QUICK START GUIDE

Power Max EM 6400

Conzerv Systems Pvt Ltd

(formerly Enercon Systems Pvt Ltd)

Customer Help Desk : 1600 44 0555 (Toll Free all India from BSNL/MTNL Lines)
contact@conzerv.com www.conzerv.com
 Programming & Wiring
Congratulations and Thank you for choosing Conzerv Product. The Power Max
EM 6400 series of Smart Instruments offer comprehensive Three-Phase Electrical
Instrumentation and load management facilities in a compact and rugged package.
The Power Max EM 6400 is a universal meter. Before use, please program PT and
CT ratios through the front panel keys.

1. Wiring.:
Recommended wire dimension: Multi strands(>7) 1.5mm2 to 2.5mm2 (16 to
14AWG) : Tightening torque : 1Nm

Caution: Do not install the selector switch on voltage and current circuits. It
will interrupt the energy accumulation.
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2 The Keys
The Display Pages “expand” as you go right, much like the directory or
Explorer “tree” displayed on any computer. The displayed Name shows
where you're headed.

Right Key
Go forward into sub- parameter pages.
During Edit Setup values, select next (right side) digit.
Left Key
The Opposite of Right key
Go back towards the Main parameter Pages. Going Left past
“Prog” requires Code entry to enter Main Menu (Setup and Clear)
During Edit Setup, selects previous (left side) digit.
Exits from Edit mode, back to the Main menu.
Up Key
Scroll Up thru other Display Pages at the same level.
Continuous pressing for 3 seconds initiates limited Auto-scroll
(within the same group of pages). Press any key to return to
Manual scrolling.
Increases value of the blinking digit during Edit.

Down key
The Opposite of the Up key.
Scroll down thru other Display Pages at the same level.
Continuous pressing for 3 seconds initiates Full Auto-Scroll, thru
all pages at the same level. Press any key to return to Manual scrolling.
Decreases the value of the blinking digit during Edit.

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 Favorite key :
The Fav key scrolls thru the following pages: RMS(Home page),
VLL, A,F VLN,A,F VA, W, VAR VA, W,PF PF1, PF2,PF3
VAh and Wh, This gives simple one- touch access to the most
commonly used parameters, even for unskilled operators.
“One Touch” does not operate in the Setup (Program) Mode.
If you're lost , the Fav key is a quick way to get back to the RMS
home page.
Continuous pressing for 3 seconds initiates Auto-Scrolling thru
the above Fav pages.
Press any key to return manual mode.
During editing to set the Value.

The parameter name is displayed every 9th second, as well as the first time you
press a key. At this point you can scroll to the next page you want to see. If
you're not sure which page you're watching, one press of any key will identify
the Name. The second immediate key press takes you to next page.

3. Auto- Scroll
To enter auto-scroll, go to the desired display page and keep the UP or
Down key pressed for 3 seconds, then release key. The display flashes
“Auto” and then automatically scrolls through other pages every 5 seconds at
the same level ( column in the above table). Press any key to revert to Manual
Scrolling.
The Up key enters Limited Auto-scroll -within the same Group, eg only
“RMS” or only “INTEG” .
The Down enters Full Auto-scroll -down the entire column of pages.

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4. Favorite key
This gives simple one-touch access to the most commonly used
parameters, even for unskilled operators.”One touch” does not operate
in the Setup (program) mode.
If you're lost, the FAV key is a quick way to get back to the RMS home
page.
Continuous pressing for 3 seconds initiates Auto-scrolling thru the
above Fav pages.
5. Setup (Program): The meter must be set (Programmed/ configured) to
match the application settings, before use. Other wise, the readings will be
wrong. All the Setup values can be re-programmed at any time, upon entering
“ Set”. However, the settings : Sys (Star/Delta), Vpri, Vsec, Apri, Asec
critically determine the scaling of measured readings. While the scaling may
be used to tune out Instrument Transformer errors, wrong settings will upset
the readings of running systems. It is the user,s responsibility to ensure that
only qualified personnel correctly Set-up the Meter.
5.1 Entering the Setup
Table 1.1. Entering Setup. (Program Mode)

Sl. Action Display Remarks

No.
1 From the “RMS” Prog
or INTG” page go
Up
2 Then go Left "Code y “ The meter is about to enter the Main Menu.
“y” blinks
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Sl. Action Display Remarks
No.
3 "Code y" is To proceed with Code Entry, we need to
displayed. “y” enter the Main Menu.
blinks Go Left
Or, to abort and re-enter RMS:
Press
Or to only view setup, (no edit):
Press or to toggle “y”to “n”.
Press to enter Main menu.
Fail is flashed, then “run”is displayed.
4 To proceed with "000 0 “ The blinking digit indicates the cursor.
Code Entry
5 The code is Factory "2 000” We have now entered the Units, Tens and
Set to 1000. Hundreds digits. The Thousands digit
Press to enter needs to be changed from 2 to 1.
each digit. Three
times totally.
6 Press to " 1 000” Now the Code of 1000 is almost in.
decrement “2”.
7 Press to enter “0000” Notice that a “0” quickly hides each code
the Main Menu. digit you enter.
“Pass” “run” indicates a successful entry into the
“run” Main Menu.
If the code is wrong, the display will flash
"Fail" instead of "Pass" and displays "run",
Or, which is in non editable mode. Try again
“Fail” from Step 1.

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Sl. Action Display Remarks
No.
8 If the code is pass, "Pass" By this, entered the setup.
the display will flashed To clear (reset) the integrator follow
flashes "Pass" and "run” table 1.3.
displays "run". To program and editing the values follow
table 1.2
9 Now press “CLR”
10 Again press “SET” You are at the Setup page.
11 Press to get into “SYS” You've now entered the Setup Menu.
“SET” Go to see other settings.
Go to see and change their values.
12 Once you're done, “run” You're now back to the top of the Main
re-trace your path: Menu.
and Remember Go . You'll see RMS. You can now go
“Save y” or to view all the display pages.
5.2 Editing the Setup values: First, you must enter the Main Menu and reach
“SET”using the previous Table. This example illustrates changing System Mode
(SYS) from “Star” to “Delta”.
Table 1.2. Editing Setup values.
Sl. Action Display Remarks
No.
1 "SET” You are in the Main Menu
1.1 Press to enter "SYS" Wiring System.
set V.Pri Voltage primary.
V.Sec Voltage secondary.

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 Sl. Action Display Remarks
No.
1.2 We have now "Star" Wiring System= Star
reached SYS for 415.0 Voltage primary= 415v
editing. 415.0 Voltage secondary= 415v
Press to view
Value
1.3 Press the to "Star " Blinks. Only Top row is edited
edit SYS value. 415.0 Ignore
The value blinks. 415.0 Ignore
1.4 Press the to "Delta " Blinks. Note : To discard change
change to Delta. 415.0 Press
415.0 Restores the previous value
1.5 Press the to "Delta" Steady. SYS is now set to Delta.
accept the value. 415.0 Press key to scroll down, and
415.0 to change other values.
1.6 We are done. Press "Sys"
to head back. Blinks
1.7 Press again "Save" NOTE: to discard present changes,
"Y" press to show "Save n".
1.8 Press to accept "Y" "Pass" Stores the setup changes. Now, you're
(yes, save) "Set" back in the Main Menu and can go
to "RUN" and to "RMS".
5.2.1 "3D" VA measurement
The EM 6400 is equipped with 3D measurement of VA. This advanced method
provides the most accurate and predictable measurement under unbalanced as
well as distorted waveform conditions.
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However , in case the EM 6400 needs to match the reading of older or simpler
meters which use the Arithmetic VA definition, this too is available as a Set-up
option.

Table 1.3. VA Function Set up Options

VA function Formula Other names Which one?
display in the
setup table
3d (default) VA3D  W2  VAR2  D2
U, Apparent, Best all around
Where Vector VA
D = Distortion
Power per IEEE 100
Arth VA Arith  VA n Arithmetic, Good under Low
scalar VA unbalance
5.3. Clearing the Integrators

Table 1.4. Clearing Energy Integrator (W.h, VA.h, Var.h, -Var.h, etc.)
and Maximum Demand .
Sl. Action Display Remarks
No.
2 Use Table 1.1 to "Clr" You're in the Main Menu.
enter the main
menu.
Press to reach
"CLR"

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Sl. Action Display Remarks
No.
2.1 Press to select "intg" You want to clear Integ
INTG
2.2 Press to "Intg Y " Clear Integ? Yes!
proceed with CLR escapes back to Main Menu,
without clearing
2.3 Press to clear "Pass" Energy and MD Integrators
"intg" are cleared.
2.4 To head back, "Clr" Now, you're back in the Main Menu
press and can go to “RUN” and

5.4 Clearing the Maximum Demand

Sl. Action Display Remarks
No.
3 Use Table 1.1 to "Clr" You're in the Main Menu.
enter the main
menu. Press
to reach “CLR”
3.1 Press to "intg"
select INTG
4 Press to “Md” You want to clear Md
select Md
4.1 Press to “Md Y ” Clear Md ? Yes! escapes
proceed with CLR back to Main Menu, without clearing

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Sl. Action Display Remarks
No.
4.2 Press to clear "Pass" Only Maximum demand Integ is cleared.
"intg"
4.3 To head back, "Clr" Now, you're back in the Main Menu
press and can go to “RUN” and

6. Giga, Mega, Kilo & Decimal Point Scaling:

RMS Reading Indicator
Less than 0.001 Kilo, Mega Off, displays “0.000”
Less than 9999 Kilo, Mega indicators Off
Above 9999 Kilo
Above 9999 k Mega
Above 9999 M Giga (Kilo + Mega indicators)
Upto 9999 G Giga
Above 9999 G Display shows “Hi” for +ve numbers and “Lo” for -ve numbers.
This is an extreme overflow condition, not likely to be seen in
normal operation
RMS readings are 4 digits, Energy readings have eight digits, including four
additional fractional digits.

7. Integrator Overflow
The maximum number the Meter handles is 9,999 G for RMS and Energy
values.
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This means that the energy readings of the meter will overflow between
approximately 2 months to 3 years depending upon the PT and CT ratios
programmed. See table below “Integrator Overflow Period”

Since the Integrator contains counters for several parameters (Vah, Wh,
VARh, -VARh, Run Hrs, On Hrs, Interruptions), they all reset together
whenever any one of them (usually Vah) overflows). This makes energy
management such as Average PF very easy.

The Overflow Period below, depends on the Product of the PT Ratio and CT
Ratio that you've programmed for your application.
V pri A pri
where, PT Ratio x CT Ratio =
V sec
× A sec

Integrator Overflow Period

PT Ratio × CT Ratio Max Reading Overflow Period (Months
Max Min
1 to 1.999 9.999x106 3.85 1.92
2 to 10.999 9.999x107 19.29 3.51
11 to 100.999 9.999x108 35.07 3.82
101 to 1000.999 9.999x109 35.07 3.82
1001 to 10000.999 9.999x1010 35.07 3.82
10001 to 100000.999 9.999x1011 35.07 3.82
Greater than 100001 9.999x1012 35.07 3.82

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8. Specifications

Sensing / True RMS, 1 sec update time

Measurement 4 Quadrant Power & 2 Quadrant Energy (4 quadrant energy
for meters with Import export option)
Input voltage 4 Voltage inputs (V1, V2, V3, VN)
110 or 415 V L-L nominal
(Range 80 to 500V L-L)
Aux Supply 80-270V AC, 45-65 Hz
(Control Power) 100-270V DC
Input current Current inputs (A1, A2, A3)
50mA-6A (Field configurable 1A or 5A)
Overload 10A max Continuous
50A max for 3 seconds
Burden 0.2VA max per Volts/Amps input
3VA max on Auxiliary Supply
Frequency 45- 65Hz
Resolution RMS 4 digit, Integ 8 digit
Digital RS 485 serial channel connection
Communications Industry standard Modbus RTU protocol.
Isolation 2000 volts AC isolation for 1 minute between
communication and other circuits
Installation category III, Pollution degree 2, double
insulation (only for UL certified product)

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Demand Integration period multiple of 5minutes, from 5 to 30Minutes
15 second update time
Environmental Operating Temperature - 10oC to +60oC
(14oF to 140oF)
Storage Temperature - 25oC to +70oC
IEC 61036 (-13oF to 158oF)
Humidity 5% to 95% non condensing
Weight 400 gms approx. Unpacked
500 gms approx. Shipping

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Conzerv Systems Pvt Ltd
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