Actuated Quarter Turn IPF Valves Specification

Mq
Petroleum Development Oman
Restricted
Al-Noor MGI Phase 3A Project

FEED Phase 2
Specification for Actuated Quarter Turn IPF
Valves
Document No.: ANR-107-1N-7771-00003-0001
A02 1-5-10 Re-issued for Use

1EP/15A
SKM
P/11A
PS
P/15A
SKM
UEP/15A UEP/11A UEP/15A
A01 23-3-10 Issued for Use
SKM PS SKM
R02 14-3-10 Issued for Comments
SKM PS SMA
RO1 3-11-09 Issued For IDC
PS SKM SMA
Rev. Date Description Originator Checker Approver
EED Office
CONTENTS
1.0 INTRODUCTION................................................................................................................3
2.0 DEFINITION ........................................................................................................................3
3.0 ABBREVIATIONS ...............................................................................................................3
4.0 APPLICABLE CODES & STANDARDS ........................................................................4
4.1 General.................................................................................................................................4
4.2 PDO Standards...................................................................................................................4
4.3 International Standards......................................................................................................4
4.4 Project Specifications.........................................................................................................5
4.5 Conflicting Requirements..................................................................................................5
4.6 Deviations to Specifications..............................................................................................5
5.0 UNIT OF MEASUREMENT..............................................................................................5
6.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS ............................5
6.1 Environmental Conditions................................................................................................5
7.0 PROCESS CONDITION.....................................................................................................7
8.0 OPERATING REQUIREMENTS.....................................................................................7
9.0 SCOPE OF SUPPLY.............................................................................................................7
9.1 General.................................................................................................................................7
9.2 Equipment...........................................................................................................................7
9.3 Documentation with Tender ............................................................................................7
10.0 MECHANICAL DESIGN REQUIREMENTS...............................................................8
10.1 General.................................................................................................................................8
10.2 Valve Design .......................................................................................................................8
10.3 Actuator Design..................................................................................................................9
10.4 Actuating Medium..............................................................................................................9
10.5 Actuator Construction.....................................................................................................10
10.6 Material of construction ..................................................................................................10
10.7 Mounting Position............................................................................................................10
10.8 Spring .................................................................................................................................10
10.9 Instrument Air connection..............................................................................................10
10.10 Position Indicator.............................................................................................................10
10.11 Action on Air-failure........................................................................................................11
10.12 Actuator Torque requirement.........................................................................................11
10.13 Painting and Coating........................................................................................................11
10.14 Identification .....................................................................................................................11
10.15 Accessories ........................................................................................................................11
11.0 INSPECTION AND TESTING ......................................................................................13
12.0 CERTIFICATION...............................................................................................................13
13.0 TRANSPORTATION AND STORAGE .......................................................................13
14.0 SPARE PARTS .....................................................................................................................14
Appendix – 1 : Valve Schedule

Appendix – 2 : Valve Data Sheets - Mechanical Data Sheet for ON / OFF Valves,
ANR-107-MOD-MP-2105-00001-0001
Appendix – 3 : Actuator Data Sheets
Appendix – 4 : Torque Value Tables
Appendix – 5 : Requisition for Engineering Documents Form
Appendix – 6 : Tables Of Compliances
ANR-107-MOD-IN-7771-00003-0001/A02 Page 2 of 20
1.0 INTRODUCTION
This specification describes the requirements for the design, manufacture, assembly,
inspection, testing, certification, packing and delivery of shutdown valves with pneumatic /
hydraulic actuators along with their spares for the MGI on-plot and off-plot (gas injection
wells I1 and I3 in Al Noor field) facilities of PDO as part of the Al Noor MGI Phase 3A
project. This valve assembly shall be fully tested and supplied by PDO authorized Valve
Automation Centre (VAC) as per PDO PGSC.
2.0 DEFINITION
For the purpose of this document, the following definitions shall hold:
Company Petroleum Development of Oman LLC of Muscat, Sultanate of

Oman
Contractor The party that enters into a contract with the Company and is
responsible for providing design, engineering, purchasing,
construction, commissioning and other work under the contract.
Vendor The party that manufactures or supplies equipment and services to
perform the duties specified by the Company or Contractor.
shall The word ‘Shall’ indicate a requirement.
should The word ‘should’ indicate a recommendation.
may The word ‘may’ is to be understood as indicating a possible course of
action
3.0 ABBREVIATIONS
CCR Control Room

DACA Data Acquisition and Control Architecture
DEP Design and Engineering Practice
EDV Emergency Depressurising Valve
ERD Engineering Reference Document
ESD Emergency Shut Down
FEED Front End Engineering and Design
FF Field bus Foundation
FGS Fire , Gas and Smoke detection System
FOC Fibre Optic Cable
HART Highway Addressable Remote Transducer
HMI Human Machine Interface
IPF Instrumented Protective Function
IPS Instrumented Protective System
MCC Motor Control Center
MGI Miscible Gas Injection
MMS Machine Monitoring System
MOS Maintenance Override Switch
OOS Operational Override Switch
PAS Process Automation System
PCN Process Control Network
PEFS Process Engineering Flow Schemes
PLC Programmable Logic Controller
SER Sequence of Events Recorder
SGS Safeguarding System
SOE Sequence of Events
SP Standard code of Practice
TSO Tight Shut Off
TUV Technischer Überwachungsverein (Technical Inspection Agency)
UCP Unit Control Panel
UPS Un-interruptible Power Supply
VAC Valve Automation Centre
WAN Wide Area Network
AMS Asset Management System
4.0 APPLICABLE CODES & STANDARDS
4.1 General
The pneumatic / hydraulic shutdown valves shall be designed and supplied in accordance
with this Specification and the codes and standards referenced herein. All correspondence
and documentation shall be in English.
A full list of specifications and standards referred to in this document is included below. The
applicable editions shall be the revisions in force at the date of the enquiry requisition.
4.2 PDO Standards
SP-1081 DEP 31.40.70.30-PDO, Quarter turn on off actuators

SP-1171 Specification for Quality Assurance Requirements for
Product and Service
SP-2041 Specification for Selection of Cracking Resistant Material for
H2S-Containing Environments
DEP. 31.36.10.30 Hydraulic Systems for Remote Operation of Shut-Off Valves
DEP 62.10.08.11 Inspection and Functional Testing of Instruments
DEP 32.31.00.32 Instruments for Measurement & Control
DEP 31.38.01.15 Piping classes – Exploration and Production
DEP 31.22.10.35 Manufacturing report for Pressure Vessels
4.3 International Standards
IEC 60529 Classification of degrees of protection provided by enclosures

IEC 60534-4 Industrial-process control valves
Part 4: Inspection and Routine Testing
IEC 60654 Part -1 climatic condition- operating conditions for industrial
Process measurement & control equipment.
IEC 60079 Electrical apparatus for explosive gas atmosphere.
API Spec 6FA Specification for Fire Test of Valves
API SPEC 6D Specification for pipeline valves
NACE MR-01- Petroleum and natural gas Industries – Materials for use in H2S
75/ISO 15156 containing Environments in oil and gas production
4.4 Project Specifications

ANR-107-IN-5507-00001-0001: Control and Automation Philosophy
ANR-107-IN-5531-00001-0001: Safeguarding Philosophy
ANR-107-IN-5680-00001-0001: Fire & Gas Detection Philosophy
ANR-107-IN-7771-00005-0001: General Instrument Specification
ANR-107-SA-6028-00001-0001: Instruction for Packing and Corrosion Prevention of Plant
Equipment and Machinery
4.5 Conflicting Requirements

In the event of conflicts between the above listed applicable regulations, codes and
standards, the following priority order shall be applied:
First priority : This document.

Second priority : MGI Phase 3A Project specifications and data sheets
Third priority : Company Procedure/Standards/Guideline’s
Fourth priority : Group standards (DEPs)
Fifth priority : Industry standards and others.
Sixth priority : Vendor / contractor codes and working standards
4.6 Deviations to Specifications

The Vendor shall acquaint fully with the requirements of the above listed applicable
regulations, codes Procedures, Guidelines and standards (especially SP-1081 DEP
31.40.70.30-PDO) and shall complete the “Table of Compliance” in Appendix VI and
submit with their offer.
Latest editions of all codes and standards as at the date of issue of this specification shall
apply. All deviations from this document and the above codes and standards shall be subject
to prior written approval from the Contractor/Company.
5.0 UNIT OF MEASUREMENT

The ranges and instrument scale units shall be in SI units. The units listed in the document
DEP 32.31.00.32-Gen. shall be followed unless specified otherwise.
Standard conditions: 15 deg C @ 101.325 Kpa (a)
6.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS

The equipment shall be designed, selected, engineered and configured so as to provide the
highest possible standard of safety, protection of assets and environment, and ergonomics.
All equipment shall be explosion proof to EEx d and ATEX certified for hazardous area
classification Zone 2, gas group IIA, T3 as a minimum.
6.1 Environmental Conditions
The local environmental conditions are severe. There are frequent sandstorms and the
atmosphere can be heavily laden with airborne dust particles, some as small as 2 microns.
Rain is infrequent but can be combined with sandstorms.
Relevant ambient data:
AIR TEMPERATURE (Note 1)

Maximum shade temperature 60°C
Minimum temperature 5°C
Maximum black bulb temperature 82°C
Maximum daily temperature variations 25°C
GROUND TEMPERATURE
At various depths Summer Maximum 35°C @ 800 mm
38°C @ 650 mm
40°C @ 500 mm
Winter Minimum 20°C @ 1,000 mm
RELATIVE HUMIDITY
Maximum 98%
Minimum 30%
BAROMETRIC PRESSURE
Maximum 98.9 kPa
Minimum 95.7 kPa
WIND SPEED (Note 2)
Maximum hourly wind speed (Average) 26 m/s
Peak wind speed (3 second gust) 44.2 m/s
PREVAILING WIND DIRECTION
March, April NW
May/June SW
Remainder SE
RAINFALL (Note 3)
Rainfall Design 25 mm/h
Average Annual negligible
SOLAR RADIATION 120 mW/cm2
Notes:
1. Summer runs from April to October with June and July being the hottest
months. The maximum shade temperature occurs for short periods only. The
following design criteria shall be applied:
1.1 All equipment shall be designed to achieve its rated capacity with a shade
temperature of 50°C, except for any compressor auxiliaries which shall
be rated for 60°C.
1.2 The outdoor electrical equipment, instruments (switchgear, transformer,
motors, transmitters, etc.) shall be designed for 55°C ambient
temperature. The indoor equipment shall be designed for 40°C ambient
temperature.
1.3 All instrumentation shall be designed to function correctly with an
ambient of 60°C if shaded or 82°C if not shaded.
1.4 Mechanical equipment that is to be stored or on standby, must also be
designed to function at the above temperatures.
2. All equipment and instrumentation must withstand sandstorms, which are both
frequent and severe and can continue for days with atmosphere heavily laden
with dust particles as small as 2 microns, without any deterioration in condition
or performance.
3. Rainfall is infrequent, but when it does occur it is often combined with hail and
sandstorms.
4. No allowance is to be made for earthquakes
7.0 PROCESS CONDITION

The valve shall be designed to operate with the maximum design pressure acting across the
valve as specified in the Valve Schedule.
8.0 OPERATING REQUIREMENTS

The valves shall be operated from the Instrumented Protective System (IPS) located
remotely.
Limit Switches of proximity type shall be supplied with the valves for remote indication of
the open and closed status of the valve.
Smart (HART) valve positioners shall be provided to facilitate Partial Valve Stroke Testing
(PVST) of the valves identified in the Valve Schedule.
The valve shall Close or Open on signal or air failure conditions, as specified in the Valve
Schedule.
Buffer vessels for instrument air shall be provided for the air-fail-open valves identified in
the respective actuator data sheets.
The valve stroking times shall be in accordance with the actuator datasheets, or as specified
in section 2.2.2 of SP-1081 DEP 31.40.70.30-PDO whichever is stringent.
9.0 SCOPE OF SUPPLY
9.1 General
The vendor shall supply the complete assembled and tested valves, including, but not limited
to, the scope of supply detailed below. The valve assembly, testing and supply shall be
performed by Company approved Valve Automation Center Vendor as per Company
PGSC.
9.2 Equipment
The Vendor shall provide the actuator and its associated control components fully
assembled with the valve to satisfy the requirements of this specification. This shall include
all locally mounted control components e.g. air filter, 3-way solenoid operated valve, quick
exhaust valve (if required to meet stroking times), air booster (if required to meet stroking
times), dust excluder, mounting plate etc, interconnecting tubing, local position indicator,
limit switches plus housing and terminal strip, SMART positioners for PVST and all other
necessary items.
9.3 Documentation with Tender
The Vendor shall complete and submit with their tender to the Contractor/Company all
information essential to enable a technical assessment of the bid to be made. The
information required as a minimum shall include:
• Duly filled Table of Compliance (refer Appendix – 6)
• Material of Actuator and Valves.
• Filled-in Valve Data Sheets with valve model(s) and make(s).
• Filled-in Actuator Data Sheets with actuator model(s), make(s) and material of
construction of critical components.
• General Arrangement Drawing for the valve-actuator-control panel assembly.
• Filled-in Torque Value Tables along with the Torque Ratios (fluid assisted and spring
assisted) for each valve-actuator assembly as per SP-1081-DEP- 31.40.70.30-PDO.
• The Guarantee / Warrantee provided by the Vendor for the complete unit.
• Instrument air consumption (continuous & intermittent) and hydraulic oil requirement.
• Shell Type test approval certificates.
• Details of associated control components as per the attached Hook-up.
• Provide Safety Instrumented Level (SIL) assessment certificate by third party.
• List of installation and commissioning spares and two years operational spares.
• List of lubricants, consumables and special tools.
• Sub-vendors list.
10.0 MECHANICAL DESIGN REQUIREMENTS
10.1 General
The language on nameplates shall be English and all process data shall be quoted in SI units.
The following definitions for the valve and actuator shall be applicable:
Valve Normal Breakaway Torque - The maximum torque required (obtained from the valve
manufacturer) to open or close the new valve (shelf condition) without any safety factor
being applied when handling non-lubricating process fluid with the design pressure acting on
one side and atmospheric pressure acting on the other side.
The Design Pressure - This shall be defined as pressure rating of the valve based on the
piping classification and as specified in the valve data sheet.
10.2 Valve Design

The ball valve shall be in accordance with the Valve Data Sheets and shall be designed to
accept the specified actuator and associated components as a single stand alone valve-
actuator assembly.
The Vendor shall clearly state if the valve is in full conformance to the Valve Data Sheets
attached as Appendix -2. Any deviations to the MESC and any other applicable Company
standards shall be highlighted by the Vendor in their tender. The Vendor shall enclose
documentary evidence of approval of such deviations by the Company for any previous
purchase order executed by them for the Company, with the offer.
Each valve shall be provided with nameplate containing the order number, valve tag
number, valve construction standard / rating / size / serial no. / model no. etc.
All the above data shall be clearly and indelibly stamped on a stainless steel plate which shall
be permanently fixed to the valve body by means of SS rivets or screws.
Valves shall be Fire Safe according to API Spec 6FA.
All valves shall meet the tight shutoff requirements of IEC 60534-4.
10.3 Actuator Design

The actuator design shall be in accordance with SP-1081 DEP 31.40.70.30 -PDO. Unless
otherwise specified, matching of the valve and actuator shall be the responsibility of the
VAC Vendor. The Actuator data sheets (Appendix – 3) shall be filled-in by the VAC Vendor
and provided with their technical offer
The actuator shall be sized to provide sufficient torque to fully stroke (open and close) the
valve with maximum design pressure acting on one side and atmospheric pressure on the
other within the specified opening and closing times. The required safety factor between the
actuator output torque and the required valve torque shall be as per SP-1081 - DEP
31.40.70.30-PDO, Quarter turn on off actuators.
10.4 Actuating Medium

10.4.1 Pneumatic Actuators
The actuating medium for pneumatic actuator shall be Instrument air, which has the
following supply pressure:
Minimum :550 kPa (g)
Normal :700 kPa (g)
Maximum : 900 kPa (g)
The actuator shall be capable of operating on the minimum and maximum air pressure while
meeting the following:
Valves (fail to close i.e. air to open); Closing time shall be based on the maximum air
actuator pressure while opening time shall be with minimum air actuator pressure.
Valves (fail to open i.e. air to close); Opening time shall be based on the maximum air
actuator pressure while closing time shall be with minimum air actuator pressure.
The use of pressure regulator or any other means to limit/reduce actuator torque shall not
be allowed in the actuator design. The design pressure (max. allowable operating pressure) of
the actuator shall be 1000 kPag (MAOP) at 38 deg. C against the travel stops. The
manufacturer shall certify and demonstrate during valve function test that, using above
operating data for actuator torque calculations, the shutoff valve will not start closing under
spring force at a minimum supply pressure of 420 kPag(hold pressure).
10.4.2 Hydraulic Actuators
The Hydraulic Control Panels (supplied by others) shall be used for operating the
hydraulically actuated valves. The operation of these valves shall be automatically controlled
by normally-energized-to-open and de-energized-to-return solenoid operated valves
(supplied by others) in respective hydraulic power circuits located within the Hydraulic
Control Panels. The control signal to the solenoid operated valve shall be 24 V DC from the
local SGS Panel.
In addition to above, manual control from the Hydraulic Control Panel to the individual
hydraulic actuated valves shall also be possible.
The actuating medium for the actuator shall be Shell Tellus T hydraulic oil supplied from a
hydraulic oil reservoir built-in inside the Panel.
The Hydraulic Control Panels shall provide a maximum hydraulic pressure of 200 bar(g) for
the hydraulic actuated shut-down valves.
The size of the hydraulic tubing to be used by the Contractor for interconnecting the
Hydraulic Control Panel with the actuator shall be 3/8” OD.
10.5 Actuator Construction

The actuator shall have piston sealing ring(s) and shall be designed for low shaft and piston
friction. All moving parts shall be fully enclosed in an actuator case/housing. Provisions
should be made to protect the valve stem/actuator coupling from dust.
Note: The actuator mechanism and design shall be in accordance with the requirement of
SP-1081 - DEP 31.40.70.30-PDO.
10.6 Material of construction

The actuator case/housing material shall be in accordance with section 2.1.3 of SP-1081 -
DEP 31.40.70.30-PDO and any synthetic materials and grey iron shall not be used.
The cylinder part covered by the piston stroke shall be nickel plated internally to prevent
corrosion. ENP techniques shall be in accordance with DEP 30.48.41.31 Gen., MESC
77/315. ENP shall have a minimum thickness of 0.075 mm. The hardness shall be between
450 & 720 Vickers. Alternative corrosion resistant coatings shall require prior written
approval from the Purchase.
Actuators shall be designed with no requirement of any external lubrication sources either
fitted in air supply or other means
10.7 Mounting Position

The actuator shall be mounted on top of the valve, either axially in line or perpendicular to
pipe axis as specified in individual valve datasheet. The position of accessories mounting
plate/control panel shall align with maintenance access platform. Vendor shall request from
the Contractor/Company maintenance access drawing before finalizing the location of this
accessories mounting plate/control panel.
10.8 Spring
The Actuator shall be spring-return type which shall incorporate a safety feature such as a
spring cartridge to prevent the accidental release of spring tension during servicing.
The actuator spring shall be fully enclosed in a metal housing and permanently treated to
resist atmospheric corrosion. The use Cadmium or Zinc plating (galvanising) of actuator
spring is not permitted.
10.9 Instrument Air connection

The instrument air connection thread shall be NPT female in accordance with ANSI B
1.20.1. The instrument air connection shall be ½ inch minimum.
10.10 Position Indicator
The Actuator shall be equipped with a mechanical direct coupled travel or position indicator
for local status indication. The position, at the travel limits, shall be clearly indicated by a
permanent mark or stamped on the actuator case/housing; any painted markings shall not be
permitted. The position indicator shall be provided with a transparent cover for personnel
protection. The vendor shall make sure the mechanical valve position indicator is visible
from maintenance access point.
10.11 Action on Failure

The valve action on signal or instrument air supply failure shall be in accordance with the
Valve Schedule (Appendix 1). The description of code is as below.
• Code FC: Air or hydraulic failure closes valve (air or hydraulic supply to open valve).
• Code FO: Air or hydraulic failure opens valve (air or hydraulic supply to close valve).
10.12 Actuator Torque requirement

The manufacturer shall complete proper actuator sizing calculations, based on the data given
in the individual valve datasheet. Actuators shall be sized to provide sufficient torque to fully
stroke the valve against the specified maximum process differential pressure.
The actuator torques shall be in accordance with requirements of SP-1081-DEP 31.40.70.30-
PDO and the vendor shall fill in all the torque figures for each valve actuator assembly in the
Torque Value Table (Appendix -4) and submit with their technical offer.
10.13 Painting and Coating

All unmachined exterior surfaces for the actuator shall be dry and free from burrs, weld
spatters, flux, dust, grease, oil and other foreign matter before painting. The finish shall be to
manufacturer’s standard, unless otherwise specified.
The actuator shall be painted in red colour (RAL 3002).
10.14 Identification
The actuator shall be provided with an identification plate, with all data clearly and indelibly
stamped on a corrosion resistant plate, permanently attached to the actuator by means of SS
rivets or screws. The following information shall be provided as a minimum:
• Order reference.
• Manufacturer’s name or trademark.
• Manufacturer’s model/type number.
• Manufacturer’s serial number.
• Maximum torque output.
• Spring Range in applicable engineering units.
• Action on air supply failure and signal failure.
• Strokes time.
• Minimum and maximum air supply pressure.
10.15 Accessories
10.15.1 Solenoid Valve
Solenoid valves shall be provided for all pneumatic actuators only. The power requirement
shall be 0.5 A (max.) at 24 V DC, construction shall be 3-way Universal type with stainless
steel AISI 316 body, pneumatic connections screwed ¼" (min) NPTF, Viton `O` seats/
rings.
Arc suppression diodes shall be installed across the solenoid coil. The diodes shall be
installed in the terminal head of the solenoid and a bridge type arrangement shall be used to
make it independent of supply polarity.
The make and model of the solenoid valve shall be as per Company PGSC with the solenoid
coil enclosure certified for EEx ‘d’, IIA, T3 and weather-proof to IP 65 and provided with
M20 cable entry.
10.15.2 Position Switches
The actuator shall be fitted with limit switches of the proximity type for open and close
positions of the valve The limit switches shall be intrinsically safe with the required IS
isolator/barrier specified by the Vendor but in the Contractor’s scope of supply. The
enclosure of limit switch shall be weather-proof to IP65 and of stainless steel material. The
contacts of the limit switches shall be provided with prefabricated cable terminated in a
Junction Box on the Actuator or wired to terminals within the limit switch enclosure. Each
enclosure shall be provided with a minimum of 2 numbers of M20 x 1.5 (F) cable entry
points.
10.15.3 Smart (HART) Valve Positioners
Smart valve positioners shall be provided for valve-actuator assemblies when specified in the
Actuator Data Sheets (Appendix 3), to initiate and complete a partial stroke test on the valve.
The test may be initiated via an ESD hand-held communicator (via HART protocol), or
using a laptop computer or Company’s DCS with vendor specified valve testing and
diagnostic software.
The valve shall remain in-service during a partial stroke test. In the event that a shutdown
signal is initiated during testing, the valve shall move to the defined failure position (closed
or open).
10.15.4 Air Filters
Air filters shall be provided on the instrument air feed to all pneumatic actuators, and shall
have no part of plastic material exposed to atmosphere.
Unless otherwise specified, the accessories such as air filter, solenoid valves, lock-up devices,
restrictor shall be pre-tubed and bolted on to a stainless steel mounting plate, which shall be
fixed to the actuator.
The installation of tubing between the actuator and the accessories shall conform to ASTM
A269, type 316 stainless steel, seamless or welded and drawn, annealed and pickled.
Wall thickness for the tubing shall be rated for the service conditions but in no case shall be
less than 0.90 mm (0.035 inch nominal) wall thickness.
Tubing fittings shall be Swagelok 316 stainless steel and compression type. All compression
fittings shall be of double ferrule design.
The diameter of the tubing shall be determined by the valve and actuator manufacturers. The
minimum size shall be determined by the valve and actuator manufacturers to maintain the
required stroking times. The minimum size shall be 3/8 inch OD with larger sizes of ½ inch
and ¾ inch OD as required.
10.15.5 Buffer Vessels
The Vendor shall supply dedicated buffer vessels for storage of compressed instrument air
to be located in close proximity to respective fail-open valve-actuator assembly’s installation
point in the pipe-work (where ever specified in the Valve Schedule, Actuator Data Sheets),
and sourced to an instrument air header via double non return, check valves.
The Vendor shall size the buffer vessel(s) so that the valve can be operated from the normal
operating position to the fail-safe position, return the valve to the normal operating position,
and move the valve to the fail-safe position (i.e. three full strokes of the actuator) with the
instrument air from the buffer vessel. The buffer vessel shall be sized based on a starting air
pressure of 700 kPa and a final pressure of 550 kPa.
The buffer vessels shall incorporate a drain valve, redundant series inlet check valves and a
local pressure gauge. A single buffer vessel shall be used for only a single IPF valve-actuator
assembly.
11.0 INSPECTION AND TESTING

Each IPF valve-actuator assembly, with all accessories fitted, shall be tested in the actual
mounting position for full functionality and especially to verify the stroking times at the
specified process pressure condition (maximum differential pressure across the valve, at
ambient temperature) simulated by clean dry air or nitrogen pressures as stated (minimum,
normal and maximum), by energising or de-energising of the solenoid valve.
Function test shall be in accordance with section 4.4 of SP-1081 DEP 31.40.70.30-PDO.
The actuating medium for the test shall be clean dry air or hydraulic oil as specified in 10.4.1
and 10.4.2 above.
The IPF valve-actuator assembly equipped with open/close limit switches shall be checked
for functional operation.
The complete IPF valve-actuator assembly shall be inspected by the Company or its
nominee prior to dispatch unless otherwise advised. Inspection by the Company shall be in
accordance with relevant clauses as included in SP-1081 DEP 31.40.70.30-PDO, for
Quarter-Turn On/Off Actuators. The Company shall be informed at least 3 weeks in
advance for the inspection.
12.0 CERTIFICATION
In addition to the required “Test and Inspection Documents”, the vendor shall supply a
certificate of compliance with the applicable MESC description, the valve data sheet, the
requisition and the purchase order, including the test requirements.
13.0 TRANSPORTATION AND STORAGE

Packing, transportation and storage shall be in accordance with PDO-ES-DE-06-01 and the
following:
• All holes shall be plugged-off with caps to prevent dust ingress during transportation
and storage.
• The vendor shall provide adequate packing to alleviate damage in storage and transit.
• The unit shall be packed as assembled and tested. The unit shall not be dismantled
for shipment.
Each package shall be clearly marked with the purchase order number, consignee name,
project name, site details and tag number of the item contained within the package.
Additionally, each package shall contain a description of its contents in the form of an
itemized packing list enclosed in stout linen envelopes securely fixed both inside and outside
the package.
14.0 SPARE PARTS

The Vendor shall include in their scope the supply of the following spares.
a) Installation and commissioning spares – as per the Vendor’s recommendation but not less
than 10 % of the total quantity of each type of essential component. These spares shall be
included as an itemized list in the Vendor’s offer.
b) Two years operational spares required for trouble free operation. These spares shall be
included as an itemized list in the Vendor’s offer.
The Vendor shall state in their offer the requirement of any lubricants, consumables and
special tools used in the operation and maintenance of the valve-actuator assembly along
with their (i.e. lubricants, consumables and special tools) unit cost and lead time for supply.
E-SPIR forms shall be completed by the Vendor in accordance with the instructions for use
of E-SPIR forms and submitted to the Company not later than 8 weeks after a specific
purchase order is placed. Electronic version of SPIR forms can be requested from PDO.
Appendix – 1
Valve Schedule
(2 Sheets)
Appendix - 1 VALVE SCHEDULE
Full Bore Stroking Buffer

Valve Design Design ANSI (F) / Actuator Time (s) Action Limit Vessel
Type Pressure Temperature Pressure Leakage Reduced Position O / C on failure Switch MESC / SP Reqd.
Item PEFS No. Tag No. Service (Note 1) Actuator Type Size kPa(g) degC Line Spec. Rating Class Bore (R) (Note 2) (Note3) (Note4) (O/C) No. (Y/N) System
1 ANR-81001-0001-3A 81UZV-2500A Acid Gas to MGI Inlet I PNEUMATIC 6" 9,960 - 50 to 150 66620X ASME CL VI F HA 12 / 6 FC Y Nil N PSD
Separator 600
2 ANR-81001-0001-3A 81UZV-2500B Acid Gas to MGI Inlet I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI F HA 4/2 FC Y Nil N PSD
Separator 600
3 ANR-81001-0001-3A 81UZV-2501 Condensate Drain from Inlet I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI R HA 4/2 FC Y Nil N PSD
Separator 600
4 ANR-81006-0001-3A 81UZV-2502 Off gas from Ejector to Acid I PNEUMATIC 3" 1,960 - 50 to 150 16620 ASME CL VI R HA 8/3 FC Y Nil N PSD
Gas Cooler 150
5 ANR-81001-0001-3A 81UZV-2503 Fuel Gas to MGI facility I PNEUMATIC 2" 1,960 0 to 150 11422 ASME CL VI R HA 4/2 FC Y Nil N ESD
150
6 ANR-81002-0001-3A 81-UZV-2504 Rich Glycol from Glycol I PNEUMATIC 2" 9,960 0 to 150 61440 ASME CL VI R HA 4/2 FC Y Nil N PSD
Recirculation Pumps 600
7 ANR-81002-0001-3A 81-UZV-2505 Rich Glycol to Regenerator I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI R HA 4/2 FC Y Nil N PSD
Condenser 600
8 ANR-81002-0001-3A 81-UZV-2507 Emergency Blowdown from I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI R HA 2/4 FO Y Nil Y EBD
Glycol Contactor 600
9 ANR-81004-0001-3A 81-UZV-2508 Off Gas from Glycol Flash I PNEUMATIC 2" 1,960 - 20 to 150 13421X ASME CL VI R HA 4/2 FC Y Nil N PSD
Vessel to Acid gas cooler 150
10 ANR-81005-0001-3A 81-UZV-2510 Regenerator Condenser Gas to I PNEUMATIC 2" 1,960 - 20 to 150 13421X ASME CL VI R HA 4/2 FC Y Nil N PSD
Gas Ejector 150
11 ANR-81008-0001-3A 81-UZV-2511A Dry Acid Gas to MGI I PNEUMATIC 6" 28,770 - 29 to 150 251441X ASME CL VI R HA 12 / 6 FC Y Nil N PSD
Compressor 2500
12 ANR-81008-0001-3A 81-UZV-2511B Dry Acid Gas to MGI I PNEUMATIC 2" 28,770 - 29 to 150 251441X ASME CL VI R HA 4/2 FC Y Nil N PSD
Compressor 2500
13 ANR-81008-0001-3A 81-UZV-2512 Condensate Drain from Comp I PNEUMATIC 2" 28,770 - 50 to 150 256620X ASME CL VI R HA 4/2 FC Y Nil N PSD
1 stage Suction Scrubber 2500
14 ANR-81006-0001-3A 81-UZV-2513 Motive gas from inlet Gas I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI R HA 4/2 FC Y Nil N PSD
Separator to Ejector 600
15 ANR-81009-0001-3A 81-UZV-2516 Condensate Drain from Comp I PNEUMATIC 2" 56,000 -29 to 120 1001502X API 10,000 VI R HA 4/2 FC Y Nil N PSD
2 stage Suction Scrubber
16 ANR-81009-0001-3A 81-UZV-2520 Comp 2 stage discharge I PNEUMATIC 4" 56,000 -29 to 120 1001502X API 10,000 VI R HA 4/8 FO Y Nil Y EBD
blowdown
17 ANR-81010-0001-3A 81-UZV-2521A Injection Gas from MGI I PNEUMATIC 6" 56,000 -29 to 150 1001502X API 10,000 VI R HA 12 / 6 FC Y Nil N ESD
Compressor
18 ANR-81010-0001-3A 81-UZV-2521B Injection Gas from MGI I PNEUMATIC 2" 56,000 -29 to 150 1001502X API 10,000 VI R HA 4/2 FC Y Nil N ESD
Compressor
19 ANR-81015-0001-3A 81-UZV-2525 Injection Gas from flow line to I HYDRAULIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 8/3 FC Y Nil N ESD
injection well I1
20 ANR-81016-0001-3A 81-UZV-2528 Injection Gas from flow line to I HYDRAULIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 8/3 FC Y Nil N ESD
injection well I3
21 ANR-81001-0001-3A 81UZV-2531 Start Up Fuel Gas I PNEUMATIC 2" 9,960 0 to 150 61422 ASME CL VI R HA 4/2 FC Y Nil N ESD
600
22 ANR-81001-0001-3A 81-UZV-2541 MGI Inlet blowdown I PNEUMATIC 2" 9,960 - 50 to 150 66620X ASME CL VI R HA 2/4 FO Y Nil Y EBD
600
23 ANR-81010-0001-3A 81-UZV-2547A Injection Gas Pipeline inlet I PNEUMATIC 6" 56,000 - 29 to 150 10,000# API 10,000 VI F HA 12 / 6 FC Y Nil N ESD
Sheet 1 / 2
Appendix - 1 VALVE SCHEDULE
Full Bore Stroking Buffer

Valve Design Design ANSI (F) / Actuator Time (s) Action Limit Vessel
Type Pressure Temperature Pressure Leakage Reduced Position O / C on failure Switch MESC / SP Reqd.
Item PEFS No. Tag No. Service (Note 1) Actuator Type Size kPa(g) degC Line Spec. Rating Class Bore (R) (Note 2) (Note3) (Note4) (O/C) No. (Y/N) System
24 ANR-81010-0001-3A 81-UZV-2547B Injection Gas Pipeline inlet I PNEUMATIC 2" 56,000 - 29 to 150 10,000# API 10,000 VI R HA 4/2 FC Y Nil N ESD
25 ANR-81010-0001-3A 81-UZV-2548 Injection Gas Pipeline de- I PNEUMATIC 3" 56,000 -29 to 120 1001502X API 10,000 VI R HA 3/8 FO Y Nil Y EBD
pressurizing - on plot
Notes:
1: G=General, I=IPF, S=Special
2: HA- Top mounted along the pipe axis
HX- Top mounted across the pipe axis
(This shall be advised after placement of the order.)
3: Stroking times to be confirmed by vendor, if no times given then vendor to comply with DEP 31.40.70.30-PDO
4: Action on air failure or hydraulic failure
FC - Air or hydraulic failure close valve/spring to close
FO - Air or hydraulic failure open/spring to open
Sheet 2 / 2
Appendix – 2
Valve Data Sheets

(ANR-107-MP-2105-00001-0001 for Piping Valves; HOLD for Data Sheets from Pipeline
Engineering for pipeline valves)
TABLE OF CONTENT
S.No. Description Page No.

1. Mechanical Data sheet for 81UZV-2500A 3
2. Mechanical Data sheet for 81UZV-2500B 5
3. Mechanical Data sheet for 81UZV-2501/2541/2504/2507/2505/2512/2513 7
4. Mechanical Data sheet for 81UZV-2503 9
6. Mechanical Data sheet for 81UZV-2508/2510 13
8. Mechanical Data sheet for 81UZV-2511A 17
9. Mechanical Data sheet for 81UZV-2511B/ 2514 19
10. Mechanical Data sheet for 81UZV-2517 2512 21
11. Mechanical Data sheet for 81UZV-2516/2518 23
12. Mechanical Data sheet for 6” 81UZV-2515/2521A/2526, 4” 81UZV-2520, 3” 25
81UZV-2525/2528, 2” 81UZV-2516/2521B/2548
ANR-107-MOD-MP-2105-00001-0001.A02 Page 2 of 26
SPECIFICATION FOR 6” FULL BORE ON/OFF VALVE Page: 3 of 26
81UZV-2500A Contr. Job:
MESC No.:
Description Specified Vendor Offer

Design spec, pressure rating ASME CL 600
Design spec API SPEC 6D
ISO 14313
Design spec, face to face dim. ISO 14313
Type of end connection FLANGED
Type of face RAISED FACE
Type of pattern STANDARD
Type of closure member TRUNNION MOUNTED BALL
Type of bore FULL
Type of construction TWO PIECE
Type of bonnet/cover BOLTED EXTENSION
Type of seat SOFT
Type of seat piston DOUBLE PISTON @DOWNSTREAM AND
SELF RELIEVING @ UPSTREAM
Uni/bi-directional UNI-DIRECTIONAL
Service(s) HIGH RISK SOUR
Mat requirement, sour service NACE MR-01-75 (VERSION 2002)
Temperature, min MINUS 50 deg C
Temperature, max PLUS 150 deg C
Emission class A(HS)
Special requirements CLADDED
EXTENDED BONNET
Mat, body CARBON STEEL, LOW TEMP
Mat, trim ALLOY 825/PEEK
Mat, seals GRAPHITE
Mat spec, body ASTM A350 GRADE LF2, CLASS 1
ASTM A352 GRADE LCC
Mat spec, body cladding UNS N08825
Mat spec, bonnet ASTM A350 GRADE LF2, CLASS 1
ASTM A352 GRADE LCC
Mat spec, cover ASTM A350 GRADE LF2, CLASS 1
ASTM A352 GRADE LCC
Mat spec, gland flange ASTM A350 GRADE LF2, CLASS 1
ASTM A352 GRADE LCC
Mat spec, gland ring ASTM B575 UNS N10276
Mat spec, closure member ASTM A350 GRADE LF2, CLASS 1
ASTM A352 GRADE LCC
ASTM A494 -CU5MCUC
ASTM B564 UNS N08825
Mat spec, closure memb facing ALLOY 825
Mat spec, stem ASTM B425 UNS N08825
Mat spec, trunnion ASTM B425 UNS N08825
Mat spec, seat ASTM A494 -CU5MCUC
Mat spec, seat insert FILLED PTFE
PEEK
Mat spec, spring(s) ASTM B637 UNS N07718
Mat spec, static primary seal PEEK
PRED. UEP15M Date: EQPT :6” FULL BORE ON/ OFF Rev. R01 A01 A02
By 16-12-09 VALVE
CHKD. UEP19M Date: PLANT : ANPS MGI Date: 16-12-09 9-3-10 12-4-10
By 20-12-09
APPD. UEP19M Date: CONSIGNEE: PDO Sign UEP15M UEP19 UEP19M
By 10-1-10 M
ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2500A
PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No.:
SPECIFICATION FOR 6 ” FULL BORE ON/OFF VALVE Page: 4 of 26
MESC No.:
Mat spec, static sec seal GRAPHITE

Mat spec, dynamic primary seal PEEK
Mat spec, dynamic sec seal(s) BRAIDED GRAPHITE
BRAIDED GRAPHITE + PTFE LUB
DIE FORMED GRAPHITE
DIE FORMED GRAPHITE + PTFE
LUB
Mat spec, bolts/studs ASTM A320 GRADE L7M
Mat spec, nuts ASTM A194 GRADE 7M
Additional requirements MESC SPE 77/130 2008
MESC SPE 77/200 2008
MESC SPE 77/208 2006
MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 77/313 2008
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 150
Notes:
1. The valve shall be tight shut off design to leakage class VI as per
IEC 60534 -4
2. Valve shall be anti static type and of fire safe construction as per
API 6FA
3. Flow direction shall be permanently marked or embedded on the valve body.
4. Connections like drain/vent/sealant/grease point on the valve body is not

allowed unless otherwise agreed with the company.
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
SPECIFICATION FOR 2 ” FULL BORE ON/OFF VALVE Page: 5 of 26
81UZV-2500B Contr. Job:
MESC No.:
Description Specified Vendor

Offer
Design spec ISO 17292
Design spec, face to face dim. ASME B16.10
Type of pattern SHORT
Type of closure member FLOATING BALL
Type of bore FULL
Type of construction END ENTRY
Type of seat SOFT
Uni/bi-directional BI-DIRECTIONAL
Special requirements EXTENDED BONNET
Mat, body ALLOY 825
Mat, trim ALLOY 825/ PEEK
Mat, seals GRAPHITE
Mat spec, body ASTM A494 -CU5MCUC
Mat spec, insert ASTM A494 -CU5MCUC
Mat spec, bonnet ASTM A494 -CU5MCUC
Mat spec, gland flange ASTM A494 -CU5MCUC
Mat spec, closure member ASTM A494 -CU5MCUC
Mat spec, seat FILLED PTFE / PEEK
METAL TO METAL
DIE FORMED GRAPHITE
LUB
Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1
Mat spec, nuts ASTM A194 GRADE 8MA
MESC SPE 77/200 2008
MESC SPE 77/208 2006
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2500B
SPECIFICATION FOR 2” FULL BORE ON/OFF VALVE Page: 6 of 26
MESC No.:
MESC SPE 77/211 2008

MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 81/001 2007
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
SPECIFICATION FOR 2 ” REDUCED BORE ON/OFF VALVE Page: 7 of 26
81UZV-2501/2541/2504/2507/2505/2513 Contr. Job:
MESC No.:
Description Specified Vendor

Offer
Type of bore REDUCED
Type of seat SOFT
Mat, body ALLOY 825
Mat, seals GRAPHITE
METAL TO METAL
DIE FORMED GRAPHITE
LUB
MESC SPE 77/200 2008
PRED. UEP15M Date: EQPT :2” REDUCED BORE ON/ OFF Rev. R01 A01 A02
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
ENGINEERED By : PDO FEED OFFICE TAG No.: Note 3
SPECIFICATION FOR 2” REDUCED BORE ON/OFF VALVE Page: 8 of 26
81UZV-2501/2541/2504/2507/2505/2513 Contr. Job:
MESC No.:
MESC SPE 77/208 2006

MESC SPE 77/211 2008
MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 81/001 2007
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA
3. Valve tag numbers include 81UZV-2501/2541/2504/2507/2505/2513

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
81UZV-2503 Contr. Job:
MESC No.:

Type of bonnet/cover INTEGRAL (NON-EXTENDED)
Type of seat SOFT
Service(s) SOUR
Emission class B
Mat, body CARBON STEEL
Mat, trim AISI 316/PTFE
Mat, seals GRAPHITE
THERMOPLASTIC
Mat spec, body ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, insert ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, gland flange ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, gland ring ASTM A479 -321
Mat spec, closure member ASTM A182 GRADE F 316
ASTM A182 GRADE F 316L
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
ASTM A351 -CF3M
ASTM A351 -CF8M
Mat spec, stem ASTM A182 GRADE F 316
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
Mat spec, seat VIRGIN/FILLED/MODIFIED PTFE
Mat spec, static primary seal VIRGIN/FILLED/MODIFIED PTFE
METAL TO METAL
Mat spec, dynamic primary seal VIRGIN/FILLED/MODIFIED
PTFE
DIE FORMED GRAPHITE
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2503
MESC No.:

LUB
Mat spec, bolts/studs ASTM A193 GRADE B7M
Mat spec, nuts ASTM A194 GRADE 2HM
MESC SPE 77/211 2008
MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Type of seat SOFT
Service(s) SOUR
Emission class B
Mat, trim AISI 316/FILLED PTFE
Mat, seals GRAPHITE
THERMOPLASTIC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, insert ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
ASTM A351 -CF3M
ASTM A351 -CF8M
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
Mat spec, seat FILLED PTFE
Mat spec, static primary seal VIRGIN/FILLED/MODIFIED
PTFE
METAL TO METAL
VIRGIN/FILLED/MODIFIED PTFE
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:
DIE FORMED GRAPHITE

DIE FORMED GRAPHITE + PTFE LUB
MESC SPE 77/211 2008
MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
81UZV-2508 / 2510 Contr. Job:
MESC No.:

Type of seat SOFT
Service(s) SOUR
Emission class B
Mat, body AISI 316
Mat, trim AISI 316/PTFE
Mat, seals GRAPHITE
THERMOPLASTIC
Mat spec, body ASTM A182 GRADE F 316
ASTM A351 -CF8M
Mat spec, insert ASTM A182 GRADE F 316
ASTM A351 -CF8M
Mat spec, gland flange ASTM A182 GRADE F 316
ASTM A351 -CF8M
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
ASTM A351 -CF3M
ASTM A351 -CF8M
ASTM A276 TYPE 316
ASTM A276 TYPE 316L
Mat spec, seat VIRGIN/FILLED/MODIFIED
PTFE
Mat spec, static primary seal VIRGIN/FILLED/MODIFIED
PTFE
METAL TO METAL
Mat spec, dynamic primary seal VIRGIN/FILLED/MODIFIED
PTFE
DIE FORMED GRAPHITE
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2508 / 2510
81UZV-2508 / 2510 Contr. Job:
MESC No.:

MESC SPE 77/211 2008
MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 81/001 2007
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA
3. Valve shall be provided with external thermally sprayed aluminium (TSA)
coating.
By 16-12-09 VALVE
By 20-12-09
APPD. UEP19M Date: CONSIGNEE: PDO Sign UEP15M UEP19 UEP19
By 10-1-10 M M
ENGINEERED By : PDO FEED OFFICE TAG No.: 81UZV-2508 / 2510
MESC No.:

Type of seat SOFT
Special requirements BODY CAVITY RELIEF
EXTENDED BONNET
Mat, body ALLOY 825
Mat, seals GRAPHITE
METAL TO METAL
DIE FORMED GRAPHITE
LUB
MESC SPE 77/200 2008
MESC SPE 77/208 2006
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:
MESC SPE 77/211 2008

MESC SPE 77/300A 2008
MESC SPE 77/302 2008
MESC SPE 81/001 2007
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 80
Notes:
IEC 60534 -4
API 6FA

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Design spec API SPEC 6D
ISO 14313
Design spec, face to face dim. ISO 14313
Type of construction TWO PIECE
Type of seat SOFT
Mat, trim ALLOY 625
Mat, seals PEEK
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, bonnet ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, cover ASTM A105 NORMALISED
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, closure member ASTM A494-CW-6MC
Mat spec,closure member facing ALLOY 625
Mat spec, seat PEEK
Mat spec, static sec seal PEEK
Mat spec, dynamic sec seal(s) PEEK
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

MESC SPE 77/200 2008
MESC SPE 77/208 2006
MESC SPE 77/211 2006
MESC SPE 77/300 2009
MESC SPE 77/300A 2008
MESC SPE 77/300B 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 81/001 2007
MESC SPE 81/002 2008
Nominal size DN 150
Notes:
IEC 60534 -4
API 6FA

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Type of construction END ENTRY (Two piece)
Type of seat SOFT
Emission class A (HS)
Mat, trim ALLOY 625
Mat, seals PEEK
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec,closure member facing ALLOY 625
Mat spec, seat PEEK
MESC SPE 77/200 2008
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
PRINCIPAL : PETROLEUM DEVELOPMENT OMAN LLC REQUISTION No
MESC No.:
MESC SPE 77/208 2006

MESC SPE 77/211 2008
MESC SPE 77/300 2009
MESC SPE 77/300A 2008
MESC SPE 77/300B 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 81/001 2007
MESC SPE 81/002 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Type of construction END ENTRY (TWO PIECE)
Type of seat SOFT
Mat, body ALLOY 825
Mat, seals PEEK
Mat spec, body ASTM A494-CU5MCUC
Mat spec, bonnet ASTM A494-CU5MCUC
Mat spec, cover ASTM A494-CU5MCUC
Mat spec, gland flange ASTM A494-CU5MCUC
Mat spec, closure member ASTM A494-CU5MCUC
Mat spec, closure member facing ALLOY 825
Mat spec, seat PEEK
Mat spec, springs ASTM B637 UNS N07718
Mat spec, dynamic sec seal BRAIDED GRAPHITE
DIE FORMED GRAPHITE
PRED. UEP15M Date: EQPT : 2” REDUCED BORE ON/ OFF Rev. R01 A01 A02
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 9M
MESC No.:
Mat spec, bolts/studs ASTM A193 GRADE B8M Class 1

MESC SPE 77/200 2008
MESC SPE 77/208 2006
MESC SPE 77/211 2008
MESC SPE 77/300 2009
MESC SPE 77/300A 2008
MESC SPE 77/300B 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 81/001 2007
MESC SPE 81/002 2008
MESC SPE 85/203 2008
MESC SPE 85/204 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA

PRED. UEP15M Date: EQPT : 2” REDUCED BORE ON/ OFF Rev. R01 A01 A02
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Type of seat SOFT
Special requirements EXTENDED BONNET NOT REQUIRED
Mat, trim ALLOY 625
Mat, seals PEEK
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
ASTM A216 GRADE WCB
ASTM A216 GRADE WCC
Mat spec, closure member facing ALLOY 625
Mat spec, seat PEEK
Mat spec, springs ASTM B637 UNS N07718
By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
MESC No.:

Mat spec, dynamic sec seal PEEK
MESC SPE 77/200 2008
MESC SPE 77/208 2006
MESC SPE 77/211 2008
MESC SPE 77/300 2009
MESC SPE 77/300A 2008
MESC SPE 77/300B 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
MESC SPE 81/001 2007
MESC SPE 81/002 2008
Nominal size DN 50
Notes:
IEC 60534 -4
API 6FA

By 16-12-09 VALVE
By 20-12-09
By 10-1-10 M
SPECIFICATION FOR REDUCED BORE ON/OFF VALVE Page: 25 of 26
6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528, Contr. Job:
2” 81UZV-2516/2521B/2548
MESC No.:
Description Specified Vendor response

Design spec API 6A
Pressure Rating API 10000#
Design spec, face to face dim. API 6A
Type of end connection FLANGED, 6BX RTJ
Type of construction TWO PIECE, GEAR OPERATED
Type of bonnet/cover BOLTED (NON-EXTENDED)
Type of seat METAL SEATED
Service(s) HIGH RISK SOUR, GAS
Temperature, max PLUS 120 deg C (Valve tag no.
81UZV-2525 / 2528)
PLUS 150 deg C (Refer Note:18)
Product specification level PSL-3G
Performance Requirement Level PR-2
Mat, trim ALLOY 625 + TUNGSTEN CARBIDE
Mat, stem ALLOY 625
Mat, closure member ALLOY 625
Mat, seat ALLOY 625
Mat, seals PEEK LIP SEAL
Mat spec, body ASTM A694 F60
Mat spec, bonnet ASTM A694 F60
Mat spec, cover ASTM A694 F60
Mat spec, closure member ASTM B564 UNS N06625
Mat spec, seat ASTM B564 UNS N06625
Mat spec, bolts/studs ASTM A320 GRADE L7M
Mat spec, nuts ASTM A194 GRADE 7M
MESC SPE 77/300 2009
MESC SPE 77/300A 2008
MESC SPE 77/300B 2008
MESC SPE 77/302 2008
MESC SPE 77/312 2007
PRED. UEP15M Date: EQPT :6”, 3”,4” & 2” REDUCED BORE Rev. R01 A01 A02
By 16-12-09 ON/ OFF VALVE
By 20-12-09
By 10-1-10 M
SPECIFICATION FOR REDUCED BORE ON/OFF VALVE Page: 26 of 26
6” 81UZV-2521A, 4” 81UZV-2520, 3” 81UZV-2525/2528, Contr. Job:
2” 81UZV-2516/2521B/2548
MESC No.:
Notes:
1. The valve shall be tight shut off design to leakage class VI as

per IEC 60534-4.
2. Vendor shall confirm suitability of seal material for this
pressure rating and service(Fluid property shall be provided to
vendor during bidding stage).
3. Non-metallic material shall comply to clause 5.2.3 of API 6A.
4. Seat facings shall be tungsten carbide coated.
5. Valve shall be fire safe as per API 6FA /ISO 10497 / API 607.
6. Anti Static and Anti blow down stem is required.
7. Connections like drain/vent/sealant/grease point on the valve
body is not allowed unless otherwise agreed with the company.
8. Design, testing and inspection shall fully comply with API 6A
(PSL-3G and PR2) requirements.
9. Vendor shall submit the following along with the bid apart from
the documents specified in RED (under requisition):
a. List of experience having supplied API 10000# valves.
b. ITP (Inspection & Test Plan)
c. Proven records / experience of proposed non-mettalic
seals used in the typical pressure rating and service.
d. Valves general arrangement and sectional drawings.
10. Lip seal shall be used as body bonnet joint seal and for stem
seal.
11. The gearbox shall be self locking gear type, dust proof and
weather proof and shall be charged with sufficient lubricant
of suitable type.
12. The gear box output torque rating shall be atleast 1.5 times
the maximum required operations torque of the valve.
13. HIC test requirement shall confirm with SP-2041.
14. Flow direction shall be permanently marked or embedded on the
valve body.
15. Vendor shall propose suitable facing / weld overlay material
required in the seal ring groove to enhance the integrity of
seal ring.
16. Valve tag numbers include 6” 81UZV-2521A, 4” 81UZV-2520,
3” 81UZV-2525/2528,2” 81UZV-2516/2521B/2548.
17. Carbon steel body with CRA trim valve shall be CRA cladded on
dynamic sealing surface area of the carbon steel body / bonnet
side.
18. Valve shall comply with API 6A annex-G.
PRED. UEP15M Date: EQPT :6”, 3”,4” & 2” REDUCED BORE Rev. R01 A01 A02
By 16-12-09 ON/ OFF VALVE
By 20-12-09
By 10-1-10 M
Appendix – 3
Actuator Data Sheets

(21 Sheets)
APPENDIX 3 STANDARD DATA SHEET FOR SHUTOFF VALVE ACTUATORS
(IPF SERVICE)
Actuator manufacturer shall be: Requisition No:
As per Valve Automation Centre, 36.600 of Item: 1 of Valve Schedule
AVME Project name: Al-Noor MGI Phase 3A
FEED Phase 2
Tag No: 81UZV-2500A
1. Actuator type:
1.a Direct 1.c Instrument Air Supply: 550 - 900 kPag

Instrument air Yes 1.d Instrument Gas Supply: Not Applicable
Instrument gas No 1.e Hydraulic Fluid Supply: Not Applicable
Hydraulic No - Min. Pressure: kPag
- Max. Pressure: kPag
1. b Combined Hydr. Fluid:
Instrument air/Hydraulic No 1.f Electric Power Supply:
Instrument gas/Hydraulic No 24 VDC Yes
Other
1.g Air Fail Action - CLOSE
2. Valve data:
2.a Nominal bore: DN: 150 2.c Max. design pressure: 9,960 kPag
2.b Pressure rating: Class: 600# 2.d Manufacturer: 36.600 of AVME
3. Position of valve stem: 4. Position of pipeline:
3.a Horizontal No 4.a Horizontal Yes

3.b Vertical Yes 4.b Vertical No
3.c 45 degrees No 4.c 45 degrees No
3.d Other …………. 4.d Other ………….
5. Accessories; 6. Limit switch type:
5.a Limit switch (Open/Close) Yes 6.a Manufacturer’s standard

5.b Valve Positioner (Smart) Yes 6.b Micro switch type
5.c Buffer Vessel No 6.c Proximity Type Yes
7. Stroking time: 8. Speed control facility:
7.a Max. time to fully open 12 sec. 8.a Required No

7.b Min. time to close 8.b Not required
7.c Max. time to close 6 sec.
7.d Partial Valve Stroke Test Yes
9. Solenoid/Pilot valve type: 10. Purchaser’s witnessed insp./testing:
9.a Electrical solenoid Yes 11.a Required(ESD valves) No

9.b Pneumatic pilot 11.b Document review(PSD valves) No
9.c Not required 11.c Witness testing(PSD valves) Yes
11. Type of Valve/Actuator assembly:
12.a Total plant isolation 12.c Depressurizing

12.b ESD 12.d PSD Yes
Page 1 of 2
TYPICAL LIST OF CRITICAL COMPONENTS
Conformity of Critical Components to SP 1081

Item Description Conforms, material Alternative, material
description description
1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
14 Pneumatic cylinder
15 Hydraulic cylinder
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2500B
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
As per Valve Automation Centre, 36.600 of Item: 3, 7, 14 of Valve Schedule
FEED Phase 2
Tag No: 81UZV-2501, 2505, 2513
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2502
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2503
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….


9.a Electrical solenoid Yes 11.a Required(ESD valves) Yes

9.c Not required 11.c Witness testing(PSD valves) No

12.b ESD Yes 12.d PSD
Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2504
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2507
1. Actuator type:

Other
1.g Air Fail Action - OPEN
2. Valve data:

3.d Other …………. 4.d Other ………….

5.c Buffer Vessel Yes 6.c Proximity Type Yes

9.a Electrical solenoid Yes 11.a Required(EBD valves) Yes

12.a Total plant isolation 12.c Depressurizing Yes

12.b ESD 12.d PSD
Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
As per Valve Automation Centre, 36.600 of Item: 9, 10 of Valve Schedule
FEED Phase 2
Tag No: 81UZV-2508, 2510
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2511A
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2511B
1. Actuator type:
1.a Direct 1.c Instrument Air Supply:550 – 900 kPag

Hydraulic No - Min. Pressure:
- Max. Pressure:
Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2512
1. Actuator type:

Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2516
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:
2.b Pressure rating: Class: API 10,000 2.d Manufacturer: 36.600 of AVME

3.d Other …………. 4.d Other ………….



12.a Total plant isolation 12.c Depressurizing No

Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2520
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:

3.d Other …………. 4.d Other ………….




12.b ESD 12.d PSD No
Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2521A
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:
2.a Nominal bore: DN: 150 2.c Max. design pressure:56,000 kPag

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2521B
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:


3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2525, 81UZV-2528
1. Actuator type:
1.a Direct 1.c Instrument Air Supply: Not Applicable

Instrument air No 1.d Instrument Gas Supply: Not Applicable
Instrument gas No 1.e Hydraulic Fluid Supply:
Hydraulic Yes - Min. Pressure: 120 bar
- Max. Pressure: 200 bar
1. b Combined Hydr. Fluid: Shell Tellus T
Other
2. Valve data:


3.d Other …………. 4.d Other ………….

5.b Valve Positioner (Smart) No 6.b Micro switch type

7.d Partial Valve Stroke Test No


Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2531
1. Actuator type:
1.a Direct 1.c Instrument Air Supply:550 – 900 kPag

- Max. Pressure:
Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2541
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:


3.d Other …………. 4.d Other ………….




12.b ESD 12.d PSD
Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2547A
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:

3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2547B
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:


3.d Other …………. 4.d Other ………….




Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
(IPF SERVICE)
FEED Phase 2
Tag No: 81UZV-2548
1. Actuator type:

- Max. Pressure:
Other
2. Valve data:


3.d Other …………. 4.d Other ………….




12.b ESD 12.d PSD No
Page 1 of 2

1 Cylinder barrel
2 Yoke housing
3 Yoke
4 Yoke pin
5 Yoke pin roller
6 Yoke pin nut
7 End caps
8 Piston rods
9 Connecting rods
10 Thrust block
11 Thrust pin
12 Thrust plate
13 Body castings
16 Tie bars
17 Bolts
18 Nuts
19 Springs
20 Spring cartridge
21
22
23
24
25
26
Page 2 of 2
Appendix – 4
Torque Value Tables

(21 Sheets)
APPENDIX 4 TORQUE VALUE TABLE FOR ON/OFF VALVE ASSEMBLIES
VALVE DESIGN SHALL BE IN ACCORDANCE WITH: Mechanical Data Sheet for ON / OFF Valves,
document no. ANR-107-MOD-MP-2105-00001-0001
On/off valve manufacturer shall be: Requisition No:
AVME Project name: Al-Noor MGI Phase 3A FEED
Tag No: 81UZV-2500A
1. On/off valve type: 2. End connections:
1.a Ball 2.a Flanged Yes

Trunnion supported Yes Butt-welded No
Floating-ball No Large male face No
Split body No Raised face Yes
Top entry No Flat face No
Fully welded No Ring joint face No
1.b Coaxial balanced piston No
3. On/off valve data:
3.b Pressure rating: Class: 600#
4. Valve opening torques: 5. Valve closing torques:
Breakaway torque (VSOT) *Nm Start-to-close torque (VSCT) *Nm

Running torque (VROT) *Nm Running torque (VRCT) *Nm
Opening torque: (VEOT) *Nm Closing torque (VECT) *Nm
Stem shear torque (VSST) *Nm
6. Minimum required actuator torques: 7. Minimum required actuator torques:
(Ref DEP 31.40.70.30-PDO) (Ref DEP 31.40.70.30-PDO)
(fluid assisted at minimum available power) (spring assisted)
Break (AST) *Nm Start-to-close (SST) *Nm

Running at 60o (ART) *Nm Running at 30o(SRT) *Nm
End(AET) *Nm End (SET) *Nm
Maximum Torque @ 900 kpag *Nm Maximum Spring break torque *Nm
(MAOT) (MBST)
8. Mandatory Torque Ratios (Fluid 9. Mandatory Torque Ratios (Spring
assisted) * assisted) *
AST/VSOT > 2.0 SST/VSCT > 2.0

ART/VROT > 2.0 SRT/VRCT > 2.0
AET/VEOT > 2.0 SET/VECT > 2.0
VSST/MAOT < 0.95 VSST/MBST < 0.95
Vendor shall submit the above ratios in a Vendor shall submit the above ratios in a
spreadsheet along with quotation spreadsheet along with quotation
10. Purchaser’s witnessed inspection: 11. Location of the on/off valve assembly:
8.a Required (ESD valves) 9.a Total Plant Isolation

8.b Document review (PSD valves) 9.b Non Total Plant Isolation Yes
8.c Witness testing (PSD valves) Yes
Test certificates shall be in accordance

with API Spec.6D, sections 8 and 9.
* : Data to be provided by vendor
Page 1 of 1
Tag No: 81UZV-2500B



End (AET) *Nm End (SET) *Nm
(MAOT) (MBST)



Page 1 of 1
As per Valve Automation Centre, 36.602 of Item: 3, 7, 14 of Valve Schedule
Tag No: 81UZV-2501, 2505, 2513



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2502



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2503



(MAOT) (MBST)

8.a Required (ESD valves) Yes 9.a Total Plant Isolation

8.c Witness testing (PSD valves)

Page 1 of 1
Tag No: 81UZV-2504



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2507



(MAOT) (MBST)

8.a Required (EBD valves) Yes 9.a Total Plant Isolation

8.b Document review (PSD valves) 9.b Non Total Plant Isolation
8.c Witness testing (PSD valves) 9.c Plant Depressurizing Yes

Page 1 of 1
Tag No: 81UZV-2508, 2510



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2511A



(MAOT) (MBST)




Tag No: 81UZV-2511B



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2512



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2516

3.b Pressure rating: Class: API 10,000


(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2520

Split body No Raised face No
Fully welded No Ring joint face Yes


(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2521A



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2521B



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2525, 2528



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2531



(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2541



(MAOT) (MBST)



Page 1 of 1
document no.
Tag No: 81UZV-2547A
1.a Ball 2.a Flanged No

Trunnion supported Yes Butt-welded Yes


(MAOT) (MBST)



Page 1 of 1
document no.
Tag No: 81UZV-2547B
1.a Ball 2.a Flanged No

Trunnion supported Yes Butt-welded Yes


(MAOT) (MBST)



Page 1 of 1
Tag No: 81UZV-2548



(MAOT) (MBST)



Page 1 of 1
Appendix – 5
Requisition for Engineering Documents (RED) Form

(1 Sheet)
REQUISITION FOR ENGINEERING DOCUMENTS Appendix - 5 "RED" form
The following addresses shall be inserted by Seller in the relevant space on the "Approval Drawing Specification" (ADS) from
DEP 05.00.54.81-Gen. or the "Final Drawing Specification" (FDS) form DEP 05.00.54.82-Gen.
Purchasing (Contractor) Office Principal (Company) Distribution Office
Petroleum Develoment Oman

P.O. Box 81
Postal Code 113
Sultanate of Oman
Attn. :
SPECIAL INSTRUCTIONS Prints Documents shall be submitted to:

Production Schedule Nominated inspector before pre-manufacturing meeting
Manufacturing, inspection and testing sequence plan 4
DRAWINGS Required number for TIMING FOR SUBMITTAL
Approval Final issue - for approval 2 weeks after order date
Approval drawings/Final drawings to be Transpa- Prints Originals Prints - final issue 2 weeks after approval/order date
submitted under cover of an ADS form/ rencies (Note 1) Documents shall be submitted to:
FDS form respectively Distribution Office
General arrangement drawings with

4 6
dimensions and weights.
Construction drawings 4 6
Design calculations 4 6
Static calculations
Anchor bolt location plan
Foundation loading plan
Welding procedures
Wiring diagram 4 6
Pneumatic/Hydraulic Diagram showing all
4 6
components and fittings with sizes
Erection plan
Installation / dimensional drawing 4 6
SPARE PARTS DOCUMENTS
E-SPIR plus 7 printed copy 1
TEST AND INSPECTION DOCUMENTS Prints

Approval/Final documents to be submitted under cover of an ADS/FDS form
respectively Documents shall be submitted to: Purchasing Office
Abridged manufacturing report to: DEP 31.22.10.35-Gen.
Performance test certificates for valve-actuator assembly 6
Material certificates to ISO 10474 (3.1B) & NACE, MR-01-75 Material 6
certificates
Electrical certificates to ATEX Compliance 6
Leak Test certificates 6
Hydrostatic test certificates 6
Heat treatment graphs 6
Test data/curves
FAT Report 6
OPERATING DOCUMENTS Documents shall be submitted to:
Distribution Office
Operating instructions 6
Maintenance instructions 6
ADDITIONAL REQUIREMENTS
Note 1: A CD containing the electronic files of all drawings and documents shall also be submitted.
REMARKS
Invoice must certify that the drawings and engineering documents specified Units/dimensions used on Engineering documents shall be SI. Exceptions to SI units
above have been despatched to all parties concerned. are standardized imperial units for nominal sizes of pipe, valves flanges,
Any deviation from the timing for submittal of documents shall be notified to the bolting, etc.
Approval/Distribution Offices by E-mail or fax. The documents shall be in English. Description on drawings and similar documents
Shop fabrication shall not be started before the required approval drawings may be in other languages provided English translations are also given.
have been released for construction by the party concerned, unless otherwise Drawings and documents shall be suiteable for microfilming and comply with
stated on the "Approval Drawing Specification". accepted national or international standards for the preparation of technical
Each document shall bear the item/tag and order reference number, and shall drawings. Only the following standard sizes should be used: A4, A3, A2 A1.
be despatched by air mail unless specified otherwise.
Appendix – 6
Tables Of Compliances
(5 Sheets)
Appendix 6
The Vendor shall confirm below their acceptance of all the clauses contained in the
Specification and DEP 31.40.70.30-PDO or otherwise make clarifications or exceptions to be
noted in the following tables and submit with their offer:
Table of Compliance with the Specification, ANR-107-IN-7771-00003-0001
SPEC. REF CONFORMS ALTERNATIVE CLARIFICATION

NO. Y/N Y/N
1.0
2.0
3.0
4.1
4.2
4.3
4.4
4.5
4.6
5.0
6.0
6.1
7.0
8.0
9.1
9.2
9.3
10.1
10.2
10.3
10.4.1
10.4.2
10.5
10.6
10.7
10.8
10.9
10.10
10.11
10.12
Page 1 OF 5
Appendix 6
10.13
10.14
10.15.1
10.15.2
10.15.3
10.15.4
10.15.5
11.0
12.0
13.0
14.0
Appendix 1
Appendix 2
Appendix 3
Appendix 4
Appendix 5
Appendix 6
Page 2 OF 5
Appendix 6
Table of Compliance with DEP 31.40.70.30-PDO (SP 1081).

NO. Y/N Y/N
GEN IPF SPEC
1.1
1.2
1.3.1
1.3.2
1.4
1.5
2.1.1
2.1.2
2.1.2.1
2.1.2.2
2.1.2.3
2.1.2.4
2.1.2.5
2.1.3.1
2.1.3.2
2.1.3.3
2.1.3.4
2.1.3.5
2.1.3.6
2.1.4
2.1.4.2
2.1.4.3
2.1.4.4
2.1.5.1
2.1.5.2
2.1.6
2.1.6.1
2.1.6.2
2.1.6.3
2.1.6.4
2.1.6.5
Page 3 OF 5
Appendix 6

NO. Y/N Y/N
GEN IPF SPEC
2.1.6.6
2.1.6.7
2.1.7
2.2.1
2.2.1.1
2.2.1.2
2.2.2
2.2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
2.5
3.1.1 N/A N/A
3.1.2 N/A N/A
3.1.3 N/A N/A
3.2.1 N/A N/A
3.2.2 N/A N/A
3.3 N/A N/A
4 N/A
4.1.1 N/A
4.1.2 N/A
4.1.2.1 N/A
4.1.2.2 N/A
4.1.2.3 N/A
4.1.3 N/A
4.1.4 N/A
4.2 N/A
4.3.1 N/A
4.3.1.1 N/A
4.3.1.2 N/A
4.3.2 N/A
Page 4 OF 5
Appendix 6

NO. Y/N Y/N
GEN IPF SPEC
4.3.2.1 N/A
4.3.2.2 N/A
4.4 N/A
4.5.1 N/A
4.5.2 N/A
5 N/A N/A
5.1 N/A N/A
5.1.1 N/A N/A
5.1.2 N/A N/A
5.1.3 N/A N/A
5.1.4 N/A N/A
5.1.5.1 N/A N/A
5.1.5.2 N/A N/A
5.1.5.3 N/A N/A
5.1.5.4 N/A N/A
5.1.6 N/A N/A
5.3 N/A N/A
5.4 N/A N/A
5.6 N/A N/A
6.1
6.3
6.4
7
8
App A
App B
App C
App D
App E
App F
Page 5 OF 5

Actuated Quarter Turn IPF Valves Specification

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Mq

Petroleum Development Oman

Al-Noor MGI Phase 3A Project

A02 1-5-10 Re-issued for Use

Appendix – 1 : Valve Schedule

Company Petroleum Development of Oman LLC of Muscat, Sultanate of

CCR Control Room

4.0 APPLICABLE CODES & STANDARDS

4.2 PDO Standards

SP-1081 DEP 31.40.70.30-PDO, Quarter turn on off actuators

4.3 International Standards

IEC 60529 Classification of degrees of protection provided by enclosures

4.4 Project Specifications

4.5 Conflicting Requirements

First priority : This document.

4.6 Deviations to Specifications

5.0 UNIT OF MEASUREMENT

6.0 HEALTH, SAFETY AND ENVIRONMENTAL CONDITIONS

6.1 Environmental Conditions

Relevant ambient data:

AIR TEMPERATURE (Note 1)

7.0 PROCESS CONDITION

8.0 OPERATING REQUIREMENTS

9.0 SCOPE OF SUPPLY

9.3 Documentation with Tender

10.0 MECHANICAL DESIGN REQUIREMENTS

10.2 Valve Design

10.3 Actuator Design

10.4 Actuating Medium

10.5 Actuator Construction

10.6 Material of construction

10.7 Mounting Position

10.9 Instrument Air connection

10.10 Position Indicator

10.11 Action on Failure

10.12 Actuator Torque requirement

10.13 Painting and Coating

11.0 INSPECTION AND TESTING

13.0 TRANSPORTATION AND STORAGE

14.0 SPARE PARTS

Full Bore Stroking Buffer

Full Bore Stroking Buffer

Valve Data Sheets

S.No. Description Page No.

Description Specified Vendor Offer

Mat spec, static sec seal GRAPHITE

3. Flow direction shall be permanently marked or embedded on the valve body.

4. Connections like drain/vent/sealant/grease point on the valve body is not

Description Specified Vendor

MESC SPE 77/211 2008

3. Connections like drain/vent/sealant/grease point on the valve body is not

Description Specified Vendor

MESC SPE 77/208 2006

3. Valve tag numbers include 81UZV-2501/2541/2504/2507/2505/2513

4. Connections like drain/vent/sealant/grease point on the valve body is not

Description Specified Vendor Offer

DIE FORMED GRAPHITE + PTFE

Description Specified Vendor Offer

DIE FORMED GRAPHITE

Description Specified Vendor Offer

Mat spec, bolts/studs ASTM A193 GRADE B8M-CLASS 1

Description Specified Vendor Offer