Documente Academic
Documente Profesional
Documente Cultură
SCREW JACK USING PRO-E” submitted by Amit, Amit Raj Yadav, Devender
Head of department
Supervisor name
1
MR.YAT
IN KUMAR SINGH
ACKNOWLEDGEMENT
SINGH” for his invaluable help, support and guidance. Without his help we
would not have been able to complete our project.
Last but not least, we would like to thanks all the faculty members, specially
“PROF.B.B.MALHOTRA”& “PROF. B.D. ARORA” associated with the design
that not only provided us with the means to complete our project, but also
guided us and made us understand the practical aspects/implication of
things
AMIT
AMIT RAJ
YADAV
DEVEN
DER KUMAR
SHER SINGH
2
ABSTRACT
Proper size, strength and stability are essential requirements for the design
of the screw jack from safety consideration
3
CONTENTS
1. INTRODUCTION……………………………………………………………
…..5
2. COMPONENTS………………………………………………………………
….6
3. BILL OF
MATERIAL……………………………………………………………..8
4. DESIGN&
CALCULATION……………………………………………………..9
5. DESIGN IN PRO-
E……………………………………………………………..19
6. IMPROVEMENTS…………………………………………………………….
..36
4
7. FUTURE
SCOPE……………………………………………………………….37
8. BIBLIOGRAPHY..
……………………………………………………………...40
INTRODUCTION
5
The hydraulic jack consist of cylinder and piston mechanism
Proper size, strength and stability are essential requirements for the design
of the screw jack from safety consideration
COMPONENTS
6
1. SCREW PART
2. NUT PART
3. CUP PART
7
4 .FRAME PART
5. HANDLE PART
8
BILL OF MATERIAL
SR.NO COMPONEN QUANTITY MATERIAL
. T
1 FRAME 1 GREY CAST IRON FG200 (IS:210-
1993)
2 SCREW 1 STEEL30C8(IS:1570-1978)
3 NUT 1 PHOSPHOR BRONZE GRADE-
1(IS:28-1975)
4 HANDLE 1 STEEL30C8(IS:1570-1978)
5 CUP 1 GREY CAST IRON FG200 (IS:210-
1993)
6 SET SCREW 1 COMMERCIAL STEEL
7 WASHER 1 COMMERCIAL STEEL
9
DESGN & CALCULATION
10
Given: W = 3 Ton = 30 KN;
H =850 mm; σet = σec = 200 MPa = 200 N/mm2; τe = 120 MPa =
120N/mm 2 ; σet ( nut ) =20 MPa =20N/mm2; σec ( nut ) =30 MPa =30N/mm2 ; τ e ( nut )
=15 MPa = 15N/mm2 ; ρb =18 N/mm2
The various parts of the screw jack is shown in figure & design
procedure is given below:
For square threads normal series, the following dimensions are selected
from PSG DATA BOOK
Core dia. = dc = 21 mm
Pitch of threads p= 5 mm
11
Assuming the friction of co-efficient of friction between screw & nut,
µ =tan φ= 0.14
12
We know that maximum shear stress
Since the maximum stresses are within limits, therefore design of screwed
spindle is safe.
t = Thickness of screw
13
Assume that load is distributed uniformly over the cross section area of
nut.
Now let us check the stress induced in the screw and nut.
Since these stresses are within permissible limits, therefore design for the
nut is safe.
14
∴
D1 = 67 mm
15
Diameter of top of cup = 60mm
Now let us find out the torque required (T2) to overcome friction at the top
of the screw.
Allowing some length for gripping, we shell take the length of handle as
950mm.
16
A little consideration will show that an excessive force applied at the end
of the lever cause bending. Considering bending effect, the maximum
bending moment on the handle,
H =2D=2 × 13=26mm
=200+80/2=240mm
17
When screw reaches the maximum lift, it can be regarded as a strut whose
lower end is fixed and the load end is free, we know that critical load,
Since critical load is more than the load at which screw is designed (I.e. 40
× 103N), therefore there is no chance of screw to buckle.
4. Design of body
D5 =.82 D2 =67 mm
t3 = 0.25d0 = 6 mm
D6 = 0.9 D2 = 74 mm
D7 = 1.5 D6 = 110mm
18
Thickness of base, t2 =0.5 t1 = 9.8 mm
Let us now find out the efficiency of the screw jack .we know that the
torque req. to rotate the screw with no friction,
19
DESIGNING IN PRO-E
20
COMMAND USED
1. SKETCH
2. EXTRUDE
3. BLEND
21
COMMAND USED
1. EXTRUDE
2. HELICAL SWEEP
3. REMOVE MATERIAL
22
COMMAND USED
1 .SKETCH
2. CIRCLE
3. EXTRUDE
23
COMMAND USED
1. SKETCH
2. EXTRUDE
3. HELICAL SWEEP
24
COMMAND USED
1. SKETCH
2. RECTANGLE
3. EXTRUDE
4. CYLINDER
5. REMOVE MATERIAL
25
COMMAND USED
1 .ASSEMBLY
26
COMMAND USED
1. OPEN FRAME PART
3. ENTER
27
COMMAND USED
1. OPEN NUT PART
28
COMMAND USED
1 .OPEN HANDLE PART
3. FIX CONSTRAINT
29
COMMAND USED
1. OPEN SCREW PART
30
COMMAND USED
1. OPEN CUP PART
3. FIX CONSTRAINT
31
32
MECHANISM USED FOR RUN MODEL
1. ROTATIONAL
2. TRANSLATION
33
3. USE SERVO MOTOR CONNECTION IN NUT PART FOR
ROTATION
34
5. GIVE THE VALUE OF VELOCITY TO FIRST SERVO MOTOR
35
8. AT LAST DEFINE END TIME AND RUN ANALYSIS
36
IMPROVEMENT
The differential screw jack can be improved in comparison of a simple screw
jack.
So in this case
37
FUTURE SCOPES
The S-Series Screw Jacks
Power Jacks high performance "S-Series" screw jacks are a range of metric
screw jacks with a cubic shaped gearbox designed to have a higher duty
cycle and improved mounting flexibility over conventional single-face worm
gear screw jacks. The higher duty rating has been attained by optimizing the
design of the screw jacks worm gearbox for a higher thermal efficiency. In
general, tests showed that the "S-Series" screw jacks had a 50% higher duty
cycle than conventional worm gear screw jacks, for a given lead screw type
38
The Muli 0 worm gear screw jack extends Thomson's Muli series and is
designed specifically to save space where it’s Muli and Jumbo 1-5 ranges
cannot be used. Despite its comparatively small housing dimensions of
60x50x50mm (L x W x H), the Muli 0 delivers a lifting force of 2.5kN that
enables its tried-and-tested Muli technology - a proven, robust precision
worm-gear and lead screw technology - to be used in more space-critical or
complex multi-axis systems.
Muli worm gear screw jacks are suitable for a very broad range of
applications where the lifting, lowering, tilting or rotating of loads is required.
They provide particularly high lifting forces and adjustment speeds with a
proven track record for reliability and low maintenance costs. The Muli 0 is
available in both axially shifting (optionally torsionally rigid) screw, and
rotating screw models. The screw itself can be specified with a cost-effective
trapezoidal thread or with high-precision ball screws and preloaded low-
backlash options that cater for a broad spectrum of applications
39
Thomson's worm gear screw jacks MULI® and JUMBO® set new engineering
standards for precision and reliability. Designed with state-of-the-art CAD and CAE
systems and adhering to stringent manufacturing requirements, these jacks meet all
the necessary safety, cost-efficiency, and durability mandates of your application.
Large projects can be realized at short notice thanks to the use of preassembled
modules. These modules can be customized to your application's specifications. Above
all, the heart of every MULI® and JUMBO® screw jack is a precision trapezoidal or ball
screw drive of superb quality from Thomson's own screw production. In general, there
are two worm gear screw jack
40
BIBLIOGRAPHY
3. PRO-E-4
41