Effect of raw materialon yarn quality and its yield %

PROJECT SUPERVISOR:
MR.Ashgar siddique

PROJECT MEMBERS:
SYED KHURAM HASSAN BET SP07- 003

MUHAMMAD UMAR SATTAR BET FA06 -008

SYED UZAIR HUSSAIN BET FA06-068

MUHAMMAD ALI BET SP07-008

DEPARTMENT OF TEXTILE ENGINEERING

THE UNIVERSITY OF FAISALABAD

PAKISTAN
We hereby declare that this project, neither as a whole nor as a part therefore
has been copied out from any source. It is further declared that we develop this
project and this report entirely on the basis of our personal efforts made under
the sincere guidance of our project supervisor Sir Ashgar siddique.

We further declare that this project and all associated documents and records
and partial requirement for the degree of Bachelor of Science in Textile
Engineering (Spinning technology)
WITH THE DEEP SENSE OF HONOUR

TO OUR BELOVED AND DEAREST

PARENTS

BROTHERS AND SISTERS

RESPECTED TEACHERS

AND ALL THOSE

WHO DEVOTED THEIR YESTERDAY FOR

OUR

BRIGHT TODAY
With the blessings of almighty ALLAH and prayers of our parents we made this
humble attempt to achieve the goal that we set for us in the beginning of final
year. Although it was not an easy task but with the devotion of our project team
and cooperation of our respected teachers we have at least succeeded in
completion of our project.

The support and encouragement rendered by our MASOOD TEXTILE MILLS staff
was very vital in the completion of this project, their guidance and
encouragement played a key role in the planning and completion of this project.

We are also very thankful to the Head of Department of Textile Engineering

Mr.AD CHUDARY for facilitating us. We are very thankful to our project advisor
MR.ASHGAR SIDDIQUE for his guidance and providing us the facilities which was
the real source of inspiration for the completion of this project.
In the end we are thankful to all the lab attendants and staff members without
the cooperation of whom the achievement of this goal would have been a dream
only.
introduction
 Project introduction
Title:
The effect of raw material on yarn quality and its yield percentage.

BRIEF INTRODUCTION:
The Raw material through from which we made cotton yarn
is called cotton. In spinning mill yarn is final product we achieve required quality of yarn after
passing trough various process.

As yarn is produced for preparation of fabric which is basic need of human being. So with the
development civilization best quality yarn is demanded now a days which mainly depend on
yarn quality. There are different quality parameters of material and by applying these we
decide what the grade of our yarn?

In our project we have correlated the standard characteristics of cotton with mill cotton
standard and then we have compared the standard yarn parameters with mill yarn standards.
We have studied each and every property of cotton which they buy from different areas.

Different area cotton has different properties with respect to its length, fineness, strength,
trash and color. We compare the yarn produced with the material used in mill with yarn
standard parameters and observe the difference in quality and yield percent
 MILL
INTRODUCTION
 INTRODUCTION
Our group of four students was advised to study of raw material and its quality at MTM.
MTM is situated at a distance of 32 Km from our university on Faisalabad Sheikupura
road. It is a composite unit which consist of spinning, Knitting and Dying house. The
stitching unit of MTM Ltd is in the Faisalabad city. The mission statement of this
organization is that "Our vision is to be the world's best textile company", our values
“Trust, integrity, respect".

A brief introduction about machines of different department of, spinning is given below:

BLOW ROOM
In this blow-room department there is a single line with 3 scutchers. All the blow-room
line is of TOYODA OHARA (model 1987-1988) except a porcupine beater and one
scutcher which are of Chinese.

CARDING
In carding department there are 24 cards of model CROSSROL MK4.

DRAWING
There are 10 drawing machines in this department

COMBING
There are 8 comber machines in this unit. Seven of them are TOYODA CM-10 (MODEL
1992) and one is Cherry. There is 1 lap former of model TOYODA SK-4-A.

SIMPLEX
There are 6 frames in this department. All the frames are TOYODA FL-16 (1988).

RING
The no. of frames in ring department is 30. All of them are TOYODA RY-4 (1988). All
the frames have 480 spindles each.

AUTOCONE
This department is equipped with 6 frames. All are MURATA ·MODEL 7-11
AIR CONDITIONER
Air conditioning plant is established in this unit which fulfil the requirements of
humidification satisfactorily.

LABOUR STRENGTH
MIXING
Mixing in charge = 1
Jobber = 1
Floor cleaning and mixing labour = 52/ shift

BLOWERROOM

Maintenance staff
Foreman = 1
Head fitter = 1
Fitter = 2
Assistant fitter = 1
Helper = 1

PRODUCTION STAFF/ SHIFT

Jobber = 1
Opener tenter = 3
Picker tenter = 2
Floor cleaner = 1

CARDING SECTION

Maintenance staff
Foreman = 1
Head fitter = 1
Fitter = 3
Assistant fitter = 1
Helper = 2
PRODUCTION STAFF/ SHIFT
Jobber = 1
(The card & BR jobber is same)
Card tenter = 5
Lap man = 2
Floor cleaner = 1

DRAWING & SIMPLEX

Maintenance staff
Foreman = 1
Head fitter = 1
Fitter = 1
Assistant fitter = 1
Helper = 2

PRODUCTION STAFF/SHIFT
Jobber = 1
Simplex tenter = 3
Drawing tenter = 2
Doffer = 5
Floor cleaner = 2

LAP FORMER & COMBER

Maintenance staff
Assistant foreman = 1
Head fitter = 0
Fitter = 1
Assistant fitter = 0
Helper = 2

PRODUCTION STAFF/ SHIFT

Comber tenter = 2
Fly cleaner = 1
Floor Cleaner = 1
Lap man = 1

RING SECTION

Maintenance staff
Foreman = 1
Head fitter = 1
Fitter = 2
Assistance fitter = 3
Helper = 6

PRODUCTION STAFF/SHIFT
Production Incharge = 1
Supervisor = 1
Jobber = 2
Six sider = 10
Piecer = 12
Doffer = 8
Trolley man = 1

WINDING SECTION

Maintenance staff
Foreman = 1
Head Fitter = 1
Fitter = 3
Assistance fitter = 3
Helper = 2

PRODUCTION STAFF/SHIFT
Finishing Incharge = 1
Jobber = 1
Cone checker = 1
Bobbin sorter = 5
Winder operator = 14
Floor cleaner = 2
Trolley man = 1
PACKING SECTION
Package Incharge = 1
Packing boy/shift = 10
 RAW MATERIAL
The cotton variety used IS MNH-93.It is obtained from different stations such as
Hasalpur, Bahawalpur, Lodhara, Khanpur, Melsi, Burewala, Rahim Yar Khan, Ahmad
Pur, Multan, Kabirwala. In MTM Finance Officers select the cotton variety. Some
samples are tested physically and samples are sent to laboratory for testing as well.
They started to purchase cotton from September and their target is to purchase about
40,000 bales. Purchasing continues often from September to March.
Cotton is selected on the bases of following parameters.
 Staple Length
 Micronair
 Trash
 Moisture
 Dead cotton
 Strength
 Contamination
 Colour grade
 Stiffness
 Honey dew
 U% of fibres

Acceptable values of following:

Staple Length = 1.06 - 1.07
Micronair value = 4.5 - 5
Trash = 8.5%
Moisture = up to 9%
Dead cotton = 0
Strength = 85 - 90
Contamination = as minimum as possible

CHARACTERISTICS OF COTTON USED AT MTM

Name
Average Staple Length
Micronair Value
Moisture %age
Type of Picking
Type of Ginning
Form of Raw Cotton
Pressly Strength
Trash %age
Short Fibre %age
Consumption of Cotton per day =
= MNH-93
= 1.073 inches
= 4025 ug/inch
= 9-9.55
= hand picking
= saw ginning
= bales #
= 90,000 lb/in2
= 9%
= 9.7%
75-80 bale
IMPORTANCE OF MIXING
Now-a-days mixing of raw cotton before blow room action is of entire need for the
quality of yarn and fabric. If the cotton is not mixed properly then due-to different
characteristics of different cotton shading will occur in the fabric.

SYSTEM OF MIXING
There are 3 ways of mixing
1. Blow room mixing
2. Lap to lap mixing
3. Sliver to sliver mixing

TYPES OF MIXING
The following types or mixing are used now a days
a) Stack mixing
b) Hopper blending
c) Continues blending
d) Batch blending
e) Sliver blending (simple blending, cross can blending)

SPECIAL MIXING PROCESS IN THE MTM

Sometimes special which is being used In MTM is their special mechanism which is
prepared by our "Textile Graduate" the Mill Manager Mr. Munir Ahmad Sahib. He has
developed this method of mixing is running successfully.

OBJECTIVES
1. To get more check points
2. To increase the cleaning efficiency
3. Dust removal
4. To improve the mixing efficiency

In mixing dept. three auto pluckers are being used one of which is reserved to avoid the
stoppage of feed to blow-room. Two of these are always in working condition.
Each pluckers feed the material to twelve beaters equipped with small lattices from
these lattices the material goes to the main lattice. Cage condenser through suction
pipe is to avoid the fluff which also gives advantage of dust removal.
Two cages are used; one cage is used for twelve lattices.
There are two women working on each side of lattices for contamination picking
COMPONENTS OF EACH UNIT
1. Feed Rollers
There is a pair of fluted rollers which feed the material to the beater.

2. Beater
The main component of this unit is a beater which is used for opening of bigger tufts into
smaller, tufts. The specifications of beater are as follows:
No of rows = 6
No of pins/roe = 18
Height of pins = 1 ½ inch
Thickness of pins at base = 1 ½ inch

DEFLECTING PLATE
There is a deflecting plate below the beater. Its surface is perforated when the material
strikes the deflecting plate, the heavy impurities fall down through perforation and
material comes on small lattice form which woman picks the contaminations.

Contaminations picked by women are of following types:

1. Coloured cloth
2. Jute
3. Polypropylene
4. Coloured tarn
5. Hairs
6. Yellow cotton
7. Feathers
8. Polythene
9. Wrappers
10. Straws

SPECIFICATIONS
No of Charnbers
No. of worker/ lattice
Length of small feed lattice
Width of small feed lattice
Rpm of beater
No. Of long lattices
Width of long lattices
Length of long lattices
No. of beating point
= 31
= 2
= 10 ft
= 4ft
= 50 r.p.m
= 4
= 4 ft
= 20 ft
= 1
STACK MIXING PROCESS
It is also celled Sandwich Mixing. It is still preferable. It is pre blow-room treatment. The
bales are opened by auto plucker and are taken on to the special mixing region. It is
then taken to the mixing room pneumatically and is piled in the form of stack for at least
24 'hours. The moisture content of each bale becomes equal and constant according to
atmosphere.

TECHNICAL DATA
Cotton 'Variety = MNH 93
1 lot size = 100 bales
Issue of bales/day = 110 bales
Blend used = 64 lots
Bale gross weight = 168 kg
Packing material wt = 1.75 kg
Net fibre wt = 166.25 kg
bale = 19.3 cub. Ft
Volume of
Density of bales = 26.6 lbs/cub: Ft
Contamination removed = 60 gms/bale
Colour mass removed = 0.75 gms/bale
Jute removed = 14 gm/bale
Strains = 41.77 gms/bale
Pre-Blow room Treatment
Modal = FA002
Origin = CHINA
No. of Machines = 3
Maximum output = 800 kg/hr
Loading capacity = 2000-2500 kgs
RPM of plucking beater = 700 rpm
Carriage RPM = 1.5 rpm
Dia of beater plate = 13 inches
One plucker disc = 15 teeth
Beater motor speed = 960 wpm (2kw)
Carriage motor speed = 53 rpm (.55kw)
Carriage lifting motor = 53 rpm (.25kw)
Rail dia = 5122 mm
Rail dia = 4155 mm
Rail height = 31
No. of grids = 29
Beater penetration after every
Revolution = 0.5 inches
Extension of blades form rib = 7.5 mm (adjustable)
Beater length = 64 inches
Bales used per Plucker = 10 bales at a time

The worker on auto plucker is continuously throwing material from outer periphery of the
machine to inner side because at the periphery the supervision is necessary to provide
even surface of material. This is also a disadvantage with this machine.

ATMOSPHERIC CONDITIONS
Relative, humidity and weather conditions for “Mixing hall” are name outside the hall. No
special emphasize is given to control environment.

SPECIAL FEATURE
1. There are metallic separators to remove metallic impurities.
2. Due to lattices the jute picking become easy.
3. There are enough no of lattices.
 BLOW ROOM
INTRODUCTION

After mixing comes the blow-room line. The approach to extract the foreign material is to
convert the bulky mass into small tufts thus convenient situation to extract the wastage the blow
room has gained, a very position in the spinning line now a days. Even so that YARN is made in
the blow room.

ACTION IN BLOW ROOM

The action of blow-room lines are as given
1. Action of opposing spikes
2. Action of air current
3. Action of breakers
4. Action of centrifugal force
5. Action of gravity
6. Regulation action

OBJECTIVES OF BLOWROOM
Following basic function are performed in blow room
1. Opening
2. Cleaning
3. Dust removed
4. Blending and mixing
5. Regulation
6. Lap formation

OPENING
It is a basic function performed in blow room. We get tuft opening here. A tuft of 0.5 kg
(about) is opened to about .0.1 mg in the blow room line.

CLEANING
After opening second most important function of BR lines' is cleaning i.e. Removal of
foreign matter. New blow room approximately remove 40%-70% of foreign matters.
BLENDING AND MIXING
According to quality parameter's mixing is most important parameter. Mixing of various
materials can be done in blow room to get satisfactory results for hosiery yarn to avoid
shade problem. Flock to flock mixing is done in BR.

DUST REMOVAL
In blow room line about 64% of dust can be removed. To increase the dust removal,
opening of grid bars should be optimum.

REGULATION ACTION:
Regulation of material is very important for accur.ate working of cards. Regulating
action is obtained by hopper, swing door, photo cells and distributors.

LAP FORMATION
Even today this is best method of feed even material to card. Now a days shoot feed
system is also getting popularity throughout the world.

SPECIFICATIONS OF BLOW ROOM LINE:

Make = Toyoda Ohara
Model = 1987-88
Origin = Japan
No of beating point = 8.0
Temp in BR = lO5-l06F
RH% in BR = 53%
Laps rejection %age = 3-8%
Production (effectives) = 85-95 bales/day
Efficiency = 85%
Waste/shift = 250kg

INFORMATION OF DIFFERENT MACHINES OF BLOW ROOM

1. BALE BREAKER
This machine is composed of creeper lattice, feed lattice inclined lattice evener roller
and stripper roller, A photo cell is mounted to stop the feed when a pre determined
amount of cotton is executed in the hopper bin. A photo cell is also mounted to stop the
machine when there is not material on creeper lattice
Specification of Bale Breaker
Make
Model
Origin
Speed of evener roller
Speed of stripper roller
Speed of clearer roller
Speed of inclined lattice bowl
Speed of feed lattice bowl
Speed of crupper lattice bowl
Angle of inclination of spikes
Dia of spikes
Inclination of spikes
Pitch of spikes
Bottom lattice length
Dia of stripper roller
No of rows on stripper
Needle dia on stripper roller
Spike dia on stripper roller
Evener roller dia
No of rows on evener roller
Needle dia on evener roller
Spikes pitch on evener roller
Clearer roller dia
No of rows on clearer roller
Speed ratio of inclined and
Feed lattice
= Toyoda Ohara
= BX 87-88
= Japan
= 100 r.p.m
= 280 r.p.m.
= 162 r.p.m
= 206 r.p.m
= 38rpm
= 5.3 rpm
= 40
= 6mm
= 45
= 45mm
= 1820mm
= 411mm
= 6
= 10mm
= 27mm
= 416mm
= 8
= 14mm
= 45mm
= 324mm
= 4
= 1:6.7

MULTI-MIXER:
A four cylinder multi mixer is attached on this machine to improve the blending of
different varieties of cotton. The material from bale breaker is thrown to the 2 fold multi
mixer in which 4 cylinders are rotating in each compartment and a conveyer lattice is
running under these cylinders. The material from these 4 cylinders is fed on lattice and
hence mixing is done on this lattice. Four couples of delivery rollers are mounted over
the 4-cylinders which assist in feeding the material to the cylinder for mixing. The
cylinders are horn type and open the material for better mixing. Two specifications of
different parts are as follows:

Specification of Multi Mixer:

Make = Toyoda Ohara
Model = BR (1992)
Origin = Japan
No. of hoppers = 1
Feed Roller dia = 128mm
No. of feed rollers = 8
Speed of feed roller = 1 rpm (range 0.3-2 rpm)
Mixing/horn cylinder dia = 302mm
No. of horn cylinder = 4
Horn type = Leather
Spikes height = 51mm
Spikes pitch = 120mm
Spikes rows = 4
No. of spikes = 42mm
Horn rpm = 615
Conveyer belt width = 1220mm
Conveyer belt length = 1950mm
Conveyer bowl dia = 150mm
Speed of conveyer bowl = 120mm
Career roller dia = 100mm
Press roller dia = 128mm
Press roller speed = 144rpm
No. of motors = 2
Press roller type = Star type roller aluminium alloy

MS CLEANER:
Porcupine beater are used as condenser beater for the separation of leaf particles and
is kept earlier in the cleaning line. In this type, of beater three cylinders are used having
gradually increasing speeds and is inclined. The specifications of these machines are
as given:

Specification of Ms Cleaner:
Cylinder diameter = 302mm
No. of cylinder = 3
Spike height = 51mm
Spike pitch = 120mm
Spikes rows = 3
No of spikes = a) 340rpm
b) 395rpm
c) 445rpm
METAL DETECTOR:
To avoid damage of sensitive parts of fore coming machinery the metal pieces are
removed by the magnetic track and cotton is passed through it.

AXI-FLO CLEANER:
This machine consists of two cylindrical beaters mounted horizontally with grid bars
beneath each beater. Both cylinders rotate in same direction.

Specifications of Axi-Flow:
Make = Toyoda Ohara Hergth (Japan)

Model
Machine
Spiked Cylinder diameter
No. of cylinders
Gauge b/w cylinders
Spike length
Total no. of spikes
Spiked cylinder rpm
Gauge b/w cylinder and
grind bar
No. of grid bars (triangular
type grid bars)
Angle of grid bars
Distance b/w grid bars
Maximum production rate
No. of motor
= WR (1992)
= 1250mm
= 574mm
= 2
= 26mm (fixed) 137mm
= 137 mm
= 62/cylinder
= 520rpm
= 20mm (fixed)
= 33/cylinder
= 0-170°
= 5mm (fixed)
= 650kg/hr
= 1

FEED BOX (FS-1)

The feed box serves as a reserve box for the subsequent machines. The speed of feed
rollers under which a beater is arranged, are being controlled by. Subsequent
machines. By means of geared motor drive of the two feed rollers a consistently uniform
feeding to the forth coming machine IS arranged.
For FS-I the beater arranged below feeding roller will open the material evenly and thus
good cleaning efficiently is obtained. And also underneath the beater of FS I there is an
adjustable and for separation of waste. Specifications of machines are as under.
Specifications of Feed Box 1:
Make = Toyoda Ohara
Model = FS-1 (1992)
Feed roller rpm = 7.3 rpm
Swing door = 1
Porcupine beater with
4 Spikes speed = 362 rpm

FINE OPENER: (VO-I)

In this type of opener a porcupine type beater is provided which is running at high speed
and hence impurities are separated with the help of grid bars which are mounted below
the grid bars.

Specification of Fine Opener:

Make = Toyoda Ohara (Japan)
Model = Vol (1992)
Type of beater = Porcupine beater
Beater dia = 40mm
Beater speed = 890mm
No of rows of strikers = 12 (metallic type)
Feed roller speed = 70 rpm
No of grid bar = 21
Grid bar angle
= 7.5°
Gauge b/w a beater and feed
Roller = 7mm std
Beater to stripping rail = 3mm std
Beater to grid bar = 15mm std.

CAGE CONDENSER KD-1 AND KD-2

The cage condensers are used for the transportation of material with the help of a fan
and cage. Also an extra advantage of dust removal can be obtained KD.l is used for
transportation of material to the step cleaner.
Specification of Cage Condenser-1:
Cage dia = 500mm
cage speed = 160-180rpm
Fan speed = 1200-1700rpm
No. Of motors = 2

Specification of Cage Condenser-2:

Cage dia = 500mm
Cage speed = 160-180rpm
Fan speed = 1200-1700rpm
No. Of motors = 2

FEED BOX FS 2
Its functions and principles are same as those of FS 1 Feed box..

Specifications of Feed Box 2:

Make = Toyoda Ohara (Japan)
Model = FS-2 (1992)
Feed roller rpm = 6rpm
Swing door = 1
Beater speed = 450rpm

HR-6 (STEP CLEANER)

It is good example of opening and cleaning of cotton by the combination of action of
opposing spikes and beating action. The cotton is fed at even and regular rate to the
machine from where it immediately comes under the action of first of 6 beater. These
beater are arranged at an angle of 45◦.
Each beater consists of four spikes. Each beater rotates above the grid bars except that
of last one.

Specifications of Step Cleaner:

Model = HR-6
No. Of beaters = 6
Dia of beaters = 454mm
Speed of beaters = 1st = 416rpm
nd
2 = 417rpm
rd
3 = 473rpm
th
4 = 477rpm
th
5 = 539rpm
th
6 = 522rpm
Motor = 980rpm
No. Of striker’s row = 4
Angle of inclination = 45°
Grid bar setting under
each other = 29-12-29

FINE OPENER (VO.2)

It is same as vo-1 except the beater.

Specification of Fine Opener 2:

Make = Toyoda Ohara
Model = VO-2 (1992)
Type of Beater = Kirschener beater
No. Of legs = 3
Beater speed = 786rpm
st
1 pressing rollers speed = 31rpm
2nd pressing rollers speed = 50rpm
Feed roller speed = 60rpm
Speed of feed lattice bowl = 32rpm
No. Of grid bars = 21rpm
Grid bar angle = 7.5°
Gauge b/w;
i. Beater & feed roller = 7mm std.
ii. Beater to striping roller = 3mm std.
iii. Beater to grid bar = 15mm std.
iv. No. Of motors = 2
v. Motor = 1484

RVK OPENER:
It is used for the cleaning of low grade cotton which has a major portion of trash like
vegetable impurities. The specifications are as follows:

Specifications of RV Opener:
Make = Trutzshler
Model = RV (1990)
Origin = Germany
Kirschener beater speed = 807rpm
Speed of lattice bowl = 30rpm
Speed of pair of feed roller = 68rpm
Photo cell = 1
No. Of motors = 3
Waste removal = Manual
Speed of fan = 1200-1800rpm
Hopper beater = 806rpm
Hopper beater feed roller = 106rpm
Speed of cage = 160-180

RESERVE HOPER FEEDER

This hopper feeder is attached before scutcher to give a uniform and continuous feeding
of material to the scutcher. The spiked lattice takes the material to the evener totter.

Specifications of Reserve Hoper Feeder:

Make = Toyoda Ohara (Japan)
Model = KS (1992)
Origin = Japan
No. of machines = 3
Swing door = 1 per machine

SCUTCHER
There are 2 Toyoda scutchers and one Chinese.

Specifications of Scutcher:
Make = Toyoda Ohara
Model = SW-3 (Single cage)
Origin = Japan
No. of machines = 2 Japanese & 1 Chinese

Rollers Diameter(mm) Speed(r.p.m) Surface Speed (m/min)

Beater Motor 1490
Kirschner Beater 402 1124 1418.800
Fan 330 2380 2467.400
Pedal roll 70 11 2.419
st
1 Stripping roll 67 9 1.894
nd
2 Stripping roll 67 5 1.052
Large press roll 120 5 1.884
Small press roll 83 10 2.607
Cage 504 4.5 7.125
rd
3 Calender roll 162 18 9.160
nd
2 Calender roll 128 24 9.651
st
1 Calender roll 126 25 9.896
Bottom Calender roll 180 18 10.178
Shell roll 240
Normal 14 10.556
During doffing 88 66.350
 CARDING SECTION
INTRODUCTION
Card is mostly considered as one of the most important m/c in spinning industry. It is
also called "the heart of spinning" because it separate the fibres up to single fibre stage
without which drafting imperfection cannot be eliminated and in spinning industry yarn is
manufactured by drafting so card is considered as the most important machine in
spinning industry.

OBJECTIVE OF CARDING
 Opening to Individual Fibres State
 Removal of impurities
 Elimination of short fibres
 Dust removal
 Removal of neps
 Fibre blending
 Fibre orientation
 Silver formation

SETTING:
Between feed roll and feed plate = 5”/1000
Between feed plate and taker in = 17”/1000
Between taker in and cylinder = 7”/1000
Between mote knife and under
Casing = 30mm
Between taker in and waste
Plaster = 22”/1000
Between taker in and under
Casing = 5mm
Between taker in and mote
Knife = 50”/1000
Setting at cylinder = 10”/1000
Between cylinder and back bottom plate =
Bottom = 31/1000
Top = 22”/1000
Between cylinder and back top plate =
Bottom = 22”/1000
Top = 22”/1000
Between cylinder and front top plate = 34”/1000 (bottom & Top)
MACHINE SPECIFICATION:
Make = Crosrol (England)
Model = MK-4 (1992)
No of Machines = 24
Temperature
Dry = 102°F
Wet = 85°F
RH% = 48.69%
Total Installed power rating = 4.2Kw
Production Rate = 44-160 Ibs/hr
Air abstracted for M/C = 3060 m3 /hr
Lap / hank fed = 14.75 oz/yd
Hank sliver delivered = 58 gr/yd
Waste % removed = 5-5.5%
Working efficiency = 85%
Cleaning efficiency = 90%
C.V % = 1.5-2%
No. of Stationary Flats = 8
U% = 4.48%
Sliver rejection % = 0.1%
No. of revolving flats = 101
Flats in working condition = 37
Carding elements at front of card = 4
At back of card = 2
Type of coiling = Over coiling
Type of coiler = Star and plant system
Can size = 24 x 42 inch
Coiling ratio = 1:26
Coil dia = 15 Inch
Coil length = 47014
Eccentricity = 4.6 inch
T.Y.P in sliver = 0.769
Empty can wt = 19.25 kg
Full can wt = 38.75 kg
Wt. of sliver in can = 19.5
Length of sliver in can = 4500 yards
Volume of can
= 0.292m3
Packing density = 66.78 kg/m3
Card Clothing
The clothing mounted IS E.C.C. the specification of the clothing is given below:

Taken In:
No. of teeth per linear inch = 5.65
No. of rows in transverse direction = 8 rows per inch
No. of teeth per square inch = 36
Wire height = 5.65 mm
Angle of wires = 80°
Life of clothing = 6-9 month

Cylinder
Base width = 0.50
Pitch of wires = 1.31 mm
No. of wire points/sq. Inches = 860
Life of clothing = 2-3 years
Wire height = 2.00 mm
Angle = 63°
 Doffer
Doffer
Base thicknesss = 1mm

Pitch = 2.015 m

No . of wire pints/sq.inch = 298

Life of clothing = 2-3 years

Height of wire = 4 mm

Angle = 60 degree

Top set
No of wire points
Per sq .inch = 438
Wire height = 7.5 mm

Life clothing = 1 year

Angle = 72 degree

Station flats
No of wire points/sq.inch = 544

Wire height = 2 mm

Life of clothing = 1 year

Grinding method
Long dead roll grinding

Indication and stop points

The cared confirm to all safety regulations and all other safety
interlocks and signals are provided.

The following indication are provided as below :

Drawing section
Objective :
Uniformity

Parallelization

Mixing and blending

Dust removal

Working :
four or eight slivers are fed into the drafting arrangement
a positively driven feed roller pair is located above each can to enable
the feed to be performed in a contolled manner without false
drafting .The slivers running into the drafting arrangement leave it after
a draft of 4.48-11.69 in order to disintegration of the web ,it is
condensed in to a sliver by a reducer immediately after drafting
operation .The sliver by is then guided though a tube via gear passage
in to can .

automatic can changing

 the modern high performance drawing frames are
usually filled with automatic can changers. These reduce the burden on
the personnel ,enabling more m/cs to be allocated to one person.

Machine detail:
In MTM machine specifications:

As a breaker D/F:
Breaker D/F =5

Make = Rieter

Model = SB -2

Year = 2001

Make = toyoda - 4

As finisher D/F

Finisher D/F = 5

Make = Rieter

Model = RSB –D 30C = 2

Model = RSB – D35 = 3

Year = 2001

M/C specification :

Machine = SB -2
Make = Rieter

Model = 2001

No . of M/cs =1

Used as = Breaker D/F

Doubling =8

Draft range = 5.17 – 11.83

Drafting system = 3/3 with pressure

Box .

Type of coiling = over coiling

C.C Roller dia = 55 mm

Top drafting roller dia:

Fronter roller = 38 mm

Middle roller = 38 mm

Back roller = 38 mm

Bottom drafting Roller dias :

Front roller = 40 mm

Middle roller = 30 mm

Back gauges = 30 mm

Roller Guages :

Front middle roller = 4mm

Middle and back roller = 14 mm

Drafts :

Total draft in drafting zone =7

Back draft (back zone) = 1.32

Main draft (font zone) = 5.3

Tension drfat b/w F.D.R S.C.R :

Drafting system = auto doffing

Sliver system (fed ) = 65 gr/ yd

Waste = 0.1%

Sliver hank (delivered) = 66 gr/yd

Working efficiency = 85 %

Dia of can = 5080 mm

Height of can = 1067 mm

No . of delivery M/c =2

Type of coiler = moving can

Type of creel = +ve driven

Delivery rate = 400 m/min

Fisher draw frame :

 The drawing of combed sliver is called finisher
drawing in combed yarn preparation .So in MTM two finisher drawings
are sued for combed yarn .In MTM high speed drawing frames of rieter
spinning system are used as finisher for combed yarn.These drawing
frames are of single delivery and are fully eduipped with modern
quality equipments like auto leveler etc.

Machine specification:
Machine = RSD – D30C

Make = Rieter

Model = 2001

No .machines =2

Used as = Finisher D/F

Doubling =8

Drafting range = 4.48 – 11.69

Drafting system = 4 over 3

Draft length = 7.84

Working efficiency = 85%

Type of coiling = over coiling

C.C roller dia = 55 mm

Waste = 0.1%’
Length of sliver in can = 4000 yds

Dofing system = Auto doffing

Dia and height of can = 20*42”

Sliver hank (fed) = 65 gr/yd

Sliver hank (del) =65 gr/yd

Creel type = +ively

Delivery speed = 350 m/mm

Top drafting roller dias :

Deflection roller = 38 mm

Front roller = 38 mm

Middle roller =38 mm

Back roller = 38 mm

Bottom drafting roller dias :

Front roller = 40 mm

Middle roller = 30 mm

Back roller = 30 mm

Roller gauges :

Front and middle roller = 4 mm

Middle and back roller = 12 mm

Drafts :
Total draft in drafting zone =7

Break draft 9 back zone = 1.28

Main draft = 5.468

Leveling system :
The auto leveler draw frame RSB-D30c is equipped with an electronic
leveling system.

All slivers fed to m/c pass through a pair of scanning rollers.one of the
two rollers is equipped with a moveable bearing. This roller moves
according to the variation in the sliver cross –section .

These movement are transformed into voltage by a signal converter

and forwarded to an electronic leveling processor D90 .

The leveling process D90 furnishes the accurate target speed to the
servo motor M90 and servo leveler G90 – based on :

1) Electric signals supplied by scanning roller and sliver feed .

2) Draw frame delivery speed
The servo drive generates the controls speed for the planetary
gearing (differential)
This controlled speed pf planetary gearing drivers the entry of the
drafting system back roll and middle roll.
This way the required changes in draft are accomplished and the
weigth varia tion of incoming sliver are leveled .
 The speed of delivery roll remains constant depending upon the
selected delivery speed and ensures production rates which can
be calculated exactly .

Lap Former
Comber Lap Essentials
1) Comber lap should be prepared in such a way that sufficient no
.of doubling be used .
2) It should be sufficicently drafted
3) Regular lap along its linear density should be prepared
4) These should be no phasing tendency in the lap step drafting
discouraged
5) Even no of macjine should be used between comber and card
6) Hook should be first fed to comber
7) The lap should be homogenous with no any identity of the
sliver

Machine specifications :
Make = Toyoda

Model = SK4A

Machine height = 1680mm

Creel length = 5575 mm

Can size = 20*42”

Temperature (dry) = 95 F (degree)

Wet = 83 F (degree)

R.H% = 51%

Dia of empty lap roller = 120 mm

Grains / yard fed = 65

Lap grains/yard fed = 950

No of doublings = 39

Lap length = 110 yds

Draft range = 2.0 – 5

Time to complete one lap = 98 sec

Drafting system = 2/3

Doffing time = 10 sec

Efficiency = 90%

Waste % = 0.5 %

Shell roller delivery =65.07 m/min

C.V of lap = 0.4 %

Motor r/m = 142 r/m

Load at top rollers

Front top roller = 80 kg
Second top roller = 120 kg

Dias of different rollers :

Roller name Dia (mm)
Lifter roller 38

Lap roller 35

Back roller 35

Second back roller 28

Front roller 35

Press roller 78

Converyer roller 75

Calendar roller 140

Shell roller 460

The combing machine

Introduction:
Comber was developed due to wishes of quality mass now
a days is the age of production .particularly hosiery yarn
production .The combing has achieved an important place in the
 spinning line for fine counts.Comber improves the following
parameters of the yarn by removing the short fibers and the neps.

1) strength
2) Cleanliness
3) Smoothness
4) Visual appearance

In addition to the above ,yarn made of combed cotton needs a less

twist than a carded yarn and obviously more production.Comber is
unique is its operation .it is a combination of complex mechanicl
expectancy .

Types of comber
These are four types of comber:

Rectilinear comber (with stationary or oscillating nipper )

Circular comber (English worsted process)

Rotary comber

Hacking machine

Degree of combing :
 1. Scratch combing
Noil % removed in scratch combing is 6 – 8 % . It is
done for imported cotton

2. Ordinary combing
Noil % removed in ordinary combing is 12 – 16 %.it is used
for Pakistani and imported cotton

3 .super combing :
Noil % removed in super combing is 18 – 20 , ensure that no
fiber is present in combed sliver the manufacturing of special yarn.

4. double combing :
It is a two stage process

. in first stage 60 % of the total noil is removed .

. And remaining 40 % is removed in the second stage

Machine specification:
Make = toyoda (japan)

Model = CM-10 (1992)

No of machines:
Toyoda =7

Cherry =1

Length of machine = 5825 mm

Width of machine = 1240 mm

Height of machine = 1388 mm

Distance b/w 2 m/cs = 1000 mm

Temperture

Dry = 95 F

Wet = 85 F

R.H% = 51 %

Can size = 20*42”

Can coil ratio = 1:26

Eccentricity = 76 mm

Dia of internal hole in can = 7”

Drafting system = 2/2

Drafting range = 4.1 – 9.4

Dia of top rollers = 33 mm

Lap feed = 950 gr/yd

Back roller dia = 35 mm

Front roller = 32 mm

Nips over minute = 190 nips/min

Noli % = 20 %

Working efficiency = 85 %

Dia of trumpet guide = 340 mm

Tpy = 0.856

Dia of trumpet guide:

D= 0.015625 * C * W

Wher C =1.12 W = 65 grains/ yd

Hence

D = 3.58 mm

Type of comb on cylinder = uni comb

Top comb density = 60 needles/inch

Cylinder needle density = 22 – 80 needles/ inch

Rows of needle = 35

Back roller pressure = 81.2 – 118.8 kg

Front roller pressure = 940

Roller guage (average staple length of upper half of fiber ) + 7 mm

= 35 – 55 mm
 Simplex

Objectives :
1) Drafting
2) Twisting
3) Package formation

Machine specification :
Make = toyoda (japan)

Model = FL – 16 ( 1988 )

No .of machine =6

Dimensions of machine:
Length = 14520 mm

Width = 1000 mm

Height = 1350 mm
Creel length = 13520 mm

Min .space b/w two = 4 ft

Machines
Total lift of frame = 390 mm

No .spindle per frame = 120

Temperature
Dry = 95 f (degree)

Wet = 83 f (degree )

R.H % = 60 %

Drafting system = SKF PK 1500 (4)

Draft range = 4.5 – 13

Spindle pitch = 220 mm

Length roller boss = 50 mm

Working efficiency = 85 %

Waste %age = 0.4 %

Wt of empty bobbin = 222 gm

Dia of bare bobbin = 45 mm

Length of bobbin used = 445 mm

Length of bobbine = 390 mm

Dia of bobbine collar = 60 mm

Type of flyer = closed type + open

Pressing winding = double

Flyer speed = 1000

Dia of full bobbin = 146 mm

Package length = 2500 m

Apron size :
Top roller = 37× 39.9 × 1 mm (lincotex )

Bottom roller = 38.8 ×39.9×1.4 mm (Lincotex )

Guage setting in different one

Front zone = 35 mm

Middle rooler = 48 mm

Bark zone = 49 mm

Dia of different rollers:

Specification of top rollers
Roller DIA(mm) Roller Dia(mm)

Creel roll 50 Front roll top 28

Back roll 2 8. Bottom 28.5

(top)

Back roll 28.5 motor pulley 175

(Bottom)

1st roll top 28 driven pulley 220

Bottom 28.5 empty bobbin 45

2nd roll top 28 ratio of cone drum 1.718

Bottom 28.5

Different places at simplex

Sliver fed (gr/yd) 60 and 65

Sliver hank fed 0.1282

Roving hank 0 .95

Actual draft 7.41

M.D 6.00

TM 1.15

TPI 1.006

Twist contraction 0.96

RING
RING

FUNCTIONS OF RING FRAME

1. Drafting to attenuate the material to require fitness.

2. Twisting to impart the strength and peculiar properties.
3. Winding to store data in a suitable form for further processes.
RING
Ring is a steel band narrow vertical cylinder with horizontal flange
which projects at right angles from both sides of the top edge.

It serve as a path for traveler so it help in twisting and winding of

yarn package. It main parts are.

1. Flange

2. Web

3. Base

DIFFERENT TYPES OF RING ARE:

 Common ring

 Su ring

 Self lubricating ring

 Back slope rings

 Porous sinted metal PSM

 Nylon rings

TRAVELLER

A spinning traveler is ashort length of steel wire which has been bent
into “C shape, hardened, tempered, scoured and polished, so it may
revile main parts of travelers are:

a. Arch

b. Horn
 c. Flange

Traveler size or numbers

This system is base on the weight of 10 travelers

Range of traveler 25/0 25

TYPES OF TRAVELLER

1. C shaped traveler

2. Elliptical shape edge traveler

3. Flap top traveler

4. S U traveler

5. Ear shaped traveler or vertical traveler

6. Conical traveler

PK-225 DRAFTING SYSTEM

 3/3 drafting system

  Double apron system

 Bottom apron is longer than top apron

 Inclination of roller 40 degree

 Cotton blends, pure polyester, and men made fibers can be

processed

APRONS
Usually two aprons are used, upper are short and bottom are
longer and are made of leather. They run over a guide bars to position.
Close to nip like of delivery roller.

Their thickness is about 12 mm. aprons are used to support

short fibers in main drafting zone to control yarn imperfection.

SPACER
Spacers are distinguished by their colors. As red, yellow lilac,
white, grey, black, bright, green, pink, blue, brown. These numbers are
in ascending orders.

LAPPET GUIDE
It is yarn guide to deliver the yarn to form balloon. These are
mounted on lappet rail. If also moves up and down with ring rail but
with less traverse.
SPINDLE
It is main part of Ring Frame. It is made of hardened and
tempered carbon steel. The bobbin is placed on spindle.

BOLSTER
It is device bearing in which Ring Spindle is placed. It is filled
75% with special oil.

TRAVELLER CLEARER
The traveler is used to clear the fiber from ring. It is placed very
closed to ring to keep it clean so that end breaking can be reduced. It
strips among any fibrous mass from traveler to keep it clean.

SEPARATOR
These are used to separate the one balloon of yarn from other
to avoid end breakage. They are made to plastic, metallic, or synthetic.
In MASOOD TEXTILE MILLS Plastic separators are used.

MACHINE SPECIFICATION

Make = Toyoda (Japan)

Model = RY-4 (1998)

No of machines = 30
Spindle/machine = 480

Total spindles = 14400

Temperature:

Dry = 93 F

Wet = 84 f

RH = 64.65%

Draft range = 7.97-61.08

Lift of frame = 180mm

Chase length = 48 mm

Pneunafil = 0.95%

Waste % = 1.5%

Working efficiency = 94%

Angle of drafting system = 40º

Wt. Of empty bobbing = 40gm

Wt. Of full bobbing = 115gm

Net wt. Of yarn = 75g,

Bobbing length = 8”

Length of yarn on bobbing = 2777 yars

Base bobing dia

Top = 19mm

Bottom = 24mm

Till bobbing optimum dia = 40mm

Linear speed of ring rail

Upward = 216mm/min

Downward = 432mm/min

Type of package build = cop build

No . of balloon control ring = 1 ring/spindle

Spindle speed 18s comb .hosiery yarn = 1550 rpm

Steel ring

Make = Chinese

Ring dia = 42mm

Flange width = 3.1mm

Flange no = 1

Life of ring = 1 year

Traveler no. use for new ring = 2/0

After ½ month = 1/0

After 6 months = 2

Traveler life = 6 days

Traveler clearer guage = 2.0mm

Spacers:

Spacers used for 18s combed = yellow

End down rate = 2-2.25%

Maximum tolerance limit

For ends down/sp/hr = 40

Spindle tape length for four

Spindle = 240mm or 6’2”

Doffing freq = 1 hr 25 min

Doffing time = 2 min

 Bottom roller guage

Front zone = 44mm

Back zone = 48mm

 Top roller guage

Front zone = 48mm

Back zone = 46mm

 Top roller pressure is distinguished by its color of spring

Back = 10kg

Green = 14kg (present)

Red = 18 kg

AUTOCONE

WHAT IS MACH CONER?

“MACH CONER” is an individual spindle type automatic winder

for one cycle of joining to complete in 9 seconds to which
continuous automatic bobbin feeder (CBF), automatic doffer
 (AD) and murata measuring and monitoring system (MMM) can
be attached.

OBJECT OF MACH CONER

1. removal of thick and thin places

2. slub removing

3. waxing ( if required)

4. package formation according to required weight OK weight

required length of yarn.

5. splicing

1. ATMOSPHERIC CONDITIONS

Dry temperature = 93 º F

Wet temperature = 83 º F

Quality parameter of Raw Material

in MTM
Serial no Test date Micro nair Staple Floating Uniformity Trash Moisture
length fiber ratio
1 1/05/2010 5.04 1.048 22.7 47.9 7.19 8.37
2 2/05/2010 5.05 1.051 18.62 49.29 6.42 9
3 3/05/2010 5.05 1.049 22.55 47.95 7.23 7.2
4 4/05/2010 5.1 1.046 22.2 48.09 7.75 6.87
5 5/05/2010 4.8 1.05 18.24 49.42 6.52 5.52
6 6/05/2010 5 1.048 17.48 49.71 6.34 8.85
7 07/05/2010 4.85 1.054 16.58 49.9 6.02 7.1
8 8/05/2010 5.1 1.059 16.63 49.59 6.56 8.53
9 09/05/2010 5.15 1.044 18.63 49.32 49.99 8.56
10 10/05/2010 4.7 1.044 18.37 49.42 5.52 8.92
11 11/05/2010 4.8 1.052 18.2 49.43 6.42 8.7
12 12/05/2010 5.05 1.045 18.21 49.47 5.87 8.66
13 13/05/2010 4.9 1.056 17.86 49.53 7.15 7.14
14 14/05/2010 5.05 1.045 17.68 49.66 7.27 8.45
15 15/05/2010 5.15 1.056 18.24 49.43 4.89 8.53
16 16/05/2010 4.85 1.055 17.48 49.67 7.22 8.18
17 17/05/2010 5 1.063 16.56 49.95 6.87 8.71
18 18/05/2010 5 1.051 18.09 49.67 5.77 9.13
19 19/05/2010 5 1.052 18.47 49.33 6.66 8.98
20 20/05/2010 5.05 1.051 17.82 49.57 7.61 8.73
21 21/05/2010 4.75 1.051 19.43 49 6.76 8.15
22 22/05/2010 5.1 1.052 18.2 49.43 6.51 8.14
23 23/05/2010 4.8 1.052 18.2 49.43 6.26 8.6
24 24/05/2010 4.85 1.048 22.43 47.99 6.03 6.56
25 25/05/2010 5.05 1.048 22.3 48.38 6.14 6.97
26 26/05/2010 4.85 1.053 18.05 49.48 6.04 8.42
27 27/05/2010 4.65 1.056 16.3 50.09 6.04 8.04
28 28/05/2010 4.9 1.057 15.9 50.24 6.86 7.67
29 29/05/2010 4.75 1.056 16.56 50 5.17 8.55
30 30/05/2010 4.6 1.05 19.05 49.14 5.97 7.81
31 31/05/2010 4.9 1.052 18.2 49.43 5.35 8
32 01/06/2010 4.7 1.051 18.09 49.48 6.61 7.56
33 02/06/2010 4.9 1.054 7.37 49.71 7.22 7.55
34 02/06/2010 5.1 1.053 16.74 49.95 6.3 8.72
35 02/06/2010 4.9 1.055 16.44 50.05 6.06 7.99
36 02/06/2010 4.79 1.06 16.23 50.09 6.2 9.12
37 03/06/2010 4.95 1.058 16.01 50.19 7.39 8.365
38 03/06/2010 4.95 1.054 17.11 49.81 6.05 8.27
39 03/06/2010 5.1 1.059 16.37 50.05 5.75 9.82
40 04/06/2010 5.15 1.052 18.73 49.24 6.66 7.99
41 06/06/2010 4.95 1.051 18.86 49.19 7.45 8.73
42 07/06/2010 5.1 1.055 17.74 49.57 6.9 9.87
43 09/06/2010 5.15 1.051 18.89 49.19 5.35 7.05
44 09/06/2010 5.1 1.056 17.07 49.81 6.25 8.75
45 11/06/2010 5.1 1.051 18.35 49.38 7.17 8.22
46 11/06/2010 5.07 1.051 18.01 49.47 6.77 8.33
47 11/06/2010 4.9 1.052 17.67 49.62 5.51 6.82
48 12/06/2010 4.95 1.054 17.37 49.71 5.77 9.22
49 13/06/2010 4.75 1.055 17.22 49.76 5.69 7.52
50 13/06/2010 4.9 1.057 16.67 49.95 5.05 8.7
51 14/06/2010 5.1 1.06 16.48 50 8.54 8.88
52 14/06/2010 4.9 1.055 17.22 49.76 7.95 7.86
53 17/06/2010 5.1 1.057 16.92 49.86 6.46 9.46
54 17/06/2010 5.05 1.058 16.52 50 5.57 8.6
55 24/06/2010 4.7 1.054 17.37 49.7 6.15 8.03

Average quality Parameters of Raw

Material in MTM
 Micro nair Staple Floating Uniformity Trash moisture
length fibers ratio

Average 4.9 1.053 18 49.5 6.4007 8.2202

Minimum 4.6 1.04 15.9 47.9 4.89 5.52

Maximum 5.2 1.06 22.7 50.2 8.54 9.87

CV % 3 .399 8.9 1.1 12.299 10.025

Quality Parameter of Raw material

in MTM
SERIAL NO Test date Micro nair Staple Floating Uniformity Trash Moisture
 length fiber ratio
1 01/07/2010 5.15 1.046 20.23 48.76 8.15 13.37
2 01/07/2010 5.15 1.045 18.75 49.28 7.52 12.08
3 01/07/2010 5.2 1.046 18.59 49.33 6.25 10.6
4 02/07/2010 5.17 1.043 18.25 49.33 7.25 10.6
5 02/07/2010 5.25 1.045 17.41 49.76 8.54 11.17
6 08/07/2010 5.25 1.043 19.34 49.09 8.58 9.9
7 08/07/2010 5.3 1.046 18.59 49.33 7.05 12.17
8 08/07/2010 5.15 1.045 18.21 49.47 7.67 9.5
9 11/07/2010 5.35 1.042 17.87 49.62 6.35 11.1
10 11/07/2010 5.35 1.046 17.53 49.71 7.09 10.29
11 11/07/2010 5.25 1.046 19.13 49.14 8.23 9.26
12 14/07/2010 5.3 1.045 19.02 49.19 7.64 9.48
13 14/07/2010 5.35 1.043 18.79 49.29 8.85 9.5
14 16/07/2010 5.35 1.046 23.35 47.7 8.55 8.86
15 16/07/2010 5.2 1.046 20.78 48.56 9.12 9.45
16 17/07/2010 5.3 1.05 18.2 49.43 7.51 9.38
17 17/07/2010 5.15 1.046 19.95 48.85 7.96 10.26
18 19/07/2010 5.25 1.051 18.35 49.38 8.29 11.76
19 19/07/2010 5.35 1.049 20.85 48.52 7.05 9.62
20 19/07/2010 5.15 1.051 19.43 49 7.6 12.1
21 23/07/2010 5.1 1.051 19.43 49 6.77 9.82
22 23/07/2010 5.35 1.042 22.59 47.98 7.21 9.9
23 23/07/2010 5.35 1.046 20.78 48.56 8.32 9.45
24 23/07/2010 5.45 1.048 20.46 48.66 7.12 9.68
25 23/07/2010 5.4 1.052 20.09 48.76 7.86 10.22
26 29/072010 5.35 1.049 20.02 48.81 6.93 9.4
26 29/07/2010 5.45 1.055 17.22 49.76 8.04 9.25
27 29/07/2010 5.25 1.054 16.59 50. 7.07 10.07
28 29/07/2010 5.15 1.045 22.36 48.04 6.81 10.53
29 29/07/2010 5.11 1.052 20.64 48.57 6.07 9.75
30 31/07/2010 5.35 1.052 19.79 48.9 7.05 11.12
31 31/07/2010 5.25 1.048 18.82 49.24 6.61 10.03
32 01/08/2010 5.45 1.05 16.93 49.9 8.65 10.2
33 01/08/2010 5.35 1.052 21.76 48.19 5.76 9.73
34 01/08/2010 5.25 1.039 20.81 48.6 7.83 9.8
35 02/08/2010 5.25 1.054 17.11 49.86 7.88 10.7
36 02/08/2010 5.35 1.056 16.7 49.19 7.08 9.75
37 05/08/2010 5.4 1.052 16.37 50.9 7.74 10.83
38 05/08/2010 5.25 1.053 15.71 50.33 6.66 9.75
39 07/08/2010 5.45 1.052 15.1 50.57 6.28 10.14
40 07/08/2010 5.25 1.047 22.94 47.85 7.13 9.25
41 09/08/2010 5.25 1.055 18.54 49.29 5.01 9.58
42 11/08/2010 5.2 1.051 18.09 49.48 6.56 9.75
43 11/08/2010 5.45 1.049 17.86 49.57 8 9.45
44 14/08/2010 5.45 1.04 15.64 50.38 7.65 10
45 14/08/2010 5.25 1.049 18.66 49.28 6.63 9.8
46 17/08/2010 5.2 1.05 17.45 49.75 6.27 9
47 17/08/2010 5.15 1.051 18.34 49.38 6.75 9.65

Average quality Parameters of Raw

Material in MTM
 Micro nair Staple Floating Uniformity Trash moisture
length fibers ratio

Average 5.3 1.048 18.9 49.2 7.3856 10.135

Minimum 5.0 1.04 15.1 47.7 5.01 8.86

Maximum 5.5 1.06 23.4 50.6 9.12 13.37

CV % 2.0 .370 9.9 1.3 11.936 9.3585

Quality Parameters of Raw Material

in MTM
Serial no Test date Micro nair Staple Floating Uniformity Trash Moisture
length fibers ratio

1 1/10/2010 5.35 1.048 18.82 49.24 6.15 8.8

2 1/10/2010 5.3 1.049 21.41 48.33 7.13 8.93

3 1/10/2010 5.4 1.051 19.7 48.91 6.58 8.68

4 4/10/2010 5.2 1.047 20.34 48.71 6.83 8.25

5 4/10/2010 5.2 1.05 19.59 48.59 6.53 7.1

6 4/10/2010 5.65 1.051 18.62 49.29 7.21 9.33

7 4/10/2010 5.25 1.052 19 49.14 6.85 8.87

8 6/10/2010 5.4 1.053 18.31 49.38 6.08 8.83

9 6/10/2010 5.35 1.053 19.12 49.1 6.08 8.8

10 7/10/2010 5.35 1.053 18.58 49.29 5.95 8.48

11 7/10/2010 5.45 1.052 18.2 49.43 6.49 8.83

12 7/10/2010 5.35 1.055 17.48 49.67 7.9 8.43

13 7/10/2010 5.45 1.058 16.52 50 6.4 9.27

14 7/10/2010 5.45 1.049 17.86 49.57 5.67 9.53

15 9/10/2010 5.3 1.06 16.74 49.91 3.86 8.95

16 9/10/2010 5.4 1.05 16.67 50 6.91 9.31

17 10/10/2010 5.38 1.051 17.3 49.76 6.1 8.98

18 10/10/2010 5.25 1.057 16.92 49.86 6.07 9.14

19 10/10/2010 5.4 1.056 15.54 50.38 7.12 9.81

20 10/10/2010 5.25 1.052 18.74 49.24 4.61 9.39

21 15/10/2010 5.35 1.051 18.09 49.48 5.77 9.13

22 15/10/2010 5.35 1.052 17.94 42.92 5.13 9.31

23 15/10/2010 5.2 1.053 17.52 49.67 5.27 8.67

24 17/10/2010 5.45 1.051 18.09 49.48 5.48 8.76

25 17/10/2010 5.35 1.052 18.2 49.43 5.73 9.3

26 19/10/2010 5.35 1.052 18.2 49.43 5.93 9.08

27 19/10/2010 5.4 1.053 18.05 49.48 5.93 9.06

28 22/10/2010 5.45 1.052 17.94 42.25 6.25 8.83

27 22/10/2010 5.25 1.058 16.78 49.9 4.7 7.45

28 23/10/2010 5.4 1.058 16.2 50 5.08 7.91

29 23/10/2010 5.3 1.056 16.4 50.19 6.85 8.74

30 23/10/2010 5.3 1.054 16.59 50 5.97 8.6

31 24/10/2010 5.5 1.057 16.41 50.50 6.42 7.94

32 26/10/2010 5.6 1.057 15.64 5.033 4.97 8.56

33 26/10/2010 5.6 1.051 18.89 49.19 6.43 8.87

34 28/10/2010 5.5 1.055 17.22 49.76 6.48 9.08

35 28/10/2010 5.45 1.057 16.92 49.86 6.11 9.38

36 28/10/2010 5.5 1.057 17.22 49.86` 8.85 8.9

37 29/10/2010 5.55 1.056 16.81 49.9 6.7 9.1

38 29/10/2010 5.45 1.057 16.67 49.95 5.9 8.93

39 01/11/2010 5.6 1.056 16.56 50 6.88 9.12

40 01/11/2010 5.35 1.057 16.41 50.05 7.42 9.53

41 01/11/2010 5.55 1.057 16.15 40.14 6.91 9.81

42 01/11/2010 5.55 1.064 15.9 50.19 6.17 8.9

43 04/11/2010 5.65 1.06 15.97 50.19 6.25 9.98

44 04/11/2010 5.55 1.06 15.47 50.38 6.45 9.43

45 04/11/2010 5.2 1.052 17.67 49.62 7.8 8.5

46 09/11/2010 5.35 1.054 17.9 49.53 5.63 8.99

47 09/11/2010 5.2 1.055 17.48 49.67 6.43 7.82

48 09/11/2010 5.45 1.049 20.02 48.81 5.47 9.12

49 12/11/2010 5.35 1.059 15.86 50.24 5.84 9.2

50 12/11/2010 5.75 1.048 20.18 48.76 5.72 8.9

51 12/11/2010 5.35 1.055 17.22 49.76 6.18 9.73

52 16/11/2010 5.25 1.054 17.11 49.81 5.49 7.7

53 16/11/2010 5.35 1.057 16.92 49.86 4.41 9.27

54 16/11/2010 5.45 1.057 16.92 49.86 6.01 10.12

55 19/11/2010 5.35 1.056 16.81 49.9 5.27 9.73

56 19/11/2010 5.35 1.055 16.44 50.05 4 7.27

57 22/11/2010 5.3 1.095 16.12 50.14 5.34 8.6

58 22/11/2010 5.3 1.062 15.68 50.28 6.19 8.39

59 22/11/2010 5.35 1.061 16.34 50.05 5 8.77

60 24/11/2010 5.3 1.059 16.12 50.14 6.11 8.4

61 24/11/2010 5.75 1.054 17.37 49.7 4.98 6.75

62 26/11/2010 5.75 1.057 16.92 49.86 5.65 7.52

63 26/11/2010 5.55 1.059 16.63 49.95 5.06 7.28

64 26/11/2010 5.5 1.059 16.89 49.86 5.79 7.35

65 28/11/2010 5.85 1.052 18.47 49.33 4.63 6.9

66 28/11/2010 5.4 1.053 17 49.86 6.13 7.12

67 01/12/2010 5.4 1.053 16.48 50.05 6.11 9.05

68 01/12/2010 5.35 1.046 17.79 49.61 4.96 9.37

69 04/12/2010 5.35 1.053 17.26 49.76 5.24 8.95

70 04/12/2010 5.5 1.049 18.13 49.48 7.63 8.98

71 07/12/2010 5.35 1.0453 17.52 49.67 5.87 8.87

72 07/12/2010 5.45 1.0546 19.4 498.04 5.62 8.85

73 10/12/2010 5.3 1.05 18.51 49.33 5.79 8.6

74 10/12/2010 5.4 1.055 17.48 49.67 7.22 8.18

75 10/12/2010 5.38 1.051 17.3 49.76 6.1 8.98

76 15/12/2010 5.25 1.057 16.9 49.86 6.07 9.14

77 15/12/2010 5.4 1.056 15.54 50.38 7.12 9.89

78 15/12/2010 5.25 1.052 18.74 49.24 4.61 9.39

79 17/12/2010 5.35 1.051 18.09 49.48 5.77 9.13

80 17/12/2010 5.35 1.052 17.49 49.52 5.13 9.39

81 19/12/2010 5.2 1.053 17.52 49.67 5.27 8.67

82 19/12/2010 5.45 1.051 18.09 49.48 5.48 8.71

83 22/12/2010 5.35 1.052 18.2 49.43 5.73 9.3

84 22/12/2010 5.3 1.052 18.2 49.43 5.93 9.08

85 26/12/2010 5.35 1.056 16.81 49.9 5.27 9.7

86 26/12/2010 5.35 1.055 16.44 50.5 4 7.2

87 30/12/2010 5.3 1.059 16.12 50.14 5.34 8.6

88 30/12/2010 5.3 1.062 16.68 50.28 6.19 8.35

89 31/12/2010 5.75 1.054 17.37 49.71 4.98 6.75

Average quality Parameters of Raw Material

in MTM

Micro nair Staple Floating Uniformity Trash moisture

length fibers ratio

Average 5.4 1.054 17.5 47.1 6.0032 8.7264

Minimum 5.2 1.05 15.5 50.0 3.86 6.65

Maximum 5.9 1.06 21.4 50.4 8.85 10.12

Cv % 2.6 .362 7.0 10.4 14.592 8.5018

 Average quality parameters report of MTM
From 01/05/2010 To 24/06/2010

Micro nair Staple Floating Uniformity Trash moisture

length fibers ratio

Average 5.4 1.054 17.5 47.1 6.0032 8.7264

Minimum 5.2 1.05 15.5 50.0 3.86 6.65

Maximum 5.9 1.06 21.4 50.4 8.85 10.12

Cv % 2.6 .362 7.0 10.4 14.592 8.5018

Average quality parameters report of MTM

From 01/07/201 To 17/08/2010
 Micro nair Staple Floating Uniformity Trash moisture
length fibers ratio

Average 5.3 1.048 18.9 49.2 7.3856 10.135

Minimum 5.0 1.04 15.1 47.7 5.01 8.86

Maximum 5.5 1.06 23.4 50.6 9.12 13.37

CV % 2.0 .370 9.9 1.3 11.936 9.3585

Average quality parameters report of MTM

From 01/10/2010 To 22/12/2010

Micro nair Staple Floating Uniformity Trash moisture

length fibers ratio

Average 4.9 1.053 18 49.5 6.4007 8.2202

Minimum 4.6 1.04 15.9 47.9 4.89 5.52

Maximum 5.2 1.06 22.7 50.2 8.54 9.87

CV % 3 .399 8.9 1.1 12.299 10.025

 Standard quality parameters of Raw
Material of MTM

Parameters Extra long Long Medium Short

Staple length 27 – 28 mm 24 – 26 mm 20 - 23 mm Less than 20

Micro nair High medium Low

5.5 4.5 4

Uniformity Above 50 - 55 45 – 50 Less than 45

55

Trash % High Medium Low

10 6–8 3- 5
Moisture % High Medium Low

12 7 – 11 Below 7

Floating fiber High Medium Low

15 10 – 14 Below 10

Quality Parameters of yarn in MTM

Sr. # Test date U% Cv % Cv/1m Thin place Thick Neps

(-50) place +50 200
per/km
1 01/08/10 10.89 13.08 6.01 5.06 140 330
2 02/08/10 11.05 13.06 6.22 26 152 356
3 03/08/10 11.09 14.08 5.56 0.00 126 364
4 04/08/10 10.08 14.09 5.06 15 110 394
5 05/08/10 12.00 13.06 5.23 16 156 416
6 06/08/10 10.07 14.05 6.86 17 145 424
7 07/08/10 11.05 13.09 6.23 12 123 386
8 08/08/10 12.06 13.06 6.76 8 158 348
9 09/08/10 11.05 14.09 5.89 6 169 369
10 10/08/10 11.07 14.02 5.23 5 145 426
11 11/08/10 11.02 14.06 6.25 12 128 415
12 12/08/10 11.08 13.05 6.45 14 125 385
13 13/08/10 11.05 13.08 5.12 18 145 346
14 14/08/10 11.09 14.07 6.45 19 124 395
15 15/08/10 12.06 15.09 5.12 11 158 372
16 16/08/10 10.08 12.00 6.00 10 170 330
17 17/08/10 11.02 13.06 5.09 5 165 329
18 18/08/10 11.02 13.06 5.45 7 152 346
19 19/08/10 11.06 14.05 6.12 9 126 416
20 20/08/10 11.08 15.00 6.58 11 128 428
21 21/08/10 11.09 14.09 5.08 19 145 435
22 22/08/10 11.04 13.02 6.55 15 152 440
23 23/08/10 10.9 13.08 5.12 9 148 359
24 24/08/10 10.8 13.03 5.89 14 170 378
25 25/08/10 12.05 14.08 6.15 16 168 416
26 26/08/10 13.00 14.09 5.45 22 152 331
27 27/08/10 11.08 13.05 5.14 21 146 438
28 28/08/10 11.09 13.08 6.85 14 110 395
29 29/08/10 11.07 14.06 5.87 6 110 348
30 30/08/10 13.00 15.06 6.45 18 152 419
31 31/08/10 12.04 13.09 6.84 25 146 395

Quality Parameters of yarn in MTM

Sr. # Test date U% Cv % Cv/1m Thin place Thick Neps
(-50) place +50 200
per/km
1 01/10/10 10.88 13.85 5.23 5 120 352
2 02/10/10 10.45 13.34 5029 26 190 356
3 03/10/10 10.65 13.58 5.31 25 170 385
4 04/10/10 10.26 13.26 5.12 24 180 345
5 05/10/10 9.89 13.00 5.01 25 190 330
6 06/10/10 9.86 13.01 5.04 22 177 312
7 07/10/10 9.96 13.05 5.02 21 152 301
8 08/10/10 10.26 13.65 5.42 19 119 285
9 09/10/10 10.89 13.85 5.25 14 145 247
10 10/10/10 10.95 13.95 5.24 15 180 269
11 11/10/10 12.24 14.25 6.23 17 177 245
12 12/10/10 12.58 14.85 6.86 16 156 298
13 13/10/10 12.00 14.50 6.51 0.00 145 278
14 14/10/10 11.85 14.22 6.14 14 124 345
15 15/10/10 11.69 14.16 6.02 13 188 321
16 16/10/10 11.68 14.16 6.02 18 200 301
17 17/10/10 10.95 13.95 5.85 19 188 389
18 18/10/10 10.56 13.57 5.47 15 179 390
19 19/10/10 11.23 14.34 6.51 12 196 347
20 20/10/10 11.89 14.29 6.54 11 158 298
21 21/10/10 11.58 14.18 6.52 6 145 248
22 22/10/10 12.45 14.67 6.56 8 110 378
23 23/10/10 12.58 14.71 6.58 9 162 358
24 24/10/10 11.98 14.29 6.86 7 188 298
25 25/10/10 12.58 14.85 6.75 11 149 388
26 26/10/10 11.48 14.00 6.01 18 189 365
27 27/10/10 10.98 13.95 5.89 24 152 258
28 28/10/10 10.96 13.86 5.69 25 175 378
29 29/10/10 11.23 14.25 6.25 27 189 378
30 30/10/10 11.58 14.36 6.15 23 125 365

Quality Parameters of yarn in MTM

Sr. # Test date U% Cv % Cv/1m Thin place Thick Neps
(-50) place +50 200
per/km
1 01/11/10 12.24 14.25 6.23 17 177 245
2 02/11/10 12.58 14.85 6.86 16 156 298
3 03/11/10 12.00 14.50 6.51 0.00 145 278
4 04/11/10 11.85 14.22 6.14 14 124 345
5 05/11/10 11.69 14.16 6.02 13 188 321
6 06/11/10 11.68 14.16 6.02 18 200 301
7 07/11/10 10.95 13.95 5.85 19 188 389
8 08/11/10 10.56 13.57 5.47 15 179 390
9 09/11/10 11.23 14.34 6.51 12 196 347
10 10/11/10 11.89 14.29 6.54 11 158 298
11 11/11/10 11.58 14.18 6.52 6 145 248
12 12/11/10 12.45 14.67 6.56 8 110 378
13 13/11/10 12.58 14.71 6.58 9 162 358
14 14/11/10 11.98 14.29 6.86 7 188 298
15 15/11/10 12.58 14.85 6.75 11 149 388
16 16/11/10 11.48 14.00 6.01 18 189 365
17 17/11/10 10.98 13.95 5.89 24 152 258
18 18/11/10 10.96 13.86 5.69 25 175 378
19 19/11/10 11.23 14.25 6.25 27 189 378
20 20/11/10 11.58 14.36 6.15 23 125 365
21 21/11/10 10.88 13.85 5.23 31 120 352
22 22/11/10 10.45 13.34 5029 26 190 356
23 23/11/10 10.65 13.58 5.31 25 170 385
24 24/11/10 10.26 13.26 5.12 24 180 345
25 25/11/10 9.89 13.00 5.01 25 190 330
26 26/11/10 9.86 13.01 5.04 22 177 312
27 27/11/10 9.96 13.05 5.02 21 152 301
28 28/11/10 10.26 13.65 5.42 19 119 285
29 29/11/10 10.89 13.85 5.25 14 145 247
30 30/11/10 10.95 13.95 5.24 15 180 269

Quality Parameters of yarn in MTM

Serial Test date U% Cv% Cv% Thin Thick Neps
# (1m) place place (200)
(-50) (-50)
1 1/07/2010 10.15 13.15 6.25 0 150 326
2 2/07/2010 10.50 13.55 5.55 20 110 385
3 3/07/2010 12.25 13.88 5.25 12 150 345
4 4/07/2010 11.75 14.25 5.00 25 110 326
5 5/07/2010 12.25 13.88 6.69 5.0 160 430
6 6/07/2010 10.85 13.55 6.23 0 162 425
7 7/07/2010 12.22 14.25 5.25 5 125 436
8 8/07/2010 12.50 14.25 6.55 25 145 185
9 9/07/2010 11.25 14.55 6.95 15 135 385
10 10/07/201 10.75 13.55 5.58 25 170 345
0
11 11/07/201 13.80 14.85 5.25 0 115 326
0
12 12/07/201 12.00 13.12 6.00 13 115 440
0
13 13/07/201 11.15 13.00 6.25 0 165 326
0
14 14/07/201 10.80 12.55 5.00 30 125 345
0
15 15/07/201 11.25 14.25 5.75 12 170 395
0
16 16/07/201 13.00 15.00 5.26 0 142 375
0
17 17/07/201 10.99 13.00 6.00 20 168 430
0
18 18/07/201 12.25 13.56 5.65 25 110 425
 0
19 19/07/201 11.25 14.55 6.69 16 115 326
0
20 20/07/201 12.25 14.25 6.45 5 155 385
0
21 21/07/201 10.35 13.55 5.98 5 165 375
0
22 22/07/201 11.25 13.85 5.32 0 170 430
0
23 23/07/201 11.32 13.55 5.25 16 134 425
0
24 24/07/201 11.00 13.88 6.25 5 131 395
0
25 25/07/201 10.99 13.77 6.95 10 165 436
0
26 26/07/201 13.00 14.25 5.00 0 145 326
0
27 27/07/201 11.99 14.00 6.25 20 122 440
0
28 28/07/201 12.85 13.25 6.00 5 123 330
0
29 29/07/201 12.55 13.00 5.96 0 147 440
0
30 30/07/201 10.70 13.85 5.25 16 159 395
0
31 31/07/201 11.00 13.85 6.69 20 115 425
0

Quality Parameters of yarn in MTM

Serial Test table U% Cv% Cv Thin Thick Neps
# %(1m) place place (200)
(-50) (-50)
1 1/09/2010 9.70 13.25 5.00 5 110 250
2 2/09/2010 9.85 13.24 5.25 15 172 315
3 3/09/2010 9.55 13.55 5.55 25 152 375
4 4/09/2010 12.70 15.00 6.00 30 162 213
5 5/09/2010 12.25 14.25 5.55 13 190 400
6 6/09/2010 12.50 14.35 6.00 5 118 254
7 7/09/2010 9.55 13.95 5.00 17 165 300
8 8/09/2010 9.85 13.25 5.25 25 110 250
9 9/09/2010 10.25 13.56 5.50 13 165 246
10 10/09/2010 10.95 14.00 5.25 16 162 213
11 11/09/2010 10.55 14.55 5.35 6 172 246
12 12/09/2010 12.70 15.12 5.99 30 118 254
13 13/09/2010 12.25 14.35 6.00 5 165 315
14 14/09/2010 12.25 14.25 5.45 17 110 390
15 15/09/2010 10.95 13.00 5.25 14 170 300
16 16/09/2010 10.65 13.45 5.35 16 172 213
17 17/09/2010 9.25 13.25 5.12 18 190 345
18 18/09/2010 9.45 13.35 5.25 5 152 250
19 19/09/2010 9.55 13.55 5.00 18 170 365
20 20/09/2010 12.78 14.65 5.99 17 145 254
21 21/09/2010 12.35 14.25 5.85 16 152 300
22 22/09/2010 12.72 14.35 6.00 5 165 425
23 23/09/2010 10.95 14.00 5.25 6 118 246
24 24/09/2010 10.85 14.05 5.55 30 162 315
25 25/09/2010 10.25 13.99 5.50 14 172 300
26 26/09/2010 9.70 13.25 5.05 25 118 254
27 27/09/2010 9.85 13.45 5.25 14 110 213
28 28/09/2010 9.55 13.55 5.45 30 162 400
29 29/09/2010 10.58 14.00 5.35 6 190 375
30 30/09/2010 12.25 14.25 6.11 13 152 315

Quality Parameters of yarn in MTM

Serial Test table U% Cv% Cv Thin Thick Neps

# %(1m) place place (200)
(-50) (-50)
1 1/12/2010 9.70 13.00 5.00 5 110 250
2 2/12/2010 9.85 13.24 5.25 15 172 315
3 3/12/2010 9.55 13.55 5.55 25 152 375
4 4/12/2010 10.70 13.80 6.00 30 162 213
5 5/12/2010 9.00 13.25 5.55 13 190 400
6 6/12/2010 9.50 13.35 6.00 5 118 254
7 7/12/2010 9.55 13.95 5.00 17 165 300
8 8/12/2010 9.85 13.25 5.25 25 110 250
9 9/12/2010 10.25 13.56 5.50 13 165 246
10 10/12/2010 10.95 14.00 5.25 16 162 213
11 11/12/2010 10.55 13.15 5.35 6 172 246
12 12/12/2010 10.70 14.12 5.99 30 118 254
13 13/12/2010 10.25 13.35 6.00 5 165 315
14 14/12/2010 12.25 13.25 5.45 17 110 390
15 15/12/2010 10.95 13.00 5.25 14 170 300
16 16/12/2010 10.65 13.15 5.35 16 172 213
17 17/12/2010 9.25 13.25 5.12 18 190 345
18 18/12/2010 9.45 13.35 5.25 5 152 250
19 19/12/2010 9.55 13.55 5.00 18 170 365
20 20/12/2010 12.78 14.65 5.99 17 145 254
21 21/12/2010 12.35 13.25 5.85 16 152 300
22 22/12/2010 12.72 14.15 6.00 5 165 425
23 23/12/2010 10.95 13.00 5.25 6 118 246
24 24/12/2010 10.85 14.05 5.55 30 162 315
25 25/12/2010 10.25 13.99 5.50 14 172 300
26 26/12/2010 9.70 13.25 5.05 25 118 254
27 27/12/2010 9.85 13.45 5.25 14 110 213
28 28/12/2010 9.55 13.55 5.45 30 162 400
29 29/12/2010 10.58 13.00 5.35 6 190 375
30 30/12/2010 10.25 14.00 6.11 13 152 315

Impact of raw cotton on yarn

Quality of yarn in
Masood textile Mills
1) On 02/05/2010 MTM issued cotton having moisture content 9 .The cotton was
processed in three days and on 05/05/2010 yarn U % was 10.97.It was increased from
10.1.which was processed on 03/05/2010.It shows negative impact on yarn U% .

2) On 13/05/2010 MTM issued cotton having moisture content 7.14 .The cotton was
processed in three days and on16/05/2010 yarn U % was 9.88.It was reduced from
10.5.which was processed on 13/05/2010. It shows positive impact on yarn U% .

.
EFFECT OF MOISTURE:
Moisture in atmosphere has a great
impact on the physical properties of textile fibres and yarns..Relative humidity and
temperature will decide the amount of moisture in the atmosphere. High relative
humidity in different departments  of spinning is not desirable. It will result in major
problems.  But on the other hand, a high degree of moisture improves the physical
properties of yarn. Moreover it helps the yarn to attain the standard moisture regain
value of the fiber. Yarns sold with lower moisture content than the standard value will
result in monetary loss. If the moisture perecentage in the raw material is more than the
fiber get stick with one another

if we use moisture with less perecentage then fiber lost their strength and fiber become
weak.Therefore the aim of conditioning  is to provide an economical device for
supplying the necessary moisture in a short time, in order to achieve a lasting
improvement in quality.

4)On 07/05/2010 MTM issued cotton having Trash percentage 6.02 .The cotton was
processed in three days and on 11/05/2010 yarn U % was 9.91.it was reduced from
10.45 which was processed on 07/05/2010. It shows positive impact on yarn U
% .
.
5)On 02/06/2010 MTM issued cotton having Trash percentage 7.22 .The cotton was
processed in three days and on 06/06/2010 yarn U % was 10.27 .it was increased from
9.87 which was processed on 03/06/2010.It shows negative impact on yarn U% .
EFFECT OF TRASH:
Trash, often referred to as non-lint, commonly
comprises fragments of leaves, bark and grass, as well as particles of sand and dust.
The levels of such contaminants are determined by growing, harvesting and ginning
conditions. Plastic materials also represent a serious source of contamination. Trash
content is directly and indirectly related to processing waste, the removal of trash being
associated with fibre breakage and the removal of fibres as waste, as well as nep
formation. These in turn can considerably affect spinning performance, particularly rotor
spinning, and yarn quality. if the percentage of trash is more than we have to do more
opening and cleaning which results more neps. Short fibers and impurities .If the
percentage is low then the yarn quality is increased

6)On 03/06/2010 MTM issued cotton having floating fiber 16.01.The cotton was
processed in three days and on 07/06/2010 yarn U % was 9.87.It was reduced from
10.22 .which was processed on 05/06/2010.It shows positive impact on yarn U
% .
.
7)On 01/10/2010 MTM issued cotton having floating fiber 21.41.The cotton was
processed in three days and on 04/10/2010 yarn U % was 10.26.It was increased from
10.1which was processed on 02/05/2010.It shows negative impact on yarn U%
.
Effect of floating fibers:
The negative effects of the presence of a high
proportion of short fibres are well known. A high percentage of short fibres are usually
associated with,

- Increased yarn irregularity and ends down which reduce quality and increase
processing costs
- Increased number of neps and slubs which is detrimental to the yarn appearance
- Higher fly liberation and machine contamination in spinning, weaving and knitting
operations.
- Higher wastage in combing and other operat

8) On 07/05/2010 MTM issued cotton having Staple length1.054 .The cotton was
processed in three days and on 11/05/2010 yarn U % was 9.91.It was reduced from
10.11 which was processed on 09/05/2010.It shows positive impact on yarn U% .
.
9)On 21/05/2010 MTM issued cotton having Staple length 1.048 .The cotton was
processed in three days and on 24/05/2010 yarn U % was10.25.It was increased from
10.11which was processed on 26/05/2010.It shows negative impact on yarn U%
.

Effect of staple length:

Length, length uniformity
and length distribution, including short fibre content, are probably the most important
cotton fibre properties, although their importance does depend somewhat on the
spinning system used.
The staple length affects more on the yarn quality .The longer the staple length the yarn
will be stronger and uniform .An increase of 1 mm in fibre length increases yarn strength
by some 0.4 cN/tex or more. If the staple length is short .then yarn will be uneven and
weak

10)On 03/05/2010 MTM issued cotton having Uniformity ratio 47.9.The cotton was
processed in three days and on 07/05/2010 yarn U % was 10.45It was increased from
10.1which was processed on 03/05/2010. It shows negative impact on yarn U%
11)On 03/06/2010 MTM issued cotton having Uniformity ratio 50.19 .The cotton was
processed in three days and on 07/06/2010 yarn U % was 9.87 .It was reduced from
10.22 which was processed on 05/06/2010.It shows positive impact on yarn U% .
.

Effect of uniformity ratio:

Length uniformity or uniformity ratio is
determined as “a ratio between the mean length and the upper half mean length of the fibers. If
the uniformity ratio of fibers is good then more the yarn will be uniform and if the uniformity
ratio is low then it gives less uniform or less even yarn. Which lowers the quality of the future
textile product?

12)On 08/05/2010 MTM issued cotton having Micro Nair 5.15 .The cotton was
processed in three days and on date 10/05/2010 yarn U % was 10.99.It was increased
from 10.14 which was processed on 08/05/2010.It shows negative impact on yarn U%
.

13)On 30/05/2010 MTM issued cotton having micro Nair 4.6 .The cotton was processed
in three days and on date 02/06/2010 yarn U % was10.6.it was reduced from
10.11which was processed on 31/05/2010 It shows positive impact on yarn U% .
.

EFFECT OF MICRO NAIR:

If the value of mice is more
than it’s create thick and thin places in the yarn and the quality of yarn. So there should
be moderate value.