Sunteți pe pagina 1din 10

ANSI/AWS B2.

1- O01 90 -
An American National Standard

Standard Welding Procedure


Specification (WPS) for

Standard Welding
Procedure Specifica-
tion (WPS) Shielded
Metal Arc Welding of

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---
Carbon Steel,
(M=l/P=l,Group 1 or 2),
3/16 through 314 inch,
in the As-Welded Con-
dition, With Backing

Site License

Copyright American Welding Society


Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
Site License to Make Copies for Intra-Company Use
This License is issued by the American Welding Society (hereinafter referred to as “AWS”) to you
(hereinafter referred to as “Licensee”) based upon your application and conditions:
i. By becoming a Licensee, Licensee agrees to all the termscontained in this License.
2. Licensee is authorized to reproduce this AWS B2 Standard Welding Procedure for intra-
company use only. Copies may not be made available to any individual not employed by
Licensee or for any purpose unrelated to the business being conducted by Licensee.
3. Any reproduction must include the following copyright notice: “Copyright by the American
Welding Society. Reproduced with the express written permission of the American Welding
Society.”
4. Licensee may not enter into any sublicense agreement.
5. Reproduction of this Standard Welding Procedure signifies that you agree with the terms of the
License. if you do not agree with the terms of this License please remm this document, and a
new document without the copyright notice will be issued.
6. The AWS B2 Standard Welding Procedures are not the subject of any warranty. AWS disclaims
any liability arising from the use of any Standard Welding Procedure.AWS is not liable for any
actual or consequential damages that may arise from the use of any Standard Welding
Procedure.
7. Licensee will notify AWS in writing if it becomes aware that any employee or other party has
made copies or otherwise made use of any Standard Welding Procedure contrary to the terms of
the License.
8. This License contains the entire understanding as between Licensee and AWS, and any changes
must be contained in a writing signed by both parties.
9. The terms of this License are governed under the laws of$he State of Florida, and both parties
agree to submit to the jurisdiction of the cognizant court of law within Dade County, Fiorida to
resolve any disputes.

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

Copyright American Welding Society


Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
Keywords-welding procedure specification, base ANSVAWS 82.1.001-90
metal, dowable joint designs, filer An American National Standard
metd, carbon steel, plate and pipe,
manual shielded metal arc welding
Approved by
American National Standards Institute
December 18,1989

Standard Welding Procedure


Specification (WPS)
Shielded Metal Arc Welding of Carbon Steel,
(M-l/P-l, Group 1 or 2),
3/16 through 3/4 inch, in the
As-Welded Condition, With Backing
Prepared by
AWS Commitee on Welding Qualification

Under the Direction of


AWS Technical Activities Committee

Approved by
AWS Board of Directors

Abstract
This standard contains the essential welding variables for carbon steel plate and pipe in the thickness range of 3/ 16
through3/4 in., using manual shielded metal arc welding. It cites the base metais and operating conditions necessary to
make the weldment, the filler metal specifications, and the allowablejoint designs for fillet and groove welds.

American Welding Society


550 N.W. LeJeune Road,P.O.Box 351040, Miami, Florida 33135

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

Copyright American Welding Society


Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
Statement on Use of A W S Standards

All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American
Welding Society are voluntary consensus standards that have been developed in accordance with the rules of the
American National Standards Institute. When AWS standards are either incorporated in, or made part of,
documents that are included in federaí or state laws and regulations, or the regulations of other governmental bodies,
their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standards
must be approved by the governmental body having staimtory jurisdiction before they can become a part of those
laws and regulations. In all cases, these standards carry the full legal authority of the contract or other document
that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from
requirements of an AWS standard must be by agreement between the contracting parties.

International Standard Book Number: 0-87171-318-7

American Welding Society, 550 N.W. LeJeune Road, Miami. Florida 33126

* 1990 by American Welding Society.


All rights reserved

Printed in the United States of America

Reprinted: July 1995 and March 1996

Note: The primary purpose of AWS is to serve and benefit its members. To this end, AWS provides a forum for
the exchange, consideration, and discussion of ideas and proposals that are relevant to the welding industry and the
consensus of which forms the basis for these standards. By providing such a forum, AWS does not assume any
duties to which a user of these standards may be required to adhere. By publishing this standard, the American
Welding Society does not insure anyone using the information it contains against any liability arising from that use.
Publication of a standard by the American Welding Society does not carry with it any right to make, use, or sell
any patented items. Users of the information in this standard should make an independent, substantiating
investigation of the validity of that information for their particular use and the patent status of any item referred to
herein.

With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be
rendered. However, such opinions represent only the personal opinions of the particular individuals giving them.
These individuals do not speak on behalf of AWS, nor do these oral opinions constitute oficial or unofficial
opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute
for an oficial interpretation.

This standard is subject to revision at any time by the AWS Welding Qualification Committee. It must be reviewed
every five years and if not revised, it must be either reapproved or withdrawn. Comments (recommendations,
additions, or deletions) and any pertinent data that may be of use in improving this standard are requested and
should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS Welding
Qualification Committee and the author of the comments will be informed of the Committee's response to the
comments. Guests are invited to attend all meetings of the AWS Welding Qualification Committee to express their
comments verbally. Procedures for appeal of an adverse decision concerning all such comments are provided in
the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the
American Welding Society, 550 N.W. Meune Road, Miami, Florida 33126.

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

Copyright American Welding Society


Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
Personnel
AWS Committee on Weldiig QuaWication
I: J. Anderson, Chairman Bechtel Group, Incorporated
D. L. Sprow. Vice Chairman McDermott Incorporated
M.J. Houle, Vice Chairman Welding Engineering Services
.D.R.Papenfuss, Vice Chairman The Boeing Company
R X. Neary, Secretary American Welding Society
K L. Ballis Columbia Gas Distribution Companies
H.B. Cary Hobart Brothers Company
P. B. Dickerson** Aluminum Company of America
W.D. Doty Doty and Associates
R A. Dunn StepSan Limited Consultants
J. J. Faleo* Army Materials and Mechanics Research Center
E. H. Grap U.S. Nuclear Regulatory Commission
J. E. Hinkel Lincoln Electric Company
R. U? Jackson Consultant
J. U? McGrew Babcock and Wilcox
G. E. Metzger Wright-Patterson Air Force Base
C.L.NulP Naval Sea Systems Command
A. S. Olivares The Hartford Steam Boiler Inspection and
Insurance Company
G. FK @ler** Welding Research Council
S. Panezic Canadian Welding Bureau
D.J. Schell Westinghouse Idaho Nuclear Company Incorporated
J. J. Sekely Welding Services, Incorporated
A. W; Sindel C-E Natco
W R. Smith, Sr.** Bechtel Group, Incorporated
C. E. Spaeder Lehigh University
V.!?b Sutter American Welding Institute
G. M. Wisbrock, Jr. LTV Missiles and Electronics Group Missiles Divisicn
'Advisor
**Retired

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`--- iii
Copyright American Welding Society
Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

Foreword
(This Foreword is not a part of the ANSIIAWS B2.1.001-90, Standard Welding Procedure Specfication, but is
included for information purposes oniy.)
' The American Welding Society and the Welding Research Council have joined in a cooperative effort to generate
standard welding procedures for industry. The need for pretested welding procedures that are supported by adequate
test data and that satisfy the technical requirements for the commonly used construction codes and specifications has
been expressed by many individuals and organizations. The purpose of a welding procedure qualification is to provide
test data for assessing the properties of a weld joint.
This Welding Procedure Specification is an outgrowth of the coordinated work of the Welding Procedures
Committees of WRC and the Committee on Welding Qualification of AWS.The Welding Procedures Committee has
provided the test data documented on Procedure Qualification Records, which are availablefrom the Welding Research
Council.
The welding terms used in this specification shall be interpreted in accordance with the definitions given in the latest
edition of ANSI/ AWS A3.0, Standard Welding Termsand De$nitions. Welding symbols shall be those shown in the
latest edition of ANSI/AWS A2.4, Symbokfor Weldingand Nondestructive Testing.
The AWS Committee on Welding Qualification was formed in 1979 to provide welding standards concerning the
subject of qualification. The primary document developed by this Committee is AWS B2.1, Standard for Welding
Procedure and Performance Qualification.This document established the foundation and framework for Standard
Welding Procedure Specifications.
Comments on this publication will be most welcome. They should be addressed to: Secretary, AWS Committee on
Welding Qualification, 550 N.W. LeJeune Road, P.O. Box 351040, Miami, Florida 33135.

iv

Copyright American Welding Society


Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
ANSVAWS 62.1.001-90
Page 1 of 4

Standard Weldins Procedure Specification (WPS)

Shielded Metal Arc Welding of Carbon Steel (M-VP-I, Group Ior 2),
3/16 through 3/4 inch, in the As-Welded Condition, with Backing.

Welding Research Council -Supporting PQR Numbers: OOIA, 002A

Application testing practices, and examinations and tests applicable


to the end product.
The data to support this Standard Welding Procedure A Standard WPS does not replace or substitute for
Specification (WPS) have been derived from two or fabrication codes, specifications, contract requirements,
more Procedure Qualification Records (PQR’s) com- or capability and judgement on the part of the user. A
pleted according to the requirements in AWS B2.1 under Standard WPS is to be used only as permitted by the
the auspices of the Welding Research Council. This applicable fabrication code, specification, or contract
Standard WPS is not valid using conditions and varia- document. The ability to produce production welds hav-
bles outside the ranges listed. The American Welding ing properties suitable for the application depends upon
Society considers that this Standard WPS presents infor- supplementing the Standard WPS with appropriate
mation for producing an acceptable weld using the con- performance qualification tests and sound engineering
ditions and variables listed. The user needs a significant judgment.
knowledge of welding and accepts full responsibility for A Standard WPS may be supplemented by attached
the performance of the weld and for providing the engi- or referenced information and instructions that may be
neering capability, qualified personnel, and proper necessary to make an acceptable weldment.
--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

equipment to implement this Standard Welding Proce- Safety precautions shall conform to the latest edition
dure Specification. of ANSI/ ASC 249.1, Safeiy in Welding and Cuiiing,
The referencing fabrication code or specification and published by the American Welding Society.
the engineering requirements are intended to specify any This specification may involve hazardous materials,
requirements related to design, need for heat-treatment, operations, and equipment. The specification does not
fabricating, tolerances, quality control, safe welding and purport to address all of the safety problems associated
with its use. It isthe responsibility of the user to establish
-1. Welding Research Council, 345 East 47th Street, New York,
appropriate safety and health practices. The user should
determine the applicability of any regulatory limitations
N y 10017 prior to use.
1

Permission to reproduce for intra-company use only is granted by the American Welding Society
Copyright American Welding Society
Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
ANSVAWS 82.1.001-90
Page 2 of 4

Standard Welding Procedure Specification (WPS)


PROCESS SMAW (Shielded Metal Arc Welding)
Manual
BASE METAL: Carbon Steel2, M-1 or P-1, Group 1 or 2 to
M-1 or P-1, Group 1 or 2
BASE METAL THICKNESS RANGE Groove Weld: 3/16 through 3/4 in.
Fillet Weld: 3/16 in. minimum
WELD METAL THICKNESS RANGE: Groove Weld: 3/16 through 3/4 in., plus
reinforcement
Fillet Weld Leg: 3/16 through 3/4 in.
MAXIMUM WELD BEAD THICKNESS: 1/4 in.
BACKING: Yes
BACKING MATERIAL Carbon Steel2, M-1 or P-1, Group 1,2, or 3
ALLOWABLE JOINT DESIGNS See Figure 1
WELDING POSITIONS Al I
VERTICAL WELDING PROGRESSION: UP
NOTCH TOUGHNESS Not Qualified for Notch Toughness Applications
PREHEAT TEMPERATURE: 5OoFminimum, 35OoFmaximum
INTERPASS TEMPERATURE 50° F minimum, 350° F maximum
PREHEAT TEMPERATURE MAINTENANCE: Continuous or special heating not required
POSTWELD HEAT-TREATMENT: None (not qualified for PWHT)
TECHNIQUE Beads: Stringer or weave

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---
Peening: No
Cleaning: Joint shall be dry prior to welding
Initial Cleaning: Mechanical or chemical
Interpass Cleaning: Mechanical only
SINGLE OR MULTIPLE ELECTRODE: Single
SINGLE OR MULTIPLE PASS: Either

FILLER METAL SPECIFICATION ANSVAWS A5.1


ASME SFA 5.1
AWS/ASME2A Number 1, F Number 4
PULSED POWER WELDING: No
CONSUMABLE INSERT No

2. As detailed in AWS B2.1 and ASME Section IX.


2
Copyright American WeldingPermission
Society to reproduce for intra-company use only is granted by the American Welding Society
Provided by IHS under license with AWS Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
ANSVAWS 82.1.O01-90
Page 3 of 4

Standard Welding Procedure Specification (WPS)


WELDING PARAMETERS
FILLER METAL' CURRENT AMPERES
BEADS Classification Dia. (in.) Type and Polarity Groove and fillet

E7016
I
2; :
3/32 DCEP
DCEP
DCEP
65/11O
110/150
140/200

E]
Fill E7018 [ :F 5/32
DCEP
DCEP
DCEP
70/115
115/165
150/220
*Note: Care of the electrodesprior to use shall beas recommendedby the electrodemanufacturerto ensure that the low
hydrogencharacteristicsare maintained.

COMPANY NAME

In the name of the Companystated above, Iaccept full responsibilityforthe application of this Standard WPS
for use with

Dated
Fabrication Document

DATE APPROVED BY TITLE


3 --`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---

Permission to reproduce for intra-company use only


Copyright American Welding Society
Provided by IHS under license with AWS
is granted by the American Welding Society
Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT
ANSIIAWS 82.1.001-90
Page 4 of 4

Standard Welding Procedure Specification (WPS)


Fillet Welds: All Joints
Groove Welds: For plate, flat products, and structural shapes, see Joints 1,' 2, and 3.
For pipe and other tubular products, see Joint 3.

45O MIN. n

+1/4 in.
-1/16 ih

JOINT 1 JOINT 2

a I

--`,`,`,,```,,,`,,,``,``,,``,-`-`,,`,,`,`,,`---
,-\

a = 75O f 15O
R = 3/16 in. +5/16 in.
-1/16 in.
f = 1,16 +1/16 in.
-1116 in.

JOINT 3

Figure 1 -Allowable Joint Designs


Metric Conversions
in. mm OF OC

1/16 1.6 60 10
3/32 2.4 350 175
1/8 3.2
5/32 4.0
3/16 4.8
1/4 6.4
1/2 12.7
314 19.0

Permission to reproduce for intra-company use only


Copyright American Welding Society
Provided by IHS under license with AWS
is granted by the American Welding Society
Licensee=Loc 25-27Venezuela/Parlaguan,Puerto la Cr,San Die/5919206111, User=hern
No reproduction or networking permitted without license from IHS Not for Resale, 09/02/2005 09:33:28 MDT

S-ar putea să vă placă și