYO) ...................... -------- -------- 2 91071-MJ0-003 2332153
BEARING, NEEDLE .................................... -------- -------- 2 91071-MJ0-004 2332161
28 BEARING, NEEDLE THRUST .................... -------- -------- 2 91072-KZ3-861 3838315
29 DUST SEAL (30X37X4) .............................. -------- -------- 2 91253-KZ3-861 3838331
30 DUST SEAL (22X29X4) .............................. -------- -------- 2 91283-ML7-003 2332179
31 SCREW, PAN (5X8) .................................... -------- -------- 2 93500-05008-0A 0145540
32 SCREW, PAN (5X8) .................................... -------- -------- 1 93500-05008-0G 0331363
33 WASHER, PLAIN (5MM) ............................ -------- -------- 1 94103-05700 0692491
2-36 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F2
SWINGARM
4 =CRF250X’04 F-21
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
34 BOLT, FLANGE (6X12) .............................. -------- -------- 1 96001-06012-00 2105930
35 BOLT, FLANGE (6X50) .............................. -------- -------- 2 96001-06050-00 2106052
KSC4F2200
4 =CRF250X’04 F-22
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CUSHION ASSY., RR. ................................ -------- -------- 1 52400-KSC-003 7659535
2 SPRING, RR. SHOCK ABSORBER (47.1N/
MM,4.8KGF/MM) (SHOWA).................... -------- -------- 1 52401-KSC-003 7659543
SPRING, RR. SHOCK ABSORBER (48N/
MM,4.9KGF/MM) (SHOWA).................... -------- -------- (1) 52401-KZ3-J41 6830350
SPRING, RR. SHOCK ABSORBER (4.55).. -------- -------- (1) 52402-KZ3-J21 6271712
SPRING, RR. SHOCK ABSORBER (50N/
MM,5.1KGF/MM) (SHOWA).................... -------- -------- (1) 52403-KZ3-J41 6830376
3 DAMPER, RR. ............................................ -------- -------- 1 52410-KSC-003 7659550
4 STOPPER, SPRING SEAT ........................ -------- -------- 1 52419-KZ3-J21 7590409
5 ROD, PISTON ............................................ -------- -------- 1 52421-KSC-003 7659568
6 ADJUSTER, SPRING.................................. -------- -------- 1 52422-KZ3-J31 6483036
7 NUT, ADJUSTER ........................................ -------- -------- 1 52423-KZ3-J21 6271779
8 CASE, DAMPER.......................................... -------- -------- 1 52425-KRN-671 7607187
9 CAP, AIR VALVE ........................................ -------- -------- 1 52425-381-771 0427237
10 ROD ............................................................ -------- -------- 1 52426-KSC-003 7659576
11 RUBBER, STOPPER .................................. -------- -------- 1 52427-KZ3-891 4127155
12 PLATE, END................................................ -------- -------- 1 52428-KZ3-J31 6483093
13 CASE, ROD GUIDE .................................... -------- -------- 1 52429-KSC-003 7659584
2-38 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F3
RR CUSHION
4 =CRF250X’04 F-22
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
14 RING, PISTON ............................................ -------- -------- 1 52431-KZ3-J31 6483101
15 O-RING (3.5X43.7)...................................... -------- -------- 1 52434-KZ3-J21 6271837
16 O-RING (42.5X2.0)...................................... -------- -------- 2 52434-KZ3-J31 6483119
17 RING, STOPPER ........................................ -------- -------- 1 52435-KZ3-J21 6271845
18 OIL SEAL SET ............................................ -------- -------- 1 52436-KSC-003 7659592
19 NUT, HEX. (12MM)...................................... -------- -------- 1 52438-KA4-741 1917301
20 ADJUSTER, COMPRESSION DAMPING
FORCE.................................................... -------- -------- 1 52440-MEN-671 7532385
21 BLADDER.................................................... -------- -------- 1 52451-KZ3-891 4127205
22 RING, STOPPER (SHOWA)........................ -------- -------- 1 52452-KS7-831 2755536
23 CAP, CHAMBER (SHOWA) ........................ -------- -------- 1 52453-KS7-831 2755544
24 RING, STOPPER ........................................ -------- -------- 1 52455-KZ3-J21 6271860
25 COLLAR D, SHOCK ABSORBER .............. -------- -------- 1 52463-KZ4-B00 5225198
26 COLLAR C, CUSHION ARM ...................... -------- -------- 1 52463-KZ4-J40 6825111
27 COLLAR D, SHOCK SIDE .......................... -------- -------- 2 52464-KZ4-B00 5225206
28 COLLAR B, CUSHION ................................ -------- -------- 1 52464-KZ4-J20 6267421
29 ARM SUB-ASSY., CUSHION...................... -------- -------- 1 52465-KSC-000 7658008
30 COLLAR A, CONNECTING ROD................ -------- -------- 1 52473-KZ4-J20 6267447
31 COLLAR, LINK SIDE .................................. -------- -------- 6 52475-KZ4-J20 6267454
32 WASHER, THRUST .................................... -------- -------- 2 52476-KZ4-J20 6267462
33 ROD SUB-ASSY., SHOCK CONNECTING -------- -------- 1 52479-KZ4-J40 6825137
34 SEAT, SPRING............................................ -------- -------- 1 52486-KZ3-J21 6271878
35 RING, STOPPER (SHOWA)........................ -------- -------- 1 52487-KA4-831 1917350
36 LABEL, RR. DAMPER WARNING .............. -------- -------- 1 87516-KZ1-600 4111100
38 BOLT, LINK (12X96).................................... -------- -------- 1 90130-KZ4-J20 6267736
39 BOLT, LINK (12X81.5) ................................ -------- -------- 1 90130-KZ4-J40 6825350
40 BOLT, LINK (12X120).................................. -------- -------- 1 90131-KZ4-J40 6825368
41 BOLT, CUSHION (UPPER) (10X53) .......... -------- -------- 1 90152-MEB-750 7187750
42 BOLT, RUBBER (LOWER) (10X43.5) ........ -------- -------- 1 90153-KZ4-710 4310645
43 NUT, HEX. U (12MM).................................. -------- -------- 3 90306-KBP-901 5246210
44 NUT, U (10MM) .......................................... -------- -------- 2 90306-KZ4-711 4310660
45 WASHER, PLAIN (12MM) .......................... -------- -------- 3 90501-KZ4-J40 6825376
46 BEARING, NEEDLE (20X26X15)................ -------- -------- 4 91051-KSC-003 7658313
47 BEARING, NEEDLE (20X26X14)................ -------- -------- 2 91053-KZ4-J21 6267868
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-39
RR CUSHION
KSC4F2200
4 =CRF250X’04 F-22
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
48 BEARING, NEEDLE (19X26X15)................ -------- -------- 1 91074-KZ4-B01 5226584
49 BEARING, SPHERICAL (10) ...................... -------- -------- 1 91074-MAC-741 4822235
50 O-RING (21.5X1.5)...................................... -------- -------- 1 91256-KZ3-731 3833134
51 O-RING (26.2X1.9)...................................... -------- -------- 1 91257-KZ3-891 4127270
52 DUST SEAL (25X32X4) .............................. -------- -------- 6 91262-KZ3-731 3530649
53 DUST SEAL, SHOCK.................................. -------- -------- 1 91351-KZ3-731 3537834
54 DUST SEAL (17X26X3) .............................. -------- -------- 2 91351-KZ4-B01 5226600
55 DUST SEAL, SHOCK (16X26X3)................ -------- -------- 1 91351-MAC-671 4310702
2-40 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F4
REAR FENDER
KSC4F2300
4 =CRF250X’04 F-23
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
4 CUSHION, OIL TANK.................................. -------- -------- 1 55101-KBA-900 7658099
5 NUT, SPECIAL (6X7) .................................. -------- -------- 2 61304-958-003 0955575
6 WASHER, SEAT SETTING ........................ -------- -------- 1 77302-124-000 0398362
7 FENDER SET, RR. *R292R* (WL)
(EXTREME RED) .................................... -------- -------- 1 80101-KSC-000ZA 7658149
8 COLLAR, RR. FENDER .............................. -------- -------- 2 90503-KRN-000 7607476
12 WASHER, PLAIN (6MM) ............................ -------- -------- 1 94101-06800 0345900
14 BOLT, FLANGE (6X16) .............................. -------- -------- 4 96001-06016-00 2105955
KSC4F2400
4 =CRF250X’04 F-24
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 TAILLIGHT UNIT ........................................ -------- -------- 1 33701-KSC-671 7657687
2 CLAMP ........................................................ -------- -------- 2 37215-KAF-008 3116092
3 STAY, TAILLIGHT ...................................... -------- -------- 1 80130-KSC-000 7658156
4 GROMMET, SIDE COVER.......................... -------- -------- 1 83501-MG7-000 2015360
5 SCREW, TAPPING (4X8) (PO) .................. -------- -------- 2 90102-SP1-003 3674413
6 SCREW, SPECIAL (5MM) .......................... -------- -------- 2 90104-KZ3-B00 5246137
2-42 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F5
BATTERY
KSC4F2500
4 =CRF250X’04 F-25
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 BATTERY (YTH5L-BS) (YUASA)................ -------- -------- 1 31500-KY4-905 6403281
2 COVER, BATTERY TERMINAL .................. -------- -------- 1 31505-KSC-000 7657513
3 CABLE, STARTER MAGNETIC BATTERY -------- -------- 1 32401-KSC-670 7657562
4 CABLE, STARTER MOTOR........................ -------- -------- 1 32410-KSC-670 7657570
5 COVER, STARTER MOTOR TERMINAL.... -------- -------- 1 32411-230-000 0208652
COVER, STARTER MOTOR TERMINAL.... -------- -------- 1 32411-253-000 0177360
6 COVER, BATTERY TERMINAL .................. -------- -------- 1 32414-MCF-000 6429088
7 CABLE, BATTERY GROUND .................... -------- -------- 1 32601-KSC-670 7657588
8 SWITCH ASSY., STARTER MAGNETIC .... -------- -------- 1 35850-KK6-740 6178479
9 BOLT, SOCKET (5X9) ................................ -------- -------- 2 90111-MR5-000 3141603
10 BAND, WIRE .............................................. -------- -------- 1 90652-KT1-771 2710416
11 BAND B2, BATTERY .................................. -------- -------- 1 95012-13001 1373356
12 FUSE, BLADE (15A).................................... -------- -------- 1 98200-31500 1644244
KSC4F2600
4 =CRF250X’04 F-26
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 CUSHION, IGNITION CONTROL MODULE
(CDI)........................................................ -------- -------- 1 30401-KSC-000 7657455
2 MODULE, IGNITION CONTROL (CDI) ...... -------- -------- 1 30410-KSC-670 7657463
3 CAP ASSY., NOISE SUPPRESSOR .......... -------- -------- 1 30700-KRN-670 7606890
4 RECTIFIER, REGULATOR ........................ -------- -------- 1 31600-KSC-671 7657539
5 WIRE HARNESS ........................................ -------- -------- 1 32100-KSC-671 7657554
6 RELAY, STARTER ...................................... -------- -------- 1 38501-GAM-007 4180857
7 SUSPENSION, STARTER RELAY.............. -------- -------- 1 38506-MY2-691 4180873
8 BOLT, FLANGE (6X16) .............................. -------- -------- 1 96001-06016-00 2105955
9 FUSE, BLADE (15A).................................... -------- -------- 1 98200-31500 1644244
2-44 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F6
RADIATOR
KSC4F2700
4 =CRF250X’04 F-27
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 BOLT, SEALING (16MM) ............................ -------- -------- 1 12206-881-310 7656432
2 RADIATOR, R. ............................................ -------- -------- 1 19010-KSC-003 7656887
3 RADIATOR, L. ............................................ -------- -------- 1 19015-KRN-003 7606353
4 GRILLE, RADIATOR .................................. -------- -------- 2 19033-KRN-000 7606361
5 CAP, RADIATOR ........................................ -------- -------- 1 19037-KRN-003 7606379
6 RUBBER, RADIATOR MOUNTING ............ -------- -------- 4 19051-KRN-000 7606387
7 COLLAR, RADIATOR MOUNTING ............ -------- -------- 3 19052-MAC-680 4570628
8 SEAL, RADIATOR CAP .............................. -------- -------- 1 19055-KRN-003 7606395
9 HOSE A, WATER ........................................ -------- -------- 1 19061-KRN-000 7606411
10 HOSE B, WATER ........................................ -------- -------- 1 19062-KRN-000 7606429
11 HOSE D, WATER........................................ -------- -------- 2 19064-KRN-000 7606437
12 TUBE, RADIATOR BREATHER.................. -------- -------- 1 19104-KSC-000 7656960
13 CAP, RESERVE TANK................................ -------- -------- 1 19104-ME9-000 1368109
14 TUBE, RADIATOR DRAIN .......................... -------- -------- 1 19105-KSC-000 7656978
15 CAP ASSY., RESERVE TANK.................... -------- -------- 1 19105-MG8-000 2106995
16 GASKET, RESERVE TANK ........................ -------- -------- 1 19107-MG8-000 2045565
17 TANK, RADIATOR RESERVE .................... -------- -------- 1 19110-KSC-000 7656986
18 CLAMP B, WATER HOSE .......................... -------- -------- 8 19506-KS6-700 2464709
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-45
RADIATOR
KSC4F2700
4 =CRF250X’04 F-27
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 GUIDE, MAIN HARNESS............................ -------- -------- 1 50129-KSC-000 7657901
20 BOLT, FLANGE (6X23.5) ............................ -------- -------- 4 90001-GB4-000 6267702
21 NUT, CLIP (6MM)........................................ -------- -------- 2 90303-KRN-000 7607427
22 WASHER, RADIATOR MOUNTING............ -------- -------- 4 90403-KA3-830 1915008
23 COLLAR, GEARSHIFT LEVER SETTING .. -------- -------- 2 90522-170-700 0941138
24 CLIP, GRILLE.............................................. -------- -------- 2 90601-KSC-003 7658271
25 O-RING (13.5X1.4)...................................... -------- -------- 1 91307-PH7-660 2514651
O-RING (12.5X1.4)...................................... -------- -------- 1 91307-611-000 0347906
26 CLIP (2X70) ................................................ -------- -------- 1 91413-679-000 0995712
27 NUT, FLANGE (6MM).................................. -------- -------- 2 94050-06000 0471623
28 CLIP, TUBE (B8) ........................................ -------- -------- 1 95002-02080 0250647
29 CLIP, TUBE (B10) ...................................... -------- -------- 2 95002-02100 0250985
30 BOLT, FLANGE (6X16) .............................. -------- -------- 2 96001-06016-00 2105955
2-46 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F7
FRAME
KSC4F2800
4 =CRF250X’04 F-28
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 FRAME SET................................................ -------- -------- 1 50010-KSC-000 7657885
2 STAY, CONNECTOR .................................. -------- -------- A 1 50126-KRN-000 7607039
3 CLIP, FUEL TUBE ...................................... -------- -------- 1 50197-KRN-000 7607054
4 FRAME, RR................................................. -------- -------- 1 50200-KSC-000 7657927
5 RUBBER, BATTERY .................................. -------- -------- 4 50283-KSC-300 7659402
6 RUBBER, SEAT RAIL ................................ -------- -------- 2 50283-MR7-300 3449915
7 GUARD, L. ENGINE.................................... -------- -------- 1 50360-KRN-000 7607070
8 GUARD, R. ENGINE .................................. -------- -------- 1 50370-KSC-000 7657935
9 CUSHION C, BATTERY.............................. -------- -------- 2 50386-130-690 7657943
10 BRACKET, R. HEAD HANGER .................. -------- -------- 1 50407-KSC-000 7657950
11 BRACKET, L. HEAD HANGER .................. -------- -------- 1 50408-KSC-000 7657968
12 COLLAR (6X4) ............................................ -------- -------- 2 52156-353-300 0447920
13 BOLT, FLANGE (10X117) .......................... -------- -------- 1 90101-KSC-000 7658222
14 BOLT, FLANGE (8X125) ............................ -------- -------- 1 90105-KRN-000 7607377
15 BOLT, FLANGE (5X12) .............................. -------- -------- 1 90106-KRN-000 7607385
16 BOLT, FLANGE (8X55) .............................. -------- -------- 2 90107-KRN-000 7607393
17 BOLT, FLANGE (10X58) ............................ -------- -------- 1 90109-KSC-000 7658230
18 BOLT, FLANGE (10X138) .......................... -------- -------- 1 90116-KW3-000 2909182
FEBRUARY, 2004 2004 American Honda Motor Co., Inc. 2-47
FRAME
KSC4F2800
4 =CRF250X’04 F-28
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
19 BOLT, FLANGE (10X26) ............................ -------- -------- 2 90122-KRN-000 7607419
20 NUT, U FLANGE (10MM)............................ -------- -------- 3 90302-KZ3-J40 6912612
21 WASHER (10MM)........................................ -------- -------- 2 90410-HC4-000 2728707
22 WASHER, HEAD HANGER PLATE ............ -------- -------- 1 90511-KRN-000 7607484
23 BAND, WIRE .............................................. -------- -------- 1 90651-KV6-003 2576296
24 BAND, WIRE .............................................. -------- -------- 4 90652-KT1-771 2710416
25 BOLT-WASHER (6X14) .............................. -------- -------- 2 93404-06014-00 6369680
26 NUT, FLANGE (8MM).................................. -------- -------- 2 94050-08000 0481143
27 BOLT, FLANGE (6X16) .............................. -------- -------- A 1 96001-06016-00 2105955
2-48 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F8
TOOLS
KRN4F2400
4 =CRF250X’04 F-29
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 SPANNER, PIN (A)...................................... -------- -------- (2) 89201-KS6-810 2159424
2 WRENCH, NIPPLE...................................... -------- -------- 1 89212-KZ4-J40 6826572
3 WRENCH, PLUG (16MM) .......................... -------- -------- 1 89216-MEB-670 6852222
4 TOOL, CARBURETOR MAINTENANCE .... -------- -------- 1 89217-KRN-000 7607328
5 GAUGE, AIR PRESSURE .......................... -------- -------- (1) 89301-KA4-811 1040914
KSC4F3000
4 =CRF250X’04 F-30
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
2 DIAGRAM, VACUUM HOSE ROUTING...... -------- -------- AC 1 87135-KSC-770 7660236
3 LABEL, DRIVE CHAIN ................................ -------- -------- 1 87507-KZ3-B10 5246087
4 MARK, CAUTION ........................................ -------- -------- 1 87560-KSC-000 7658214
5 LABEL, TRANSMISSION DRAIN................ -------- -------- 1 87564-KRN-000 7607310
2-50 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F9
MARKS
KSC4F3100
4 =CRF250X’04 F-31
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 MARK, R. RADIATOR SHROUD (TYPE1).. -------- -------- 1 87126-KSC-000ZA 7660145
2 MARK, L. RADIATOR SHROUD (TYPE1) .. -------- -------- 1 87127-KSC-000ZA 7660152
3 MARK (TYPE1) (HONDA) .......................... -------- -------- 2 87130-GEL-A00ZA 7566433
KSC4Y0100
4 =CRF250X’04 FOP-1
Frame
Serial Number
Ref Description From To AREA QTY Part Number H/C
1 FAN SET, COOLING .................................. -------- -------- 1 19000-KSC-000 7656861
2 FAN, COOLING .......................................... -------- -------- 1 19009-KSC-000 7656879
3 NUT, SET .................................................... -------- -------- 3 19014-KEA-003 5213525
4 SHROUD, FAN............................................ -------- -------- 1 19020-KSC-300 7656903
5 MOTOR, COOLING FAN ............................ -------- -------- 1 19030-KSC-670 7656911
6 SWITCH ASSY., THERMOSTAT ................ -------- -------- 1 37760-MT2-003 3042678
7 NUT, TOOTHED (3MM) .............................. -------- -------- 1 90308-KM3-003 2455426
8 O-RING (13.5X1.4)...................................... -------- -------- 1 91307-PH7-660 2514651
O-RING (12.5X1.4)...................................... -------- -------- 1 91307-611-000 0347906
9 BOLT-WASHER (6X12) .............................. -------- -------- 3 93401-06012-08 2646610
10 SCREW-WASHER (4X8) ............................ -------- -------- 3 93891-04008-07 0747964
11 CLIP (2X40) ................................................ -------- -------- 1 94591-24000 0450106
2-52 2004 American Honda Motor Co., Inc. FEBRUARY, 2004 1-F10
Part Number
Index
Index