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PI Sheet
Process Order 1100089 Ammonia (Liquid)
Material Number 10300000003 Ammonia (Liquid)
Control Recipe 100000000000001231

Phase0040

Work Instructions

Process Order Start Date 31.03.2011

Today's Date 04.04.2011

Work Instructions

DATA INPUT SHEET UTILITIES 1

TOTAL HRS FOR DAY (DLS) 24.000 hrs

06 PI 15 16.500 KG/CM2

SYN GAS FRC 8 0.000 NMC

NAT GAS FQ 14 238,937.000 NMC

B 605 FR 201 (ACT) 129,746.000 NMC

B 601 FR 103 (ACT) 35,807.000 NMC

B 602 FR 153(ACT) 37,028.000 NMC

TG 701 FI (ACT)

TG 702 FI (ACT)

TG-701-FI-A (NG FROM HPH) 191,843.000 NMC

TG-702-FI-A (NG FROM HPH) 187,007.000 NMC

16 FI 51 0.000 NMC

06 FR 16 4,326.000 NMC

B 605 FR 202(ACT) 128,317.000 NMC

PURGE GAS TO B-601 57,151.000 NMC

PURGE GAS TO B-602 40,623.000 NMC

06 FR 5 12,019.000 m3

B 605 FR 205 1,455.000 t

V 201 FR 7 7,676.000 m3

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B 601 FQ 101 1,412.000 t

B 602 FQ 151 1,344.000 m3

06 FR 8 330.000 m3

06 FR 206 1,382.000 t

06 FR 4 1,113.000 t

06 FR 102 1,333.000

06 FR 152 1,304.000 t

HS TO P II 239.000 t

06 FR 2 265.000 t

06 FR 1 1.000 t

06 FR 6 2,021.000 t

06 FR 20 53.000 t

06 FR 9 118.000 t

06 FR 3 0.000 t

HPBFW TO P-2 600.000 t

TG 701 310.000 t

TG 702 277.000 t

POWER TO P II 225.000 t

EDG 704 0.000 MWH

DDEG 4701 0.000 MWH

MAX POWER LOAD MW 25.300 MW

WELL AREA POWER 9.394 MWH

RESIDENTIAL POWER TOWN SHIP 23.940 MWH

TOTAL POWER TOWNSHIP 34.258 MWH

POWER TO PLANTS 552.742 MWH

POWER TO BAGGING-1 1.500 MWH

POWER TO BAGGING-2 1.000 MWH

PLANT-1 POWER METER VIRTUAL 327.74 MW

PROCESS CW FR 8 576,000.000 m3

UTILITY CW FI 9 139,200.000 m3

AVG CW CBD

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3,683.000 m3

CL2 DOSED IN COOLING TOWER 85.000 kg

CLO2 DOSED IN COOLING TOWER 31.000 kg

BR DOSED IN COOLING TOWER 0.000 kg

CWS TEMP AVG ( TR-4 ) 27.100 °C

PO4 IN CW 3.860 ppm

NH3 IN CW 9.500 ppm

CHLORIDES IN CW 216.000 ppm

SS IN CW 16.000 ppm

PH(MAX)LAB

PH(MIN)LAB

PH(MAX)DCS 8.0500

PH(MIN)DCS 7.5300

CWS TEMPERATURE (MIN) 26.000 °C

CWS TEMPERATURE (MAX) 28.400 °C

EP LEVEL I 51.500 cm

EP LEVEL II 50.000 cm

HS FROM P II 0.000

CHW /HTW TEMP TO OLD T/S 10.000 °C

CHW/HTW TEMP TO NEW T/S 10.000 °C

CANAL WATER 21,120.000 m3

WELL WATER FT 102 2,880.000 m3

CLARIFIED WATER FT 101 24,000.000 m3

TIE-IN #8 1,335.000 m3

DEION P-II 3,422.000 m3

DEION WATER 5,040.000 m3

DEMIN PII 4,742.000 m3

NH3 COND TO V 905 A 1,578.000 m3

UREA COND FT (17~18) 2,080.000 m3

DEMIN WATER FT(21~23) 8,860.000 m3

TOTAL FILTERED WATER 4,962.307 m3

T 901 LEVELS

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76.000 %

T 4951 LEVELS 64.000 %

CL2 TO P2 40.000 kg

CLO2 TO P2 19.000

UREA1 STEAM CONSUMPTION 3,780.000 T/H

DMW MAKE UP PLANT-1 3,867.000 m3

CW MAKE UP 19,037.693 m3

P1 CW MAKE UP 10,470.731 m3

P2 CW MAKE UP 8,566.962 m3

PLANT-1 POWER CONSUMPTION 315.846 MWH

UREA-1 POWER CONSUMPTION 110.546 MWH

AMMONIA1 POWER CONSUMPTION 205.300 MWH

AMMONIA-2 POWER CONSUMPTION 146.250 MWH

UREA-2 POWER CONSUMPTION 78.750 MWH

AMMONIA-1 CW CONSUMPTION 5,235.366 m3

UREA-1 CW CONSUMPTION 5,235.366 m3

AMMONIA-2 CW CONSUMPTION 5,140.177 m3

UREA-2 CW CONSUMPTION 3,426.785 m3

DPS HIGHLIGHTS UTY

MP-601C cooler cleaning carried out.

DPR HIGHLIGHTS UTY

MP-601C cooler cleaning carried out.

SHIFT ENGINNER MR

COORDINATION ENGR MSS

REVISED BY

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