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Documente Cultură
Existing
Description
Land 6,580,000
Building 6,932,000
Plant / Machinery 285,350,000
Other Fixed Assets 14,111,000
Revaluation value of Land Building Plant & Machinery 1,038,836,000
Current & Other Assets 1,284,046,000
Total 2,635,855,000
Total 811,161,000
1,824,694,000
Addition
Description
Building & Civil Works 120,000,000
Plant & Machinery - Imported
Cost 942,101,040
Custom Duty & Other Costs 56,526,062
Erection & Installation 25,000,000
Fittings
Local Fabrication 38,000,000
Preliminary & Pre-Production Expenses 12,000,000
Contingencies 3,600,000
Working Capital Requirement 72,000,000
Total 1,269,227,102
Grand Total 3,093,921,102
MEANS OF FINANCING
Source
Existing Equity 1,824,694,000
Fresh Contribution 327,126,062
Total 2,151,820,062
PARTICULARS RUPEES
PROJECT COST
BUILDING & CIVIL WORKS 120,000,000
VEHICLES -
OTHER COSTS
PRELIMINARY & PRE-PRODUCTION EXPENSES 12,000,000
CONTINGENCIES 3,600,000
15,600,000
TOTAL CAPITAL COST 1,197,227,102
WORKING CAPITAL / INTEREST DURING CONSTRUCTION 72,000,000
TOTAL PROJECT COST 1,269,227,102
FINANCING OF PROJECT
EQUITY:
SPONSORS CONTRIBUTION 327,126,062
LOANS:
LOCAL CURRENCY LOAN 942,101,040
TOTAL PROJECT FINANCING 1,269,227,102
ZEALPAK CEMENT (PRIVATE) LIMITED
KEY FINANCIAL RATIOS
Year 1 Year 2 Year 3 Year 4 Year 5
Current Ratio 7.55 4.13 3.32 3.82 5.79
Current Ratio (excluding current maturity) 7.55 8.74 4.67 5.26 5.79
Debt Equity Ratio 0.31 0.25 0.14 0.06 -
Earning Per Share 2.09 3.01 3.19 3.54 3.98
Return on Equity in % 20.89 30.12 31.89 35.42 39.78
GP Ratio 31.51 34.32 36.34 36.78 37.85
NP Ratio 16.64 20.46 18.26 19.29 20.62
Net Cash Generation 446,004,635 969,133,059 893,852,047 651,478,926 735,358,107
PAYBACK PERIOD
Year Dep
Project Net profit Net cash Cumulative
and
Investment after tax flow cash flow
Amort
1 + 489,233,775
946,815,152
IRR 60.52%
NPV 1,847,481,800
KEY FINANCIAL DATA
PAYBACK PERIOD
Year Dep
Equity Net profit Net cash Cumulative
and
Investment after tax flow cash flow
Amort
2 + 425,011,583
PAY BACK PERIOD 2.5 Years 813,354,182
IRR 28.49%
NPV 964,888,840
KEY FINANCIAL DATA
PAYBACK PERIOD
Year Dep
Project Net profit Net cash Cumulative
and
Investment after tax flow cash flow
Amort
3 + 553,758,440
868,557,419
IRR 12.29%
NPV 22,787,800
ZEALPAK CEMENT FACTORY LIMITED
PROJECTED BALANCE SHEET
EXPANSION
2005 As per audited
B/S 2006 Projected Year 1 Year 2 Year 3 Year 4 Year 5
ASSETS
NON-CURRENT ASSETS 1,351,809,000 1,250,963,700 2,230,104,362 2,047,977,638 1,884,152,443 1,736,780,855 1,604,203,294
CWIP 1,181,627,102
DEFFERED COST 452,872,000 317,515,000 163,437,500 9,360,000 6,240,000 3,120,000 -
LONG TERM DEPOSITS 1,277,000 1,024,000 1,024,000 1,024,000 1,024,000 1,024,000 1,024,000
CUREENT ASSETS
STORE & SPARES 184,069,000 191,579,015 199,395,439 207,530,773 215,998,028 224,810,748 233,983,027
STOCK IN TRADE 136,005,000 141,554,004 170,225,488 204,270,586 241,294,629 253,359,361 266,027,329
ACCOUNTS RECEIVABLES 327,521,000 340,883,857 406,286,773 364,825,939 325,702,750 266,993,439 208,757,501
ADVANCES & DEPOSITS 177,236,000 184,467,229 191,993,492 199,826,826 207,979,761 216,465,335 225,297,121
CASH & BANK BALANCES 5,066,000 990,801,766 1,884,653,812 2,536,132,739 3,271,490,846
829,897,000 858,484,105 967,901,192 1,967,255,890 2,875,628,981 3,497,761,622 4,205,555,823
2,635,855,000 3,609,613,907 3,362,467,054 4,025,617,527 4,767,045,424 5,238,686,476 5,810,783,117
NON-CURRENT LIABILITIES
LONG TER LOAN / LEASE FINANCING 812,000 753,680,832 753,680,832 502,453,888 251,226,944 - -
OTHERS 31,224,000 31,224,000 31,224,000 31,224,000 31,224,000 31,224,000 31,224,000
CURRENT LIABILITIES
SHORT TERM FINANCING 474,803,000 424,335,928 (21,668,707)
CURRENT MATURITY / LEASE FINANCING 185,000 - - 251,226,944 251,226,944 251,226,944 -
ACCOUNTS PAYABLES 166,395,000 176,378,700 31,409,726 37,691,672 44,523,287 46,749,451 49,086,924
ACCRUED & OTHER LIABILITIES 137,742,000 146,006,520 102,499,267 129,214,295 157,770,499 168,633,718 181,178,170
TAXES PAYABLE 7,837,941 16,029,563 58,190,428 413,335,462 449,335,243 495,652,967
779,125,000 754,559,089 128,269,849 476,323,338 866,856,191 915,945,357 725,918,061
GENERAL & ADMIN EXPENSES 14,622,000 14,914,440 11,981,278 14,058,723 16,333,840 17,258,971 18,230,357
SELLING EXPENSE 3,677,000 3,750,540 23,525,194 28,397,408 33,747,731 35,706,214 37,762,622
18,299,000 18,664,980 35,506,471 42,456,131 50,081,571 52,965,185 55,992,979
OTHER CHARGES:
WPPF - - 29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
WWF - - - - - - -
- - 29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
PROFIT BEFORE TAX (132,184,000) (65,490,136) 399,342,950 628,685,356 1,019,628,450 1,127,285,074 1,261,947,903
INCOME TAX EXPENSES (112,607,000) 7,837,941 16,029,563 58,190,428 413,335,462 449,335,243 495,652,967
PROFIT AVAILABLE FOR APPROPRIATION (19,577,000) (73,328,076) 383,313,387 570,494,928 606,292,988 677,949,831 766,294,936
DIVIDEND/TRANS TO INCREMENTAL DEP 40,116,000 40,116,000 40,116,000 40,116,000 40,116,000 40,116,000 40,116,000
RETAINED PROFIT 20,539,000 (33,212,076) 423,429,387 610,610,928 646,408,988 718,065,831 806,410,936
UNAPPROPRIATED PROFIT B/F 723,461,000 702,922,000 (736,134,076) (312,704,689) 297,906,239 944,315,227 1,662,381,058
UNAPPROPRIATED PROFIT C/F (702,922,000) (736,134,076) (312,704,689) 297,906,239 944,315,227 1,662,381,058 2,468,791,994
ZEALPAK CEMENT FACTORY LIMITED
PROJECTED CASH FLOW STATEMENT
CASH FLOW FROM OPERATING ACTIVITIES 2005 2006 Projected Year 1 Year 2 Year 3 Year 4 Year 5
Profit/(Loss) before taxation (132,184,000) (65,490,136) 399,342,950 628,685,356 1,019,628,450 1,127,285,074 1,261,947,903
add Back
Depreciation 95,676,000 93,847,300 202,486,440 182,126,724 163,825,194 147,371,589 132,577,561
Financial Charges 34,689,000 34,689,000 107,786,200 90,441,700 79,930,490 49,480,780 19,031,069
Amortization 150,957,000 150,957,000 154,077,500 154,077,500 3,120,000 3,120,000 3,120,000
Others 2,020,000 (1,344,000) (4,171,000) (4,171,000) (4,171,006) (4,171,000) (4,171,000)
283,342,000 278,149,300 460,179,140 422,474,924 242,704,678 195,801,368 150,557,630
Operating Profit before working capital changes 151,158,000 212,659,164 859,522,090 1,051,160,280 1,262,333,128 1,323,086,442 1,412,505,533
Changes in Working Capital:
(Increse) / Decrease in Current Assests
Trade Debts 4,019,000 (5,549,004) (28,671,484) (34,045,098) (37,024,044) (12,064,731) (12,667,968)
Stores and Stock in trade 17,439,000 (7,510,015) (7,816,424) (8,135,334) (8,467,256) (8,812,720) (9,172,279)
Loan & Advances 9,971,000 (13,362,857) (65,402,916) 41,460,834 39,123,189 58,709,311 58,235,938
Trade Deposits and Other Receivables (2,220,000) (7,231,229) (7,526,263) (7,833,334) (8,152,935) (8,485,574) (8,831,786)
29,209,000 (33,653,105) (109,417,087) (8,552,932) (14,521,044) 29,346,286 27,563,906
(Decrease) / Increase in Current Liabilities
Trade Payable (15,121,000) 9,983,700 (144,968,974) 6,281,945 6,831,615 2,226,164 2,337,473
Accrued & Other Liabilities (excluding fiancial charges) 8,264,520 (43,507,253) 26,715,028 28,556,204 10,863,220 12,544,452
(15,121,000) 18,248,220 (188,476,227) 32,996,973 35,387,819 13,089,384 14,881,925
NET CHANGES IN WORKING CAPITAL 14,088,000 (15,404,885) (297,893,314) 24,444,041 20,866,775 42,435,670 42,445,830
CASH GENERATED FROM OPERATIONS 165,246,000 197,254,280 561,628,776 1,075,604,321 1,283,199,903 1,365,522,112 1,454,951,363
APPLICATIONS OF FUNDS
Tax (2,365,000) (7,837,941) (16,029,563) (58,190,428) (413,335,462) (449,335,243)
Lease Payment
Financial Charges paid (34,030,000) (34,689,000) (107,786,200) (90,441,700) (79,930,490) (49,480,780) (19,031,069)
(36,395,000) (34,689,000) (115,624,140) (106,471,262) (138,120,918) (462,816,241) (468,366,312)
NET CASH FROM OPERATING ACTIVITIES 128,851,000 162,565,280 446,004,635 969,133,059 1,145,078,985 902,705,870 986,585,051
CAHS FLOW FROM INVESTING ACTIVITIES
TRADE DEBTS
Basis
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
FINANCIAL CHARGES
PAID DURING THE YEAR 90,441,700 90,441,700 79,930,490 49,480,780 19,031,069
- 90,441,700 90,441,700 79,930,490 49,480,780 19,031,069
CREDITOR, ACCRUED EXPENSES AND OTHER LIABILITIES
Basis
CREDITORS
RAW MATERIAL 60 DAYS OF PURCHASES
STORES & SPARES 60 DAYS OF PURCHASES
ACCRUED EXPENSES
UTILITIES 30 DAYS
OTHER LIABILITIES
W.P.P.F Based on the accrual for the year
W.W.F Based on the accrual for the year
Accrued Expenses
UTILITIES 73,171,875 87,806,250 103,721,133 108,907,189 114,352,549
AUDIT FEE 200,000 210,000 220,500 231,525 243,100
73,371,875 88,016,250 103,941,633 109,138,714 114,595,649
Other Liabilities
W.P.P.F 29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
W.W.F
29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
2. COST OF SALES
RAW MATERIAL CONSUMED 231,455,564 141,004,056 166,747,227 176,648,541 185,480,968
STORES & SPARES CONSUMED 69,300,000 83,160,000 98,232,750 103,144,388 108,301,607
LABOUR COSTS 72,450,000 86,940,000 102,697,875 107,832,769 113,224,407
MANUFACTURING EXPENSES
PEPAIR & MAINTENANCE 72,450,000 86,940,000 102,697,875 107,832,769 113,224,407
ELECTRICITY 352,800,000 423,360,000 500,094,000 525,098,700 551,353,635
COAL 525,262,500 630,315,000 744,559,594 781,787,573 820,876,952
PACKING MATERIAL 144,312,840 173,175,408 204,563,451 214,791,623 225,531,204
OTHER MANUFACTURING EXENSES 43,470,000 52,164,000 61,618,725 64,699,661 67,934,644
INSURANCE 4,460,209 4,095,955 3,768,305 3,473,562 3,208,407
DEPREICTION 202,486,440 182,126,724 163,825,194 147,371,589 132,577,561
1,345,241,989 1,552,177,087 1,781,127,143 1,845,055,477 1,914,706,811
ADD: FINISHED GOODS - OPN 19,326,934 160,295,625 192,354,750 227,219,048 238,580,001
LESS: FINISHED GOODS - CLG (160,295,625) (192,354,750) (227,219,048) (238,580,001) (250,509,001)
COGOS 1,577,478,862 1,831,222,019 2,113,940,697 2,221,320,222 2,309,784,793
2. COST OF SALES
RAW MATERIAL CONSUMED 125.38 ton of clinker 99,298,631 128,185,506 151,588,388 160,589,583 168,619,062
STORES & SPARES CONSUMED 79.55 ton of clinker 63,000,000 75,600,000 89,302,500 93,767,625 98,456,006
LABOUR COSTS 88 ton of Cement 66,150,000 79,380,000 93,767,625 98,456,006 103,378,807
MANUFACTURING EXPENSES
PEPAIR & MAINTENANCE 88 ton of Cement 66,150,000 79,380,000 93,767,625 98,456,006 103,378,807
ELECTRICITY 438 ton of Cement 330,750,000 396,900,000 468,838,125 492,280,031 516,894,033
COAL 634 ton of Cement 479,587,500 575,505,000 679,815,281 713,806,045 749,496,348
PACKING MATERIAL 191 ton of Cement 144,312,840 173,175,408 204,563,451 214,791,623 225,531,204
OTHER MANUFACTURING EXENSES 53 ton of Cement 39,690,000 47,628,000 56,260,575 59,073,604 62,027,284
INSURANCE 0.2% of Fixed Assets WDV 4,072,364 3,739,785 3,440,626 3,171,513 2,929,415
DEPREICTION WDV @ 10 % 184,878,924 166,289,618 149,579,525 134,556,668 121,049,077
1,249,441,628 1,442,617,811 1,656,265,208 1,716,135,491 1,781,306,167
ADD: FINISHED GOODS - OPN 146,356,875 175,628,250 207,460,870 217,833,914
LESS: FINISHED GOODS - CLG (146,356,875) (175,628,250) (207,460,870) (217,833,914) (228,725,610)
COGS 1761.57 / ton of Cement 1,268,533,384 1,620,911,942 1,869,788,601 1,964,808,036 2,042,412,340
GROSS PROFIT 1340.93 / ton of Cement 938,395,991 1,051,500,808 1,314,108,648 1,405,393,762 1,523,409,235
3. GENERAL & ADMIN. EXPENSES 89.95 / ton of Cement #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
4. SELLING & DISTRIBUTION 34.54 / ton of Cement 23,525,194 28,397,408 33,747,731 35,706,214 37,762,622
OPERATING PROFIT #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FINANCE COST 64.11 / ton Bank Rate 14% 107,786,200 90,441,700 79,930,490 49,480,780 19,031,069
PROFIT AFTER FINANCE COST #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
OTHER CHARGES:
WPPF 29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
WWF
29,127,392 41,198,045 53,828,866 59,495,004 66,582,521
PROFIT BEFORE TAX #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
INCOME TAX EXPENSES 16,029,563 58,190,428 413,335,462 449,335,243 495,652,967
PROFIT AVAILABLE FOR APPROPRIATION #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
DIVIDEND
RETAINED PROFIT 1071.09 / ton of Cement #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
UNAPPROPRIATED PROFIT B/F #VALUE! #VALUE! #VALUE! #VALUE!
UNAPPROPRIATED PROFIT C/F #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Working days in a year 300
Clinker 300 Tons
Total Production in a year 90,000 Tons
Projection 5%
2. COST OF SALES
RAW MATERIAL CONSUMED 183.89 ton of clinker 9,929,863 12,818,551 15,158,839 16,058,958 16,861,906
STORES & SPARES CONSUMED 116.67 ton of clinker 6,300,000 7,560,000 8,930,250 9,376,763 9,845,601
LABOUR COSTS 116.67 ton of Clinker 6,300,000 7,560,000 8,930,250 9,376,763 9,845,601
MANUFACTURING EXPENSES
PEPAIR & MAINTENANCE 116.67 ton of Clinker 6,300,000 7,560,000 8,930,250 9,376,763 9,845,601
ELECTRICITY 408.33 ton of clinker 22,050,000 26,460,000 31,255,875 32,818,669 34,459,602
COAL 845.83 ton of clinker 45,675,000 54,810,000 64,744,313 67,981,528 71,380,605
PACKING MATERIAL - - - - -
OTHER MANUFACTURING EXENSES 70.00 ton of clinker 3,780,000 4,536,000 5,358,150 5,626,058 5,907,360
INSURANCE 0.2% of Fixed Assets WDV 387,844 356,170 327,679 302,049 278,992
DEPREICTION WDV @ 10 % 17,607,517 15,837,106 14,245,669 12,814,921 11,528,484
95,800,361 109,559,276 124,861,935 128,919,986 133,400,643
ADD: FINISHED GOODS - OPN 13,938,750 16,726,500 19,758,178 20,746,087
LESS: FINISHED GOODS - CLG (13,938,750) (16,726,500) (19,758,178) (20,746,087) (21,783,391)
COGS 1369.07 / ton 98,091,474 127,150,077 145,919,346 153,367,798 159,070,846
PRODUCTION
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
EFFICIENCY 70% 80% 90% 90% 90%
TOTAL PRODUCTION 693,000 792,000 891,000 891,000 891,000
RAW MATERIALS
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
LIME STONE
Lime stone is consumed @ 1.32 ton of clinker @ Rs. 87/- per ton. Increased with inflation thereafter
SAND STONE
Sand is consumed @ 0.03 tons/clinker @ Rs.63 /-per ton. Increased with inflation thereafter.
LATERITE
Laterite is consumed @ 0.03 ton of clinker @ Rs.450/- per ton. Increased with inflation thereafter
GYPSUM
Gypsum is consumed @ 0.05 tons/clinker @ Rs.350/-per ton. Increased with inflation thereafter.
CONSUMPTION RATE
CEMENT 100 105 110 116 122
CLINKER 100 105 110 116 122
COST OF SALES
1. COST OF DIRECT LABOUR
YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5
AVERAGE LABOUR COST PER TON 100 105.00 110.25 115.76 121.55
TOTAL LABOUR COST 72,450,000 86,940,000 102,697,875 107,832,769 113,224,407
RATE
CLINKER 350 368 386 405 425
CEMENT 500 525 551 579 608
COST
CLINKER 22,050,000 26,460,000 31,255,875 32,818,669 34,459,602
CEMENT 330,750,000 396,900,000 468,838,125 492,280,031 516,894,033
AMOUNT 352,800,000 423,360,000 500,094,000 525,098,700 551,353,635
PACKING MATERIAL These are consumed at 20 bags per ton of cement sold at Rs. 10 Per bag.
BAGS PER TON 20.2 20.2 20.2 20.2 20.2
RATE PER BAG 10.8 11.34 11.91 12.50 13.13
AMOUNT 144,312,840 173,175,408 204,563,451 214,791,623 225,531,204
OTHER MANF. EXPENSES These are consumed at Rs. 60 /- per ton of clinker thereafter increased at rate of 5%.
RATE PER TON OF CLINKER 60 63 66 69 73
AMOUNT 43,470,000 52,164,000 61,618,725 64,699,661 67,934,644
105%
ADMIN. DEPTT.
MANAGERIAL:
PLANT MANAGER 1 50,000 600,000 630,000 661,500 694,575 729,304
MECHANICAL MANAGER 1 25,000 300,000 315,000 330,750 347,288 364,652
ELECTRICAL MANAGER 1 25,000 300,000 315,000 330,750 347,288 364,652
ACCOUNTS MANAGER 1 25,000 300,000 315,000 330,750 347,288 364,652
1,500,000 1,575,000 1,653,750 1,736,438 1,823,259
STAFF:
ADMIN. STAFF 4 8,000 384,000 403,200 423,360 444,528 466,754
ACCOUNT STAFF 4 8,000 384,000 403,200 423,360 444,528 466,754
OTHERS 5 5,000 300,000 315,000 330,750 347,288 364,652
1,068,000 1,121,400 1,177,470 1,236,344 1,298,161
8. INSURANCE: These are taken at 0.2% if written down value of fixed assets.
4,460,209 4,095,955 3,768,305 3,473,562 3,208,407
Rate
Turnover tax 0.50% 0.50% 0.50% 0.50% 0.50%
Tax rate on taxable income 35% 35% 35% 35% 35%
8.00
7.00
6.00
5.00
4.00
3.00
2.00
1.00
-
1
Current Ratio 2 3
Debt Equity Ratio 4 5
Year
40.00
35.00
30.00
25.00
20.00
15.00
10.00
5.00
-
1 2 3 4 5
GP Ratio
NP Ratio
Year
-
1 2 3 4 5
GP Ratio
NP Ratio
Year
Year 1 Year 2 Year 3 Year 4
2,303,319,375 2,788,080,750 3,320,530,073 3,513,666,265
1,577,478,862 1,831,222,019 2,113,940,697 2,221,320,222
Amount (Rs.)
4,000,000,000
3,500,000,000
3,000,000,000
2,500,000,000
2,000,000,000
1,500,000,000
1,000,000,000
500,000,000
-
1 2 3 4 5
Year
Row 2 Row 3
1 2 3 4
423,429,387 610,610,928 646,408,988 718,065,831
900,000,000
800,000,000
700,000,000
600,000,000
Amount (Rs.)
500,000,000
400,000,000
300,000,000
200,000,000
100,000,000
-
1 2 3 4 5
Year
Row 26
Year 1 2 3 4 5
Earning Per Share 2.09 3.01 3.19 3.54 3.98
4.50
4.00
3.50
3.00
Amount (Rs.)
2.50
2.00
1.50
1.00
Row
0.50
-
1 2 Year
3 4 5
Earning Per Share
Year 1 2 3 4 5
Non Current Assets 2,230,104,362 2,047,977,638 1,884,152,443 1,736,780,855 1,604,203,294
2,500,000,000
2,000,000,000
1,500,000,000
Amount (Rs.)
1,000,000,000
500,000,000
-
1 2 3 4 5
Non Current
Year Assets
12%
0 (2,151,820,062.00) (2,151,820,062) 1 (2,151,820,062)
1 779,993,327.23 696,422,614 0.892857142857 696,422,614
2 946,815,152.09 754,795,242 0.797193877551 754,795,242
3 813,354,182.32 578,929,441 0.711780247813 578,929,441
4 868,557,419.36 551,983,942 0.635518078405 551,983,942
5 942,108,497.39 534,577,662 0.567426855719 534,577,662
Remaining
No. Principal Mark-up Total Rentals Principal Mark up Principal