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SPECIFYING MATERIALS?
By Charles J. Carter, PE sile strength can be obtained by specify-
Part one ing ASTM A572 grade 60 (applicable to
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tensile group 1 and 2 W-shapes only),
in a HE MATERIALS AND PRODUCTS USED
IN BUILDING DESIGN AND CONSTRUC- ASTM A572 grade 65 (applicable to ten-
TION are almost universally desig- sile group 1 W-shapes only) or ASTM
three- nated by reference to an appropriate A913 grades 60, 65 or 70. W-shapes
ASTM specification. This simplifies the with atmospheric corrosion resistance
part design and construction process because (weathering) characteristics can be
all characteristics of the product speci- obtained by specifying ASTM A588
series: fied are defined by simple reference to grade 50. Other material specifications
an approved standard. However, with applicable to W-shapes include ASTM
structural dozens of ASTM specifications applica- A529 grade 42 (tensile group 1 W-
ble in steel building construction alone shapes only), A529 grade 50 (tensile
shapes and several new ones now available, it groups 1 and 2 W-shapes only), A572
can be challenging to keep the standard grade 42 and A913 grade 50. However,
designations in contract documents cur- the availability of W-shapes in grades
rent. other than ASTM A572 grade 50 with
This article (Part One) is a summary special requirements per AISC
of the common ASTM specifications Technical Bulletin #3, dated March
used for structural members in building 1997 should be confirmed prior to their
design and construction. Parts Two and specification.
Three will focus on plate and fastening Regardless of the material specifica-
products, respectively. tion chosen, the cross-sectional dimen-
The common structural shapes are sions and production tolerances for W-
either hot-rolled cross sections (such as shapes are given in ASTM A6.
W-shapes, channels and angles), steel
pipe or hollow structural sections. The M-SHAPES
generally applicable ASTM specifica- The usual material specification for
tions for each are given in Table 1. M-shapes is ASTM A36 (Fy = 36 ksi; Fu
Also included is a discussion of the = 58 ksi), although ASTM A572 grade
usual and other applicable ASTM speci- 50 (Fy = 50 ksi; Fu = 65 ksi) is increas-
fications for each type of structural ingly very common.
shape. The usual ASTM specifications M-shapes with higher yield and ten-
are summarized by product in Table 2. sile strength can be obtained by specify-
ing ASTM A572 grade 42, 50, 60 or 65,
W-SHAPES or A529 grade 42 or 50. M-shapes with
The usual material specification for atmospheric corrosion resistance
W-shapes is ASTM A572 grade 50 with (weathering) characteristics can be
special requirements per AISC obtained by specifying ASTM A588
Technical Bulletin #3, dated March grade 50. However, the availability of
1997 (See box on page 50). A572 Grade M-shapes in grades other than ASTM
50 with special requirements is cur- A36 should be confirmed prior to their
rently being phased in while both ASTM specification.
A36 and A572 grade 50 are being Regardless of the material specifica-
phased out (for wide-flange shapes tion chosen, the cross-sectional dimen-
only). This modified ASTM specification, sions and production tolerances for M-
which will eventually bear the simpler shapes are given in ASTM A6.
name ASTM A992, covers only W-
shapes and has specified minimum val- S-SHAPES
ues for Fy and Fu of 50 ksi and 65 ksi, Also known as American Standard
respectively. beams, the usual material specification
W-shapes with higher yield and ten- for S-shapes is ASTM A36 (Fy = 36 ksi;
Notes:
1. ASTM A992 is also known as “ASTM A572 grade 50 with special requirements
per AISC Technical Bulletin #3, dated March 1997” and is only applicable to wide-
flange shapes.
2. ASTM A529 is most commonly used as a specification in the metal building indus-
try, but can be obtained in many smaller shape sizes (tensile groups 1 or 2) for
hot-rolled structural shapes.
3. ASTM A913 is a relatively new product specification that covers hot-rolled struc-
tural shapes produced by the quenching and self-tempering process.
Min. Fy Min. Fu
Structural Shapes Usual ASTM Specification (ksi) (ksi)
Notes:1. “ASTM A572 grade 50 with special requirements per AISC Technical Bulletin #3,
dated March 1997” is also known as ASTM A992.
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firmed prior to their specification. Note
in a HE MATERIALS AND PRODUCTS USED
IN BUILDING DESIGN AND CONSTRUC- also that the availability of grades other
TION are almost universally desig- than ASTM A36 varies through the
three- nated by reference to an appropriate range of thickness.
ASTM specification. This simplifies the Regardless of the material specifica-
part design and construction process because tion chosen, the production tolerances
all characteristics of the product speci- for structural plates are given in ASTM
series: fied are defined by simple reference to A6.
an approved standard. However, with
structural dozens of ASTM specifications applica- STRUCTURAL BARS
ble in steel building construction alone The foregoing comments for structur-
plates and several new ones now available, it al plates apply equally to structural
can be challenging to keep the standard bars, except that neither ASTM A514
designations in contract documents cur- and nor A852 is applicable. So again,
rent. the usual material specification for
This article (Part Two) is a summary structural bars is ASTM A36 (Fy = 36
of the common ASTM specifications ksi; Fu = 58 ksi).
used for structural plates, bars and Actually, it should be highlighted
other plate products in building design that there is very little, if any, structur-
and construction. al difference between flat bars and
Part One (see January 1999 Modern plates. Consequently, plate is becoming
Steel Construction) covered structural a universally applied term today and a
members. Part Three will focus on fas- PL ½ x 4½ x 1’-3”, for example, might
tening products. be fabricated from plate or bar stock.
The generally applicable ASTM speci- From AISC’s A Guide to Engineering
fications for structural plates are given and Quality Criteria for Steel
in Table 1. Following is a discussion of Structures—Common Questions
the usual and other applicable ASTM Answered (AISC Publication S323), the
specifications for structural plates and historical classification system for flat
other plate-type products. The usual bars and plates would suggest that
ASTM specifications are summarized by there is only a physical difference
product in Table 2. between them that centers on size (see
Table 3) and production procedure. In
STRUCTURAL PLATES raw form, flat stock has historically
The usual material specification for been classified as a bar if it is less than
structural plates is ASTM A36 (Fy = 36 or equal to 8” wide and as a plate if it is
ksi; F u = 58 ksi). Note that the yield greater than 8” wide. Flat bars are
strength given is applicable when the rolled between horizontal and vertical
plate thickness is equal to or less than rolls and trimmed to length by shearing
8”. Above 8” thickness, Fy = 32 ksi. or flame cutting on the ends only. Plates
Structural plates with higher yield are generally produced using one of
and tensile strength can be obtained by three methods: (1) sheared plates are
specifying ASTM A572 grade 42, 50, 60 rolled between horizontal rolls and
or 65, ASTM A529 grade 42 or 50, trimmed to width and length by shear-
ASTM A514 grade 90 or 100, or ASTM ing or flame cutting on the edges and
A852. Structural plates with atmospher- ends; (2) universal mill (UM) plates are
ic corrosion resistance (weathering) rolled between horizontal and vertical
characteristics can be obtained by speci- rolls and trimmed to length by shearing
fying ASTM A588 grade 42, 46, or 50. or flame cutting on the ends only; and,
However, the availability and cost effec- (3) stripped plates are sheared or flame
cut from wider sheared plates.
Notes:
1. Availability varies through the range of thickness.
2. Ordered as "commercial grade" or to plate material specification,
such as ASTM A36, A572 or A588. "Commercial grade," per ASTM A786 Section
5.1.2, means "the product will be supplied 0.33 percent carbon and without speci-
fied mechanical properties."
Specifying Plates
for Detail Materials
Plates for detail materials, such as shear plates, flange plates, gusset plates,
transverse stiffeners and web doubler plates, are commonly designated with the let-
ters “PL” followed by thickness x width x length. The thickness and width are speci-
fied as fractional inch dimensions and the length is specified in feet and inches.
Thus, a ½”-thick flange plate with 8½” width and 16” length would be specified as
PL ½ x 8½ x 1’-4”. Similarly, a ¾”-thick gusset plate with 18” width and 36” length
would be specified as PL ¾ x 18 x 3’-0”.
While structural plates and bars can be produced in thickness increments far
smaller, it is recommended that thicknesses be selected for detail materials in 1/8-in
increments. That is, use thickness increments such as 3/8” and ½” rather than 5/16”
and 7/16”, respectively. Fabricators will rarely stock plates in 1/16” thickness incre-
ments.
Min. Fy Min. Fu
Product Usual ASTM Specification (ksi) (ksi)
Notes:
1. Fy = 32 ksi for ASTM A36 material over 8” thick.
2. If ordered as "commercial grade", no minimum strength is applicable. If ordered to a
plate material specification such as ASTM A36, A572 or A588, Fy and Fu are as specified
therein. "Commercial grade," per ASTM A786 Section 5.1.2, means "the product will
be supplied 0.33 percent carbon and without specified mechanical properties."
Width (in.)
over 3 /2 1
over 6 over 8 over 12 over 48
Thickness (in.) to 31/2 to 6 to 8 to 12 to 48
0.2300 and over bar bar bar plate plate plate
0.2031 to 0.2299 bar bar strip strip sheet plate
0.1800 to 0.2030 strip strip strip strip sheet plate
0.0449 to 0.1799 strip strip strip strip sheet sheet
0.0344 to 0.0448 strip strip
0.0255 to 0.0343 strip Hot-rolled sheet and strip not generally
to 0.0254 produced in these widths and thicknesses
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the more familiar A325 to avoid confu-
three in a HE MATERIALS AND PRODUCTS USED
IN BUILDING DESIGN AND CONSTRUC- sion.
TION ARE ALMOST UNIVERSALLY DES- While still formally permitted in the
three- IGNATED by reference to an appropriate AISC Specification for Structural Steel
ASTM specification. This simplifies the Buildings, the use of other material
part design and construction process because specifications in steel-to-steel structural
all characteristics of the product speci- bolting applications has become quite
series: fied are defined by simple reference to uncommon. ASTM A307 is almost as
an approved standard. However, with uncommonly specified today as are
fastening dozens of ASTM specifications applica- ASTM A501 and A502 rivets, perhaps
ble in steel building construction alone, only in structurally nominal connections
products it is often a challenge to keep the stan- such as those at the ends of girts and
dard designations in contract docu- purlins.
ments current. Compounding this chal-
lenge, there have been several recent NUTS
additions to the roster of available The usual material specification for
ASTM specifications of which many heavy-hex nuts is ASTM A563. The
specifiers may be unaware. appropriate grade and finish is specified
This article (Part Three) provides a per ASTM A563 Table X1.1 according to
summary of the common ASTM and the bolt or threaded part with which the
other specifications used for fastening nut will be used. For steel-to-steel struc-
products in building design and con- tural bolting applications, the appropri-
struction. The usual and other applica- ate grade and finish is summarized in
ble ASTM specifications are addressed. RCSC Specification Section 2(c).
Parts One (January 1999 MSC) and Although ASTM A194 is permitted as
Two (February 1999 MSC) focused on an alternative in some applications,
structural shapes and plate, respective- they are generally more expensive and
ly. less available than ASTM A563 nuts.
BOLTS WASHERS
The usual material specification for The usual material specification for
conventional (heavy-hex) high-strength hardened steel washers is ASTM F436.
bolts in steel-to-steel structural connec- This specification provides for both flat
tions is ASTM A325, although ASTM and beveled washers. While standard
A490 can be specified when higher ASTM F436 washers are sufficient in
strength is desired. In either case, Type most applications, there are several spe-
1 is most commonly specified. When cific applications when special washers
atmospheric corrosion resistance is are required. Refer to RCSC Spec-
desired, Type 3 can be specified. ification Sections 7(c)(6) and 7(c)(7),
For some time now, alternative- which outline the special washer
design fasteners have been specified as requirements that apply when oversized
described in Section 2(d) of the Research and slotted holes are used in outer plies
Council on Structural Connections of steel-to-steel structural bolting appli-
Specification for Structural Joints Using cations. In anchor-rod and other embed-
ASTM A325 or A490 Bolts. Recently, ment applications, hole sizes are gener-
ASTM published its specification F1852, ally larger than those for steel-to-steel
which formalizes the material and prod- structural bolting applications (see
uct requirements for these twist-off-type LRFD Manual Table 11-3 for maximum
tension-control bolt assemblies in a anchor-rod hole sizes). Accordingly,
strength-level that is equivalent to washers used in such applications may
ACKNOWLEDGEMENTS
The author thanks Mike Friel of
Haydon Bolts Inc., Philadelphia, PA
and Bud Parka of Cleveland City Forge,
Wellington, OH for their input during
the preparation of this part.