Evaluating Spaceplan Options Weighted Factor Analysis

Evaluating Spaceplan Options
Weighted Factor Analysis

Project: Off-Road Truck Assembly By: QL
Company: SpecTrans Corp Date: 04/02
Large Building Small Building Existing Layout 0 0 0

ID Factor Wght Rate Score Rate Score Rate Score Rate Score Rate Score Rate Score
1 Safety 10 4 40 4 40 2 20 0 0 0
2 Material Flow 7 4 28 3 21 0 0 0 0 0
3 Teamwork 6 3 18 3 18 1 6 0 0 0
4 Communication 4 3 12 3 12 0 0 0 0 0
5 Scheduling Ease 4 4 16 4 16 0 0 0 0 0
6 Expandability 3 4 12 2 6 1 3 0 0 0
7 New Product Flexibility 4 4 16 3 12 1 4 0 0 0
8 Product Mix Flexibility 3 4 12 4 12 0 0 0 0 0
9 Initial Cost 8 0 0 1 8 4 32 0 0 0
10 Strategic Alignment 9 4 36 2 18 1 9 0 0 0
11 0 0 0 0 0 0
12 0 0 0 0 0 0
13 0 0 0 0 0 0
14 0 0 0 0 0 0
15 0 0 0 0 0 0
Total Scores: A 190 B 163 C 74 D 0 E 0 F 0
ID Option Description Notes:

A Large Building 1) "A" has excess initial space.
B Small Building 2)
C Existing Layout 3)
D 4)
E 5)
F 6)
Constraint Summary
Site Matl Hndlng People Environment Shape
Current Shape
Fixed Position
Fork Truck
Noise
ID Name
1 RECEIVING X
2 SHIPPING X
3 FRAME FAB X
4 ENGINE DRESS
5 CAB S/A X
6 DRV AXLE S/A
7 STRG AXLE S/A
8 DASH S/A
9 MISC S/A
10 WHL S/A
11 SANDBLAST X X X
12 BODY PREP X
13 PAINT X X
14 FINAL ASSY X
15 INSPECT
16 REPAIR
17 MAINT X
18 EMP SERVICE
19 OFFICE
20 WAREHOUSE X
21 0
22 0
23 0
24 0
25 0
Notes:
1
2
3
Further Info:
www.strategosinc.com/bks.htm/ "Facilities and Workplace Design- An Illustrated Guide"
www.strategosinc.com/lo.htm/ Facilities Design For Lean Manufacturing
© Strategos, Inc. 2002

www.strategosinc.com
Shape Utilities Other
Water/Drain
Notes
X
X
Space Planning Unit (SPU)
Definition Summary
Infrastructure
Codes/Regs
GT Analysis
Org Chart
Exisiting
Strategy
Process
R&D
ID SPU Name Inclusions Exclusions Notes
1 RECEIVING Docks, office, staging Shipping X X X X
2 SHIPPING Docks, office, staging Receiving X X X X
3 FRAME FAB Weld, flame cut, drill Complex machining X X
4 ENGINE DRESS Engine S/A X X X
5 CAB S/A Cab S/A Cab Drop X X X
6 DRV AXLE S/A X X X
7 STRG AXLE S/A X X X
8 DASH S/A Dash & Elect S/A Misc Elect items X X X
9 MISC S/A Minor S/As next to line X X X
10 WHL S/A Wheels & Tires X X X
11 SANDBLAST X X X
12 BODY PREP Fill, Sand X X X
13 PAINT Paint, Bakes X X X
14 FINAL ASSY X X X
15 INSPECT Final Inspection Inspection during assembly X X X
16 REPAIR Repair of final assembly S/A Repairs X X X
17 MAINT Maint office, stores X X X
18 EMP SERVICE Lunch room, rest rooms X X X
19 OFFICE Engrg, Sales, Admin X X X
20 WAREHOUSE Purch parts for production Spares X X X X
21
22
23
24
25
Non-Flow Affinities
RECEIVING
SHIPPING
FRAME FAB
ENGINE DRESS
CAB S/A
DRV AXLE S/A
STRG AXLE S/A
DASH S/A
MISC S/A
WHL S/A
SANDBLAST
BODY PREP
PAINT
FINAL ASSY
INSPECT
REPAIR
MAINT
EMP SERVICE
OFFICE
WAREHOUSE
ID SPU Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 RECEIVING
2 SHIPPING 2
3 FRAME FAB 0 0
4 ENGINE DRESS 2 0 0
5 CAB S/A 2 0 0 2
6 DRV AXLE S/A 2 0 0 2 2
7 STRG AXLE S/A 2 0 0 2 2 2
8 DASH S/A 2 0 0 2 2 2 2
9 MISC S/A 0 0 0 2 2 2 2 2
10 WHL S/A 0 0 0 2 2 2 2 2 2
11 SANDBLAST 0 0 4 0 0 0 0 0 0 0
12 BODY PREP 0 0 3 0 0 0 0 0 0 0 3
13 PAINT 0 0 1 0 0 0 0 0 0 0 2 3
14 FINAL ASSY 2 2 1 3 3 3 3 3 3 3 0 1 4
15 INSPECT 0 3 0 1 1 1 1 1 1 1 1 1 1 4
16 REPAIR 0 2 0 1 1 1 1 1 1 1 1 1 1 4 4
17 MAINT 1 0 1 0 0 0 0 0 0 0 0 0 0 1 0 0
18 EMP SERVICE 0 0 1 0 0 0 0 0 0 0 0 1 0 1 0 0 0
19 OFFICE 2 2 0 0 0 0 0 0 0 0 0 0 0 1 1 0 1 1
20 WAREHOUSE 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2
21 0
22 0
23 0
24 0
25 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Flow Affinities
RECEIVING
SHIPPING
FRAME FAB
ENGINE DRESS
CAB S/A
DRV AXLE S/A
STRG AXLE S/A
DASH S/A
MISC S/A
WHL S/A
SANDBLAST
BODY PREP
PAINT
FINAL ASSY
INSPECT
REPAIR
MAINT
EMP SERVICE
OFFICE
WAREHOUSE
ID SPU Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 RECEIVING
2 SHIPPING 1
3 FRAME FAB 4 0
5 CAB S/A 4 2 0 0
6 DRV AXLE S/A 3 1 0 0 0
7 STRG AXLE S/A 3 1 0 0 0 0
8 DASH S/A 2 1 0 0 2 0 0
9 MISC S/A 2 2 0 0 2 0 0 0
10 WHL S/A 3 0 0 0 0 0 0 0 0
11 SANDBLAST 0 0 4 0 0 0 0 0 0 0
12 BODY PREP 1 0 0 0 0 0 0 0 0 0 4
13 PAINT 1 1 2 0 3 0 0 2 0 0 2 4
14 FINAL ASSY 3 2 0 3 3 2 2 2 2 2 0 0 4
15 INSPECT 0 2 0 0 0 0 0 0 0 0 0 0 0 4
16 REPAIR 1 4 0 1 1 1 1 1 1 0 0 0 0 2 4
17 MAINT 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1
18 EMP SERVICE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
19 OFFICE 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
20 WAREHOUSE 3 0 2 2 2 2 2 2 0 2 0 0 0 3 0 1 1 0 1
21 0
22 0
23 0
24 0
25 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Merged Affinities
RECEIVING
SHIPPING
FRAME FAB
ENGINE DRESS
CAB S/A
DRV AXLE S/A
STRG AXLE S/A
DASH S/A
MISC S/A
WHL S/A
SANDBLAST
BODY PREP
PAINT
FINAL ASSY
INSPECT
REPAIR
MAINT
EMP SERVICE
OFFICE
WAREHOUSE
ID SPU Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 RECEIVING
2 SHIPPING 1
3 FRAME FAB 3 0
5 CAB S/A 3 1 0 1
6 DRV AXLE S/A 3 1 0 1 1
7 STRG AXLE S/A 3 1 0 1 1 1
8 DASH S/A 2 1 0 1 2 1 1
9 MISC S/A 1 1 0 1 2 1 1 1
10 WHL S/A 2 0 0 1 1 1 1 1 1
11 SANDBLAST 0 0 4 0 0 0 0 0 0 0
12 BODY PREP 1 0 1 0 0 0 0 0 0 0 4
13 PAINT 1 1 2 0 2 0 0 1 0 0 2 4
14 FINAL ASSY 3 2 0 3 3 2 2 2 2 2 0 0 4
15 INSPECT 0 2 0 0 0 0 0 0 0 0 0 0 0 4
16 REPAIR 1 3 0 1 1 1 1 1 1 0 0 0 0 3 4
17 MAINT 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1
18 EMP SERVICE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
19 OFFICE 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0
20 WAREHOUSE 3 1 2 2 2 2 2 2 0 2 0 0 0 2 0 1 1 0 1
21 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
22 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
23 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
24 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Space Summary
ID SPU Name Horizon #1 Horizon #2 Horizon #3 Method

RECEIVING 700 TRANSFORMATION
2 SHIPPING 250 TRANSFORMATION
3 FRAME FAB 4,550 VISUAL
4 ENGINE DRESS 750 TRANSFORMATION
5 CAB S/A 700 TRANSFORMATION
6 DRV AXLE S/A 1,500 TRANSFORMATION
7 STRG AXLE S/A 450 TRANSFORMATION
8 DASH S/A 450 TRANSFORMATION
9 MISC S/A 350 TRANSFORMATION
10 WHL S/A 450 TRANSFORMATION
11 SANDBLAST 250 ELEMENTAL
12 BODY PREP 600 TRANSFORMATION
13 PAINT 1,250 ELEMENTAL
14 FINAL ASSY 4,100 TRANSFORMATION
15 INSPECT 650 ELEMENTAL
16 REPAIR 400 ELEMENTAL
17 MAINT 1,150 TRANSFORMATION
18 EMP SERVICE 1,500 TRANSFORMATION
19 OFFICE 2,100 STANDARDS
20 WAREHOUSE 4,800 TRANSFORMATION
21 0
22 0
23 0
24 0
25 0
Main Aisles 5,390 PROPORTIONING
32,340 0 0
Non-Flow Affinity Distribution
50%
45%
40%
35%
30%
25%
20%
15%
10%
5%
0%
A/4 E/3 I/2 0/1 U/0
Flow Affinity Distribution
70%
60%
50%
40%
30%
20%
10%
0%
A/4 E/3 I/2 0/1 U/0
Merged Affinity Distribution
80%
70%
60%
50%
40%
30%
20%
10%
0%
A/4 E/3 I/2 0/1 U/0

Evaluating Spaceplan Options Weighted Factor Analysis

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Evaluating Spaceplan Options Weighted Factor Analysis

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Formate disponibile

Evaluating Spaceplan Options

Weighted Factor Analysis

Large Building Small Building Existing Layout 0 0 0

ID Option Description Notes:

Site Matl Hndlng People Environment Shape

© Strategos, Inc. 2002

DRV AXLE S/A

STRG AXLE S/A

DRV AXLE S/A

STRG AXLE S/A

DRV AXLE S/A

STRG AXLE S/A

ID SPU Name Horizon #1 Horizon #2 Horizon #3 Method

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