FILE NO.

330-200804GR
Rev.00

SERVICE MANUAL

DLP PROJECTOR
TDP-SP1

The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s).
This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use
the parts described in this manual and lead-free solder (*2).
For (*1) and (*2) , see the next page.

© TOSHIBA CORPORATION Published in Japan, May 2008 GREEN

(*1) GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.

(*2) LEAD-FREE SOLDER

This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.

WARNING
This product is manufactured using lead free solder.

DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !

The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product  especially
when soldering large components, through-hole pins, and on PCBs  as the level of heat
required to melt lead-free solder is high.
Table of Content

Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-3

Chapter 2 Disassembly Process

Equipment Needed & Product Overview -1
Disassemble Lamp Cover Module -
Disassemble Lamp Module -
Disassemble Top Cover Module -3
Disassemble Keypad Board -3
Disassemble Dust Proff Holder -4
Disassemble Top Shielding -5
Disassemble Main Board Module -5
Disassemble Right/Front/Left/Back Cover -6
Disassemble Fan Module -7
Disassemble Engine Module -8
Disassemble IR Sensor Module -9
Disassemble Color Wheel Module -9
Disassemble Focus Ring -10
Disassemble Zoom Ring Holder -10
Disassemble DMD Chip -11
Disassemble Interrupt Switch -1
Disassemble LVPS Module -14
Disassemble Blower Module -15
Disassemble Bottom Shielding -16
Disassemble Speaker Module -17

TDP-SP1 Confidential
 Disassemble Elevator Module -17
Rod Adjustment -18

Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-

Chapter 4 Function Test & Alignment Procedure

Test Equipment Needed 4-1
Service Mode 4-1
OSD Reset 4-1
Test Condition 4-
Defect specification table 4-3
Test Inspection Procedure 4-4
PC Mode 4-4
Calibration 4-8
Video Performance 4-10
Optical Performance Measure 4-11
Others 4-1

Chapter 5 Firmware Upgrade

Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-
Firmware Upgrade Procedure 5-4

TDP-SP1 Confidential
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-
Setup Procedure (VGA) 6-3
EDID Key-In Procedure 6-4

Chapter 7 Speare Parts

Speare Parts List 7-1

Appendix 1

TDP-SP1 Confidential
Chapter 1

Introduction
1-1 Highlight

No Item
1 Dimensions (W x H x D)
2 Weight
3 Tilt Angle
4 Power Supply
5 Cooling system
6 Brightness
7 Contrast
8 Uniformity
9 Throw ratio
10 Projection lens
11 Lamp life
Description
- 270*87*189 mm
- <5 Ibs
- 7 degrees with elevator mechanism
- Universal AC 100--240V ~ 50 / 60 Hz with PFC input
- 180W Lamp @ normal operation
- Variance FAN speed control
(Depend on temperature variance)
- Advanced air flow
- Two fans with low system acoustic noise level
- Temperature control circuits with adaptive voltage control
fan speed
- High altitude cooling mode
- Maximum touch temperature follows the UL60950-1
regulation
- 1980 ANSI Lumens (Typical)
- 1760 ANSI Lumens (Minimum)
- 1700:1 Typical (Full on / full off)
- 1000:1 Minimum (Full on / full off)
- 80% Typical ANSI
- 65% Minimum ANSI
- 1.95 ~ 2.15:1 distance/width @2.366m
- F# 2.41 – 2.55 , 1.10X Mechanical Zoom Lens
- 3500 hours at typical full power mode
- 4000 hours at Eco mode
(more than 50% of lamp population have light output>50%
of initial min Lumen output at the lamp life time)

TDP-SP1 Confidential 1-

No Item Description
- One D-Sub 15-pin female connector for VGA input
and component video input
- One Mini DIN 4-pin for S-Video Input
- One RCA Jack for Composite Video Input
- One D-Sub 9-pin male RS232 port for FW update
12 Therminal
- One Audio in
- One Audio out
- One D-Sub 15-pin female connector for VGA output
(VGA out is loop through from VGA input on standby mode
and normal operation)
-Computer analog input
-Video
-Analog RGB 0.7Vp-p, 75ohm
-Sync
Hsync Freq. 31.35~68.7kHz
Vsync Freq. 56~85Hz
13 Input Signal -Separate Sync :(H V) TTL level (bi-polarity)
-Composite Sync: TTL level (bi-polarity)
-Sync-on-green: negative sync. 0.3Vp-p
-Analog Video
Composite video 75ohm
S-video (Y/C) 75ohm
Component video (Y/Pb/Pr) 75ohm
14 DMD Chip - One panel 0.55” DMD SVGA projection system
15 System controller - TI DDP2230
16 Number of active dots - 800(H) x 600(V)
17 Keystone correction - +/ -15 degree Vertical

TDP-SP1 Confidential 1-

 No Item Description
- Standards:
NTSC: M (3.58MHz), 4.43 MHz
18 Video compatibility PAL: B, D, G, H, I, M, N
SECAM: B, D, G, K, K1, L
HDTV: 480i/p, 576i/p, 720p, 1080i
19 Color wheel - R80Y30G84W90B76(5 segments)&7200rpm
20 Lamp - 180W Lamp(Osram E20.6n)

- Operating: 5 - 35°C
21 Temperature
- Storage: -20- - 60°C

1-2 Compatible Mode

Analog
Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
640x350 70 31.5
640x350 85 37.9
640x400 85 37.9
640x480 60 31.5
VGA 640x480 72 37.9
640x480 75 37.5
640x480 85 43.3
720x400 70 31.5
720x400 85 37.9
800x600 56 35.2
800x600 60 37.9
SVGA 800x600 72 48.1
800x600 75 46.9
800x600 85 53.7
1024x768 60 48.4
1024x768 70 56.5
XGA
1024x768 75 60.0
1024x768 85 68.7

TDP-SP1 Confidential 1-

Compatibility Resolution V-Sync [Hz] H-Sync [KHz]
1152x864 70 63.8
1152x864 75 67.5
SXGA
1280x960 60 60
1280x1024 60 63.98
MAC 16’’ 832x624 74.55 49.725
MAC 19’’ 1024x768 75 60.24
MAC 1152x870 75.06 68.68
MAC G4 640x480 60 31.35
i MAC DV 1024x768 75 60
i MAC DV 1152x870 75 68.49

TDP-SP1 Confidential 1-

Chapter 2

Disassembly & Assembly Process

2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107
2. Hex Sleeves 5mm
3. Screw Bit (+) :102
4. Screw Bit (-) :102
5. Long Nose Nipper
6. Tweezers
7. TDP-SP1 unit

* Before you start: This process is protective level II. Operators should wear electrostatic chains.

* Note: If you need to replace the main board, you have to get into service mode and record the

lamp usage hour. please refer to section 2-25.

TDP-SP1 Confidential 2-

2-2 Disassemble Lamp
Cover Module

1. Unscrew 2 screws on Lamp Cover

Module

2. Disassemble Lamp Cover Module

Lamp Cover Module

2-3 Disassemble Lamp

Module

1. Unscrew 2 screws on Lamp Module

2. Disassemble Lamp Module

Lamp Module

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2-4 Disassemble Top Cover
Module

1. Unscrew 2 screws on the unit base

2. Unplug 1 FPC cable

3. Disassemble Top Cover Module

Top Cover Module

2-5 Disassemble Keypad

Board

1. Unscrew 4 screws on the Keypad

2. Take off 1 Mylar
3. Disassemble Keypad Board

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4. Take off Return Button Key and Keypad.

Return Button Key Keypad

2-6 Disassemble Dust Proff

Holder

1. Unscrew 3 screws

2. Disassemble Dust Proff Holder

TDP-SP1 Confidential 2-

2-7 Disassemble Top
Shielding

1. Unscrew 7 screws

2. Disassemble Top Shielding

2-8 Disassemble Main Board

Module

1. Take off the black tape

2. Unplug 8 connectors
3. Unplug 1 FPC cable
4. Unscrew 2 screws
5. Unscrew 6 hex screws
6. Take off Main Board Module

TDP-SP1 Confidential 2-

7. Unscrew 2 screws

8. Disassemble Main Board and Main

Board Shielding.

2-9 Disassemble Right/Front/

Left/Back Cover

1. Unscrew 4 screws
2. Disassemble Right/Front/Left/Back Cover

Right Cover

Front Cover

TDP-SP1 Confidential 2-

 Left Cover

Back Cover

2-10 Disassemble Fan

Module

1. Unscrew 4 screws

2. Unplug 1 connector

3. Take off Fan Module

TDP-SP1 Confidential 2-

4. Unscrew 1 screw

5. Disassemble Thermal Switch

6. Unscrew 4 screws

7. Take off 1 mylar

8. Disassemble Fan Module

2-11 Disassemble Engine

Module

1. Unscrew 4 screws

2. Take off 1 Mylar

3. Disassemble Engine Module

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2-12 Disassemble IR Sensor
Module

1. Tear the black tape

2. Take off IR Sensor Module

3. Separate IR Lens Holder and IR Sensor

Board.

2-13 Disassemble Color

Wheel Module

1. Unscrew 2 screws to disassemble Color

Wheel Module

2. Unscrew 1 screw to disassemble Photo

Sensor Board from Color Wheel Module

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2-14 Disassemble Focus
Ring

1. Unscrew 3 screws to disassemble Focus

Ring

2-15 Disassemble Zoom

Ring Holder

1. Unscrew 1 screw to disassemble Zoom

Ring.

TDP-SP1 Confidential 2-10

2. Unscrew 2 screws to disassemble Zoom
Ring Holder.

2-16 Disassemble DMD Chip

1. Unscrew 2 screw to disassemble

Heatsink

TDP-SP1 Confidential 2-11

2. Separate DMD Board and DMD Chip.

Note: Rotate the Lock counterclockwise

(as red arrow) when you separate

DMD Chip

2-17 Disassemble Interrupt

Switch

1. Unplug 2 connectors
2. Unscrew 1 screw
3. Take off the yellow tape

4. Disassemble Interrupt Switch

TDP-SP1 Confidential 2-12

5. Use tweezers to loose 2 tenons
(as green circle) and disassemble the

Interrupt Switch from the Holder.

Interrupt Switch

2-18 Disassemble Lamp

Driver Module

1. Unscrew 1 screw to take off Lamp Driver

Module
2. Unscrew 2 screws
3. Unplug 3 connectors
4. Unscrew 4 screws
5. Disassemble Lamp Driver Module

TDP-SP1 Confidential 2-13

2-19 Disassemble LVPS
Module

1. Take off the Mylar

2. Unscrew 8 screws

3. Disassemble LVPS Module

TDP-SP1 Confidential 2-14

2-20 D
 isassemble Blower
Module

1. Unscrew 3 screws
2. Disassemble Blower Module

TDP-SP1 Confidential 2-15

Note : Avoid to press the Blower with great
strenth.

2-21 Disassemble Bottom

Shielding

1. Use Tweezers to loose 2 tenons and

disassemble Rod Duct (as blue square)
2. Take off 1 Mylar
3. Unscrew 4 screws

4. Disassemble Bottom Shielding

Rod Duct

TDP-SP1 Confidential 2-16

2-22 Disassemble Speaker
Module

1. Unscrew 2 screws
2. Disassemble Speaker Module
3. Use Tweezers to loose 2 tenons
(as yellow circle) and separate Speaker

and Speaker Holder.

2-23 Disassemble Elevator

Module

1. Unscrew 1 screw
2. Take off Elevator foot
3. Unscrew 2 screws

4. Take off Elevator Module

TDP-SP1 Confidential 2-17

2-24 Rod Adjustment

1. Environment adjustment
screw 2
- The distance between the engine and the

screen is 2.62 M screw 1

- This process should be done at a dark

environment. (under 5 Lux)

2. Procedure adjustment

- Change the screen to “white screen.”

- Adjust the screws by using the rod on

the engine module to readjust the image.

(adjust until the yellowish or bluish parts

disappeared.)

3. Abnormal image inspection

- It should not have any abnormal color at

the rim of the image by estimating through

the eyes.

Note: - To avoid over adjust the rod.

- “Screw 1” should be adjusted first, and

then adjust the “Screw2”.After the

adjustment, use the glue to fix the

screws.

TDP-SP1 Confidential 2-18

Chapter 3

Troubleshooting
3-1 LED Lighting Message

Message LED Temp Power Lamp

Stand by OFF ON (O) OFF

Normal (Power ON) OFF ON (G) OFF

Powering Up OFF Blink (G) OFF

Cooling OFF Blink (O) OFF

Programming ON (R) Blink (O) ON (R)

ON (R)
Warning Lamp (not lit) OFF ON (R) after 5sec go to
stand by

Over Temp ON (R) ON (R) OFF

Fan Lock Blink (R) ON (R) OFF

C/W Error Blink (R) ON (R) Blink (R)

(R) - RED
(O) - ORANGE
(G) - GREEN

TDP-SP1 Confidential 3-

3-2 Main Procedure

No Symptom Procedure
• Ensure the Power Cord and AC Power Outlet are securely
connected
• Check Lamp Cover and Interrupt Switch
• Ensure all connectors are securely connected and aren’t
1 No Power
broken
• Check Lamp Driver
• Check LVPS

• Check Main Board

• Check LED Status
a. Lamp ON(R), Power ON(R), LED Temp OFF
- Check Lamp
- Check Lamp Driver
- Check Main Board

2 Auto Shut Down b. Lamp OFF, Power ON(R), LED Temp ON(R) or Blink(R)
- Check Thermal Switch
- Check Fan
c. Lamp Blink(R), Power ON(R), LED Temp Blink(R)
- Check Colour Wheel

- Check Photo Sensor

TDP-SP1 Confidential 3-

No Symptom Procedure
• Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
“Source” button on the control panel to switch)
• Ensure all connectors are securely connected and aren’t bro-
ken
3 No Image • Check Main Board
• Check DMD Board
• Check Colour Wheel
• Check DMD Chip

• Check Engine Module

• Ensure all connectors are securely connected and aren’t
broken
• Check Lamp Module
4 No Light On
• Check Lamp Driver
• Check LVPS

• Check Main Board

• Check Colour Wheel
5 Mechanical Noise
• Check Fan Module
• Check if the Main Board and the DMD Board are

assembled properly

6 Line Bar/Line Defect • Check Main Board

• Check DMD Board

• Check DMD Chip

• Do “Reset (All data)” of the OSD Menu
• Ensure that the signal cables and source are work as well-
7 Image Flicker Check Lamp Module
• Check Colour Wheel- Check DMD Board
• Check Main Board

TDP-SP1 Confidential 3-

No Symptom Procedure
• Do “Reset (All data)” of the OSD Menu
• Adjust Colour Wheel Index
8 Colour Abnormal
• Check Main Board- Check DMD Board
• Check Colour Wheel

• Ensure the projection screen without dirt

• Ensure the projection lens is clean
Poor Uniformity/
9 • Ensure the Brightness is within spec
Shadow
• Check rod alignment
• Check Engine Module
• Ensure the projection screen without dirt
• Ensure the projection lens is clean
Dead Pixel/Dust
10
(Out of spec.) • Clean DMD Chip and Engine Module
• Check DMD Chip- Check Engine Module

• Ensure that the signal cables and source work as well.

11 Garbage Image • Check Main Board
• Check DMD Board
• Remote Control
a. Check Battery
b. Check Remote Controller
c. IR receiver
Remote Control/
12 d. Check Main Board
Control Panel Failed
• Control Panel
a. Check FPC
b. Check key pad
c. Check Main Board
• Do “Reset (All data)” of the OSD Menu
13 Function Abnormal • Check Main Board
• Check DMD Board

TDP-SP1 Confidential 3-

No Symptom Procedure
- Ensure that the signal cables and source are work as well

- Check Speaker Module

14 Audio Abnonrmal
- Check Main Board

TDP-SP1 Confidential 3-

Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed

- IBM PC with SVGA/XGA resolution
- DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video”
, “Composite” and "HDMI".
- HDTV Source (480P, 720P, 1080i)
- Minolta CL-100
- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)
- After changing parts, check the information below.

4-2 Service Mode

1. Turn on the projector and input the signal
2. Do the following actions sequentially to enter service mode menu
(1) Press "Power→Left→Left→Menu".
(2) Service mode will be shown.
(3) After confirming the configuration, press "Exit" to exit.

4-3 OSD Reset

1. After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) To execute "Reset" function.

TDP-SP1 Confidential 4-

4-4 Test Condition
- Circumstance brightness: Dark room less than 5.0 lux.
- Inspection distance: 1.8m~2.8m functional inspection.
- Screen size: 60 inches diagonal

- After repairing TDP-SP1, the unit should be run-in (refer to the table below)

Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shut down 6 hours
- Enter Burn-In Mode
* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

Press power > Enter > Enter > Menu

Choose Burn-In Test > enter
Lamp On (Min) Press right key to adjust the time (50)
Lamp Off (Min) Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose Burn-In mode and hit enter

Screen Defects (While replacing DMD Chip, DMD BD and MB)

< Figure: Zone A &B Definition >

TDP-SP1 Confidential 4-

Defect specification table

Order Symptom Pattern Criteria

Black pattern
1 Bright pixel ( dots) A+B=0
( IRE=O)
A+B=6
2 Dark pixel(dots) White pattern

A+B=1
3 Unstable pixel (dots) Any pattern

Adjacent dark pixel A+B=0

4 Any pattern
(dots)
A+B=3
5 Dark blemish (Dirty) Blue 60 pattern
(diameter <1/2 inch)
A+B=3
6 Bright blemish (Dirty) Gary 30 pattern
(diameter <1/2 inch)

7 Bright dot on frame Black pattern 2

TDP-SP1 Confidential 4-

4-5 Test Inspection Procedure

Charge parts/
M/B FW Color Wheel Engine
Update
Version Update v v
Color Wheel index v v
P
v v
Calibration
YPbPr
v v
Calibration
OSD Reset v v
EDID v
Re-write Lamp
v
Hour Usage
Check ROD
Position and v
Adjust

4-6 PC MODE

1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog 800 x 600@60Hz
- Test Pattern: general-1 or master
- Check and see if the image sharpness is well-
performed.
- If not re-adjust by the following steps:
General-1
(1) S
 elect "Frequency" function to adjust the
total pixel number of pixel clock in one line
period.
(2) S
 elect "Tracking" function and use right or
left arrow key to adjust the value to minimize
video flicker.
- Adjust Resync or Frequency/Tracking/H.
Master

TDP-SP1 Confidential 4-

 Position/V. Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Rsync, Frequen-
cy or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video
should be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is
considered as failure product.
- If there is noise on the screen, use auto or
manual “frequency” function or “tracking” func-
tion to adjust the screen.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable.

2. Light Leak
Procedure - Test equipment: video generator.
- Test signal: analog 800x600@60Hz
- Test Pattern: gray 30 patterns
- Check if the light leaks.
* Light leak on reflective edge, eyecatcher, bond-
wires and exposed metal.
Inspection item - Light leak check.
Gray 30
- Bright blemish (dirty).
Criteria - The pattern cannot accept the color level of the
leakage is brighter than the gray 30 pattern.
- Ref. below table
Note: The defect criteria follows TI specification.

3. Blemish (Dark)
Procedure - Test equipment: video generator.
- Test signal: analog ���������������
800x600��������
@60Hz.
- Test Pattern: blue 60

Inspection item - Dark blemish check.(dirty) Blue 60

Criteria - The bright blemish is unacceptable when it ap-

TDP-SP1 Confidential 4-

 pears on blue 60 pattern.

4. Dead Pixel (Bright pixel)

Procedure - Test equipment: video generator.
- Test signal: analog ���������������
800x600��������
@60Hz.
- Test Pattern: full black
Inspection item - Bright pixel check.
Note: Frame dimension under operative zone1 Full black
inch
Criteria - Bright pixel is unacceptable.
- Ref. below table
Note: The defect criteria follows TI specification.

5. Dead Pixel (Dark pixel)

Procedure - Test equipment: video generator.
- Test signal: analog ���������������
800x600��������
@60Hz.
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100)
Full white
- Adjacent dark pixel.
Criteria - The number of the dead pixels should be less or
equal to 6 pixels.
- Adjacent pixel with each other is unacceptable.
- Ref. below table
Note: The defect criteria follows TI specification.

6. Focus test
Procedure - Test equipment: video generator.
- Test signal: analog ������������
800x600�����
@60Hz
Full screen
- Test Pattern: full screen or MEME Sony
Inspection item - Focus check

Criteria -From screen 2.62 M

via visual to check the focus, look at the entire
screen, focus shall be clear, crisp, and sharp
MEME Sony

TDP-SP1 Confidential 4-

 over the entire surface of the display
pattern.(Blur word on one of the corner after
adjustment is acceptable. However, the word
should at least be recognizable.)

7. Color performance
Procedure - Test equipment: video generator.
- Test signal: DVI (HDMI) 720p,1080i
- Test Pattern: Master, In focus II or SMPTE RP-
133
* Please refer to 4-2 to enter service mode. Master
Use 720P & 1080i signal, master pattern to do
HDTV test. Color cannot discolor to purple and
blue. If the test result is discoloration or flicker-
ing, please return the unit back to repair
centers.
Inspection item - Check if each color level is well-functioned.
- color saturations
InFocus II
Criteria - Screen appears normal. It should not have any / 64 gray RGBW
abnormal condition, such as lines appear on the
screen and so on.
- Color appears normal.
- It is acceptable to have few lines flashing at the
center and on the edge of 1080i image. How-
ever, rest of the image should appears stable.
- RGBW should all appear normal on the screen
and sort from R -G-B-W.
SMPTE RP-133
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color or
heavy lines.
- The PC mode functionally sure be workable
include support format with frequency and auto
detected functional will be workable

TDP-SP1 Confidential 4-

4-7 Calibration

1. YPbPr calibration
Procedure - Test equipment: video generator.
- Once main board is changed, YPbPr calibration
should be done as well.
(1) Test signal: 480i
(2) Test Pattern: SMPTE BAR
- Note
(1) C
 alibration pattern should be in fill screen SMPTE BAR
mode.
(2) P
 lease refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) C
 hoose and access YPbPr Calibration for
correction in service mode. Choose “menu”
to leave the service mode after all.
Check pattern - Test signal: 480i
- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item - Color situations
Criteria - There should not have any lack of RGBW. The
color should appear normal and sort in right In focus II / 64 Gray
RGBW
order.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color ot
heavy lines

TDP-SP1 Confidential 4-

2. PC calibration
Procedure - Test equipment: video generator
- Once main board is changed, PC calibration
should be done as well.
(1) Test signal analog: ���������������
800x600��������
@60Hz
(2) Test Pattern: White(up) Black(down)
- Note
White / Black
(1) Caibration pattern should be in fill screen
mode.
(2) P
 lease refer to 4-2 Guide to Entering Service
Mode and OSD Reset.
(3) C
 hoose and access PC Calibration for cor-
rection in service mode. Choose “menu” to
leave the service mode after all.

Check pattern - Test signal: analog ������������
800x600�����
@60Hz
- Test pattern: In focus II or 64 grey RGBW
* After finishing ADC adjustment, check 64 gray
RGBW pattern.
Inspection item - Color sturations
Criteria - There should not have any lack of RGBW. The
In focus 2 / 64 gray
color should appear normal and sort in right RGBW
order.
- Color levels should be sufficient and normal.
(the unidentified color levels on both left and
right sides should not over 8 color levels.)
- Grey level should not have abnormal color ot
heavy lines.

TDP-SP1 Confidential 4-

4-8 Video Performance

1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any ���������������������������������������
abnormal�������������������������������
color, line distortion or any
noise on the screen. Motion video
- Check the sound from speakers.

2. S-Video
Procedure - Test equipment: DVD player
- Test signal: S-Video

Inspection item - Video performance test

Inspection Distance - 1.8M ~2.8M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speakers.

3. HDTV/ Component
Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check any ���������������������������������������
abnormal�������������������������������
color, line distortion or any
noise on the screen.
- Check the sound from speakers.

4. Audio Test
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Audio performance test
Inspection Distance - 1.8M ~2.8M
Criteria - Check the sound from speakers.

TDP-SP1 Confidential 4-10

 - Check “Volume” is normal
- Check “Mute” is normal

4-9 Optical Performance Measure

Inspection Condition
- Environment luminance: 5 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 2.38 M
- Screen Size: 60 inches diagonal
- Reset to default before measurement

1. Test equipment
Procedure - Test equipment: video generator.
- Test signal: analog ������������
800x600�����
@60Hz

2. Brightness
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula

Full white pattern
Avg.(P1~ P9)x1.1m2
Criteria - 960 lumens

3. Ful On/Full Off Contrast

Procedure - Full white pattern & full black pattern
- Use CL100 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see im-
Full black pattern

TDP-SP1 Confidential 4-11

 age: full white)
- Follow Contrast formula to calculate contrast
values.
☼ Contrast Formula

P5/B5
Note: P
 5=center of white image
B5=center of black image.
Criteria - 1000:1

4. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
average values.
☼ Uniformity Formula

ANSI Uniformity = Avg. (P1, P3, P7, P9)
x 100%
P5
Criteria - 65%

4-10 Others

1. Functional Inspection
Keypad button - All keypad buttons must operate
smoothly.

General   - All OSD functions must be

checked for functionality. When
OSD menu is displayed, there
shall be no visible peaking,
ringing, streaking, or smearing
artifacts on the screen.

Factory Default - The factory settings (with appro-

priate centering, size, geometry

TDP-SP1 Confidential 4-12

 distortion, etc.) shall be displayed upon “Re-
call” is selected from OSD

Display Size  - All preset modes shall expand to full screen

size using OSD Horizontal and Vertical Size
controls

Display Data Channel (DDC)  - The purpose of the DDC test is to verify the
DDC1/DDC2B operation of the projector and
to verify Plug & Play function.

Acoustic - High pitch sound from cooling fan and color

wheel is unacceptable.

2. Check points for exterior and print pattern

Check item Check point
Missing letters & pattern or blurry prints are
Text & Pattern
unacceptable.
Dirt, scrape, water ripples and uneven color are
Exterior
unacceptable.
Buttons Stuck buttons are unacceptable.
Focus ring Focus ring is functioning smoothly.
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Screw All screw sure be fixed and in right type.
Pedestal Well-functioned
Lamp Cover It should be locked in the correct place.
Plastic Parts All plastic parts can not be broken and damaged.
Safety or warning All safety and warning label should be visible,
label including all contents.
All interface connector should be complete and
Connector
workable.

TDP-SP1 Confidential 4-13

Chapter 5

Firmware Upgrade
5-1 Equipment Needed

Software : (DDP 2230- USB)

- DLP Composer
- Firmware
- Library V7.1 0330 (library file has to put in PC and set right path in 5-3 step 4)

Hardware :
- Projector
- Power cord (42.53506G002)
- RS232 Cable (42.00282G001)
- PC or Laptop

TDP-SP1 Confidential 5-

5-2 DLP Composer Lite Setup
Procedure

1. Choose "DLP Composer Lite V7.1 Setup"

Program.

2. Click "Next" button.

3. Read "License Agreement".

-C
 hoose "I accept and agree to be bound

by all the terms and conditions of this

License Agreement".

4. Click "Next".

5. Click "Next".

TDP-SP1 Confidential 5-

6. Click "Next".

7. Click "Next".

8. Writing system registry values.

9. Click "Finish".

TDP-SP1 Confidential 5-

5-3 Firmware Upgrade
Procedure

1. Set-up

- Hold on "menu" and "input" buttons and

plug in power cord.

- Once the Power LED blink in Yellow & Red

at the same time, plug in RS232 cable into

the projector and link to the RS232 port of

a PC.

Note: T
 he system fan and the light will not

operated.

2. Execute the "DLP ComposeTM" file.

3. Click "edit" and "perferences".

4. Click “Library.”

- Click the “browse” button and navigate to

the directory where you put the library file

in.

TDP-SP1 Confidential 5-

5. Select "Edit\preferences\Communications"

- Choose "Serial Port".

- Choose "COM2"

Note: C
 hoose the COM Port which you are

using.

6. Choose "Flash Loader".

- Click "Browse" to search the firmware file.

7. Selete the item "skip Boot Loader Area"

(select 16KB).

- Click "Reset Bus" to erase the flash

memory.

8. If the firmware is ready, click "start

download" to process the firmware

upgrade.
- Click "Yes" to erase the flash memory.

TDP-SP1 Confidential 5-

9. When firmware upgrade process is

finished, the unit return to stand-by status.

- Unplug RS232 cable and power cord and

replug in power cable.

10. Restart the unit and enter the service

mode to check the firmware version.

 (To enter service mode, please refer to

Chapter 4 Function Test and Alignment

Procedure.)

TDP-SP1 Confidential 5-

Chapter 6

EDID Upgrade
6-1 EDID Introduction

Extended Display Identification Data is a VESA standard data format that contains basic

information about a display device and its capabilities, including vendor information,

maximum image size, color characteristics, factory pre-set timings, frequency range limits,

and character strings for the monitor name and serial number.

The information is stored in the display and is used to communicate with the system

through a Display Data Channel (DDC), which sites between the display device and the

PC graphics adapter. The system uses this information for configuration purposes, so the

monitor and system can work together.

Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its

main board, the display device will show no image while the input source is digital signal.

TDP-SP1 Confidential 6-

6-2 Equipment Needed

Software
- EDID Program (Generic V0.51)
- EDID File (Toshiba_TDP-SP1_EDID_V02.ini)

Hardware
- Projector
- Generic Fixture (80.00001.001) for EDID Key-in (Fixture: JP3 must be closed)
- Power cord for Projector (42.53506G002)
- RS-232 9 Pin Cable (pin to pin, F-M) (42.83C07G001)
- Monitor
- PC
- VGA cable (42.87305G102)
- Power adapter (47.57803G001) and power cord (42.53506G002) for fixture

TDP-SP1 Confidential 6-

 Power CNN
6-3 Setup Procedure
(VGA)

1. Connect all ports

(1) Connect P1 of Fixture with COM Port of

PC/Laptop by RS232 Cable.

(2) Connect P2 of Fixture with VGA port of

Projector by VGA Cable. P1

P2
(3) Plug Power Adapter to Power CNN.

(4) Plug Power Cord to TDP-SP1 unit.

Note: Confirm JP3 is "Close" status.

VGA

Power Port
VGA Port

TDP-SP1 Confidential 6-

6-4 EDID Key-In Procedure 1

1. Execute EDID Program

2
(1) Click on "EDID" to execute EDID

program.
(2)

2. Process
(1)
(1) Check the COM port is "COM 1"

(Select the COM port which you are

using).

(2) Click the "Model" button.

(3)
(3) Choose the source file

"Toshiba_TDP-SP1_ EDID-V02.ini"

and then open it.

3
3. Process
(2)
(1) In "Write Source Select" item,select

"Analog".

(2) Click "Program" button. (1)

4. Process 4

(1) "Please change the cable to Analog"

will be shown on the screen.

(2) Please press "Ok" button.

TDP-SP1 Confidential 6-

5. Finish 5

(1) "OK" will be shown on the screen.

6. Read EDID information

(1) In the Read item,select "Analog" and

"Trans".

(2) Please press "Read" button. 6

7. Read EDID information

(1) EDID Informations will show the result.

TDP-SP1 Confidential 6-

Chapter 7

Spare Parts List

7.1 Spare parts list GREEN
Loca-
No Description Part No
tion
1 A001 FOOT ASSY, REAR, RIGHT 75012010
2 A002 COVER, FRONT 75012011
3 A003 COVER, LEFT 75012012
4 A004 HOLDER, IR LENS 75012013
5 A005 RING, FOCUS 75012014
6 A006 RING, ZOOM 75012015
7 A007 COVER, RIGHT 75012016
8 A008 BUTTON, RETURN 75012017
9 A009 FOOT ASSY, SPACER 23587276
10 A010 RUBBER, FOOT REAR 23587283
11 A011 COVER ASSY, LAMP 75012029
12 A012 FOOT ASSY, FRONT 75012030
13 A013 COVER ASSY, BOTTOM 75012031
14 A014 COVER ASSY, TOP 75012033
15 A015 COVER ASSY, I/O 75012035
16 A016 CAP ASSY, LENS 75012037
17 A017 BUTTON, KEYPAD 75012038
18 E001 CABLE, FFC, 14P P=0.5MM MAIN TO KEYBOAD 75012003
19 E002 SWITCH ASSY, THERMAL 75012004
20 E003 DMD, DDP2230, TYPE-X 800x600 PIXEL 0.55 75012006
21 E004 FAN ASSY, LAMP, 45X20 BLOWER 75012007
22 E005 FAN, EXHAUST, KDE1207PKV1-A 75012008
23 E006 SPEAKER, 2W 4OHM 30MM 75012009
24 E007 THERMAL PAD, DMD 75012018
25 E008 HEAT SINK, BOTTOM 75012019
26 E009 HEAT SINK, TOP 75012022
27 E010 MASK, DMD 75012023
28 E011 LIGHT PIPE, OPTICAL 75012024
29 E012 COLOR WHEEL ASSY 75012025
30 E013 OPTICAL BLOCK, SUB FRAME 75012026
31 E014 OPTICAL BLOCK 75012027
32 E015 SWITCH ASSY, LAMP COVER 75012039
33 P001 PC BOARD ASSY, POWER, MAIN 75012036
34 P002 PC BOARD ASSY, POWER, LAMP 75012032
35 U001 PC BOARD ASSY, MAIN 75012028

TDP-SP1 Confidential 7-

 Loca-
No Description Part No
tion
36 U002 PC BOARD ASSY, KEYPAD 75012034
37 U003 PC BOARD ASSY, DMD 75012040
38 U004 PC BOARD ASSY, COLOR WHEEL 75012041
39 U005 PC BOARD ASSY, IR SENSOR 75012042
40 Y001 LABEL, RATING 66X34.5MM FOR EUROPE 75011999
41 Y002 OWNERS MANUAL, CD-ROM 75012000
42 Y003 OWNERS MANUAL, 4 LANGUAGE 75012001
43 Y004 OWNERS MANUAL, CHINESE 75012002
44 Y005 POWER CORD, EU 23587319
45 Y006 POWER CORD, UK 23587320
46 Y007 POWER CORD, CH 23587322
47 Y008 REMOTE HAND UNIT 75012005
48 Y009 CASE, SOFT 75012020
49 Y010 CARTON BOX 75012021

TDP-SP1 Confidential 7-

Apendix (Exploaded Image)
D.C
A014
COVER ASSY, TOP

E014
OPTICAL BLOCK

A015
COVER ASSY,
/

A007
COVER, RIGHT

U001
PC BOARD ASSY,MAIN
A002
COVER, FRONT
E001
CABLE, FFC

A004 A003
HOLDER, IR LENS COVER, LEFT

A013
LAMP COVER ASSY, BOTTOM
(NOT SERVICE)

A011
COVER ASSY, LAMP

TDP-SP1 Confidential 1
ASSY BOTOM MODULE

P001
PC BOARD ASSY,
POWER, MAIN

E004
FAN ASSY, LAMP
ASSY LAMP DRIVER
MODULE

E015
SWITCH ASSY,
LAMP COVER

A012
FOOT ASSY, FRONT

TDP-SP1 Confidential 2
ASSY BOTOM COVER MODULE

E008 E006
HEAT SINK, SPEAKER
BOTOM

A009
Y001 FOOT ASSY, SPACER
LABEL, RATING
66*34.5MM FOR EU
A001
FOOT ASSY, REAR RIGHT

A010
RUBBER, FOOT REAR

TDP-SP1 Confidential 3
ASSY TOP COVER MODULE

U002
PC BOARD ASSY,
KEYPAD

A008
BUTTON , RETURN

A017
BUTTON , KEYPAD

TDP-SP1 Confidential 4
ASSY IR SENSOR MODULE

A004
HOLDER,
IR RENS

U005
PC BOAD ASSY,
IR SENSOR

TDP-SP1 Confidential 5
ASSY ENGINE MODULE
A006
LING, ZOOM A005
LING, FOUCUS

U004
PC BOAD ASSY,
COLOR WHEEL

E012
COLOR WHEEL
ASSY

E011
LIGHT PIPE,
OPTICAL

E010
MASK, DMD

E003
DMD Type-X
800*600 PIXEL 0.55

U003
PC BOARD ASSY,
DMD

E009
HEAT SINK, TOP

TDP-SP1 Confidential 6
ASSY COLOR WHEEL MODULE

U004
PC BOARD ASSY,
COLOR WHEEL

TDP-SP1 Confidential 7
ASSY FAN MODULE

E002
SWITCH ASSY,
THERMAL

E005
FAN, EXHUST

TDP-SP1 Confidential 8
ASSY LAMP DRIVER MODULE

P002
PC BOARD ASSY,
POWER, LAMP

TDP-SP1 Confidential 9
D.P

POWER CABLE
Y009 CODE VGA
CASE, SOFT

OWNERS MANUAL,
CD-ROM,
REMOCON

A016
CAP ASSY, LENS
Y010
CARTON BOX

TDP-SP1 Confidential 10
REVISION HISTORY

REV Date Model Reason for Change

00 Apr. 22,2008 TDP-SP1 The first edition.
TOSHIBA CORPORATION
1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN