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Trademarks
Table of Contents
Course Overview
MoldWizard Design Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1
Course Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -1
Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2
Student Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2
Student Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -3
Lesson Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -3
Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -3
Workbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -3
Classroom System Information . . . . . . . . . . . . . . . . . . . . . . . -4
Class Standards for Unigraphics Part Files . . . . . . . . . . . . . -4
Parts Directory Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . -5
Staged Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -6
Spare Parts and Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . -6
Swept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Enlarged Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Choosing a Parting Surface Type . . . . . . . . . . . . . . . . . . . . . . 5-39
Edit Parting Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Sew Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
Auto Cavity_Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Activity 5-4: Parting Surface Creation . . . . . . . . . . . . . . . . 5-42
Extract Regions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
Core and Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
Check Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
Check Overlapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
Create Cavity, Create Core . . . . . . . . . . . . . . . . . . . . . . . . . . 5-68
Activity 5-5: Core and Cavity Regions . . . . . . . . . . . . . . . . . 5-70
Activity 5-6: Diagnostics in the Extract Regions Dialog . . 5-74
Activity 5-7: User Defined Parting . . . . . . . . . . . . . . . . . . . . 5-81
Edit Parting Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
Suppress Parting and Update Parting . . . . . . . . . . . . . . . . . . 5-85
Activity 5-8: Topology Change to Product Model . . . . . . . . 5-86
Compare and Swap Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-99
Activity 5-9: Compare and Swap . . . . . . . . . . . . . . . . . . . . . 5-101
Mold Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Mold Base Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Bitmap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Mold Base Index List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Edit Register File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Edit Data Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Rotate Mold Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Edit Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Customization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Expression List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Standard Component Size Lists . . . . . . . . . . . . . . . . . . . . . . . 6-7
Activity 6-1: Adding A Mold Base . . . . . . . . . . . . . . . . . . . . 6-8
Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Parting Faces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Copy Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17
Create Runner Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Other Runner Design Options . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Reposition and Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
Activity 9-2: Runners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
Cooling Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Cooling Component Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
Activity 10-1: Cooling Using Standard Parts . . . . . . . . . . . 10-5
Cooling Channel Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
Channel Design Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19
Balanced and Non-Balanced . . . . . . . . . . . . . . . . . . . . . . . . 10-19
Define Guide Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
Create . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Create Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-21
Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
Delete Guide Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Delete Guide Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Create/Edit Guide Path Position . . . . . . . . . . . . . . . . . . . . . . 10-23
Add/Remove UG's Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23
Show Cooling Channel Relationship . . . . . . . . . . . . . . . . . . . 10-23
Generate Cooling Channels . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Hole Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Start Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
End Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
Delete Cooling Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-25
Activity 10-2: Schematic Cooling Circuit Design . . . . . . . . 10-26
Electrode Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Electrode Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Standard Part Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Activity 11-1: Electrodes Using Standard Parts . . . . . . . . . 11-4
Insert Electrode Design Approach . . . . . . . . . . . . . . . . . . . . . . . 11-10
Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Working Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Definition Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Working Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Forming Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Selection Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
Extrude Edges to Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12
EWCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Working Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Electrode Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
Point Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Displacement from Reference Point . . . . . . . . . . . . . . . . . . . 11-14
Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
Z-Level Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
Delete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Drawing Sheet Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Projection Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
Activity 11-2: Electrodes Using Envelope . . . . . . . . . . . . . . 11-17
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
Standard Parts Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
All Parts in Mold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
BOM Field Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
BOM Record Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
Activity 12-1: Bill of Materials . . . . . . . . . . . . . . . . . . . . . . 12-6
Mold Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
Balloon tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
Activity 12-2: Drafting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
Additional Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Activity A-1: Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Activity A-2: Bulb Housing . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Activity A-3: Power Tool Casing . . . . . . . . . . . . . . . . . . . . . A-4
Activity A-4: Pager Holster . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Activity A-5: Snap Lock Tab . . . . . . . . . . . . . . . . . . . . . . . . A-6
Activity A-6: Cell Phone Case . . . . . . . . . . . . . . . . . . . . . . . A-7
Activity A-7: Phone Jack Case . . . . . . . . . . . . . . . . . . . . . . . A-8
Activity A-8: Steam Iron Case . . . . . . . . . . . . . . . . . . . . . . . A-9
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GL-1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IN-1
Course Overview
MoldWizard Design Process
Course Description
Intended Audience
Prerequisites
Students should be familiar with the basic functions of the Motif Interface, and
have taken:
OR
Modeling for Moldmakers course
Objectives
After successfully completing this course, you should be able to perform the
following activities:
Student Responsibilities
Experience has shown that you can learn more from this class by:
Participating Enthusiastically!
Sharing Experiences
Giving and Receiving Constructive Feedback
Asking Questions
Remaining On Topic"
Listening Attentively and Taking Notes
Being On Time
Having Fun!
Student Manual
It is important that you use the Student Manual in the sequence presented.
Later lessons will assume you have learned concepts and techniques taught in
earlier lessons. If necessary, you can always refer to a previous activity where a
method or technique was originally taught.
Lesson Format
The general format for lesson content is:
presentation
activity
One or more included in most lessons
project
summary
Activities
All activities in this manual will follow a Step and Action Box format.
A Step describes what is to be accomplished in that portion of the activity. Steps
provide general instructions:
Step 1 Define Parting Lines.
Indented below each step will be one or more Action Boxes that describe how to
accomplish the step. Action boxes provide specific detailed instructions:
Select the Parting Icon.
As your knowledge and skill in the use of MoldWizard increases, you will find
that the general Step instructions may be all you need to accomplish a given task.
When working through lesson activities, remember to use the Cue and Status
lines for additional cues and information on how to accomplish specific tasks.
Workbook
This course also includes a companion Student Workbook. The workbook will
provide an opportunity to apply the skills learned through lecture and activities
to a real life situation, without specific detailed instructions. The workbook
project for this course will be to create mold tooling for a plastic Toy Wagon
Assembly.
Password:
Instructor:
Date:
MoldWizard Design Process uses standards that are distinct from other
Unigraphics Instructor Led Classes.
Layer usage, part naming, and considerable automatic geometry creation, all
follow standards set by MoldWizard defaults. These standards and defaults will
be explained as they are encountered in the course.
Home Directory
Product Directories
Staged Assemblies
Many assemblies are used in this class. Some contain dozens of parts. To
maintain a real-life environment, some of the assemblies are used for multiple
activities.
The class materials contain staged assemblies for every activity except for several
very short and simple introductory activities in the next lesson.
If for any reason you fall behind the class with a tooling assembly that is used
more than one time, please make use of the staged assembly provided.
MoldWizard creates a great number of new part files in tooling assemblies, and
it very often modifies assembly structures as you perform normal work.
Assemblies and their containing folders (directories) must be read / write in
order to permit you to perform the actions required to learn.
In a learning situation, this read / write property will occasionally lead to one or
more files being modified in a way that was not intended.
ÏÏÏ
Introduction To MoldWizard ÏÏÏ
Lesson 1
ÏÏÏ
1
ÏÏÏ
Activity Page
1-1 Starting Unigraphics and MoldWizard . . . . . . . . . 1-4
1-2 Beginning a Mold Project . . . . . . . . . . . . . . . . . . . . 1-10
1-3 Mold Csys Orientation and Shrinkage . . . . . . . . . . 1-18
1-4 Defining the Work Piece and Layout . . . . . . . . . . . 1-25
1-5 Parting, Core, and Cavity Definition . . . . . . . . . . . 1-39
1-6 Adding a Mold Base and Standard Parts . . . . . . . 1-60
1-7 Design Changes and Associative Tooling . . . . . . . 1-81
ÏÏÏ
ÏÏÏ What Is MoldWizard?
ÏÏÏ
1
ÏÏÏ MoldWizard is a process application for design of plastic injection and other
types of molds. MoldWizard's advanced modeling tools for the creation of
cavities, cores, slides, lifters and sub inserts are easy to use and provide fast,
associative, 3D solid results.
Prerequisites
To effectively use MoldWizard, the user should be familiar with mold design
and possess working knowledge of the following Unigraphics applications
and tools:
Feature Modeling
Curves
Layers
ÏÏÏ
Introductory Lesson Structure ÏÏÏ
ÏÏÏ
1
In this lesson you will initialize a MoldWizard project and go through the
MoldWizard Design Process to create a plastic injection mold that will
ÏÏÏ
produce a Business Card Tray.
ÏÏÏ
ÏÏÏ Activity 1-1: Starting Unigraphics and MoldWizard
ÏÏÏ
1
ÏÏÏ
Your instructor will provide a user name and password to log into your work
station, and if necessary point out the procedure to start Unigraphics.
TIP Some people prefer to dock the toolbar on the left side of
the screen. Located there, it doesn't move when you change
between Unigraphics applications.
Step 3 Hold the cursor over the various MoldWizard toolbar icons.
The functional name of each icon briefly displays as you hold
the cursor over it.
ÏÏÏ
Step 4 Using File Open, examine the directory structure.
ÏÏÏ
ÏÏÏ
1
The file structure on Unix systems is the same as the
Windows NT structure pictured below: ÏÏÏ
Student Project
Home Directory Directories
ÏÏÏ
ÏÏÏ The MoldWizard Design Process
ÏÏÏ
1
ÏÏÏ The MoldWizard Design Process requires a Unigraphics 3D solid part model
that is moldable as designed:
We recommend that solid models be modeled in Unigraphics.
If the solid model is not moldable as designed, we recommend that you
correct it using standard Unigraphics modeling techniques. Correct
models will take full advantage of MoldWizard automation.
The first steps in the diagram below represent the High Level Preparation
process of creating and evaluating a part model for moldability. Once the
part model is moldable, use MoldWizard Design Functions to determine how
the part will be molded.
Intialize:
Create suitable Define Parting
project name
solid model Sheets
location
units
Use Design
Define:
Advisor to verify: Add the
orientation
draft Moldbase
shrinkage
parting work piece
MoldWizard Add:
No
Acceptable? Product Design ejectors
Advisor slides, lifters
sub inserts
Yes
Complete the design
Plan: No with:
Acceptable?
side actions gates
layout runners
sub inserts cooling
ejection Yes
electrodes
gating pockets
cooling Patch Holes Bill of Mat'ls
electrodes Drafting
ÏÏÏ
The MoldWizard toolbar icons represent steps of mold design. They are
ÏÏÏ
organized in an order that closely matches the process flow chart shown on
ÏÏÏ
1
the preceding page.
ÏÏÏ
Ejector Plate
Return Pins Supports
Retaining Ring
&
Sprue Bushing
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
Loading A Product and Project Initialization
ÏÏÏ
The first step in the mold design process is to Initialize a mold design Project.
MoldWizard will automatically generate a mold tooling assembly.
À
This will open the Open Part File dialog shown below:
ÏÏÏ
Selecting a product part file will open the Project Initialize dialog:
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ Activity 1-2: Beginning a Mold Project
ÏÏÏ
1
ÏÏÏ
This activity demonstrates how a product part file is loaded and a mold design
project is initialized.
ÏÏÏ
Step 1 Load the Product part file.
ÏÏÏ
ÏÏÏ
1
Select the Load Product icon. ÏÏÏ
Step 2 Examine the part and review the initial assembly structure.
ÏÏÏ
ÏÏÏ Step 3 Initialize the Project.
ÏÏÏ
1
ÏÏÏ
In the Project Initialize dialog:
ÏÏÏ
Examine the newly generated assembly:
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
NOTE Do not close the parts. The same parts will be used in the next activity.
ÏÏÏ
ÏÏÏ The MoldWizard Assembly Structure
ÏÏÏ
1
ÏÏÏ How Does it Work?
The top" assembly contains all the files necessary for a complete mold tool.
The layout" sub assembly can contain multiple instances of one or several
products. It's function is to manage the location and orientation of each part in
the Mold Base.
The prod" or product sub assembly contains files relevant to a particular solid
shape that is formed by the mold assembly.
The seed assembly resides inside the MoldWizard installation directory tree.
Appropriate modifications to the seed structure (by a person with the necessary
permissions) would be reflected in every future tooling project.
ÏÏÏ
ÏÏÏ
Define the Mold Coordinate System ÏÏÏ
1
ÏÏÏ
A Mold Coordinate System (Mold CSYS) must be defined with respect to the
part being molded.
By convention:
The origin of a mold assembly will lie at the center of the Mold Base
The XC-YC plane of the Mold CSYS will lie where the fixed and
moving plates meet, that, at the principal parting plane.
The positive ZC Axis will point in the direction in which the molded
part will be ejected from the mold.
Moving Side
Fixed Side
ÏÏÏ
ÏÏÏ Procedure
ÏÏÏ
1
ÏÏÏ
Orient the WCS to match the desired Mold CSYS.
Select the Mold CSYS icon from the MoldWizard tool bar . . . À
À
If necessary, choose the Current WCS option . . . Á
Choose OK . . Â
This dialog may also be used to reposition the Mold CSYS by moving it to the
center of the Product Body or the center of a Boundary Face.
The Lock buttons allow this repositioning to be done while remaining locked
to one of the three principal planes.
ÏÏÏ
ÏÏÏ
Assign a Shrinkage Value ÏÏÏ
1
ÏÏÏ
Mold cavities and cores must be sized to allow for material shrinkage.
Choosing the Shrinkage icon À will open the Edit Scale dialog:
ÏÏÏ
ÏÏÏ Activity 1-3: Mold Csys Orientation and Shrinkage
ÏÏÏ
1
ÏÏÏ
Continue work on your mdp_tray project.
Mold CSYS: To orient the part to stand vertical in the mold, the YC
axis must be aligned with the length of the part, as shown below.
Choose OK.
The YC axis should now align with the length of the part, the
XC axis with the narrower width of the part.
ÏÏÏ
ÏÏÏ
Choose the Mold CSYS icon. ...À
ÏÏÏ
1
ÏÏÏ
À
The Mold CSYS dialog opens.
Choose OK . . Â
ÏÏÏ
ÏÏÏ Step 2 Assign Shrinkage.
ÏÏÏ
1
ÏÏÏ Choose the Shrinkage icon .. À
À
The Edit Scale dialog opens.
1.005 Á
Â
When the Edit Scale dialog opens, the Work Part changes. A
linked body in the Shrink Part, mdp_tray_shrink, has an
existing scale feature. Shrinkage edits the scale feature.
Choose OK . . Â
ÏÏÏ
Step 3 Save your work, without closing parts.
ÏÏÏ
ÏÏÏ
1
Choose File → Save All.
ÏÏÏ
NOTE Do not close the parts. The same parts will be used in the
next activity.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
Define the Work Piece / Mold Insert
ÏÏÏ
The terms Insert and Work Piece are synonymous.
ÏÏÏ
Work Piece Dimensions Dialog
ÏÏÏ
ÏÏÏ
1
The Work Piece Dimensions dialog is used to define the type and size of work
piece inserts that will be used to form the cavity and core. ÏÏÏ
Work Piece Types:
Two methods for sizing the work piece are offered: Distance Allowance and
Reference Point.
The Distance Allowance method references the outer edges of the product
envelope À (dashed lines) plus six offsets to define the work piece Á (Solid
lines). This method will be used in this introductory lesson.
Á
À
MoldWizard will recommend rounded values for a work piece that will contain
the product volume.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
Define the Work Piece / Cavity Layout
ÏÏÏ Mold CSYS addresses only the orientation of the product in a mold cavity.
Choose the Layout icon À to define how many cavities the mold will contain
and how they will be oriented in the mold.
The Layout dialog is used to define both Rectangular and Circular cavity
layouts. The mold layout can also be edited using this dialog. Features of
this dialog will be covered later in the course.
ÏÏÏ
Activity 1-4: Defining the Work Piece and Layout ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Continue work on the mdp_tray project.
56mm
P/L
27mm
ÏÏÏ
ÏÏÏ Edit the Z-Down and Z-Up values to match the intended
ÏÏÏ
1 mold base:
ÏÏÏ Z_Down 27.0 . . À
Z_Up 56.0 . . Á
À
Á
ÏÏÏ
Choose OK to accept the remaining defaults.
ÏÏÏ
ÏÏÏ
1
Fit the view.
ÏÏÏ
TIP Values entered in the Work Piece dialog can be edited
by again choosing the Work Piece icon. More often
than not, MoldWizard's recommended insert box size
will be adequate for an initial design.
The Cavity Layout dialog appears, and the work part changes to
mdp_tray_layout.
À
Á
Â
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
The Cue line reads Select cavity side." The system expects you
to indicate the side on which you want the new cavity to be
positioned.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Á
Â
Ã
The Insert Pocket dialog allows you to define tool bodies that
you can later subtract from mold plates. The resulting void
spaces define machined volumes to receive workpieces.
Set R to 15 . . . Á
Set type to 1 . . . Â
Choose OK . . . Ã
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
NOTE Do not close the parts. The same parts will be used in the
next activity.
ÏÏÏ
ÏÏÏ MoldWizard Tools
ÏÏÏ
1
ÏÏÏ
solid split a work piece for slide actions or sub insert geometry.
solid patch voids within the product model, cavity or core.
sheet patch complex holes or other open surface areas to define shut
off geometry within a mold.
These MoldWizard tools are used in close conjunction with Parting Functions
to complete complex parting designs.
Patching and the role it plays in mold design will become more apparent as
we preview Parting Functions.
ÏÏÏ
Parting Functions ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Patch and parting operations define the extent or boundary of material
belonging to either cavity or core.
ÏÏÏ
ÏÏÏ Parting Lines
ÏÏÏ
1
ÏÏÏ The Parting Lines function is used to identify the perimeter parting edges
and/or natural parting contours of the product.
Choosing the Parting Lines icon will open the dialog below:
ÏÏÏ
Choosing Auto Search Parting Lines will open the dialog below:
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Patching Operations
The parting sheet that will be generated for the tray model À does not account
for two open slot in the product body Á.
Á À
Á
These open areas inside the perimeter of the product require Patch Operations
that can include:
applying the Auto Patch function, OR
creating patch sheets and bodies explicitly using Tools functions.
ÏÏÏ
ÏÏÏ MoldWizard will later use these Patch Sheet bodies, extracted Core and Cavity
ÏÏÏ
1 Regions, and the Parting Surface Sheet body to trim seed blocks for core and
ÏÏÏ cavity.
Trim requires a complete and unbroken set of sheet bodies. Without Patch
(or shut off) geometry to define where the missing" portion of the product is
to be parted, the trim operation that creates the core and cavity would fail.
Parting Surfaces
The Parting Surfaces function is used to generate a sheet body that extends
from the peripheral parting edges and contours of the product to the
extremities of the work piece.
Selecting Parting Surfaces will open the Create Parting Surfaces dialog:
ÏÏÏ
Extract Regions
ÏÏÏ
ÏÏÏ
1
In the context of MoldWizard, extracting regions is the process of defining
which faces (regions) of the product will be used to form the core side (core
ÏÏÏ
regions), and which will be used to form the cavity side of the mold (cavity
regions).
MoldWizard will identify what it believes to be the correct core and cavity
regions. The purpose of the extract regions dialog is to edit (if necessary)
and confirm the cavity and core regions identified by MoldWizard.
Selecting Extract Regions button will open the Extract Regions dialog:
À
Á
Ã
 Ã
Key features of the Extract Regions dialog are Face Counts for the total À,
cavity Á and core  faces, and Slide Controls à to sequentially display
identified Cavity and Core faces, from none to all.
The sum of the cavity and core counts should always equal the total face
count.
ÏÏÏ
ÏÏÏ Cavity and Core
ÏÏÏ
1
ÏÏÏ Thus far, we discussed:
the Parting Lines function, used to define the parting line, analyze the
product for moldability and auto patch holes.
the Parting Surface function, used to create a parting sheet body that
extends from the peripheral parting edges of the product to the
extremities of the work piece.
the Extract Regions function, used to identify which faces of the
product model belong to the cavity, and which belong to the core.
With the completion of the above steps, the system has the information it
needs to complete cavity and core bodies. Choosing Core_Cavity will open
the Core & Cavity dialog:
Choosing Create Cavity will launch the process that creates the cavity side of
the mold insert.
Similarly, choosing Create Core will create the core side of the mold insert.
ÏÏÏ
Activity 1-5: Parting, Core, and Cavity Definition ÏÏÏ
ÏÏÏ
1
ÏÏÏ
The parting lies around the bottom perimeter of the tray. The
Parting Line function will automatically determine the parting for a
product as simple as this one.
Given the draft angle detail of the slots (Section AA), shut off" or
patch faces must be created on the cavity side of the tray. The Auto
Patch function will automatically detect and patch these openings.
A Parting Line
Draft
Stationary Moving
Cavity Core
Side Side
A Section A-A
Parting
Line
ÏÏÏ
ÏÏÏ The Parting Functions dialog opens.
ÏÏÏ
1
ÏÏÏ
À
Á
ÏÏÏ
The Parting Lines dialog opens.
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ Choose Apply . . Ã
ÏÏÏ
1
ÏÏÏ MoldWizard identifies and highlights the parting lines.
ÏÏÏ
The Patch Loops Selection dialog opens. The Cavity Side option
ÏÏÏ
is enabled by default . . . Å
ÏÏÏ
1
ÏÏÏ
Å
ÏÏÏ
ÏÏÏ The top edge of both slot openings highlights to indicate two
ÏÏÏ
1 Patch Loops.
ÏÏÏ
Ç
Choose Auto Patch . . . Æ
Choose Back . . . Ç
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
The system displays the parting loop. The Parting Lines dialog
appears.
É
Choose OK once again, to complete the parting line
definition . . . É
ÏÏÏ
ÏÏÏ Step 2 Create Parting Surfaces
ÏÏÏ
1 The parting line was identified and two openings were patched.
ÏÏÏ You will now create a sheet that will later be instrumental in
dividing the work piece into its cavity and core components.
ÏÏÏ
The Create Parting Surfaces dialog opens.
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Ã
You should see the parting sheet, and two patch sheets. A large
gap exists in the volume occupied by the product model.
To complete the core and cavity definition, you also need to
extract two sets of faces, one for the core, and another for the
cavity. Each region can fill the void currently displayed.
ÏÏÏ
Toggle Show Product Model to ON . . . Å
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Å
ÏÏÏ
ÏÏÏ Verify the face counts in the Extract Regions dialog:
ÏÏÏ
1
ÏÏÏ Total Faces . . . . . 151 . . Á
Cavity Faces . . . . 94 . . . Â
Core Faces . . . . . 57 . . . Ã
Ä
Ã
Use the Slider Bars to identify the cavity and core faces as
they highlight in the display . . . Ä
ÏÏÏ
Choosing OK indicates that the faces identified for cavity and
ÏÏÏ
core creation appear to be correct.
ÏÏÏ
1
MoldWizard extracts the core and cavity face information and
again opens the Parting Functions dialog.
ÏÏÏ
Step 4 Create the Cavity and Core Blocks
Choose Cavity_Core . . . À
ÏÏÏ
ÏÏÏ The Core & Cavity dialog opens.
ÏÏÏ
1
ÏÏÏ
Â
Choose OK in the Select Sheets dialog.
The system uses the Parting Surface Sheet Body, the two Patch
Sheet Bodies and the Extracted Cavity Face Regions of the product
model to trim an existing seed Cavity block.
The displayed part temporarily changes to the mdp_tray_cavity
component. The following dialog is displayed:
ÏÏÏ
Examine the cavity: mdp_tray_cavity.
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ Choose Create Core . . . Ä
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Å
Cancel from the Parting Functions dialog.
ÏÏÏ
ÏÏÏ Use the Window pull down to change the displayed part to
ÏÏÏ
1 mdp_tray_top.
ÏÏÏ The cavity/core mold inserts display, with the parting parts
suspended inside the mold cavities.
NOTE Do not close the parts. The same parts will be used in the
next activity.
ÏÏÏ
Adding a Moldbase and Standard Parts ÏÏÏ
ÏÏÏ
1
MoldWizard includes spreadsheet driven Moldbase and Standard Part libraries
that are used to add a mold base and standard parts to the mold assembly. ÏÏÏ
These libraries may be customized and expanded to fit the needs of the user.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ Standard Parts Management
The Standard Parts Library includes catalogs from: HASCO, DME, FUTABA
(metric only), OMNI (inch only) and YATES (inch only). Also provided are
generic catalogs for various Electrode and Insert types.
The standard parts catalog list for a metric mold is shown below:
ÏÏÏ
Ejector Pin and Create Pockets Function.
ÏÏÏ
ÏÏÏ
1
The Activity that follows this discussion will involve the use of two additional
functions found on the MoldWizard tool bar: Ejector Pin and Create Pockets.
ÏÏÏ
Ejector Pin
Ejector pins are added to the mold assembly from the Standard Parts
Management dialog. Once an ejector pin has been added, a separate post
processing function, the Ejector Pin function, is used to trim the pin to its
proper length and profile.
Create Pockets
A Mold Base
A Locating Ring
An Ejector Pin.
The Ejector Pin will be trimmed to its proper length using the Ejector Pin
function.
Finally, pockets will be cut into the mold plates and core portion of the mold
insert using the Create Pockets function.
ÏÏÏ
ÏÏÏ Activity 1-6: Adding a Mold Base and Standard Parts
ÏÏÏ
1
ÏÏÏ
Step 1 Add a mold base.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Â
Ã
ÏÏÏ
ÏÏÏ With your attention directed toward the Graphics Area and
ÏÏÏ
1 the Status line, Choose OK.
ÏÏÏ MoldWizard generates the components of the selected mold
base. This process may take a few minutes.
When MoldWizard is finished:
The figure below shows the mold base with the tray cavity
nested between the mold plates.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
Æ
ÏÏÏ
Å
Æ
ÏÏÏ
ÏÏÏ Step 2 Edit two K20 plates to suit the work piece.
ÏÏÏ
1
ÏÏÏ Choose the Mold Base icon . . . . À
ÏÏÏ
The Edit Moldbase Components dialog appears:
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ The dialog updates to show the standard part file name . . Ã
ÏÏÏ
1 and the catalog designation of the part selected . . . °
ÏÏÏ
Choose Apply.
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Æ
Choose OK.
Choose Cancel.
ÏÏÏ
ÏÏÏ Step 3 Add a standard Locating Ring.
ÏÏÏ
1
ÏÏÏ Change the display to a TFR-TRI view.
Hint: MB3 Replace_View TFR-TRI.
À
Choose the Standard Parts icon . . . À
ÏÏÏ
The Standard Parts Management dialog opens.
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Á
Choose OK.
ÏÏÏ
ÏÏÏ Step 4 Add a standard Ejector Pin.
ÏÏÏ
1 In this introductory activity, only one ejector pin will be added.
ÏÏÏ
Once again choose the Standard Parts icon:
ÏÏÏ
Change parameter pin_d to 4.5 . . . Â
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
Choose Apply.
ÏÏÏ
ÏÏÏ In the graphics window, select an edge of either left arc of
ÏÏÏ
1 the lower slot as shown below . . . Ä
ÏÏÏ NOTE Be careful to select the arc adjacent to the square corner
of the tray. The active tray instance might not be the one
oriented as shown:
NOTE This is only an initial placement. You will adjust the location.
You need add pins to only one instance of the tray. Other
instances will automatically have the same pins.
Step 5 Locate the ejector pin to push against the bottom of the
part, between the slot and outside edge.
Choose the Operation tab from the Standard Part
Management dialog . . À
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
À ÏÏÏ
Choose Reposition . . Á
NOTE Use plus or minus, as your part dictates, to move the pin
away from the center of the part.
ÏÏÏ
ÏÏÏ Press Enter.
ÏÏÏ
1
ÏÏÏ If the pin moved in the wrong direction, correct it now.
The pin location updates as soon as you press the Enter key.
Å
Choose OK . . Å
Choose Cancel.
Orient View differs from Replace View in that the name of the
view and its shading characteristics are retained.
ÏÏÏ
Step 6 Trim the Ejector Pin.
ÏÏÏ
ÏÏÏ
1
Choose the Ejector Pin icon . . . À
ÏÏÏ
À
ÏÏÏ
ÏÏÏ Step 7 Create Pockets for the Ejector Pin and Inserts.
ÏÏÏ
1
ÏÏÏ
Typically, pockets are created only after the complete mold
design is confirmed. This practice makes editing and
repositioning much easier, by minimizing feature updates.
Since this is only a demonstration, you will create example
pockets now.
Create Pocket operations will be used to create ejector holes
through two mold plates and the core portion of the work piece
insert, and cavities to receive inserts in the applicable plates.
À
The Create Pockets dialog displays.
Choose Apply.
ÏÏÏ
Pockets (holes) have now been cut into both mold plates that
ÏÏÏ
intersect with the two ejector pins . . . Â
ÏÏÏ
1
ÏÏÏ
 Â
Â
Â
ÏÏÏ
ÏÏÏ Position your cursor over the core insert, and pause (do not
ÏÏÏ
1 move it) until you see the quick pick cursor indicator . . Ä
ÏÏÏ
Choose OK.
ÏÏÏ
Step 8 Create Pockets in plates FX_1 and MV_1 for the insert
ÏÏÏ
blocks.
ÏÏÏ
1
Orient View to Trimetric. ÏÏÏ
Choose the Create Pockets icon.
Choose OK.
The mold plates now have pockets to receive the inserts.
Choose FileSave All.
ÏÏÏ
ÏÏÏ Other MoldWizard Design Process Functions
ÏÏÏ
1
ÏÏÏ The following design process functions, not included in this introduction, will
be covered later in this course:
Design Changes
Few mold projects are ever completed without a design change.
The associativity that links the part model to the mold design is one of the key
features of MoldWizard. If a design change is made to the original part
model, the mold design will update to reflect the new design.
In the following Activity, you will edit the original tray part model using
Unigraphics, and the mold design will automatically update to reflect the
new design.
ÏÏÏ
Activity 1-7: Design Changes and Associative Tooling ÏÏÏ
ÏÏÏ
1
ÏÏÏ
The Product Design Advisor, which you will learn about later, has revealed that
the part design does not include needed draft on the two back legs of the part.
ÏÏÏ
ÏÏÏ Rotate and Zoom the view to observe the design of the front
ÏÏÏ
1 and rear legs.
ÏÏÏ
Draft On The Front Legs
ÏÏÏ
The Edit Parameters dialog appears.
ÏÏÏ
ÏÏÏ
1
From the Edit Parameters dialog, choose Feature
Parameters . . Á ÏÏÏ
ÏÏÏ
ÏÏÏ Status information flashes quickly as features in the tray update.
ÏÏÏ
1 You may be able to see that WAVE linked features in the shrink
ÏÏÏ
Dismiss the Model Navigator.
ÏÏÏ
ÏÏÏ
1
ÏÏÏ
ÏÏÏ
ÏÏÏ
1
ÏÏÏ SUMMARY This lesson provided an overview of the
MoldWizard Design Process. Greater detail will
be provided in later lessons.
You have:
Activity Page
2-1 Changing Project Defaults . . . . . . . . . . . . . . . . . . . 2-11
2-2 Choosing and Setting a Mold Csys . . . . . . . . . . . . . 2-19
2-3 User Defined Work Piece . . . . . . . . . . . . . . . . . . . . 2-29
Load Product
When you first choose Load Product, the Project Initialize dialog appears:
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Unit
In your mold_defaults file:
TIP
When you Load Product for the first time, the Units of the selected
part are displayed in the status window. If you work in mixed units,
always observe the status line to check part units as you initialize.
Proj Path
ÏÏÏ
ÏÏÏ
2
À ÏÏÏ
ÏÏÏ
Á
Name the subdirectory where the mold project files are to be stored . . . Á
MoldWizard will create one level of new directory if a path that ends with a non
existent directory is specified. This depends on the user having appropriate
permissions in the path named.
In iMAN, you must manually create a project Folder and place a reference to
your product part into the Folder. MoldWizard will place references to all new
parts it creates into the same Folder.
Proj Name
ÏÏÏ
ÏÏÏ
2
Â
ÏÏÏ
ÏÏÏ
Proj Name defaults to 11 characters. Â The allowed character length a setting
that can be edited in the mold_defaults.def file.
Cloning Process
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
The product assembly structure consists of a prod" part, and below that the
original model, cavity", core", shrink", and parting" parts. Multiple product
structures may exist within a single project assembly.
MoldWizard will first add the product part to the product structure,
representing it by its Empty Reference Set.
When a project name and product part name are the same:
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
When the product name and the product part name differ, as they typically do
for Family Molds:
Field Separators
Name Field delimiters are controlled in the mold_defaults file. Do not include
separators in names you key in!
MW_ProjectNameDelimiter: _ (underscore)
MW_ProductNameFirstDelimiter: _ (underscore)
MW_ProductNameSecondDelimiter: _ (underscore)
ÏÏÏ
The prefix mdp_" was added to all part names in this class. This prefix is a
departmental standard having nothing to do with MoldWizard.
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Loading a Product
If there is more than one selectable body in the product part, you will be asked to
select a solid.
Do NOT use Load Product to load multiple instances of the same product. We
accomplish instancing using the Layout function.
When you choose Load Product when a MoldWizard assembly is already open,
an additional product is added to the layout sub assembly. We discuss this in
greater detail in the lesson about Family Molds and Layout.
ÏÏÏ
ÏÏÏ
2 TOP - collects and holds all assembly components and related data
ÏÏÏ
needed to define a mold design.
ÏÏÏ VAR - contains standard values that may be referenced by mold
bases and standard components. This enables simultaneous
customization of all components that refer to these values.
COOL - Cooling Channels will be placed here.
FILL - Gating and Runners will be placed here.
MISC - standard parts that are not specific to an individual product
insert, such as locating rings, parting locks, and support posts.
LAYOUT - used to position prod" node(s) relative to the moldbase.
Multi-cavity or family molds have multiple branches under LAYOUT.
TIPS
Keep in mind the advice Save Early, Save Often.
Make it a habit to use Save All to be certain you do not lose any
modifications to WAVE linked parts in your project assembly.
Unigraphics will warn you if you attempt to quit with unsaved parts.
ÏÏÏ
ÏÏÏ
The Project Name defaults to 11 characters.
The use of a copy of the master part need not affect MoldWizard's
ability to maintain associativity. As long as a replacement is copied
from the same original, updated file, assemblies will continue to
recognize it; however, all rules regarding Wave parenting" apply.
Verify the above steps in the dialog shown below, and then
choose OK . . . Â
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ À
Â
In a few moments MoldWizard finishes cloning the seed
assemblies and saves your new structure.
Question:
How does file naming in your mouse project compare to file
naming in your tray assembly?
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Component Report
Part Name Ref Set Name Component Name Count Units Directory
ÏÏÏ
ÏÏÏ
2
mouse_mdp_mcu_prod
mdp_mcu
mouse_mdp_mcu_cavity
None
Empty
None
MW PROD
ORIGINAL PRODUCT
MOUSE_MDP_MCU_CAVITY 1
1
1
Mm
Inch
Mm
moldwizd\mouse
moldwizd\mouse
moldwizd\mouse
ÏÏÏ
mouse_mdp_mcu_core None MOUSE_MDP_MCU_CORE 1 Mm moldwizd\mouse
mouse_mdp_mcu_parting None MOUSE_MDP_MCU_PARTING 1 Mm moldwizd\mouse
ÏÏÏ mouse_mdp_mcu_shrink
mouse_mdp_mcu_trim
mouse_misc
None
None
None
MOUSE_MDP_MCU_SHRINK 1
MOUSE_MDP_MCU_TRIM
MOUSE_MISC
1
1
Mm
Mm
Mm
moldwizd\mouse
moldwizd\mouse
moldwizd\mouse
mouse_var None MOUSE_VAR 1 Mm moldwizd\mouse
Questions:
What part is represented by its Empty Reference Set?
Mold Csys
When the mold contain several products, the active product sub assembly is
transformed into the proper mold orientation.
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
NOTE MoldWizard might remind you to open the original part
before editing the Mold Csys.
Shrinkage
We have seen that choosing the Shrinkage icon opens the Edit Scale dialog.
Once applied, you may edit the shrinkage scale feature at any time by choosing
the Shrinkage icon again, whenever the top part is displayed.
ÏÏÏ
ÏÏÏ
2
Edit Scale Dialog Options
ÏÏÏ
ÏÏÏ Type
Uniform General
Axisymmetric
The illustration below shows the effects of the three types of Scale Body feature
on simple block and cone shapes.
Before Scale
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Uniform Scale Factor 2.0
General Scale
Scale Factors:
X Axis 2.0 Axisymmetric Scale
Y Axis 1.0 1.0 along ZC axis, 2.0 Other
Z Axis 0.5 Directions
There are four basic selection steps. Availability of each step depends upon the
selected scaling Type.
ÏÏÏ
ÏÏÏ
2
Body - Lets you select one or more solid or sheet bodies for the scale
ÏÏÏ
ÏÏÏ
operation. This step is required for all three Type methods.
Reference Point - Lets you specify a reference point from which the scale
operation is centered. The default reference point is the origin of the current
WCS, though you can specify another using the Point Method subfunction. This
step is available only with the Uniform and Axisymmetric Types.
Reference Axis - Lets you specify a reference axis for the scale operation.
Available only with the Axisymmetric Type method. The default is the WCS Z
axis. You can change this using the Vector Method subfunction.
Reference Csys - Lets you specify a reference coordinate system when using
the General Scale method.
Reference Geometry
Any geometry you select as an origin or csys reference in the scale dialog
becomes associated to the scale feature.
Scale Factors
Lets you specify the scaling factors (multipliers) by which the current size is to
change. One, two, or three scale factors are required for scale Type Uniform,
Axisymmetric, or General, respectively.
The orientation of the WCS is fine for the upper case, but the Z
level of the origin is not convenient for molding. If the mold is
split at the XC-YC plane of the product, there will be large
steps in the parting level between mold plates and part cavites.
In our scenario, you decide to locate the WCS in the same plane
as the apparently flat section shown at right side of the part in
the illustration above.
This plane is 12.7 Mm above the current location of the WCS.
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Choose OK.
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
À
Choose OK.
The mouse_mdp_mcu_prod sub assembly is translated 12.7 mm
downwards (along ZC-) in the mouse_layout structure.
Your mouse project will be used again, much later in the class.
You will repeat steps very similar to those used with the tray and mouse projects
many times as you progress through this class.
Reading detailed instructions for many simple, repetitious steps could create
danger of overlooking occasional important differences.
From this point forward, project initialization steps will be condensed into a
ÏÏÏ
short table. Details will be given only as required. Frequently, you will simply
accept default values for every input mentioned in such tables.
ÏÏÏ
2
ÏÏÏ
ÏÏÏ Path names vary. The variable part of the file path is abbreviated to ..."
Work Piece
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Cavity Side
ÏÏÏ
ÏÏÏ
2
Core Side
ÏÏÏ
ÏÏÏ User Defined Inserts: Cavity Only, Core Only, Cavity and Core
User Defined insert boxes may be used when the size and shape of the insert
block is something other than a standard rectangular block, or if the core &
cavity require rectangular insert blocks that are different in size.
A user defined work piece must exist in the parting part, but there are several
options for how it is modeled. It may be modeled in the parting part, a
geometry linked component , a user defined feature or an imported part.
NOTE The parting part contains a linked copy of the shrink body. When
the product dimensions are calculated the system will take into
account whatever shrink has been assigned.
The A and B plates of the Moldbase may be geometry linked into the parting
part and used as Cavity and Core inserts. In some cases it will be necessary to
add material to the cavity and core blocks before trimming the cavity and core.
When any of the three insert box type options other than Standard Block are
selected, you will be prompted to select a solid body in the parting part to
represent the insert box. The body must exist in the parting part. You may
create it there, or link it into the parting part.
The user defined insert body will to be shared by the cavity and core.
MoldWizard will use WAVE to copy the body you select. Later it will
automatically trim one copy on each side of a parting sheet.
A separate user defined body may be selected for each tool insert. Select Cavity
Only and Core Only (in turn) and identify the user defined solids that represent
their respective insert box shapes.
Cavity Side
Core Side
Two methods for sizing the work piece are offered: Distance Allowance and
Reference Point. Both refer to the frame of reference used to size the work piece.
The Distance Allowance method references the outer edges of the product
envelope . . . . À
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ À
This field lists the X, Y, Z-Up and Z-Down dimensions of the envelope that
contains the shrink part.
ÏÏÏ
ÏÏÏ
2
Z-Up and Z-Down represents the distance from the parting line to the
respective Up & Down extremities of the part. ÏÏÏ
ÏÏÏ
Work Piece Dimensions
MoldWizard will recommend rounded values for an insert box that will
adequately encompass the volume of the parting part. By default, it suggests
a rounded allowance of approximately one inch around the entire part.
Values you enter in the six plus or minus" windows at the left of the dialog
are used to calculate the rounded size. Values entered in the four windows at
the right of the dialog will be used exactly.
The rounding allowance, default method, layer, and layer category name for
the work piece are controlled in the mold_defaults file:
MW_WorkPieceOffset: 2.500
ÏÏÏ
ÏÏÏ
2
!Note: This value is metric and assumes the MW_DefaultsUnit: variable is set to Metric
!
!------------------Work Piece Reference Point ---------------------------------
ÏÏÏ
ÏÏÏ
!The workpiece dialog has two methods for defining the workpiece dimensions
!The Distance allowance method is centered on the product body.
!The Reference Point method is centered on the absolute csys or a specified point
!The variable defines which method will be default in the dialog.
!
! =0, Distance Allowance
! =1, Reference Point
!
MW_WorkPieceMethod: 0
!
...
NOTE Values in the mold_defaults file are initially all metric. A special
default specifies the units used in the default file. This permits
MoldWizard to control automatic unit conversion as necessary:
MW_DefaultsUnit: Metric
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2
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2
ÏÏÏ
ÏÏÏ
Á
Â
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Á
Choose Create.
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ Cancel from the Vector Constructor.
or
Remain in modeling, use the MB3 menu over a
toolbar area to activate the MoldWizard toolbar.
Á
Â
The Search Parting Lines dialog opens and the body highlights
with a vector arrow pointing up.
Choose Apply.
The Patch Loop Selections dialog opens and the internal parting
loop highlights:
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
Choose Auto Patch again, in the Patch Loops Selection
dialog.
Choose Back.
The Parting Lines dialog opens and the exterior parting loop is
displayed in green.
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2
ÏÏÏ
ÏÏÏ
Choose OK in the Warnings dialog.
ÏÏÏ
ÏÏÏ
Close the Model Navigator window.
ÏÏÏ
ÏÏÏ
2
ÏÏÏ
ÏÏÏ
The core insert is displayed.
Choose OK.
Later, you will use the hub assembly to create a circular layout.
ÏÏÏ
project intialization. You had a preview of
ÏÏÏ
tooling development process functions that will
2 be explained in detail in the following lessons.
ÏÏÏ
ÏÏÏ In this lesson you:
Initialized new mold projects.
Reviewed the MoldWizard Assembly
Structure.
Set Mold Coordinate Systems.
Reviewed the Scale function used for
Shrinkage Factors.
Created a user defined work piece and
corresponding mold inserts.
Parting Preparation
Lesson 3
PURPOSE You will learn methods and procedures used to prepare the
Parting Part for its role as WAVE parent of the cavity and core.
Activity Page
3-1 Product Design Advisor . . . . . . . . . . . . . . . . . . . . . . 3-4
3-2 Planar Patches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-3 Surface and Edge Patches . . . . . . . . . . . . . . . . . . . . 3-22
3-4 Patch Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3-5 Solid Patch Compensation in the Tool . . . . . . . . . 3-41
3-6 Enlarge Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
Tools
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3
ÏÏÏ
Unigraphics requires a contiguous
sheet to trim a workpiece to the
core or cavity contours.
Product Design Advisor offers a wealth of information about how the product
incorporates or fails to incorporate draft, undercuts, and holes to be patched.
TIP Product Design Advisor can be used to verify the original part
even before a tooling assembly is initialized. Just open the part,
activate the MoldWizard application, and choose Tools. The
advisor will be available.
ÏÏÏ
Procedure ÏÏÏ
3
ÏÏÏ
1. Choose a radio button that
applies to faces.
2. Optionally choose a color.
3. Choose Apply.
In this activity we will discover how the Product Design Advisor can be used to
evaluate a part even before beginning your mold project. This approach could
typically be used to help you estimate the amount of work for the mold, helping
you in the quote process.
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3
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3
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Are all faces in the Cavity highlighted? What can you assume
about the small faces inside openings?
Á
Rotate the part to see the Core side.
Notice that not all of the faces have been highlighted. This
indicates that the faces may not have the proper draft applied.
ÏÏÏ
ÏÏÏ
Now choose Small Angle Faces . . . Â
ÏÏÏ
3
ÏÏÏ TIP If Small Angle Faces is not available, enter a value in the
Draft Angle < field, 3.0 for this part, and choose Apply.
Â
In this case we can see there are 44 faces that have a draft angle
less than 3 degrees.
Choose Apply.
ÏÏÏ
The number of Small Angle Faces has decreased from 44 to 10.
ÏÏÏ
From the Product Design Advisor dialog, make sure the
Change Color option is enabled . . . Ä
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3
ÏÏÏ
Choose Pink for the color . . . Å
Choose Apply.
Ä Å
Æ
Change the color to Yellow.
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3
ÏÏÏ
Verify that Crossover Angle > is set to 5.0.
Undercut Areas shows you areas that have negative draft. These areas need to
be corrected, or, the customer will have to accept the additional cost of adding
a slide or lifter where possible.
Patch Up Overview
Many, perhaps most, part designs include a hole or slot on the face of a part
that requires a shut off." Where a shut off is used a patch is required. Sheet
Patches are used to cover a surface opening and identify from which side the
tool steel should emerge. Solid Patches are used fill a void with material that
can later be added to the cavity, core, or side action component of the mold to
compensate for face and edges removed by the patch.
The Parting part initially contains a solid body linked to a parent body in your
shrink part, and some seed objects. One of these seed objects is the parent body
for the work piece. There are also seed sheets" linked to the core and cavity
parts.
MoldWizard produces insert tooling by trimming bodies linked to the work
piece seed in your parting part. Common parting faces and regions" or sets of
faces from the core or cavity areas of the parting part are attached to the seed
faces mentioned above. The resulting core and cavity trim sheets are used to
trim bodies in your tooling parts. Unigraphics can not use these faces to trim if
there are gaps adjacent to parting edges or holes in the interior of the trim
sheet. MoldWizard provides several tools to fill in" missing faces. In the ÏÏÏ
following activity you will use Planar Patch, a Solid Patch Up method.
ÏÏÏ
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3
ÏÏÏ
Tolerance
The first control in the Tools dialog is Tolerance. For surface patching,
extruding, and splitting tools, this value is used the same way as the modeling
tolerance found under Preferences → Modeling. The Tolerance value will be
reset to the current modeling tolerance if you exit the Tools dialog then activate
it again.
Allow Non-Associative
Enabling the Allow Non-Associative button results in a trade off where file
sizes are reduced in exchange for the loss of full associativity with the original
part model. There may be times when such a trade off is desired or required
due to system limitations. Enabling this button will change the functionality of
some MoldWizard processes. Significant changes in functionality will be noted
where appropriate. The default setting for this button is OFF in order to
maintain full associativity.
Solid Patch Up
The Solid Patch Up section of the tools dialog has two functions, Solid Patch,
ÏÏÏ
which we will discuss later, and Planar Patch.
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3
ÏÏÏ
Planar Patch
Planar Patch is an extruded solid patch, hence it is found in the Solid Patch Up
section of the Tools dialog. Planar Patch is used to create a thin skin over
interior holes fully contained in a planar face. Only planar faces with holes are
selectable.
The system detects all closed loops in the face as holes. You have the
opportunity to deselect edge loops that you want to remain open. Be careful
here. Loops around raised features and blind holes are detected. The system
creates a very thin solid extrusion using the outer boundary to form a patch.
Loops that are deselected are used as interior boundaries in the extruded face,
thus blind holes will remain open if their edge loop is deselected.
The advantage of Planar Patch is that it works directly on edge loops, requiring
almost no extra memory. Surface Patch will make one copy of each surface
being patched for each hole. There is a trade off between model size of the
parting part and a .0005 inch gap between shut off faces.
The thickness of the patch sheet can be edited, but it is not recommended to
attempt to use a thickness less than the modeling tolerance. For zero thickness,
use a Surface Patch instead.
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
The mdp_cup3 plastic drinking cup model has several holes. In this activity and
the next, you will use Planar Patch, Surface Patch, Edge Patch, and Patch Body
to practice the procedure for each function.
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3
ÏÏÏ
The two holes that pass through the bottom" of the cup are
highlighted. MoldWizard reduces the effort you need to
complete the task by detecting loops and selecting them for you.
The selection dialog allows you to select or deselect closed loops
within the chosen planar face.
Cancel the Select Planar Face dialog and the Tools dialog.
Move the cursor over the second to the last line. This is the
EXTRUDED(#) feature that was just created. Double click
to edit the feature.
ÏÏÏ
ÏÏÏ From the dialog choose Feature Parameters.
ÏÏÏ
3
ÏÏÏ Notice that the extrusion distance is 0.0005 inches.
TIP
You can edit the extrusion distance to whatever
value you prefer by editing the feature parameters.
It is good practice to maintain a thickness that is
greater than the modeling tolerance.
Sheet Patch Up
The Sheet Patch Up family of buttons appear at the bottom of the MoldWizard
Tools dialog as shown below:
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3
ÏÏÏ
Surface Patch
Surface Patch is probably the easiest to use patching method. Surface Patch is
used for holes fully contained within a single face. Choosing the Surface Patch
button opens a Select Face dialog. When a face containing holes is selected, the
system searches for closed edge loops (the holes) within the perimeter of the
face, highlights each hole, and asks you to select or deselect the highlighted
holes for patching.
Although Surface Patch and Planar Patch might be considered equally easy to
use, Surface Patch will usually add more features to your model than Planar
Patch. In Surface Patch, MoldWizard extracts a copy of the underlying face for
each selected hole, then trims the copy to the hole edges.
Edge Patch
ÏÏÏ If holes cross face boundaries, or if a boundary must be created from non
ÏÏÏ contiguous edges, edge patch is useful. With Edge Patch, the user is
ÏÏÏ
3 interactively guided to select edges and curves that define the boundary of the
ÏÏÏ
patch to be created. Choosing the Edge Patch button will open the following
Curve/Edge Selection dialog:
Once the first edge is selected, MoldWizard highlights the Current Path it
believes to be the logical path to follow. As the user, you will respond to the
suggested Current Path using the Curve/Edge Selection dialog shown above.
Accept
Choosing the Accept button will accept the Current Path suggested by
MoldWizard. Note that choosing Accept is not the same as choosing OK. Accept
only confirms the curves in the current path , allowing the system to focus on
finding the next curve.
Next Path
The Next Path button, will as the name implies, suggest and alternate branching
path from two or more possibilities.
Back Traverse
This option will appear when a second edge or curve is selected. Choosing this
button allows you to go back and correct an earlier selected branch.
Close Loop
This button will create a connecting line between the open end point of the first
edge selected and the open end point of the current path edge or curve.
Exit Loop
This button indicates that you have finished your selection and signals
MoldWizard to begin generating a patch based on the geometry selected.
ÏÏÏ
ÏÏÏ
It is not necessary to accept edges offered by the system. All curves and edges
are selectable. In some cases, where curves or edges from multiple bodies have ÏÏÏ
3
ÏÏÏ
been chosen, the system may not determine a current path. If this occurs just
select the next edge you want. If you choose an edge that is not contiguous with
the current patch, MoldWizard will offer the Bridge Gap dialog.
Bridge Gap
When non contiguous edges or curves are selected, MoldWizard will display the
following dialog:
If you click on Yes, MoldWizard will bridge the gap with a line. MoldWizard will
enlarge and trim the created patch surfaces to the boundary.
Existing Surface
ÏÏÏ MoldWizard recognizes that there may be times when the automated features
ÏÏÏ of Sheet Patch Up are not suited for a particular application. One instance
ÏÏÏ
3 where this is likely to occur is when you are working with imported file formats
ÏÏÏ
such as IGES, Parasolid, etc.
When the conventional methods of surface patching are not successful, you may
create the surface patch manually using Free Form features or other
Unigraphics functions. Once created, you can return to the Tools dialog and
choose Existing Surface, where you will then be prompted to select the surface
you created (or another existing surface you may wish to use) for Sheet Patch
Up. The system will make copies of the sheet for both core and cavity trim.
Auto Hole Patch can automatically patch up all through holes in the product
using a surface based patch method.
When Auto Patch is selected, the Patch Loops Selection dialog will open and
detected open loops will highlight.
ÏÏÏ
ÏÏÏ
Patch Method
ÏÏÏ
3
ÏÏÏ
Patch Method refers to where the patch will be applied: the Cavity Side or the
Core Side.
When multiple loops requiring different patch methods are detected; or, if
some of the detected loops do not require patching, the One by One Method
should be employed to address each loop individually.
Selecting the One by One method will open the following dialog:
The One by One method will cause hole edge loops to highlight individually.
Three options are then provided for each highlighted loop:
Patching: This option will cause the system to analyze the detected hole for
draft and other attributes, then apply a patch to the side it deems appropriate.
Skip: This option will simply skip the highlighted loop and move on to highlight
the next loop. A patch will not be applied to the skipped loop.
Extract: This option will extract curves matching the highlighted loop.
Extracted curves of this type can then be used with other modeling functions to
explicitly create a custom patch body or sheet.
ÏÏÏ
3
ÏÏÏ
Either side could be appropriate for patch placement.
If the specified patch method conflicts with what MoldWizard has determined
to be the correct placement face, the specified method will be ignored.
In this example, MoldWizard will place the patch on the core side regardless of the
Patch Method specified. To do otherwise would result in an undercut or mold lock
condition.
CAVITY SIDE
CORE SIDE
Patch Placement
ÏÏÏ
Working Around MoldWizard's Intuition ÏÏÏ
A wide variety tools are made available for creating patch surfaces and patch
ÏÏÏ
3
ÏÏÏ
bodies.
Verify that no parts are open.
Verify that Application MoldWizard is active.
Open mdp_cup3_top in .../moldwizd/cup3_2
As you move the cursor over the graphics window, observe that
only faces with interior holes prehighlight. The planar face with
holes that you did not patch earlier is also selectable. Unlike
Planar Patch, Surface Patch creates sheet bodies.
The system extracts a sheet body, the same as you would obtain
using the tool Enlarge Surface. This sheet is the parent for one
or more patch sheets, one for each hole being patched.
In the following steps you will revert to the previously saved parting
body, and patch the two conical faces of the cup with solid bodies that
can be incorporated into slides.
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ Á
Choose OK.
Step 4 Patch the hole through multiple faces using Edge Patch.
ÏÏÏ
ÏÏÏ
Select edge À as shown in the figure. 3
Use the controls in the Curve/Edge Selection dialog to guide ÏÏÏ
the system to selecting the edges shown in the figure until
the loop is closed.
Note: Shading the part will display the patch just created.
ÏÏÏ
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ÏÏÏ
3
ÏÏÏ
NOTE If your classroom is set up properly, you will not see the
above warning. If the warning does appear, please inform
your instructor.
NOTE You will continue to use this project in the next activity.
The Create Patch Block section of the tools dialog contains only one button,
used to create an associative body that can be used as a solid patch, described
later.
Creating a patch block accomplishes the first two steps of a five step process:
Trim the patch block to fit the volume you wish to patch.
Apply the patch using the solid patch option on the Tools menu. This
step fills in openings between the core and cavity regions, but in most
cases, other faces are also removed.
Later, locate an automatically linked copy of the patch solid and use a
boolean operation to complete your tooling. This action is necessary to
replace product faces and edges that were removed from the tooling
by the previous step.
The system creates a solid block within a volume you define by selecting
(roughly) bounding geometry. The Allowance value determines how much
larger the block will extend beyond the volume you select. The tool dialog
provides several methods to shape this block to make a plug" for holes.
The block must be trimmed, applied, and later compensated as outlined above. ÏÏÏ
An activity will clarify the use of patch blocks.
ÏÏÏ
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3
ÏÏÏ
Surface Split
Surface Split, found in the Tools dialog under Split Method, may be used to
shape a patch body to match part contours. In associative mode a combination
of Extract Body and Trim is used; in non-associative mode Split is used.
If the selected face is planar a datum is created and used to trim. If the face is
non-planar a copy is extracted, and the copy is used to trim.
When a copy is extracted it is initially only a small amount larger than the
original face. If the system detects that the enlarged face is not big enough to
perform trim, a second dialog (shown above) is presented offering additional
enlargement tangent to the edge of the original face, up to 900%. If this is still
not large enough to successfully trim, you can use the Enlarge Surface function
(described later) and split or trim manually.
Solid Patch Up
We have already examined Planar Patch and previewed Solid Patch. Solid
Patch is often used when geometry is too complex to trim, or when trimming
functions are simply too time consuming.
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3
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Solid Patch
The system guides you to select a target solid (your parting body) and a tool
solid. We refer to the tool body as a patch block, typically but not necessarily
created using Create Box.
Unlike patch sheets, which have no volume, a solid patch changes the shape of
the parting body and one of the mold regions. After parting, core, and cavity
creation a copy of the same solid patch material must be united or subtracted to
compensate for the effect of the patch body. The system provides a linked copy
of patch blocks. It is necessary to manually" perform the required boolean
operation in the appropriate part.
When using solid patch, be very careful not to create internal empty volumes
inside the part. The geometry of internal empty volumes will not appear in any
piece of tooling.
Step 2 Create a patch block for the small circular opening in the
ÏÏÏ
conical wall of the cup.
ÏÏÏ
If necessary, choose Tools. ÏÏÏ
3
ÏÏÏ
Choose Create Box.
Type:
Allowance . . . . . . . . . . 0.125
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ Choose OK to indicate you are finished selecting faces.
If the indicator arrow were pointing the wrong way you would
choose Flip Trim".
The cue line prompts again for a surface to split the solid.
ÏÏÏ
Select and confirm the outer conical face of the cup.
ÏÏÏ
Again, the indicator should be pointing in the correct direction. ÏÏÏ
3
ÏÏÏ
Choose OK to trim the side indicated.
ÏÏÏ
3
ÏÏÏ
Be careful to pick any faces for which
associative update is desirable!
The system will create a block oriented
to the ACS that encloses the faces you
select.
Extra" volume is determined by the
Tolerance setting in the Tools dialog.
ÏÏÏ
ÏÏÏ
Again type Allowance . . . . . . . 0.125
ÏÏÏ
3
ÏÏÏ
Choose OK.
Select first one, then the other patch block as a tool solid.
ÏÏÏ
3
ÏÏÏ
If the product model changes, trim sheets update the original
body. Then, extracted bodies update. The extracted bodies are
united to the parting body, so it too updates.
It is up to you, the tool designer, to use an appropriate Boolean
operation to compensate for geometry removed from the
product model by Solid Patch.
At a later step in the process the MoldWizard system will place a
WAVE linked body" for each tool solid into the
MW_PartingPatchBodyLayer in both core and cavity parts. This
automatic linking makes it easy for you to compensate the
material volume associatively. Typically, you will unite the copies
to a tooling body in your choice of the core or cavity part.
From the Menu Bar choose File Close Save All and
Close.
Split Method
The Split Method section of the dialog contains several tools, aside from
Surface Split, which we covered earlier, to divide or trim a body. As with other
operations, full associativity is the default.
ÏÏÏ
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3
ÏÏÏ
Solid Parting
Subtract
Frequently the contours of the part require many trim operations to shape a
patch block. At times, the contours are too complex for trim to be an effective
option. In such cases, one Subtract will produce the correct shape.
Solid Split
Solid Split is very useful to break out" a section of the part that will be a
moving piece in the tooling. It creates the interference solid(s) between a target
and a tool body, and subtracts the tool volume from the target solid. ÏÏÏ
ÏÏÏ
In associative mode the operation is performed with extracted bodies. In
non-associative mode every resulting body will be an unparameterized
ÏÏÏ
3
ÏÏÏ
feature.
Split
Split asks the user to select a target solid and a tool sheet or datum.
In associative mode the system uses extract body to make a second copy of a
target solid. The tool sheet or datum is then used to trim both bodies, each on
opposite sides of the trim object. The tools sheet and both trimmed bodies
remain and are associative.
In non-associative mode the splitting face is used to divide the target body into
two unparameterized features. The splitting face is removed from the model in
this mode.
Profile Split
A target body is split using an extruded closed profile. You will be prompted to
select curves or edges to extrude. Choices are added to the options in the dialog
with the first and second picks. By the third pick, the dialog appears as shown:
This part:
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
Choose Tools.
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
The patch block can be trimmed in one or two areas, but there
are several concentric faces with opposing directions.
With multiple faces and complex geometry it is a lot faster to
use a Boolean subtract to shape the patch body using Subtract
in the Split Method section of the Tools dialog.
The current topology presents a problem. A Subtract at this
stage would divide the patch block into more than one piece.
When Subtract divides a body into multiple pieces, it causes all
parameters to be removed. In our scenario, we specify full
associativity, thus, we need an approach that retains parameters.
We can avoid trouble by trimming the rectangular patch body to
the largest inside diameter of the part before we subtract.
Step 3 Trim the patch block to the interior shape of the pen cap.
Select and confirm the block you just created as the solid to
be split.
Choose Trim.
Do NOT change U.
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3
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ÏÏÏ
ÏÏÏ
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3
ÏÏÏ
Step 5 Use the patch body to create shut off faces in the
windows.
Choose Solid Patch.
Select the larger, outer pen cap body as target solid, and the
smaller interior patch body as tool.
ÏÏÏ
fully understand what you accomplish by uniting a patch body.
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
Step 6 Create a Parting Curve and Face.
Choose the Parting icon.
Once the parting loop has been identified, the Product Design
Advisor becomes available.
Auto Patch remains grayed out, an indication that Solid Patch
ÏÏÏ
successfully removed all holes from the part.
ÏÏÏ
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3
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
Choose Apply.
À Type a value
ÏÏÏ
 ÏÏÏ
ÏÏÏ
3
ÏÏÏ
Á
Apply the change
Change the Draft Angle < value to 0.5, Apply, then choose
Small Angle Faces once again.
NOTE The parting curve (only one arc in this case) is displayed,
colored green. The green color indicates that while
geometry has been chosen, the process is still incomplete.
It is important not to dismiss the Parting Lines dialog by
Cancel, or the system will not correctly identify your
ÏÏÏ parting curve(s).
ÏÏÏ
ÏÏÏ
3
ÏÏÏ Choose OK in the Parting Lines dialog.
We will deal with the full set of choices that complete the
identification of parting curves in a later lesson. At this point,
you need to understand only that when you choose OK the
process is completed properly. The arc you selected is moved to
MW_PartingLinesLayer (26), category PartingLine
(MW_PartingLinesLayerName). Additionally the curve is colored
MW_PartingLinesColor (magenta for the class) and added to a
special group, UM_PARTING_LINES. The parting lines group
is used when you create parting surfaces.
ÏÏÏ
ÏÏÏ
Á ÏÏÏ
3
ÏÏÏ
Parting Face
0.0004
Examine the body that was created as your core tool insert.
Window to mdp_cap_core.
The missing faces appear. You are seeing a Wave linked body
that MoldWizard has automatically created and associated to
the original patch block you created.
ÏÏÏ
ÏÏÏ
Select the smaller, upper, green linked body as the tool.
From the Menu Bar choose File Close Save All and
Close.
There is one function under Sheet Patch up we have not examined, Enlarge
Surface.
Enlarge Surface
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
The enlarge surface function is useful for trim operations in patch up work.
Enlarge Surface features can be edited using feature edit beyond the 900%
maximum value of the slide controls. Another common use is to create
associative parting sheets when there is a surface in the part that can be used
for a single contour parting. In this situation the trim function is especially
useful to adjust an enlarged face to workpiece boundaries.
The system prompts you to pick a face. A copy of the face is created, slightly
larger than the selected face. This copy may have slightly different UV
parameterization than the original, with the result that certain face types, such
as spheres, might have a hole in the center. The dialog shown below appears:
ÏÏÏ
ÏÏÏ
The sliders control the expansion of the face along U and V directions,
ÏÏÏ
3
ÏÏÏ
represented by cone head arrows in the graphics display. You can slide the
surface larger, from 10 to 900 per cent, in either direction. This tool also
appears during the Surface Split operation for trimming a solid patch. The
slider settings are retained as numeric expressions and may be edited using the
Edit Expression dialog.
The Cut to Boundary toggle is used to trim the sheet. The system displays a
point at the negative U negative V corner of the sheet. When Cut to Boundary
is active the Edit Boundary, Add Boundary Face, Keep or Discard, and Edit
Trim Point buttons are available. Edit Boundary allows you to add or remove
trim curves. Add Boundary Faces allows you to select faces as part of the trim
boundary. The Keep and Discard radio buttons refer to the section containing
the displayed point. Edit Trim Point allows you to respecify the location of the
point for keep and discard. The trim operations within this MoldWizard
function are also available in Toolbox → Free Form Feature → Trimmed Sheet.
As Existing Surface is used to automatically identify and copy the surface for
use in core and cavity regions. If this toggle is OFF, the surface is a general free
form sheet.
In this activity you will use Enlarge Surface to create a natural parting face.
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
First Part .../case6/mdp_case6
Units default (Inch)
Proj Name default (mdp_case6)
Mold Csys default
Shrinkage Scale Factor 1.005
Work Piece default
Layout Auto Center
ÏÏÏ
Insert Free Form Feature Enlarge... The MoldWizard
ÏÏÏ
Enlarge Surface function has several additional options.
Select and confirm the face shown in the figure below.
ÏÏÏ
3
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
U and V direction indicators
Trim Point
This enables you to see the work piece insert parent body while
you adjust the enlarged face. It is important to be able to judge
when the face is large enough to trim the work piece.
If you did not exceed the suggested UV values, it should be
apparent that the surface just enlarged does not extend
completely beyond the edges of the work piece.
The face is a parametric feature. We can easily edit the U and V
values we entered until it reaches an appropriate size.
ÏÏÏ
ÏÏÏ
ÏÏÏ
3
ÏÏÏ
ÏÏÏ Á
ÏÏÏ
ÏÏÏ
3
ÏÏÏ Â
Toggle Hide Feature Set Members to OFF (unchecked) . . Á
Choose OK . . Â
ÏÏÏ
ÏÏÏ
The Edit Parameters dialog opens.
ÏÏÏ
3
ÏÏÏ
Choose Drag . . . Ä
Å Æ
ÏÏÏ
ÏÏÏ Use the slider bar to edit the U Extension Percentage
ÏÏÏ
3
ÏÏÏ
value until the enlarged face is larger than the block,
(Approximately 12-13% in the U).
Choose OK.
Enlarged Sheet
With this particular contour the sheet body you created will
create a smooth parting with no steps or discontinuities. If we
ÏÏÏ
use the normal parting method of extruding edges, the results,
ÏÏÏ
while certainly workable, would not be as easy to machine and
maintain as this face. ÏÏÏ
3
ÏÏÏ
In a later lesson you will use this method to complete a parting
trim on core and cavity tooling inserts.
ÏÏÏ geometry.
PURPOSE In this lesson you will learn how to manage tooling assemblies
for molds containing two or more identical or related products.
ÏÏÏ
ÏÏÏ
4
This section contains the following activities:
ÏÏÏ
Activity Page
4-1 Family Mold Project: Toy Shapes . . . . . . . . . . . . . 4-16
4-2 Circular Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Family Mold
Related products are commonly formed in a single injection mold. Molds that
produce multiple parts of different designs, such as top and bottom cases of a
ÏÏÏ
ÏÏÏ
4 The Select Plastic Product dialog, shown above, appears when you choose the
ÏÏÏ Family Mold icon while a family mold is open. If there is only one product
present, the dialog will not appear and you will get a warning message.
Highlight any product in the list, then choose OK, or simply double click on the
name of product you wish to be active.
The Remove Family Member button found on the Select Plastic Product dialog is
used to remove a product from the family mold. This function will remove all
the assembly components (shrink, parting, core, cavity, etc...) related to the
product removed.
Load Product
If you select Load Product when a MoldWizard top" assembly is already open,
a prod" sub assembly for the new product is created below the layout" node.
This new sub assembly has the standard structure:
ÏÏÏ
Á ÏÏÏ
4
 ÏÏÏ
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Layout
Family molds or multiple cavity molds include two or more workpiece inserts
within the mold base.
Layout provides tools for easy positioning of multiple workpieces relative to
each other in the mold.
NOTE: Use Load Product exactly once for each product in the mold.
Use Layout to create multiple instances of products.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Within Rectangle configurations inserts may be positioned as Balanced or
Linear. In Circular configurations they may be oriented Radial or Constant.
Layout Methods
Procedure
ÏÏÏ
4 Optionally enter offset distances
ÏÏÏ
2 Cavity Layout
The workpiece is offset in a user selected direction. If Balance is enabled, the
second instance is rotated 180° from the first.
Inserts may be separated by a gap. The value entered in the 1ST Dist window
governs gap. A zero value means the inserts will touch.
The example below shows two results for a 2 cavity layout. In each case we
selected the vector indicated by the arrow at the left. The result in the center of
the diagram is Linear. The result at the right of the diagram is Balanced. The
same gap, or 1ST Dist., was used for both examples.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
4 Cavity Layout
Select the first direction. The second direction is always 90° counterclockwise
from the selected vector, like the Y+ (second) axis to the X+ (first) axis.
¬
¬
¬ ¬
Second Direction is 90 Counterclockwise from the
direction vector selected
Balance causes a copy of the insert in the first direction to be flipped", just as
with two cavity. The third and fourth inserts are translated from the first pair.
The original insert is at the upper left corner of the diagram. The downward"
vector is the direction. 1ST Dist is zero, 2ND Dist. is a small positive number.
Offset direction
ÏÏÏ À Â
ÏÏÏ
4
ÏÏÏ
Á Ã
1ST Dist. is Zero
Circular Layout
Procedure
Choose Radial or Constant
Enter Cavity Number, the total number of inserts
Enter Start Angle from absolute X+
Enter Rotate Angle for the total angle between all instances
Enter Radius from absolute (0,0,0) to the reference point on the first
instance
Choose Start Layout
Identify a Reference Point
Circular layouts are almost completely user defined. MoldWizard does compute
the angle between individual instances, given a start angle, total angle, and
number of instances.
NOTE Circular arrays are always built about the absolute coordinate
system (ACS) of the layout part. When you load new product and
faithfully remember to set the mold coordinate system, the ACS of
the product is transformed to the ACS of the layout part.
Cavity Number
This is the total number of cavities, including the one
you started with.
Start Angle
Angle with absolute X+ where the first instance will be positioned.
Rotate Angle
Total angle from the first instance to the last. The system will automatically
calculate the angle between individual instances.
Radius
The distance to move the first instance from the Absolute origin point along the
direction specified by the start angle to the new location of the reference point.
A radial pattern of five inserts, radially located to the center of each insert.
Cavity Number: 5 Á
Start Angle: 0.0°
Rotate Angle: 360°
Reference Point: (0,0,0)
Â
À
360
Before Array
Radius
Ã
ÏÏÏ °
ÏÏÏ
4
ÏÏÏ
A constant pattern of three inserts over 120°, radially located to the center of
each insert.
Cavity Number: 3
Start Angle: 45° Á
Rotate Angle: 120° À
Reference Point: (0,0,0)
 120
45
Radius
Before Array
Reference Point
The two previous examples use the center of the insert as the point to which the
array is dimensioned. We need to consider a reference point on the part cavity to
which we will dimension our array.
The array is always built around the Absolute Origin, rotating with
counterclockwise as the positive direction. How, then, do we control exact
ÏÏÏ
ÏÏÏ
placement of a member of the array? The solution is to select a reference point
4
ÏÏÏ
on the part cavity!
When you select a reference point on the cavity, the system first translates the
cavity and workpiece FROM the reference point TO absolute (0,0). Then, the
cavity is transformed from that location according to the array parameters you
entered.
Cavity Number: 6
Start Angle: 0.0° Á
Rotate Angle: 360°
Reference Point: Selected as shown Â
À Before Array
À
360
Ã
Á
Selected Reference Point
Radius
is moved to Absolute 0,0
Å
 Array is created °
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Insert Pocket
When Insert Pocket is chosen, a Standard Parts dialog will appear. The
interaction of this type of dialog is discussed later in the class.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Reposition Methods
There are three options for manual control over product sub assemblies within
a mold base layout. Rotate, Transform and Remove all operate on whichever
products are selected, or highlighted.
Rotate
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
The Rotate Cavity dialog features Move and Copy radio buttons, a slider control
to dynamically rotate the cavity about a center point, a numeric input window
for exact value entries, and a Set Rotate Center button. Set Rotate Center opens
the Point Subfunction dialog to pick a center point.
Transform
The Translate dialog also has Move and Copy radio buttons, and two slider
controls to dynamically position an insert in X or Y. The X and Y input
windows allow precise values to be input. In these windows, and the rotate
input window, use the Enter key to immediately see the effect of your numeric
entry. The From Point To Point button functions in the same manner as all UG
transformations. You pick first at a point you want to move, and second at the
position to which you want the first point to go.
Remove
Remove will remove an instance of the highlighted part from your layout,but
only if there is more than one instance present.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Auto Center
Auto Center causes the system to automatically position the geometric center of
the current layout, as viewed in the XY plane, to the Absolute (0,0) of the
layout sub assembly. This position corresponds to the center of the mold base,
where the XY plane is the principal parting, and the Z+ axis is the direction
the moving half of the mold travels when opening the mold.
In this project you will add several products to a MoldWizard tooling assembly.
mdp_hex
mdp_star
mdp_cir
mdp_sqar
You determine that the family of toys shown above will match an
existing 14x14x2 standard size used at your company if the parts are
formed by four 7x7x2 insert sets. You locate the parting .875 inches
above the bottom of the lower core insert, leaving 1.125 inches for the
cavity Z dimension.
When you accept mdp_sqar the system does not ask for project
information!
The Assembly Navigator displays a new component: product
subassembly toys_mdp_sqar_prod is created under toys_layout.
ÏÏÏ
ÏÏÏ
4
Choose the Shrinkage icon. ÏÏÏ
The work part changes to toys_mdp_sqar_shrink. The most
recently loaded product is the active part upon which many
MoldWizard functions operate. After you create an insert for
the square you will shift focus back to the circle.
Choose OK.
In a few moments the insert appears.
ÏÏÏ
4
ÏÏÏ
Double-click on mdp_cir.
Type:
Z_down . . . . . . . . . . . . 0.875
Z_up . . . . . . . . . . . . . . . 1.125
Choose OK.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Fit the view to see clearly where the system has placed both
inserts.
The circle part and insert are highlighted. It does not matter
which part you move. Eventually, you will use Auto Center to
position your entire layout at the mold center.
Choose Transform in the Cavity Layout dialog . . À
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
NOTE Make certain all four product inserts are the same size.
Repeat the preceding steps to load and position the star and
hex parts. Don't forget shrinkage!
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Your final toy tooling assembly structure should look like this:
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
In this activity you will again open your hub assembly and create a circular
layout similar to the illustration below.
We require the lug" to face the center of the array. The lug currently
lies along YC-; therefore, we want to translate the part along YC+.
XC+ is 0°, thus our Start Angle (measured counterclockwise) is 90°.
The arc centers of the inserts must lie on a 8.0 inch diameter
circle, 6 cavities equally spaced. This dictates 4.0 as the Radius,
and 6 as the Cavity Number.
60 Typ.
∅ 8.000
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Á
Â
Ä
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
Since the dimension for the radius is given to the center of the
insert, choose Arc/Ellipse/Sphere Center, and then select either
the upper or lower circular edge of the insert . . À
À ÏÏÏ
ÏÏÏ
4
ÏÏÏ
You chose 90 as the Start Angle to set YC+ as the direction that
the part was translated before the array was created.
XC+ is by definition at start angle 0.0°. The angle is measured
counter clockwise, thus YC+ is at 90°.
Rotate Angle is 360° because you want a complete circle of six
inserts. The system calculates the incremental angle between
instances.
As soon as you choose a reference point the system creates the
layout specified.
ÏÏÏ
ÏÏÏ
4
Optionally, Undo your work, and experiment with different
Please Close all parts when the allotted time for the activity
period has passed.
The layout function does not provide the ability to remove the only instance of
a product from a MoldWizard assembly.
The following step by step procedure is provided for anyone who is not fully
comfortable with Unigraphics assemblies functionality.
Procedure:
ÏÏÏ
Removed component parts that are still present in your project
ÏÏÏ
4
ÏÏÏ
directory can cause future problems if you decide to add the product
again. When you first closed the parts from memory, you prevented
the possibility of them reappearing in your directory due to a Save All.
Save All.
This saves the assembly structure as modified. If you fail to save after
the above steps, you will get error messages about missing component
parts when you next open your assembly.
If you had failed to close the unwanted parts from memory, they would
reappear in your project directory at this point.
ÏÏÏ
ÏÏÏ
4
ÏÏÏ
PURPOSE You will learn how to identify or create parting geometry and
define the regions of your part model to be formed by core or
cavity tooling. You will complete the topic by creating associative
tooling bodies, including sub inserts.
Activity Page
5-1 Parting Curves on a Planar Parting . . . . . . . . . . . . 5-11
5-2 Natural Parting with Isocline Curves . . . . . . . . . . . 5-16
5-3 Selecting Transition Objects . . . . . . . . . . . . . . . . . . 5-25
5-4 Parting Surface Creation . . . . . . . . . . . . . . . . . . . . . 5-42
5-5 Core and Cavity Regions . . . . . . . . . . . . . . . . . . . . . 5-70
5-6
5-7
Diagnostics in the Extract Regions Dialog . . . . . .
User Defined Parting . . . . . . . . . . . . . . . . . . . . . . . .
5-74
5-81
ÏÏÏ
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5
5-8
5-9
Topology Change to Product Model . . . . . . . . . . .
Compare and Swap . . . . . . . . . . . . . . . . . . . . . . . . .
5-86
5-101
ÏÏÏ
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EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-1
Core and Cavity Definition
Parting
The Parting Functions dialog appears when you select the Parting icon:
Auto Process
When activated, automatically chooses the four main buttons Parting Lines,
Parting Surfaces, Extract Regions, and Cavity & Core, in sequence. As you
complete tasks inside each submenu, MoldWizard displays the next submenu
from the dialog above.
ÏÏÏ
The setting of Auto Process when the dialog appears (checked or unchecked) is
controlled in mold_defaults by MW_PartingAutoProcess. A value of 1 will
ÏÏÏ
5 enable the option by default, and a value of 0 will make the option disabled by
ÏÏÏ
ÏÏÏ
default. We chose to uncheck the option by default for this class.
Parting Lines
When you select the Parting Lines button in the Parting Functions dialog, the
following menu appears.
The Parting Lines dialog contains tools with which you identify Parting Curves
and Edges.
Using Auto Search Parting Lines, MoldWizard identifies existing edges that are
appropriate for modeling parting surface.
Split Faces allows you to detect and remedy some situations where the natural
parting for the part occurs across a face as opposed to along an edge.
The Transition Objects area provides tools to define and edit transition
geometry or corner points". The system will typically fill in" areas adjacent to
ÏÏÏ
ÏÏÏ
5
transition objects with swept or planar faces. ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-3
Core and Cavity Definition
When you choose Apply in the Search Parting Lines dialog, the system will:
Select Body
If the part contains multiple solids use the Select Body button to choose a body
to be analyzed for parting curves.
Eject Direction
ÏÏÏ
ÏÏÏ
The functionality here is identical to the Product Design Advisor and Auto
Patch offered within the MoldWizard Tools dialog and was covered in lesson 3.
5
ÏÏÏ
ÏÏÏ
They are also presented here as a convenience to the user.
Traverse Loop
From the Parting Lines menu, you can use Traverse Loop to select parting
curves and edges manually.
NOTE This option is helpful when you have a model where the
edges are disjointed and non-contiguous in places. This
is most often the case when you are developing a mold for
a part modeled in another CAD system and translated to
Unigraphics.
From the Parting Lines menu, use Traverse Loop to select parting curves and
edges manually.
ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-5
Core and Cavity Definition
Curves and edges may be added to or removed from the parting line definition
manually.
ÏÏÏ
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5
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-6 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
Split Faces
When a face from your model can be seen from both the core and cavity sides
of the mold it is referred to as a Crossover Face. Since MoldWizard uses edges
to create parting curves and subsequently the parting surfaces it is necessary
that the crossover faces be split or subdivided.
Choosing Inspect Crossover Faces will highlight all faces in the model that cross
over parting.
ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-7
Core and Cavity Definition
When Subdivide Isocline Faces is selected the system will display all potential
isocline curves to use for subdividing the faces. You have the opportunity to
deselect curves that do not relate to the parting. When you accept the
remaining highlighted curves, the system will subdivide all adjacent faces at the
isoclines. After subdividing, one part of the face will be on the core" side and
the other part on the cavity" side.
Transition Objects
Transition Objects are points or curves along the parting loop which define the
extents of parting edges which can be extruded in a single direction to form a
parting sheet. Transition curves are sometimes used to define bridging surfaces
between adjacent extruded sheets.
Curve segments that rise above or drop below an otherwise single
ÏÏÏ
ÏÏÏ
face" parting are very useful as transition objects.
Transition objects are frequently located at corners" of a parting loop.
5
ÏÏÏ
ÏÏÏ
Transition objects are not needed for planar partings.
Transition Objects
Transition Objects are points or curves along the parting loop which define the
extents of parting edges which can be extruded in a single direction to form a
parting sheet. Transition curves are sometimes used to define bridging surfaces
between adjacent extruded sheets.
Curve segments that rise above or drop below an otherwise single
face" parting are very useful as transition objects.
Transition objects are frequently located at corners" of a parting loop.
Transition objects are not needed for planar partings.
If you have sharp corners you probably need to define Transition Points.
NOTE If all Parting Curves lie in a plane you do not need to specify
transition objects. The system will automatically create one single
bounded plane. You saw an example of this feature in the
introductory activity.
If Parting Lines consists of a single 3D Curve (circle, ellipse), you do not need
to specify parting line segments.
ÏÏÏ
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5
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-10 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
In the next group of activities you will experience different parting possibilities
and methods to handle them.
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5
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ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
5-12 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
Â
Choose Auto Patch . . . Á
ÏÏÏ
ÏÏÏ
We will work with other parting line examples before returning
to complete the outlet project.
5
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
5-14 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-15
Core and Cavity Definition
The next part has no edges that can be used for a parting. It is our familiar
plastic cup, without the holes we added to demonstrate patching.
You will use Isoclines to divide a blend face at the natural" parting.
Recall that the positive Z direction indicates the direction the part will
be ejected from the mold.
A part of this type will tend to shrink and grip the core as the mold
opens, requiring ejection to be off the core side.
To efficiently mold this part, the cup needs to be inverted. This will
require a Mold CSYS rotated 180 degrees about the YC Axis.
Step 2 Set the Mold CSYS to reflect ejection off the core side of
the mold.
Select +YC Axis: ZC→ XC and set the angle field to 180
degrees.
Select OK.
The positive ZC axis should now point down and away from the
bottom of the cup.
Choose OK . . Á
ÏÏÏ
ÏÏÏ The Parting Functions dialog opens.
5
ÏÏÏ
ÏÏÏ
From the Parting Functions dialog, choose Parting Lines.
Choose Apply.
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
À
ÎÎÎÎÎÎÎ
Á ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎ
What if the part ÎÎÎÎÎÎÎ
were not so simple. Could MoldWizard reveal
this information?
The Product Design Advisor has become available. It is a good
habit to check the Advisor even when you do not suspect
problems.
ÏÏÏ
ÏÏÏ
5
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EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-19
Core and Cavity Definition
ÏÏÏ
ÏÏÏ
dialog.
5
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-20 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
The system finds the isocline of the blend, the only crossover
face in the part. The Deselect Isoclines function is active:
Choose Apply.
Step 4 Examine the new split line at the lip of the cup.
The curve is a spline. The system extracts the edges of the split
face as splines, to make it easier later to identify their parent
face. The original isocline was an arc, and it is currently hidden.
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
5-22 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
Step 6 Move the WCS to the Natural Parting plane and redefine
the Mold CSYS.
ÏÏÏ
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5
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EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-23
Core and Cavity Definition
Choose the Mold CSYS icon. The Mold CSYS dialog opens.
From the Menu Bar choose File → Close → Save All and
Close.
ÏÏÏ
ÏÏÏ
Choose OK to acknowledge that you really want to save and
close all parts.
5
ÏÏÏ
ÏÏÏ This concludes Activity 5-2.
The part is another cup. This one has a step" in the parting. You will practice
selecting transition objects in a non-planar parting loop.
Choose Apply.
The system finds four parting curves, including the same circular
edge it first identified in the cup1 part.
Does the circular edge identified lie in the Core or Cavity? This
information will soon be important.
The undercut distance is only .0006 inches, just over .015 mm.
This distance is less than an internal tolerance. We can safely
ignore this very slight undercut.
We will use the arc to define a principal parting plane. The edges of
the cut out" segment define a transition area" which MoldWizard
will automatically sweep to complete a parting surface. This approach
is used when parting contours should extend all the way to the edge of
ÏÏÏ
the work piece.
ÏÏÏ
5
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-26 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
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All Rights Reserved Student Manual 5-27
Core and Cavity Definition
Â
Three segments are identified:
À the arc at the lip of the cup
Á two lines that lie on the outer conical face
 an arc that also lies on the outer face.
Segment dividing points are created where adjacent curves
are not tangent.
All three curves in the cut out" section adjacent to the conical
face of the cup are identified as transition curves. The interior"
points of the segment are removed. Transition curves are
displayed in MW_PartingTransitObjectColor, olive by default.
In a later operation, this area of the parting will be
automatically constructed as a sweep surface.
À
Á
From the Menu Bar choose File Close Save All and
Close.
In a later activity you will create a parting sheet that extends to the
outer perimeter of the work piece, as shown below.
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5
This concludes Activity 5-3. ÏÏÏ
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EDS MoldWizard Design Process
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Core and Cavity Definition
Parting Surfaces
This function creates parting trim sheets for core and cavity. Sheets may be
interactively constructed by a number of methods. There is also provision within
the final step in the process, Sew Surfaces, to identify manually created sheets.
Tolerance
Distance
The intent of this value is to make certain the parting faces are big enough to
trim the insert. The default is usually a good value. If you need to enter a value,
choose a distance large enough to exceed the size of the insert, plus a safe
margin for changes.
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NOTE You may edit the parting extrusion distance using the expression
editor. Change the variable named parting_extrude_distance in the
5
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parting part file.
In the first step, either use automated tools to create sheets directly
from identified parting curves, or, create your own sheets.
In the second step, sew the parting sheets together to form a
continuous boundary from the parting body to the extremities of the
work piece.
For planar parting curves with no transition objects, the system will not display
the parting surfaces dialog. Instead, you will see the dialog shown below, from
which you may elect to create a single parting surface by choosing OK. Choose
Cancel if you want to go back and identify transition curves:
You saw the above dialog during your mdp_tray preview activity.
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EDS MoldWizard Design Process
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Core and Cavity Definition
Extrude
Extrude Direction
When you choose the Extrude Direction button you are presented with the
standard Vector Constructor dialog:
Skip
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ÏÏÏ If you do not want to a create a surface for a parting line segment, bypass the
5
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segment by choosing Skip.
Bounded Plane
The option to create a local bounded plane" appears if planar segments are
detected. A segment" consists of all the parting curves between, but not
including, a pair of transition objects.
When you select Bounded Plane, the available buttons change as shown below:
When the bounded plane dialog options appear, the system is ready for an
interactive sequence to define the extents of a bounded plane."
1
First Direction defines the orientation of a
“trimming line” extending from this point
2
Highlighted Parting Segment
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First Direction
2
+ Region Point
Second Direction
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Core and Cavity Definition
Swept
The swept option, as the name implies, sweeps the profile along two lines which
extend Distance" along directions you specify.
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
Bounded Choose Sweep for these segments
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
Plane sides. We specify two directions as
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ
This Transition Segment will automatically be
swept to fill the area between two swept edges.
D
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Direction an edge of the bounded plane.
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5
Second Second
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Direction Direction
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Enlarged Surface
When a segment is detected with a single parent face, you have an option to
create an enlarged surface.
The Enlarged Surface dialog behaves similarly to the Bounded Plane option.
Instead of a being a flat face, the parting face will have the shape of the parent
face of the curves in the highlighted parting line segment. (The option will
appear only when all curves in the segment have the same parent face.)
faces of parting curves enables the display of Bounded Plane and Enlarged
Surface parting functions when they are applicable. The system will recognize
when a segment is planar, or when all curves in the segment belong to a
common face.
Occasionally, all curves in a segment will belong to two common faces, one face
on either side of the curve string. If that situation happens, the dialog will
display an additional option, Flip Face. This enables you to toggle between the
two possible faces that belong to the curve string.
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MoldWizard highlights
parting segment
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
Planar Face?
ÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
ÎÎÎÎÎÎ No
ÏÏÏÏÏÏÏ Yes
ÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
1 Direction Practical?
ÎÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
ÎÎÎÎÎÎÎ No
ÏÏÏÏÏÏÏ Yes
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
Angle between
ÇÇÇÇÇÇÇÇ
directions < 180°? EXTRUDE
ÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
ÎÎÎÎÎÎ No
ÏÏÏÏÏÏÏ Yes
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
Same Surface?
ÎÎÎÎÎÎÎ ÏÏÏÏÏÏ
ÎÎÎÎÎÎÎ ÏÏÏÏÏÏ
No Yes
ÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇ
1 Direction Practical? ENLARGED SURFACE
ÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
ÎÎÎÎÎÎ ÏÏÏÏÏÏÏ
No Yes
SWEPT EXTRUDE
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Core and Cavity Definition
The system will prompt you to pick a parting line or a transition object.
The system will identify the child parting face of the object you select, and
present the appropriate editing dialog for that sheet.
Sew Surfaces
Sew Surfaces automatically selects all system generated parting surfaces. You
will be presented with a Select Sheets prompt, from which you may add or
remove surfaces, including sheets that were not created by the MoldWizard
system. Click to select, or shift-click to deselect. When you choose OK in the
Select Sheets dialog, the system will sew all sheets.
You must use the Sew Sheets function even if you have only user defined
partings. When you select sheets, no matter how they were created,
MoldWizard applies attributes to identify them as parting faces. The original
sewn feature is identified for later use in the core trim sheet. The system
extracts a copy to use in the cavity trim sheet.
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Core and Cavity Definition
Auto Cavity_Core
The Auto Cavity_Core function automates the process steps of Sew Surfaces,
Extract Regions, Create Cavity and Create Core. This function can be applied
only to a non-planar parting condition that requires sewing.
To apply the Auto Cavity_Core function, follow the normal MoldWizard Design
process up to and including the creation of parting lines and non-planar
parting surfaces. Selecting the Auto Cavity_Core option will then launch an
automated process for creating a finished cavity and core.
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After you set shrinkage, set mdp_dryer_top as Work Part.
Hint: Assemblies Context Control Set Work Part
5
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Displayed Part.
Choose Apply.
Choose OK.
The WCS should be oriented with YC+ along the handle, XC+
pointing toward the nozzle and ZC+ pointing toward the vent
area.
Choose OK . . Á
The system aligns the WCS of the product subassembly with the
ACS of the mold assembly.
The dryer should be now be oriented as shown below in the
TFR-TRI view or Trimetric view orientation.
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Both Product Design Advisor and Auto Patch have become
available.
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The Parting Lines dialog opens and the tentative parting line
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displays in green. ÏÏÏ
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Core and Cavity Definition
Á This arc
À Â
Å
Two tiny draft lines
in these locations
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The Parting Surfaces dialog appears. Bounded Plane is
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Á Front Segment
 Rear Segment
We will create the Front Segment/Surface first.
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The Vector Constructor dialog opens.
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Choose OK.
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Å
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The View Trimmed Sheet dialog opens and one of two possible
parting surface configurations displays.
È
When the correct sheet configuration is displayed . . Ç
choose OK in the View Trimmed Sheet dialog . . . . . È
Choose OK.
Choose OK.
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2 V
The View Trimmed Sheet dialog opens and one of two possible
parting surface configurations display.
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Step 9 Examine the sheet body that extends from the electrical
cord opening.
The sheet body that extends from the electrical cord opening
appears to have three faces.
Select one of the faces of the sheet body that extends from
the electrical cord opening.
Shade the part and Zoom In to observe how the sharp edges
were rounded.
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For more information please refer to the On Line Help for Free
Form Swept surfaces.
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NOTE Do not click the check box - that suppresses the feature.
Choose OK . . Ã
Â
Ã
The part updates with three faces, one for each curve at the
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electrical cord opening.
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This can be verified by repeating the Information actions.
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Core and Cavity Definition
Extract Regions
Previously defined parting lines and surfaces will be used as boundaries as the
system extracts regions", or bounded groups of faces, from the parting part.
These regions are assigned to either the cavity or core side of the mold insert,
and subsequently used to trim the cavity and core seed blocks into the shape of
the product and parting.
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In the Extract Regions dialog, the total number of faces on the parting part and
the numbers of cavity and core faces are displayed. The total should equal to
the sum of cavity and core faces.
Two slide bars make previewing and checking cavity and core faces easy.
If Total Faces is less than the number of core and cavity faces combined you
probably have an un-patched hole. Using the slides to slowly highlight one
region, you can easily spot where the hole is. Face highlighting will suddenly
enter the other" region (Core or Cavity) as you highlight faces in or adjacent
to the hole.
ÏÏÏ
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If the total faces is greater than the sum of core and cavity region faces, you may
have created an internal empty volume (with solid patch) or you might have
5
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created duplicate patch surfaces. Correct the error before proceeding.
TIP If you have manually prepared faces for core and cavity regions, any face
that crosses the parting must be split or subdivided.
Rarely, the system might not interpret the parting boundary as you want it. You
can modify the system selected cavity and core boundary edges or faces. Four
radio buttons, Cavity Only, Core Only, Both, and Boundary Edges, control
boundary editing selections. Various buttons on the dialog are available
depending which option is active. In edit mode, you may Select or
Shift-Deselect boundary faces or edges.
The default Edit Boundary setting is Boundary Edges. This can be modified in
the mold_defaults file by editing the value of MW_PartingRegionType.
The layers for these region features are determined by mold_defaults settings:
MW_PartingCoreSurfLayerName: CoreSurface
MW_PartingCavitySurfLayerName: CavitySurface
MW_PartingCoreSurfLayer: 27 ÏÏÏ
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MW_PartingCavitySurfLayer: 28
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Check Geometry
If this option is enabled, after you select sheets for the core or cavity,
MoldWizard will run a geometry check and report invalid sheets before sewing.
Check Overlapping
If this option is enabled, after you select sheets for the core or cavity,
MoldWizard will check for overlapping geometry before sewing.
The Create buttons automatically run checks if checking is enabled, sew the
corresponding defined region to an extracted copy of the parting surfaces,
activate trim when enabled, then temporarily display the tooling body.
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WAVE relationships in the seed parts link the shrink body to the
original part, and the parting body to the shrink body. When you
create the Core and Cavity, the WAVE relationship is extended to the
tooling, via linked tooling bodies and linked trim seed sheets.
The core seed sheet is used as a target solid. The seed and the
original parting surface are mutually trimmed and sewn together with
the extracted core region. Thus the copy of the core seed in the
tooling part is updated to reflect the parting and core region. A linked
copy of the workpiece and the trim feature are in place in the seed
assembly, but the trim feature is suppressed by expression. When you
Create Core, all that MoldWizard needs to do is edit the trim
expression and temporarily display the part.
The cavity follows exactly the same process, except it uses a linked copy of the
original parting sheet.
MoldWizard provides the following dialog to return you to the parting part
when you have finished examining the work piece.
IMPORTANT Note!
When you reopen tooling projects from disk, default settings on your
system may enable partial loading, to conserve memory usage.
If you have WAVE, you can manually open WAVE linked parts in a ÏÏÏ
ÏÏÏ
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previously opened assembly using the Assemblies WAVE options.
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Open cup1/mdp_cup1_top.
Step 2 Process the parting geometry and create core and cavity.
Choose OK.
The sum of core faces, 5, and cavity faces, 4, equals the total
faces, 9.
Choose OK.
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Let's take a moment to see what Reverse Normal does.
Choose OK.
You will discover how an unpatched hole is diagnosed by the Core & Cavity
dialog, and explore tools to find problem geometry and make corrections.
Open outlet/mdp_outlet_top.
ÏÏÏ
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Choose Parting Surfaces.
5
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Choose Create Parting Surfaces.
Earlier, you patched the holes in the outlet face using Auto
Patch. You deliberately removed one screw post hole from the
system selection. You will now observe the effect of that missing
patch.
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Notice that the Cavity Faces plus the Core Faces add up to more
than the Total Faces.
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5
This time the Status line reports Searching core/cavity
boundaries..." and the face counts add up perfectly.
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The Cavity and Core regions that you defined will be used
together with parting faces and Wave links to create trimmed
blocks for cavity and core tooling.
Core and cavity region features in the parting part are a primary
associative link between tooling and product model.
Choose Cavity_Core.
The system should highlight the cavity region and one copy of
ÏÏÏ
ÏÏÏ
the large planar parting face, and display a Select Sheets dialog.
5
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This would be your opportunity to select other user defined
geometry for use in trimming the cavity work piece.
Choose OK.
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Display mdp_outlet_top.
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A user defined parting can be any face created via Enlarge Surface with the As
Existing Surface" trimming option, or any face manually selected when you
define parting sheets.
You will now define Core and Cavity tooling using this sheet. It is important to
add this approach to your repertoire of techniques for parts where a single face
defines a contoured parting.
Open case6/mdp_case6_top.
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Choose OK to return to the parting part.
Notice in the Work Layer toolbar that you are now examining
objects in layer 27.
Step 4 Save your work and close the currently open assembly.
From the Menu Bar choose File Close Save All and
Close.
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The Suppress Parting and Update Parting features are used to edit a mold
design after the cavity & core have been extracted and trimmed. The goal is to
maintain associativity to minimize any rework that may be required.
Suppress Parting
Assure that the parting file is the work part
Choose Suppress Parting to suppress the cavity & core region
features and trim features
If necessary, use Swap Model
Recreate parting lines and transition objects
Edit the Parting Surfaces
Patch new holes
Delete any unneeded patch and parting sheets
Edit transition points along the parting loop
Create new parting surfaces as needed
Update Parting
Choose Update Parting to unsuppress features and update
regions and bodies.
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In this activity we will simulate a customer request to change the part so that
the outlet box can be used with conduit and to add openings for ground fault
condition interrupter (GFCI) buttons.
Open outlet/mdp_outlet_top.
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À
Á
Create a datum plane through the near edge (in TFR-TRI
view) and parallel to the center plane as shown above.
Hint: Insert Form Feature Datum Plane. Select the
center plane and then the edge. Use zero degree angle.
Choose Rectangular.
Á
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5
Select the front edge as the horizontal reference . . Á ÏÏÏ
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Choose OK.
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NOTE Notice that the error occurred in the parting part. This
demonstrates why we recommend suppressing the
parting! With the parting suppressed, the failure of the
planar parting to update will not cause further problems.
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À Á
Enter 1.625.
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Select the relocated hole from the graphics screen. ÏÏÏ
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Choose OK.
Choose Rectangular.
Select the top face of the outlet for the Placement Face and
the shorter center datum for the Horizontal Reference.
Choose OK.
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Step 8 Create new Patch Surfaces for the newly created holes.
Change your displayed part back to the parting file by
choosing the Parting icon.
Choose Auto Hole Patch and deselect the five loops for holes
already patched by holding your shift key down while
selecting the patched holes. Three loops will remain
selected.
ÏÏÏ
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Step 9 Correct the parting lines by adding the new edges created
by the conduit pocket.
5
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Choose the Parting icon then choose Parting Lines.
open end
À À open end
Choose Add Transition Points then select the two end points
shown above . . À
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Choose OK.
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1
Choose Back.
Notice that you did not sew the surfaces. Observe the status line
as you perform the next action. The system has the intelligence
to realize that a sew operation is needed. Information will
display very briefly as a sew is performed.
The status line should indicate that the update is occurring. The
screen might flicker during update; this is normal. The core and
cavity parts will very briefly display.
This activity demonstrated the capability of updating your mold to inherit the
new features introduced to the product model. Since associativity to the sewn
parting surface was maintained all downstream features should update
accordingly
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MoldWizard provides tools to compare the before and after condition of the
product model and then exchange the new part for the old one.
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-106 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Core and Cavity Definition
Choose Apply . . . Á
À
À
Á ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-107
Core and Cavity Definition
Use the translucency slide bars to view the models and fully
understand the changes that occurred.
Ä
Ä
ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
Select the two sheets illustrated above . . Ä
Select Here
Á
À
ÏÏÏ
ÏÏÏ
Choose OK.
5
ÏÏÏ
ÏÏÏ
Cancel the Curve/Point Selection dialog.
ÏÏÏ
ÏÏÏ
5
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 5-113
Core and Cavity Definition
ÏÏÏ
ÏÏÏ
5
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MoldWizard Design Process EDS MoldWizard V18.0.3
5-114 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Mold Base
PURPOSE In this lesson you will select and add a standard mold
base to a mold project assembly.
This lesson includes a review section, within which you will practice family
mold, layout, and custom parting with enlarged surfaces. Additionally, you
will prepare a tooling assembly for the future addition of slides and lifters.
Activity Page
6-1 Adding A Mold Base . . . . . . . . . . . . . . . . . . . . . . . . 6-8
ÏÏÏ
ÏÏÏ Mold Base Management
ÏÏÏ
6
ÏÏÏ MoldWizard includes several standard mold base catalogs:
Select a moldbase that will accommodate your mold insert from one of these
catalogs. Remember to include allowances for cooling lines, runner systems,
etc.
The Universal moldbase is for designers who need a moldbase plate stack
configuration that is different from any of the standard moldbase
configurations. This is usually done to provide mechanisms for moving parts.
Selecting the Mold Base icon will open the Mold Base Management dialog:
ÏÏÏ
ÏÏÏ
ÏÏÏ
6
ÏÏÏ
ÏÏÏ Catalog
ÏÏÏ
ÏÏÏ
6
ÏÏÏ
The Catalog list À allows you to select the preferred mold base supplier. The
content of this pull down is controlled by a spreadsheet that can be edited using
the Edit Register File button.
NOTE Some catalogs are available in only one of Inch or Metric Units.
À Á
Type
The Type list Á is used to specify a particular type of standard mold base
offered by the supplier, for example 2 or 3 plate Mold. This information is also
controlled by the register file.
Bitmap
ÏÏÏ
ÏÏÏ
MoldWizard will display a schematic diagram  of the standard mold base for
the selected catalog supplier and type. The diagram is taken from a standard ÏÏÏ
6
ÏÏÏ
bitmap file. You can create your own bitmaps for custom Mold Bases.
This list offers the XY dimensions à available for the selected standard mold
base. The system will determine which choice best suits your layout and offer
that choice as the default, based on Layout Information Ä stored when you use
Layout.
Edit Data Base Æ will edit the MoldWizard spreadsheet file where components
of the selected standard mold base are defined.
Æ
Ç
È
Rotate Mold Base Ç is used to rotate the entire mold base assembly 90 degrees
while keeping the insert layout stationary.
Edit Component
Customization
ÏÏÏ
ÏÏÏ
As an example, to customize the Universal mold base, you would
ÏÏÏ
6
ÏÏÏ
Save a copy of the seed assembly
Modify the assembly or components to your needs
Add new parameters and choices to the Data Base
Edit unwanted or modified choices in the database
Define new pull down Lists as desired (see below)
Include the new part in your menus via the Register File
Expression List
The mold base Expression List À contains all mold base parameters that may
be edited. The expression that is highlighted in the list will appear for editing
in the Expression Edit Window Á immediately below.
The list boxes found in the bottom portion of the dialog  allow easy selection
of standard sizes from drop down lists.
À
Â
Ã
Á
Ä
During this Activity you will work with two pieces of a 3 button mouse assembly
ÏÏÏ
to produce a two cavity family mold with examples of slide and lifter techniques.
ÏÏÏ
The parts are greatly simplified to permit faster load times and faster progress.
Slides and lifters will be added in the standard parts lesson. ÏÏÏ
6
ÏÏÏ
In the Layer Settings dialog, make 1 the Work Layer, and all
others Invisible.
ÄÄÄÄÄ
ÄÄÄÄÄÄ
ÄÄÄÄÄ
ÄÄÄÄÄ
ÄÄÄÄÄÄ
ÄÄÄÄÄÄ
ÄÄÄÄÄ
ÄÄÄÄÄÄ
MoldWizard Design Process EDS MoldWizard V18.0.3
6-12 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Mold Base
Ã
ÄÄÄÄ Â
Á ÄÄÄÄ
ÄÄÄÄ
ÄÄÄÄ
Ä
Set the Mold CSYS to the Current WCS with the Lock Z
Value checkmarked ON (the default Mold CSYS settings).
If the WCS is correct the lower case will flip over", but will still
ÏÏÏ
lie on top of" the upper case, as shown below. You will correct
ÏÏÏ
the position in just a moment, using layout.
ÏÏÏ
6
ÏÏÏ
ÏÏÏ Set the Work Piece size, using the previous values:
ÏÏÏ
ÏÏÏ
6
ÏÏÏ
Type:
X_length . . . . . . . . . . . .
Y_length . . . . . . . . . . . .
175.0
125.0
Z_down . . . . . . . . . . . . 56
Z_up . . . . . . . . . . . . . . . 56
For this example we will simply shut off the opening and accept small
undrafted faces in the core.
À Á
Â
Â
The outer face surrounding the opening will highlight and the
status line will read: Found 1 faces to patch up.
Create Cavity.
Create Core.
Notice that the core insert contains a small undercut in the Snap
area . . À
This will be addressed in the next lesson by adding a lifter.
Choose Type 2B . . . . Á
À Á
Choose the BP_h pull down and select 56 from the list . . Â
Ã
Â
ÏÏÏ
6
ÏÏÏ
Layout Information . . Å
Choose Offset_Fix . . . Æ
ÏÏÏ
ÏÏÏ
Type .051 in the input window . . Ç
ÏÏÏ
6
ÏÏÏ
Press Enter.
When you press Enter, the value you typed will appear in the
parameter list . . . È
Choose Offset_Move . . É
È
É
ÏÏÏ
ÏÏÏ
ÏÏÏ
6
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
6
ÏÏÏ
Standard Parts
Lesson 7
PURPOSE You will use the Standard Part Management dialog to add
standard parts to a mold base assembly, including Ejectors
and Sliders and Lifters. You will practice Pocket Creation. ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
OBJECTIVES Upon completion of this lesson, you will be able to:
Activity Page
7-1 Adding Ejector Pins and a Sprue Bushing . . . . . . 7-15
7-2 Post Processing and Pockets . . . . . . . . . . . . . . . . . . 7-33
7-3 Sliders and Lifters . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Several MoldWizard functions are used for the placement and management of
standard parts," or hardware needed in a tooling assembly.
Standard mold components are selected from a catalog and positioned within
the tooling assembly. Standard parts can apply to the mold generally, e.g.
locating ring & sprue bushing, or to individual mold inserts, e.g. ejector pins &
ejector sleeves. Some standard parts are automatically located by MoldWizard,
and others require a defined locating point.
ÏÏÏ
ÏÏÏ
7
Ejector Pin Postprocessing
ÏÏÏ
ÏÏÏ
Ejector Pins are selected and positioned using the Standard Part Management
dialog. The Ejector Pin dialog provides postprocessing tools to define the close
fit distance" and to optionally trim ejectors to part contours.
The Slider Lifter dialog provides a specialized set of standard parts, slider and
lifter subassemblies.
Mold Trim
This utility automates commonly needed WAVE linking and feature modeling
tasks to trim a standard part to the core or cavity trim sheet.
Pocket Creation
Once standard parts are selected and positioned within the mold assembly,
pockets, voids, threaded holes, etc. must be created to receive these added
parts.
Pocket Creation is also used with Gates, Runners, and Cooling channels.
Work Piece
Sub Inserts
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Cooling
Electrodes
Catalog Tab
À ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Á
Catalog
The Catalog pull down menu À allows you to select a standard parts catalog
from a list of standard mold part suppliers including: Hasco, DME, Futaba
(Metric only) and Omni (Inch only).
Additionally, the catalog list contains a Yates hydraulic cylinder (Inch only).
Only catalog names with corresponding units to your project will appear. It is
important to consider units before beginning a project, with forethought
regarding the Mold Base and Standard Parts catalog you want to use.
The window immediately below the Catalog window Á lists parts available from
the specified supplier. The number and type of parts listed can be filtered by
using the Classify list described next.
Classification
The Classification pull down menu  provides a filter to narrow the list of
standard parts that appear in the Parts List Window described previously. The
default setting of All Standards will include all standard parts offered by the
supplier. Other choices under Classify that will narrow this list may include:
Locating Ring and Sprue, Ejector Pin, Locks, Screw, and Other.
ÏÏÏ
ÏÏÏ
7
Â
ÏÏÏ
ÏÏÏ
Ã
Ä
The Standard Part Name field à displays the default part file name for a new
instance of the selected standard part. If the part was added previously, the
name will be appended with a unique number. This filename may be edited to
any valid name by editing in the input window . . . Ã
Flip Direction
Flip Direction Ä allows you to flip the normal" direction for a standard part
that is positioned on a plane. The part will move to the opposite side of the
placement plane.
Parent
The Parent pull down menu Å allows you to specify the parent component for
added standard part. If the parent you want is not in the list, make it the work
part before you access Standard Parts. The work part is always on the list.
Å
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Æ
Position
The Position menu Æ allows you to specify the method to be used for
positioning a standard part:
Add/Modify
When an existing standard part is selected in the graphics screen, the Add/Modify
toggles will be made available . . . È
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Add will add another standard part that is identical to the selected part.
Modify is used to edit the selected part.
Dimension Tab
À
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Bitmap
Parameter List
A window Á lists all editable values for the selected part. The parameter that is
highlighted in the list appears for editing in the Edit Window Â.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Lock/Unlock
Ã
ÏÏÏ
ÏÏÏ
7
A locked dimension can only be edited manually. There is a "*" before a
dimension name when it is locked . . Ä ÏÏÏ
ÏÏÏ
Ä
Å Æ
When the selected dimension is locked, the left button will read Unlock . . . . Å
Unlock All
Unlock All Æ is, as the name implies, a rapid method to unlock all locked
parameters for the selected standard part.
Operation Tab
These buttons ÀÁ will open a MoldWizard spreadsheet file for the standard
part library. The register spreadsheet controls what parts appear in the menu,
classifications available, bitmaps, parameters in the list box, and pull down
parameter lists. The Data Base spreadsheet can edit parameters, attributes,
and other data related to the selected standard part.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
À
Á
Â
Ã
Remove Component
Reposition
TIP If you reposition ejector pins, or any standard parts which have
relationships with the moldbase, such as locating rings and
lifters, don't move the Z value, because the Z level distances are
controlled by MoldWizard relationships.
TIPS
When you add a standard part, it is recommended
to set the Partially Shaded option as the Display
Mode. MoldWizard Standard Parts have the parĆ
tially shaded attribute set.
ÏÏÏ
Make sure not to turn on Delay Interpart Updates
ÏÏÏ
default in UG Assemblies module section of the
defaults files. 7
If the system is in the Assembly Parts List or the
ÏÏÏ
ÏÏÏ
Drafting application, switch to the Modeling apĆ
plication.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
From this point in the class onwards, tooling assemblies you open may have
many members.
On Windows systems, you can avoid having to search a scrolling list for the top
part.
In the Windows Open Part File dialog, enter File name *top.prt" (without
quotes) and press Enter.
The file list will be filtered to only the top level part, as shown above.
In this activity you will add Ejector Pins and a Sprue Bushing to the two cavity
tray mold assembly.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
À
ÏÏÏ
ÏÏÏ
7
Change the Classification field to Ejector Pins.
ÏÏÏ
ÏÏÏ
The work part changes from the tray_top assembly to the parent
tray_prod part and one cavity highlights.
ÏÏÏ
ÏÏÏ
7
Ã
ÏÏÏ
ÏÏÏ
Choose Apply.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
In the graphics screen, select the arc edge shown below:
NOTE Each of the three new Ejector Pins must be moved 5mm
in the Y direction. One pin also needs adjustment in the
X direction. A drawing is provided.
5.000
The most recently added ejector pin should still be selected. Use
screen selection to pick it if necessary.
Enter 5.0 in the Y entry field to locate the top ejector pin,
and select OK.
Use -5.0 when appropriate.
Enter plus or minus 1.000, as appropriate, in the X window
for pins located near the back (sharp corners) of the tray.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
The ejector pin moves to the correct location and the Standard
Part Management dialog reappears.
Verify that an ejector pin is still selected, and that the Add
option is still active.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose Apply . . Ç
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Â
Ã
Ä
Å
Æ
ÏÏÏ
ÏÏÏ
7
Choose the Operation tab.
ÏÏÏ
ÏÏÏ
The sprue bushing should still be selected.
Choose Reposition.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose OK.
Selecting the Ejector Pin icon will open the Eject Pin Post Processing dialog:
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ Select
Trim Methods
MoldWizard offers two ejector pin trim options, and the ability to Untrim.
Display Options
Display options control the display of the ejector pins and their corresponding
pocket bodies.
Trim Surfaces
Controls the surface to which ejector pins are trimmed.
Fit Distance
Fit distance or land refers to the length of tight tolerance fit that is to be held at
the tip of the ejector pin where it erupts from the core face.
Trim Methods
Adjust Length
This trim method adjusts the length of the ejector pin to the highest Z level of
the pocket opening on the surface of the core body.
Note how this trim method will leave a pronounced knockout mark or
indentation in the molded part.
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
À ÏÏÏ
ÏÏÏ
7
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ ÏÏÏ
ÍÍÍÍÍÍÍÍÍÍ ÏÏÏ
ÍÍÍÍÍÍÍÍÍÍ
 ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
Ã
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
Á
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
À Cavity Steel
ÍÍÍÍÍÍÍÍÍÍ
Á Core Steel
 Pocket where plastic will flow
à Highest Z level of pocket opening
Sheet Trim
This trim method contours the end of the ejector pin to match the core surface.
Note how this trim method will not leave a pronounced knockout mark or
indentation in the molded part.
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
À
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÏÏÏ
ÏÏÏ
7
ÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈÈ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÏÏÏ
ÏÏÏ
 ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
Á
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
ÍÍÍÍÍÍÍÍÍÍ
À Cavity Steel
Á Core Steel
 Pocket where plastic will flow
Untrim
This option is used to remove the trim from an ejector pin.
Display Options
The Display Options of True, False and Both control the reference set display
of Ejector Pin components. These options will be discussed in detail in the next
section on Creating Pockets.
Trim Surfaces
Ejector Pins must be trimmed to the final parting face of the core body.
Given that the final parting face of the core body may not always be the initial
parting face defined by the Parting Surface, a second option called Mold
Surface is provided.
Parting Surface
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
The Parting Surface option should be used when the parting sheet sets found in
the parting component" À are suitable to trim the target pin Á.
ÏÏÏ
This is the same sheet that was copied to trim the core body.
Á
À
Mold Surface
The Mold Surface option should be used when the parting sheets that formed
the core À are not suitable to trim the ejector pin Á. In this method, a region is
extracted from the core body into the parting part and this region will be used
to trim the ejector pin.
Example: a solid patch  was used to add material to the initial parting face of
the core body. Use Mold Surface.
À Á
Fit Distance
Fit distance or land refers to the length of tight diametric tolerance that is to be held
at the tip of the ejector pin where it erupts from the core face.
This tight tolerance is used to create a seal to prevent excessive flashing, yet
allow enough room for venting and free movement with minimum mold wear.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Pocket Creation
After you add and position all standard parts, gating, and cooling lines, the last
step to complete your mold assembly is Create Pockets.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
MoldWizard will create pockets for any standard part that has been created
using the following convention. The standard part must contain a FALSE"
reference set comprised of a tool body to subtract from various mold plates to
create the necessary pocket. The part must also contain a TRUE" reference set
comprised of the solid bodies for the standard part.
Internally, the FALSE body of the standard parts is linked to the target body
parts, and is subtracted from the target body.
We strongly recommend that you use Create Pockets function at the last stage of
mold design. There are two reason for this:
First, after cutting the pockets, update performance will slow down
due to the presence of WAVE linked bodies for each pocket.
Second, mold base updates could fail if standard parts fall outside a
previously selected pocket target body.
There are five methods provided to create pockets. The mold_defaults file
controls which method will be your default, by MW_PocketMethod.
Target + Standard
When the dialog first opens you select a target body or bodies.
ÏÏÏ
ÏÏÏ
7
Choose the OK or Apply button
A Selection dialog appears.
ÏÏÏ
ÏÏÏ Proceed to select standard parts for which pockets are required.
Choose OK in the selection dialog to end part selection and create
pockets in the target bodies.
Target Body
This option allows you to select mold base plates or any part that is not a
standard part," such as the core and cavity work piece inserts. When you
choose OK or Apply MoldWizard will find all intersecting standard parts and
cut pockets automatically.
Standard Part
This option will allow you to select standard parts only. After you select the
standard parts, choose the OK or Apply. MoldWizard will find all mold base
plates intersecting with them and will cut pockets automatically. Only plates
which are not blanked and are on the visible layer will be cut.
TIP Blank the fixed half of the mold base assembly before you use
Standard Part cut pockets for ejector pins. Only movable half plates
will be found and cut with pockets.
In general, the system will use only bodies which are selectable as
targets for pocket cutting.
In this activity you will add more pins, and create pockets for standard parts.
ÏÏÏ
ÏÏÏ
7
Step 1 Open your mdp_tray_top tooling assembly.
If needed, a staged assembly for this activity is in:
ÏÏÏ
ÏÏÏ
... / moldwizd / tray_3 /
The tray feet" are long, thin sections with very little draft.
Notice that all feet are the same length. This fortunate consequence of
intelligent design enables us to instance a single component pin.
À
Á
ÏÏÏ
ÏÏÏ
7
Â
ÏÏÏ
ÏÏÏ
Ã
Change pin_d to 2 . . Ä
Choose OK.
ÏÏÏ
ÏÏÏ
7
Choose the Ejector Pin icon.
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
À
Choose Add . . . Á
Continue to select each foot, until all four feet have one
adjacent ejector pin.
Step 5 Create Pockets in mold plates for the Ejector Pins and
sprue bushing.
ÏÏÏ
ÏÏÏ
7
The Create Pockets dialog displays.
ÏÏÏ
ÏÏÏ
NOTE The next instruction assumes that two of the sixteen pins
already have pockets from an earlier activity.
Select the six 4.5mm pins that do not have pockets, all eight
2mm pins, and the sprue bushing.
Choose Apply.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose OK.
NOTE The next instruction assumes that one of the eight pins
already have pockets from an earlier activity.
Choose OK.
ÏÏÏ
TIP You can use Blanking to verify pockets.
Select only the component you are interested in, and
ÏÏÏ
7
then choose All But Selected, OK.
ÏÏÏ
ÏÏÏ
Replace View with Tfr-Tri.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Slides and lifters have two main parts: head and body. The head is dependent
on the product shape. The body is composed of customizable standard parts.
À Á ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
à Å
Å
Â
Â
Ä
Æ
Push-Pull Slider
À Cam Drive Unit
Á Attach Tool Section (Head) here
 Retainers
à Slide
Ä Baseplate
Å Drive faces of Cam unit
Æ Direction of Slider motion
Ç Direction of mold plate motion
Head Design
There are two ways to create slider or lifter heads: Solid Head and Trim Body.
Solid Head
The solid head method is often used in slider head design. To use the solid
method to create a slider or lifter head, the Solid Split discussed on page 3-39 is
ÏÏÏ
ÏÏÏ
7
ideal.
ÏÏÏ
Create the head body in the core or cavity.
Alteratively, you can create a new component and link the head to the new
component. This alternative is preferable if the piece will be machined
separately and assembled with fasteners.
Trim Body
Slides and Lifter mechanisms will be added as sub assemblies. Each sub assembly
contains the head, gibs, slides, dowels, or guides necessary to provide the desired
motion.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
MoldWizard places the lifter sub assembly inside the product assembly.
Slides and lifters pertain to a particular product; therefore, they are collected
under the product part instead of under the misc sub assembly.
The YC axis of the WCS must be oriented along the direction of head motion,
with YC+ pointing toward the undercut area of the cavity wall.
The bitmap for each supplied assembly shows the YC+ direction À, origin Á,
and parting line Â. Use this convention if you design custom slides or lifters.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ Á Â Á
À
The slider or Lifter XC-YC origin will coincide with the WCS origin and the Y
axis will be aligned with the YC+ axis. MoldWizard will match the parting
position to the tooling regardless of the current ZC 0.0 location.
In this activity you will add Slides and Lifters to the two cavity family mold in
the mouse project.
ÏÏÏ
ÏÏÏ
7
À
ÏÏÏ
ÏÏÏ Choose the Dimension tab . . . Á
Ã
Edit the riser_top value to 13 . . . Ã
Hint: Do not forget to press Enter.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Rotate the WCS 180 degrees about the Z Axis, into
orientation shown above.
A right view of the lifter top (shown) reveals that if the lifter were
trimmed at the current location, the head would have a small area of
contact with cavity steel . . À
We can avoid that contact by repositioning the lifter 2.0 mm along the
YC axis . . . Á
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
À
2.0 mm
Choose Reposition.
Choose OK.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Select the yellow body of the lifter from the graphics window.
TIP When locating the WCS for the second lifter, the default
absolute orientation will be correct. Do not rotate the
WCS when adding the second lifter.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Double-click on mdp_mcu.
The small block(s) created in the snap area of the upper case is
now shaded in the display.
ÏÏÏ
ÏÏÏ
7
Choose Push-Pull Slide in the list box.
ÏÏÏ
ÏÏÏ
Choose the Dimension tab.
Before adding the slider, the WCS needs to be moved to this precise
position.
Zoom in on the snap area and locate the WCS on the small
block as shown below.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
The WCS origin is now correct in the XC-ZC plane, but needs
to be moved back along the YC axis to the edge of the
workpiece.
ZC
ÏÏÏ
ÏÏÏ
7
YC
ÏÏÏ
ÏÏÏ
XC
Choose OK.
Step 8 Wavelink the body of the slider to the small block that
forms the undercut.
Window to mouse_mdp_mcu_prod.
Choose Application Assemblies.
Á
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Step 9 Create a Solid Body that will form the Head of the Slider.
The finished design will include a Slider Head that will be fastened to
the face of the slider.
This Slider Head will be created by extruding a solid body from the
nearby face of the just linked slider body, and uniting this new body
with the small solid that forms the undercut.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
OK your selection.
Choose OK again.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose Trim To Face/Plane . . . . Â
Ä
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose OK . . Å
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ Æ
Choose OK again to accept the default zero offsets . . Æ
Choose Unite . . . Ç
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
The face of the slider provided a convenient profile for extruding this
initial Slider Head design . . . . È
The Slider Head is currently much bigger than necessary. The upper
part extends into the cavity. The lower part need not extend into the
guide slots.
À
Á
Choose OK . . Á
ÏÏÏ
7 The Offset Face Select dialog opens.
ÏÏÏ
ÏÏÏ In the graphics screen, select the bottom face of the slider
head . . . Ã
Choose OK.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Å
Choose OK . . Å
Now that the Slider Head has been created, material needs to be
subtracted from the Core Block to generate the space it will occupy.
Step 11 Subtract the Slider Head volume from the Core Block.
ÏÏÏ
7 The Tools dialog opens.
ÏÏÏ
ÏÏÏ
Choose Subtract . . . À
 ÏÏÏ
ÏÏÏ
7
Á ÏÏÏ
ÏÏÏ
In the graphics screen, select the Slider Head as the tool solid
to subtract . . . Â
Material for the Slider Head is removed from the Core Body.
Step 12 Examine the Slider, Slider Head and Core Body interface.
Notice how the material on the slider head extends above the
core parting surface into the cavity . . . Ã
Ã
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Choose OK . . À
When finished, the Slider, Slider Head and Core Body in the
product part should appear as shown below:
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
Window to mouse_mdp_mcu_core.
Window to mouse_top.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
The Create Pockets dialog displays.
Step 16 Create a pocket(s) in the lower case core body for the
lifter(s).
ÏÏÏ
7 If necessary, choose Target + Standard . . . À
ÏÏÏ
ÏÏÏ
À
The cue line reads Select Target Bodies, then Standard Parts."
Choose OK.
Select and confirm any part of the lifter, or both lifters if two
are present.
Choose OK.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
ÏÏÏ
Management dialog window and discussed the
ÏÏÏ
process of Adding Standard Parts to the mold
base assembly. The process of Pocket Creation 7
and the editing of a Standard Part Bill of
Material was also covered in this lesson.
ÏÏÏ
ÏÏÏ
In this lesson you:
Selected standard parts from a standard
parts catalog.
Added standard parts to a mold base
assembly.
Edited standard part parameters and
defined part locating points.
Created pockets to accommodate the added
standard parts.
Added slides and lifters to a family mold
assembly.
ÏÏÏ
ÏÏÏ
7
ÏÏÏ
ÏÏÏ
(This Page Intentionally Left Blank)
Sub Inserts
Lesson 8
PURPOSE Many molds have high wear areas or sections that can
be machined conveniently if a separate block or
cylinder of steel is introduced. MoldWizard provides
the Sub-Insert function to rapidly design and place
auxiliary pieces in the tooling assembly.
Sub-Inserts
Methods of Working
ÏÏÏ
ÏÏÏ
Standard Part, the more recent and preferred construction method
ÏÏÏ
8
ÏÏÏ
Envelope, a legacy construction method
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Envelope Method
NOTE The core and cavity must be created before a sub-insert
component.
Envelope
When you choose Envelope the dialog
shown at the right appears.
Working Part
Create a sub-insert in either the core
or the cavity.
Parent geometry for the sub-insert
component is defined in the part
selected.
ÏÏÏ
ÏÏÏ Working Part selection is available in all
ÏÏÏ
8
ÏÏÏ
three dialogs of the Envelope method.
Create/Edit
Radio buttons govern whether you will
be prompted to select geometry for a
new Envelope or edit an existing one.
Definition Method
Extremity Faces - the same method as
used for Create Box in the Tools dialog.
Dimensions - you specify box or cylinder
dimensions, then position the body
relative to the WCS by typing numeric
input or using dynamic sliders.
Shape
The Envelope can be a box or a cylinder. You may also create the sub-insert by
profile split, a Tools button you practiced using in an earlier activity.
Head
Forming Method
There are four forming methods:
Trim by Parting Surface
Trim by Sheet
Trim by Solid Face
Intersection
Selection Steps
There are two steps:
If you want only one edge, choose Selection Complete. If you want to traverse
more edges, choose either Accept the direction, or Flip the direction, which ever
is appropriate.
When you select a second and subsequent edges, the following dialog is active:
When you finish defining a series of edges, you will be presented with the
Vector Constructor to define an extrusion direction, and the dialog below to
ÏÏÏ define a distance:
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Foot
ÏÏÏ
Sub-insert Part Name
ÏÏÏ
The default name is based on the project, ÏÏÏ
8
ÏÏÏ
product, and the current work part. You
may over ride the default by entering a
different name in the Sub-insert Part
Name window.
Create/Edit
Selection Steps
Parameter Entry
A set of dimensions for the foot, based on the head size, are displayed in the
expression list. A selected entry from the list may be edited in the text window
below the list.
Foot List
A list of existing sub-insert Foot components allows you to easily select one for
editing.
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Delete
The Register File is a spreadsheet to control a selection list, in the case the Foot
list. The Database is a spreadsheet which controls the parameters of foot parts
which appear in the list.
In this activity you will create sub inserts for the small cylinders that form screw
holes in your outlet box project using variations of the legacy envelope method.
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
NOTE Verify that Application MoldWizard is active.
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Á
Choose Envelope . . Á
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
The cavity layer becomes Selectable, and the core layer becomes
Invisible.
The cavity work piece should be visible. You will choose one
cylinder for a screw hole and create a cylindrical envelope.
ÏÏÏ
ÏÏÏ
Step 3 Create a cylindrical envelope.
ÏÏÏ
8
ÏÏÏ
In the Envelope dialog:
À
Á
ÏÏÏ
Choose Apply.
ÏÏÏ
The following dialog appears: ÏÏÏ
8
ÏÏÏ
Set D = 3/8
Set Z2 = 2.125
ÏÏÏ entry.
ÏÏÏ
ÏÏÏ
8
ÏÏÏ Choose Apply.
Choose Apply.
The insert head is trimmed to the same face as the cavity insert.
ÏÏÏ Selection Step Attach Face (on Head) is preselected, and the
ÏÏÏ prompt reads Select Attach Faces."
ÏÏÏ
8
ÏÏÏ
Select and confirm the circular end face of the head on the
end that was NOT trimmed, as shown below.
Choose the planar face opposite from the cavity contours, as ÏÏÏ
shown below: ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Select this planar face
Choose Apply.
ÏÏÏ
ÏÏÏ
Choose OK to update the foot. ÏÏÏ
8
ÏÏÏ
Step 6 Examine the cavity component.
Only the trimmed head is found in the cavity part. The foot does
not exist in this part in any layer.
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Zoom your view on the area of the other" screw - the one
that does not have a sub-insert:
ÏÏÏ
ÏÏÏ Choose Profile Split.
ÏÏÏ
8
ÏÏÏ
Select the work piece body as the target solid.
Select the edge shown above as the first edge, and use the
traverse loop function to accept the remaining segment of
the loop.
Select OK, the Vector Constructor dialog opens.
Fit the view.
In the Vector Constructor, choose the +ZC Axis as the
sweep direction, then OK. Note: +ZC must be selected,
even if it is already selected by default.
In the Extrude Distance dialog accept the default by
choosing OK.
It is true the sweep is longer than necessary, but it will not hurt
anything to accept it.
After a few seconds the volume of the insert within the extruded
sheet is split into a separate solid.
All parameters are retained. The system uses an extracted body
and opposite trim operations to perform the split."
Type:
D ........... 1
Z_L . . . . . . . . . 0.5
D_clr . . . . . . . . 0.04
X1 . . . . . . . . . . 0
Y1 . . . . . . . . . . 0
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
Choose OK to update the foot.
ÏÏÏ
ÏÏÏ
Step 11 Save your work.
ÏÏÏ
8
ÏÏÏ
From the Menu Bar choose File Close Save All and
Close.
ÏÏÏ
ÏÏÏ
ÏÏÏ
8
ÏÏÏ
ÏÏÏ
Activity Page
ÏÏÏ
9
9-1 Gates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9-2 Runners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19
ÏÏÏ
1. The Sprue is the path from the outside of the mold to the parting surface. A
standard Sprue Bushing usually forms this section.
2. The Runner is a channel that is cut into the parting surface of the cavity, core
of both that begins at the end of the Sprue and provides a pathway to the fill
location of the mold cavity.
3. The Gate is the final pathway from the runner to the cavity. Gates come in a
variety of designs depending on the molding characteristics and cosmetic
requirements of the molded product.
CAVITY
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
PRODUCT
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÏÏÏ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÏÏÏ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
9
ÏÏÏ ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
GATE
SPRUE
ÎÎÎÎÎÎÎÎÎÎ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÎÎÎÎÎÎÎÎÎÎ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
RUNNER
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
CORE
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ
Gate
Bitmap - a schematic image of the selected gate type is used to show shape,
parameters, and origin location of the gate.
Expression List - The available expressions are listed in a central window. The
selected parameter is made available for edit in the Expression Edit window.
Name - the system provides a default name for gate components. You may
enter a name of your own choosing.
Delete Gate removes single unbalanced gates or all members of balanced gate
sets. If there are no other gates of the same name, the corresponding part file is
closed.
ÏÏÏ
ÏÏÏ
9 The Edit Register File and Edit Data Base functions work the same as Standard
ÏÏÏ Part, Mold Base, and other libraries.
Reference allows you to change the parent part for Balanced gate components.
Gate components are added to the part designated by Reference. Solid bodies
are WAVE linked into the FILL part. The default parent for gate components
is the product or PROD subassembly.
The gate point sub-function enables you to indicate the gate origin point.
When you choose Gate Point Indication, the Gate Point dialog will appear:
Point Subfunction allows you to create a point using the familiar UG point
interface.
The action of defining a Gate Point Location will cause all parameters
to reset to their default values.
Point on Curve works the same way as points for variable radius and variable
taper. You first select an edge or curve. A "work point" will be created on the
end of curve.
You can move the highlighted point along the curve by following methods:
drag the % scroll bar
drag the value scroll bar
numeric input %
real value input
Point on Face - A point is created on a face by this function. A work point will
be created on the center of the face. The point is adjusted by sliders or numeric
input, either in XYZ or along a specified vector direction.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
In this activity you will add gate components to the two cavity tray mold.
Open mdp_tray_top.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
NOTE Do not choose OK or Apply in the following steps until
instructed to do so!
ÏÏÏ
ÏÏÏ
9 Set Reference to mdp_tray_prod . . Ã
ÏÏÏ
Ã
À
The Gate Point dialog opens.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Ã
Ä
ÏÏÏ
ÏÏÏ
9 Å
ÏÏÏ Æ
Accept the default X value . . . . Ã
Verify Y = 0.000 . . . Ä
Choose OK . . Æ
Ç
Choose Back to return to the Gate Design dialog Ç
d ........... 1
A ........... 15
B ........... 40
HD . . . . . . . . . . 12
OFFSET . . . . . 1
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Choose Apply.
Select the existing point on the back outer face that was
created in the previous step.
A vector arrow appears on the coordinate system at the base of
the sprue. The Vector Constructor dialog opens.
The correct gate orientation is in the direction of material flow
into the mold. For this mold assembly, it is along XC+ or XC-.
Set the applicable XC vector icon in the Vector Constructor,
and then choose OK.
The system creates gates for both cavities.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Runner
ÏÏÏ
9
presence of the part attribute UM_GR".
ÏÏÏ
Runner Design Steps
There are three methods to define a guide string. The method you choose will
depend on the complexity of the runner channel, parting surface and
requirements for parametric adjustment. The first one is importing a sketch
pattern, the second is creating curves in pre-defined shape, and the third is to
select existing curves.
Sketch Pattern
Guide String Shape is a pull down list offering the four shapes shown
at the right.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Add / Remove Curves from Strings
When the Add / Remove Curves from Strings option is active, you may use MB1
select to add existing curves to a guide string, and Shift+MB1 deselect to
remove curves from a guide string.
If the parting surface is non-planar, the linear patterns provided would lie
inside the core or cavity tool steel at various places. You will want to project
runner patterns on to the parting so that channels lie on the parting.
Curves
ÏÏÏ
ÏÏÏ
9
Parting Faces
ÏÏÏ
Select faces on which to project the curves.
Copy Method
Move creates projected curves. The originals are deleted.
Copy leaves the original curves and creates projected curves that are not
associated.
Associate creates projected curves that are associative to the original curves and
to the selected parting faces.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Other Runner Design Options
With these buttons you can move or delete a selected runner channel.
In this activity you will add a runner component, and create the runner and gate
pockets in the two cavity tray mold.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
Set Available Patterns to 2 Cavities . . . Â
Choose Apply.
Å Ä
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
À
Ä
Set or verify the following parameters:
ÏÏÏ
9
ÏÏÏ TIP Circular runners are symmetric in the Core and Cavity.
Either location is appropriate for circular runners.
The illustration shows the 5.5mm diameter runner extending along the core
and cavity boundary between the two submarine gates . . . Å
The cue line reads Select Target Bodies, then Standard Parts.
The core and cavity bodies are the target bodies that will receive
pockets defined by the gates and the runner segment.
NOTE Selecting any one of the fill components will select them
all.
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
ÏÏÏ
ÏÏÏ
9
ÏÏÏ
Cooling Channels
Lesson 10
Activity Page
10-1 Cooling Using Standard Parts . . . . . . . . . . . . . . . . . 10-5
10-2 Schematic Cooling Circuit Design . . . . . . . . . . . . . 10-26
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-1
Cooling Channels
Cooling
When you choose the Cooling icon a Cooling Method dialog appears.
À
Á
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-2 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
When you choose Standard Part on the Cooling Method dialog, the following
dialog will appear:
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-3
Cooling Channels
The cooling hole standard part supports a variety of component types, such as
pipe-plug, baffle, connector-plug and extension plug. Component
configuration may be changed after the hole is installed.
Hole Procedure
Choose a Parent:
For holes in the mold base choose *_cool."
For holes in inserts choose *_prod."
Component Procedure
With the hole selected and highlighted, choose a component type from
the listing window of the Cooling Component Design dialog.
Set the size.
Choose Apply.
The component will then be added as a child of the previously selected cooling
hole component. To change the component type:
ÏÏÏ
10
Edit the COMPONENT_TYPE of the cooling hole.
ÏÏÏ
ÏÏÏ
Choose and install a replacement component.
In this activity you will use the Standard Part approach to Cooling Component
Design.
Do not worry about the mechanical interface between the cavity insert
and mold plates, or choosing the proper parent for components you
will add.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-5
Cooling Channels
ChooseStandard Part . . . . À
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-6 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-7
Cooling Channels
Choose OK.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-8 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
From the graphics screen select and confirm the Front Face
of the cavity insert as shown:
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-9
Cooling Channels
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-10 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
Choose Drag . . . Æ
Æ
Temporary coordinates display at the cursor location. These
coordinates snap to rounded values determined by the settings
X Increment, Y increment, and Drag Decimal Place.
X = 2.8
Y = 1.6
TIP You may also manually edit the X and Y values on the
Position dialog as Offset D1 and D2.
HOLE_1_DEPTH . . . . 6.000
C_BORE_DEPTH . . . . 0.0
ANGLE_X . . . . . . . . . . -45
Hint: You may achieve greater angle variation than the slider
can achieve by editing Angle_X on the Dimension tab.
Face as illustrated.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-12 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
D1 = 1.2
Hint: Press Enter after each change.
D2 = 1.6
HOLE_1_DEPTH . . . . 6.000
C_BORE_DEPTH . . . . 0.0
ANGLE_X . . . . . . . . . . 45
NOTE We use Plus 45° on this side!
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-13
Cooling Channels
ÏÏÏ
ÏÏÏ Result of Step 5.
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-14 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
ÏÏÏ
ÏÏÏ
10
Result of Step 6. ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-15
Cooling Channels
ÏÏÏ
ÏÏÏ NOTE The placement face and relative position for the final
10
ÏÏÏ
ÏÏÏ
hole is illustrated on the following page.
3
2
4
5 6 1
Your cooling lines should look similar to the figure shown above.
Remember that you can always select a given cooling line and
modify its dimensions and position.
If you have difficulty, ask your instructor for assistance.
ÏÏÏ
ÏÏÏ
Choose File Close Save All and Close.
10
ÏÏÏ
ÏÏÏ
This concludes Activity 10-1.
ÏÏÏ
common to the entire tooling assembly.
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-19
Cooling Channels
The Assembly Navigator illustration below shows the Work Parts for both
Balanced and Non-Balanced cooling channel creation.
TIP
Before creating cooling channels, define your layout and add the mold
base.
Create the channels in a completed layout.
ÏÏÏ
according to the Cooling type you intend to use, Balanced or Non-Balanced.
The Balanced method uses the PROD part as the work part; therefore, for a
ÏÏÏ
10 Balanced system create curves in the PROD part. Likewise, for a
ÏÏÏ
ÏÏÏ
Non-Balanced system, create curves in the COOL part.
Create
The Create button activates Sketching" with the Cooling Module. This is a
tool which permits you to construct a series of associated smart" lines which,
together, make up a complete cooling path.
Lines are associative to the face on which they are placed. The first line is the
master for positioning; it may be positioned. Each successive line is a child" of
the one before it. If a parent is moved, all children move with it.
Create Procedure
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-21
Cooling Channels
Length
All cooling guide lines start with a default length. The first cooling line has a
default length equal to the full width of the mold plate or workpiece body
selected. Subsequent lengths depend on the distance between the selected face
and the previous cooling line. The length slider is used to adjust a line length.
Position
A slider control and a text input box are provided to adjust the position of any
child guide line along its parent.
NOTE The Position input box and the position slider are grayed
out as the first line is created. Its position is controlled by
constraints, using Create/Edit Guide Path Position.
ÏÏÏ
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10
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MoldWizard Design Process EDS MoldWizard V18.0.3
10-22 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
Move cursor over to the graphic area and select the native UG curve.
Diameter
Hole Type
Start Type
Flat ended
Counterbored
End Type
Flat ended
Counterbored
Blind end
ÏÏÏ
ÏÏÏ
Blind with a
specified extension
10
ÏÏÏ
ÏÏÏ
past another
channel.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-25
Cooling Channels
In this activity you will create a cooling circuit pattern defined by a drawing on
the following page.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-26 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
5.500
Ä
1.500
À
5.500
Á
0.625 TYP.
(4) LINES
Â
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-27
Cooling Channels
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
As you select faces, remember that (1) you want fittings only on
exterior faces, and (2) you want to drill into only two faces.
ÏÏÏ
Adjust the line to these values:
ÏÏÏ
10 Type:
ÏÏÏ
ÏÏÏ
Length . . . . . . 4.875
Position . . . . . . 0.625
Type:
Length . . . . . . 4.875
Position . . . . . . 4.875
à Â
Place the fifth guide line on the same face as one and three.
Type:
Length . . . . . . 4.875
Position . . . . . . 4.875
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-33
Cooling Channels
D2 = 2.50
D1 = 1.50
D1, D2
If necessary, edit the position of any guide lines that are out
of place.
Choose Generate
Cooling Channel . . À
Á
Change End Type to
Blind End with
Extension . . Á
Choose Apply . . Â
Â
ÏÏÏ
ÏÏÏ
10
Cooling lines are generated, and remain highlighted for editing.
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-35
Cooling Channels
Choose Apply.
Shift-deselect all lines except the first and last, lines one
and five. If necessary refer to the illustration on page 10-27.
Type:
Start Type . . . . . . . . . . . Counter Bored End
Counterbore Diameter . . . . . . . 0.6875 (default)
Counterbore Depth . . . . . . . . . . . . . . . . . .06
Choose Apply.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-36 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-37
Cooling Channels
Choose OK.
Choose OK.
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-38 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
Á À
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
EDS MoldWizard Design Process
All Rights Reserved Student Manual 10-39
Cooling Channels
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-40 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Cooling Channels
Choose Apply.
SUMMARY
ÏÏÏ
ÏÏÏ
10
ÏÏÏ
ÏÏÏ
MoldWizard Design Process EDS MoldWizard V18.0.3
10-42 Student Manual All Rights Reserved Unigraphics V18.0.3.2
Electrode Design
Activity Page
11-1 Electrodes Using Standard Parts . . . . . . . . . . . . . . 11-4
11-2 Electrodes Using Envelope . . . . . . . . . . . . . . . . . . . 11-17
There are two methods for electrode design. The more recent and default
choice is based upon standard parts.
À
Á
Ã
Â
Ä
CLEAR_LEVEL . . . . . 5 . . . À
CHAMFER . . . . . . . . . . 2 . . . Á
CHAMFER_CORNER 3 . . . Â
À
Á
Â
ÏÏÏ Step 5 Enter the data for electrode design Dimension Tab fields.
ÏÏÏ
ÏÏÏ
Reference Information:
11
ÏÏÏ Cavity Insert: Y overall = 165.00
X overall = 110.00
Z overall = 56.00
Cavity: Y overall = 118
X overall = 60.62
Z depth below P/L 31.90
À
Set or verify these values:
Hint: Remember to press Enter after every edit!
X_LENGTH . . . . . . . . . 65
Y_LENGTH . . . . . . . . . 120
BURN_LEVEL . . . . . . 35
FIXTURE_LEVEL . . . -25
Choose Apply.
Choose OK.
Choose Apply.
Most likely, the initial result is the actual cavity shape, because
that is the normal behavior for mold trim. We want an opposite
shape, that of carbon electrodes that will burn the cavity
contour into cavity steel.
Choose OK.
Only one new component was created. You see two, because the
electrode is a member of the prod subassembly, which is
instanced twice.
Create Envelope
Create Head
Create EWCS
Create Foot
Create Drawing
The designer must decide which features are to be included in the electrode. In
some cases it will be possible to manufacture an electrode that includes all of
the feature details, in other cases the electrode will require modification to
make it practical to manufacture. If the modifications for manufacturing
remove essential features, additional electrodes will be required to complete
the removed features.
Envelope
ÏÏÏ
ÏÏÏ
The first modeling operation in
designing an electrode is defining an
ÏÏÏ
11
ÏÏÏ
envelope for the features to be
formed. An Envelope is a solid body
that fully contains the faces to be
included on the electrode. The
Envelope may be a block, cylinder or
other suitable shape. Envelopes may
be created using conventional
interactive modeling methods;
however, this is generally not
necessary.
Working Part
Definition Method
Shape
Two shapes of envelopes are provided, box and cylinder. A bitmap image for
the selected shape is displayed, and available parameters are presented for
editing. As with other MoldWizard libraries, the Envelope library may be
extended by editing the Register File and or the Database spreadsheet.
ÏÏÏ Head
ÏÏÏ
ÏÏÏ
11
ÏÏÏ Working Part
Forming Method
Selection Steps
Select Envelope and Select Tool Object steps are available. In Trim by Parting
Surface, the parting surface is selected automatically by choosing the tool step.
You can choose contiguous edges to create a sheet using this function. This is
helpful when unwanted sections from the head need to be trimmed off. The
dialogs shown below guide you in selecting the edges.
ÏÏÏ
ÏÏÏ
ÏÏÏ
11
ÏÏÏ
EWCS
Working Part
Electrode Name
Point Subfunction will create the reference point at any specified position.
The values entered affect the position of the EWCS relative to NC setup for
electrode manufacture. They do not affect EDM positioning because the
coordinate system is defined relative to the electrode positioning reference
point. Typically, rounded values are entered to make setup more intuitive for
the NC operator.
Delete
Available only in Edit mode, the Delete button deletes a selected EWCS and
the corresponding electrode component part.
Foot
ÏÏÏ
ÏÏÏ
The electrode coordinate system must
have already been created since the ÏÏÏ
11
ÏÏÏ
locating point of the foot is with respect
to the origin of that coordinate system.
The X and Y dimensions are measured
from the foot locating point. Orientation
of the foot is with respect to the EWCS
as shown in bitmap.
Z-Level Adjust
Delete
The Delete button is available only in Edit mode. The selected foot is deleted,
without affecting the head, component part, or EWCS.
ÏÏÏ Drawing
ÏÏÏ
ÏÏÏ
11
ÏÏÏ
The Drawing dialog creates an automatic
drawing for a selected electrode
component.
Units
Size
Standard sizes that reflect the current Units setting are available in a pull down
list .
Scale
Projection Angle
The Bounding Faces you need are the upper and lower faces of the
core body that represent the highest and lowest points that will be
formed by the electrode.
You will need to add some additional stock all around the initial
envelope.
X1 & X2 = 36
Y1 & Y2 = 65
Z1 & Z2 = 20
Choose Apply.
ÏÏÏ The Electrode Design dialog reappears if you choose Back, but
ÏÏÏ not if you Cancel.
ÏÏÏ
11
ÏÏÏ Step 3 Create the Electrode Head.
Choose Head.
The Head dialog opens, the Select Envelope step is active, and
the cue reads: Select target bodies."
Choose Apply.
Choose EWCS.
The EWCS dialog opens, the Attach Face (On Head) step is
active, and the cue reads: Select attach faces.
ÏÏÏ The attach faces are the faces (or single face) on the electrode Head
ÏÏÏ where the electrode Foot is to be attached.
ÏÏÏ
11
ÏÏÏ The electrode Foot will be attached to the EDM machine tool.
A coordinate system based upon the Z level at the junction between
the foot and the head will serve as a good reference when setting up
the machine.
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ
In the graphics screen, select the top face of the electrode
Head, the solidly shaded face adjacent to the arrow.
Choose OK.
ÏÏÏ
ÏÏÏ
ÏÏÏ
11
ÏÏÏ
Set X_displacement = 0
Set Y_displacement = 0
Choose Foot.
ÏÏÏ The Foot dialog opens. The cue reads: Select linked body or
ÏÏÏ EWCS."
ÏÏÏ
11
ÏÏÏ
Choose OK . . Á
ÏÏÏ
ÏÏÏ
ÏÏÏ
11
ÏÏÏ
Documentation
Lesson 12
Activity Page
12-1 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
12-2 Drafting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-19
Bill of Materials
The Bill of Materials function is a filter which works with the familiar
Assemblies Parts List function to generate a fully customizable part attribute
based Bill of Materials for your tooling assemblies.
ÏÏÏ
ÏÏÏ
12
For more information, consult help for Assemblies Parts List:
ÏÏÏ
ÏÏÏ
The Parts List Format resides in the top" seed parts.
The attributes defined in the format exist in all supplied standard
parts and moldbase components.
The essential attributes required for user supplied parts to work with
the Bill of Materials are:
The Standard Parts Only option creates a parts list for only parts added with
Standard Part Management. The parts all have the part attribute
UM_STANDARD_PART = 1, and a CATALOG part attribute with any value.
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
All Parts in Mold Assembly includes mold base hardware in the parts list. These
mold base parts have a CATALOG attribute.
Parts such as the fill part, the shrink part, and the parting part do not have a
CATALOG attribute.
MoldWizard uses the presence of the CATALOG attribute to filter only parts
that are relevant to a Bill of Materials.
BOM Field Edit provides a user friendly interface to some common assemblies
ÏÏÏ
ÏÏÏ
12
parts list functions.
ÏÏÏ
ÏÏÏ
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
In this activity you will create an automatic Bill of Materials for a tray assembly.
ÏÏÏ
ÏÏÏ
12
Step 1 Open the top level assembly in the bom directory.
ÏÏÏ
ÏÏÏ
Navigate to /bom and open mdp_tray_top.
À
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Select any text in the DESCRIPTION row . . . Á
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
After editing, the dialog should look like the example above.
ÏÏÏ
ÏÏÏ
12
À ÏÏÏ
ÏÏÏ
Drag the BOM Record Edit dialog until it is wide enough
that the horizontal scroll bar Á disappears, as shown below:
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ Ä
The new description appears in the listing window when you
press Enter . . . Å
Å
Use the same procedure to make the following edit:
CATALOG SIZE . . . . . . . . STD Z 41 / 16 x 100
MoldWizard calculates the size of the solid body in the part you
selected and displays a dialog for your input.
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
À
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
When prompted, type mdp_tray . . . Á
Choose OK . . Â
Á Â
Mold Drawing
The Mold Drawing function automates the initial set up of drawings for further
work with standard Unigraphics drafting functions.
create drawings
import predefined border patterns to the drawing
create views
ÏÏÏ
ÏÏÏ
12
hide components in each view
create balloons for components in each view.
ÏÏÏ
ÏÏÏ NOTE For all drafting functions, please consult MoldWizard
documentation for details.
Drawing tab
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Visibility tab
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
View tab
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
The list of views and scales are taken from the drawing template.
Select a view, choose visibility options, and Apply.
The default values for Visibility Control are as follows:
Core View . . . . . Show B Side" is toggled on
Cavity View . . . . Show A Side" is toggled on
Front Section . . . Show A Side" and "Show B Side" are toggled on
Right Section . . . Show b Side" and "Show A Side" are toggled on
Balloon tab
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
NOTE Before placing the Parts List and Balloons in the drawing,
the Part List must be generated by MoldWizard BOM.
Step 1 Open the top level assembly from the drafting directory.
Navigate to /drafting and open mdp_tray_top. ÏÏÏ
ÏÏÏ
12
If necessary, activate Application Assemblies. ÏÏÏ
ÏÏÏ
Choose Application Modeling.
Á
Â
Ã
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Ã Ä Ä
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Æ
Æ
Drag to select lower half component in two stages, as shown ÏÏÏ
ÏÏÏ
12
below . . . ÇÈ
ÏÏÏ
ÏÏÏ
È
Ç
FRONT View - Selecting Moving Half Components
À
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Â
Choose Apply . . Â
Choose CAVITY . . . Ã
à ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Choose Apply.
Choose FRONTSECTION.
Choose Apply.
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Choose Point Sub Function . . . Å
Select the sprue puller pin arc in the core half plan view for
the Cut Position . . . Æ
14 13 12 11
ÏÏÏ
I
ÏÏÏ
12
H ÏÏÏ
ÏÏÏ
Æ
Choose RIGHTSECTION.
Choose Apply.
Select any of the 4.5 dia pin arcs in the core half plan view
for the Cut Position . . ³
14 13 12 11
ÏÏÏ
I
ÏÏÏ
12
ÏÏÏ
ÏÏÏ H
Ç
14 13 12 11 10 9 8 7 6 5 4 3 2 1
REV: DATE: CHANGE: REASON:
G NEW 00/00/01
J J
Ä
I I
H F F H
À Á
G G
DATE:00/00/01
ÏÏÏ
CUSTOMER
Æ
ÏÏÏ
F F
12
E
 Ã
E
ÏÏÏ
ÏÏÏ
D D
B B
A
Å TOLERANCES(METRIC):DESCRIPTION: DESCRIPTION_1
(UNLESS SPECIFIED)
LINEAR:
X=
X.X=
.5
ANGULAR:
XX= 1
.1
X.XX= .02
X.XXX= .01
DESCRIPTION_2
PROJECT NUMBER: PROJ
DESIGNED BY: DESIGNER
CAD FILE: PART NAME
SOFTWARE/VERSION:UG/V17.02.2
PART NAME:
1 PART NAME 1
2 PART NAME 2
CUSTOMER:CUSTOMER
APPROVED:______ DATE: 00/00/01
PART NUMBER:
SCALE: 1:1 SHEET 1 OF 1
MATERIAL: SHRINK: CAVS:
PART NUMBER 1 MATERIAL_1 .000/1
PART NUMBER 2 MATERIAL_2 .000/1
CAV 1
CAV 2
A
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Â
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
NOTE When the BOM note overlaps a view, you have several
choices:
ÏÏÏ
ÏÏÏ
12
Choose Assemblies Parts List.
ÏÏÏ
ÏÏÏ
Modify Header to Below . . Â
Choose Recreate . . . Ã
À
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
Select any edge in either section view.
À
ÏÏÏ
ÏÏÏ
12 Scroll down to and select the DESIGNER Title . . . Á
ÏÏÏ
ÏÏÏ
Á
Ã
Edit the Value to your own name press Enter . . . . Â
ÏÏÏ
functions to accelerate drawing production by
ÏÏÏ
streamlining the most common functions.
Additional drafting skills can be easily acquired 12
via CAST. ÏÏÏ
ÏÏÏ
In this lesson you:
Created and customized a Bill of Materials
Created a multi-view drawing
Added the BOM to your drawing
Modified Title Block information
ÏÏÏ
ÏÏÏ
12
ÏÏÏ
ÏÏÏ
(This Page Intentionally Left Blank)
Additional Activities
ÏÏÏ
Appendix A
ÏÏÏ
A
ÏÏÏ
ÏÏÏ
This section contains the following activities:
Activity Page
This part, flange/mdp_flange, requires slides to form two holes, one in each of
two bosses at the left side in the above illustration.
MoldWizard V18.0.3
A-2 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
There are no explicit steps provided for this light bulb housing,
housing/mdp_housing
MoldWizard V18.0.3
A-4 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-6 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-8 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-10 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
or
find the largest block
The second approach is only useful if it is known that the part is symmetrical
and will remain that way.
This product is useful to practice electrode construction, for the small pockets.
MoldWizard V18.0.3
A-12 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
ÏÏÏ
Second, select this edge, at this end.
ÏÏÏ
The second pick determines the side
First, select this edge, at this end. of the X axis for YC+. A
The first pick determines XC+
ÏÏÏ
ÏÏÏ
Select the two edges shown above, in the suggested order and
at the end points indicated.
Accept the default values for the work piece by choosing OK.
As the mold maker analyses the job, contours at the window opening
ÏÏÏ cause a flurry of mental activity.
ÏÏÏ
A
ÏÏÏ
ÏÏÏ
Clearly we need to shut off to the underside of the hook" shape. The
shut off will have to extend through the window to the flat face under
the hook, labelled as the Horizontal Shut Off" in the figure below. We
also notice that the designer has been kind enough to create natural
shut off faces in a plane traversing the height of the hook", labelled as
the Vertical Shut Off".
The faces of the opening are positioned in an irregular pattern with respect to
the WCS. It will be easier to pick several faces to define the patch block than to
guess exactly which faces would yield an optimum result.
The irregularity of the opening makes it impossible to use all of the faces as
individual trim sheets. The complexity of free form trim methods required is
daunting. A solid based approach to shaping the block is indicated.
MoldWizard V18.0.3
A-14 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
ÏÏÏ
ÏÏÏ
A
ÏÏÏ
ÏÏÏ ÏÏÏÏÏ
ÏÏÏÏÏ
Á Horizontal Shut Off
ÏÏÏÏÏ
À Vertical Shut Off
The dark lines in the illustration above show the patch body
after a system generated copy of the shrink part has been
subtracted from it. The lighter lines represent the hook" shape
in the shrink part.
MoldWizard V18.0.3
A-16 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
NOTE This method will not work if the face being offset has an internal
loop. Notice in the illustration that the original face, although
very irregular, has a single edge loop, roughly following the
outline of a U".
MoldWizard V18.0.3
A-18 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-20 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-22 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
MoldWizard V18.0.3
A-24 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Additional Activities
ÏÏÏ
ÏÏÏ
A
ÏÏÏ
ÏÏÏ
MoldWizard V18.0.3
A-26 MoldWizard Design Process EDS
All Rights Reserved
Student Manual Unigraphics V18.0.3.2.
Glossary
Glossary
ÉÉÉ
ÉÉÉ
GL
circle - A complete and closed arc, sometimes used interchangeably with the term
arc."
ÉÉÉ component - A collection of objects, similar to a group, in an assembly part. A
component may be a subĆassembly consisting of other, lower level components.
cone direction - Defines the cone direction using the Vector Subfunction.
cone origin - Defines the base origin using the Point Subfunction.
half angle - The half vertex angle defines the angle formed by the axis of the cone
and its side.
constraints - Refer to the methods you can use to refine and limit your sketch.
The methods of constraining a sketch are geometric and dimensional.
convert curve - A method of creating a bĆcurve in which curves (lines, arcs, conics
or splines) may be selected for conversion into a bĆcurve.
MoldWizard V18.0.3
MoldWizard Design Process
GL-2 Student Manual
EDS Unigraphics V18.0.3.2
All Rights Reserved
Glossary
current layout - The layout currently displayed on the screen. Layout data is kept
in an intermediate storage area until it is saved.
defining points - Spline construction points. Splines created using defining points
are forced to pass through the points. These points are guaranteed to be on the
spline.
emphasize work part - A color coding option which helps distinguish geometry in
the work part from geometry in other parts within the same assembly.
file - A group or unit of logically related data which is labeled or named" and
associated with a specified space. In Unigraphics, parts, and patterns are a few
types of files.
font box - A rectangle or box" composed of dashed line objects. The font box
defines the size, width and spacing of characters belonging to a particular font.
ÉÉÉ
ÉÉÉ
GL
font, character - A set of characters designed at a certain size, width and spacing.
ÉÉÉ font, line - Various styles of lines and curves, such as solid, dashed, etc.
free form feature - A body of zero thickness. (see body and sheet body)
generator curve - A contiguous set of curves, either open or closed, that can be
swept or revolved to create a body.
guide curve - A set of contiguous curves that define a path for a sweep operation.
inflection - A point on a spline where the curve changes from concave to convex,
or vice versa.
isometric view (TfrĆISO) - Isometric view orientation - one where equal distances
along the coordinate axes are also equal to the view plane. One of the axes is
vertical.
knot points - The defining points of a spline. Points along a BĆspline, representing
the endpoints of each spline segment.
MoldWizard V18.0.3
MoldWizard Design Process
GL-4 Student Manual
EDS Unigraphics V18.0.3.2
All Rights Reserved
Glossary
partially loaded part - A component part which, for performance reasons, has not
been fully loaded. Only those portions of the component part necessary to render
the higher level assembly are initially loaded (the reference set).
point set - A distribution of points on a curve between two bounding points on that
curve.
ÉÉÉ readĆonly part - A part for which the user does not have write access privilege.
real time dynamics - Produces smooth pan, zoom, and rotation of a part, though
placing great demand on the CPU.
Refresh - A function which causes the system to refresh the display list on the
viewing screen. This removes temporary display items and fills in holes left by Blank
or Delete.
rightĆhand rule for rotation - The rightĆhand rule for rotation is used to associate
vectors with directions of rotation. When the thumb is extended and aligned with a
given vector, the curled fingers determine the associated direction of rotation.
Conversely, when the curled fingers are held so as to indicate a given direction of
rotation, the extended thumb determines the associated vector.
screen cursor (cursor) - A marker on the screen which the user moves around
using some position indicator device. Used for indicating positions, selecting
objects, etc. Takes the form of a fullĆscreen cross.
sheet - A object consisting of one or more faces not enclosing a volume. A body of
zeroĆthickness. Also called sheet body.)
MoldWizard V18.0.3
MoldWizard Design Process
GL-6 Student Manual
EDS Unigraphics V18.0.3.2
All Rights Reserved
Glossary
string - A contiguous series of lines and/or arcs connected at their end points. ÉÉÉ
ÉÉÉ
GL
subĆassembly - A part which both contains components and is itself used as a
component in higherĆlevel assemblies.
ÉÉÉ
surface - The underlying geometry used to define a face on a sheet body. A
surface is always a sheet but a sheet is not necessarily a surface (see sheet body).
The underlying geometry used to define the shape of a face on a sheet.
temporary part - An empty part which is optionally created for any component
parts which cannot be found in the process of opening an assembly.
units - The unit of measure in which you may work when constructing in
Unigraphics. Upon log on, you may define the unit of measure as inches or
millimeters.
upgraded component - A component which was originally created preĆV10 but has
been opened in V10 and upgraded to remove the duplicate geometry.
version - A term which identifies the state of a part with respect to a series of
modifications that have been made to the part since its creation.
view - A particular display of the model. View parameters include view orientation
matrix; center; scale; X,Y and Z clipping bounds; perspective vector; drawing
reference point and scale. Eight standard views are available to the user: Top,
Front, Right, Left, Bottom, Back, TfrĆISO (topĆfrontĆright isometric), and TfrĆTri
(topĆfrontĆright trimetric).
view dependent edit - A mode in which the user can edit a part in the current work
view only.
ÉÉÉ
ÉÉÉ
GL view dependent modifications - Modifications to the display of geometry in a
ÉÉÉ particular view. These include erase from view and modify color, font and width.
view dependent geometry - Geometry created within a particular view. It will only
be displayed in that view.
WCS, work plane - The WCS (Work Coordinate System) is the coordinate system
singled out by the user for use in construction, verification, etc. The coordinates of
the WCS are called work coordinates and are denoted by XC, YC, ZC. The XCĆYC
plane is called the work plane.
work layer - The layer on which geometry is being constructed. You may create
objects on only one layer at a time.
work part - The part in which you create and edit geometry. The work part can be
your displayed part or any component part which is contained in your displayed
assembly part. When displaying a piece part, the work part is always the same as
the displayed part.
work view - The view in which work is being performed. When the creation mode
is view dependent, any construction and view dependent editing that is performed
will occur only in the current work view.
MoldWizard V18.0.3
MoldWizard Design Process
GL-8 Student Manual
EDS Unigraphics V18.0.3.2
All Rights Reserved
Index
Index
A Circle, GL-2
Circular Layout, 4-9
ABS, GL-1 Cloning Process, 2-4
Absolute Coordinate System, GL-1 Product Sub Assembly, 2-9
Project Assembly, 2-8
Active View, GL-1 Component, GL-2
Add Transition Points, 5-10 Part, GL-2
Angle, GL-1 Cone
Direction, GL-2
Arc, GL-1 Origin, GL-2
ASCII, GL-1 Constraints, GL-2
Aspect Ratio, GL-1 Construction Points, GL-2
Assemblies, GL-1 Control Point, GL-2
Convert, Curves to BĆCurves, GL-2
Associativity, GL-1
Cooling, 10-2
Attribute, GL-1 Channel Design, 10-19
Auto Cavity Core, 5-41 Component Design, 10-3
Coordinate Systems, GL-3
Auto Center, 4-15
Sketch, GL-7
ÉÉÉ
Auto Patch, 3-19 Core & Cavity, 5-68
ÉÉÉ
Auto Process, 5-2 Check Geometry, 5-68
Check Overlapping, 5-68 IN
Auto Search Parting Lines, 5-4
Auto Transition Objects, 5-9
Create Cavity, 5-68
Create Core, 5-68
Counterclockwise, GL-3
ÉÉÉ
Create Box, 3-28
B Create Cavity, 5-68
Create Core, 5-68
Bill of Materials
All Parts in Mold Assembly, 12-3 Create Parting Surfaces, 5-31
BOM Field Edit, 12-4 Bounded Plane, 5-33
BOM Record Edit, 12-4 Distance, 5-30
parting_extrude_distance, 5-30
Overview, 12-2
Enlarged Surface, 5-37
Standard Parts Only, 12-2
Extrude, 5-32
Body, GL-1 Extrude Direction, 5-32
Bottom-Up Modeling, GL-1 Skip, 5-32
Swept, 5-36
Boundary, GL-2 Tolerance, 5-30
Create Patch Block, 3-28
Create Box, 3-28
C Current Layout, GL-3
Cursor, GL-6
Category, Layer, GL-2
Curve, GL-3
Cavity_Core, 5-68
Chaining, GL-2 D
Check Geometry, 5-68
Default File Settings
Check Overlapping, 5-68 MW_CoolingChannelL ayer, 10-37
ÉÉÉ
MW_WorkPieceOffset, 2-28
Enlarge Surface, 3-56
ÉÉÉ
Defaults, GL-3
IN Envelope, Sub-insert, 8-4
F
E Face, GL-3
Edge Patch, 3-16 Family Mold, 4-2
Remove Family Member, 4-3
Edit in Place, GL-3
Features, GL-4
Edit Parting Lines, 5-6
File, GL-4
Edit Parting Surfaces, 5-40
Filtering, GL-4
Edit Transition Objects, 5-9
Font
Ejector Pin Postprocessing, 7-26 Box, GL-4
Adjust Parameters, 7-27 Character, GL-4
Overview, 7-3 Line, GL-4
Sheet Trim, 7-28
Foot, Sub-insert, 8-7
Untrim, 7-28
Copy Sub-insert Component, 8-8
Electrode Foot List, 8-8
Drawing, 11-16 Sub-insert Part Name, 8-7
MoldWizard V18.0.3
IN-2 MoldWizard Design Process
EDS Unigraphics V18.0.3.2
Student Manual All Rights Reserved
Index
ÉÉÉ
desk_org, 10-6
IN dryer, 5-42 Reposition, 4-14
MoldWizard V18.0.3
IN-4 MoldWizard Design Process
EDS Unigraphics V18.0.3.2
Student Manual All Rights Reserved
Index
ÉÉÉ
Solid Split, 3-39
TfrĆISO, GL-4
ÉÉÉ
Spline, GL-7
IN
ÉÉÉ
Split, 3-39 TfrĆTri, GL-7
Split Method, 3-38 Toolbar Icons
Profile Split, 3-40 Bill of Materials, Overview, 12-2
Solid Parting, 3-38 Cooling, 10-2
Solid Split, 3-39 Create Mold Drawing, 12-14
Split, 3-39 Ejector Pin Postprocessing, 7-26
Subtract, 3-39 Overview, 7-3
Surface Split, 3-29 Electrode, 11-2, 11-3, 11-10
Family Mold, 4-2
Standard Part Management, 7-5 Gate, 9-3
Add/Modify, 7-8 Layout, 4-5
Catalog, 7-5 Load Product, 2-2, 4-3
Catalog Tab, 7-5 Mold Base Management, 6-2
Classification, 7-6 Mold Csys, 2-15
Dimension Tab, 7-9 Mold Trim, Overview, 7-3
Edit Register / Database, 7-12 Parting, 5-2
Flip Direction, 7-6 Auto Process, 5-2
Operation Tab, 7-12 Cavity_Core, 5-68
Overview, 7-3 Core & Cavity, 5-68
Parent, 7-7 Extract Regions, 5-65
Position, 7-7 Parting Surfaces
Remove Component, 7-12 Auto Cavity Core, 5-41
Reposition, 7-12 Create Parting Surfaces, 5-31
Standard Part Name, 7-6 Edit Parting Surfaces, 5-40
True / False Bodies, 7-7 Sew Surfaces, 5-40
Stored Layout, GL-7 Pocket Creation, 7-31
Overview, 7-3
Stored View, GL-7 Runner, 9-14
String, GL-7 Shrinkage, 2-16
ÉÉÉ
IN Auto Transition Objects, 5-9
Y
U YCĆAxis, GL-8
UM_EXTRACT_CURVES, 3-50
UM_GR, 9-14
UM_PARTING_LINES, 3-51, 5-29, 5-49
Z
UM_TRANSIT_CURVES, 5-49 ZCĆAxis, GL-8
MoldWizard V18.0.3
IN-6 MoldWizard Design Process
EDS Unigraphics V18.0.3.2
Student Manual All Rights Reserved
Reference Chart Tear Outs
These tear out reference charts are provided for your convenience.
Name Date
Employer
U.S. citizen? Yes / No
When is your planned departure time?________________am/pm
Please answer the following questions as honestly as you can. We are concerned about providing training that
meets your needs. If you have any additional comments please write them on the back of this form.
1. Job title:
2. Current responsibilities:
3. How long have you held these responsibilities? Years ______ Months ______
4. How long have you been working with CAD/CAM/CAE systems? Years ______
5. What other CAD/CAM/CAE systems are you familiar with?
6. Are you currently using Unigraphics? _______ Version _______ Hours per week?
7. Is anyone at your company currently using MoldWizard? YES / NO Hours per week?
8. Do your customer models originate in Unigraphics? YES / NO
9. Please describe how much and what kind of repair" work you have to do to use models you
receive? (use back if necessary)
10. Please list other completed CAD/CAM/CAE courses and the provider including Unigraphics CBT
and CAST:
Course Provider
11. Please check the box that best describes your current skill level in the various Unigraphics
disciplines listed below.
Day 4 Morning
Lesson 8. Sub Inserts
Workbook Section 8 Create a Sub Insert and Prepare a Slide
Afternoon
Lesson 9. Gates and Runners
Workbook Section 9 Add Gates and Runners in Wagon Projects
Day 5 Morning
Lesson 10. Cooling
Workbook Section 10 Add Cooling Lines in Wagon Projects
Lesson 11. Electrodes
Workbook Section 11 Add Electrodes in Wagon Projects
Afternoon
Lesson 12. Bill of Materials and Mold Drawings
Workbook Section 12 Add Bill of Materials and Drawings in Wagon Projects
Intialize:
Create suitable project name Define Parting
solid model location Sheets
units
Add:
No MoldWizard
Acceptable? ejectors
Design Advisor slides, lifters
sub inserts
Yes
Complete the
Plan: No
Acceptable? design with:
gates
side actions
runners
layout
cooling
sub inserts Yes
electrodes
ejection pockets
gating Bill of Mat'ls
Patch Holes
cooling Drafting
electrodes
Ejector Plate
Return Pins Supports
Retaining Ring
&
Sprue Bushing
The layout function does not provide the ability to remove the only instance of
a product from a MoldWizard assembly.
The following step by step procedure is provided for anyone who is not fully
comfortable with Unigraphics assemblies functionality.
Procedure:
This saves the assembly structure as modified. If you fail to save after
the above steps, you will get error messages about missing component
parts when you next open your assembly.
If you had failed to close the unwanted parts from memory, they would
reappear in your project directory at this point.
MoldWizard highlights
parting segment
ÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏ
Planar Face?
ÏÏÏÏÏÏÏÏ
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
No Yes
ÇÇÇÇÇÇ ÏÏÏÏÏÏÏÏÏ
ÉÉÉÉÉÉÉ
ÏÏÏÏÏÏÏÏÏ 1 Direction Practical?
ÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇ No
ÉÉÉÉÉÉÉ
Yes
ÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏ Angle between
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇ No
ÉÉÉÉÉÉÉ
Yes
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
BOUNDED PLANE SWEPT
ÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏ
Same Surface?
ÇÇÇÇÇÇÇ ÉÉÉÉÉÉ
ÇÇÇÇÇÇÇ ÉÉÉÉÉÉ
No Yes
ÏÏÏÏÏÏÏÏ
ÏÏÏÏÏÏÏÏ
1 Direction Practical? ENLARGED SURFACE
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇ ÉÉÉÉÉÉÉ
No Yes
SWEPT EXTRUDE
Please give your honest opinion about the training you have received during this class. Provide additional
comments on the reverse side of this evaluation form.
Please check the box if you would like your comments, regarding the training you just received, featured in
our training publications. We will contact you if more information is needed.
1. Were the course objectives clearly defined and were they met? Yes No
Please explain:
4. Were any topics not covered that are necessary for Mold Design at your site?
Please explain:
6. Do you feel comfortable with your knowledge of Interpart Modeling and Assemblies? Yes No
Please explain:
over
9. Do you anticipate creating standard parts and customizing MoldWizard parts? Yes No
Please explain the type(s) of parts that you expect to customize:
10. Did you experiment with Registration and Database spreadsheets? Yes No
Which MoldWizard menus are you most likely to extend or customize?
11. What Unigraphics training did you have prior to this class? (Please list classes)
12. Was your prior training sufficient to use MoldWizard in your work? Yes No
Please explain:
13. How many weeks / months / years Unigraphics experience did you have before this class?
15. In order to continually improve our courseware a post class survey is conducted; would you be
willing to participate in this survey. (If you check this box, please make sure that your name is on this sheet.)