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K I R L OS K AR E L E CT R I C
TABLE OF CONTENTS VICTOR G1000
1. INTRODUCTION 3
2. GLOSSARY 4
4. TECHNICAL SPECIFICATIONS 6
5. DIMENSIONS 8
6. INSTALLATION 10
7. WIRING PRECAUTIONS 11
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TABLE OF CONTENTS VICTOR G1000
9. DISPLAY UNIT 18
9.1 Description 18
9.2 Operation modes 19
9.3 Display indications in different modes 20
9.4 Data setting 22
10. FUNCTIONS 23
11. MAINTENANCE 40
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1. INTRODUCTION VICTOR G1000
Kirloskar Electric Company Ltd., established in 1946, is one of the leading manufacturer of
Industrial Electrical and Electronic Equipment in the country.
We thank you for procuring our quality product VICTOR AC Drive. We request you to
read thoroughly this manual before using the inverter for the best use.
Victor G1000 is a Micro computer controlled General Purpose AC Variable Speed (Inverter)
Drive catering to all various types of constant and variable torque applications in different
Industries such as Sugar, Textile, Paper, Steel, Cement, Chemical, Pharmaceutical, Plastic,
Process, Tyre & Rubber, Machine Tool.
Victor G1000 AC Drive is based on state-of-the-art electronics and incorporates the latest
semiconductor power device - Insulated Gate Bipolar Transistor (IGBT) and unique display
unit consisting of Seven segment LED’s and 16x2 character LCD’s. The control circuitry is
centered around a 16 bit microcontroller and the control method used is Space Vector
Modulation, which optimizes utilization of input voltage and facilitates smooth rotation of the
Motor at low speed.
This User Manual, furnish the details on selection, operation, installation, maintenance,
trouble shooting etc. of Victor G1000 Inverters. The same can be used to configure the AC
drive according to the application requirements easily.
The VICTOR AC Drives are warranted against any inherent manufacturing defects or faulty
workmanship for a period of 12months from the date of commissioning or 15months from
the date of dispatch, whichever is earlier.
In case, you require any more information or clarification, please contact Kirloskar Electric .
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2. GLOSSARY VICTOR G1000
2.2 DATA : This refers to the settable data within a given function.
Ex.: Command Location has data like
00. DISPLAY UNIT, 01. TERMINAL BLOCK, etc.
2.4 DANGER : This word refers to procedures / operation, if violated could cause
severe personal injury, damage to life and property, besides the
Inverter.
2.5 CAUTION : This indicates information / instructions if violated will cause minor
personal injury and / or loss of property.
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3. INSPECTION AND CONSTRUCTION VICTOR G1000
Ensure the following inspection are carried-out on receipt of material from Kirloskar
Electric.
3.1 IDENTIFICATION : Ensure the rating written on the name plate is the one ordered. A
OF RATING sample of rating plate is shown below
SERIAL No.
3.2 TRANSIT DAMAGE : Inspect the Inverter for any mechanical damage that might have
occurred during transit. If any problems are noticed, please
contact Kirloskar Electric.
3.3 CONSTRUCTION :
VI CT OR
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4. TECHNICAL SPECIFICATION VICTOR G1000
RATING CHART
VTR _ _ _ G1
Inverter type
022 037 055 075 110 150 185 220
Applicable Motor
04~2.2 3.7 5.5 7.5 11 15 18.5 22
rating (kW)
Inverter Output at
4.0 6.5 9.3 13.0 17.3 21.6 28.0 32.3
415V (kVA)
Output Current (A) 5.5 9.0 13.0 18.0 24.0 30.0 39.0 45.0
INPUT RATINGS
Power supply 3 Phase 415V, 50 Hz
Allowable variations Voltage +10% to -15%, Frequency ±5%, Imbalance less than 3%.
OUTPUT RATINGS
Output voltage 3 Phase, 415V ( output voltage cannot exceed input voltage )
Output frequency 0.5 Hz – 440Hz
Frequency stability Digital setting : ± 0.01% of maximum frequency (-10°C to +50°C)
Analog setting : ± 0.2% of maximum frequency (at 25°C ± 10°C)
Overload capacity 150% for one minute(Inverse time characteristics)
CONTROL SPECIFICATIONS
Control system Space Vector Modulation
Frequency control 0.5 to 440 Hz
range
Adjustable current 30 to 180% of rated current
limit
Maximum frequency 40Hz – 440Hz.
Base frequency 40Hz – 440Hz.
Carrier frequency 2kHz. Fixed
Frequency setting Key operation : UP or Down key, Potentiometer 1k ohm (2W).
Analog input : 0 to 10V, 0 to –10V, 4 to 20mA , +10V to -10V (polarity
based speed reversal), Raise / Lower switch, 8 Preset frequencies with
X1, X2 and X3 terminals
Frequency resolution Digital : 0.01 Hz (at Fmax. 50 Hz.): Analog : 0.05 Hz (at Fmax. 50Hz.)
Jump frequency Jump frequency control ( 3 points) with adjustable jump range
Accel. / decel time 0.01 to 3600 sec (4 independently adjustable acceleration & deceleration)
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4. TECHNICAL SPECIFICATION VICTOR G1000
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5. DIMENSIONS VICTOR G1000
VI CT OR
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5. DIMENSIONS VICTOR G1000
DB --- -4
Type
022 037 055 075 150 18.5 22.0
Capacity
0.4 0.4 0.8 1.2 2.0 2.4 2.8
(kW)
Resistor
Resistance
200 160 100 66.7 40 33 28.6
(Ohms)
VTR --- G1DB
Applicable Inverter 022 037 055 075 110,150 185 220
Outline drawing A A B B C C C
Motor output(kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22
Average breaking
150 150 150 100 100 100 100 100 100 100 100
torque( %)
Allowable braking
50 30 15 15 10 10 10 10 10 10 10
freq.(%)
Continuous allowable
120 120 60 30 30 20 20 20 20 20 20
braking time (sec)
Inverter (kVA) 4 6.5 9.3 13 17.3 21.6 28 32.3
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6. INSTALLATION VICTOR G1000
Install / store the Inverter in a location that meets the following requirements :
a. The ambient temperature should be between (-10) °C to (+50) °C. The top cover (3) and
TB cover (5) is to be removed for temperature above +40 °C.
b. The humidity should be between 20 and 90 % RH. Avoid any location subjected to
dew condensation, freezing or where the inverter would come in contact with water
c. The Inverter should be installed at an elevation not more than 1000 Mts. above sea
level and vibration should be less than 0.6G.
d. Do not install the Inverter in any place subjected to the following : Direct sunlight, dust,
corrosive gas, inflammable gas or oil mist.
a. Mount the Module vertically so that KIRLOSKAR ELECTRIC can be seen in its front.
b. The Inverter generates heat during operation. Hence, Provide sufficient cooling air to
pass through heat sink and allow sufficient space around the module as shown below :
VI CT OR
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7. WIRING PRECAUTIONS VICTOR G1000
a. Input power supply connections (R,S,T) can be made regardless of phase sequence.
b. Motor wiring ( U, V, W ), when connected normally the motor will rotate counter clockwise
when viewed from load side. If the motor rotates in reverse, interchange any 2 of the
U, V or W terminal connections.
c. Ground terminal connections (E) : For safety reasons, do not operate without the unit
being grounded.
CAUTION
* Never connect the power supply to output terminals ( U, V, W ). It should only be
connected to ( R, S, T ) terminals
* Input power supply should never exceed the tolerances specified in the specification
sheet.
* Never connect a capacitor at the output of the Inverter in an attempt to improve power
factor.
* Do not use a contactor on the output side of the Inverter for ON / OFF operation.
a. Factory wiring at the time of shipment is as shown below. It is not necessary to modify
the wiring for Display Unit Operation.
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7. WIRING PRECAUTIONS VICTOR G1000
b. For external ( TB ) operation please wire as shown below. For description of terminals,
please refer Terminal block description.
CAUTION
* Never connect power supply to control terminals (except for 30A, 30B, 30C terminals).
* For RUN and STOP, use FWD - CM (forward) or REV - CM (reverse) terminals. Avoid
using a contactor ( ON / OFF ) installed on the line side of the Inverter for RUN and
STOP.
* Never conduct megger test at the Inverter control terminals or on the control circuits.
a. When frequent braking or high torque braking is required connect the optional DB resistor
has shown in the figure. Remove the factory installed jumper from CM – THR terminals.
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7. WIRING PRECAUTIONS VICTOR G1000
CAUTION
* If by any chance DB1 and DB2 are short circuited the Inverter will be damaged.
* Standard Inverters are not equipped with Dynamic Braking (DB) Transistor and hence
Dynamic Braking Resistor Unit cannot be made use of.
b. The following connection diagram shows the Inverter as seen by the external world.
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7. WIRING PRECAUTIONS VICTOR G1000
CAUTION
* A minimum of 10cm separation is recommended between control and power circuit wiring
* Never use the same cable duct for routing both the control and power wiring.
* Always use twisted or shielded wires for routing control wiring. Wire should be as short
as possible (< 20 mts.). Connect outer end of the shielded wires to CM and leave other
end open.
* Install a snubber across any magnetic switches, coils etc. which are closer to the Inverter
* Check for any stray wires touching unintended points.
* If an Inverter trip occurs, strictly follow the Trouble shooting procedures.
* DANGER : Never operate the Inverter without earthing it.
Run the motor at low frequency(about 5Hz). Check the following points :
a. Smooth rotation.
b. Correct direction.
c. No abnormal noise or vibration.
d. Smooth speed increase and decrease.
Connect a RC filter (for AC circuit) or a diode (for DC circuit) in parallel with the coil of the
magnetic contactors or relays as detailed below so as to prevent noise interference :
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7. WIRING PRECAUTIONS VICTOR G1000
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8. TERMINAL BLOCK DESCRIPTION VICTOR G1000
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8. TERMINAL BLOCK DESCRIPTION VICTOR G1000
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9. DISPLAY UNIT VICTOR G1000
9.1 DESCRIPTION
The display unit is an accessory that can be used as a convenient tool for
programming, monitoring , controlling the Inverter and displaying real time parameters
such as load current, output frequency etc.
The display unit consists of Digital Monitor, Unit Display, LCD display and Operation
Keys.
a. DIGITAL MONITOR : During program mode, the function code is indicated by the
two digits on the left and the data code corresponding to the
function code is indicated by the two digits on the right.
During run mode, it displays the set frequency / current / voltage
/ rpm.
During fault mode, ST01 will be displayed.
b. UNIT DISPLAY : The LED displays the unit information (Eg. : Speed, RPM,
DC bus voltage and frequency).
d. OPERATING KEYS :
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9. DISPLAY UNIT VICTOR G1000
SHIFT Toggles between function and data in the LCD display during
data setting.
STOP Stops the drive when the function command location has
data– display unit.
RUN Runs the drive when the function command location has
data – display unit.
The basic operating modes are Ready to Run, Program, Run and Fault Modes.
Operations like configuring the drive is done only in PROGRAM MODE. Upon power on
the drive automatically enters the READY TO RUN MODE. The operation keys are
programmed for different function in different modes. The complete set of key
operations in different modes are as follows :
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9. DISPLAY UNIT VICTOR G1000
b. RUN MODE
This mode is active when the Inverter is driving the motor. The following keys are active
when the function command location is set for display unit.
STOP : This is used to stop the Inverter and bring it to READY TO RUN
MODE.
RUN : If the STOP command is given accidentally during run mode and the
Inverter output is not yet zero, this command restores the Inverter output
to the set frequency.
5 /6 These keys are active when the type of frequency reference is DIGITAL.
These keys are used to increase or decrease the set value of frequency.
SET : This key is used to store the frequency, currently set.
SHIFT : This key is used to scroll through a range of displays on LCD.
RESET : This key is used when type of frequency reference is digital to enter
and exit the frequency meter calibration mode.
c. PROGRAM MODE
In this mode drive parameters are configured according to the requirements.
SHIFT : On every press, the key definition toggles between data and function.
5 /6 : Using this key the function or data can be scrolled in either direction.
SET : Stores the data for a particular function during programming mode.
PRG. : Use to enter and exit the programming mode.
d. FAULT MODE
RESET : This key is used to reset the Inverter from the fault that has occurred
SHIFT : This key is used to enter and exit the previous fault screen
5 /6 : These keys are used to scroll through previous faults
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9. DISPLAY UNIT VICTOR G1000
b. PROGRAM MODE
The LCD displays the function in the first line and data in the second line. In the seven
segment LED display the first two digits from left indicates – function code and the next
two digits indicates – data code.
c. RUN MODE
During run mode four user configurable screen are displayed. Successive screens may
be reached by pressing the SHIFT key. The seven segment display shows by default
value of the parameter that is programmed.
SCREEN. 1 The seven segment display shows
frequency being output to first decimal F set XXX . XX Hz
place accuracy. At this time the LCD I out XXX . XX A XX %
screen is as shown
SCREEN. 2 The seven segment display shows
frequency being output to third decimal F set XXX . XX Hz
place accuracy. At this time the LCD F out XXX . XX Hz
screen is as shown
d. FAULT MODE
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9. DISPLAY UNIT VICTOR G1000
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10. FUNCTIONS VICTOR G1000
The Victor G1000 AC Drive has 61 functions that can be programmed using the display
unit. The factory preset settings will usually suit a wide range of application. To
configure the controller as needed for an application, each of the following listed
functions can be set with appropriate data.
10.1 FUNCTION TABLE
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
Raise – Lower sto Functions similar to raise-lower but when the inverter is stopped by
operation command ,the restart value will be zero.
FUNCTION 03 MAXIMUM FREQUENCY
XXX Hz This is the maximum frequency that can be applied to the motor
in order to run the machine at its maximum speed.
Range : 40 to 440 Hz with resolution of 1Hz
FUNCTION 04 BASE FREQUENCY
XXX Hz This is the rated frequency of the motor. At this frequency inverter
applies rated voltage to the motor. This point signifies end of the
constant - torque region. Above this frequency and up to maximum
frequency motor voltage will be constant equal to its rated value.
Range : 40 to 440Hz
XXXX XX S This is the time taken by the Inverter to reach maximum frequency. If
the time is too short current limit function of the Inverter operates
and this setting will be overridden. Range: 0.01 to 3600s. The
resolution is as follows
Setting (sec) Setting Time Setting (sec) Setting Time
Resolution (sec) Resolution (sec)
0.01 to 9.99 0.01 100 to 999 1.0
10 to 99.9 0.1 1000 to 3600 10.0
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
XXX % When the output current reaches the current limit level ,output
frequency is automatically lowered to avoid over current trip. It
operates during acceleration and steady state condition.
Range: 30% to 185% of rated current
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
XXX Hz The frequency range of jump around the jump frequency set.
Range : 0 to 5 Hz with 1Hz resolution
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10. FUNCTIONS VICTOR G1000
FUNCTION 45 UV LATCH
Disable / Enable When the DC voltage drops below the under voltage level the
Inverter stops immediately
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10. FUNCTIONS VICTOR G1000
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10. FUNCTIONS VICTOR G1000
00 to 12
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10. FUNCTIONS VICTOR G1000
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11. MAINTENANCE VICTOR G1000
WARNING
* When carrying out inspection ensure that the power supply is removed and red LED in
power supply and gate drive PCB is not glowing.
* While plugging in or removing a connector ensure that the housing of the connector is
held and not the wires.
a. MEGGER TEST
* When conducting an external circuit megger test, disconnect all Inverter terminals making
sure to never apply test voltage to the inverter. Remove the noise capacitor earthing at R,
S, T Terminals )
* When conducting a megger test on the Inverter itself, perform the test only on the main
circuit as shown in the diagram below. Do not conduct a megger test on the control
circuits by removing all PCB connectors.
* When conducting a continuity test on the control circuits, use a tester ( high resistance
range type ) and not a megger or a buzzer.
b. INSPECTION ITEMS
Inspection item Object of inspection Correction
Power source Within permissible range : voltage of Adjust the power supply voltage
voltage and 415V (+10%,15% ) and frequency and frequency.
frequency of 50 Hz ( ± 5%)
Ambient Within permissible range of (-10)°C to After investigating the cause,
temperature (+50)°C correct to within specified limits.
Vibration Within permissible limit : 0.6G or less Contact Kirloskar Electric
Noise / Smell Noise from cooling fans etc. Contact Kirloskar Electric
Dust On cooling fins/ fans, PCB’s etc. Cleaning
Connectors/ Loose connectors / screws Tighten the connectors / screws
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11. MAINTENANCE VICTOR G1000
The life of the Inverter will vary according to the installation environment and the amount
of running time. However, if continuous operation is within the allowable limits, the life
of the ordinary electrolytic capacitor is approx. 5 years with the life of the cooling fan
being approx. 3 years. It is recommended that, capacitors are to be replaced after then
4 th year and fans are to be replaced after the 2 nd year of installation.
Since the Inverter input current and output voltage are of non-sinusoidal type, selection
of the wrong measuring device can lead to gross miscalculations. When using a CT
(current transformer) to measure the current, if the frequency is low, the amount of error
will be large. For this reason always use a CT with large capacity as much as possible.
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12. TROUBLE SHOOTING VICTOR G1000
e. OVER VOLTAGE
f. UNDER VOLTAGE
h. SETTING ERROR
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12. TROUBLE SHOOTING VICTOR G1000
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NOTES VICTOR G1000
KIRLOSKAR ELECTRIC
NOTES VICTOR G1000
KIRLOSKAR ELECTRIC
K I R L OS K AR E L E CT R I C COMP ANY L I MI T E D,
UNIT.IV, BELAVADI INDUSTRIAL AREA, MYSORE – 570 018, INDIA
PHONE : 0091-821-2402522 - 26, FAX : 0091-821-2402266
Email : info@kec4.com Web : www.kec4.com