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©1995-2007 SolidCAM
Contents
1. Introduction
2. General 3D Milling
2.2 3D Roughing..................................................................................................................................17
SolidCAM2007 3D Milling Training Course
5. 3D Drilling
6. 3D Engraving
Introduction 1
SolidCAM2007 3D Milling Training Course
1. Introduction
The goal of this course is to teach you how to use SolidCAM to machine various parts using 3D
Milling technologies. This course covers the basic concepts of SolidCAM 3D machining and is
a supplement to the system documentation and online help. Once you have developed a good
foundation in basic skills, you can refer to the online help for information on the less frequently
used options.
Prerequisites
Students attending this course are expected to have a basic knowledge of SolidCAM software.
The course has to be preceded by the SolidCAM Training Course: 2.5D Milling, in which the basic
concepts of the SolidCAM software are discussed. Detailed explanations of basic concepts are not
included in this manual.
Course design
This course uses a task-based approach to training. With the guided exercises you will learn the
commands and options necessary to complete a machining task. The theoretical explanations are
embedded into these exercises to give an overview of the SolidCAM 3D Milling capabilities.
This training book is intended to be used both in a classroom environment under the guidance of
an experienced instructor and as self-study material. It contains a number of laboratory exercises
to enable you to apply and practice the material covered by the guided exercises. The laboratory
exercises do not contain step-by-step instructions.
About the CD
The CD supplied together with this manual contains copies of the various files that are used
throughout this course. The Exercises folder contains the files that are required for guided and
laboratory exercises. The Built Parts folder inside the Exercises contains the final manufacturing
projects for each exercise. Copy the complete Exercises folder on your computer. The SolidWorks
files used for the exercises were prepared with SolidWorks2007.
SolidCAM2007 3D Milling Training Course
Windows® XP
The screenshots in this book were made using SolidCAM2007 R11 integrated with SolidWorks2007
running on Windows® XP. If you are running on a different version of Windows, you may notice
differences in the appearance of the menus and windows. These differences do not affect the
performance of the software.
This style combined with the lamp icon is used for the
Explanation
SolidCAM functionality explanations embedded into
the guided exercises. The lamp icon is also used to
emphasize notes.
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1. Introduction
SolidCAM provides you with powerful 3D Machining functionality that can be used both for
prismatic parts and for complex 3D Models.
For prismatic parts SolidCAM analyzes the model and automatically recognizes pockets and profiles
to be machined using Constant-Z machining strategies. For complex shape models such as molds,
electrodes and prototypes, SolidCAM offers powerful 3D Machining, including integrated options
for material machining.
SolidCAM Milling module enables you to prepare the tool path for the following 3D Milling
operations:
3D Milling Operation
3D Engraving Operation
3D Drill Operation
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SolidCAM2007 3D Milling Training Course
The major stages of the creation process of the SolidCAM Manufacturing Project are the
following:
CAM-Part definition
This stage includes the definition of the global parameters of the Manufacturing
Project (CAM-Part). You have to define a number of Coordinate Systems that describe
the positioning of the part on the CNC Machine.
Optionally you can define the Stock model and the Target model to be used for the rest
material calculation. The Stock model describes the initial state of the workpiece that
has to be machined. The Target Model has to be reached after the machining. After
every Operation, SolidCAM calculates how much material was actually removed from
the CAM-Part and how much material is left not machined (rest material). The rest
material information enables SolidCAM to automatically optimize the tool path and
avoid air cutting.
Technology definition
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General
3D Milling 2
SolidCAM2007 3D Milling Training Course
You can perform 3-axis gouge-free machining on solid and surface models. This Operation offers a
wide range of roughing, semi-finishing and finishing strategies for free-form models. It can be used
to manufacture molds, dies, electrodes, prototypes and other 3D Models.
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2. General 3D Milling
Geometry section
Working area section
Tool section
Tolerance section
Rough section
Finish section
Operation buttons
SolidCAM 3D Milling operation dialog box enables you to define parameters of the roughing, semi-
finishing and finishing tool path on 3D Model faces.
• Geometry section
This section enables you to define or choose 3D Model for the operation.
• Tool section
This section enables you to define a new tool for the operation or choose an existing
tool from the Part Tool table.
• Operation name section
This section displays the name of the operation. Once you select a geometry and a
tool, SolidCAM automatically enters a default name (e.g. 3DM_Model_T2) based on the
Operation type, geometry name and tool number.
• Milling levels section
In this section, you have to specify the Z-levels for the operation. The default input
to these fields are the CAM-Part values you have specified in the Coordinate System
definition.
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SolidCAM2007 3D Milling Training Course
• Tolerance section
The precision tolerances defined here directly affect the surface quality of your
machined model.
SolidCAM generates the tool path in two steps:
• SolidCAM generates a mathematical representation of surfaces and solids of
the 3D Model geometry according to the given Facet tolerance.
• SolidCAM calculates the tool path according to the value of the Tool path
tolerance that defines the accuracy of the tool path.
SolidCAM enables you to limit the tool path with a specified working area. In case
Working area is used, SolidCAM calculates the whole tool path and then removes the
all tool path lines that are not inside the Working area.
• Rough section
Rough milling removes the bulk of material surrounding the 3D Model. The material
is removed on Z-levels controlled by the Operation Upper level, Surface offset and
Step down values.
• Semi Finish section
Semi-Finish machining prepares the model for finishing. After semi-finishing the
model, a uniform offset remains on the material. This offset is removed in the last
finishing cut.
The same machining strategies in Finish machining can be applied for Semi-finishing.
The only difference is in one parameter, Surface offset, that controls the X,Y and Z
offset that remains on the original surface. Otherwise, all strategies are defined and
used in the same way as in finishing.
• Finish section
Finish machining generates the tool path directly on the surfaces and solids of your
3D Model geometry. No offset can be specified and the model is machined to its final
topology and dimensions. You can apply a number of different machining strategies
to finish your models. Each strategy offers parameters to adjust the strategy to your
needs.
• Operation buttons
Operation buttons enable you to save the operation data, perform the tool path
calculation, simulate the already calculated tool path, generate the G-code for the
operation and close the operation dialog box.
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2. General 3D Milling
2.2 3D Roughing
The target of the rough machining is the fast and efficient removal of the greater part of the
machining allowance with the large tools. SolidCAM provides you with the following functionalities
of the rough machining:
• Constant Z roughing of the whole model or model areas;
• Rest material machining enables you to automatically determine the areas that were not
machined in the previous stages and machine them with a smaller tool.
• A number of Z-entry strategies enabling you to choose the optimal way of the tool
plunging into the material. SolidCAM enables you to use the pre-drilled holes for the Z-
entry.
• The Open pocket functionality enables SolidCAM to locate open pocket areas and
enables you to machine them with a specific strategy. This strategy enables you to
combine pocket and profile tool paths in order to provide the best productivity in open
pocket machining.
You can use three different strategies to execute rough machining of 3D Models.
• Contour and Hatch strategies perform rough cuts on constant Z-levels that are
automatically calculated using the specified values for the Lower Level, Surface Offset
and Step down.
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SolidCAM2007 3D Milling Training Course
This exercise illustrates the process of rough machining using the Contour strategy in SolidCAM.
In this exercise you have perform the rough machining of the mold core of a pet dish.
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2. General 3D Milling
When the CAM-Part is defined, right-click on the Operations header in the SolidCAM
Manager and choose the 3D Milling command from the Add Operation submenu.
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SolidCAM2007 3D Milling Training Course
The main geometry used for the 3D Milling is a 3D Model. The Geometry section of
the 3D Milling Operation enables you to define or choose an already defined 3D Model
geometry. In this exercise, the previously defined Target model geometry is used for the
3D Milling Operation definition.
In the Tool section, click on the Select button to start the tool definition.
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2. General 3D Milling
The Choosing Tool For Operation dialog box is displayed. This dialog box displays the
content of the Part Tool table in the current CAM-Part.
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SolidCAM2007 3D Milling Training Course
Choose the ER32x60 collet chuck from the list and confirm the dialog box with the OK
button. The Choosing Tool For Operation dialog box is displayed again.
Click on the Select button to confirm the dialog box and choose the defined tool for
the operation.
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2. General 3D Milling
At this stage you have to specify the milling levels for the operation.
Milling levels
SolidCAM performs the cutting between the Upper level and the Lower
level. The Upper level is the Z-level at which the cutting starts. The
Lower level sets the Z-level below which the tool does not mill. The
cutting path is performed between these levels. After the machining of
any cutting level, the tool vertically retreats to the Clearance level with
rapid feed. All the necessary horizontal movements are performed at
this level with rapid feed. The tool then descends to the next cutting
level. SolidCAM enables you to specify the Safety distance. The
descent movement to the Safety distance is performed with rapid
feed. From the Safety distance to the cutting level, the tool descends
with working feed.
Clearance Level
Safety Cutting
Upper level distance levels
Lower level
Rapid movements
Feed movements
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SolidCAM2007 3D Milling Training Course
The Lower level is automatically determined and displayed in the Pick Lower level
dialog box.
The 3D Model geometry is triangulated and the resulting facets are saved
in the modelname.fct file in the CAM-Part’s folder. The triangulation is
performed on the 3D Model geometry when you use it for the first time in
a 3D Milling Operation. If you use the 3D geometry in another operation,
SolidCAM checks the tolerance of the existing *.fct file of this geometry.
It does not perform another triangulation as long as the *.fct file has been
created within the same facet tolerance.
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2. General 3D Milling
Overlap
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SolidCAM2007 3D Milling Training Course
SolidCAM uses the constant-Z pocketing for the roughing. With the
Step down parameter, you can define the distance between each two
successive Z-levels.
Cutting
Step down levels
Set the value of 0.7 for the Overlap. With this value, the distance between the adjacent
lines of the tool path (side step) is 6 mm.
At this stage you have to specify the allowances for the further semi-finishing/finishing
operations.
Surface offset
Surface
Offset Step down
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2. General 3D Milling
Set the Surface offset value to 1. This offset is removed during the semi-finish/finish
operations.
Contour parameters
• Exit material
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SolidCAM2007 3D Milling Training Course
• Connect islands
• Start from:
Inside
Outside
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2. General 3D Milling
• Corner
None
Fillet Corner
Smooth Corner
Sharp Corner
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SolidCAM2007 3D Milling Training Course
• Direction
• Adjacent-toolpaths connection
This option enables you to choose the method with which the tool
moves within a pocket from one tool path to the next.
Linear connection
Rounded connection
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2. General 3D Milling
SolidCAM enables you to limit the tool path with a specified working area.
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SolidCAM2007 3D Milling Training Course
Select the Working area check box to define the working area
geometry.
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2. General 3D Milling
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SolidCAM2007 3D Milling Training Course
Now you have to define the tool location relative to the working area.
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2. General 3D Milling
Choose the Middle option in the Tool on working area box. The tool machines the
working area until the tool center is positioned on the defined working area.
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SolidCAM2007 3D Milling Training Course
Z-Entry types
• None
• Angle
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2. General 3D Milling
• Linear
Choose the Helical option for the Z-Entry and set the Angle
value to 5. Set the Radius value to 5.
This option enables you to control the height where the horizontal
rapid movement is performed.
When this option is selected (default state), SolidCAM performs the
horizontal rapid movements on the Clearance level of the Operation
(see Step #6).
Clearance Level
Safety Cutting
distance levels
Rapid movements
Feed movements
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SolidCAM2007 3D Milling Training Course
Safety Cutting
distance levels
Rapid movements
Feed movements
SolidCAM enables you to customize your machining strategy for more effective
machining of open pocket areas.
is impossible;
• Open pocket areas that are accessible from the outside.
The closed pocket areas are machined as pockets, with the tool
plunging into these areas with the Z-Entry strategy (see Step #11).
Open Pockets can be machined with a combination of pocket and
profile paths.
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2. General 3D Milling
Choose the Pockets + Profile option for the Open pocket machining.
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SolidCAM2007 3D Milling Training Course
Select the Approach open pocket from outside check box. This option enables you
to perform the approach movement from the automatically calculated point outside
of the material. The tool approaches to the necessary depth outside of the material
and then plunges into the material. Such an approach enables you to decrease the tool
loading when plunging into the material.
In closed areas, where outside approach is impossible, the tool plunges into
the material with a strategy defined in the Z-Entry field of the operation
dialog box.
The 3D Milling Operation data is saved and the tool path is calculated.
15. Simulate
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2. General 3D Milling
Since the simulation is performed in the SolidWorks window, all the view
functions of SolidWorks such as Zoom, Pan or Rotate enable you to check
the tool path.
Switch to the SolidVerify page and start the simulation with the button.
When the simulation is finished, display the side view of the part with the button.
During finishing, these steps (cusps) cause a non-uniform tool load that result in
bad surface conditions. To remove these cusps before the finishing, it is necessary to
perform an additional rest roughing operation.
Close the 3D Milling Operation dialog box with the Exit button. The SolidCAM Manager
is displayed.
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SolidCAM2007 3D Milling Training Course
In the Tool section of the 3D Milling Operation dialog box, click on the Select button to
change the current tool coming from the template operation to a new one.
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2. General 3D Milling
The Tool dialog box is displayed with the current tool data. Click on the Part tool table
button.
The Choosing Tool For Operation dialog box is displayed. In this dialog box, switch to
the Edit page to start a new tool definition.
Click on the Add button to add a new tool to the Part tool table. A new tool with the
default parameters is added.
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2. General 3D Milling
24. Simulate
Perform the operation tool path simulation in the HostCAD and SolidVerify modes.
The machining is performed in the areas where the material was left unmachined in
the previous operation.
At this stage, the exercise is finished. The CAM-Part will be finished in the coming
exercises.
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SolidCAM2007 3D Milling Training Course
This exercise illustrates the process of rough machining using the Hatch strategy.
In this exercise you have perform the rough machining of the mold cavity for the handle.
The original model of the mold cavity contains two SolidWorks configurations: Default and Stock.
This model consists of a number of features forming the solid body of the mold
cavity.
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2. General 3D Milling
In the SolidCAM Manager, right-click on the Operations header and choose the 3D
Milling command from the Add Operation submenu.
In the Geometry section, choose the Target model geometry from the list.
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SolidCAM2007 3D Milling Training Course
Set the value of 0.7 for the Overlap. With this value, the distance between the adjacent
lines of the tool path is 4.8 mm.
Set the Step down to 5.
Hatching parameters
• Exit material
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2. General 3D Milling
• Hatch angle
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SolidCAM2007 3D Milling Training Course
• Cutting direction
Zig-Zag – this option enables you to create the tool path containing
bi-directional movements.
One way – this option enables you to create the tool path containing
only one-directional movements.
Choose the Automatic optimal angle option. The machining of each shaped instance
of the cavity is performed with an optimal angle.
In this exercise, the machining has to be performed only in the cavity areas. Define the
Working area to limit the tool path to these areas.
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2. General 3D Milling
Select the Working area check box and click on the Define
button to start the working area geometry definition.
When the geometry is defined, confirm the Geometry Edit dialog box with the
button.
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SolidCAM2007 3D Milling Training Course
The 3D Milling Operation data is saved and the tool path is calculated.
13. Simulate
Such model display and orientation enable you to see the angle Z-Entry movements.
After the simulation, return to the shaded view.
Click on the Exit button to close the 3D Milling Operation dialog box.
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2. General 3D Milling
In this exercise, the previously defined operation is used as a template for the current
operation. In the Operation name section, choose the previous operation name (3DR_
target_T1) from the list.
The previous operation data is loaded into the current operation. This operation uses
the same geometry and tool. Now you have to modify the technological parameters to
perform the cusp removal.
In the Rough section, change the Hatch type that was used
in the previous operation to Contour. The cusp removal is
performed in a number of concentric profiles.
Set the Step down value to 2. With this value, the tool
performs machining between the previously machined
cutting levels.
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SolidCAM2007 3D Milling Training Course
The 3D Milling Operation data is saved and the tool path is calculated.
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2. General 3D Milling
19. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
At this stage the rough machining of the cavity part is finished. The roughed part will
be finished in the coming exercises.
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SolidCAM2007 3D Milling Training Course
Define the CAM-Part and operations for the rough machining of the
toy mold cavity.
This exercise reinforces the following skills:
• CAM-Part definition;
• 3D Contour roughing;
• Working area definition;
• Rest material roughing.
The SolidWorks model of the toy mold cavity (Exercise3.sldprt) is located in the ../Exercises
folder.
The following steps have to be implemented to reach the final CAM-Part:
Use a Ø16 end mill for the operation. Define the relevant
technological parameters and the Z-Entry strategy.
Define smaller Step down and Surface offset values than in
the previous operation.
Use the combination of the working area defined in the previous operation and cutting
the rest material.
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2. General 3D Milling
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SolidCAM2007 3D Milling Training Course
The SolidWorks model of the core (Exercise5.sldprt) is located in the ../Exercises folder.
The following steps have to be implemented in order to reach the final CAM-Part:
Use a Ø16 end mill for the operation. Define the relevant
technological parameters and the Z-Entry strategy.
Define smaller Step down and Surface offset values than in
the previous operation.
Use the combination of the working area defined in the previous operation and cutting
in rest material.
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2. General 3D Milling
2.3 3D Semi-Finishing/Finishing
Linear strategy
Offset cutting is a form of 3D profile milling that can be used to mill specific areas of the model.
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SolidCAM2007 3D Milling Training Course
• When you define two Offset profiles, both profile geometries are connected and the tool
path is projected on the 3D Model.
Offset
Geometry
Tool path
Different types of spiral tool path movements can be selected for this finishing strategy. The spiral
tool path pattern is first generated in 2D and then is projected on the 3D Model.
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2. General 3D Milling
This strategy uses the selected Working area to create a 2D pocket line
pattern on a plane above the model. The line pattern is then projected
on the 3D Model.
This strategy is used to generate high quality finish on both steep and flat
areas. The machining of the steep areas is done by machining sections,
at Z-levels defined by either step down or scallop. The flat areas are
automatically recognized and machined with pocket strategy.
Pencil milling
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Technological parameters
• Step over
projected.
• Scallop
This parameter enables you to control the distance between the tool
path lines according to the cusp height you want to achieve on the
finished model. SolidCAM adjusts the distance between the single
lines of the 2D pattern (before projection on the model) to the
topology of the model to match the specified scallop height.
This parameter limits the Step over when the Scallop option is used.
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2. General 3D Milling
• Arc approximation
You can create G2/G3 G-Code output from Linear finish operations.
SolidCAM checks whether successive points of the calculated tool path
can be connected with an arc or circle. If an arc or circle connection
within the specified arc approximation tolerance can be made, you
receive arc and circle interpolation commands G2 and G3 in the
generated G-Code. This feature can drastically reduce the number
of lines in G-Code files. Most CNC-controllers and machines work
much faster on arcs and circles than on single tool path points or
splines. Arc approximation increases actual feed rates on older CNC-
machines and the machine works smoother.
The Tolerance value defines the tolerance SolidCAM uses to position
tool path points on arcs or circles.
Direction type
This option controls the direction of the tool on each line of the
linear pattern that has been projected on the model. Different
materials and cutters require specific cutting conditions, e.g. some
tools give better surface finish when cutting only downward; in other
applications you need to use other settings to achieve optimal results.
• Zig-Zag
Connection Radius: you can connect lines of the linear tool path with
a radius. If the Radius value is 0, SolidCAM connects the linear tool
path with straight lines.
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SolidCAM2007 3D Milling Training Course
• One way
• Angle
Enter the angle that defines the orientation of the tool path. The
value of 0 generates the tool path lines in the direction of the
positive X-axis.
• Line
When you choose the Line option, the Define button is activated
and you can define a line that determines the orientation of the
tool path. The direction vector is defined by picking two points that
define the start point and end point of the direction line. The angle
of the selected line is the output to the angle field.
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2. General 3D Milling
Other faces of the model is not considered during the tool path
calculation.
In the model shown above, SolidCAM generates the tool path only
for the shallow area. During the calculation, SolidCAM avoids the
gouging of the check faces. The remaining faces do not participate in
the tool path calculation.
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SolidCAM2007 3D Milling Training Course
The Choose faces dialog box enables you to perform faces selection.
Click on the CAD selection button to use the selection tool of SolidWorks.
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2. General 3D Milling
The 3D Milling Operation data is saved and linear finishing tool path is calculated.
10. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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SolidCAM2007 3D Milling Training Course
In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Geometry section, choose the Target model geometry (Target) from the list.
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2. General 3D Milling
Define a new tool for the operation. Add a Ø10 ball-nosed mill.
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SolidCAM2007 3D Milling Training Course
By combining the options in the Path type and Profile type fields, you
can generate five types of tool path spirals.
• Linear
• Spiral
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2. General 3D Milling
• Circular
In the Path type section, choose the Spiral option to perform the spiral tool path. Make
sure that the Arcs option is chosen in the Profile type section.
In the Radius section, set the Delta value to 0.3. This parameter defines the distance
between the turns of the spiral.
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SolidCAM2007 3D Milling Training Course
At this stage, you have to define the center point of the spiral. In this exercise, the
center point is defined as a sketched point located on the center of the top face of the
cavity. To create this point, do the following:
The sketched point is located in the center of the cavity at the top plane. Confirm the
relation definition with the button.
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2. General 3D Milling
Confirm the center point selection with the button. Confirm the Spiral Semi-
Finish dialog box with the OK button.
At this stage, you have to define a working area to limit the tool path.
In the Working Area section, click on the Define button. The Working area dialog box
is defined.
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Choose the Arc option from the list and set the Arc radius
value to 5. The tool plunges in a spiral movement with the
specified radius.
Confirm the dialog box with the OK button.
12. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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2. General 3D Milling
Operation name
TR_Profile_T1
When you add a new operation, you can use an existing operation as
a template for the new operation. All fields of the template operation
are copied and you only need to edit some changing parameters, e.g.
select another geometry or surface offset.
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In the Semi-Finish section, choose the None option from the list.
In the Finish section, choose the Spiral option from the list.
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2. General 3D Milling
• Direction type
• Connection type
This option enables you to control the way the tool moves between
two adjacent tool paths.
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Make sure that the Zig-Zag option is chosen in the Direction type section. With this
option, bi-directional zig-zag movements are performed without air movements.
The 3D Milling Operation data is saved and the spiral finishing tool path is calculated.
17. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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2. General 3D Milling
This exercise illustrates the use of SolidCAM 3D Finishing for the electrode machining.
The Circular pocket strategy is used in this exercise to finish the forming
surfaces highlighted on the illustration.
The Offset cutting strategy is used in this exercise to finish the parting
surfaces highlighted on the illustration.
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In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Geometry section, choose the Target model geometry (Target) from the list.
Define a new tool for the operation. Add a Ø10 ball-nosed mill.
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2. General 3D Milling
This strategy uses the selected working area to create a 2D pocket line pattern
on a plane above the model. The line pattern is then projected on the 3D
Model. During this projection, the Z-position of the tool is calculated to
avoid gouging of the material.
Working area
Cutting direction
Start from
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Connection type
This option enables you to control the way the tool moves between
two adjacent tool paths.
Step over
In the Start from section, choose the Outside option to start the machining from
outside.
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2. General 3D Milling
The working area definition is necessary for the circular pocket machining. The shape
of the working area directly effects the tool path.
In the Working area section, click on the Define button to start the definition.
In the Working area dialog box, select the Working area check
box and click on the Define button to define the geometry.
In the Working area dialog box, choose the Middle option in the Tool on working area
section.
The 3D Milling Operation data is saved and the circular pocket finishing tool path is
calculated.
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10. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
Add a new 3D Milling operation to perform the machining of the parting surface.
In the Geometry section, choose the Target model geometry (Target) from the list.
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2. General 3D Milling
• If you select one profile, you have to specify the Clear offset distance.
The machining will be performed at the defined side of the profile
until the specified Clear offset distance has been reached.
Offset Geometry
Tool path
Clear
Offset
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2. General 3D Milling
Cutting area
• Clear offset
This value determines the offset distance from the profile that will be
machined. This field is available if you use an offset geometry that
consists of only one profile. In this exercise the geometry has two
profiles, therefore this field is unavailable.
• Step over
This option enables you to define the side of the geometry relative to
the geometry direction, where the Clear offset is applied.
Cutting direction
• Cross Finish
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If you have selected the Cross finish check box, both cutting directions
are applied to the offset area. Select which one you want to start with.
When no cross finish is used, only the selected option is performed.
Parallel to geometry. SolidCAM generates a pattern with offset lines
parallel to the offset profile geometry. This pattern is then projected
on the model.
Normal to geometry. SolidCAM generates a pattern with offset lines
normal (90 degrees) to the offset profile geometry. This pattern is
then projected on the model.
• Direction type
Zig-Zag. The tool finishes one line of the offset pattern and then
moves directly to the next line and so on. It mills forward and backward
without leaving the material, thus constantly switching between climb
milling and conventional milling.
One way. The tool finishes one line of the offset pattern. At the end
of the line, the tool moves rapidly (G0) to the safety distance and
then to the start of the next cut line. The tool always uses climb or
conventional milling.
• Connection type
This option enables you to control the way the tool moves between
two adjacent tool paths.
Stairs.The tool moves in two steps between two
adjacent tool paths. If the next path is lower than
the present path, the tool first moves away from the
surface in the XY direction and then downwards in
Z. In case the next path is higher than the present
path, the tool first moves upwards in Z and then
approach the surface in the XY direction.
Smooth. Between two adjacent tool paths, the
tool moves on the surface of the model. The line
connecting the two adjacent tool paths is projected
on the model. When you use the Smooth option,
the tool does not leave the material when moving
to the start point of the next tool path.
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Make sure that Parallel to geometry option is chosen in the First cutting direction
section. The machining is performed parallel to the geometry.
Choose the Zig-Zag option in the Direction type section. The machining is performed
in both directions without leaving the material.
Choose the Smooth option in the Connection type section to perform the smooth
connection between adjacent tool path lines.
Confirm the Offset Cutting Finish dialog box with the OK button. The 3D Milling
operation dialog box is displayed.
Choose the Angle along path option and set the Angle
value to 10.
With the Angle along path option, the tool plunges in a ramp movement
defined by the specified angle. The ramp starts from the given safety distance
down to the model contour. If the ramp cannot be created in a straight line,
the Z-entry movement follows the tool path contour.
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The 3D Milling Operation data is saved and the offset cutting finish tool path is
calculated.
19. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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In the current exercise, only one instance of the forming faces is machined.
The other two instances can be machined either by defining a different
working area or by defining a circular pattern of operations.
In SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
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In the Geometry section, choose the Target model geometry (Target) from the list.
In the Facet tolerance section, set the value to 0.01 to provide the necessary accuracy
for the model faces triangulation. Smaller tolerance values result in better surface
quality.
In the Finish section, choose the Constant-Z strategy from the list.
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Step down
Starting from the Upper level, the specified step down is used to
calculate each successive Z-level. The value of 20 for the Upper level
and the constant step down of 1.5 produce a tool path on the model
contour at Z 20, Z18.5, Z17, Z 15.5, etc. until the Lower level is
reached.
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During the tool path calculation, several model sections parallel to the XY-plane are
generated. These sections are machined with the profile milling technology.
You can control the way the tool leads in and leads out from these profiles.
You can control the way the tool leads in and leads out from the
profile. Select an option from the list field and enter the Distance
value for this option.
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• Arc
Lead in
value
• Normal
Lead in
value
• Tangent
Connection type
This option enables you to control the way the tool moves between
two adjacent tool paths.
• Stairs
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• Tangential
The Approach radius value defines the radius of the 3D arc that is used
to create the tangential move between two successive Z-levels. The
value defines the maximum radius used as SolidCAM automatically
reduces the radius if the model topology does not leave enough space
to approach with the specified radius. This may happen in narrow
cavities of the model when a large tool is being used.
• Top to bottom
The machining starts from the Upper level and continues downwards
in the Z direction until the Lower level is reached.
• Bottom to top
The machining starts from the Lower level and machines upwards to
the Upper level.
Milling type
• Climb milling
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After finishing the tool path at the specific Z-level, the tool retreats to
the Clearance level and moves to the start point of the next Z-level,
always keeping the cutting direction specified in the Milling type.
• Zig-Zag
This option enables the tool to change the cutting direction when it
encounters open contours. The milling direction on open contours
is switching between climb and conventional milling until the open
contour is finished. With the Zig-Zag option, rapid moves from Z-
Level to Z-level are greatly reduced.
At this stage, you have to define the working area to limit the tool path.
In this exercise, the tool path is limited by the combination of two working areas:
• Working area defined by a geometry. This working area is used to limit the
tool path to one instance of the cavity’s forming faces.
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In the Working Area section, click on the Define button. The Working area dialog box
is displayed.
In the Working area dialog box, select the Working area check box and click on the
Define button to start the geometry definition.
At each point where the tool contacts with the machining surface,
SolidCAM determines the normal vector at the contact point, directed
to the tool sphere center (for ball-nosed tools); for end mills with
rounded corners, the vector is directed from the contact point to the
radius center.
The angle of this vector, relative to the Z-axis, is used for the angle
limits calculation.
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The Trim rounding option enables you to avoid unnecessary tool path
rounding.
When this option is activated, SolidCAM trims the tool path at the
point where the tool axis is coincident to the surface boundary.
The 3D Milling Operation data is saved and the Constant-Z finish tool path is
calculated.
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10. Simulate
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In the Finish section of the 3D Milling operation dialog box, click on the Data button.
The Constant Stepover Finish dialog box is displayed. This dialog box enables you to
define the technological parameters of the Constant Stepover strategy.
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Operation type
Tool path
The tool mills within the boundaries of the geometry until the entire
pocket is machined. The geometry used with this option must consist
of a number of closed chains, same as a geometry for a regular Pocket
operation.
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• Ruled Surface
First chain
• Pocket - auto boundaries
With this option, the tool mills within the boundaries of the geometry
in the same manner as in the Pocket operation type. The working area
geometry is automatically used as a pocket geometry for this option.
Choose the Pocket - auto boundary option from the Operation type list and set the
Step over value to 0.2 to provide smooth surface finish.
In the Direction section, choose the Climb option to perform the climb milling.
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The working area defined by geometry is the same. It enables you to perform the
machining for one instance of the forming faces. In the Tool on working area section,
choose the Internal option to limit the tool path inside the working area.
The 3D Milling Operation data is saved and the Constant Stepover finish tool path is
calculated.
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16. Simulate
Note that the overlapping of the surface inclination angle ranges used for the
Constant-Z and Constant Stepover strategies enables you to perform a smooth
transition between the tool paths generated by the two operations.
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All the steep areas of the core are machined using the Constant-Z
strategy; all the shallow areas are machined using the Constant Stepover
strategy.
In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Geometry section, choose the Target model geometry (Target) from the list.
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Define a new tool for the operation. Add Ø10 ball-nosed mill.
Modify the following tool parameters:
• Set the Diameter to 10;
• Set the Corner radius to 5.
In the Length section:
• Set the Total length to 95;
• Set the Outside Holder length to 85;
• Set the Cutting length to 40.
In the Finish section, choose the Constant-Z strategy from the list. This strategy is used
for the machining of steep areas.
Click on the Data button. The Constant-
Z Finish dialog box is displayed. This dialog
box enables you to define the technological
parameters of the Constant-Z finish strategy.
Select the Constant-Z Wall machining check
box.
This section enables you to define the
technological parameters for the machining of
the steep areas.
Define the Step down for the Constant-Z
finishing. In this exercise, use the Variable
Step down option. SolidCAM automatically
calculates the necessary steps down to produce
the specified scallop (cusp height) on the
model surface.
Set the Scallop value to 0.03. Set the Maximum
Step down value to 0.2.
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Click on the button to confirm the geometry selection. The Working area dialog
box is displayed again.
In the Check faces section, click on the Define button to define the faces to be avoided
during the tool path generation. The Choose faces dialog box is displayed in the
Property Manager area.
In the same manner as explained earlier, select the parting faces as shown.
Click on the button to confirm the geometry selection. The Working area dialog
box is displayed again.
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SolidCAM enables you to specify the offset for the check faces when
the machining is performed on the selected faces.
Offset
Offset for check faces is not defined Offset for check faces is defined
Using this offset, you can perform the machining at a safety distance
from the check surfaces.
9. Simulate
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Add a new 3D Milling operation to perform the finish machining of the shallow
areas.
Use the previously defined Constant-Z finishing operation as the template to copy all
the data from it.
With the Pocket - auto boundaries option, the tool mills within the working area
geometry until it has machined the entire pocket. SolidCAM generates a number of
offset tool paths to the geometry with the specified Step over measured along the
surface.
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In the Working area section of the 3D Milling Operation dialog box, click on the Define
button to define the working area. The Working area dialog box is displayed. This
dialog box contains the data received from the previous operation used as a template.
The 3D Milling Operation data is saved and the Constant Stepover finish tool path is
calculated.
14. Simulate
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2. General 3D Milling
In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
Use the previously defined Constant Stepover finishing operation as the template to
copy all the data from it. The current operation uses the same geometry and tool.
In the Finish section choose the Linear strategy from the list.
The linear finishing in this exercise has to be applied to the parting surfaces of the
mold core.
In the Working area section, click on the Define button. The Working area dialog box
is displayed.
In the Working area dialog box, select the Work on selected faces check box.
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The 3D Milling Operation data is saved and the linear finishing tool path is
calculated.
19. Simulate
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Perform the simulation of all the finishing operations in the HostCAD and SolidVerify
modes.
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In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Geometry section, choose the Target model geometry (Target) from the list.
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In the Facet tolerance section, set the tolerance value to 0.01 to provide the necessary
accuracy for the model faces triangulation. Smaller tolerance values result in better
surface quality.
In the Finish section, choose the Pencil Milling strategy from the list. This strategy is
used for machining of the corners.
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Bitangential angle
Direction mode
• Standard
The tool mills the center line of Pencil milling from its start to its end
in one movement.
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2. General 3D Milling
• Upward
The tool always mills from the lowest point of the center line of
Pencil milling to the highest point. As a result, the center line of pencil
milling is divided into several segments with the tool moving rapidly
from the end of one segment to the start of the next segment.
Segment #1 Segment #2
• Downward
The tool always mills from the highest point of the center line of
Pencil milling to the lowest point. As a result, the center line of pencil
milling is divided into several segments with the tool moving rapidly
from the end of one segment to the start of the next segment.
Segment #1 Segment #2
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Offset
Center line 3
2
1
4
5
Center line 1
2
5
4
3
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2. General 3D Milling
At this stage, you have to define a working area to limit the area where the Pencil
milling is performed.
In the Working Area section, click on the Define button. The Working area dialog box
is displayed.
The 3D Milling Operation data is saved and the pencil milling tool path is calculated.
9. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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• Constant-Z finishing;
• Constant Stepover finishing;
• Working area definition by a geometry;
• Working area definition by surface inclination angle
range.
Use the resulting CAM-Part of Exercise #3 or the Exercise12.prt CAM-Part located in the ../
Exercises folder.
The following operations are applied to reach the final CAM-Part:
1. Constant-Z finishing
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Define a 3D Milling operation using the Constant Stepover strategy to perform the
finish machining of the shallow areas of the cavity.
Use a Ø10 ball-nosed mill for the operation. Choose the Pocket-auto boundaries
method and define the relevant technological parameters.
Define the working area to avoid unnecessary tool movements. In this exercise, the
tool path is limited by a combination of two working areas:
• Working area defined by geometry. Use the same geometry used for the
previous operation to limit the tool path.
• Working area defined by surface inclination angle range. Define the surface
inclination angle range from 0° till 32° to perform the machining of the
shallow areas of the model.
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• Constant-Z finishing;
• Circular Pocket finishing;
• Linear finishing;
• Working area definition by a geometry;
• Working area definition by model faces.
Use the resulting CAM-Part of Exercise #5 or Exercise13.prt CAM-Part located in the ../Exercises
folder.
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2. Constant-Z finishing
3. Linear finishing
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• Constant-Z finishing;
1. Constant-Z finishing
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2. General 3D Milling
Define the working area by model faces. Choose the forming faces as drive faces, as
shown below.
Choose the interlock faces for the check faces and specify the offset value to avoid the
contact with the already finished faces.
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• Constant-Z finishing;
1. Constant-Z finishing
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• Working area defined by geometry. Use the same geometry defined for the
previous operation to limit the tool path.
• Working area defined by surface inclination angle range. Define the surface
inclination angle range from 0° till 32° to perform the machining of the
shallow areas of the model.
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3D Milling of
Prismatic Parts 3
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SolidCAM provides you with powerful functionality for 3D Milling of prismatic parts. SolidCAM
analyzes the model and automatically recognizes pockets and profiles to be machined using Constant-
Z machining strategies.
The major advantages of using 3D Milling for machining of prismatic parts vs. 2.5D operations
(Profile Pocket and Slot) are the following:
• Automatic recognition of pocket and profile areas enables you to shorten programming
time and get the optimized tool path for roughing and finishing.
• The Rest Material roughing options enable you to perform re-machining of areas that
were not machined by the previous tool. SolidCAM automatically performs a profile-
style or pocket-style tool path to remove the rest material.
• The Constant-Z finishing strategy enables you to perform separate finishing for walls
(using the profile-style tool path) and floor (using the pocket-style tool path).
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When the CAM-Part is defined, right-click on the Operations header in the SolidCAM
Manager and choose the 3D Milling command from the Add Operation submenu.
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Define a new Ø16 end mill tool and choose it for the operation.
In the Rough section of the 3D Milling Operation dialog box, choose the Contour
strategy from the list.
The Contour rough strategy enables you to produce Constant-Z pockets at different
Z-levels. Within the pockets, the tool moves in parallel offsets to the contour of the
section of the model at each step down.
At this stage, you have to specify the allowances for the further semi-finishing/finishing
operations.
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3. 3D Milling of Prismatic Parts
With the Wall Offset value you can define the XY offset of any surface
that is not flat. To define the Z offset to the absolute horizontal (flat)
surfaces, use the Floor Offset parameter.
Set the Wall offset value to 0.2 and Floor offset value to 0.1. These offset is removed
in finish operations.
Model with
offset
Unmachined
ledges between
Z-Levels
Using the Clean flat options, SolidCAM enables you to perform the
machining of such ledges.
• Clean flat at end of Rough
Choose the Clean flat at the end of Rough option for the operation.
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Choose the Helical option for the Z-Entry and set the
Angle value to 5. Set the Radius value to 5.
SolidCAM enables you to customize your machining strategy for more effective
machining of open pocket areas.
In the Rough section of the 3D Milling Operation dialog box, click on the Mode button.
The Open Pocket mode dialog box is displayed.
Choose the Pockets + Profile option for the Open pocket machining.
Turn on the Approach open pocket from outside option. This option enables you to
perform the approach movement from an automatically calculated point outside of the
material. The tool descends to the necessary depth outside of the material and then
plunges horizontally into the material.
In closed areas where outside approach is impossible, the tool plunges into
the material with the strategy defined in the Z-Entry field of the operation
dialog box.
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3. 3D Milling of Prismatic Parts
In the Working area section of the 3D Milling operation dialog box, click on the Define
button to start the working area definition. The Working area dialog box is displayed.
The 3D Milling Operation data is saved and the tool path is calculated.
12. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
After the rough operation, the bulk of material is removed. Note that some areas are
left unmachined, therefore rest material machining has to be performed.
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Right-click on the defined 3D Milling Operation in the SolidCAM Manager and choose
3D Milling from the Add Operation submenu.
Use the previous operation as a template for the current operation. In the Operation
name section, choose the previously defined operation 3DR_target_T1 from the list.
All the data is copied from the template operation.
Define a new Ø8 end mill tool and choose it for the operation.
When a large tool is used, the tool leaves material in areas where it
cannot enter.
The rest material option enables you to remove the material from the
unmachined areas without defining a new geometry.
In the Rest Material section, choose the Rest option from the list.
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3. 3D Milling of Prismatic Parts
• Previous tool diameter — the diameter of the rough end mill that
was used in the previous Operation.
Extension
Rest Material
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Milling type
Rest Material
Rest Material
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3. 3D Milling of Prismatic Parts
Profile-style
tool path area
In the Rest Material dialog box, choose the Separate areas option to perform the
machining only in the rest material areas.
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The approach to the open pockets can be performed from the already
machined area, in contrast to the closed pockets where the approach
from the outside is not possible.
Open Pocket-style
tool path area
The Lead In and Lead Out options define the approach/retreat
strategy for the Profile-style tool path areas. The following strategies
are available:
• None
• Normal
• Arc
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3. 3D Milling of Prismatic Parts
SolidCAM enables you to specify the areas where the rest material
cutting is performed in pocket or profile manner.
• Island – only tool paths that touch
pocket islands are cut.
• Island + Wall – tool paths that touch
both pocket wall and islands are cut.
• Wall - only tool paths that touch the wall
are cut.
Compensation
This option enables you to define a direction for the open contours
machining.
Make sure that the One way option is chosen in the Rest Material dialog box.
Confirm the dialog box with the OK button.
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17. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
The Ø8 tool used in this operation performed the rest material machining in the model
corners and also machined two pockets at the bottom face of the model.
At this stage, the roughing is finished. Now you have to perform the finish
machining.
Define a new Ø6 end mill tool and choose it for the operation.
In the Finish section of the 3D Milling Operation dialog box, choose the Constant-Z
strategy from the list.
With the Constant-Z strategy, SolidCAM automatically recognizes wall and floor areas
and enables you to perform the separate machining of these areas.
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Click on the Data button to define the Constant-Z parameters. The Constant-Z Finish
dialog box is displayed.
Set the Step down value to 2. SolidCAM creates sections parallel to the XY-plane at
each 2 mm. These sections are machined with a profile tool path.
In the Lead in/Lead out sections, choose the Arc option and set the Value to 2. The
tool performs the approach/retreat movements to the profile with an arc.
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Enter the scallop (cusp height) of the finished surface you want to
achieve. SolidCAM automatically calculates the side step of the tool.
• Maximum step over. If you use an end mill or a bull-nosed tool, the
step is as large as the flat area of the tool, e.g. for a bull-nosed tool
with the 6 mm diameter and the 1 mm corner radius, the step on
flat areas is 4. To limit the side step of the tool, enter the maximum
step value.
Machining style
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3. 3D Milling of Prismatic Parts
Set the Scallop value to 0.5. Set the Maximum step over to 3.
At this stage, all parameters of the Constant-Z finish machining have been defined.
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In the Working area section of the 3D Milling operation dialog box, click on the Define
button to start the working area definition. The Working area dialog box is displayed.
Choose the working area defined in the Step #10 (w_a) for the operation.
In the Tool on working area section of the Working area dialog box, choose the Middle
option. The tool machines the working area until the tool center is positioned on the
working area geometry.
The 3D Milling Operation data is saved and the tool path is calculated.
24. Simulate
Perform the operation tool path simulation in the HostCAD and SolidVerify modes.
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3. 3D Milling of Prismatic Parts
• Contour roughing;
• Constant-Z finishing;
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Define a 3D Milling operation to remove the rest material left unmachined in the
previous operation. Choose the Contour strategy for the operation.
Use a Ø8 end mill for the operation. Define the relevant technological parameters and
the Z-Entry strategy.
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Define a 3D Milling operation using the Constant-Z strategy to perform the finish
machining of the floor faces of the electronic box.
Use a Ø4 end mill for the operation. Define the relevant technological parameters.
Use the working area defined in the previous operation to limit the tool path.
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• Contour roughing;
• Constant-Z finishing.
Define the Coordinate system at the corner of the model box as shown.
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3. 3D Milling of Prismatic Parts
Define a 3D Milling operation using the Contour strategy to perform the rough
machining of the connector cover.
Use a Ø14 end mill for the operation. Define the relevant technological parameters and
the Z-Entry strategy.
Define a 3D Milling operation using a Ø8 end mill to remove the rest material
left unmachined in the previous operation. Choose the Contour strategy for the
operation.
Define an additional 3D Milling operation using a Ø5 end mill to remove the rest
material left unmachined in the previous operation. Choose the Contour strategy for
the operation.
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Define a 3D Milling operation using the Constant-Z strategy to perform the finish
machining of the wall faces of the connector cover.
Use a Ø4 end mill for the operation. Define the relevant technological parameters.
Define a 3D Milling operation using the Constant-Z strategy to perform the finish
machining of the floor faces of the connector cover.
Use a Ø4 end mill for the operation. Define the relevant technological parameters.
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Aerospace Parts 4
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This model contains a number of features forming the solid body of the bracket.
At this stage you have to define the CAM-Part and all its components.
Define the stock model as a box surrounding the bracket model. Set the offset from
the model sides to 2.
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4. 3D Milling of Aerospace Parts
Define a 3D Milling Operation to perform the rough machining of the bracket part.
Right-click on the Operations header in the SolidCAM Manager and choose the 3D
Milling command from the Add Operation submenu.
In the Geometry section of the 3D Milling Operation dialog box, choose the Target
geometry from the list.
Define a new Ø14 end mill tool and choose it for the operation.
In the Rough section of the 3D Milling Operation dialog box, choose the Contour
strategy from the list.
In the Clean flat section, choose the Clean flat during Rough option. When this option
is chosen, SolidCAM performs roughing at the step down level. Then the tool machines
the flat area that is located between the current step down level and the next one. After
completing the flat area, it goes to the next step down.
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The 3D Milling Operation data is saved and the tool path is calculated.
8. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
At this stage, the roughing is finished, now you have to perform the finish machining.
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4. 3D Milling of Aerospace Parts
At this stage, you have to define the working area to limit the machining to the selected
face.
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In the Tool on working area section of the Working area dialog box, choose the Middle
option. The tool machines the working area until the tool center is positioned on the
working area geometry.
Confirm the working area definition with the OK button.
14. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
At this stage, the linear finish of the fillet face is completed.
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4. 3D Milling of Aerospace Parts
At this stage, you have to define the working area to limit the machining to the selected
face.
In the Working area section, click on the Define button to start the definition. The
Working area dialog box is displayed.
In the Working area dialog box, select the Work on selected faces check box.
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20. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
At the next stage you have to perform the finish machining of the
internal faces of the bracket. The machining is performed in two 3D
Milling operations using the Constant-Z strategy.
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In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Facet tolerance section, set the tolerance value to 0.01 to provide the necessary
accuracy for the model faces triangulation. Smaller tolerance values result in better
surface quality.
In the Finish section, choose the Constant-Z strategy from the list.
In the Finish section, click on the Data button. The Constant-Z Finish dialog box is
displayed. This dialog box enables you to define the technological parameters of the
Constant-Z finish strategy.
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The 3D Milling Operation data is saved and the tool path is calculated.
26. Simulate
Perform the simulation of the operation using the HostCAD and SolidVerify modes.
At this stage, the Constant-Z finish of the vertical walls of the bracket is completed. In
the next stage you have to perform the machining of the floor areas.
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4. 3D Milling of Aerospace Parts
In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Milling.
In the Geometry section, choose the Target model geometry (Target) from the list.
Define a new tool for the operation. Add a Ø8 end mill to the Part Tool table and
choose it for the operation.
In the Finish section, choose the Constant-Z strategy from the list.
In the Finish section, click on the Data button. The Constant-Z Finish dialog box is
displayed. This dialog box enables you to define the technological parameters of the
Constant-Z finish strategy.
Select the Constant-Z Flat Floor machining check box. This section enables you to
define the technological parameters for the machining of the horizontal floor areas.
Set the Scallop value to 0.5 and the Maximum step over value to 4.5.
Make sure that the Contour style option is chosen. The machining is performed with
the contour strategy.
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32. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
At this stage, the exercise is completed.
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4. 3D Milling of Aerospace Parts
• Contour roughing;
• Linear finishing;
• Constant-Z finishing;
The SolidWorks model of the aerospace support part (Exercise20.sldprt) is located in the ../
Exercises folder.
Define the Coordinate system at the corner of the model box as shown.
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Define a 3D Milling operation using the Contour strategy to perform the rough
machining of the aerospace support.
Use a Ø16 end mill for the operation. Define the relevant technological parameters and
the Z-Entry strategy.
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4. 3D Milling of Aerospace Parts
Define a 3D Milling operation using the Constant-Z strategy to perform the finish
machining of the floor faces of the aerospace support.
Use a Ø8 end mill for the operation. Define the relevant technological parameters.
5. Linear finishing
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3D Drilling 5
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5. 3D Drilling
Drill cycle
Tool section section
Operation
buttons
• Geometry section
This section enables you to define or choose the geometry of the drill positions.
• Tool section
This section enables you either to define a new tool for the operation or choose an
existing tool from the Part Tool table.
This section enables you to define or choose the 3D Model geometry that is used for
the drilling depth definition.
In this section, you have to specify the Z-levels for the operation. The default input
to these fields are the CAM-Part values you have specified in the Coordinate System
definition. The drilling depth is defined by the Offset from model parameter.
This section enables you to choose a canned drill cycle for the operation.
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• Sequence section
This section enables you to define the sequence of drill positions in order to have
minimum movements between drill positions.
• Operation buttons
Operation buttons enable you to save the operation data, perform the tool path
calculation, simulate the already calculated tool path, generate the G-code for the
operation and close the operation dialog box.
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5. 3D Drilling
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5. 3D Drilling
The 3D drilling is performed in the selected positions. Confirm the selection with the
button.
The 3D Drill operation dialog box is displayed again.
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Set the Offset from model value to 0.5. The drilling is performed up to 0.5 mm offset
from the model.
At this stage, the definition of the 3D Drilling operation is completed. For more
detailed explanation about drilling options and their parameters, refer to the SolidCAM
Milling User guide book.
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5. 3D Drilling
9. Simulate
At this stage, you have to modify the Z-entry parameters of the 3D Milling operation
to use the pre-drilled holes.
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5. 3D Drilling
The 3D Milling Operation data is saved and the tool path is calculated.
12. Simulate
The tool performs the Z-entry movements using the holes, pre-drilled within the 3D
Drill operation.
Note that the rest material roughing operation in the CAM-Part is now marked with
the asterisk (*). This sign means that the operation requires recalculation because of
the changes in the tool path of the previous operations.
In the SolidCAM Manager, right-click on the rest material roughing operation (3DR_
target_T2) and choose the Calculate command from the menu.
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• 3D Drilling;
• 3D Roughing.
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3D Engraving 6
SolidCAM2007 3D Milling Training Course
With SolidCAM 3D Engraving, you can mill text or any other profile on a 3D Model. The text or
profile is projected on the model surfaces; the projected contour is then engraved up to a specified
depth.
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3D Engraving
Geometry section
Tool section
Fill section section
Operation buttons
This section enables you to define or choose 3D Model for the operation.
• Tool section
This section enables you to either define a new tool for the operation or choose an
existing tool from the Part Tool table.
In this section, you have to define the engraving geometry, i.e. the geometry of a
profile that you want to engrave on the 3D Model surface.
In this section you have to specify the Z-levels for the operation. The default input
to these fields are the CAM-Part values you have specified in the Coordinate System
definition. In this section, you also have to specify the engraving depth.
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• Tolerance section
The precision tolerances defined here directly affect the surface quality of your
model.
SolidCAM enables you to fill the engraving area with a hatch or with a number of
equidistant profiles.
• Operation buttons
Operation buttons enable you to save the operation data, perform the tool path
calculation, simulate the already calculated tool path, generate the G-code for the
operation and close the operation dialog box.
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3D Engraving
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In the Geometry section, choose the Target model geometry (Target) from the list.
The Chains Selection dialog box is displayed. This dialog box enables you to choose
a number of chains from a model by selecting the model elements. The program
automatically creates chains from the selected elements.
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3D Engraving
Confirm the selection with the button. SolidCAM automatically converts the
selected text into geometry chains.
The Edit Geometry dialog box is displayed again. Confirm the engraving geometry
definition with the button.
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Side
The tool can cut either to the left, to the right or on the engraving
geometry.
• Right. The tool cuts on the right side of the profile geometry
up to the distance defined as the Offset value.
• Left. The tool cuts on the left side of the profile geometry up
to the distance defined as the Offset value.
• Middle. The center of the tool moves on the profile
geometry.
Offset
You can specify the offset from the engraving geometry for a Semi-
finish operation on the left or right side of the geometry. This offset
is machined in the finish cut if you have defined one.
Step down
This value defines the successive Z-cutting depth during the Semi-
finish operation of the engraving profile.
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3D Engraving
Actual surface
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10. Simulate
Perform the simulation of the operation in the HostCAD and SolidVerify modes.
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3D Engraving
In the SolidCAM Manager, right-click on the last operation in the list and choose Add
Operation, 3D Engraving.
In the Geometry section, choose the Target model geometry (Target) from the list.
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In the Milling levels section, set the Engraving depth value to 0.1.
Fill area
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3D Engraving
Step over
Engraving
geometry
Engraving
geometry
In the Fill area section, choose the Hatch option from the
list and set the Hatch angle to 45°. Set the Step over value
to 3.
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Since this operation uses the same tool, geometry and technological parameters as the
previous 3D Engraving operation, use the previous operation as a template for the
current one.
Change the Hatch angle parameter to 135° to perform the additional hatching normal
to the previous operation tool path.
11. Simulate
Perform the simulation of the both 3D Engraving Operations in the HostCAD and
SolidVerify modes.
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3D Engraving
The rough and finish operations are performed to prepare the top face of the stamp insert for the
engraving.
The DesignModel component of the CAM-Part assembly contains a sketch that has to be engraved
on the top face of the stamp insert.
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1. Hatch engraving
Use a Ø1 ball-nosed end mill for the operation. Perform the engraving up to 0.1 mm
depth.
Use a Ø1 ball-nosed mill for the operation. Perform the engraving up to 0.2 mm
depth.
Congratulations!
You have successfully finished the 3D Milling part of the SolidCAM2007 Milling Training Course.
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