D i s t r i b u t o r

D a t a S h e e t 4L80-E
PART NUMBERS 34200-16K, 77754-TL, F-34200-TL16

COMPLAINT Wrong gear starts, solenoid codes, clutch/band failure

• 2nd gear starts • 3rd - neutral condition • No 4th gear • Codes 68, 85, 86 & 87 • Low solenoid feed
SECONDARY COMPLAINTS

Cause
Actuator feed limit bore wear results in
low pressure at shift and EPC solenoids. Sleeve

COrrection Valve

Redesigned, anodized AFL valve regu-

lates pressure while the wear-resistant Spring
sleeve re-establishes hydraulic integrity. Retaining Clip used with 2nd
design AFL line-up

Actuator Feed Spring

used with 1st

Limit Valve Kit design AFL line-up

77754-TL F-34200-TL16

W
34200-16K TOOL

E
1 Valve Sleeve Assembly

N
R

2 Springs
D

EQ
UIRE

1 Retaining Clip
4L60-E 4L80-E 4L80-E Roughing Reamer
U.S. Patent No. 6,634,377 Reamer Jig Drill Guide Reamer Jig

77754-TL
Guide Pin
1 Core Drill (4L80-E only)
1 Reamer Reamer
3 Guides (1 for 4L60-E, 2 for 4L80-E)
1 Drill Bit (.051")
Finishing Reamer
Core Drill for 4L80-E only Reamer Guide
Note: This tool kit works for 4L80-E
and 4L60-E AFL valve repairs.

Sonnax Part Summary

NEW PRODUCT The OEM actuator feed limit (AFL) valve has a large reaction area and is greatly affected by side loading,
F-34200-TL16 which wears the valve body bore. The EPC solenoid oscillates the torque signal and AFL oil, which
1 Roughing Reamer increases valve action. As bore wear increases, oil pressure is reduced to the shift solenoids, which
1 Finishing Reamer causes solenoid and ratio codes. The same AFL oil loss results in lower line pressure.
1 Guide Pin
1 Reamer Guide
1 Drill Bit, .051" Features & Benefits

Note: This tool kit works for the 4L80-E

•Kit includes wear-resistant sleeve and anodized valve with annular grooves to prevent side loading.
AFL valve repair ONLY and requires use
of valve body reaming fixture VB-FIX.
• Valve operates in full-contact sleeve, providing 54% more support.
• Boosts oil pressure to the shift solenoids.
• Eliminates AFL oil loss, corrects low line pressure.
• Kit can now be installed using bench style reamer kit 77754-TL or F-3400-TL16 tool kit and the
valve body fixture VB-FIX.

34200-16K Rev:B, 77754-TL Rev:C, F-34200-TL16; 34200-16K_Combo 4-12-07

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