VORTEC Wiring Harness

INSTRUCTIONS & SUPPLEMENTAL INFORMATION

4.3 / 5.0 / 5.7 / 7.4

Street & Performance

#1 Hot Rod Lane ~ Mena, AR 71953
Phone 479-394-5711 ~ Fax 479-394-7113
email sales@hotrodlane.cc ~ www.hotrodlane.cc
 1. Fuse Block. Street & Performance 5.0 / 5.7VORTEC
2. A.L.D.L Connector (diagnostic link for plugging in scanner).
Std or 4L60E / 4L80E Transmission

3. Fuel Pump Relay. (NOTE: AC DELCO EP 381 Fuel Pump is needed to supply 65 P.S.I fuel pressure.)

4. Color Coded PCM (computer) Connectors (4) Red, Blue, Black, and Gray.

5. Tan wire goes to the check engine light. Must supply a 12 volt hot wire to the bulb, the tan wire is the ground to
complete the circuit.

6. Red wire should have 12VDC in crank and run.

7. White wire is optional TACH signal wire - Ground Side.

8. Black wire ground to back of block or head. BE SURE to clean contact point. Ground battery to engine or
transmission, engine to body, and engine to frame.

9. Three prong plug with a purple water type seal goes to cam sensor

10. Three prong plug with light green seal with orange, brown and white wires, go to three prong oil pressure switch
and the white wire that runs from this plug, is used with GM compatible gauges, But if you use VDO Stewart Warner,
ect, you must use their sending unit.

11. Passenger side O2.

12. Driver side O2.

13. Red plug with gray seal and green and red wire, is the Canister Purge. Only needed if doing
an emission legal system.

14. EGR Solenoid’s Black plug with gray seal and gray and black wires. Only needed if doing an emission legal system.

15. Orange wire with quick burn fusible link, goes to the hot battery starter. If you are using a battery disconnect you
must be on the hot side of the disconnect.

16. Gray plug with blue seal with five wires goes to the Lenoir EGR. ( Not needed in NON EMISSION applications.)

17. Blue wire with a black plug goes to the Knock Sensor.

18. Black plug with blue seal and light green and black wire, goes to the Engine Temp Sensor at
the front of the intake.

19. Dark brown wire is the HOT lead, to the electric fuel pump (fuse and relay is in the harness).

20. Black plug with blue seal and yellow and purple twisted wire, goes to the vehicle speed senor in the tail housing of
the transmission.

21. Black plug with blue seal and four wires, goes to the Idle Air Motor at the front of the intake.

22. Black round plug with the purple seal, goes to the Throttle Position Sensor

23. Injector plug goes to the main injector plug located behind the throttle body.

24. Gray plug with a purple seal and light green and gray wires, go to the MAP Sensor.

25. Black plug with purple seal and yellow, black, and red wires, go to the MASS AIR FLOW.

26. Tan plug with purple seal and red, white and blue wires, go to the Coil.

27. Black plug with blue seal and red, white, black, and blue wires, go to the Coil Driver.

28. Black plug with purple seal and violet, yellow and red wires, go to the Crank Sensor.
 Street & Performance
Small Block 5.0 / 5.7
VORTEC
Wiring Harness

9 10 28

4 Plugs to Computer
26 Red, Blue,
Black and Gray.
27
Red Plug

Blue Plug 4
11 White Plug

21 24

12 22
Black Plug 3
13
2
23
14
25
15
17

16 19 6
7
5
20
18

28
1
Small Block VORTEC Canister Purge (13) Coil Module (27) Coil Plug (26)
Manifold

MAP Sensor
(24)

Injector Plug
(23)

Fuel Inlet 16mm

Fuel Return
14mm

Coolant Temp
(18)

E.G.R Valve Shrader valve to

Throttle Position Idle Speed P.C.V (4) check fuel pressure
Sensor (22) Motor (21)

Coil Plug (26)

Coil Driver (27) MAP Sensor (24) Canister Purge (13)

(NOTE: AC DELCO EP 381 Fuel Pump is needed to supply 65 P.S.I fuel pressure.)
 Vortec Distributor
These can be purchased NEW from Street & Performance

Injector Plug

Big Block VORTEC

Manifold

Idle Speed Motor

Throttle Position
MAP Sensor
Sensor
(NOTE: AC DELCO EP 381 Fuel Pump is needed to supply 65 P.S.I fuel pressure.)

Coolant Temp
Injector Plug
Canister Purge Valve E.G.R Valve
Injectors are
located inside the
manifold.

Coil

Vacuum Fuel
Pressure Regulator

Fuel Inlet

Return Fuel Line

 GM 1996-00 4.3 / 5.0 / 5.7 / 7.4 VORTEC CPFI
ENGINE YEAR COMPUTER NUMBER
1996-97 4.3L 16244210 1996
16208546 1996
16229684 1997

1998-00 4.3L 16250279 1998

09355699 1998
16263494 1999-00
1996-97 5.0 / 5.7L 16244210 1996
16208546 1996
16229684 1997

1998-00 5.0 / 5.7L 16250279 1998

09355699 1998
16263494 1999-00

1996-97 7.4L 16244210 1996

16208546 1996
16229684 1997
1998-00 7.4L 16250279 1998
09355699 1998
16263494 1999-00

VIN# I.D. IDENTIFIERS

3rd Digit - Make 4th Digit 8th Digit - Engine 10th Digit - Year
T (Chevrolet) E J - 7.4L (454) T - 1996
M - 5.0L (305) V - 1997
R - 5.7L (350) W- 1998
W - 4.3L (262) X - 1999
X - 4.3L (262) Z - 2000
 GM V6 VORTEC
INJECTOR ASSEMBLY

GM SMALL BLOCK VORTEC

INJECTOR ASSEMBLY

INLET 16mm O-Ring

RETURN 14mm O-Ring

LARGE FITTING INLET 16mm to O-Ring

Regulator Return
14mm O-Ring Return
GM BIG BLOCK VORTEC
INJECTOR ASSEMBLY
Street & Performance
35
Big Block VORTEC
Wiring Harness 34

33
32
31

30
29
28
27

26
25
22
21

24

13
12 23
11 20

10 19 5 6 7 8 9
15
16

14
17

4
18

3 2

4 Plugs to Computer
Red, Blue, Black and Gray.

1
 Street & Performance
Big Block VORTEC 7.4 Std or 4L80E Transmission
1. Fuel Pump Relay.

2. A.L.D.L Connector ( Diagnostic link for scanner).

3. Fuse Panel.

4. Ignition Switch (red wire,12 volt with key on and in start position).

5. Tachometer (white wire).

6. 4000 Pulse vehicle speed signal for Speedometer (Green wire).

7. Cruise Control (yellow wire).

8. Brake Light Switch (purple wire) Normally closed for torque converter lockup.

9. Check Engine Light (brown wire) You must supply 12 volts supply to 12 volt bulb, this wire is the
ground side to complete the circuit.

10. Black wire ground to back of block or head. BE SURE to clean contact point. Ground battery to engine
or transmission, engine to body, and engine to frame.

11. Cam Sensor (three prong plug, black with purple seal.

12. Oil Pressure wire (USED with GM compatible gauges, NOT USED with any other brand of gauges).

13. Oil Pressure sending unit ( Part # 25036553 Three prong with brown and orange wire).

14. Direct to Fuel Pump (brown wire).

15. Cam Plug (Three prong plug with purple seal).

16. Coil Driver (Three prong plug with blue seal).

17. Driver side / Passenger side Knock sensor wire (blue wire).

18. Hot fused link to main post on starter (orange wire).

19. Driver side injector plugs (end plug has red and black wires).
 Street & Performance
Big Block VORTEC 7.4 Std or 4L80E Transmission
20. Passenger side injector plug (end plug has blue and red wires).

21. Passenger side Oxygen sensor (four prong plug).

22. Driver side Oxygen sensor (four prong plug).

23. Engine Temp black plug with blue seal and yellow and black wire).

24. MAP Sensor (gray plug with purple seal 3 prong plug gray green black wire).

25. Lenoir E.G.R(NOT USED on NON EMISSION VEHICLES) (five prong gray plug with purple seal).

26. Canister purge (NOT USED on NON EMISSION VEHICLES)( two wire RED Plug).

27. E.G.R solenoid (NOT USED on NON EMISSION VEHICLES)( black two prong plug with gray seal).

28. Idle Air Speed (Four prong black plug with blue seal).

29. Throttle Position Sensor (round three prong plug with purple seal).

30. Vehicle Speed output (black Plug with blue seal and twisted yellow and purple wire).

31. Vehicle Speed input (black Plug with blue seal and twisted blue and red wire).

32. 4L80E Transmission plug (large gray plug).

33. MAF (three prong black plug with purple seal, red, yellow and black wire).

34. Air Temp Sensor (gray plug blue seal, black and brown wire).

35 Crank Sensor ( black plug with purple seal with red, purple and yellow wires).
 VORTEC
DTC TROUBLE CODES
DTC P0101 Mass Air Flow System Performance
DTC P0102 MAF Sensor Circuit Low Frequency
DTC P0103 MAF Sensor Circuit High Frequency
DTC P0106 MAP System Performance
DTC P0107 MAP Sensor Circuit Low Voltage
DTC P0108 MAP Sensor Circuit high Voltage
DTC P0112 IAT Sensor Circuit Low Voltage
DTC P0113 IAT Sensor Circuit High Voltage
DTC P0117 ECT Sensor Circuit Low Voltage
DTC P0118 ECT Sensor Circuit High Voltage
DTC P0121 TP Sensor Performance
DTC P0122 TP Sensor Circuit Low Voltage
DTC P0123 TP Sensor Circuit High Voltage
DTC P0125 ECT Excessive Time to Closed Loop
DTC P0131 HO2S Circuit Low Voltage Bank 1 Sensor 1
DTC P0132 HO2S Circuit High Voltage Bank 1 Sensor 1
DTC P0133 HO2S Slow Response Bank 1 Sensor 1
DTC P0134 HO2S Insufficient Activity Bank 1 Sensor 1
DTC P0135 HO2S Heater Circuit Bank 1 Sensor 2
DTC P0137 HO2S Circuit Low Voltage Bank 1 Sensor 2
DTC P0138 HO2 S Circuit High Voltage bank 1 Sensor 2
DTC P0140 HO2S Insufficient Activity Bank 1 Sensor 2
DTC P0141 HO2S Heater Circuit Bank 1 Sensor 2
DTC P0143 HO2S Circuit Low Voltage Bank 1 Sensor 3
DTC P0144 HO2S Circuit High Voltage Bank 1 Sensor 3
DTC P0146 HO2S Insufficient Activity Bank 1 Sensor 3
DTC P0147 HO2S Heater Circuit Bank 1 Sensor 3
DTC P0151 HO2S Circuit Low Voltage Bank 2 Sensor 1
DTC P0152 HO2S Circuit High Voltage Bank 2 Sensor 1
DTC P0153 HO2S Slow Response Bank 2 Sensor 1
DTC P0154 HO2S Insufficient Activity Bank 2 Sensor 2
DTC P0155 HO2S Heater Circuit Bank 2 Sensor 1
DTC P0157 HO2S Circuit Low Voltage Bank 2 Sensor 2
DTC P0158 HO2S Circuit High Voltage Bank 2 Sensor 2
DTC P0160 HO2S Insufficient Activity Bank 2 Sensor 2
DTC P0161 HO2S Heater Circuit Bank 2 Sensor 2
DTC P0171 Fuel Trim System Lean Bank 1
DTC P0172 Fuel Trim System Rich Bank 1
DTC P0174 Fuel Trim System Lean Bank 2
DTC P0175 Fuel Trim System Rich Bank 2
DTC P0300 Engine Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
DTC P0305 Cylinder 5 Misfire Detected
DTC P0306 Cylinder 6 Misfire Detected
DTC P0307 Cylinder 7 Misfire Detected
DTC P0308 Cylinder 8 Misfire Detected
DTC P0325 Knock Sensor Circuit
DTC P0327 Knock Sensor Noise Channel Low Voltage
DTC P0336 CKP Sensor Circuit Performance
DTC P0337 CKP Sensor Circuit Low Frequency
DTC P0338 CKP Sensor Circuit High Frequency
DTC P0339 CKP Sensor Circuit Intermittent
DTC P0340 CMP Sensor Circuit
DTC P0341 CMP Sensor Circuit Performance
DTC P0401 EGR System Flow Insufficient
DTC P0410 AIR System
DTC P0420 TWC System Low Efficiency Bank 1
DTC P0430 TWC System Low Efficiency Bank 2
DTC P0440 EVAP System
DTC P0441 EVAP System No Flow During Purge
DTC P0442 EVAP Control System Small Leak Detected
DTC P0446 EVAP Canister Vent Blocked
DTC P0461 Fuel Level Sensor Circuit Performance
DTC P0462 Fuel Level Sensor Circuit Low Voltage
DTC P0463 Fuel Level Sensor Circuit High Voltage
DTC P0500 Vehicle Speed Sensor Circuit
DTC P0506 Idle Control System Low RPM
DTC P0507 Idle Control System High RPM
DTC P0704 Clutch Switch Circuit
DTC P1106 MAP Sensor CKT Intermittent High Voltage
DTC P1107 MAP Sensor CKT Intermittent Low Voltage
DTC P1111 IAT Sensor CKT Intermittent High Voltage
DTC P1112 IAT Sensor CKT Intermittent Low Voltage
DTC P1114 ECT Sensor CKT Intermittent Low Voltage
DTC P1115 ECT Sensor CKT Intermittent High Voltage
DTC P1121 TP Sensor CKT Intermittent High Voltage
DTC P1122 TP Sensor CKT Intermittent Low Voltage
DTC P1133 HO2S Insufficient Switching Bank 1 Sensor 1
DTC P1134 HO2S Transition Time Ratio Bank 1 Sensor 1
DTC P1153 Insufficient Switching Bank 2 Sensor 1
DTC P1154 HO2S Transition Time Ratio Bank 2 Sensor 1
DTC P1345 CKP/CMP Correlation
DTC P1351 IC Circuit High Voltage
DTC P1361 ID Circuit Low Voltage
DTC P1380 EBCM DTC Rough Road Date Unusable
DTC P1381 Misfire Detected No EBCM/VCM Serial Data
DTC P1406 EGR Valve Pintle Position Circuit
DTC P1415 AIR System Bank 1
DTC P1416 AIR System Bank 2
DTC P1441 EVAP System Flow During Non-Purge
DTC P1508 IAC System Low RPM
DTC P1509 IAC System High RPM
 OTHER VORTEC PRODUCTS AVAILABLE FROM
STREET & PERFORMANCE
Ph. 479-394-5711
Fax. 479-394-7113

Polished Fuel Line Fittings

Street & Performance

Fuel Filter Kit.
16mm O-Ring to AN6 Includes Genuine AC Delco Fuel
14mm O-Ring to AN6 Filter, Street & Performance
Filter Bracket and Fittings.

S&P can provide you

with Quality AC Delco
Parts, saving you from
having to go to the part
store and assuring that AC DELCO O2 Sensors
you have the right parts.

Custom length braided fuel lines made to fit your

application with quality Aeroquip performance products. S&P
stocks a complete line of hoses and fittings for fuel lines and
power steering.
Small Plug Not Used
VORTEC Computers
are black with five
plugs. The 94-97 LT-1
computers are silver
with four connection
I.D Service Number plugs.
 #1 Hot Rod Lane
Mena, Arkansas 71953
Ph. 479-394-5711 Fax. 479-394-7113
www.hotrodlane.cc

If you have a 2 prong pressure brake switch, you will need this
brake switch relay kit.

Hook to red brake wire For brake light

12 Volts ALL THE TIME 12 Volts with brake on ONLY
with brake OFF.
NO VOLTAGE WITH BRAKE ON!

12 Volts In 12 Volts In

GM Brake Switch #25524845

AC Delco #D850A