Roland FJ52 Service Manual

SERVICE NOTES
FJ-52 / 42
Structure & Spare Parts
1 2 3 4 5 6 7
Electrical Section
Replacement of Main Parts
Adjustment
Supplemental Information
Troubleshooting Contents Service Activities 1 Structure & Spare Parts

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 COVERS ....................................................................................... 1 FRAME .......................................................................................... 2 DRIVE UNIT .................................................................................. 4 BASE FRAME ............................................................................... 5 CHASSIS ...................................................................................... 6 PINCH ROLLER ............................................................................ 7 AUTO CUTTER ............................................................................. 7 INK SYSTEM ................................................................................ 8 PUMP SYSTEM ............................................................................ 9 INK JET CARRIAGE ................................................................... 10 ACCESSORIES .......................................................................... 12 STAND (PNS-52/42) ................................................................... 13 TUC-60/70_CONTROL BOX ...................................................... 14 TUC-60/70_OTHERS .................................................................. 15 TUC-60/70_ACCESSORIES ....................................................... 16 TU-500/400 ................................................................................. 16
4 Adjustment
4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 Special Tool ................................................................................ 55 Service Mode .............................................................................. 56 HOW TO UPDATE FIRMWARE ................................................. 69 HEAD RANK SETTING ............................................................... 70 HEAD ALIGNMENT .................................................................... 72 CAPPING POSITION ADJUSTMENT ......................................... 78 FLUSHING ADJUSTMENT ......................................................... 81 PAPER SIDE SENSOR ADJUSTMENT ..................................... 82 LIMIT POSITION INITIALIZE ...................................................... 85 LINEAR ENCODER SETUP ....................................................... 86 CUT DOWN POSITION ADJUSTMENT ..................................... 87 MOTOR BALANCE ADJUSTMENT ............................................ 88 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 91 CALIBRATION (FEEDING DIRECTION) .................................... 94 CARRIAGE WIRE TENSION ADJUSTMENT ............................. 96
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE ..................................................... 98 5-2 SENSOR MAP .......................................................................... 100 5-3 MANUAL HEAD CLEANING ..................................................... 101
2 Electrical Section
2-1 2-2 2-3 2-4 WIRING MAP .............................................................................. 17 MAIN BOARD ASS'Y .................................................................. 18 SUB BOARD ASS'Y .................................................................... 28 ELECTRIC MAINTENANCE PART ............................................. 30
6 Troubleshooting
6-1 PRINTING PROBLEM .............................................................. 113 6-1-1 MISSING DOT/WAVY DOT/ SCRATCHY PRINTING .......... 113 6-1-2 UNNECESSARY LINES IN PRINTING IMAGE .................... 116 6-1-3 DOESNT PRINT AT ALL ..................................................... 119 6-1-4 SHIFTING IN PRINTING POSITION .................................... 121 6-1-5 INK DROP ON MEDIA .......................................................... 122 6-2 ERROR MESSAGE .................................................................. 124 6-2-1 MOTOR ERROR ................................................................... 124 6-2-2 PRINT ERROR ..................................................................... 126 6-2-3 CAPPING ERROR ................................................................ 127 6-3 OTHERS ................................................................................... 128 6-3-1 FILLING INK PROBLEM ....................................................... 128 6-3-2 MEDIA SKEWING ................................................................. 130
3 Replacement of Main Parts

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 HEAD_REPLACEMENT ............................................................. 31 CLEANING WIRE_REPLACEMENT .......................................... 36 CAPPING ASSEMBLY_REPLACEMENT ................................... 37 MAIN BOARD_REPLACEMENT ................................................ 39 BATTERY_REPLACEMENT ....................................................... 40 ENCODER SCAL_REPLACEMENT ........................................... 43 CARRIAGE WIRE_REPLACEMENT .......................................... 45 ASSY,MOTOR Y_REPLACEMENT ........................................... 50
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................. 131 7-2 MAINTENANCE CHECK LIST .................................................. 140 7-3 SPECIFICATIONS .................................................................... 145 Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Macintosh is registered trademark or trademark of Apple Computer, Inc. in the USA and/or other countries. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright 2000 ROLAND DG CORPORATION
Second Edition
FJ-52/42 '00.Dec
Printed in Japan
5205-01
Revision Record
Revision No.
0
Date
2000.5.19
Description of Changes
First Edition 1-15 : CARRIAGE WIRE TENSION ADJUSTMENT has been changed. 1-3 : Size of WASHER FLAT has been changed. 1-3 : A WASHER FLAT has been added in the picture.
Approval
Inagaki
Issued by
Kaneko
2000.12.29
Nozawa
Kawai
To Ensure Safe Work
To Ensure Safe Work

About
WARNING
and
CAUTION
Notices
WARNING
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.
CAUTION
* Material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols

symbol alerts the user to important instructions or warnings. The specific meaning The of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
About the Labels Affixed to the Unit
WARNING
Turn off the primary power SW before servicing.
Power SW still supplied even secondary SW is turned off.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Do not use the lithium battery by mixing the new one with the old one nor mixing the different types together.
Put tape around the lithium battery for insulation for disposal or preservation.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes the location.
Electric charge. Do not touch when power is on.
In addition to the
WARNING
and
CAUTION
symbols, the symbols shown below are also used.
: Tips and advice before the adjustment.
80 100
gf
: Indicates amount for Pen Pressure and Tension.
: Indicates tightening torque.

mm
kgfcm
Torque
2.4 2.6
: Indicates clearance.
- MEMO -
1 Structure & Spare Parts

1-1 COVERS
PARTS LIST-Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
FJ-42 FJ-52
Parts No. 22095105 22095106 22095104 22095103 22095124 22095123 22805365 22805366 22805367 22805368 22025438 22025292 22025440 22025439 22025437 22115797 22115796 22325106 22325113 21645101 22475106 12479103 22535250 22535128
Parts Name APRON,B FJ-40 APRON,B FJ-50 APRON,F FJ-40 APRON,F FJ-50 APRON,F UNDER FJ-42 APRON,F UNDER FJ-52 ASS'Y,COVER SIDE L FJ-52 ASS'Y,COVER SIDE R FJ-52 ASS'Y,COVER FRONT FJ-42 ASS'Y,COVER FRONT FJ-52 COVER,I/C FJ-52 COVER,PUMP FJ-50 COVER,RAIL FJ-42 COVER,RAIL FJ-52 COVER,TOP FJ-52 FRAME,COVER F FJ-42 FRAME,COVER F FJ-52 HINGE,001 HINGE,006 HOOK,INT SW CM-500 KNOB CJ-500 KNOB,UGF-50 LABEL,HI-FIJET FJ-52 #LA141 LABEL,SET INK FJ-50 #929
25 22535134 26 22535220 27 15029402 28 7468240010 29 22055383 30 22055382 31 22055356 32 22665259 33 22165184 34 22495205 35 22495204
LABEL,CAUTION COVER FJ50 #LA14 LABEL,CORPORATE LOGOTYPE #LA79
LCD RCM2065R-A 16*2 PANEL BOARD ASS'Y FJ-52 PLATE,COVER F FJ-40 PLATE,COVER F FJ-50 PLATE,F COVER CM-500 SHEET,PANEL SW FJ-52 SPACER,HINGE FJ-50 KEYTOP,DS-LX1H MWG KEYTOP,DS-LD1H MWG
PARTS LIST
-Supplemental PartsParts Name BC BC BC BC BC BC 3X4 3X6 3X6 4X6 3X10 4X10
1 SCREW BINDING HEAD 2 SCREW BINDING HEAD 3 SCREW W-SEMS 4 SCREW W-SEMS 5 SCREW W-SEMS 6 SCREW W-SEMS 7 LABEL BLIND CJ-70
1-2 FRAME
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
FJ-42 FJ-52
Parts No. 21905134 22165129 22805312 22805311 22355660 22355662 22175870 22115106 22005116 22005115 12159563 22165165 22025298 21715104 22115758 22115757 21685119 22135552 22135553 22135550 22135551 22135544 21655131 21895123 21895122 22145436 22145434 15229705 22055316 22055369 22055368 22055370 22055377 22055378 22135554 22115804 22185356 22185357 22185358 22185359 15229505 22075115 22075114 22295172 22295170 22295176 22295175 22665235 22665227 22125425 22165173 22165172 22175122 22175164 22035133
Parts Name ADAPTER,RAIL FJ-50 AL SPACER ASS'Y,GRIT ROLLER FJ-40 ASS'Y,GRIT ROLLER FJ-50 BASE,RAIL FJ-50 BASE,SHAFT OILES FJ-50 BEARING 10-19ZZ BEARING HOUSING A BED,FJ-40 BED,FJ-50 BUSH,80F-1006 COLLAR COVER,GEAR FJ-50 FAN,SCIROCCO 109BF24HA2-10 FRAME,SIDE L FJ-50 FRAME,SIDE R FJ-50 GEAR,S300S10 GUIDE ,TUBE FJ-40 GUIDE ,TUBE FJ-50 GUIDE,CABLE FJ-40 GUIDE,CABLE FJ-50 GUIDE,TUBE POM FJ-50 HOLDER,LINEAR SCALE CJ-70
L-BEARING,3RSR9KZUUCS+1540LM L-BEARING,3RSR9KZUUCS+1760LM
56 22715165 57 22715164 58 22715163 59 22715158 60 22715157 61 22715156 62 22715159 63 22715162 64 22325421
STAY,LINEAR SCALE FJ-40 STAY,LINEAR SCALE FJ-50 STAY,LINEAR SPRING FJ-50 STAY,RAIL L FJ-50 STAY,RAIL R FJ-50 STAY,SENSOR FJ-50 STAY,SENSOR PINCH FJ-50 STAY,TUBE FJ-50 SUPPORT,LINEAR SCALE FJ-50
PARTS LIST
1 BUSH NB-19
-Supplemental PartsParts Name
2 CLAMP WIRE PLWS-1U 3 CLIP CA-19 4 NUT HEXAGONAL 5 PIN SPRING 6 RING E-RING 7 RING E-RING 8 SCREW BINDING HEAD 9 SCREW BINDING HEAD P-TIGHT 0 SCREW BINDING HEAD P-TIGHT { SCREW FLANGE SOCKET } SCREW HEXAGONAL CAP q SCREW HEXAGONAL CAP w SCREW HEXAGONAL CAP e SCREW HEXAGONAL CAP r SCREW HEXAGONAL CAP t SCREW HEXAGONAL CAP y SCREW HEXAGONAL CAP u SCREW HEXAGONAL CAP i SCREW HEXAGONAL CAP o SCREW HEXAGONAL CAP p SCREW HEXAGONAL CAP+FW [ SCREW PAN HEAD ] SCREW PAN HEAD+FW A SCREW SOCKET SET WP S SCREW W-SEMS D SCREW W-SEMS F SCREW W-SEMS G SCREW W-SEMS H SCREW W-SEMS J TAPE REFLECTION FNS50 8X10 K TAPE REFLECTION FNS50 8X10 L WASHER FLAT : SCREW HEX.CAP+SPW+NYLOCK a SCREW SOCKET SET WP
LEVER,CAM PINCH FJ-50 LEVER,SHAFT P FJ-50

PHOTO INTERRUPTER GP1A71A1
PLATE,LINEAR SCALE CJ-70 PLATE,SHUTTER L FJ-40 PLATE,SHUTTER L FJ-50 PLATE,SHUTTER R FJ-50 PLATE,STOPPER FJ-50 PLATE,TUBE GUIDE FJ-50 GUIDE,INK TUBE FJ-50 FRAME,PUMP FJ-52 RAIL,ENCODER FJ-40 RAIL,ENCODER FJ-50 RAIL,GUIDE FJ-40 RAIL,GUIDE FJ-50 SENSOR,INTERRUPTER GP2A25 SET,G-ROLLER FJ-40 SET,G-ROLLER FJ-50 SHAFT,PINCH 10 FJ-40 SHAFT,PINCH 10 FJ-50 SHAFT,X DRIVE FJ-40 SHAFT,X-DRIVE FJ-50 SHEET,LINEAR SCALE CJ-60 SHEET,LINEAR SCALE CJ-70 SHUTTER,FJ-50 SPACER,BED LOWER FJ-50 SPACER,BED UPPER FJ-50 SPRING,BACKUP PNC-960 SPRING,LEVER FJ-50 STAND,LEVER FJ-50
Cr M4 SUS 2.5X8 ETW-3 ETW-7 BC 3X6 BC 3X6 BC 3X8 Cr 3X8 BC 4X20 BC 4X15 BC 4X4 BC 4X6 BC 3X4 BC 2.6X6 BC 3X8 BC 3X6 BC 4X10 Cr 3X4 Cr 4X12
Cr 3X5 Cr 3X4
Cr 3X3 BC 3X6 BC 3X40 BC 3X12 BC 4X10 BC 4X6 L=1576MM L=1351MM Cr 4X10X0.8 Cr 3X8 BC 3X5
1-3 DRIVE UNIT
Revised
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
FJ-42 FJ-52
Parts No. 22805310 22805309 22805209 11869103 22355661 22175815 23505426 23505425 23505433 23505436 23505431 23505435 23505432 23505421 21365103 13169102 22025295 21995109 21685116 21345101 12399102 22055374 12179723 21975117 15229506 22145122 22295117 22295118 22185101
Parts Name ASS'Y,MOTOR X FJ-50 ASS'Y,MOTOR Y FJ-50 ASS'Y,PULLEY HD48.46S16 CJ-70 BALL,4MM BASE,MOTOR Y FJ-50 BEARING F8-16ZZ CABLE-ASSY C ENCORDER FJ-50 CABLE-ASSY C POWER FJ-50 CABLE-ASSY COVER SW FJ-50 CABLE-ASSY G ENCODER FJ-40 CABLE-ASSY G ENCODER FJ-50 CABLE-ASSY G POWER FJ-40 CABLE-ASSY G POWER FJ-50 CABLE-ASSY SENSOR FJ-50 CASE,LOCK CJ-70 COVER SW R (AVT32344) COVER,INT SW FJ-50 FLANGE,MOTOR FJ-50 GEAR,H235S20(B8) LOCK,STAY CJ-70 MAGNET CATCH TL-105 PLATE,SENSOR CARRIAGE FJ-50 PULLEY WITH BEARING PULLEY,HD48.46S16(B31C36.5)
SENSOR,INTERRUPTER,GP1A05A5
30 22175134 31 22175160 32 22035136 33 22715161 34 21945123 35 21945122
SPRING,A CJ-70 SPRING,LOCK FJ-50 STAND,PULLEY FJ-50 STAY,MOTOR FJ-50 WIRE,Y FJ-40 WIRE,Y FJ-50
PARTS LIST
1 BINDER T-18L 2 BINDER T-18S
-Supplemental PartsParts Name 204MM 80MM ETW-6 BC 3X10 BC 3X4 BC 2.3X8 Cr 3X8 Cr 3X6 BC 3X6 Cr 4X8 BC 4X10 BC 3X12 BC 4X8 BC 3X6 BC 3X12 BC 4X10 BC 4X15 BC 4X6 Revised BC 4X8X0.8
3 CUSHION RUBBER K17 4 RING E-RING 5 SCREW BINDING HEAD 6 SCREW BINDING HEAD 7 SCREW BINDING HEAD 8 SCREW FLANGE SOCKET 9 SCREW FLANGE SOCKET 0 SCREW HEXAGONAL CAP { SCREW HEXAGONAL CAP } SCREW HEXAGONAL CAP q SCREW HEXAGONAL CAP w SCREW HEXAGONAL CAP e SCREW W-SEMS r SCREW W-SEMS t SCREW W-SEMS y SCREW W-SEMS u SCREW W-SEMS i WASHER FLAT
SHAFT STAY NO.1 SHAFT,LOCK CJ-70 SHAFT,PULLEY CJ-70 SLIDER,LOCK CJ-70
1-4 BASE FRAME

8
20 19
7
9
2
CHASSIS
1
15
17 3 6
5
13
6
13
4
7 4
12
11 10 8,9 14 1 4 5 3 1 16
18
FJ-42 FJ-52
PARTS LIST -Main Parts1 2 3 4 5 7 8 9 10 11 12 13 14 15 16
PARTS LIST
-Supplemental PartsParts Name 3X10 BC 3X6 SUS 3X8 BC 4X10
Parts No. 21985120 23505420 23505423 22335127 11369108 12399334 22115756 22115754 22115755 22505244 22505122 21575109 22155763 22055376 22055317
Parts Name BRACKET,INK CATCH TANK FJ-50 CABLE-ASS'Y POWER FJ-50

CABLE-ASSY FAN JUNCTION FJ-50
1 SCREW "HIPICK"(WHITE) 2 SCREW W-SEMS 3 SCREW W-SEMS 4 SCREW W-SEMS 5 SPACER PCB-8L 6 SPACER PCB-8S 7 TIE RT30SSF5 8 SCREW W-SEMS 9 SPACER PUSH PS-4-01
6 7468240030
CAP,BOTTLE PMP CJ-70 CASE,PMP BOTTLE FAN JUNCTION BOARD ASS'Y FILTER(E),TFC-16-8-13 FRAME,AL FJ-40 FRAME,AL FJ-50 FRAME,SUB R FJ-50
LABEL,FLASH-LIGHTING NO.E-582 LABEL,WARNING FUSE REPLACE#347
BC3x8
17 22425107U0 18 22535144 19 22355727 20 22275113
NUT,BOSS H14MM S3MM N3MM OILES BUSH 80F-0806 PLATE,CHASSIS FJ-50 PLATE,INK CATCH TANK CJ-70 POWER UNIT SWITCHING FJ-50 LABEL,DRAIN BOTTLE#LA29 BASE,FILTER CJ-500 FILTER CJ-500
1-5 CHASSIS
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11
FJ-42 FJ-52
PARTS LIST
Parts No. 13429746 15009101 23505462 23505463 23505419 23475150 23475151 23475153 22815131 11769103 12399334
Parts Name AC INLET SUP-J3G-E+FILTER BATTERY CR2032 CABLE-ASSY JUNBI A FJ-50 CABLE-ASSY JUNBI B FJ-50 CABLE-ASSY JUNBI D FJ-50 CABLE-CARD 20P 420L BB CABLE-CARD 22P 120L BB
CABLE-CARD 28P 2280L BB HIGH-V
1 BUSH SQUARE SB-4025 2 CLAMP WIRE PLWS-1U 3 CLIP FLAT CABLE 4 SCREW BINDING HEAD 5 SCREW OVAL HEAD 6 SCREW W-SEMS 7 SPACER PUSH 8 TIE RT30SSF5 9 WASHER IN SIDE TEETH
MFC-1000 SUS 4X5 BC 3X8 BC 3X6 PS-4-01 Cr M4
12 7468240040 13 22505242 14 22535117 15 7468214000 16 13129170 17 23505899 18 23505420
CHASSIS,FJ-50 CLAMP MFC-3000 FILTER(E),TFC-16-8-13 I/F BOARD ASS'Y FJ-50 LABEL,EARTH MARK-1 NO.E-580 LABEL,POWER CM-500 NO.893 MAIN BOARD ASS'Y FJ-50 POWER SW AJ7201B WIRE,C GRX-410 CABLE-ASSY POWER FJ-50
1-6 PINCH ROLLER
PARTS LIST -Main Parts1 2 3 4 5 6 7
FJ-42 FJ-52
PARTS LIST
-Supplemental PartsParts Name SUS 2X15H7 ETW-2
Parts No. 22805313 22145433 22055361 21505108 22295173 22295174 22175162
Parts Name ASS'Y,P-ROLLER FJ-50 LEVER,PINCH FJ-50 PLATE,PINCH FJ-50 ROLLER,PINCH FJ-50 SHAFT,PINCH 18 FJ-50 SHAFT,PINCH 22.5 FJ-50 SPRING,PINCH 700 FJ-50
1 PIN PARALLEL 2 RING E-RING
1-7 AUTO CUTTER
5 4 4 7 2 5 1 8 6 1 3 3
FJ-42 FJ-52
6 2
PARTS LIST -Main Parts1 2 3 4 5 6 7 8
PARTS LIST
1 BUSH ROLL 2 BUSH ROLL
-Supplemental PartsParts Name 3X5 2X4 BC 3X10 BC 3X6 BC 3X6 BC 2X6
Parts No. 22805292 22805291 22805306 22355656 22055372 21495115 22175154 22175155
Parts Name ASS'Y,CLAMP BLADE CM-500 ASS'Y,HOLDER BLADE CM-500 ASS'Y,PLATE CAM SLIDE FJ-50 BASE,CUTTER CM-500 PLATE,WIRE FJ-50 SCREW,BLADE SET CM-500 SPRING,BLADE UP CM-500 SPRING,SCREW CM-500
3 SCREW BINDING HEAD 4 SCREW BINDING HEAD 5 SCREW FLAT HEAD 6 SCREW TRUSS HEAD
1-8 INK SYSTEM

2 4 2 2
1
10 3
5 3
3 6 1
3 9 12 3 8 11 4 4 3
13
PARTS LIST -Main Parts1 2 3 4 5 6 8 9 10 11 12 13
FJ-42 FJ-52
PARTS LIST
-Supplemental PartsParts Name Cr 3X6 BC 3X6 BC 3X12 BC 4X6
Parts No. 11909133 23505422 12029300 22025297 11659152 11659149 22055364 22055362 22055365 22165179 22175167 22035131
Parts Name ADAPTER,SCREW 2FAI FJ-50

CABLE-ASSY INKTANK-SENS FJ-50
1 SCREW BINDING HEAD S-TIGHT 2 SCREW W-SEMS 3 SCREW W-SEMS 4 SCREW W-SEMS
COVER,HOLDER I/C FJ-50 COVER,INK FJ-50 HOLDER,INK CARTRIDGE FJ-50 HOLDER,RING O 2FAI FJ-50
INKTANK SENS BOARD ASS'Y FJ-52
7 7468240070
PLATE,HOLDER I/C FJ-50 PLATE,INK FJ-50 PLATE,INK JOINT FJ-50 SPACER,INK FJ-50 SPRING,CARTRIDGE FJ-50 STAND,INK CARTRIDGE FJ-50
1-9 PUMP SYSTEM
1 10 1 4 2 6
7 3 8 5 4 3 4 4
12
4 4 6 2 4 11 9 5 7 7
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12
FJ-42 FJ-52
PARTS LIST
-Supplemental PartsParts Name 80MM Cr 3X3 BC 3X10 BC 3X6 Cr 4X12 L=400MM
Parts No. 12809269 12809268 22355663 21685122 21685120 22055367 22055366 22165178 22035132 11379105 22505302 21755106
Parts Name ASS'Y PUMP FJ-50 ASS'Y,CAP FJ-50 BASE,CAP FJ-50 GEAR,S10(S20) GEAR,S34S4.3 PLATE,MOTOR FJ-50 PLATE,SLIDER FJ-50 SPACER,6FAI FJ-50 STAND,CAP FJ-50 WIPER,HEAD ASP FJ-50 X-MOTOR CLEANER,CARRIAGE FJ-500
1 BINDER T-18S 2 SCREW SOCKET SET WP 3 SCREW W-SEMS 4 SCREW W-SEMS 5 SCREW HEXAGONAL CAP+FW 6 TUBE INK CJ-70 7 CLAMP WIRE PLWS-1U
10
37,38 w 16 1 r 5 21 } 3 16 5 17 4 3 40 41 25 q 29 9 22 6 4 6 } 32 2 20 { 2 t 14 7 35 } 2 { t 4 34 34 39 18 18 q 7 7 12 27 30 19 42 } 32 8 y 31 25 q 15 0 31 33 } u 24 8 q 26
1-10 INK JET CARRIAGE
13
9,10
36
Structure & Spare Parts FJ-42 FJ-52
PARTS LIST -Main Parts2 3 4 5 7 8 9 10 12 13 14 15 16 17 18 19 20
PARTS LIST
-Supplemental PartsParts Name 204MM W=35MM ETW-3 BC 2.6X12 BC 2.6X4 BC 3X6 BC 4X4 BC 3X8 Cr 3X5 BC 2.5X6 Cr 3X4 BC 3X6 BC 4X10 L=20MM L=80MM Cr 3X8X1.0 Cr M4 80MM
Parts No. 22805301 22355664 22355659 23475153 22025283 22025426 12039527 12039526 12119752 22135544 22805318 22055379 21655150 21655151 12149432 12149431 22145435
Parts Name
ASS'Y,CABLE-CARD 24P1 220L BB
1 BINDER T-18L
BASE,AUTO CUT FJ-50 BASE,CARRIAGE FJ-50

CABLE-CARD 28P2280L BB HIGH-V
2 CLAMP WIRE PLWS-1U 3 CUSHION FELT 4 RING E-RING 5 SCREW BINDING HEAD 6 SCREW BINDING HEAD 7 SCREW BINDING HEAD P-TIGHT 8 SCREW HEXAGONAL CAP 9 SCREW OVAL HEAD 0 SCREW PAN HEAD { SCREW PAN HEAD B-TIGHT } SCREW PAN HEAD+FW q SCREW W-SEMS w SCREW W-SEMS e TUBE 1.4FAI r TUBE SPIRAL SPP-08L 8X6 t WASHER FLAT y WASHER OUT SIDE TEETH u BINDER T-18S
6 7468240060
21 7468240020 22 21345104 24 7468240050 25 22055373 26 22055371 27 22055363 29 11519107 30 22295171 31 22155567 32 22175158 33 22175159 34 12179156 35 22175161 36 22715160 37 22805314 38 22805315 39 22805317 40 11909133 41 11659149 42 11959109
CARRIAGE BOARD ASS'Y FJ-50 COVER,CARRIAGE FJ-50 COVER,P SENS 2 FJ-50 COVER,TKP0180-2B R50-50 COVER,TKP0180-2B R50-57 FRAME,CARRIAGE FJ-50 GUIDE,TUBE POM FJ-50 ASS'Y,HEAD INKJET L FJ-50 PLATE,DUMPER FJ-50 HOLDER,CABLE FJ-50 HOLDER,CARRIAGE FJ-50 LEVER,HEAD LEFT FJ-50 LEVER,HEAD RIGHT FJ-50 LEVER,LOCK FJ-50 LINEAR ENCODER BOARD ASS'Y LOCK,FJ-50
PAPER SIDE SENSOR BOARD ASS'Y
PLATE,ARM LOCK FJ-50 PLATE,ENCO SENS FJ-50 PLATE,HEAD GND FJ-50 RING,O P4 SHAFT,CARRIAGE FJ-50 SPACER M3X5 SPRING,CARRIAGE FJ-50 SPRING,CARRIAGE SIDE FJ-50 SPRING,HEAD FJ-50 SPRING,LEVER FJ-50 STAY,HEAD FJ-50 ASS'Y,TUBE INK FJ-50 ASS'Y,TUBE INK FJ-40 ASS'Y,HEAD INKJET R FJ-50 ADAPTER,SCREW 2FAI FJ-50 HOLDER,RING O 2FAI FJ-50 DAMPER INK 2FAI
11
1-11 ACCESSORIES
(117V) (240V) (100V) (240VE) (230V)
1
ENGLISH
U S E R ' S MANUAL
5
JAPANESE
1
16
U S E R ' S MANUAL
RCC REF.
15 17
SOFT USE SOFT_Win SOFT_Mac
12
14
13
11
18
20 19
CLEANING KIT MANUAL
21
22
FJ-42 FJ-52
9, 10
PARTS LIST-Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Parts No. 13499109 23495124 23495214 13499111 23495125 13499209 11849102 13439801 22605293 22605292 22805316 26015234 26015233 26015232 26015235 26015249 26015248 21545118
Parts Name AC CORD SJT 117V 10A 3PVC

AC CORD 3ASL/100 240VA 10A SAA
19 ST-037 20 11939135 21 26015268 22 21755106
CLEAN STICK TX712A

TOOL,SCREWDRIVER TRIANGLE+NO2 MANUAL,USE-CKIT JP/EN FJ-52/42 CLEANER,CARRIAGE FJ-500
AC CORD VCTF 100V 7A 3P-S AC CORD H05VV-F 240VE 10A S AC-CORD H05VV 230V 10A S ADAPTER PLUG (100V)
BLADE,OLFA AUTO CUTTER XB10
CABLE-AC 3P CHINA 10A/250V S CARTON,SET FJ-40 CARTON,SET FJ-50 ASS'Y,STOPPER CARRIAGE FJ-50 MANUAL,SOFTUSE EN RCC3.0 MANUAL,SOFT-MAC JP RCC3.0 MANUAL,SOFT-WIN JP RCC3.0 MANUAL,REF JP RCC3.0 MANUAL,USE EN FJ-52/42 MANUAL,USE JP FJ-52/42 PAD,INK CATCH CJ-70
PARTS LIST
-Supplemental PartsParts Name L=100MM
1 TUBE CAPPING G16-586-06
12
1-12 STAND(PNS-52/42)
13, 14
6 16, 17 1, 2
10 6
18 7 1
15 2
3 L R 4 5 5 11
12
8, 9
PNS-42
PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PNS-52
PARTS LIST
-Supplemental PartsParts Name DN-50-B M14 M16 SUS304 BC 6x20 UC 6.5X16X1
Parts No. 22805370 22805369 22805302 22805303 22805230 12339121 12339128 22605291 22605290 21995106 21995111 21995110 22135579 22135578 22565682 22185361 22185360 22035138
Parts Name ASS'Y,STAND PNS-52 ASS'Y,STAND PNS-42 ASS'Y,ARM L PNS-50 ASS'Y,ARM R PNS-50 ASS'Y,SCREW TUC-60/70 CAP,50X30 CAP,R 7545B CARTON PNS-40 CARTON PNS-50 FLANGE,GUIDE 2 PNS-70 FLANGE,ROLL L PNS-50 FLANGE,ROLL R PNS-50 GUIDE,PAPER PNS-40 GUIDE,PAPER PNS-50 HEXAGONAL WRENCH 5 RAIL,ROLL PNS-40 RAIL,ROLL PNS-50 STAND,BASE PNS-50
1 CASTER DESIGN CASTER 2 PIN SNAP 3 PIN SNAP 4 PIPE 8FAIX1TX150L 5 SCREW FLANGE SOCKET 6 WASHER FLAT
13
1-13 TUC-60/70_ CONTROL BOX
1
16
16
PARTS LIST -Main PartsParts No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Parts Name AC ADAPTER DCP-301A (100V) AC ADAPTER DCP-302A (117V) AC ADAPTER DCP-303A (230V) AC ADAPTER DCP-304A (240VA) AC ADAPTER DCP-305A (240VE) ASS'Y,COVER GEAR TUC-60/70 ASS'Y,GEAR S80S60 TUC-60/70 ASS'Y,MOTOR TUC-60/70 ASS'Y.FRAME R TUC-60/70 BRACKET,TUC-60/70 CABLE-ASSY 3P FBSW TUC-60/70 CABLE-ASSY 3P MODESW TUC-60/70 CABLE-ASSY 4P POWER TUC-60/70 CABLE-ASSY DIN TUC-60/70 CONNECTOR TCS-2230-01-1101 COVER,TUC-60/70 CS-2 CLIP FLANGE,MOTOR TUC-60/70 GEAR,S24S6(B6.5C12) TUC-60/70 INLET BOARD ASS'Y MAIN BOARD ASS'Y POWER SW AJ7201B SHAFT,M4TAP TUC-60/70 SHAFT,SUPPORT TUC-60/70
25 22715133 26 22135336 27 13119304 28 13119305 29 2215359200
22445659 22445660 22445661 22445662 22445663 22805225 22805229 22805226 22805224 21985112 23505370 23505371 23505372 23505373 13369134 22025232 12369446 21995107 21685115
STAY,INLET TUC-60/70 STOPPER,ADAPTOR TUC-60/70 SW MJ3J-13AS SW MJ3J-18AS BOSS NUT #592
PARTS LIST
1 BINDER T-18S
-Supplemental PartsParts Name 80MM BK M14 M14 Ni 3X6 BC 5X12 BC 4X15 BC 4X10 BC 4X6 BC 4X20 Cr 3X3 BC 4X10 BC 3X6 4.3X8X4 BC 5X10X1.0 B-832
2 CAP DIP VCP-3 3 PIN SNAP 4 RING TYPE C 5 SCREW BINDING HEAD 6 SCREW BINDING HEAD 7 SCREW BINDING HEAD 8 SCREW HEXAGONAL CAP 9 SCREW HEXAGONAL CAP 0 SCREW HEXAGONAL CAP { SCREW SOCKET SET WP } SCREW W-SEMS q SCREW W-SEMS w SPACER POLY PIPE e WASHER FLAT r WELL-NUT
20 7440709020 21 7440709010 22 13129170 23 22295148 24 22295149
14
1-14 TUC-60/70_ OTHERS
PARTS LIST -Main PartsParts No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PARTS LIST
-Supplemental PartsParts Name IDNo.753 M14 M14 BC 3X6 BC 4X10 BK 3X6 BC 4X10 BC 3X6 BC 3X15
Parts Name ASS'Y,ARM TUC-60/70 ASS'Y,MIRROR TUC-60/70 ASS'Y,SCREW TUC-60/70 ASS'Y,SENSOR TUC-60/70 BRACKET,SENSOR TUC-60/70 FRAME,L TUC-60/70 HOLDER,SLIDER TUC-60/70 PAD,STAY TUC-60/70 SHAFT,TUC-60/70 SLIDER,1 TUC-60/70 SLIDER,GUIDE TUC-60/70 STAY,MIRROR TUC-60/70 STAY,SENSOR LOW TUC-60/70 STAY,SENSOR UP TUC-60/70 STOPPER,MIRROR TUC-60/70
2 PIN SNAP 3 RING TYPE C
22805231 22805227 22805230 22805228 21985113 22115714 21655139 21545125 22295147 22185103 22185102 22715134 22715131 22715132 22135337
1 LABEL DO NOT KICK
4 SCREW BINDING HEAD 5 SCREW HEXAGONAL CAP 6 SCREW PLASTICK HEAD 7 SCREW W-SEMS 8 SCREW W-SEMS 9 SCREW W-SEMS
15
1-15 TUC-60/70_ ACCESSORIES

2 1 2
1
3 5 4 3 4 5
PARTS LIST -Main PartsParts No. 22605275 21995106 3 26015157 4 21935130 5 21935131
1 2
PARTS LIST
Parts Name CARTON,TUC-60/70 FLANGE,GUIDE 2 PNS-70 MANUAL,USE JP/EN TU-70/60 TOOL,HEXAGON 3 ZN TOOL,HEXAGON 6 ZN
1 CLAMP CABLE CLAMP FCN-3010 2 CLAMP CORD KEEP K-106G 3 SCREW HEXAGONAL CAP 4 SCREW HEXAGONAL CAP 5 SCREW HEXAGONAL CAP
BC 4X6 Ni 8X10 BC 4X40
1-16 TU-500/400
2 3
5 4
1
TU-400 TU-500
PARTS LIST -Main Parts1 2 3 4 5
Parts No. 12339121 22605312 22605324 22155124 22155157 22185407 22185410 21505109 21505110
Parts Name CAP,50*30 CARTON,SET TU-500 CARTON,SET TU-400 PIPE,TAKE UP TU-500 PIPE,TAKE UP TU-400 RAIL,SLIDER TU-500 RAIL,SLIDER TU-400 ROLLER,DANCER TU-500 ROLLER,DANCER TU-400
16
GP1A71A1 15229705 GP 2A25 15229505 GP1A05A5 15229506

ORIGIN SENSOR PAPER SENS F PAPER SENS R
GP 2A25 15229505
INK TANK UNIT

INK TANK SENS BOARD
PINCHROLL SENS
A
+41V
P OWER S W A J7 2 0 1 B 13129170
AC I NLE T S UP - J 3 G- E 13429746
B
+5V
SW P OWER S UPPLY 22425107U0
F G
MAIN BOARD ASSY 7468214000
+41V
V( FJ - 50/ 52) Z( FJ - 40/ 42)

CN20 CN8
C
CN6
- 5V
2-1 WIRING MAP
E
+5V 15MHz
CN9
- 5V 60MHz HD6417708
CPU
4K bi t
TC 35096
+5V REGULATOR +3. 3V LT1086CT
DRAM 4Mword X 16bi t RTC

4553
CN14
FOR ISP DOWN LOAD
I / O CONTROL INPUT BUFFER OUTPUT LATCH A/D
EEPROM
CN12
CONTROL
FLA ROM SH 8M bi t
CENTRO CONTROL FI FO 2K byte

CN4
FAN SCIROCCO 21715104
H
FAN
I / F BOARD U
IEEE 1284 LEVEL1
PARALLEL
FAN JU N CTI ON BO ARD 60MHz
STEPPING MOTOR DRIVER MTD 2005 HEAD CONTROL

CN5
FPG A DPRAM 4K X 16bit SRA 256K bit X 3 M
LCD BOARD LCD

16 X 2
FAN SCIROCCO 21715104

POMP MO TOR
22505302
INKJET HEAD DRIVER
CN3
SERVO AMP L6203 X 2
SERVO CONTROL GATE ARRAY D/A PCM55 X 2
a T PANEL BOARD
CN15 CN17
CN11 CN1 CN21 CN13
PARTS LIST -Main PartsCARRIAGE MOTOR
FJ-42 FJ-52
R R J
CN1
SW - 13 LED - 5 BUZ Z E R
CN2
CN3
S
CN4
HEAD1 (LEFT)
K
22435146
VR ADJUST
CARRIAGE BOARD
Q S
CN5
HEAD2 (RIGHT) COVER S W
CN6
L ( FJ - 50/ 52) W( FJ - 40/ 42) M( FJ - 50/ 52) Y( FJ - 40/ 42)
P
LINER ENCODER BOARD
N
PAPER SIDE SENSOR BOARD
AVT3234 13169102
F
22435118
CABLE-ASSY INKTANK-SENS FJ-50
G
S T U V W Y Z a
CABLE-ASSY SENSOR FJ-50
CABLE-ASSY FAN JUNCTION FJ-50

ASS'Y,CABLE-CARD 24P1 220L BB
CABLE-ASSY C POWER FJ-50 CABLE-ASSY C ENCODER FJ-50 CABLE-ASSY G POWER FJ-50 CABLE-ASSY G ENCODER FJ-50 CABLE-ASSY P-SIDE-SENS FJ-50
CABLE-ASSY LINER ENCODER FJ-50
CABLE-ASSY COVER SW FJ-50
17
Parts No. 23505462 23505463 23505899 23505419 23505420 23505422 23505421 23505423 23505425 23505426 23505432 23505431 23505428 23505430 23505433 23475153
GRID MOTOR
Parts Name CABLE-ASSY JUNBI A FJ-50 CABLE-ASSY JUNBI B FJ-50 WIRE,C GRX-410 CABLE-ASSY JUNBI D FJ-50 CABLE-ASSY POWER FJ-50
CABLE-CARD 28P 2280L BB HIGH-V
22805301 23475150 23475151 23505434 23505435 23505436 23505437 23505464
CABLE-CARD 20P 420L BB CABLE-CARD 22P 120L BB CABLE-ASSY PINCH-SENS FJ-50 CABLE-ASSY G POWER FJ-40 CABLE-ASSY G ENCODER FJ-40 CABLE-ASSY PINCH-SENS FJ-40 CABLE-ASSY LCD FJ-52
IL-FPC-20ST-N 102 100u/25V DA227 UPD5556G 1 1W 100u/25V LM2576HVT B6P-VH 100u/63V 2SK974L CL02BE181 DTC114EK 223 223 223 CLAMP-B 223 2SB1551 CL02BE181 100u/63V RXE185 DTA114EK DTC114EK
103 2SB1551 102 183 471 103 151
BCR20V4
DA227 103
223
74HCT245 74LVC245 10u/63V LT1085CT
102 330
DESCRIPTION
103 1002
103
103
V103 V103
ON
ON
103
2-2 MAIN BOARD ASS'Y
103
104
E103
74HCT374 74LVC245 E103 E103 E103 M5220

333 103 103 101
103
103
103
10KVR 2KVR 10KVR 74ALS08 53014-08 E102 2KVR 102 PCM55 DA227
OFF
ON
53014-03
103
331 102
103
E103
220 220
102
53014-10
104
E103
V103
E103
220
104
104
74HCT374 74LVCH16245 EPF6016QC208-3

102 102 102 101
74LVC374 N341256LSJ-15
104
E103 E103 74LVCH16245 N341256LSJ-15 74LVC245 74LVC245

104
220 103 103
104
ISPLSI1016QFP44
330
53014-09
104
682 333
N341256LSJ-15 74LVCH16245 103 HIC_H8D2813E
10u/63V 123 100u 63V GAL16V8D HIC_H8D2813E 33u/16V 33u/63V E103

4.7 2W
IL-FPC-28ST-N
DTC114EK
IDT7203 ISPLSI1016QFP44
74LVC245
2 2W 103 0.68 1W
392 103 RXE110
10u/63V ERJ8GEY0R00V*4 0.68 1W

221 821
IL-FPC-22ST-N
MTD2005 CLAMP-B
5233-04A
IL-FPC-28ST-N
4.7 2W
HEAT-SINK,FJ-50
2SA1469
74ALS574 74LS257
100u 63V
IL-FPC-28ST-N 100u 63V
HEAT-SINK,PUE56-25 Q40400060S
123
2SC3746
104
104
10 1/4W
2SA1469
E102 104
103 102 330
10u/16V
RXE110
2SC3746
74LVC245 74LVC245
74HCT374 74LS245
74LVC14
220 103
Indicates revision of the circuit board.
104 TL7700 GAL16V8D
104 2 2W 33u/16V 33u/63V E103 10 1/4W
104
FJ-42
OFF
74HCT374 IDT70V24 74LVC08 PCM55 ISPLSI1016QFP44 222 683 222 222 683 222 M5220 683 222 222 683 222 222 74ABT245 103 74LVXC245
OFF
RD4.3ESB3 DTC114EK 102 SEL-6414E DTC114EK MBCG 10692-147
E103
0.33 2W
74HCT374
223
D2FL20U 103 DTC114EK D2FL20U D2FL20U
330 330 330 330 330 330 330 330 330
E103
103
D2FL20U 103 74LS14 IL-G-6P-S3T2-E
SG-8002DC
74ABT245 IL-G-7P-S3T2-E
330 330 330
74LVC245
L6203
E103
5566-04A
5566-02A
HEAT-SINK,PUE56-25 Q40400061S
104 471 104 471
220u 63V
223
74LVC138
74LVC138
74LVC74 NJU201A
471 473
472 103
DA227 0.33 2W
103
223
HC-49/U 15MHz DA227
L6203
FJ-52
OFF
uPC494GS 74HC175 M5220 DA227 104 220u 63V HD6417708 0
223
OFF
MBM29LV800B-12PF
101 DA227 101 472 1002 DA227
103 472 472 102 103 472
4321
V330 M5220 DA227
74LVC245 GM71VS65163ALT-5 GM71VS65163ALT-5
330
E103
103
SW4
93LC66 D2FL20U 100u/25V DA227 uPC494GS 104 DTC114EK V330 V330 DSP03-003-432T V330 V330
SW3
SW1
SW2
DTA114EK
DIP SW
RTC-4553
TC35096AF
D1FL20U
D5S6M-4000
DTC114EK
683 471 103 103
18
5267-02A HEAT-SINK,PUE16-30 HEAT-SINK,PUE16-30
VCC3 A0
IC1 VCC3 A2 A3 A4 A5 1 2 3 4 RA3EXBS8V330J 8 RA2 1 8 7 RA3 2 7 6 RA4 3 6 5 RA5 4 5 D6 D4 D2 D0
/RESET
5 4 3 2 1
5 4 3 2 1
RA8 EXBA10E103J RA20 NON
IC5 IC6
A6 A4 A2 A0
A6 1 A7 2 A8 3 A9 4
RA4EXBS8V330J 8 RA6 1 8 7 RA7 2 7 6 RA8 3 6 5 RA9 4 5
6 7 8 9 10
6 7 8 9 10
A10 1 A11 2 A12 3 A13 4 D1 D3 D5 D7 VCC3 A14 A12 A10 A8
RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 19 20 21 22 23 24 27 28 29 30 31 32 33 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 19 20 21 22 23 24 27 28 29 30 31 32 33 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A1 A3 A5 A7 A1 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 NC BYTE 1 33 VCC3 2 3 4 5 7 8 9 10 41 42 43 44 46 47 48 49 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 15 17 19 21 24 26 28 30 16 18 20 22 25 27 29 31 11 10 9 8 7 6 5 4 42 41 40 39 38 37 36 35 34 3 2 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 14 38 37 13 36 RAS LCAS UCAS WE OE 1 6 12 25 12 14 43 44 2 3 4 5 7 8 9 10 41 42 43 44 46 47 48 49 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
IC4 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
14 38 37 13 36 RAS LCAS UCAS WE OE VCC3
5 4 3 2 1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 26 39 45 50 GND GND GND GND GND GND GND GND 13 32 GND GND VCC3 MBM29LV800BA-90PF-FJ 3 2 R57 33 DSP03-003-432T D22 D20 D18 D16 /CS1 /CS2 1 VCC3 NON D9 D11 D13 D15 JP1 R98 VCC 23 RA21 NON GM71VS65163CLT-5 VCC3 VCC3 VCC3 VCC3 GM71VS65163CLT-5 VCC3 VCC3 VCC3 VCC3 26 39 45 50 1 6 12 25 CE OE WE RP VCC3 D14 D12 D10 D8
5 4 3 2 1
RA9 EXBA10E103J
37 38 39 40 43 44 45 46 47 48 51 52 53 56 57 58 61 62 63 64 65 66 67 70 71 72 RA5EXBS8V330J 8 RA10 1 8 7 RA11 2 7 6 RA12 3 6 5 RA13 4 5 RA6EXBS8V330J A14 1 8 RA14 1 8 2 7 2 7 3 6 3 6 4 5 4 5 RA7EXBS8V330J 1 8 1 8 2 7 2 7 6 3 3 6 4 5 4 5
88
VCC3
RESET
6 7 8 9 10
C3
HC-49/U 15MHz
C1
75 74 73 TP1 TP22 TP2
VCC-PLL1 CAP1 VSS-PLL1
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 A9 A11 A13 A15
36 35 34 33 32 29 28 27 26 25 24 23 22 21 16 15 14 13 12 11 10 9 8 5 4 3 2 1 143 142 141 140 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31
6 7 8 9 10
VCC3 A22 A20 A18 A16
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25
CE0.1u CE470p 78 77 76 C4 C2
VCC-PLL2 CAP2 VSS-PLL2
C9 CE22p
R5 0
CE0.1u
5 4 3 2 1
RA10 EXBA10E103J RA30 NON A17 A19 A21 A23 A24 A25 VCC3
C8 CE22p
Y2
XTAL EXTAL CKIO
TXD RRXD /IOIS16
5 6 7 8
5 6 7 8
MD0,SCK MD1,TXD MD2,RXD MD3,CE2A MD4,CE2B MD5,RAS2 CN14 VCC3 IC20 A24 /IOIS16 1 2 3 A B C E1 E2 E3 74LVC138 IC19 A23 A24 1 2 3 A B C VCC3 10 9 8 7 6 EXBA10E103J A25 74LVC138 RRXD IC12 4 5 6 E1 E2 E3 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 /HEADCS /DPCS /SRVCS /SRVRD
6 7 8 9 10
86 85 84 104 103 130
6 7 8 9 10
R6
MAIN BOARD_1/9 Circuit Diagram
CS0 CS1 CS2 CS3 CS4 CS5,CE1A CS6,CE1B BS RD/WR RD
114 113 112 111 110 109 108 105 106 107
4 5 3 6 2 7 1 8
4 5 3 6 2 7 1 8
RA2
RA1
TP45
87 95 96
/WE0 TP32 TP40 TP42
5 4 3 2 1
CE470p 80 79 101
D17 D19 D21 D23 D30 D28 D26 D24
10K R7 10K
EXBS8V103J
VCC3 A25 4 5 6
4 3 2 1
4 3 2 1
R16
VCC3
10K 89 93 92 91 90 RA11 1 2 3 4 5
129 126 125 120 119 124 123 118 117 132 131 94 99 /RD D0 D1 D2 D3 D4 D5 D6 D7 A1 A2 A3 A4 A5 A6 A7 A8 A9
VCC3
15 14 13 12 11 10 9 7
5 4 3 2 1
RA31 NON A10 A11 A12 A13 A14 A15 A16 A17 A18 VCC3 D25 D27 D29 D31
TP34
TP33
EXBS8V103J
134 135 136 137 138
CLK60
TP3 TP4
98 97
RAS,CE CASLL,CAS,OE CASLH CASHL,CAS2L CASHH,CAS2H WE0,DQMLL BREQ WE1,DQMLU IRQOUT WE2,DQMUL,ICIORD BACK WE3,DQMUU,ICIOWR WAIT CKE TCLK IOIS16 VCC-RTC NC XTAL2 EXTAL2 NMI VSS-RTC IRL0 IRL1 IRL2 IRL3 STATUS0 STATUS1
R10 100
D8 D9 D10 D11 D12 D13 D14 D15 /CS /WR NON
SD
IC11A 5 Q
CLK
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
15 14 13 12 11 10 9 7 /POUT0 /POUT1 /POUT2 TP37 /PIN0 /PIN1 TP30 TP38
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
C10 NON
VCC3
CD
74LVC74
1 19
9 8 7 6 5 4 3 2
6 7 8 9 10
VCC3 IC70 VCC R185 NON DIR E 1 19
VCC3
6 17 19 30 41 49 54 59 68 82 100 115 121 127 133 144 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 A23 41 A24 42 A25 43 A23 A24 A25 TP46 40 44 1 CS5 CS4 CS6 WE RD LCD_CS LCD_E WAIT R129 R182 10K 10K WREQ INTSV RNO INTEXT 9 10 11 12 37 36 35 INTCNT INT1284 INTUSB /WREQ /INTSV /RNO 2 3 15 14 19
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
VCC3 7 18 20 31 42 50 55 60 69 81 83 102 116 122 128 139
DG[0..7]
DIR E B7 B6 B5 B4 B3 B2 B1 B0 A7 A6 A5 A4 A3 A2 A1 A0
CLK30
HD6417708SF60
IC8A 74LVC08
CRD0 CWR PANEL LED SW0 SW1 CRD1 IOOE GATE /CRD0 /CWR /PANEL /LED /SW0 /SW1 /CRD1 /IOOE
20 21 22 23 24 25 34 38 13 /LCD_CS LCD_E
11 12 13 14 15 16 17 18
3 VCC IC13 74LVC245 R183 10K RXD 5 26 29 CLK RESET SYSRST 31 32 33 IRL1 IRL2 IRL3
VCC VCC
R186 NON
D0 D1 D2 D3 D4 D5 D6 D7
11 12 13 14 15 16 17 18
B7 B6 B5 B4 B3 B2 B1 B0
A7 A6 A5 A4 A3 A2 A1 A0 74LVC245
9 8 7 6 5 4 3 2
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 VCC3 PC62 /INTUSB_ST ISPSDO /INTCNT /INT1284 /INTUSB_HF ISPSDO_SH3IF CE0.1u
/HRESET /WR /RD /CS1 /CS2 4 16 CS1 CS2
/ISPEN 18 8 7 SDO SDI ISPEN MODE SCLK 30 VCC 27 R32 10K C6 CE0.01u ISPMODE ISPSCLK
TQFP44P ISPLSI1016E-80LT44
VCC3 /RESET
10
IC8C
1 2 3 4 5 6 7 8
10 CN10 53014-08
ISP_DOWNLOAD CONNECTOR
SD
12
IC11B 9
11
CLK
74LVC08
CD
Q VCC3
IC8D
13
11
13
74LVC74
12 PC7 PC10 PC8 PC9 PC6 PC4 PC5 PC3 PC1 PC2 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
74LVC08
VCC
PC11 CE0.1u
19
23
/SRVCS /RD /WR /SRVRD /RESET /CS2 A0 A1 DX[0..11] CE0.1u C23 CE2200p 22 21 19 18 17 R40 68K TP17 D2B DA227 PC14 R38 -
2 3 4 5 6 7 8 9 VCC 6 18 17 16 15 14 13 12 11
VCC
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
19 1
E DIR
74ABT245 76 66 67 87 77 64 CS RD WR INT ITA RSTI CKI 80 TP16 R13 10K VCC
/H_RD /H_WR /H_CS2 H_A0 H_A1
HD0 HD1 HD2 HD3 HD4 HD5 HD6 HD7 68 69 70 71 72 73 74 75 D0 D1 D2 D3 D4 D5 D6 D7 XCA XCB XCC XCD
+VS
COM
SG-8002DC 49.152MPCT 91 92
-VS
20
IC28A -5V
PC13 CE0.1u 2.2K 2.2K PC61 CE0.1u R143 R142
IC24A 3 2
VCC TP5 TP15 D2A DA227 VCC TP6
FROM CARRI. ENCORDOR CN1
R44 1K
R45 1K
99 100 61 62 XPHA XPHB YPHA YPHB
VCC
24
23
TP12
TP11
XPHA XPHB DY[0..11] IC64
R21
33
C13
YCA YCB YCC YCD
34 35 36 37
1 2 3 4 5 6
CE1000p R11 10K 93 HEXMD 3 1 DTC114EK VCC Q1
C14 CE1000p
IL-G-6P-S3T2-E
IC28C
88 89 94 95 63 96 97 98 CNST ACC UCK DDACK TEST MUX MUY MUTE
+VS
COM
-VS
1 2 3 4 5 6 7 VCC 2 DY11 DTC114EK D29 R12 10K MBCG10692-147
CE1000p
CE1000p
20
24
IC34 RTC_ENB /RTC_CS /RTC_WR VCC Q4 1 DTA114TK 3 IC32 VDD D1A DA227 14
VCC
IC33 DOUT TP 13
E2PROM_CS CS SK DI DO VCC NU ORG GND 93LC66
R52 NON
C111
3 4 5 6 AIN0 AIN1 AIN2 AIN3 DO SARS 10 11
/AD_CS
2 1 12 13 CS SE CK DI VREF AGND 2 PC17 CE0.1u VSS TC35096AF 7 9 8 R50 22K
20
HA6 HA5 HA4 HA3 HA2 HA1 18 17 16 15 14 13 12 11 VCC3 VCC PC24 CE0.1u VCC 24 CE0.1u HD0 HD1 HD2 HD3 HD4 HD5 HD6 HD7 IC22 TP7 TP8 IC24B 2.2K R37 5 + 7 M5220FP 2.2K VFC 21 20 19 18 17 16 15 14 PC23 HA1 HA2 HA3 HA4 HA5 HA6 A0 A1 A2 A3 A4 A5 CWX CCWX ECWX ECCWX RNGX OVRX 9 10 11 12 C24 CE2200p R41 68K TP18 PFC PFC 1 2 5 6 7 8 81 82 83 84 85 86 VFC
A[0..25]
A[0..25]
IC31
A6 A5 A4 A3 A2 A1
VCC
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
19 1
E DIR
DG[0..7]
DG[0..7]
VCC3
74ABT245 IC26 74LVXC3245
VCCA
VCCB
IC8B 74LVC08 4
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7
3 4 5 6 7 8 9 10
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
22 2
OE DIR
IC30
/INTSV /RNO
DX11 DX10 DX9 DX8 DX7 DX6 DX5 DX4 DX3 DX2 DX1 DX0
VCC
PC12 CE0.1u TP9 TP10 TP13 TP14 PCM55HP RNO RNI
4 2
Y3 +5 GND
OUT NC
3 1
R19 33
DX0 DX1 DX2 DX3 DX4 DX5 DX6 DX7 DX8 DX9 DX10 DX11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VCC
IC23 B1 B2 B3 B4 IBPO B5 IOUT B6 B7 SJ B8 B9 B10 RFB B11 B12 VOUT B13 B14 B15 B16(LSB)
C17 NON
C18 NON
XP0 XP1 XP2 XP3 XP4 XP5 XP6 XP7 XP8 XP9 XPA XPB XPC XPD XPE XPF
13 14 16 17 18 19 20 21 22 23 24 25 26 27 30 31
PC15 CE0.1u V+ + VC113 CE2200p 1 M5220FP VFG VFG
74LS14
CWY CCWY ECWY ECCWY RNGY OVRY
57 58 59 60 32 33
R20
33
IC28B
74LS14
C112 CE2200p 22 21 19 18 17 R145 68K -5V
R146 PC1668K CE0.1u TP39 PFG PFG
VCC
74LS14
VCC Q20 R184 1K
IC28D
R147 R148 1K 1K
CN13
DY0 DY1 DY2 DY3 DY4 DY5 DY6 DY7 DY8 DY9 DY10
DY11 DY10 DY9 DY8 DY7 DY6 DY5 DY4 DY3 DY2 DY1 DY0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
YPHA YPHB
R140 33
74LS14
R141 33
R149 NON
C109
C110
YP0 YP1 YP2 YP3 YP4 YP5 YP6 YP7 YP8 YP9 YPA YPB YPC YPD YPE YPF RD4.3ESB3 -5V
38 39 41 42 43 44 45 46 47 48 49 50 51 52 55 56
B1 B2 B3 B4 IBPO B5 IOUT B6 B7 SJ B8 B9 RFB B10 B11 VOUT B12 B13 B14 B15 B16(LSB)
VCC PCM55HP PC60 CE0.1u -5V
IL-G-7P-S3T2-E /HRESET CARIAGE_GAIN GRID_GAIN
R46 1K LED1 SEL-6414E SERVO_MUTE/LIVE Q2 2 DTC114EK SERVO_MUTE/LIVE
SIO_IN SIO_OUT SIO_CLK
IC21A 14 1 3 2 74ALS08 GAIN_CTRLC GAIN_CTRLC
1 2 3 4 8 7 6 5
12 3 4 11 2
CS1 DIN CLK CS0 WE
R49 10K1%
AutoGainCtrl Carriage
8 1 VCC IC21B 4 6 GAIN_CTRLG 5 GAIN_CTRLG GND RTC-4553 74ALS08 L1 L2 L3 L4 L5 5 6 7 9 10
PAPER_SIDE
R51
HEAD_THRM
33
CE0.1u C19 R14 10K
CE1000p
AutoGainCtrl Grid
VCC PC18 BT1 BCR20V4 CR2032:RTC BACKUP HOLDER BATTERY BCR20V4 PC19 PC20 PC21 PC22 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 4 D1B 3 DA227
C12 CE0.01u
Q3 DTC114EK
VCC
RA12
DG[0..7]
DG[0..7]
D[0..31] VCC CN8 53014-09 CN6 PAPER_F PAPER_R ORG T_SENS T_SELECT R28 33 R27 33 R31 33 SENS_C SENS_LC SENS_Y SENS_K SENS_LM SENS_M
D[0..31]
1 2 3 4 5
10 9 8 7 6
TO PAPER SENS_ORG_SENS TO INKTANK SENS BOARD KCLCMLMY
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 R23 R24 R25 R34 R35 R36 R33 R26 SENS_K SENS_C SENS_M SENS_LC SENS_LM SENS_Y TANK INK 33 33 33 33 33 33 33 33 53014-10 VCC CN20 1 2 3 R179 33 PAPER_F PAPER_R ORG
2 3 4 5 6 7 8 9
IC14 A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
EXBA10E103J
/PIN0
19 1
E DIR 74LVC245
VCC
RA13
IC15
1 2 3 4 5
10 9 8 7 6
EXBA10E103J
TO PINCHROLL TO TAKEUP OPTION

VCC +41V CN16 VCC CD[0..7] /STB
D8 D9 D10 D11 D12 D13 D14 D15 /USBON SIO_IN TP36 TP21 53014-03
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
19 1
VCC3 CD[0..7]
E DIR 74LVC245
RA14
IC16
1 2 3 4 5 /INIT /SELECTIN /AUTOFD NON CD7 CD6 CD5 CD4 /ACK BUSY PERROR T_CLK T_DIR T_ENABLE T_SENS T_SELECT NON NON NON NON NON R90 R96 R95 R101 R120 ASTATUS ADONE TP19 SW1 TP20 1 2 3 4 8 7 6 5 KSD-04 RA16 SELECT /FAULT IL-FPC-22ST-N CD3 CD2 CD1 CD0
10 9 8 7 6
TO I/F BOARD
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
EXBA10E103J
1 2 3 4 5 6 7 8
/PIN1
19 1
E DIR
74LVC245
VCC
RA15
1 2 3 4 5 1 2 3 4 5 10 9 8 7 6 EXBA10E103J
10 9 8 7 6
CN4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 VCC
TO MONITOR SERIAL & USB I/F BOARD

RXD TXD /USBON DG[0..7] /INTUSB_ST
IC37 GRID_POWER MLPOW TP29 TP43 TP44 CENT_STD MHPOW PMP_POWER
3 4 7 8 13 14 17 18
D0 D1 D2 D3 D4 D5 D6 D7
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
2 5 6 9 12 15 16 19
EXBA10E103J
/IOOE /POUT0 VCC VCC 1 19 A1 /WR LCD_E /LCD_CS A7 A6 A5 A4 A3 A2 A1 A0 B7 B6 B5 B4 B3 B2 B1 B0 74HCT245 9 8 7 6 5 4 3 2 11 12 13 14 15 16 17 18 SIO_OUT /RTC_CS /RTC_WR E2PROM_CS PH_INIT /AD_CS RTC_ENB SIO_CLK IC42 DIR E
1 11
TO PANEL BOARD
D8 D10 D12 D14 D15 D13 D11 D9
3 4 7 8 13 14 17 18
OE CLK 74HCT374 IC39 D0 Q0 D1 Q1 D2 Q2 D3 Q3 D4 Q4 D5 Q5 Q6 D6 D7 Q7
2 5 6 9 12 15 16 19
1 11 RA18 1 2 3 4 5 10 9 8 7 6 EXBA10E103J PMP_CLK TANK FAN_ON/OFF GRID_CLK GRID_DIR FAN_LOW/HIGH INK PMP_DIR D7 D6 D5 D4 D3 D2 D1 D0 2 3 4 5 6 7 8 9 A0 A1 A2 A3 A4 A5 A6 A7 E DIR 74LVC245 B0 B1 B2 B3 B4 B5 B6 B7 19 1 18 17 16 15 14 13 12 11 /PANEL /RD D[0..31] IC27 /LED /SW0 /SW1
OE CLK
74HCT374
/H_CS2 H_A0 H_A1 /H_RD /H_WR USB_REQ INTMASK_USB /INTUSB_HF /HRESET
VCC
RA17
VCC3
CN7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 IL-FPC-20ST-N IL-FPC-28ST-N
1 2 3 4 5
10 9 8 7 6
3 4 7 8 13 14 17 18
IC38 D0 D1 D2 D3 D4 D5 D6 D7
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
2 5 6 9 12 15 16 19
EXBA10E103J
/POUT1
1 11
OE CLK
VCC PC25 IC21C /HRESET 9 8 10 74ALS08 PC31 PC32 PC33 PC34 PC35 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u VCC3 PC26 PC27 PC28 PC29 PC30 PC36 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
D8 D10 D12 D14 D15 D13 D11 D9 ACLK ACONFIG TP25 TP27 TP28 OUTPUT LEVEL +3.3V TP26 TP24 ADATA
3 4 7 8 13 14 17 18
74HCT374 IC40 D0 Q0 D1 Q1 D2 Q2 D3 Q3 D4 Q4 D5 Q5 D6 Q6 D7 Q7
2 5 6 9 12 15 16 19
1 11
5 6 7 8
OE CLK RA29 10 9 8 7 6 EXBA10E103J T_CLK T_ENABLE /P_SIDE_SENS CARIAGE_GAIN GRID_GAIN USB_REQ /ACK_WIDTH T_DIR R173 10K R172 10K
EXBS8V103J
4 3 2 1
74LVC374
RA19
5 6 7 8
VCC
VCC3
4 3 2 1
1 2 3 4 5
3 4 7 8 13 14 17 18
IC7 D0 D1 D2 D3 D4 D5 D6 D7
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
2 5 6 9 12 15 16 19
/POUT2
1 11
OE CLK
74HCT374
21
8
R86 3 + 1 2 4.7K V+ IC25A -5V
14
REF
C54 10K1% IC43 10K1% 1K1% C48 CE0.022u 11
R63
R88
+5
NJU201AM
R64
1.8K R77 3 2 1
13
PFC C50 CE0.01u IC44 FB INV1 NONI1
PFC VX
VR2 2KVR
R82
DA227 D3B DA227 D3A DA227
12
GainC
3 1 2
C43 CE0.022u 4 C45 R66 NON CN11 1 2 5566-02A 8 C44 CE0.022u D8 D2FL20U 3 1 NON
C126 CE0.1u 10% NON 1K1% IN1 OUT1 IN2 OUT2 VREF BOOT2 R8533K 9 1K1% 5 7 C22
1K R39 2.2K 15 16 INV2 NONI2 EN BOOT1 4 13 DEAD OC C1 E1 C2 E2
VCC 8 9 11 10
C53 CE0.22u 10%
GND
R78 4.7K
GND
VFC
2 4
M5220FP 6 D5B DA227
+
VFC M5220FP 10K C20 C47 D2FL20U D7 R65 0.33/2W
VFC
D6A DA227 C28 C51 CE0.01u + IC25B 7 R79 R68 4.7K 1K
1K
VCC
C52 CE1.0u CE0.1u DA227
VR1 10KVR
OfsetC
VCC 4 5 D2 D3 D4 CLK CLR 74HC175 OPEN:MUTEON 12 VCC Q7 DTA114EK 3 13 9 1 IC45 D1 R80 4.7K
R42
C56 CE0.1u CE0.22u 220u/63V
47K
R83 470
-5V
GAIN_CTRLC SERVO_MUTE/LIVE
CMotorGainH/L SERVO Mute/Live
C99 VCC CE0.1u 3
Q1 Q1 Q2 Q2 Q3 Q3 Q4 Q4
2 3 7 6 10 11 15 14
VCC V+ R160 D24B DA227 D24A DA227 Q9 DTC114EK
D25B DA227
D25A 3 2 M5220FP 10K V- C100 CE0.1u
GAIN_CTRLG -5V IC66B + 7 C96 CE0.1u M5220FP C125 CE100p 2 D9A 1 +27V
GMotorGainH/L
CE0.1u DA227
5 6
C120 CE0.068u
16
IC46D
R171 R157 4.7K 10K
R158
GainG
4
14 15
14
PFG C116 C107 IC68
PFG D26B DA227
VR4 2KVR
R167
12
10K DA227 D26A DA227
3 1
C101
IC66A 1
R70 10K
VCC C27 CE0.1u
REF
C119 CE4700p R150 10K1% R161 1K1% 4 13 R164 4.7K 1K1% R162 R144 2.2K C106 CE0.01u 15 16 DEAD OC INV2 NONI2 1K1% 1K R163 10K1% R154 NON R170 33K
R159
CE0.022uCE0.01u FB INV1 NONI1
+5
NJU201AM R151
1.8K 3 2 1
10
R69 5
R81 680
IC65B 7
5 R72 D5A DA227 L6203
D6B
VX
SENSE
R71 10K VCC UPC494GS CE0.1u
5 6
C R
VS
C127 CE0.1u 10%
C1 E1 C2 E2
VCC 8 9 11 10
VS
GND
C R
VCC C102 CE0.1u
5 6
GND
VFG
V+ IC65A + 1 M5220FP VC103 CE0.1u -
CE0.1u R155 1K
+
SENSE
VFG
VFG
R166 3.3K
10
R156
22
C25 VCC CE0.1u M5220FP V- C26 CE0.1u +27V C21 CE0.1u -5V IC46A 3 2 3 D9B 4 C124 CE100p R75 R76 C49 CE0.01u IC67 11 EN IN1 7 9 C98 UPC494GS OUT1 IN2 OUT2 VREF BOOT2 L6203 BOOT1 C114 CE0.022u C104 4 3 1 8 C115 CE0.022u R153 NON NON CN21 1 3 2 4 5566-04A C95 C117 D28 R152 0.33/2W C121 CE0.1u CE0.22u 220u/63V D27 D2FL20U D2FL20U -5V
C55 CE0.068u
R73
10K
VCC
CE4700p
C46 NON R67
C105NON
C97 CE0.22u 10%
1K C118 CE1.0u
VCC
OfsetG
VR3 10KVR R168
47K
R169 470
-5V
VCC3 PC63 CE0.1u
DG[0..7] IC69
IC17 VCC /CS1 19 1 E DIR 74LVC245 2 IC51
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 A0 A1 A2 A3 A4 A5 A6 A7 B0 B1 B2 B3 B4 B5 B6 B7
2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11 CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7
27 17 32 12 1
IC52 /W
A0 A1 A2 A3 A4 A5 A6 A7 /CRD0 /R
B0 B1 B2 B3 B4 B5 B6 B7
/CRD0
19 1
E DIR 74LVC245 BUSYP /ACKP Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 D0 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 9 25 8 /HRESET
NC NC VCC NC NC
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 18 10 11 13 14 19 20 21 22 15 7 6 5 4 31 30 29 28 3 19 18 17 16 15 14 13 12 24 26 23 D1 D2 D3 D4 D5 D6 D7 D8 CLK OC 74ALS574 DS0 DS1 DS2 DS3 DS4 DS5 DS6 DS7 /EF /FF /FL/RT /RESET /XO/HF /XI 2 3 4 5 6 7 8 9 11 1
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
DS0 DS1 DS2 DS3 DS4 DS5 DS6 DS7
CD[0..7]
CD0 CD1 CD2 CD3 CD4 CD5 CD6 CD7 R130 0 /STB
1Y 2Y IDT7203L50J-PR 3Y 4Y 12 9
SELECT /FAULT PERROR BUSY /ACK
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 2 3 5 6 11 10 14 13 15 1 G A/B 74LS257 TP41 IC50 1A 1B 2A 2B 3A 3B 4A 4B
3 4 7 8 13 14 17 18
IC41 D0 D1 D2 D3 D4 D5 D6 D7
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
2 5 6 9 12 15 16 19
/CWR INTMASK_CENTRO INTMASK_USB INTMASK_1284
1 11
OE CLK
74HCT374
CENT_STD
16
GND
R131 NON
IC18 /STB /AUTOFD /INIT /SELECTIN 42 22 HF FF GR_CLK GR_DIR PMP_CLK PMP_DIR PH_INIT 44 24 35 41 26 25 /AUTOFD /INIT /SELECTIN /ACK_WIDTH CLK30 /HRESET 40 5 31 29 CRD INTCNT_MASK INTMASK_1284 IC53 43 38 37 36 DATA_STB STB BUSY ACK CENT_STD 1 2 3 4 23 34
DG0 DG1 DG2 DG3 DG4 DG5 DG6 DG7 GRID_CLK GRID_DIR PMP_CLK PMP_DIR PH_INIT /CRD0 INTMASK_CENTRO INTMASK_1284
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
BUSYP /ACKP CENT_STD
/CRD1
19 1
E DIR 74LVC245
VCC3
FIFOW INTFIFO GR_PHA GR_PHB PM_PHA PM_PHB PAM0 PAM1 PAM2 INT1284 PBM0 PBM1 PBM1 AUTOFD INIT SELECTIN ACK_WIDTH CLK MODE RESET SYSRST ISPLSI1016E-80LT44 TQFP44P SCLK SDO SDI ISPEN
33 32 9 10 11 12 13 14 15 16 19 20 21
/INTCNT GR_PHA GR_PHB PM_PHA PM_PHB PAM0 PAM1 PAM2 /INT1284 PBM0 PBM1 PBM2 18 8 7 30 27 ISPSDO_CENT ISPSDO_SH3IF /ISPEN ISPMODE ISPSCLK
PC37
PC38
CE0.1u CE0.1u
VCC PC42 PC43
PC39
PC40
PC41
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
R106 10K
23
DG0 DG1
DG2 DG3
DG4 DG5
DG6 DG7 DG0 DG1
DG2 DG3
DG4 DG5
DG6 DG7
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
A4
A5 VCC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ChgBS2 Nozl2
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 HAB/BA /HOE
/Gate1 /Gate0
5 4 3 2 1
MD1 MD2 ND1 ND2 CHG NCHG ChgStop KC1
BitSel0 BitSel1
BitSel2 BitSel3
BitSel4 Page0
Page1 MaskBit KC1 MD1
MD2 ND1
ND2 CHG
A8
ChgBS6 VL0
R107 1K
NCHG ChgStop
A9
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 ChargeStop ChargeStop KC1A MD1A MD2A ND1A ND2A CHGA NCHGA R118 RA24 EXBA10E103J 10K IC29 1 2 3 4 5 6 7 8 9 11 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 F0 F1 F2 F3 F4 F5 F6 F7 GAL16V8-10LJ 12 13 14 15 16 17 18 19
IC56 /LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LA6 LB6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA IC57 SN74LVCH16245 DGG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ChgBS7 VL1
SN74LVCH16245 DGG
IC58
MaskBit Page1 Page0 BitSel4 BitSel3 BitSel2 BitSel1 BitSel0
22
20
27
19 18 17 16 15 13 12 11
22
20
27
19 18 17 16 15 13 12 11
22
20
27
ChgBS9 VL3
19 18 17 16 15 13 12 11
A11
MaskBit Page1 Page0 BitSel4 BitSel3 BitSel2 BitSel1 BitSel0
ChgStop NCHG CHG ND2 ND1 MD2 MD1 KC1
A10 VCC3 R117 10K C94 CE22p IC54 /ChgPLatch1
ChgBS8 VL2
CS
D7 D6 D5 D4 D3 D2 D1 D0
D7 D6 D5 D4 D3 D2 D1 D0
CS
OE
OE
WE
WE
WE
ChgBS10 VL4
OE
CS
D7 D6 D5 D4 D3 D2 D1 D0
A12 IC59 IDT71V256SA-15Y IDT71V256SA-15Y IDT71V256SA-15Y IC60 IC61
6 7 8 9 10
A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0
1 26 2 23 21 24 25 3 4 5 6 7 8 9 10
1 26 2 23 21 24 25 3 4 5 6 7 8 9 10
ChgBS13 Col0
26 2 23 21 24 25 3 4 5 6 7 8 9 10
A15
5 4 3 2 1
Col1 Col0 VL6 VL5 VL4 VL3 VL2 VL1 VL0 Nozl5 Nozl4 Nozl3 Nozl2 Nozl1 Nozl0
ChgBS13 ChgBS12 ChgBS11 ChgBS10 ChgBS9 ChgBS8 ChgBS7 ChgBS6 ChgBS5 ChgBS4 ChgBS3 ChgBS2 ChgBS1 ChgBS0
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 F0 F1 F2 F3 F4 F5 F6 F7 12 13 14 15 16 17 18 19 R119 1 2 3 4 5 6 7 8 9 11 I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 GAL16V8-10LJ VCC 10K RA25 EXBA10E103J 10K R110 VCC3 10K R111 10K R112
/LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 /HOE HAB/BA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
SN74LVCH16245 DGG
MD1 MD2 ND1 ND2 CHG NCHG KC1
ImageWordLH
A6 A5 A4 A3 A2 A1
71 70 69 68 67 66 65 64
LA5 LA4 LA3 LA2 LA1 LA0 /LINT /LBUSY
62 61 60 59 58 57 56 55
VCC3 VCC3 PageD0 PageD1 ColD0 ColD1 ColD2 PageD0 PageD1 ColD0 ColD1 ColD2 VCC3 ImgWordL R109 10K Nozl4 Nozl5 ColD0 ColD1 ColD2 PageD0 PageD1 ImgWordL MaskBit BitSel4 BitSel3 BitSel2 BitSel1 BitSel0 Page1 Page0 MaskBit BitSel4 BitSel3 BitSel2 BitSel1 BitSel0 Page1 Page0
A7 A8 A9 A10 A11 A12
/DPCS
/WE0 /RD ImgWd15 ImgWd14 ImgWd13 ImgWd12 ImgWd11 ImgWd10 ImgWd9 ImgWd8 ImgWd7 ImgWd[0..15] /SRAMCS2 /SRAMCS0 /SRAMCS1 /SRAMCS2 /SRAMCS0 /SRAMCS1
IDT70V24S/L PF100
Nozl0 Nozl1 Nozl2 Nozl3
TP23
TP35 VCC3
Pin1-4,22-25,43.51-54,72-75,82 : NC M/S Power:VCC3(12,17,88) /RBUSY GND:GND(9,13,34,38,63,92) /RINT RA0 RA1 RA2 RA3 RA4
D10 D11 D12 D13
D14 10 LD14 D15 11 LD15
ImgWd0 14 RD0 ImgWd1 15 RD1 ImgWd2 16 RD2
VCC
PC44
PC45
CE0.1u CE0.1u
ImgWd3 ImgWd4 ImgWd5 ImgWd6
18 RD3 19 RD4 20 RD5 21 RD6
IDT70V24S55PF
5 LD10 6 LD11 7 LD12 8 LD13
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9
76 77 78 79 80 81 83 84 85 86 87 89 90 91 93 94 95 96 97 98 99 100 ChgBS13 ChgBS12 ChgBS11 ChgBS10 ChgBS9 ChgBS8 ChgBS7 ChgBS6 ChgBS5 ChgBS4 ChgBS3 ChgBS2 ChgBS1 ChgBS0 ChgBS13 ChgBS12 ChgBS11 ChgBS10 ChgBS9 ChgBS8 ChgBS7 ChgBS6 ChgBS5 ChgBS4 ChgBS3 ChgBS2 ChgBS1 ChgBS0
LA6 LA7 LA8 LA9 LA10 LA11 /LLB /LUB /LCE /LSEM LR/W /LOE LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9
RA5 RA6 RA7 RA8 RA9 RA10 RA11 /RLB /RUB /RCE /RSEM RR/W /ROE RD15 RD14 RD13 RD12 RD11 RD10 RD9 RD8 RD7
IC55 50 49 48 47 46 45 44 42 41 40 39 37 36 35 33 32 31 30 29 28 27 26
VCC3 PC52
PC46
PC47
PC48
PC49
PC50
PC51
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
6 7 8 9 10
24
EnBitSel R115 NON VCC3 /ChgPLatch0 /ChgPLatch0 /ChgPOE C93 CE22p /ChgPOE R114 10K R113 10K R116 10K VCC3 /ChgPLatch1
D[0..31]
DG[0..7]
A[0..25]
VCC3
A2
ChgBS0 Nozl0
A3
ChgBS1 Nozl1
A6
ChgBS3 Nozl3 ChgBS4 Nozl4
A7
ChgBS5 Nozl5
VCC3
A13
1K R108
A14
ChgBS11 VL5 ChgBS12 VL6
A16
Col1
KC1B MD1B MD2B ND1B ND2B CHGB NCHGB
VCC PC55 PC56 CE0.1u CE0.1u
ADONE ADATA ACLK ACONFIG ASTATUS VCC3 PC57 CE0.1u ENC_PHB ENC_PHA
C75
C76
RA27
CE22p
CE22p
5 4 3 2 1
VCC3 6 7 8 9 10
ChgBS3 ChgBS2 ChgBS1 ChgBS0
ChargeStop BitSel4 BitSel3 BitSel2 BitSel1 BitSel0 MaskBit /ChgPOE D15 D14 D13 D12 D11 D10
VCC VCC3 VCC
D9 D8 A1 A0
ENC_PHB ENC_PHA
EXBA10E102J
A[0..25] D[0..31] /ChgPOE MaskBit BitSel0 BitSel1 BitSel2 BitSel3 BitSel4 ChargeStop ChgBS0 ChgBS1 ChgBS2 ChgBS3
A15
A15
R175 R177 10K 10K R174 R176 R178 VCC 10K 10K 10K
208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157
IC62 IC10
ChgBS4 ChgBS5 ChgBS6 ChgBS7 ChgBS8 RA28 E DIR 74LS245 19 1 10 9 8 7 6
ChgBS4 ChgBS5 ChgBS6 ChgBS7 ChgBS8
I/O I/O I/O I/O I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O DCLK VCCIO GND DATA0 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O VCCIO GND I/O I/O I/O I/O I/O I/O I/O I/O
18 17 16 15 14 13 12 11 B0 B1 B2 B3 B4 B5 B6 B7 A0 A1 A2 A3 A4 A5 A6 A7 2 3 4 5 6 7 8 9 Color5 Color4 Color3 Color2 Color1 Color0 HeadStb HdSerClk Color5 Color4 Color3 Color2 Color1 Color0 HeadStb HdSerClk
VCC 1 2 3 4 5 EXBA10E102J
VCC3 R125 1K
HIC_/Stb HIC_Data1 HIC_Data0 HIC_/Clr HIC_Clk HIC_/STB HIC_DATA1 HIC_DATA0 HIC_/CLR HIC_CLK CLK60 A[0..25] /HEADCS /WE0 /RD
CLK60
R29 OEAlt
R139
ChgBS9 ChgBS10 ChgBS11 ChgBS12 Col0 Col1 Nozl0 Nozl1 Nozl2 Nozl3 Nozl4 Nozl5 VL0 VL1 C81 CE15p
C82 CE15p
R132 330
ChgBS9 ChgBS10 ChgBS11 ChgBS12 Col0 Col1 Nozl0 Nozl1 Nozl2 Nozl3 Nozl4 Nozl5 VL0 VL1 CLK10
RA26 5 4 3 2 1 C122 CE22p C123 CE22p 6 7 8 9 10 EXBA10E103J
100
1K
44 43 42 41 40
for PassiveSerialMode VCC VCC R181 1K R180 1K
38 A21 37 A20 36 ImageWordReq 35 EnBitSel 34 /RD /WE0 /HEADCS CPLReq
VL2 VL3 VL4 VL5 VL6 Page0 PageD0 ALTERA6016QC208
/ALTRES VL2 VL3 VL4 VL5 VL6 Page0 PageD0 /WrAlt ImageWordReq ImageWordLH ImageWordLH CPLReq CS2 CS1 CS0
IC63
Page1 PageD1 ColD0 ColD1 ColD2 EnBitSel A15
Page1 PageD1 ColD0 ColD1 ColD2 EnBitSel
1 2 3 4 5 7 8 9 10 11
I/O I/O I/O I/O IN3
I/O I/O I/O I/O Y0
ISPLSI1016E-80LT44
I/O I/O I/O I/O I/O
I/O I/O I/O IN2.MODE Y1//RESET /ispEN SDI.IN0 I/O I/O I/O Y2/SCLK I/O I/O I/O I/O
33 CS2 32 CS1 31 CS0 30 29 27 26 25 24 23
ImgWd0 ImgWd1 ImgWd2 ImgWd3 ImgWd4 VCC3 PC53 PC54
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 I/O I/O I/O I/O I/O I/O CONF_DONE VCCIO VCCINT GND I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O Input GCLK VCCIO VCCINT GND Input GCLK I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O VCCIO VCCINT GND I/O I/O EPF6016QC208-3 I/O I/O I/O 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105
I/O I/O I/O I/O I/O nCE GND VCCINT VCCIO I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O Input GCLK GND VCCINT VCCIO Input GCLK I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GND VCCINT VCCIO MSEL( PS:GND ) I/O I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O I/O I/O I/O I/O GND VCCIO I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O nCONFIG GND VCCIO nSTATUS I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O GND VCCIO I/O I/O I/O I/O I/O I/O I/O I/O
SDO.IN1 I/O I/O I/O I/O
/SRAMCS2 /SRAMCS1 /SRAMCS0 /Gate1 /Gate0 ImgWordL
18 19 20 21 22
CE0.1u CE0.1u
18 17 16 15 14 13 12 11 PLSI1016-60LT44
53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
B0 B1 B2 B3 B4 B5 B6 B7
A0 A1 A2 A3 A4 A5 A6 A7
IC9 2 3 4 5 6 7 8 9 19 1
ChgBS13
ImgWd5 ImgWd6 ImgWd7 ImgWd8 ImgWd9 ImgWd10 ImgWd11 ImgWd12 ImgWd13
ImgWd14 ImgWd15
M_FireEnable M_EnBitSel
ImgWd[0..15] /ChgPLatch1 /ChgPLatch0 CN19
DG[0..7]
1 2 3 4 5 6 7 8 9 10 11
A[0..25]
M_EncMode M_EncTrigPulse M_FlushMode M_FlushTrigPulse M_BitSelReq M_ChargeStart M_ChargeRunning M_TrigPls M_EncDir
R124 1K
A16 A17 A18 A19 /WREQ
R123 1K
/RESET
NON /WREQ
12 CLK10 /ChgPLatch0 13 /ChgPLatch1 14 15 16
OEAlt /WrAlt
VCC3
VCC3
E DIR 74LVC245
ISPSDO ISPSDO_CENT /ISPEN ISPMODE ISPSCLK
25
3 7 8 13 16 18
NC NC NC NC NC NC
CHG KCI
ND1 ND2 MD1 MD2
+ CE0.1u 33u/63V + C89 C87 33u/16V
19 C67 20 CE0.1u C62 25 CE0.1u VREF COM VCC 6 R137 10/0.25W NCHGA R135 4.7 2W C85 CE12000p HdSerClk Color0 VCC3 Color2 R127 1K R126 1K R121 33 9 R122 C78 CE0.01u CE0.01u C77 33 74LVC14 IC3D HEAD_THRM 5 8 HeadStb 74LVC14 IC3C ENC_PHA ENC_PHB 6 Color1 Q18 2SA1469 VCC
DATA CLK /STB /CLR
GND
15 14
12 11 10 9
CHGA KC1A ND1A ND2A MD1A MD2A HIC_DATA0 HIC_CLK HIC_/STB HIC_/CLR IL-FPC-28ST-N
24 23 22 21
3 7 8 13 16 18
NC NC NC NC NC NC
CHG KCI
ND1 ND2 MD1 MD2
19 C72 20 CE0.1u C71 33u/16V 25 CE0.1u C88 VREF VCC COM 6 R138 10/0.25W Q19 2SA1469
+
DATA CLK /STB /CLR
GND
15 14
12 11 10 9
24 23 22 21
VCC
R4 6.8K
+ C11 10u/16V
GND
26
+41V PORSW2 C69 CE0.1u VCC HIC1 2 VH COM COM 5 4 VK 17 C68 Q16 2SC3746 C83 10u/63V CN15 +41V
+ C79 100u/63V
RXE110 R133 2.0 2W

+
C60 CE0.1u
GND HIC_H8D2813E
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
+41V PORSW3 C74 CE0.1u VCC HIC2 2 VH VK COM 5 COM 4 17

+ + C80 100u/63V +
RXE110 R134 2.0 2W Q17 2SC3746 C84 10u/63V C70 CE0.1u
+41V
C73 CE0.1u
VCC
33u/63V C90 GND HIC_H8D2813E C86 CE12000p R136 4.7 2W
/P_SIDE_SENS NCHGB HdSerClk Color3 Color4 Color5 HeadStb PAPER_SIDE
CHGB KC1B ND1B ND2B MD1B MD2B HIC_DATA1
CN17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IL-FPC-28ST-N
VCC3 10 IC3E 74LVC14 IC3A IC3B 2 3 4 /RESET 74LVC14 1 12 IC3F 13 11
VCC3
R3 33K R1 1K
IC2
C5
Vs
RESET
CE0.1u
CT
74LVC14 74LVC14
TL7700C VCC3 PC58 CE0.1u CE0.1u PC59
+41V
+41V VCC IC35 NON 25 3 VCC ALM VMMA VMMB FL1 D17 NON FL2 NON D14 NON FL3 NON D18 NON R58 NON C34 NON D19 NON FL4 NON NON OUT1 OUT2 OUT3 OUT4 10 12 14 18 CN2 1 2 3 4 NON PHA PHB DECAY ENA A ENA B VREFA VREFB CR VSA VSB 27 LG A LG B NC NC NC NC 8 20 GR_PHA GR_PHB R15 NON 6 22 RA22 NON R30 NON 1 O 6 C31 NON C7 NON PAM0 PAM1 PAM2 1 2 3 4 5 G 1 2 3 4 2 26 4 R22 5 23 24
+ C37 NON
-5V
VCC
C41 100u/63V CN9 1 2 3 4 5 6 B6P-VH 7 21 9 15 16 19
C39 100u/25V
RSA
PG
D10
D2FL20U
11
13
+41V PORSW1 VX NON R48 NON
IC47 LM2576HVT-ADJLB03 D2FL20U D11 RA23 R47
VIN
OUT
L1
+27V
+41V
C57 Q12 2SB1551 O 3 R53 NON R54 NON 6 NON Q6 NON NON NON R91 22K D15 RXE185 D2FL20U
PBM0 PBM1 PBM2 R104
ON/OFF
GND
CE0.1u
D13 CL02BE181 R9 56K D5S6M-4000
1 2 3 4 5 G 1 2 3 4 C15 NON C33 NON
C59
FB
R92 22K
CE0.1u
C58 CE0.1u
C63 100u/63V
10
R89 47K Q10 9 DTC114EK IC46C NJU201AM GRID_POWER 3 NON Q15 NON
R2 2.7K
R105
MHPOW
Hi/Off 3
17
R59
RSB
D12 VCC 8 C29 CE0.1u C30 CE0.1u -5V R8 10K VCC IC46B NJU201AM
D2FL20U Q13 2SB1551
3.3V REGULATOR
7
VCC
+27V
11
TAB IS OUTPUT!!
6
R93 22K
IC48 LT1086CT-3.3
VCC3
GND
VI
VO
2 VCC IC36 MTD2005 25 3 VCC ALM VMMA VMMB 8 20
C61 CE0.1u Q11 3 /HRESET
+ C64 100u/25V
RSA
PG
PMP_POWER CE3900p VCC VCC +27V R62 820 D16 D1FL20U CN12 1 2 5267-02A
+ C42
RSB
11
13
17
FAN_ON/OFF
R100
VCC
68K
14
8 DIS 1 2 C65 2 1 2 1 3 150 DA227 4 3 DA227 D4B D4A R97 2SK974L Q8 L3 CL02BE181 10u/63V
TRIG
DIS
13
TRIG
GND
R87 1K THR uPD5556G-E1
11
CVolt
THR
12
CVolt
uPD5556G-E1
C66 CE470p
C92 CE0.01u
C91 CE0.01u
R84 10K CE470p
FAN_LOW/HIGH
VCC
10 Q
C40 100u/25V
FROM POWER SUPPLY TO GRID MTR
NON
NO MOUNT
+41V
R94 22K
+ C38 100u/63V
13
MLPOW DTC114EK 11 IC28E 10 74LS14
Low/Off 3
IC28F 12 74LS14
TO POMPMTR
5 23 24 FL5 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 10 12 14 18 ERJ8GEY0R00V D20 D1FL20U CN3 1 2 3 4
Q5 DTC114EK R17 10K
6 22
FL6 ENA A ENA B ERJ8GEY0R00V D21 D1FL20U 2 26 4 VREFA VREFB CR 1 C32 R18 10K R61 220 C16 C35 CE820p VSA FL7 VSB 27 D22 D1FL20U FL8 R60 220 C36 CE820p ERJ8GEY0R00V D23 D1FL20U ERJ8GEY0R00V
5233-04A
IC21D 12 11 13 74ALS08 PM_PHA PM_PHB
LG A LG B NC NC NC NC
7 21 9 15 16 19
for FanControl
R99 18K IC49A 5 1ohm 1W R128
R43
10K
CE1000P
IC49B 9
R55 0.68 /1W
R56 0.68 /1W
27
TO LEFT HEAD
TO MAIN BOARD
Color5 HeadStb PAPER_SIDE R6 VCC
TO MAIN BOARD CN15
HeadStb THM
ENC_PHA 52207-2490 U1B 7 6 DTB123EK R2 R1 100 VR1 10KVR 53014-03 VCC +42V R5 3.3K 82 + 5 2 CN6 1K NON Q1
VCC
CN5
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 COM_HEAD2 VCC VCC NCHGoutB HeadSelialClk Color3 Color4 R3 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 52207-2490 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 COM_HEAD1 VCC NCHGoutA HeadSelialClk Color0 Color1 Color2 IL-404-28L-LW
ENC_PHB
IL-404-28L-LW
1 2 3 4
TO ENCORDER
3
BA-10358F 1 2 3
53014-04 R4 2.2K VCC C7 CE1000P C5 CE0.1u D1A DA227 C6 CE1000P
2-3 SUB BOARD ASS'Y
TO PAPER SIDE SENSOR BOARD
C1 CE0.1u
+ C3 47u/16V
C2 CE0.1u
+ C4 47u/63V
1 V2 BA-10358F D1B DA227
U1A V+ 3 +
JP1 NON
SUB BOARD_1/2 Circuit Diagram
CARRIAGE BOARD
VCC 2 1 3 4 CN1 EXBA10E332J RA1 56364-060-BXE IEEE1284 LEVEL1 DA227 D1B DA227 1 2 3 4 5 10 9 8 7 6 D1A RA5
VCC
LINER ENCORDER BOARD

PC1 CE0.1u IC1 CN1 4 3 2 1
VCC
C1 10u/25V
R4 0
IC1
CN2
/STB R2 R1 EXBS8V330J 33 33
4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8
/INIT /SELECTIN /AUTOFD
1 2 3 4 5 6 7 8 9 10
A1 A2 A3 A4 GND GND A5 A6 A7 DIR
B1 B2 B3 B4 VCC VCC B5 B6 B7 HD
20 19 18 17 16 15 14 13 12 11
CABLE-ASSY LINER ENCODER FJ-50
6 5 4 3 2 1 7
VCC CH.B VCC CH.A N.C. GND GND HEDS-9200Q
SN74ACT1284
VCC RA2 4 3 2 1 4 3 2 1 R3 3.9K RA3 1 2 3 4 1 2 3 4 EXBS8V330J 8 7 6 5 8 7 6 5 EXBS8V330J 5 5 6 6 7 7 8 8
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CD7 CD6 CD5 CD4 /ACK BUSY PERROR CD3 CD2 CD1 CD0 SELECT /FAULT
IC2
1 2 3 4 5 6 7 8 9 10
A1 A2 A3 A4 GND GND A5 A6 A7 DIR
B1 B2 B3 B4 VCC VCC B5 B6 B7 HD
20 19 18 17 16 15 14 13 12 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
IL-FPC-22ST-N
SN74ACT1284
R5 NON
PAPER SIDE SENSOR BOARD

CN1 1 2 3
IC3 RA4 4 3 2 1 4 3 2 1 5 6 7 8 EXBS8V330J 5 6 7 8
CABLE-ASSY P-SIDE-SENS FJ-50

5 6 7 8
RA7
VCC C4 NON C3 NON C2 NON 1 2 3 4 5 EXBA10E332J 10 9 8 7 6 C5 CE1000p
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
U1 GP2S40
PC1 CE0.1u
PC2 CE0.1u
PC3 CE0.1u
74LS245
I/F BOARD
4 3 2 1
4 5 3 6 2 7 1 8
E DIR
RA6 EXBS8V102J
19 1
TO RIGHT HEAD
28
+42V +42V +42V CN3 CN2 CN4
+42V
CN1
VCC
INKTANK SENS BOARD

VCC LED1
VCC
+ C10 47u/16V VCC VCC 2 CN3 DTD113EK LED2 SEL-6410E TH12 4 3 DA227 1 2 175487-4 CN2 D2B 4 3 DA227 1 2 DA227 D2A 180 53014-10 SEL-6410E TP5 DTD113EK LED4 DA227 D1A R2 10K D1B Q2 330 CN1
BUSY
R5 CN13
CN1
PD[0..7] 2 SEL-6410E TP5 DTD113EK LED3 Q3 180
SETUP
R6
4 3 2 1
BLACK
IC1
PAUSE
R7
1 2 3 4 5 6 7 8 9 10 4 3 2 1 175487-4 CN3 D3B 4 3 DA227 1 D3A 2 DA227
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 2 Q4
18 17 16 15 14 13 12 11
B0 B1 B2 B3 B4 B5 B6 B7
A0 A1 A2 A3 A4 A5 A6 A7
2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 B14B-PH-K-S 2 SEL-6410E TP5 DTD113EK LED5 Q5 180
CYAN
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS /LED /SW0 /SW1
74LS245 2 Q1 R3 10K 470
E DIR
19 1
R4
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/RESET
TO LCD
3 1
POWER R8
IL-FPC-20ST-N
DTD113EK
BASE
R9 180
4 3 2 1 175487-4 CN4
MAGENTA
IC2 2 SEL-6410E TP5 Q6 DTD113EK
FROM MAIN BOARD

1
SETUP_LED POWER_LED
D4B 4 3 DA227 1 D4A 2 DA227
PD1 PD3 PD5 PD7 PD6 PD4 PD2 PD0
3 4 7 8 13 14 17 18
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
2 5 6 9 12 15 16 19
LCD_ON BUZZER BASE LED PAUSE_LED BUSY_LED
4 3 2 1 175487-4 CN5
LIGHT CYAN
SUB BOARD_2/2 Circuit Diagram
11 1 2 VCC BZ1 DTD113EK 1 VCC Q7
CLK CLR
74LS273
D5B 4 3 DA227 1 D5A 2 DA227
2 RA1 MEB-12C-5
BUZZER
D6B 4 3 DA227
4 3 2 1 175487-4 CN6
LIGHT MAGENTA
1 2 3 4 5 10 9 8 7 6 EXBA10E103J SW1 EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R SW2 SW3 SW4 SW5 VCC SW6 RA2 SW7 SW8 1 2 3 4 5 10 9 8 7 6 EXBA10E103J SW9 EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R SW10 SW11 SW12 SW13
IC3
D6A
2 DA227
4 3 2 1 175487-4
YELLOW
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
SETUP PAUSE CLEANING POWER QUALITY MEDIA_CUT MENU ENTER
19 1
E DIR
74LS245
SETUP PAUSE CLEANING POWER QUALITY PAPER_CUT MENU ENTER
IC4
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
B0 B1 B2 B3 B4 B5 B6 B7
18 17 16 15 14 13 12 11
LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR BASE
COVER SENSOR
LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR BASE
FAN JUNCTION BOARD

CN1 CN2 1 2 5267-02A 1 2 5267-02A CN3 1 2 5267-02A FAN SCIROCCO FAN SCIROCCO
19 1
E DIR
74LS245
R1 33
VCC CN2 1 2 53014-02
TO COVER SENSER
PC1 CE0.1u
PC2 CE0.1u
PC3 CE0.1u
PC4 CE0.1u
PANEL BOARD
29
2-4 ELECTRIC MAINTENANCE PART
MAIN BOARD
IC.No.
IC10
Parts No.
15269234 15189105 15199952 15199952 15199112 15199117 15159103 15159103 15119110 15129444 15129444 15129111 15129110 15129111 15129110
Description
SN74LS245NS MTD2005 L6203 L6203 LM2576HVT-ADJLB03 LT1086CT-3.3 HIC_H8D2813E HIC_H8D2813E 2SK974L 2SB1551 2SB1551 2SC3746R 2SA1469R 2SC3746R 2SA1469R
Function
Head I/F Buffer Pump Motor Driver Carriage Motor Driver Grit Motor Driver Regulator (+27V) Regulator (+3.3V) Left Head Control Driver Right Head Control Driver Fan Driver Voltage Select Voltage Select Left Head Power Driver Left Head Power Driver Right Head Power Driver Right Head Power Driver
IC36 IC43 IC67 IC47 IC48 HIC1 HIC2 Q8 Q12 Q13 Q16 Q17 Q18 Q19
SUB BOARD
IC.No.
IC1 IC2 IC3
Parts No.
15169146 15169146 15269234
Description
SN74ACT1284NS SN74ACT1284NS SN74LS245NS
Function
Centronics I/F Buffer Centronics I/F Buffer Centronics I/F Buffer
30

Following table describes the necessary adjustment after the replacement of each parts.
3 Replacement of Main Parts@
Replacement Parts HEAD
Necessary Adjustments 1. HEAD RANK SETTING 2. HEAD ALIGNMENT
Replacement Parts CAPPING ASSEMBLY
Necessary Adjustments 1. CAPPING POSITION ADJUSTMENT 2. LIMIT POSITION INITIALIZE 3. FLUSHING POSITION ADJUSTMENT
Replacement Parts MAIN BOARD
Necessary Adjustments 1. DIP SW SETTING 2. INSTALLATION OF BATTERY 3. FIRMWARE UPDATE 4. EEPROM INITIALIZE 5. LIMIT POSITION INITIALIZE 6. MOTOR BALANCE ADJUSTMENT 7. HEAD RANK SETTING 8. FLUSHING POSITION ADJUSTMENT 9. LINEAR ENCODER SETUP 10. PAPER SIDE SENSOR ADJUSTMENT 11. CUT DOWN POSITION ADJUSTMENT 12. HEAD ALIGNMENT (HORIZONTAL & BIDIRECTION) 13. CALIBRATION
4. CUT DOWN POSITION ADJUSTMENT
Replacement Parts ENCODER SCALE
Necessary Adjustments 1. LINEAR ENCODER SETUP 2. LIMIT POSITION INITIALIZE 3. FLUSHING POSITION ADJUSTMENT 4. CUT DOWN POSITION ADJUSTMENT
Replacement Parts CARRIAGE WIRE
Necessary Adjustments 1. WIRE TENSION ADJUSTMENT 2. LIMIT POSITION INITIALIZE 3. LINEAR ENCODER SETUP 4. CUT DOWN POSITION ADJUSTMENT 3. FLUSHING POSITION ADJUSTMENT
Replacement Parts ASS'Y,MOTOR Y
Necessary Adjustments 1. MOTOR BALANCE ADJUSTMENT
3-1 HEAD_REPLACEMENT
Turn off the main power switch.
Make sure to turn off the main power switch when replacing the HEAD. HEAD will break. It is recommended to unplug the machine for safety.
MAIN POWER SWITCH
Remove the PUMP COVER and then the GUIDE RAIL COVER.
GUIDE RAIL COVER
PUMP COVER
31
Remove the HEAD CARRIAGE COVER.

HEAD CARRIAGE COVER
3
4
Remove the INK DAMPER COVER.
SCREWS
INK DAMPER COVER
HEAD CARRIAGE_TOP VIEW
Disconnect the INK DAMPER from the HEAD.
INK DAMPER
Do not hold the sides of the INK DAMPER. It could break.
HEAD CARRIAGE_TOP VIEW Disconnect the CABLE from the CARRIAGE BOARD.
CARRIAGE BOARD
CABLE
32
Remove the SCREW and WASHER fixing the HEAD.
1. Be careful not to lose the WASHER. 2. Don't touch the HEAD where the INK DAMPER is connected.
WASHER
SCREW
Remove the SPRING.
Be careful not to lose the SPRING.
WASHER
Pull the HEAD towards the front and then pull it up to remove it together with the CABLE.
2 1
10 new HEAD.
Write down the HEAD RANK written on the top part of the
HEAD RANK
12212
It is necessary when setting the HEAD RANK.
HEAD
33
11
Connect the CABLE to the new HEAD.
3
12 CARRIAGE.
Fix the new HEAD and the SPRING on the HEAD Make sure that the CABLE will go behind the SHAFT of the HEAD CARRIAGE.
CABLE
It is easier to fix the SPRING on the HEAD first.

SPRING WASHER SCREW
13
Connect the INK DAMPER to the HEAD.
Do not hold the sides of the INK DAMPER. It could break.
HEAD CARRIAGE_TOP VIEW Connect the CABLE to the CARRIAGE BOARD.
14
CARRIAGE BOARD
CABLE
34
15 [
Turn on the sub power switch while pressing [ ] keys to enter the SERVICE MODE.
], [
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
3
16
Select [HEAD RANK] menu.
SERVICE MENU HEAD RANK
HEAD RANK L20112 R19215
17 [
Set the HEAD RANK by selecting the digit with [ ] and ] keys, and changing the parameters with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
HEAD RANK L20112 R19215 [ENTER]
LEFT HEAD RIGHT HEAD
18 count in the [HISTORY MENU].

1. HEAD ALIGNMENT 2. THERMISTOR CHECK
Carry out the following adjustments after resetting the dot
35
3-2 CLEANING WIPER_REPLACEMENT
Remove the PUMP COVER.

GUIDE RAIL COVER
PUMP COVER
3
2
Set the CLEANING LEVER to the rear side.
CLEANING LEVER
PUMP UNIT_TOP VIEW Unhook the CLEANING WIPER and replace it with new one.
CLEANING WIPER
HOOK
Fix the new CLEANING WIPER to the CLEANING LEVER.

Felt Side
CLEANING WIPER
Be careful with the direction of the CLEANING WIPER. Make sure that dust won't stick on the CLEANING WIPER when fixing it.
Rubber Side
HOOK
36
3-3 CAPPING ASSEMBLY_REPLACEMENT
GUIDE RAIL COVER
PUMP COVER
3
2
Disconnect the 2 TUBEs connected to the CAPPING ASSEMBLY from the PUMP UNIT.
CAPPING ASSEMBLY
TUBE
PUMP UNIT_TOP VIEW
Remove the 2 screws fixing the CAPPING PLATE and remove the CAPPING ASSEMBLY by sliding it to the right side.
CAPPING ASSEMBLY
SCREW
PUMP UNIT_TOP VIEW Remove the CAPPING PLATE and fix it on the new CAPPING ASSEMBLY.
SCREW
Don't touch the sponge inside the CAP. Make sure that the dust won't stick on the CAPPING part.
CAPPING PLATE
CAPPING ASSEMBLY_SIDE VIEW 37
Fix the new CAPPING ASSEMBLY to the PUMP UNIT.
CAPPING ASSEMBLY
SCREW
3
Make sure that the TUBEs won't go underneath the CAPPING ASSEMBLY.
PUMP UNIT_TOP VIEW
TUBES
CAPPING ASSEMBLY_SIDE VIEW Connect the 2 TUBEs from the PUMP UNIT to the CAPPING ASSEMBLY.
CAPPING ASSEMBLY
TUBE PUMP UNIT_TOP VIEW Carry out the following adjustments. 1. CAPPING POSITION ADJUSTMENT 2. LIMIT POSITION INITIALIZE 3. FLUSHING POSITION ADJUSTMENT 4. CUT DOWN POSITION ADJUSTMENT
38
3-4 MAIN BOARD_REPLACEMENT
Turn off the main power switch. Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
MAIN POWER SWITCH
Remove the BATTERY from the current MAIN BOARD and install it on the new MAIN BOARD.
SOCKET
BATTERY
MAIN BOARD
Follow the steps listed in the following table after replacing the MAIN BOARD.
Replacement Parts MAIN BOARD
Necessary Adjustment
1. DIP SW SETTING 2. INSTALLATION OF BATTERY 3. FIRMWARE UPDATE 4. EEPROM INITIALIZE 5. LIMIT POSITION INITIALIZE 6. MOTOR BALANCE ADJUSTMENT 7. HEAD RANK SETTING 8. FLUSHING POSITION ADJUSTMENT 9. LINEAR ENCODER SETUP 10. PAPER SIDE SENSOR ADJUSMENT 11. CUT DOWN POSITION ADJUSTMENT 12. HEAD ALIGNMENT (HORIZONTAL & BIDIRECTION) 13. CALIBRATION
39
3-5 BATTERY_REPLACEMENT
CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturers instructions. ATTENTION II y a danger dexplosion sil y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering. Udskiftning ma kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leveranren.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire.
Do not use the lithium battery by mixing the new one with the old one nor mixing the different types together.
Put tape around the lithium battery for insulation for disposal or preservation.
40
Turn off the main power switch. Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
3
2
Remove the BATTERY on the MAIN BOARD by pushing it down and tilting towards the right.
SOCKET
MAIN BOARD
Replace the BATTERY to the new one.

SOCKET
Be careful with the direction of the BATTERY.

BATTERY
MAIN BOARD
Clear the BATTERY EMPTY FLAG from the [CLOCK CHECK] in the SERVICE MODE.
SERVICE MENU CLOCK CHECK
CLOCK CHECK B 0y00d00h00m00s
CLOCK CHECK CLEAR BAT FLAG [ENTER]
41
Dispose the BATTERY. FOLLOWING MAY CAUSE EXPLOSION OF BATTERY. RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING, PUTTING INTO FIRE. DON'T PUT BATTERY WITH OTHER METAL OR BATTERY. DISPOSE BATTERY WITHOUT INSULATION.
42
3-6 ENCODER SCALE_REPLACEMENT
Turn off the main power switch. Remove the PUMP COVER and then the GUIDE RAIL COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the ENCODER SCALE.
ENCODER SCALE
SCREW
FRONT VIEW Fix the SPRING PLATE to the end of the new ENCODER SCALE where there is no black dot written on it.
SPRING PLATE BLACK DOT
Make sure not to make scratches or put grease on the ENCODER SCALE when fixing it.
FRONT VIEW
Fix the ENCODER SCALE to the ENCODER PLATE. Make sure that the ENCODER SCALE moves up and down by hand at the SPRING PLATE side by hand.
ENCODER SCALE
SPRING PLATE
ENCODER PLATE
REAR VIEW 43
Make sure that the ENCODER SCALE is placed above the center of two holes of the ENCODER MODULE. If not, adjust the position of the ENCODER MODULE.
ENCODER MODULE
ENCODER SCALE
HOLE OK ENCODER MODULE ENCODER SCALE
3
6
Move the HEAD CARRIAGE in a whole distance and make sure that the ENCODER SCALE doesn't rub against the ENCODER MODULE.
HOLE NG
ENCODER MODULE
ENCODER SCALE
Carry out the LINEAR ENCODER SETUP.
44
3-7 CARRIAGE WIRE_REPLACEMENT
Turn off the main power switch. Remove the PUMP COVER and then the GUIDE RAIL COVER.
GUIDE RAIL COVER
PUMP COVER
3
2
Remove the PANEL COVER.
PANEL COVER
1. 2 screws fixing the PANEL COVER from the front are located at the CARTRIDGE HOLDER part. 2. Be careful with the CABLE and WIRE when removing the PANEL COVER.
SCREWS
Remove the LEVER KNOB and then the LEFT SIDE COVER.
LEVER KNOB
LEFT SIDE COVER
Remove the GUIDE RAIL PLATE.
GUIDE RAIL PLATE
TOP VIEW
45
Loosen the 2 screws fixing the HEAD CARRIAGE to the CARRIAGE WIRE.
WIRE
3
6
Loosen SCREW A and SCREW B located at the left side of the unit in order.
SCREW
SCREW B
SCREW A
Remove the CARRIAGE WIRE as shown in the figure.

CARRIAGE WIRE
Loose the 4 screws fixing the CARRIAGE MOTOR.

CARRIAGE MOTOR
SCREWS
46
Remove the SHAFT STAY.
SHAFT STAY
SCREWS
10
Remove the DRIVE PULLEY.

DRIVE PULLEY
SCREW
11 and replace it with new one.
Loosen the SCREW A and pull out the CARRIAGE WIRE
CARRIAGE WIRE
SCREW A
12
Fix the DRIVE PULLEY to the MOTOR BASE.

MOTOR BASE DRIVE PULLEY
47
13 contact with the SHAFT STAY.

Then, tighten SCREW B.
Tighten the SCREW A until the PULLEY SHAFT makes
SCREW A PULLEY SHAFT
3
14 from the bottom to the top.
Wind the CARRIAGE WIRE around the DRIVE PULLEY
DRIVE PULLEY
Make sure that the CARRIAGE WIRE doesn't cross over.
CARRIAGE WIRE
15 comes to its center.
Rotate the DRIVE PULLEY until the CARRIAGE WIRE
CARRIAGE WIRE
DRIVE PULLEY
16 RAIL.
Fix the HEAD CARRIAGE at the center part of the GUIDE Fix the CARRIAGE WIRE at the bottom part of the LEFT SCREW and top part of the RIGHT SCREW.
WIRE_RIGHT SIDE
WIRE_LEFT SIDE
48
17 or too much load.
Fix the CARRIAGE MOTOR so that there is no looseness
CARRIAGE MOTOR
SCREWS
18 GUIDE RAIL to remove the slack in the CARRIAGE

WIRE. Carry out the following adjustments after fixing the CARRIAGE MOTOR. 1. WIRE TENSION ADJUSTMENT 2. LIMIT POSITION INITIALIZE 3. LINEAR ENCODER SETUP 4. CUT DOWN POSITION ADJUSTMENT 5. FLUSHING POSITION ADJUSTMENT
Move the HEAD CARRIAGE in a whole distance of the
49
3-8 ASS'Y , MOTOR Y_REPLACEMENT
Turn off the main power switch. Remove the TOP COVER and the I/C COVER.
TOP COVER
1. 2 screws fixing the TOP COVER from the front are located at the CARTRIDGE HOLDER part. 2. Be careful with the CABLE and the WIRE when removing the TOP COVER.
3
2
Remove the PLATE,CHASIS on the back of the right SIDE COVER.
I/C COVER
SCREWS
(FRONT VIEW)
(REAR VIEW)
PLATE ,CHASSIS
Open the FILTER (E) with the Tweezers.
(REAR VIEW)
FILTER (E)
Disconnect the following 2 cables from the MAIN BOARD. 1. CABLE-ASSY C POWER from the CN11 (2nd connector from the upper) 2. CABLE-ASSY C ENCORDER from the CN1 (3rd connector from the upper)
(REAR VIEW)
CABLE -ASSY C POWER FJ-50 CABLE -ASSY C ENCORDER FJ-50
50
Remove the FLANGE,MOTER from the BASE,MOTOR Y with the Hexagonal Wrench.
(TOP VIEW) BASE, MOTOR Y FLANGE , MOTOR
SCREWS
Remove the Y MOTOR ASS'Y from the FLANGE,MOTOR with the Hexagonal Wrench.
FLANGE , MOTOR
Cut the INSULOCK TIES and remove the CABLE-ASSY C ENCORDER and the CABLE-ASSY C POWER from the Y MOTOR.
CABLE -ASSY C ENCORDER FJ-50
INSULOCK TIE
INSULOCK TIE CABLE-ASSY C POWER
Replace the Y MOTOR ASS'Y with a new one and fix the FLANGE,MOTOR to the new Y MOTOR ASS'Y with the Hexagonal Wrench. Make sure that the fixing direction of the FLANGE,MOTOR is correct.
FLANGE,MOTOR
51
Connect the CABLE-ASSY C POWER to the Y MOTOR ASS'Y and fix them together with the Y MOTOR CABLE with the INSULOCK TIE.
CABLE-ASSY C POWER
Make sure to connect the Red and Black connector correctly.
INSULOCK TIE
Y MOTOR CABLE
Black
3
10 CABLE.
Connect the CABLE-ASSY C ENCODER to the Y MOTOR Fix them with the INSULOCK TIE.
Red
INSULOCK TIE
Y MOTOR CABLE CABLE - ASSY C ENCODER
11 Hexagonal Wrench.
Fix the FLANGE,MOTOR to the BASE,MOTOR Y with the

BASE, MOTOR Y
(TOP VIEW)
FLANGE , MOTOR
1. Make sure that the Y MOTOR ASS'Y make contact with the GEAR correctly and pressing it against the GEAR when fixing to the BASE,MOTOR Y. 2. Make sure that the HEAD CARRIAGE moves within a load of 500gf (5N) when pulling it withTENSION GAUGE 2000 (ST-001).
GEAR
SCREWS
12 Apply the Grease (Floil G-474C) to the GEAR.

Make sure to apply the Grease to the whole GEAR when moving the HEAD CARRIAGE several times. Make sure not apply the Grease to the Wire.
52
13 POWER to the CN11 and CN1 on the MAIN BOARD.
Connect the CABLE-ASSY C POWER and the CABLE-ASSY C
(REAR VIEW)
CABLE -ASSY C POWER FJ-50 CABLE -ASSY C ENCORDER FJ-50
14 Loop the Cables with the FILTER(E).
Connect the Cables to the MAIN BOARD.
(REAR VIEW)
FILTER (E)
FILTER (E)
15
Fix the TOP COVER and the I/C COVER.
TOP COVER
(FRONT VIEW)
Make sure to connect the Panel Cable and the Cover Switch Cable which are located on the back of the TOP COVER.
I/C COVER
SCREWS
53
16 Carry out the following adjustment.
1. MOTOR BALANCE ADJUSTMENT
54
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
4 Adjustment@
Tool No. Tool name
ST-011 TENSION METER WIRE TENSION ADJUSTMENT
Purpose
Tool No. Tool name
21755102 CLEANING LIQUID, 500ML CJ-70 HEAD WASH
Purpose
Tool No. Tool name
22085115 KIT,CLEANING CJ/FJ HEAD WASH
Purpose
55
4 Adjustment
4-2 Service Mode

[ ], [ ], [ ] + POWER ON
[MENU] key
SERVICE MENU SENSOR CHECK [ ]
[ ]
FRSOCP *** [ ]
[ ] [ ]
KCMcmY [KCMcmY] ** *
Displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the first menu stands for Front Paper Sensor, Rear Paper Sensor, Paper Side Sensor, Origin Sensor, Cover Sensor and Pinch Roller Sensor from the left. Alphabet in the second menu stands for Black, Cyan, Light Cyan, Magenta, Light Magenta and Yellow from the left and checks Cartridge Sensor. [KCMcmY] is for Ink Empty Sensor. In case of Orange and Green, [c] stands for Orange and [m] stands for Green. [ ]
SERVICE MENU MEMORY CHECK [ ]
[ ]
EEPROM CHECK
DRAM CHECK [14M]
BP-SRAM CHECK
CP-SRAM CHECK
DP-SRAM CHECK
Checks memories in one sequence. Memories being checked are EEPROM, DRAM, BIT POINTER SRAM, CHARGE PATTERN SRAM and DUAL PORT SRAM. When there is no problem in the memory, DONE will be displayed and proceeds to the next memory check automatically. In case of error, check stops and displays the address and written data. And also, check can be continued by pressing the [ ] key and canceled with [ ] key.
[ ] SERVICE MENU HEAD RANK [ ] [ ] SERVICE MENU AGING [ ]
[ ]
HEAD RANK [ ] L20112 R19215
HEAD RANK can be set. Refer to the section 4 [HEAD RANK_SETTING] for details. [ ] [ ] [ ] ] [ ] [ [ AGING BOTH ] ] [ ] [ ] [ ]
AGING [ ] SCAN [ AGING FEED
SCAN [ ] +288 +290 +292
FEED [ ] +288 +290 +292
BOTH [ ] NOW AGING...
[ ] AGING SCAN WITH INK [ ] [ ] AGING BOTH WITH INK
SCAN WITH INK [ ] +288 +290 +292
[ ]
BOTH WITH INK [ ] NOW AGING...
This menu is used for adjusting the MOTOR BALANCE. Refer to section 4 [MOTOR BALANCE ADJUSTMENT] for details. Go to next Page.
56
4 Adjustment@
From last Page. [ ]
SERVICE MENU PAPER SIDE SENS [ ]
[ ]
PAPERSIDE SENS [ ] OUTPUT LEVEL [ ] [ ] PAPERSIDE SENS SENSOR AUTOTEST
[ ] [ ] [ ] [ ]
Min0.1V Max1.2V [0.7V]
SENSOR AUTOTEST 0.5V NOISE=1
[ ] SERVICE MENU KEY CHECK [ ]
This menu is used for adjusting the Paper Side Sensor. Refer to section 4 [PAPER SIDE SENSOR ADJUSTMENT] for details. [ ] [ ] KEY CHECK NO KEY
This menu is used for checking the keys. [NO KEY] will be displayed if no key is pressed. The name of the key being pressed will be displayed. This menu can be finished by pressing the [ ] key.
[ ] SERVICE MENU DIP SW CHECK [ ]
[ ] [ ]
DIP SW CHECK 0000 bit# [4321]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #4 of the DIP SW will be displayed as 0 for OFF and 1 for ON. [ ] SERVICE MENU LCD/LED/BUZ CHK [ ]
[ ] As per displayed This menu is used for checking LCD, LED and the Buzzer. When selecting this mode, checking for LCD, LED and the Buzzer will be done by using their functions in one sequence.
[ ] SERVICE MENU THERMISTOR CHK [ ]
[ ]
THERMISTOR CHK [ ] 25C 77.0F
This menu is used for checking the Thermistor. The temperature read by the thermistor on the HEAD will be displayed when selecting this menu. Check whether the temperature displayed on the LCD is equivalent to the environment. And also, make sure that the fluctuation of the displayed temperature is less than 1 degree.
[ ] SERVICE MENU PUMP CHECK [ ]
[ ]
PUMP CHECK [ ] PUMP SUCTION [ ] [ ] PUMP CHECK PUMP RELEASE [ ] [ ] PUMP CHECK PUMP GAIN
[ ]
NOW PROCESSING..
[ ]
NOW PROCESSING..
[ ]
PUMP GAIN [ ] LOW [ [ ] PUMP GAIN HIGH
This menu is for checking the PUMP MOTOR. Rotation for Ink Suction Direction and Ink Drain Direction can be checked and also LOW / HIGH selection of the PUMP MOTOR GAIN can be checked. Rotation check will stop after 5 seconds.
Go to next Page.
57
4 Adjustment
From last Page. [ ] SERVICE MENU FAN CHECK [ ]
[ ]
FAN CHECK [ ] OFF [ [ ] FAN CHECK HIGH [ [ ] FAN CHECK LOW
This menu is used for checking the FAN. OFF / HIGH / LOW can be selected.
SERVICE MENU CLOCK CHECK [ ]
[ ]
CLOCK CHECK B 0y00d00h00m00s [ ]
[ ]
CLOCK CHECK [ ] CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started will be displayed. When battery is run out, [B] will be displayed at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag wont be cleared even battery is replaced. Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
[ ] SERVICE MENU PARALLEL CHECK [ ] [ ] SERVICE MENU HEAD VOLTAGE [ ]
[ ] [ ]
PARALLEL CHECK
Data received through Parallel port will be displayed. [ ]
HEAD VOLTAGE [ ] VK CHECK [ ] VH KC1 22.3V [ ] VH CHG 25.0V VH ND2 3.35V VH ND1 3.75V VH MD2 3.55V VH MD1 3.60V This menu is for checking the HEAD VOLTAGE. It is for factory checking purposes.
Go to next Page.
58
4 Adjustment@
From last Page.
[ ] SERVICE MENU HEAD ADJUST [ ]
[ ]
HEAD ADJUST [ ] BIAS TEST [ ] [ ] HEAD ADJUST HORIZ. TEST [ ]
[ ]
BIAS TEST [ ] TEST PRINT
[ ]
HORIZ. TEST [ ] TEST PRINT [ ] [ ] HORIZ. TEST ADJUST [ ] [ ] ADJUST +1
+1
[ ] HEAD ADJUST BI-DIR.DEFAULT [ ]
[ ]
BI-DIR.DEFAULT [ ] TEST PRINT [ ] [ ] BI-DIR.DEFAULT ADJUST [ ] [ ] ADJUST(HS) +2 +2 [ ] [ ] [ ] ADJUST +2
4
+2
HEAD ADJUST TEST PRINT
[ ] BI-DIR.DEFAULT ADJUST(HS)
This menu is for aligning the head position. Refer to section 4 [HEAD ALIGNMENT] for details. [ ] SERVICE MENU CALIB.DEFAULT [ ] [ ] CALIB.DEFAULT [ ] TEST PRINT [ ] [ ] CALIB.DEFAULT ADJUST [ ] ADJUST [ ] 0.00%
0.00%
This menu is for calibrating the media feeding direction. Refer to section 4 [CALIBRATION] for details. [ ] SERVICE MENU FLUSHING ADJ. [ ] [ ] SERVICE MENU LINER ENC. SETUP [ ] [ ] FLUSHING ADJ. [ ] SET POSITION
This menu is for Flushing Position Adjustment. Refer to section 4 [FLUSHING POSITION ADJUSTMENT] for details. [ ] NOW PROCESSING.. OK LINER ENC. SETUP COMPLETED!! [ ]
NG
LINER ENC. SETUP ERROR END!!
[ ]
This menu is for Linear Encoder Setup. Refer to section 4 [LINEAR ENCODER SETUP] for details.
Go to next Page.
59
4 Adjustment
From last Page.
SERVICE MENU TEST PATTERN [ ]
[ ]
TEST PATTERN [ ] FILL PATTERN [ ] [ ] TEST PATTERN VERT. LINE [ ] [ ] TEST PATTERN FEED COMPENS
FILL PATTERN (100% SOLID COLORS)

Following test pattern will be printed in a whole width of media. Printing mode is 360dpi / 4pass / Unidirection.
Y Lm / Gr Lc / Or M C K Scan
25mm
Feed
VERTICAL LINES
Following test pattern will be printed in a whole width of media. BLACK and each color will be printed alternately.
K(Bi) K
Lm K Lc K Y K M K C
Scan
Feed
FEED COMPENSATION
Following test pattern will be printed. Printing mode is 720dpi / 4 pass / Unidirection with BLACK.
400 mm
]
500 mm Scan
Feed
Go to next Page.
60
4 Adjustment@
From last Page.
[ ] SERVICE MENU SYSTEM SWITCH [ ]
[ ]
SYSTEM SWITCH [ ] PAGE1:00000000
[ ]
SYSTEM SWITCH PAGE4:00000000 [ ] bit# [87654321]
This menu is for selecting the function modes. It is not necessary to change any switches normally. Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. There are 4 pages of 8bit System Switch.
Bit# PAGE1: bit#2 PAGE4 : PAGE4 : bit#8 bit#7 bit#6 bit#5
Contents Color Burst (CSE) Front Cover Ink Type Selection
Settings 0 : Standard (OFF)
1 : ON
0 : normal 1 : Always closed status 000 : 4 color (CMYK) mode 001 : Dye 6 color (CMYKLcLm) mode 010 : Pigment 6 color (CMYKLcLm) mode 011 : Pigment 6 color (CMYKLcLm) mode for PET-G 100 : Pigment 6 color (CMYKLcLm) mode for YP-M 101 : Pigment 6 color (CMYKOrGr) mode
[ ] SERVICE MENU HISTORY MENU [ ]
[ ]
POWER ON COUNT 100times [ ]
Refer to the table. All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are pressed, each title will be displayed on the top row and parameters will be displayed on the bottom row. [ ] [ ] SERVICE REPORT [ ] BLACK [ ] [ ] SERVICE REPORT CYAN [ ] [ ] SERVICE REPORT MAGENTA [ ] [ ] SERVICE REPORT LIGHT CYAN [ ] [ ] SERVICE REPORT LIGHT MAGENTA [ ] [ ] SERVICE REPORT YELLOW Service Report will be printed. Information necessary for service activity will be printed together with the system report. It will be printed on a A4 size landscape media. SERVICE REPORT ORANGE SERVICE MENU SERVICE REPORT
or
or
SERVICE REPORT LIGHT CYAN
61
4 Adjustment
Roland Hi-Fi JET

[ SYSTEM REPORT ]
Model : FJ-52 Version : 2.00 Print Quality : 720dpi 8pass bi Over print : None Head adjust bi-dir. : +4 dot Head adjust bi-dir. HS : +12 dot Calibration : 0.00% Ink type : Pigment LcLm Ink left : [ K ****** ] [ Lc/Or ****** ] Serial No. Sheet type Auto sheet cut Page margin Sleep Menu unit Menu language Temperature High speed mode [ C ******** ] [ Lm/Gr ****** ] : : : : : : : : Opaque Enable 10 mm 15 min Millimeter English 230C 73.40F Enable [ M ******* ] [ Y ****** ]
[ SERVICE REPORT ]
System switch Limit position Flushing position Cutter down position caribration default Liner limit pos right Liner limit pos left Power on count Power on time Sleep time Printing time Sheet cut Servo error Low temperature error Head dry-up warning Fill ink Head wash Pump up Change ink Change cartridge Pigment LcLm Pigment OrGr Dye LcLm Over print Under Under Under Under Under Over Under Under Under Under Under Under Over 10% 20% 30% 40% 50% 50% duty duty duty duty duty duty
: [P4:10000000] : 23.880mm : 13.950mm : 2.750mm : -0.65% : 303 : 9790 521 4621 4548 326 883 8 0 1 8 5 2 1 13 638 1431 0 0 110 225 230 311 281 912 1680 190 102 47 45 5 0
[P3:00000000] [P2:00000000] DIP switch Booter version Battery Head rank right Head rank left Head adjust horizontal Head adjust bi-dir. times Head adjust bi-dir. HS hours hours Dot count K hours Dot count C times Dot count M times Dot count Lc/Or times Dot count Lm/Gr times Dot count Y times Cleaning auto times Cleaning normal times Cleaning powerful times Wipe times Rub pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages 1440dpi 1440dpi 900dpi 900dpi 900dpi 900dpi 720dpi 720dpi 720dpi 720dpi 540dpi 540dpi 540dpi 540dpi 360dpi 360dpi 360dpi 360dpi 180dpi 180dpi 16pass(PHOTO) 16pass bi-dir. 10pass 10pass bi-dir. 5pass 5pass bi-dir. 8pass(SUPER) 8pass bi-dir. 4pass(FINE) 4pass bi-dir. 6pass 6pass bi-dir. 3pass 3pass bi-dir. 4pass(NORMAL) 4pass bi-dir. 2pass(FAST) 2pass bi-dir. 1pass(DRAFT) 1pass bi-dir.
[P1:00000010] [0001] 0.10 Empty 9108 16214 +2 dot +5 dot +12 dot 24220073 18071912 28079939 14302913 9569653 21032120 313 153 1 1235 39 42 14 0 0 0 0 624 529 31 729 6 7 0 0 20 31 0 31 1 1 Kdots Kdots Kdots Kdots Kdots Kdots times times times times times pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages pages
A3 size A2 size A1 size A0 size 2A0 size 4A0 size 4A0 size
62
4 Adjustment@
Contents of Service Report

TITLE POWER ON COUNT POWER ON TIME SLEEP TIME CONTENTS Number of times being powered on. Total time being powered on. Total time the machine has been in sleep mode. UNIT times hours hours REFERENCE
PRINTING TIME
Total time of printing performed.
hours
It only counts time for the printing being performed through I/F. It doesn't count time for test prints.
4
SHEET CUT Number of times the sheet has been cut. Number of times the servo error has occurred. Number of times the low temp. error has occurred. times Both command and panel.
SERVO ERROR
times
LOW TEMP.
times
HEAD DRY-UP
Number of times the head dryup error has occurred.
times
Head Carriage will move to the locking position automatically if it is left without capping for 10 min.
DOT CNT K
Number of dots fired from K.
dots (increment of 1000 dots)
DOT CNT C
Number of dots fired from C.
DOT CNT M
Number of dots fired from M.
DOT CNT Lc/Or
Number of dots fired from Lc/Or.
DOT CNT Lm/Gr
Number of dots fired from Lm/Gr.
63
4 Adjustment
TITLE
CONTENTS
UNIT dots (increment of 1000 dots)
REFERENCE
DOT CNT Y
Number of dots fired from Y.
CLEAN AUTO
Number of times the auto cleaning has been performed. Number of times the normal cleaning has been performed.
times
CLEAN NORMAL
times
CLEAN POWERFUL
Number of times the powerful cleaning has been performed. Number of times the fill ink has been performed. Number of times the head wash has been performed. Number of times the pump up has been performed. Number of times the headwiping has been performed. Number of times the headrubbing has been performed. Number of times the ink type has been changed. Number of times the cartridge has been changed.
times
FILL INK
times
HEAD WASH PUMP UP WIPE
times times times
RUB
times
CHANGE INK
times
CARTRIDGE CHG
times
PIGMENT LcLm
Total page printed with pigment LcLm.
pages
It only counts time for the printing being performed through I/F. It doesn't count time for test prints.
PIGMENT OrGr
Total page printed with pigment OrGr.
pages
ditto
DYE LcLm
Total page printed with dye LcLm.
pages
ditto
64
4 Adjustment@
TITLE OVER PRINT
CONTENTS Total page printed with overprint function.
UNIT pages
REFERENCE ditto
Under 10% duty
Total page printed with less than 10% ink duty.
pages
ditto
Under 20% duty
pages
ditto
Under 30% duty
pages
ditto
Under 40% duty
pages
ditto
Under 50% duty
pages
ditto
Over 50% duty
Total page printed with more than 50% ink duty.
pages
ditto
Under A3 size
Total page printed with an area smaller than A3 size.
pages
ditto
Under A2 size
pages
ditto
Under A1 size
pages
ditto
Under A0 size
pages
ditto
Under 2A0 size
Total page printed with an area smaller than 2xA0 size.
pages
ditto
Under 4A0 size
Total page printed with an area smaller than 4xA0 size.
pages
ditto
Over 4A0 size
Total page printed with an area bigger than 4xA0 size.
pages
ditto
65
4 Adjustment
TITLE
CONTENTS Total page printed with 1440dpi, 16pass, uni-direction.
UNIT
REFERENCE
1440dpi 16pass
pages
ditto
1440dpi 16pass B
Total page printed with 1440dpi, 16pass, bi-direction.
pages
ditto
900dpi 10pass
Total page printed with 900dpi, 10pass, uni-direction.
pages
ditto
900dpi 10pass B
pages
ditto
900dpi 5pass
pages
ditto
900dpi 5pass B
pages
ditto
720dpi 8pass
pages
ditto
720dpi 8pass B
pages
ditto
720dpi 4pass
pages
ditto
720dpi 4pass B
pages
ditto
540dpi 6pass
pages
ditto
66
4 Adjustment@
TITLE
CONTENTS Total page printed with 540dpi, 6pass, bi-direction.
UNIT
REFERENCE
540dpi 6pass B
pages
ditto
540dpi 3pass
pages
ditto
540dpi 3pass B
pages
ditto
4
pages ditto
360dpi 4pass
360dpi 4pass B
pages
ditto
360dpi 2pass
pages
ditto
360dpi 2pass B
pages
ditto
180dpi 1pass
pages
ditto
180dpi 1pass B
pages
ditto
67
4 Adjustment
Other Function Mode
EEPROM INITIALIZE
All data inside the EEPROM will be initialized. Turn on the sub power switchwhile pressing [ENTER], [ ] and[ ] keys.
PRINTING SERVICE REPORT

Service Report will be printed. Turn on the sub power switch while pressing [ ] key.
INITIALIZING ALL OF THE EEPROM
SETUP SHEET
Press [ENTER] key.
Press [SETUP] key.

INITIALIZING..
INITIALIZE COMPLETED!!
68
4 Adjustment@
4-3 HOW TO UPDATE FIRMWARE
Connect the PC and FJ with PARALLEL CABLE. It is necessary to prepare the followings to update the firmware. 1. FIRMWARE DISK 2. PC with MS-DOS 3. PARALLEL CABLE
Turn on the sub power switch while pressing [ and [ ] keys. Then, press the [ENTER] key.
], [
]
FJ-50/40 BOOTUP VERSION 1.00
VERSION UP ARE YOU SURE [ENTER] WAITING...
Open the download.BAT from MS-DOS. (Type download and press [RETURN] key.) PC starts to send the updated data to FJ.
ERASING... >>>>>>>
WRITING... >>>>>>>
Some PCs can not use the BAT FILE. Please refer to the ReadMe file in the FIRMWARE DISK.
VERIFYING >>>>>>>
Turn off the sub power switch when update is completed.
VERSION UP COMPLETE.
POWER OFF
69
4 Adjustment
4-4 HEAD RANK SETTING
Necessary when .... HEAD RANK is necessary to set the proper voltage for each heads. If it is not set correctly for each head, ink can not be fired with the proper amount, i.e. too much ink or too less ink. The symptom on the printing would be dark printing, light printing and misaligned dot.
Check the HEAD RANK written on top of the HEAD.

HEAD RANK
12212
HEAD
Turn on the sub power switch while pressing the [ and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
Select [HEAD RANK] menu.
SERVICE MENU HEAD RANK
70
4 Adjustment@
Set the HEAD RANK by selecting the digit with [ ] and [ ] keys, and changing the parameters with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
LEFT HEAD RIGHT HEAD
[ENTER] key
71
4 Adjustment
4-5 HEAD ALIGNMENT
Necessary when .... HEAD ALIGNMENT is necessary to obtain the good printing quality. If the heads are not aligned, printing problem could occur, such as banding appears in printing, white gap between the bands, gap between the colors.
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER.
HEAD CARRIAGE COVER
SCREWS
Set the PET film, approximately A4 size, on the FJ. Turn on the sub power switch while pressing [ ], [ [ ] keys to enter the SERVICE MODE.
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
72
4 Adjustment@
Select the [BIAS TEST] menu under the [HEAD ADJUST] menu and press the [ENTER] key.
SERVICE MENU HEAD ADJUST [ HEAD ADJUST BIAS TEST [ BIAS TEST TEST PRINT [ENTER] ] ]
TEST PATTERN shown in the right figure will be printed.
4
MG YE MG YE
BK
Lc
BK
Lc
[BIAS ADJUSTMENT]
Loosen the screws fixing the HEAD.
SCREW
Adjust the LEVER in front of the HEAD to align the BLACK lines with MAGENTA lines for the LEFT HEAD, and Lc/Or lines with YELLOW lines for the RIGHT HEAD.
LEVER FOR LEFT HEAD
LEVER FOR RIGHT HEAD
HEAD CARRIAGE_TOP VIEW 73
4 Adjustment
MAGENTA/YELLOW lines will move to the FRONT side when LEVER is turned to the LEFT side, and they will move to the REAR side when the LEVER is turned to the RIGHT side.
Turn to the RIGHT
BK/Lc/Or
MG/YE
Shifting of each color (BLACK and MAGENTA, and Lc/Or and YELLOW) within 1/2 dot is in the tolerance.
Turn to the LEFT
Tighten the screw for fixing the HEAD and print the TEST PATTERN again. If the result is NG, repeat 6 8 .
SCREW
[ALIGNING 2 HEADS_FRONT & REAR]
10
Loosen the screw fixing the RIGHT HEAD.
SCREW
11 CARRIAGE to align the MAGENTA lines with Lc/Or lines.
Adjust the LEVER on the right side of the HEAD
LEVER
74
4 Adjustment@
12 is turned to the FRONT side, and to the REAR side when

LEVER is turned to the REAR.
Lc/Or lines will move to the FRONT side when the LEVER
Turn to the REAR side
MG
Lc / Or
Shifting of MAGENTA lines and Lc/Or lines within 1/2 dot is in tolerance.
Turn to the FRONT side
13 TEST PATTERN again.
Tighten the screw for fixing the RIGHT HEAD and print the If the result is NG, repeat 1113 .
SCREW
[ALIGNING 2 HEADS_HORIZONTAL]
14 Turn on the sub power switch while pressing [
Set the PET film, approximately A4 size, on the FJ. ], [ [ ] keys to enter the SERVICE MODE.
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
15 ADJUST] menu.
Select the [HORIZ.TEST] menu under the [HEAD Print the TEST PATTERN by pressing the [ENTER] key. SERVICE MENU HEAD ADJUST
HEAD ADJUST HORIZ. TEST
HORIZ. TEST TEST PRINT [ENTER] 75
4 Adjustment
16 Check the number which has the Lc/Or line alinged to the
BLACK line.
+6 +5 +4 +3 +2 +1
TEST PATTERN shown at the right will be printed.
Lc/Or LINE
0 -1 -2 -3 -4 -5
BLACK LINE
17 and change the number confirmed at
Go into [ADJUST] menu under the [HEAD ADJUST] menu 16 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
HEAD ADJUST HORIZ. TEST
HORIZ. TEST ADJUST
ADJUST +1
+1 [ENTER]
[BIDIRECTION ADJUSTMENT]
18 Turn on the sub power switch while pressing [
Set the PET film, approximately A4 size, on the FJ. ], [ [ ] keys to enter the SERVICE MODE.
] and
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
19 menu.
Select the [ADJUST] menu under the [BIDIRECTION] Print the TEST PATTERN by pressing the [ENTER] key.
SERVICE MENU HEAD ADJUST
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT TEST PRINT [ENTER]
76
4 Adjustment@
20 The upper part is the number for HIGH SPEED MODE and
the lower part is the number for NORMAL MODE.
+6
TEST PATTERN shown at the right will be printed.
(HIGH SPEED MODE)

+5 +4 +3 +2 +1 0 -1 -2 -3 -4 -5
Check the number which has the TOP PART and BOTTOM PART matched perfectly. (NORMAL MODE)
+15 +14 +13 +12 +11 +10
21 [BIDIRECTION] menu and change the number confirmed

at 20 with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
Go into [ADJUST] menu and [ADJUST(HS)] under the
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT ADJUST
BI-DIR.DEFAULT ADJUST(HS)
ADJUST 0
+1 [ENTER]
ADJUST(HS) 0 +1 [ENTER]
(NORMAL MODE)
(HIGH SPEED MODE)
77
4 Adjustment
4-6 CAPPING POSITION ADJUSTMENT
Necessary when .... There are 2 main purposes for the CAPPING POSITION ADJUSTMENT. It is necessary for protecting the head from drying up and also to maintain good ink suction. If the capping position is not adjusted, head could cause misfiring of ink or cause ink suction problem.
GUIDE RAIL COVER
PUMP COVER
Remove the PANEL COVER.
PANEL COVER
1. 2 screws for fixing the PANEL COVER from the front are located at the CARTRIDGE HOLDER part. 2. Be careful with the CABLE and WIRE when removing the PANEL COVER.
SCREWS
Move the HEAD CARRIAGE to the left by hand to unlock it from the locking position.
HEAD CARRIAGE
78
4 Adjustment@
Loosen the 4 screws for fixing the PUMP UNIT.
SCREWS
SCREWS
PUMP UNIT_TOP VIEW
Adjust the position of the PUMP UNIT so that the centers of the HEAD HOLDER PLATE and the CAPPING BAR are aligned. Tighten the 4 screws for fixing the PUMP UNIT.
HEAD CARRIAGE
HEAD HOLDER PLATE
CAPPING BAR
Move the HEAD CARRIAGE left and right at the PUMP UNIT and make sure that it moves free without making any contact with the CAPPING UNIT. If NG, repeat 4 5 .
Loosen the screws fixing the LOCKING ASSEMBLY and move the HEAD CARRIAGE to the porision where it will be locked.
LOCKING ASSEMBLY
79
4 Adjustment
Adjust the position of the LOCKING ASSEMBLY so that the clearance "X" at the VALVE part will be 2.02.5 mm.
TUBE
2.0 mm2.5 mm
VALVE
Tighten the screws fixing the LOCKING ASSEMBLY.
LOCKING ASSEMBLY
10
Carry out the following adjustments. 1. LIMIT POSITION INITIALIZE 2. FLUSHING POSITION ADJUSTMENT 3. CUT DOWN POSITION ADJUSTMENT
80
4 Adjustment@
4-7 FLUSHING POSITION ADJUSTMENT
Necessary when .... FLUSHING POSITION must be kept at the correct position to have the ink fired inside the capping during the flushing. If not, ink will be fired outside the cap and stain the pump unit with ink. And in the worst case, media could be stained with ink.
Lower the HEAD to the lowest position with the LEVER on the HEAD CARRIAGE.
LEVER
Turn on the sub power switch while pressing the [ ], [ and [ ] keys to enter the SERVICE MODE. Select [FLUSHING ADJ.] menu and press the [ENTER] key.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
SERVICE MENU FLUSHING ADJ. [ENTER]
Adjust the position of the HEAD CARRIAGE to where the left edge of the LEFT CAP makes slight contact with the surface of the HEAD with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
LEFT HEAD
LEFT CAP
81
4 Adjustment
4-8 PAPER SIDE SENSOR ADJUSTMENT
Necessary when .... This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the media. If it is not adjusted, media width could not be detect correctly.
GUIDE RAIL COVER
PUMP COVER
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
Select the [OUTPUT LEVEL] menu under the [PAPER SIDE SENS] menu.
SERVICE MENU PAPER SIDE SENS
PAPERSIDE SENS OUTPUT LEVEL
82
4 Adjustment@
Adjust the VR on the CARRIAGE BOARD so that the [OUTPUT LEVEL] will be 0.50.7V.
CARRIAGE BOARD
VR
Select the [SENSOR AUTOTEST] menu under the [PAPERSIDE SENS] menu. Press the [ENTER] key to carry out the test and make sure that the voltage is 0.51.0V and the noise is 0.
4
SERVICE MENU PAPER SIDE SENS
PAPERSIDE SENS SENSOR AUTOTEST
SENSOR AUTOTEST 0.5V NOISE=0
If the noise is more than 0, try the followings. 1. Clean the REFLECTION TAPE. 2. Replace the REFLECTION TAPE in case of scratches.
REFLECTION TAPE
If the voltage is less than 0.5V, increase the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking.
83
4 Adjustment
If the voltage is more than 1.0V, decrease the voltage for 0.1V in the [OUTPUT LEVEL] menu and carry out the [SENSOR AUTOTEST] for checking.
Repeat 3 8 until the voltage and the noise are in the range.
84
4 Adjustment@
4-9 LIMIT POSITION INITIALIZE
Necessary when .... This is necessary to correct the offset of the origin sensor and the capping positions. When the LIMIT POSITION has not been initialized, error message [INITIALIZE THE LIMIT] will appear.
Move the HEAD CARRIAGE to the locking position.
HEAD CARRIAGE
Turn on the sub power switch while pressing the [ and [ ] keys.
], [
[ ], [ ], [ ] + POWER ON
INITIALIZING THE LIMIT
Carry out the LIMIT POSITION INITIALIZE by pressing the [ENTER] key. Sub Power Switch will be off after completing the INITIALIZE.
INITIALIZING...
85
4 Adjustment
4-10 LINEAR ENCODER SETUP
Necessary when .... LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates. It is also necessary for checking whether the enoder module can read the scale correctly in the whole width.
Lower the PINCH ROLLER. Turn on the sub power switch while pressing the [ and [ ] keys to enter the SERVICE MODE.
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
Select the [LINEAR ENC. SETUP] menu and press the [ENTER] key to start the auto-set up.
SERVICE MENU LINER ENC. SETUP [ENTER]
Either one of the message will appear at the completion of the set up. In case of an error, check the followings. 1. Dirt / Scratch on the ENCODER SCALE. 2. Dirt / Scratch on the ENCODER MODULE. 3. ENCODER SCALE is not between the ENCODER MODULE. 4. Position of the ENCODER MODULE is too high.
SERVICE MENU LINER ENC. SETUP [ENTER] NOW PROCESSING..
LINER ENC. SETUP COMPLETED !!
LINER ENC. SETUP ERROR END!!
86
4 Adjustment@
4-11 CUT DOWN POSITION ADJUSTMENT
Necessary when .... This adjustment is to set the Cut Down Position. If the adjustment hasn't been carried out, the problem related to the sheet cutter, such as the sheet cutter doesn't move down, will occur.
Make sure that the LIMIT POSITION has been initialized. Move the HEAD CARRIAGE with CUTTER DOWN STATUS until it makes contact with the LEFT FRAME.
LEFT FRAME
SEPARATING KNIFE
Turn on the sub power switch while pressing the [ and [SHEET CUT].
], [
[ ], [ ], [SHEET CUT] + POWER ON
INITIALIZING CUT DOWN POS.
Press the [ENTER] key to carry out the auto-set up.
INITIALIZING...
87
4 Adjustment
4-12 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tries to follow the instruction from the CPU. Difference between the actual rotation and the instruction could be adjusted with the Motor balance (GAIN) Adjustment. - If the difference is small (=GAIN is small), motor becomes very sensitive. As a result, it vibrates. - If the difference is big (=GAIN is big), motor becomes dull to the instruction. And as a result, cutting quality will be damaged.
Command
Servo Motor
CPU
Feedback
4
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal. - Ex.1 in the figure shows that both the OFFSET and GAIN is adjusted in both CW and CCW directions.
CCW Ex.1 Ex.2
Gain
- Ex.2 shows that the GAIN is adjusted but the OFFSET is shifted. Therefore, the GAIN will be big in CCW direction and small in CW direction. As a result, motor becomes dull in CCW direction and sensitive in CW direction causing problems.
CW
Offset
Remove the PLATE behind the RIGHT SIDE COVER.
PLATE
88
4 Adjustment@
[SCANNING DIRECTION]
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
Select [SCAN WITH INK] menu under the [AGING] menu and press the [ENTER] key to start.
SERVICE MENU AGING
AGING SCAN WITH INK [ENTER]
Adjust VR1 on the MAIN BOARD so that the difference of the absolute values displayed in the middle will be less than 10.
VR1
MAIN BOARD
SCAN WITH INK +288 +290 +292
Adjust VR2 on the MAIN BOARD so that the absolute values displayed in the middle will be 800810.
VR2
MAIN BOARD
SCAN WITH INK +798 +801 +804
89
4 Adjustment
[FEEDING DIRECTION]
Select [FEED] menu under the [AGING] menu and press the [ENTER] key to start.
SERVICE MENU AGING
AGING FEED [ENTER]
Adjust VR3 on the MAIN BOARD so that the difference of the absolute values displayed in the middle will be less than 10.
VR3
MAIN BOARD
FEED +288 +290 +292
Adjust VR4 on the MAIN BOARD so that the absolute values displayed in the middle will be 250260.
VR4
MAIN BOARD
FEED +263 +265 +268
90
4 Adjustment@
4-13 HEAD CARRIAGE HEIGHT ADJUSTMENT
Necessary when .... HEAD CARRIAGE HEIGHT must be set to have the ink fired as straight as possible and also to protect the heads from getting rubbed against the media. If this adjustment is not done correctly, printing problem, such as blurry printing and banding, could occur.
Turn off the main power switch.
It is recommended to unplug the machine for preventing the HEAD from damage.
MAIN POWER SWITCH
GUIDE RAIL COVER
PUMP COVER
Remove the HEAD CARRIAGE COVER and FRONT APRON.
HEAD CARRIAGE COVER
SCREWS
91
4 Adjustment
Lower the PINCH ROLLER and move the HEAD CARRIAGE to the position where [H] mark is written on the BED.
HEAD CARRIAGE
BED
Lower the HEAD to the lowest position with the LEVER on the HEAD CARRIAGE.
LEVER
Loosen the screws for fixing the LEFT and RIGHT ARM PLATE. (There are 2 screws on both sides.)
SCREWS
Put the 1.2 mm THICKNESS GAUGE between the HEAD and the BED.
HEAD FRAME
Make sure that the thickness gauge is making contact only at the frame of the HEAD and not the surface.
BED
92
4 Adjustment@
Tighten the screws for fixing the LEFT and RIGHT ARM LOCK PLATEs while pushing down the HEAD CARRIAGE against the THICKNESS GAUGE.
SCREWS
Check and make sure that the 1.1 mm THICKNESS GAUGE can be put in between the both HEADs and the BED. And 1.4 mm THICKNESS GAUGE won't go in between. Adjustment Range : 1.2 mm- 0.1mm
+0.2mm
93
4 Adjustment
4-14 CALIBRATION (FEEDING DIRECTION)
Necessary when .... CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER. Carry out this adjustment, in case of having problem to print in the correct length in the media feeding direction. Calibration is done by using the PET-G-1050 in the Factory. Calibrate the feeding direction with customer's media if necessary.
], [
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU SERVICE MENU
Set the PET film with a size of minimum 540 mm (w) x 440 mm (l) on the FJ.
Select the [ADJUST] menu under the [CALIB.DEFAULT] menu and change the amount to be 0.00% with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
CALIB.DEFAULT ADJUST
ADJUST +0.50%
0.00%
[ENTER] Key
94
4 Adjustment@
Select the [FEED COMPENS] menu under the [FEED COMPENS] menu and press the [ENTER] key.
SERVICE MENU TEST PATTERN [ TEST PATTERN FEED COMPENS ] Key
[ENTER] Key
TEST PATTERN will be printed. Calibrating amount can be calculated with the formula shown at 6 based on the printing result.
400mm Feed
500mm Scan
Calculate the amount to be calibrated with the formula shown at the right figure. 1. CA = Calibrating amount 2. CL = Commanded length (400 mm) 3. ML = Measured length
FORMULA CA = CL - ML x 100 ML
Select the [ADJUST] menu under the [CALIB. DEFAULT] menu and change the amount to be calibrated with [ ] and [ ] keys. Press the [ENTER] key to save the settings.
CALIB.DEFAULT ADJUST
ADJUST 0.00%
+0.50%
[ENTER] Key
95
4 Adjustment
4-15 CARRIAGE WIRE TENSION ADJUSTMENT
Remove PUMP COVER and then the GUIDE RAIL COVER.

GUIDE RAIL COVER
PUMP COVER
Loosen the SCREWS A on the left side of the machine.
SCREW A
Measure the wire tension with the TENSION METER (ST011) at the connecting part of 2 LM GUIDES.
ST-011
TENSION METER
Revised
Adjust the wire tension with the SCREW B so that it will be 13 lb ~ 15 lb when replacing the wire, or 9 lb ~ 11 lb in other case. 9 lb ~ 11 lb is the optimal wire tension. The value for the wire tension when replacing the wire is set on the assumption that the tension will get settled in the optimal wire tension, 9 lb ~ 11 lb, due to the stretch of the wire.
SCREW B
96
4 Adjustment@
Revised
After adjusting the wire tension, move the TOOL CARRIAGE back and forth 20 times in a whole distance of the GUIDE RAIL. Check the wire tension again and readjust it if it has changed.
Tighten SCREW A after completing the adjustment.
SCREW A
Check and make sure that the tension is within the range. If not, adjust it again.
97
5-1 OPERATIONAL SEQUENCE

Main Power SW ON
Read data from EEPROM.
False settings in the important data.
YES
EEPROM ALL DATA INITIALIZE
NO
False settings in the User data.
YES
Initialize EEPROM to Factory Default
NO
Sub Power SW ON
POWER LED blinks
Displays Opening Message
Roland FJ-50 Ver.1.00
Roland FJ-50 PIGMENT CMYKLcLm
Limit Position is initialized.
NO
Displays Error Message.
INITIALIZE THE LIMIT
YES Motor Initialized. Front Cover is check whether it is opened or not whenever motor moves after this step with a sequence below except when moving them by cursor keys..
Detects origin.
Front Cover Check.
INK SYSTEM maintenance a. Initial Ink Fill b. Head Cleaning c. Ink Flushing
Front Cover Check.
CLOSE
Finish checking.
OPEN Emergency Motor Stop. POWER LED ON OPEN Displays Error Message
CLOSE THE COVER

Displays alternately.
NO 10 minutes passed.
DRY-UP OF HEAD MAY GIVE DAMAGE

Audible alert each 10 sec.
YES HEAD CARRIAGE moves to the capping position.
Go to Next Page.
HEAD DRY-UP WARNING
98
From Last Page.
Press SETUP key.
SETUP LED blinks.
Detects whether PINCH ROLLER is UP/DOWN.
UP
PINCHROLL ERROR DOWN PINCHROLL
DOWN
REAR PAPER SENSOR is OFF.
OFF
INVALID SHEET SET SHEET AGAIN
ON Feeds media until FRONT PAPER SENSOR becomes ON.
REAR PAPER SENSOR becomes OFF during media feed.
OFF
ON
FRONT PAPER SENSOR does not become ON even feeding media for cerain length.
OFF Displays Error Message.
ON Detects media width.
It can not detect width of more than 190mm.
Less than 190mm Displays Error Message.
SHEET TOO SMALL SET SHEET AGAIN
More than 190mm SETUP LED ON.
Menu changes.
W 1234 OP2 FINE BI-DIR
Ready to receive data.
99
5-2 SENSOR MAP ENCODER MODULE

This sensor detects scanning coordinates and also generates printing signal.
REAR PAPER SENSOR PINCH ROLLER SENSOR

This sensor detects whether the PINCH ROLLER is up or down. This sensor detects the rear edge of the media.
ORIGIN SENSOR
This sensor detects the origin.
PAPER SIDE SENSOR COVER SWITCH

This sensor detects the left and right edge of the media.
FRONT PAPER SENSOR

This sensor detects the front edge of the media and also whether the media is set or not.
This switch detects whether the Front Cover is opened or closed. HEAD CARRIAGE stops when the Front Cover is opened. And starts when it is closed again.
INK CARTRIDGE SENSOR

This sensor detects whether the INK CARTRIDGE is installed or not.
INK EMPTY SENSOR

This sensor detects whether the INK CARTRIDGE is empty or not.
100
5-3 MANUAL HEAD CLEANING

This instuction is same as the one in the User's Manual. Manual head Cleaning is necessary to remove the dusts accumulated on the HEAD, HEAD CARRIAGE and CAPPING UNIT and can't be removed by the built-in Cleaning Function of FJ-52/42.
Table of Contents
Checking Supplied Items ........................................... 102 Overview of the Cleaning Method ............................ 103 Performing Cleaning ................................................. 104
Copyright 2000 ROLAND DG CORPORATION
Cleaning using this kit should be carried out when automatic cleaning and forced cleaning from the [HEAD CLEANING] menu fail to correct image drop-out. Before starting cleaning, read through this manual carefully to familiarize yourself with the procedures, then carry out the cleaning operations quickly. Cleaning is performed while the caps on the printing heads are detached, so cleaning must be completed before the heads dry out. It is suggested that cleaning be completed in ten minutes or less. If it appears that cleaning operations may take more than ten minutes, stop the cleaning operations and follow the steps below. 1. 2. 3. 4. Return the carriage to standby position and cap the heads. Attach the cover and tighten the screws. Switch on the power, and from the [HEAD CLEANING] menu, carry out cleaning of the heads. When the head cleaning ends, perform cleaning using this kit again.
101
Checking Supplied Items

The following items are packed with the cleaning kit. Before use, check to make sure they are present.
Phillips screwdriver ..... 1
Cleaning sticks ..... 10
Cleaning kit user's manual ..... 1
Tweezers ..... 1
Sponges (for cleaning hooks) ..... 10
102
Overview of the Cleaning Method

1) Switch off the power. 2) Detach the cover. 3) Move the carriage away from standby position. 4) Clean the heads (on the left-hand and right-hand sides) and the hook inside the carriage.
Carriage
Wipe away soiling on all four sides (the metal areas).
5
Hook Left-hand head Right-hand head
Ink nozzles (at bottom area of each head) * Do not touch these areas.
Bottom surface of the carriage as seen from the front
5) Clean the rubber caps and the wiper.

Carriage Rubber caps (black)
Top view
Wiper
6) Replace the sponge (for cleaning the hook). 7) Return the carriage to standby position. 8) Attach the cover. 9) Switch on the power. 10) Check the results of cleaning.
* Do this only if the sponge has soaked up ink.
103
Performing Cleaning
Before starting the procedure, be sure to turn off the main power switch. Also, do not turn on the power while the cover is detached.
When you turn on the power and close the front cover, the carriage may move and cause injury.
After pressing the [POWER] key to switch off the sub power, turn off the main power switch.
The POWER LED goes out
2 3
Open the front cover.
Detach the cover shown in the figure. Use the included Phillips screwdriver to remove the screws. View with cover detached
Cover
Screws (at four places)
Carriage
104
Pull out the carriage in the direction shown in the figure. You may need to apply slight force to move it.
Carriage
Insert a cleaning stick into the space shown in the figure.
Cleaning stick
Move the carriage to a location where the cleaning stick reaches the left-hand side surface of the left-hand head, and wipe away any grime on the left-hand side surface (the metal area) of the left-hand head. Left-hand side Wipe away any grime on the metal area.
Left-hand head
* Do not touch the ink nozzle (at the bottom area of the head).
105
NOTICE
Do not touch the ink nozzle (at the bottom area of the head). Wipe only the silver-colored metal area. There is no need to apply force when wiping. You can remove dust by simply stroking the surface. Do not use a soiled cleaning stick. Use lint-free tissue or the like to remove grime adhering to a cleaning stick. Also, if a cleaning stick becomes extremely dirty, discard it and perform cleaning with a new one.
7
5
Move the carriage to a location where the cleaning stick reaches the right-hand side surface of the left-hand head, and wipe away any grime on the right-hand side surface (the metal area) of the left-hand head. Right-hand side surface Wipe away any grime on the metal area.
Left-hand head
Move the carriage to a location where the cleaning stick reaches the front surface of the left-hand head. While holding the tip of the cleaning stick against the front of the head, move the carriage to the left and right to wipe away grime. Front surface Wipe away any grime on the metal area.
Left-hand head
106
Bend a cleaning stick as shown in the figure.
Cleaning stick
10
Insert the cleaning stick into the space shown in the figure as far as it will go.
Cleaning stick
11
Move the carriage to a location where the cleaning stick reaches the back surface of the left-hand head. While holding the tip of the cleaning stick against the back of the head, move the carriage to the left and right to wipe away grime. Back surface Wipe away any grime on the metal area.
Left-hand head
107
12
Repeat steps 5 through 11 to clean the right-hand head in the same way. Wipe away soiling on all four sides (the metal areas).
Right-hand head
13
Clean the hook (the metal portion) below the right-hand side of the carriage.
Hook
14
Pull the carriage by hand to move it to the left-hand side until the black rubber caps, sponges, and tubes can be seen.
Rubber caps (black)
Top view
Sponges Wiper
Carriage
Tubes
108
15
Wipe away any grime adhering to the edges of the left-hand and right-hand rubber caps. Use the tip of the cleaning stick to scrape off grime.
Cleaning stick
NOTICE
Be sure to use one of the included cleaning sticks. If no grime is present, do not touch the sponges inside the rubber caps. When removing grime adhering to the sponge inside a rubber cap, touch the sponge gently with the tip of the cleaning stick to pick up the grime. Rubbing forcefully may damage the surface of the sponge.
16
Clean the wiper area. When viewed from the front, the wiper has a rubber surface on its right-hand side and a felt surface on its left-hand side. Clean mainly the rubber surface and the top edge.
Top edge
Wiper
Felt surface
Rubber surface
NOTICE
Rubbing the felt surface with too much force may make the surface fuzzy. Remove grime by stroking gently several times with the tip of the cleaning stick.
109
17
If ink is oozing from the sponge shown in the figure, replace it with a new sponge. Use the included tweezers to pull it out from above.
Sponges (for cleaning hooks)
* If the sponge is not oozing ink, it doesn't need to be replaced. Skip ahead to step 20.
18
Orient a new sponge (included with the cleaning kit) as shown in the figure and insert it.
Pass the tab through the hole in the center of the sponge.
19
Use the tweezers to press down the sponge. Slowly press it downward until it makes contact.
Use the tweezers to press down the sponge.
110
20
Return the carriage to standby position.
NOTICE
If allowed to stand with the carriage remaining away from standby position for a prolonged period, problems such as drying-out of the printing heads or dot drop-out during printing may occur. When finished cleaning, promptly return the carriage to standby position.
Move inward until flush.
21
Use the screws to attach the cover you removed in step 3.

Top cover
The top edge of the cover goes below the top cover.
Cover
Screws (at four places)
22
Close the front cover.
111
23
Turn on the main power switch at the back side of the unit, then press the [POWER] key to switch on the sub power.
The POWER LED lights up
Attach the cover before turning on the power.

When you turn on the power and close the front cover, the carriage may move and cause injury.
24
5
Load the material.
25
Press the [CLEANING] key to make the following screen appear on the display. Press the [ENTER] key, head cleaning starts.
HEAD CLEANING START
26
When head cleaning ends, press the [ printing test.
] key to display the screen shown in the figure. Press the [ENTER] key to start the
HEAD CLEANING TEST PRINT
27
Examine the printing test results to make sure all dots are printed attractively.
* If dot drop-out persists, contact your authorized Roland DG Corp. dealer or service center.
112
6 Troubleshooting
6-1 PRINTING PROBLEMS
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING FLOWCHART
Troubleshooting
Fix the Flange.
Replace the Cleaning Wiper.
5 Loose Flange.
6 Cleaning Wiper is wearing out.
4 Entire material should stretched taut. Slack in the media.
Go to next page. 1
Missing Dot
Test Print
Normal Cleaning
3 Retainer is loose or fixed oppositely.
2 Incorrect Profile ICC Profile Head Height Printing Mode
Fix the Retainer.
6
Select the correct Profile.
: Symptom : Check Points : Action Number : Checking order
6-1-1. MISSING DOT / WAVY DOT / SCRATCHY PRINTING OUTLINE

NO 1 CHECKING POINT TEST PRINT ACTION NORMAL CLEANING REFERENCE Section 4 [Service Mode] OUTLINE Perform TEST PRINT with the [CLEANING] key. In case there is a problem in the printing result, perform Head Cleaning by pressing the [CLEANING] key.
Incorrect Profile
Select the correct Profile
Section 7 Incorrect setup by the users or when the printing mode and head [RCC3.00 Profile height don't match to the media being used, it results in scratchy List] printing due to the lack of ink. When the Retainer is loose or left and right retainers are fixed oppositely, roll sheet rotates eccentric and the media feeding becomes unstable. It could result in scratchy printing or white lines. Media skews at the Head due to the slack in the media when setting it up and results in the scratchy printing or white lines. When the Flanges are inserted loosely to the paper tube of the media, media skews and results in scratchy printing or white lines. Head cleaning function is built inside the machine to maintain the correct nozzle condition to fire the ink. When Cleaning Wiper wears out, correct nozzle condition can not be maintained because the Cleaning Wiper is used for the cleaning and results in missing and wavy dots. referential time for replacing the Cleaning Wiper is 3000 times of WIPING an 500 times of RUBBING.
Retainer is loose or fixed Fix the Retainer oppositely Entire material should stretched taut Fix the Flange
Slack in the media
Loose Flange
Cleaning Wiper is wearing out
Replace the Cleaning Wiper
Section 3 [Cleaning Wiper _ Replacement]
113
Troubleshooting
Capping Position Adjustment.
Replace the Ink Cartridge.
11 Capping is out of position.
12 Ink Cartridge is almost empty.
13 Go to next page. 10 Replace Ink Damper. Ink Damper is clogged or broken. 7 Foreign substance on followings Surface of the Head Cleaning Wiper In and around the Capping Head Carriage
Missing Dot
Manual Head Cleaning
9 Drain tube is clogged.
8 Sponge inside the Cap is transformed.
Replace the Drain tube.
Replace the Capping Assembly.
NO
CHECKING POINT
ACTION Manual Head Cleaning
REFERENCE Section 5 [Manual Head Cleaning]
OUTLINE Fine dust on the media will stick to the Head, Cap, Head Carriage and Cleaning Wiper. This type of dust can not be removed with the built-in Head Cleaning. In this case, the nozzle condition to fire the ink correctly will be damaged and results in missing and wavy dots. Ink bubbles will gather inside the Cap when the Sponge inside the Cap transforms and cause gap between the Head and the Cap. When nozzles make contact with the ink bubbles, correct nozzle condition will be damaged and results in missing and wavy dots. Ink suction is done by using the pump. Drain Tubes are inside the PUMP and therefore, if the Drain Tube is clogged, enough ink for the Head to fire correctly won't be supplied and results in missing and wavy dots. When the Ink Damper is clogged, ink suction can not be maintain. Therefore, enough ink for the Head to fire correctly won't be supplied and results in missing and wavy dots.
Foreign substance
Section 3 Sponge inside the Cap is Replace the [Capping transformed Capping Assembly Assembly _ Replacement]
Drain tube is clogged
Replace Drain Tube
10
Ink Damper is clogged or Replace Ink broken Damper Section 4 [Capping Position Adjustment]
11
Capping is out of position
Capping Position Adjustment
Enough ink for the Head to fire correctly won't be supplied when Capping Position is not correct because ink lines won't be vacuumed if there is gap between the Head and the Bed. Therefore, it results in missing and wavy dots. Printing will be continued even the [Ink Empty] message is displayed when the [Continued] is selected in the [Empty Mode]. In this case, remaining printing area is 1m2. When printing is continued more than 1m2 after detecting the [Ink Empty], amount of ink being fired will suddenly become less and results in missing dots or white lines. in this case, replace the ink cartridge and perform the Powerful Cleaning. When some colours are mixed inside the ink line, perform the cleaning with the cleaning liquid. It is recommended for the users to replace the ink cartridge as soon as the machine detects ink empty.
12
Ink Cartridge is almost empty
Replace the Ink Cartridge
114
Troubleshooting
Replace the Head.
Replace the Main Board.
17 Broken / life of Head.
18 Broken Main Board / R35
16 Replace the Pump Unit. Wiper doesn't move correctly or hits the Head.
Missing Dot
13 Improper Head Adjustment.
Head Rank Setting Bias Adjustment Horizontal Adjustment Bidirection Adjustment Head Height Adjustment
15 Calibration for Media Feeding direction is not correct.
14 Flushing Position is not correct.
Calibration for Media Feeding direction.
Flushing Position Adjustment.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
13
Improper Head Adjustment
Head Rank Setting -> It is necessary to calibrate the manufacturing tolerance of the Piezo Element so that all heads fire the same amount of ink straight down. Bias Adjustment -> It is for adjusting the positions of each Head so the it is placed horizontally to the Guide Rail. Horizontal Adjustment -> there I a difference in a timing for firing Head Rank Setting ink in each Head. therefore, the positions where each colour prints Bias Adjustment will be different if the timing is not adjusted because the Head Horizontal Section 4 [Head Adjustment Carriage moves when printing. this adjustment is to setup the Rank Setting], Bidirection timing in left head to match the timing of the right head. [Head Alignment] Adjustment Bidirection Adjustment -> When printing in Bidirection, colour order Head Height for printing will be reversed in each way. Therefore, if the timing to fire ink is different, the landing position of the dots will be different Adjustment in each directions. Head Height Adjustment -> it is designed to maintain the correct clearance between the Head and the Bed in order to fire ink close to the designated point as close as possible and also to keep the enough space to prevent the Head from rubbing against the media. Section 4 [Flushing Position Adjustment] Section 4 [Calibration] Flushing is to fire the ink inside the Cap once in a while during the printing or built-in cleaning Function. Flushing Position should be adjusted so that the Head will be on top of the Cap. If it is not adjusted, ink will be fired outside of the Cap. when the flushed ink sticks to the surface of the Head, nozzle condition will be damaged and results in missing and wavy dots. Media feeding amount is slightly different in each media because of the difference in its thickness. Re-calibrate the feeding amount to match the media being used.
14
Flushing Position is not Flushing Position correct Adjustment
15
Calibration for Media Feeding Direction is not correct
Calibration for Media Feeding Direction
16
Wiper doesn't move Replace the Pump correctly or hits the Head Unit all the time
17
Broken / life of Head
Replace the Head
18
Broken Main Board / R35
Replace the Main Board
When there is a problem in the movement of the Wiper due to the dirt on the Pump Unit, Wiper touches the Head and results in missing dots or white lines. Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dots in Service Report) When it is close to the life, power to fire the ink becomes weak and results in missing dots or white lines. And also, Section 3 [Head _ if the ink is firing from all the nozzles, Head is electrically damaged Replacement] due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, replace the Head. If the ink is firing from all the nozzles, Head is electrically damaged due to the disconnection of the Sheet Cutter and the Head Carriage Section 3 [Main while printing or replacement has taken place while the primary Board _ switch is on. In this case, the Q18 on the Main Board could also be Replacement] damaged. Check the Resistor R15 on the Main Board and if it is burned, replace the Main Board.
115
Troubleshooting
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE FLOWCHART

Hold down the Media. Replace the Cleaning Wiper.
Media lifts up
Cleaning Wiper is wearing out.
Go to next page. Fix the Flange. Loose Flange.
Unnecessary line in Printing Image
Test Print
Normal Cleaning
Retainer is loose or fixed oppositely.
Foreign substance on followings Surface of the Head Cleaning Wiper In and around the Capping Head Carriage
Fix the Retainer.
6-1-2. UNNECESSARY LINES IN PRINTING IMAGE OUTLINE

NO CHECKING POINT ACTION NORMAL CLEANING REFERENCE Section 4 [Service Mode] OUTLINE Perform TEST PRINT with the [CLEANING] key. In case there is a problem in the printing result, perform Head Cleaning by pressing the [CLEANING] key. Fine dust on the media will stick to the Head, Cap, Head Carriage and Cleaning Wiper. This type of dust can not be removed with the built-in Head Cleaning. In this case, the nozzle condition to fire the ink correctly will be damaged and the unnecessary lines will be printed. When the Retainer is loose or left and right retainers are fixed oppositely, roll sheet rotates eccentric and the media feeding becomes unstable. It could print unnecessary lines. When the Flanges are inserted loosely to the paper tube of the media, media skews and results in unnecessary lines in the printing image. The media could rub against the Head and could become dirty if it become wavy at the Bed. It could be held down by putting the card board to both sides. Head cleaning function is built inside the machine to maintain the correct nozzle condition to fire the ink. When Cleaning Wiper wears out, correct nozzle condition can not be maintained because the Cleaning Wiper is used for the cleaning and results in unnecessary lines in the printing image. referential time for replacing the Cleaning Wiper is 3000 times of WIPING an 500 times of RUBBING.
TEST PRINT
Foreign substance
Section 5 [Manual Head Cleaning]
Retainer is loose or fixed Fix the Retainer oppositely
Loose Flange
Fix the Flange
Media lifts up
Hold down the Media
116
Troubleshooting
Replace the Carriage Board.
Replace the Pump Unit.
11 Broken Carriage Board.
12 Cleaning Wiper makes contact with the Head.
13 10 Replace the Ink Cartridge and try Powerful Cleaning. Colours are mixed inside the Head and Tubes. Go to next page.
Sponge inside the Cap is transformd.
9 Capping is out of position.
8 Broken Head Flexible Cable.
Replace the Head Flexible Cable.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE Ink bubbles will gather inside the Cap when the Sponge inside the Cap transforms and cause gap between the Head and the Cap. When nozzles make contact with the ink bubbles, correct nozzle condition will be damaged and results in unnecessary lines in the printing image. Unnecessary lines will be printed if there is cut-line in the Carriage Flexible Cable.
Section 3 Sponge inside the Cap is Replace the [Capping transformed Capping Assembly Assembly _ Replacement] Broken Head Flexible Cable Replace the Head Flexible Cable Section 4 [Capping Position Adjustment]
Enough ink for the Head to fire correctly won't be supplied when Capping Position is not correct because ink lines won't be vacuumed if there is gap between the Head and the Bed. Therefore, it results in a problem that the unnecessary lines will be printed in the printing image. Negative pressure inside the Ink Package will be high wen the printing is continued when the Ink Cartridge reaches the end. When the negative pressure exceeds the certain level, ink will be sucked reverselly. When it happens, the drain ink inside the cap will be sucked and goes inside the Head, Ink Damper and the Ink Tube. Replace the Ink Cartridge to the new one and perform the Powerful Cleaning when it happens. And also, recommend the users to replace the Ink Cartridge whenever the machine detects Ink Empty. Unnecessary lines will be printed if the Carriage Board is broken.
10
Colours are mixed in the Replace the Ink printing, head and the Cartridge and try tubes Powerful Cleaning
11
Broken Carriage Board
Replace the Carriage Board
12
Cleaning Wiper makes contact with the Head
Replace the Pump Unit
Cleaning Wiper sometimes doesn't move smoothly when the Pump Unit becomes dirty. In this case, Cleaning Wiper makes contact with the Head and creates unnecessary lines in the printing image.
117
Troubleshooting
Replace the Interface Cable.
Take GND.
17 Noise when sending the data.
18 Noise from environment.
16 Check the cables and wires in FJ. Bad contact in FJ.
13
Broken / life of Head.
Replace the Head.
15 Noise when processing the data.
Create the data again.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE
13
Replace the Head
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dots in Service Report) When it is close to the life, power to fire the ink becomes weak and results in missing dots or white lines. And also, Section 3 [Head _ if the ink is firing from all the nozzles, Head is electrically damaged Replacement] due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, replace the Head. If the ink is firing from all the nozzles, Head is electrically damaged due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, the Q18 on the Main Board could also be damaged. Check the Resistor R15 on the Main Board and if it is burned, replace the Main Board. Send the same data twice and check whether the unnecessary line will be printed at the same position. If so, noise could be caught during the processing of the data. Create the data again. Disconnect the Interface Cable from FJ and try the Demo Print. If there is unnecessary lines printed in Demo Print, check the cables and wires so that there is no bad-contact or cut-line in the cable. Noise could be caught easily when the Interface Cable is long. Replace the Cable to the shorter one and try again. Make sure to take GND on the machines, including the computer, whenever sending the data.
14
Section 3 [Main Board _ Replacement]
15
Noise when processing the data
Create the data again
16
Bad contact in FJ
Check the cables and wires in FJ Replace the Interface Cable
17
Noise when sending the data
18
Noise from environment
Take GND
118
Troubleshooting
6-1-3. DOESN'T PRINT AT ALL FLOWCHART
Replace Drain Tube.
Replace Ink Damper.
Drain Tube is clogged.
Ink Damper is clogged or broken.
Go to next page. Replace the Capping Assembly. Sponge inside the Cap is transformed.
Doesn't Print at All
Ink Cartridge is almost empty.
Replace the Ink Cartridge.
6
Manual Head Cleaning.
6-1-3. DOESN'T PRINT AT ALL OUTLINE

NO CHECKING POINT Ink Cartridge is almost empty ACTION Replace the Ink Cartridge REFERENCE OUTLINE Replace the Ink Cartridge to the new one. And also, recommend the users to replace the Ink Cartridge as soon as the machine detects Ink Empty. Section 5 [Manual Head Cleaning] Fine dust on the media will stick to the Head, Cap, Head Carriage and Cleaning Wiper. This type of dust can not be removed with the built-in Head Cleaning. In this case, the nozzle condition to fire the ink correctly will be damaged and the some portion of the printing will be missed. Head cleaning function is built inside the machine to maintain the correct nozzle condition to fire the ink. When Cleaning Wiper wears out, correct nozzle condition can not be maintained because the Cleaning Wiper is used for the cleaning and results in problem that the some portion of the printing will be missed. referential time for replacing the Cleaning Wiper is 3000 times of WIPING an 500 times of RUBBING. Ink bubbles will gather inside the Cap when the Sponge inside the Cap transforms and cause gap between the Head and the Cap. When nozzles make contact with the ink bubbles, correct nozzle condition will be damaged and results in a problem that the some portion of the printing will be missed. Ink suction is done by using the pump. Drain Tubes are inside the PUMP and therefore, if the Drain Tube is clogged, enough ink for the Head to fire correctly won't be supplied and results in a problem that the some portion of the printing will be missed. When the Ink Damper is clogged, ink suction can not be maintain. Therefore, enough ink for the Head to fire correctly won't be supplied and results in a problem that the some portion of the printing will be missed.
Foreign substance
Section 3 Sponge inside the Cap is Replace the [Capping transformed Capping Assembly Assembly _ Replacement]
Drain tube is clogged
Replace Drain Tube
Ink Damper is clogged or Replace Ink broken Damper
119
Troubleshooting
Replace the Head.
11 Broken / Life of Head.
10 Replace the Carriage Board. Broken Carriage Board.
Doesn't Print at All
Capping is out of position.
9 Broken Head Flexible Cable.
8 Broken Ink Tube.
Replace the Head Flexible Cable.
Replace the Ink Tube.
NO
CHECKING POINT
ACTION
REFERENCE Section 4 [Capping Position Adjustment]
OUTLINE Enough ink for the Head to fire correctly won't be supplied when Capping Position is not correct because ink lines won't be vacuumed if there is gap between the Head and the Bed. Therefore, it results in a problem that the some portion of the printing will be missed. Some portion of the printing will be missed if there is a hole or a cut in the Ink Tube. Some portion of the printing will be missed if there is cut-line in the Carriage Flexible Cable. Some portion of the printing will be missed if the Carriage Board is broken.
Capping Position Adjustment Replace the Ink Tube Replace the Head Flexible Cable Replace the Carriage Board
8 9
Broken Ink Tube Broken Head Flexible Cable Broken Carriage Board
10
11
Replace the Head
Life time of the Head is 2 billion dots / 1 nozzles. (128 billion dots in Service Report) When it is close to the life, power to fire the ink becomes weak and results in a problem that the some portion of the Section 3 [Head _ printing will be missed. And also, if the ink is firing from all the Replacement] nozzles, Head is electrically damaged due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, replace the Head. If the ink is firing from all the nozzles, Head is electrically damaged due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, the Q18 on the Main Board could also be damaged. Check the Resistor R15 on the Main Board and if it is burned, replace the Main Board.
12
120
Troubleshooting
6-1-4. SHIFTING IN PRINTING POSITION FLOWCHART

Setup the Encoder Scale. Head Rank Setting Bias Adjustment Horizontal Adjustment Bidirection Adjustment Head Height Adjustment
6
Problem in setting up the Encoder Scale. Improper Head Adjustment.
Paper Side Sensor Adjustment.
Paper Side Sensor Sensitivity
Shifting in Printing Position
Wrong way of setting up the Media.
Setup the Media correctly.
Loose Flange.
Fix the Retainer.
Fix the Flange.
6
ACTION REFERENCE OUTLINE The best way to prevent the media from skewing is to set it up to be parallel to the machine. Especially when printing a long image, slight shifting in setting up the media could result in big skewing. It is recommended to setup the media by adding some tension towards the roll and then feed it out with cursor key to check the skewing before the printing. When the Flanges are inserted loosely to the paper tube of the media, media rotates eccentric and the media feeding becomes unstable. It could result in the shifting in the printing position. When the Retainer is loose or left and right retainers are fixed oppositely, roll sheet rotates eccentric and the media feeding becomes unstable. It could result in the shifting in the printing position. Section 4 [Paper Side Sensor Adjustment] When the sensitivity of the Paper Side Sensor is not correct, the media width will be read wrongly and cause the printing position to shift.
6-1-4. SHIFTING IN PRINTING POSITION OUTLINE

NO CHECKING POINT
Wrong way of setting up Setup the Media the Media correctly
Loose Flange
Fix the Flange
Retainer is loose or fixed Fix the Retainer oppositely Problem in the Sensitivity of the Paper Side Sensor Paper Side Sensor Adjustment
Problem in setting up the Setup the Encoder Encoder Scale Scale
Section 4 [Linear Printing position shifts when the Encoder Module can not detect the Encoder Setup] scale because the maximum media width can not be read correctly.
Improper Head Adjustment
Head Rank Setting -> It is necessary to calibrate the manufacturing tolerance of the Piezo Element so that all heads fire the same amount of ink straight down. Bias Adjustment -> It is for adjusting the positions of each Head so the it is placed horizontally to the Guide Rail. Head Rank Setting Horizontal Adjustment -> there I a difference in a timing for firing Bias Adjustment ink in each Head. therefore, the positions where each colour prints Horizontal will be different if the timing is not adjusted because the Head Section 4 [Head Adjustment Carriage moves when printing. this adjustment is to setup the Rank Setting], Bidirection timing in left head to match the timing of the right head. [Head Alignment] Adjustment Bidirection Adjustment -> When printing in Bidirection, colour order Head Height for printing will be reversed in each way. Therefore, if the timing to Adjustment fire ink is different, the landing position of the dots will be different in each directions. Head Height Adjustment -> it is designed to maintain the correct clearance between the Head and the Bed in order to fire ink close to the designated point as close as possible and also to keep the enough space to prevent the Head from rubbing against the media.
121
Troubleshooting
6-1-5. INK DROP ON MEDIA FLOWCHART
Replace the Ink Damper.
Ink Damper is broken.
Go to next page. Replace the Capping Assembly. Sponge inside the Cap is transformed. Incorrect Profile ICC Profile Head Height Printing Mode
Ink Drop on Media
Select the correct Profile.
6-1-5. INK DROP ON MEDIA OUTLINE

NO CHECKING POINT ACTION Select the correct Profile REFERENCE OUTLINE
Incorrect Profile
Section 7 Incorrect setup by the users or when the printing mode and head [RCC3.00 Profile height don't match to the media being used, it results in ink-overflow List] due to too much ink. Section 5 [Manual Head Cleaning] Fine dust on the media will stick to the Head, Cap, Head Carriage and Cleaning Wiper. This type of dust can not be removed with the built-in Head Cleaning Function. In this case, ink sucked by the dust will drop on the media. Head cleaning function is built inside the machine to maintain the correct nozzle condition to fire the ink. When Cleaning Wiper wears out, dust accumulated on the surface of the Head and Head Carriage can not be removed and will suck the ink being fired already and drops on the media. Referential time for replacing the Cleaning Wiper is 3000 times of WIPING and 500 times of RUBBING. Ink bubbles will gather inside the Cap when the Sponge inside the Cap transforms and cause gap between the Head and the Cap. When nozzles make contact with the ink bubbles, correct nozzle condition will be damaged and fired ink will accumulated on the surface of the Head with surface tension and will be dropping on the media. Ink drops from the Head on the media when there is a hole in the Ink Damper because the vacuumed condition can not maintain in the ink line. Section 4 [Capping Position Adjustment] Head won't be capped at the correct position when Capping Position is not adjusted. Therefore, ink or dust accumulated around the Cap sticks to the Head and drops on the media.
Foreign substance
Section 3 Sponge inside the Cap is Replace the [Capping transformed Capping Assembly Assembly _ Replacement] Replace Ink Damper
Ink Damper is broken
122
Troubleshooting
Ink Drop on Media
Flushing Position is not correct.
Flushing Position Adjustment.
8 Head is broken.
Replace the Head.
NO
CHECKING POINT
ACTION
REFERENCE Section 4 [Flushing Position Adjustment]
OUTLINE Flushing is to fire the ink inside the Cap once in a while during the printing or built-in cleaning Function. Flushing Position should be adjusted so that the Head will be on top of the Cap. If it is not adjusted, ink will be fired outside the Cap. When the flushed ink accumulates on the Head drops on the media.
Flushing Position is not Flushing Position correct Adjustment
Head is broken
Replace the Head
Section 3 [Head _ When Head is structurally damaged, ink leaks from the crack and ink Replacement] drops on the media. If the ink is firing from all the nozzles, Head is electrically damaged due to the disconnection of the Sheet Cutter and the Head Carriage while printing or replacement has taken place while the primary switch is on. In this case, the Q18 on the Main Board could also be damaged. Check the Resistor R15 on the Main Board and if it is burned, replace the Main Board.
123
Troubleshooting
6-2 ERROR MESSAGES

6-2-1. MOTOR ERROR FLOWCHART
Replace the Switching Power Supply.
Replace IC36/43 on the Main Board.
Power Supply Voltage for the Motor is not supplied.
Motor Driver IC is broken.
Go to next page.
Replace the Idle Pulley.
Idle Pulley is broken.
Motor Error
Media Jam.
Explain to User.
Life of Motor.
Motor Balance is not correct.
6
Replace the Motor.
Motor Balance Adjustment.
6-2-1. MOTOR ERROR OUTLINE

NO CHECKING POINT ACTION REFERENCE OUTLINE Motor Error occurs when the media is jammed by the Head Carriage or Sheet Cutter. In most cases, it could be recovered from an error by turning it off and on again. However, in the worst case, it could result in Head Damage or broken circuit board. Therefore, it is important to explain to the user how to set the media correctly. Section 4 [Motor Motor Error occurs when the Motor Balance is not adjusted. It is for Balance setting up the Gain to be in the correct range for the motor. Adjustment] Servo Motor has a brush to supply th current to the Motor. Brush wears out due to the rotation of the motor and therefore, when it reaches life, correct current won't be supplied to the motor and cause motor error. Life time of the Carriage motor is 1,500 hours. If the Section 3 ink is firing from all the nozzles, Head is electrically damaged due to [Carriage Motor _ the disconnection of the Sheet Cutter and the Head Carriage while Replacement] printing or replacement has taken place while the primary switch is on. In this case, the Q18 on the Main Board could also be damaged. Check the Resistor R15 on the Main Board and if it is burned, replace the Main Board. Wire is entangled when the Idle Pulley is broken and results in Motor Error. Check points of the Power Supply Voltage for the Motor are as follows. MAIN BOARD IC18 1pin -> +5V 2pin -> -5V 6pin -> 41V 3-5pin -> GND Motor Driver IC is a chip to supply the current to drive the motor. When it is broken, motor doesn't rotate as instructed by the servo chip and results in Motor Error because the IC can not supply the correct current.
Media Jam
Explain to User
Motor Balance is not correct
Motor Balance Adjustment
Life of Motor
Replace the Motor
Idle Pulley is broken
Replace the Idle Pulley
Replace the Power Supply voltage for Switching Power the Motor is not supplied Supply
Motor Driver IC on the Main Board is broken
Replace IC36 / 43 on the Main Board
124
Troubleshooting
Motor Error
Motor Controller IC is broken.
Replace IC36/43 on the Main Board.
8 Main Board is broken.
6
NO CHECKING POINT ACTION REFERENCE OUTLINE Motor Controller IC is a chip to control the current that is supplied to the moor. When it is broken, motor doesn't rotate as instructed by the servo chip and results in Motor Error because the current won't be supplied to the motor correctly. Malfunctioning of the CPU could cause Motor Error.
Motor Controller IC on Replace IC47 / 48 the Main Board is broken on the Main Board
Main Board is broken
125
Troubleshooting
6-2-2. PRINT ERROR FLOWCHART
Reconnect the Encoder Module Wire.
Readjust the Encoder Module position.
6 Disconnection in Encoder Module Wire. Encoder Module is out of position.
Replace the Encoder Module.
Encoder Module is broken.
Print Error
Encoder Scale is dirty.
Clean the Encoder Scale.
Encoder Module is dirty.
Scratch on the Encoder Scale.
6
Clean the Encoder Module.
Replace the Encoder Scale.
6-2-2. PRINT ERROR OUTLINE

NO CHECKING POINT ACTION REFERENCE OUTLINE Encoder Scale is for reading the printing positions for the Carriage Moving Direction. If the encoder Scale is dirty, Encoder Module won't be able to read the Scale correctly and results in print error. Use KIMWIPE for cleaning. Never use chemicals, such as alcohol, for cleaning. When there I scratch or dirt tat can not be removed on the Encoder Scale, it causes print error because the encoder Module won't be able to read the Scale correctly. Encoder Module is sensing the Encoder Scale to read the printing positions for Carriage Moving Direction. If the Encoder Module is dirty, Scale can not be read correctly ad results in print error. Use cotton swab and alcohol for cleaning. When Encoder Module is broken, it won't be able to read the Scale correctly and cause print error.
Encoder Scale is dirty
Clean the Encoder Scale
Scratch on the encoder Scale
Section 3 Replace the Encoder [Encoder Scale _ Scale Replacement]
Encoder Module is dirty
Clean the Encoder Module
Encoder Module is broken
Replace the Encoder Module
Re-connect the Disconnection in Encoder Encoder Module Module Wiring Wiring Re-adjust the Encoder Module is out of Encoder Module position Position
Wire from the Encoder Module could be disconnected.
Encoder Module could be fixed too high. Re-adjust the Encoder Module Position.
126
Troubleshooting
6-2-3. CAPPING ERROR FLOWCHART
Capping Error
Limit Position is not correct.
Limit Position Initialize
Limit Sensor is broken.
Replace the Limit Sensor.
6
6-2-3. CAPPING ERROR OUTLINE
NO CHECKING POINT ACTION REFERENCE OUTLINE Capping Error occurs when the Head Carriage is out of the correct locking position. Therefore, it can be recovered by initialising the locking position again.
Limit Position is not correct
Limit Position Initialize
Section 4 [Service Mode]
Limit Sensor is broken.
Replace the Limit Sensor
Section 4 [Service Mode]
When the limit sensor is broken, limit position can not be detected ad results in capping error.
127
Troubleshooting
6-3 OTHERS
6-3-1. FILLING INK PROBLEM FLOWCHART
Replace the Ink Tube.
Replace Drain Tube.
Cut in Ink Tube.
Drain Tube is clogged.
Go to next page. Reconnect Ink Tube and Ink Damper. Connection of Ink Tube and Ink Damper is too tight. Foreign substance on followings Surface of the Head Cleaning Wiper In and around the Capping Head Carriage
Filling Ink Problem
Sponge inside the cap is transformed.
6-3-1. FILLING INK PROBLEM OUTLINE

NO CHECKING POINT ACTION REFERENCE Section 5 [Manual Head Cleaning] OUTLINE Fine dust on the media will stick to the Head, Cap, Head Carriage and Cleaning Wiper. This type of dust can not be removed with the built-in Head Cleaning. When the dust accumulates around the Cap and Head, there will be a gap between the Head and Capping to result in Fill Ink Problem because the ink line won't be vacuumed. When the Sponge inside the Cap transforms and cause gap between the Head and the Cap, ink line won't be vacuumed and results in Fill Ink Problem.
Foreign substance
Sponge inside the cap is transformed
Replace Capping Assembly
Section 3 [Capping Assembly _ Replacement] Section 4 [Capping Position Adjustment]
When Capping is out of position, it causes gap between the Head and the Capping and results in Fill Ink Problem.
Connection of Ink Tube and Ink Damper is too tight
Reconnect Ink Tube and Ink Damper
Ink Tubes will be squeezed and ink won't flow correctly in the ink line when the connection of Ink Tube and Ink Damper is too tight. Squeezed part of the Ink Tube should be fixed or cut before reconnecting it. When there is a hole or cut in the Ink Tube, ink won't flow correctly in the ink line and results in Fill Ink Problem. In most cases, ink drops on media. Ink suction is done by using the pump. Drain Tubes are inside the PUMP and therefore, if the Drain Tube is clogged, ink won't flow correct in the ink line and results in Fill Ink Problem.
Cut in Ink Tube
Replace Ink Tube
Drain Tube is clogged
Replace Drain Tube
128
Troubleshooting
Filling Ink Problem
Ink Damper is clogged or broken.
Replace Ink Damper.
8 Head is broken.
Replace the Head.
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE When Ink Damper is clogged, ink suction can not be maintain. Therefore, ink won't flow correctly in the ink line and results in Fill Ink Problem.
Ink Damper is clogged or Replace Ink broken Damper
Head is broken
Replace the Head
Section 3 [Head _ When Head is structurally damaged, ink line won't be vacuumed and Replacement] results in Fill Ink Problem.
129
Troubleshooting
6-3-2. MEDIA SKEWING FLOWCHART
Use Dancer Roller.
Adjust the Head Height to the High position. Reduce the amount of ink-dot.
Thin media, such as PVC-G and YP-M is used.
Media expands by absorbing the ink.
Clean the Grit Roller.
Grit Roller is dirty.
Media Skewing
Wrong way of setting up the Media.
Setup the Media correctly.
Loose Flange.
6
Fix the Retainer.
Fix the Flange.
6-3-2. MEDIA SKEWING OUTLINE

NO CHECKING POINT ACTION REFERENCE OUTLINE The best way to prevent the media from skewing is to set it up to be parallel to the machine. Especially when printing a long image, slight shifting in setting up the media could result in big skewing. It is recommended to setup the media by adding some tension towards the roll and then feed it out with cursor key to check the skewing before printing. When the Flanges are inserted loosely to the paper tube of the media, media skews during the feeding process. When the Retainer is loose or left and right retainers are fixed oppositely, roll sheet rotates eccentric and the media feeding becomes unstable. It could result in skewing or jamming.
Wrong way of setting up Setup the Media the Media correctly
Loose Flange
Fix the Flange
Retainer is loose or fixed Fix the Retainer oppositely
Grit Roller is dirty
Clean the Grit Roller
When dust such as pieces of vinyl is stick to the grit roller, power to hold the media will be weakened and results in media skewing. Use brush to clean the Grit Roller. Thin media such as PVC-G or YP-M can not be wound up with the same tension by the Take-up roller and therefore, results in skewing. In this case, put the Dancing Roller on the center of the media. The media is mainly paper base such as PHSP expands by absorbing the ink and becomes uneven and also the side of the media warps. If the symptom is markedly, do not use the media.
Thin media, such as PVC-G and YP-M is used. (When using TU.) Media expands by absorbing the ink
Use Dancer Roller Adjust the Head Height to the High position Reduce the amount of ink-dot
130
7-1 INSTALLATION CHECK LIST
FJ-52/42 Installation Check List

Date:
Serial Number User Date FJ-52 Minimum Space Required 2.3m (W) X0.8m (L) X1.3m (H) Classification Purchase Loan Unit Demo Unit Replacement FJ-42 Minimum Space Required 2.1m (W) X0.8m (L) X1.3m (H)
Accessories PNS-52/42 Pipe X1
Check inside Vinyl Bag Washer X4 Bolts (M6) X26 Flange retaining pins X2
Hexagonal Wrench X1 Shaft retaining pins X4 Stand leg X1
Media flanges X2 Hangers L&R Retainers L&R X1each Caster flats X2 X1each
Retainer mounting bar X1 Shaft X2
Assembly PNS-52/42 Invert the stand legs and attach the left and right hand caster flats. Use 4 bolts on each left and right sides. Use Hexagonal wrench together with pipe to secure the bolts. Set the stand upright with the caster flats downward.
131
Accessories FJ-52/42
Check inside Accessory Box Power cord X1 Drain bottle X1 Drain-botle cap X1 Screws X2
Replacement blade for separating knife X1
Check inside vinyl bag User's Manual X1 RCC COLORCHOICE installaion guide X1 Roland COLORCHOICE CD-ROM X1 Cleaning kit X1
132
Assembly FJ52/42 Place the main unit on the stand. Use 2pcs. of bolts and washers for both left and right sides. (PNS-52/42) Use Hexagonal wrench together with pipe to secure the bolts. Remove 3pcs. of Paper tape for securing the Linear Encoder. Remove the clasp and screw (white) for securing the Tool Carriage. Clasp should be fixed to the left back of the machine.
Remove the tape for securing the drain tube.
Install the hangers on the back of the unit. Use 3pcs. of bolts each on left and right sides. Make sure not to install the hangers conversely. It may effect the printing.
Pass the left and right retainers onto the retainer mounting bar.
Mount the bar with the retainers installed on the hanger. Use 3pcs. of bolts each on left and right sides. Pass the 2pcs. of the Media flanges onto the retainers.
Media flanges
133
Assembly FJ-52/42 Secure in place with the flange retaining pins.
Flange retaining pins
Pass the two shafts through the holes in the hanger and secure in place with the shaft retaining pins.
Shaft retaining pins
7
Move the retainer on the left-hand side to the position shown in the figure, and tighten the screw to secure in place. The retainer on the right-hand side is secured in place when loading roll material.
Detach the tube plug from the drain tube. Do not throw the tube plug away.
Attach the drain bottle to the machine. 1. Pass the tube through the hole in the drain bottle mounting cap and tighten the 2 screws. 2. Screw the bottle to the drain bottle mounting cap.
Bring the carton box back if the customer doesn't need it.
134
Connection
Connect power cord to power connector on the back side of the unit.
Connect either parallel or USB cable to the main unit. Use PSI Card or USB adapter when using Macintosh.
Connect FJ-52/42 to PC. Preparation for Printing Insert ink cartridges into the ink-cartridge ports. Explain to the customer not to remove the ink cartridges so often once they are inserted. It may result in missing dot. Make sure that ink color matches with the ink cartridge ports before inserting the ink cartridges. Pigment CMYKLcLm Dye CMYKLcLm Turn on the power. Explain to the customer that daily power-on/off should be done with the sub power switch. Ink fill Select ink type from LCD. Pigment CMYKOrGr
Loading the media (Roll Sheets) 1. Insert media flanges to the paper tube of media. Explain to the customer that media flange can be used on 2 different paper tubes, 2in. and 3in. 2. Place the roll sheet on the shaft and fit the hole at the left-hand side all the way onto the left-hand media flange. 3. Fit the right-hand media flange all the way into the hole on the right-hand side of the roll sheet, and tighten the retainer screw to secure in place. 4. Pass the end of the material through the unit from back to front and line up the end of the sheet with the lines of reflective tape. If the front edge of the sheet has been cut at an angle, pull out the sheet so that all of the sheet covers the reflective tape. 5. With the sheet pulled out from the roll stretched taut with no slack, move the sheet loading lever toward "LOAD". Explain to the customer to remove the slack in the media. 6. Close the front cover, and press the [SETUP] key.
Test Print
Perform [TEST PRINT] by pressing [TEST PRINT] key. If there are any missing dots or other evidence of a drop in printing quality, clean the head by pressing [CLEANING] key.
135
Setting
Installation of Roland COLORCHOICE Explain to the customer to read the README file.
Demo Print
Print Demo Print from Roland COLORCHOICE.
Print Service Report from the Service Mode.
Operation CJ-52/42 Description of Keys and Display Menu User's Manual [4-5 Description of Keys and Display Menu]
Loading the Material User's Manual [2-4 Loading the Material], [4-1 Material] and [4-2 Adjusting the Height of the Printing Head]
Printing Test User's Manual [2-5 Printing Test]
Setting the Printing Mode and Printing Direction User's Manual [2-6 Setting the Printing Mode]
Setting the Printing at the Desired Location and the Printing Area User's Manual [2-6 Printing at the Desired Location] and [4-3 Printing Area]
Performing Overprinting User's Manual [2-9 Performing Overprinting]
Setting the Page Margins User's Manual [2-9 Setting the Page Margins]
Downloading Printing Data User's Manual [2-6 Downloading Printing Data] If the "INK EMPTY" message appears while printing User's Manual [2-6 Printing] Explain to the customer that the printing quality may be adversely affected and exhibit faintness or other problems if the "INK EMPTY" message is ignored and continued without replacing the ink cartridge. Explain to the customer that the difference between the [LATER] and [PROMPT]. Refer to the User's Manual [Description of Menus / INK CONTROL].
136
Operation FJ-52/42
Feed Correction User's Manual [2-6 Making Corrections for Printing] Remove the Material User's Manual [2-7 Ending Printing Operations] Height of the Printing Head User's Manual [4-2 Adjusting the Height of the Printing Head]
Maintenance FJ-52/42
Replacing the Ink Cartridges User's Manual [3-1 Replacing the Ink Cartridges]
Remaining Ink User's Manual [3-2 Remaining Ink]
Head Cleaning User's Manual [3-3 Cleaning the Printing Heads] Head Cleaning selected from the menu (Powerful Cleaning)
7
Head Cleaning selected by pressing [CLEANING] key (Normal Cleaning) Manual Head Cleaning
Changing the Type of Ink User's Manual [3-4 Changing the Type of Ink] Explain to the customer that it requiers three optionally available cleaning cartridges.
How to Replace the Separating Knife User's Manual [3-5 How to Replace the Separatng Knife]
When Not in Use for a Prolonged Period User's Manual [2-8 When Not in Use]
137
Operation RCC
How to send the data from Applications to RCC
How to send the data from RCC to FJ52/42
Output Profile and Printing Mode for each media Refer to [RCC3.00 Profile] for details.
Head Consumables (Referential Time for Replacement)
2billion dots/nozzle
(128billion dots in Service Report)
Carriage Motor
Printing Time + Cutting Time = 1500hours
Cleaning Wiper
Wiping : 3000 times, Rubbing : 500 times in Service Report
Pinch Roller
24months
138
RCC3.0 /FJ-52/42 PROFILE for LcLm

Profile (LcLm) Ink Coverage Resolution Printing Mode Head Height DRAFT FAST
NORMAL
Media FINE2 FINE High
Media No.
SUPER PHOTO
Non Flammable Cloth
BEC-1270/1050
PET Gloss Low
PET-G-1320 / 1050
Photo Grade Semi Gloss Paper PHSP-1100 High*2
PVC Gloss Adhesive Low
PVC-G-1200T/1050T
PVC Matte Adhesive Low
PVC-M-1200T/1050T
Matte Synthetic Paper Adhesive
YP-M-1270T/1050T Low
Matte Synthetic Paper Low
YP-M-1300/1050
FJ2PigLcLm_BEC_FINE2.icm FJ2PigLcLm_BEC_NORMAL.icm FJ2PigLcLm_PET-G_SUPER-PHOTO.icm FJ2PigLcLm_PET-G_FINE2.icm FJ2PigLcLm_PET-G_NORMAL.icm FJ2PigLcLm_PHSP_SUPER-PHOTO.icm FJ2PigLcLm_PHSP_FINE2.icm FJ2PigLcLm_PVC-G_SUPER-PHOTO.icm FJ2PigLcLm_PVC-G_FINE2.icm FJ2PigLcLm_PVC-G_NORMAL.icm FJ2PigLcLm_PVC-M_FINE2.icm FJ2PigLcLm_PVC-M_NORMAL.icm FJ2PigLcLm_YP-MT_FINE.icm FJ2PigLcLm_YP-MT_FINE2.icm FJ2PigLcLm_YP-MT_NORMAL.icm FJ2PigLcLm_YP-M_FINE.icm FJ2PigLcLm_YP-M_FINE2.icm FJ2PigLcLm_YP-M_NORMAL.icm 240 240 212 240 240 220 240 240 240 240 200 220 188 240 240 188 240 240 540 360 720 540 360 720 540 720 540 360 540 360 720 540 360 720 540 360 FINE2 NORMAL SUPER/PHOTO FINE2 NORMAL SUPER/PHOTO FINE2 SUPER/PHOTO FINE2 NORMAL FINE2 NORMAL FINE FINE2 NORMAL/FAST FINE FINE2 NORMAL/FAST for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test NG OK*1 NG NG NG NG NG NG NG NG NG OK*1 NG NG OK*1 NG NG OK*1 NG OK NG NG OK NG NG NG NG OK NG OK NG NG OK NG NG OK OK NG NG OK NG NG OK NG OK NG OK NG NG OK NG NG OK NG NG NG NG NG NG NG NG NG NG NG NG NG OK NG NG OK NG NG NG NG OK NG NG OK NG OK NG NG NG NG NG NG NG NG NG NG
NG NG OK NG NG OK NG OK NG NG NG NG NG NG NG NG NG NG
RCC3.0 / FJ-52/42 PROFILE for OrGr

Profile (OrGr) Ink Coverage Resolution Printing Mode Head Height DRAFT FAST High
NORMAL
Media
Media No.
FINE2
FINE
SUPER PHOTO
Non Flammable Cloth
BEC-1270/1050
PET Gloss
PET-G-1320/1050
Low
Photo Grade Semi Gloss Paper PHSP-1100
High*2
PVC Gloss Adhesive
PVC-G-1200T/1050T
Low
PVC Matte Adhesive
PVC-M-1200T/1050T
Low
Matte Synthetic Paper Adhesive
YP-M-1270T/1050T
Low
Matte Synthetic Paper
YP-M-1300/1050
FJ2PigOrGr_BEC_FINE2.icm FJ2PigOrGr_BEC_NORMAL.icm FJ2PigOrGr_PET-G_SUPER-PHOTO.icm FJ2PigOrGr_PET-G_FINE2.icm FJ2PigOrGr_PET-G_NORMAL.icm FJ2PigOrGr_PHSP_SUPER-PHOTO.icm FJ2PigOrGr_PHSP_FINE2.icm FJ2PigOrGr_PVC-G_SUPER-PHOTO.icm FJ2PigOrGr_PVC-G_FINE2.icm FJ2PigOrGr_PVC-G_NORMAL.icm FJ2PigOrGr_PVC-M_FINE2.icm FJ2PigOrGr_PVC-M_NORMAL.icm FJ2PigOrGr_YP-MT_FINE.icm FJ2PigOrGr_YP-MT_FINE2.icm FJ2PigOrGr_YP-MT_NORMAL.icm FJ2PigOrGr_YP-M_FINE.icm FJ2PigOrGr_YP-M_FINE2.icm FJ2PigOrGr_YP-M_NORMAL.icm 240 240 212 240 240 220 240 220 240 240 204 224 188 240 240 188 240 240 540 360 720 540 360 720 540 720 540 360 540 360 720 540 360 720 540 360
FINE2 NORMAL SUPER/PHOTO FINE2 NORMAL SUPER/PHOTO FINE2 SUPER/PHOTO FINE2 NORMAL FINE2 NORMAL FINE FINE2 NORMAL/FAST FINE FINE2 NORMAL/FAST
Low
for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test for test
NG OK*1 NG NG NG NG NG NG NG NG NG OK*1 NG NG OK*1 NG NG OK*1
NG OK NG NG OK NG NG NG NG OK NG OK NG NG OK NG NG OK
OK NG NG OK NG NG OK NG OK NG OK NG NG OK NG NG OK NG
NG NG NG NG NG NG NG NG NG NG NG NG OK NG NG OK NG NG
*1 : Ink could stain or overflow on the media when using FAST MODE. (FAST MODE can not be used with NORMAL Profile for Glossy Media.) *2 : If the white lines are visual, adjust the head height to "Medium". However, please understand there is a possibility that the head rubs the media.
139
7-2 MAINTENANCE CHECK LIST
3 MONTHS MAINTENANCE CHECK LIST

Serial Number User Date
FUNCTION CHECK
Check Points 1. Firmware upgrade Adjustment
Service Note 4-3
2. Printing Test
Missing/ Wavy Dots/White line Prints unnecessary lines No printing Print is done at incorrect position Ink dorops on Media
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting
6-1-1 6-1-2 6-1-3 6-1-4 6-1-5
3. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points Carriage drive 1. Drive Gear 2. Backlash 3. Wire Tension Grit Roller Drive 1. Drive Gear 2. Backlash 3. Grit roller Head / Guide Rail 1. Pinch Roller 2. Head Cleaning Wiper OK OK OK OK OK OK OK OK OK NG NG NG NG NG NG NG NG NG Crack Loose Loose Crack Loose Dirty Rotation Dirty
Details Dirty
Dirty
Wear out Wavy / Missing dots
Wearing out
140
CONSUMABLE PARTS Consumable Head Carriage Motor Cleaning Wiper Ink Tube Capping Assembly Lithium Battery Referential Time for Replacement 2 billion dots (128 billion dots in Service Report) 1500 hours Wiping : 3000 times, Rubbing : 500 times 4000 hours 24 months 24 months OK OK OK OK OK OK Service Note Replacement Replacement Replacement Replacement Replacement Replacement 3-3 3-5 3-1 3-8
LUBRICATION
Check Points Floil G-474C Carriage Drive Gear Grit Drive Gear OK OK NG NG Cleaning Cleaning Lubrication Lubrication
7
OPERATION Explaining Points The way of setting up media Printing Maintenance How to set up Printing Mode How to setup INK EMPTY How to change Type of Ink How to clean the Head - Test Print -Cleaning by [CLEANING] key. -Cleaning by selecting from the menu. (Midium / Powerful) User's Reference Adjusting the Height of the Printing Head Making Corrections for Printing Overprint Printing Area Roland COLORCHOICE Application Software Q&A Profile Illustrator, CorelDraw, QuarkExpress
141
Service Report Demo Print (for checking Printing Quality) NOTE
142
9 MONTHS MAINTENANCE CHECK LIST

Serial Number User Date
FUNCTION CHECK Check Points 1. Firmware upgrade Adjustment Service Note 4-3
2. Printing Test
Missing/ Wavy Dots/White line Prints unnecessary lines No printing Print is done at incorrect position Ink dorops on Media
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting
6-1-1 6-1-2 6-1-3 6-1-4 6-1-5
3. Connect to the Customer's PC and try printing.
STRUCTURE CHECK
Check Points Carriage drive 1. Drive Gear 2. Backlash 3. Wire Tension Grit Roller Drive 1. Drive Gear 2. Backlash 3. Grit roller Head / Guide Rail 1. Pinch Roller 2. Head Cleaning Wiper OK OK OK OK OK OK OK OK OK NG NG NG NG NG NG NG NG NG Crack Loose Loose Crack Loose Dirty Rotation Dirty
Details Dirty
Dirty
Wear out Wavy / Missing dots
Wearing out
143
CONSUMABLE PARTS Consumable Head Carriage Motor Cleaning Wiper Ink Tube Capping Assembly Lithium Battery Referential Time for Replacement 2 billion dots (128 billion dots in Service Report) 1500 hours Wiping : 3000 times, Rubbing : 500 times 4000 hours 24 months 24 months OK OK OK OK OK OK Service Note Replacement Replacement Replacement Replacement Replacement Replacement 3-3 3-5 3-1 3-8
LUBRICATION
Check Points Floil G-474C Carriage Drive Gear Grit Drive Gear OK OK NG NG Cleaning Cleaning Lubrication Lubrication
Head Cleaning Service Report Demo Print (for checking Printing Quality) NOTE
144
7-3 SPECIFICATION
FJ-52
Printing method Printing width Acceptable material widths Width of material that can be cut off Conditions for usable materials 210 mm 1320 mm (8-5/16 in. 52 in.) 210 mm 1350 mm (8-5/16 in. 53-1/8 in.) 210 mm 1350 mm (8-5/16 in. 53-1/8 in.) Piezo ink-jet method 210 mm 1066 mm (8-5/16 in. 42 in.) 210 mm 1125 mm (8-5/16 in. 44-1/4 in.) 210 mm 1125 mm (8-5/16 in. 44-1/4 in.) (When head is raised)
FJ-42
Maximum material thickness: 1.0 mm (0.039 in.)
Maximum diameter for roll material: 180 mm (7-1/16 in.) Core inner diameter for roll material: 50.8 mm (2 in.) or 76.2 mm (3 in.) Maximum weight for roll material: 20 kg (44.1 lb.)
Ink cartridges
Pigment ink Capacity Color Dye ink Capacity Color
Use only pigment ink cartridge exclusively for use with the Hi-Fi JET 220 cc 5 cc Six colors: the four colors cyan, magenta, yellow, and black, plus either light cyan and light magenta or orange and green Use only dye ink cartridge exclusively for use with the Hi-Fi JET 220 cc 5 cc Cyan, magenta, yellow, black, light cyan, and light magenta 16.7 million colors 1440 dpi x 720 dpi / 720 dpi x 720 dpi / / 540 dpi x 540 dpi /
Apparent colors Printing resolution (Printing dot resolution) Distance accuracy Printing heads cleaning Interface Instruction system Power-saving function Power Printing mode
360 dpi x 720 dpi
180 dpi x 720 dpi
Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is grater (at Roland PET-film, print travel: 1 m (39-3/8 in.)) Automatic cleaning and manual cleaning Bidirectional parallel interface (compliant with IEEE 1284: nibble mode) RD-RTL, RD-PJL Auto-sleep Maximum: 0.7A/100V240V 10% 50/60 Hz Maximum: 0.3A/100V240V 10% 50/60 Hz 60dB (A) or less 40dB (A) or less 2247 mm [W] x 381 mm [D] x 392 mm [H] (88-1/2 in. [W] x 15 in. [D] x 15-7/16 in. [H]) (According to ISO7779) 2022 mm [W] x 381 mm [D] x 392 mm [H] (79-5/8 in. [W] x 15 in. [D] x 15-7/16 in. [H]) 2022 mm [W] x 736 mm [D] x 1251 mm [H] (79-5/8 in. [W] x 29 in. [D] x 49-5/16 in. [H]) 69 kg (152.1 lb.) 84 kg (185.2 lb.)
consumption Standby mode Acoustic noise level Dimensions Printing mode Standby mode Main unit
With stand Weight
2247 mm [W] x 736 mm [D] x 1251 mm [H] (88-1/2 in. [W] x 29 in. [D] x 49-5/16 in. [H])
Main unit With stand
75 kg (165.3 lb.) 90.5 kg (199.5 lb.)
Environment Power on Power off Accessories
Temperature: 15C to 35C (59F to 95F), Humidity: 35% to 80% (non-condensing) Temperature: 5C to 40C (41F to 104F), Humidity: 20% to 80% (non-condensing) Power cord: 1, Drain-bottle cap: 1, Screws: 2, Drain bottle: 1, Replacement blade for separating knife: 1, Roland COLORCHOICE CD-ROM: 1, Users manual: 1, Roland COLORCHOICE installation guide: 1, Cleaning kit: 1
145
Interface Specifications
Standard Input signals Output signals Level of input output signals Transmission method Bidirectional parallel interface (compliant with IEEE 1284: nibble mode) STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR TTL level Asynchronous
Parallel Connector (in compliance with specifications of Centronics)

Signal number SLCT IN HIGH* NC GND Terminal number 36 35 34 33 32 31 30 29 28 27 26 GND 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Signal number HIGH*** GND GND NC AUTO FEED SLCT PERROR BUSY ACK D7 D6 D5 D4 D3 D2 D1 D0 STROBE
FAULT INIT
Pin Connection
18
1
3.3K *= 3.9K *** = +5V +5V
36
19
146
- MEMO -
FJ-52 / 42

Roland FJ52 Service Manual

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SERVICE NOTES

Replacement of Main Parts

Troubleshooting Contents Service Activities 1 Structure & Spare Parts

3 Replacement of Main Parts

To Ensure Safe Work

To Ensure Safe Work

About the Symbols

About the Labels Affixed to the Unit

About the Labels Affixed to the Unit

Electric charge. Do not touch when power is on.

symbols, the symbols shown below are also used.

: Tips and advice before the adjustment.

: Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque.

1 Structure & Spare Parts

Structure & Spare Parts

PARTS LIST-Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LABEL,CAUTION COVER FJ50 #LA14 LABEL,CORPORATE LOGOTYPE #LA79

-Supplemental PartsParts Name BC BC BC BC BC BC 3X4 3X6 3X6 4X6 3X10 4X10

Structure & Spare Parts

Structure & Spare Parts

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

56 22715165 57 22715164 58 22715163 59 22715158 60 22715157 61 22715156 62 22715159 63 22715162 64 22325421

-Supplemental PartsParts Name

LEVER,CAM PINCH FJ-50 LEVER,SHAFT P FJ-50

Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

30 22175134 31 22175160 32 22035136 33 22715161 34 21945123 35 21945122

SHAFT STAY NO.1 SHAFT,LOCK CJ-70 SHAFT,PULLEY CJ-70 SLIDER,LOCK CJ-70

Structure & Spare Parts

1-4 BASE FRAME

PARTS LIST -Main Parts1 2 3 4 5 7 8 9 10 11 12 13 14 15 16

-Supplemental PartsParts Name 3X10 BC 3X6 SUS 3X8 BC 4X10

Parts Name BRACKET,INK CATCH TANK FJ-50 CABLE-ASS'Y POWER FJ-50

17 22425107U0 18 22535144 19 22355727 20 22275113

Structure & Spare Parts

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11

-Supplemental PartsParts Name

MFC-1000 SUS 4X5 BC 3X8 BC 3X6 PS-4-01 Cr M4

12 7468240040 13 22505242 14 22535117 15 7468214000 16 13129170 17 23505899 18 23505420

Structure & Spare Parts

1-6 PINCH ROLLER

PARTS LIST -Main Parts1 2 3 4 5 6 7

-Supplemental PartsParts Name SUS 2X15H7 ETW-2

Parts No. 22805313 22145433 22055361 21505108 22295173 22295174 22175162

1 PIN PARALLEL 2 RING E-RING

1-7 AUTO CUTTER

PARTS LIST -Main Parts1 2 3 4 5 6 7 8

-Supplemental PartsParts Name 3X5 2X4 BC 3X10 BC 3X6 BC 3X6 BC 2X6

Structure & Spare Parts

1-8 INK SYSTEM

PARTS LIST -Main Parts1 2 3 4 5 6 8 9 10 11 12 13

-Supplemental PartsParts Name Cr 3X6 BC 3X6 BC 3X12 BC 4X6

Parts Name ADAPTER,SCREW 2FAI FJ-50

Structure & Spare Parts

1-9 PUMP SYSTEM

PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12

-Supplemental PartsParts Name 80MM Cr 3X3 BC 3X10 BC 3X6 Cr 4X12 L=400MM

Structure & Spare Parts

1-10 INK JET CARRIAGE

Structure & Spare Parts FJ-42 FJ-52

PARTS LIST -Main Parts2 3 4 5 7 8 9 10 12 13 14 15 16 17 18 19 20

BASE,AUTO CUT FJ-50 BASE,CARRIAGE FJ-50