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F O R M N O .2 7 9 9 6 - 4 / 8 6 P R I N T E DN U . S - A I
w { R l J ! [ G : D O N O T R U N T H E E N G I N El N A N E N C L O S E D R E A . E x h a u s tg a s e s c o n t a i nc a r b o n A m o n o x i d ea n o d o r l e s s n d d e a d l yp o i s o n . , a A F I R E R E X P L O S I OC A NO C C U R E S U L T I NIG N R O N P E R S O N A LN J U R Y F T H E F O L L O W I N G S T R U C I IN I T I O N S R EN O TF O L L O W E D : A 1 . D O N O T F I L LG A S O L I N E A N K w h i l e e n g i n ei s T r u n n i n g .A l l o w e n g i n e t o c o o l f o r t w o m i n u t e s beforerefueling. 2 . D o n o t o p e r a t et h e e n g i n e w h e n a n o d o r o f t g a s o l i n e s p r e s e n o r o t h e re x p l o s i v e o n d i t i o n s i c
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2. A.N.S.l. for StandardSafetySpecifications rotary powerlawn rnowers specifya maximumbladetip ( p f s p e e do f 1 9 , 0 0 0e e tp e r m i n u t e 9 6 . 5m e t e r s e r s e c o n d ) ,p r i m a r i l yt o r e d u c e t h e d a n g e r l r o m thrownobjects. 3 . D o n o tt a m p e r i t ht h e e n g i n es p e e ds e l e c t e d y w b t h e o r i g i n ae q u i p m e nm a n u f a c t u r e r . l t 4 . D O N O TT O U C Hh o t m u f f l e r s ,y l i n d e r s r f i n sa s o c m c o n t a c t a y c a u s eb u r n s . 5 . D i r ta n dg r a s sc l i p p i n g s r o t h e rd e b r i si,n c o o l i n g o fins or governorparts can affect engine speed. S e e c l e a n i n gi n s t r u c t i o n sn M A I N T E N A N C E i section. H , 6 . T O P R E V E N T A N D O B A R M I N J U R Ya l w a y s p u l ls t a r t e c o r dr a p i d l yo a v o i dk i c k b a c ks t a r t i n g t ; r e n g i n ew i t h a l o o s eb l a d eo r w i t h o u t b l a d em a y a causea severekickback. 7 . A L W A Y SK E E PH A N D SA N D F E E TC L E A RO F MOVING OR ROTATING PARTS. 8. TO PREVENT CCIDENTAL TARTING lJ A w S s e r v i c i n gt h e e n g i n e o r e q u i p m e n t ,a l w a y s r e m o v e h es p a r kp l u go r w i r ef r o mt h e s p a r kp l u g t t a n d i n s e r t n h o l d i n g a b s h o w no n p a g e3 . i
3 . l t g a s o l i n es s p i l l e dm o v em a c h i n e w a yf r o mt h e i , a area of the spill and avoidcreatinga4y sourceof i g n i t i o n n t i lt h e g a s o l i n e a s e v a p o r a t e d . u h 4 . D O N O T S T O R E ,S P I L L O R U S E G A S O L I N E N E A RA N O P E N F L A M E , r d e v i c e ss u c h a s a o stove,furnace,water heaterwhich utilizea pilot light,or deviceswhich can createa spark. , 5 . R e f u e l o u t d o o r sp r e f e r a b l yo r o n l y i n w e l l ventilated areas.
W H E NW O R K I N G N E Q U I P M E N T O 6 . D O N O T O P E R A T EE N G I N EW I T H O U TA y M U F F L E R I n s p e c tm u f f l e rp e r i o d i c a l l a n d r e . place,if necessary. 7. Periodicallyclean the muffler area to prevent g r a s s ,d i r t a n d c o m b u s t i b l e a t e r i a f r o m a c m l cumulating. 8. DO NOT use this engine on any forestcovered, b r u s hc o v e r e d r g r a s s o v e r e d n i m p r o v eld n d o a c u unlessa soark arresteris attached the muffler. to 9 . D O N O To p e r a t e h ee n g i n e f a i r c l e a n e o r c o v e r t i r directlyoverthe carburetor intakeis removed. air 10. DO NOT choke carburetor stop the engine. to DO NOT RUN ENGINEAT EXCESSIVE S P E E D SO p e r a t i n g n e n g i n ea t e x c e s s i v e p e e d s . a s increases dangerof personalinjury. the 1 . D O N O TT A M P E R I T HG O V E R N O R P R I N G S , W S G O V E R N O R I N K SO R O T H E RP A R T S H I C H L W MAY INCREASE HE GOVERNED NGINE T E SPEED. ,:,ijJlliri{. D O N O T S T R I K E L Y W H E E L i t h a h a r d o b l e c to r F w metal tool as this may cause flywheelto shatterin o p e r a t i o n ,c a u s i n g p e r s o n a l i n j u r y o r p r o p e r t y damage.To removeflywheel,use Briggs & Stratton approved toolsonly.
r : r i - U T l Q Nfit h i se n g i n ei s n o t e q u i p p e d i t h a s p a r k w l brush arrester and is to be usedon anyforestcovered, covered,or grass covered unimprovedland, before u s i n go n s u c h l a n da s p a r ka r r e s t e m u s tb e a d d e dt o r i t h e m u f f l e r . h e a r r e s t e rm u s t b e m a i n t a i n e d n T In workingorderby the operator. the Stateof effective 4442ot by California aboveis required law (Section the the CaliforniaPublic Resources Code).Other states l m a y h a v es i m i l a r a w s .F e d e r alla w sa p p l yo n f e d e r a l lands.See your Authorized Briggs& Stratton Service muffleroptions. Centerfor sparkarrester
lf serviceor repair is needed,contactan Authorized B r i g g s & S t r a t t o n S e r v i c e C e n t e r .T o s e r v e y o u promptlyand efficiently, ServiceCenterwill need the t h e m o d e l t y p ea n d c o d e n u m b e ro n y o u re n g i n e . , Each AuthorizedService Center carries a stock of o r i g i n a l B r i g g s & S t r a t t o nr e p a i r p a r t s a n d i s equippedwith special servicetools.Trained m e c h a n i c a s s u r e x p e r t e p a i r e r v i c e n a l lB r i g g s s e r s o & Stratton engines. Major engine repairsshould not be attempted unless y o u h a v et h e p r o p e rt o o l sa n d a t h o r o u g h n o w l e d g e k of internalcombustion enginerepairprocedure.
Your nearestservicecenteris listedin the " Y e l l o wP a g e s " n d e r" E n g i n e sG a s o l i n e " , u o r " G a s o l i n eE n g i n e s " H e i s o n e o l o v e r . 25,000 to authorized dealers available serve you. This illustrated ook includes b "Theoriesof Operation", commonspecifications detailed and i n f o r m a t i o n o v e r i n gt h e a d c j u s t m e n tt,u n e - u pa n d r e p a i r procedures or 2 through16 f H . P .s i n g l ec y l i n d e r , c y c l e 4 m o d e l s l.t i s a v a i l a b l er o ma n y f Authorized Briggs & Stratton ServiceCenter.Order as Part Number270962.
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I S T O R A G EN S T R U C T I O N S Enginesto be stored over 30 days should be completely gum deposits drainedof f uelto prevent forming parts, on essential fuel filterand tank. carburetor N O T ET h eu s eo f a f u e la d d i t i v e ,u c ha s S T A - B l L oo r : s , a n e q u i v a l e n w i l l m i n i m i z eh e f o r m a t i o n f f u e lg u m t t, o deposits during storage.Such an additive may be a d d e dt o t h e g a s o l i n en t h ef u e lt a n ko f t h e e n g i n e o r i , to the gasolinein a storagecontainer. a . A l l f u e ls h o u l db e r e m o v e d r o m t h e t a n k .R u n t h e l e n g i n eu n t i li t s t o p st r o ml a c k o f f u e l . b . W h i l ee n g i n e s s t i l l w a r md r a i no i l f r o mc r a n k c a s e . i , R e f i l w i t hf r e s ho i l . l Remove 1 sparkplug,pourapproximately / 2 ounce ( 1 5c c ) o f e n g i n eo i l i n t oc y l i n d e r n d c r a n ks l o w l y a to distribute Replace oil. spark plug.
d . C l e a nd i r t a n d c h a f ff r o m c y l i n d e r c y l i n d e rh e a d ,
T h e h o r s e p o w e r a t i n g l i s t e d i s e s t a b l i s h e dn a c i c o r d a n c ew i t h t h e S o c i e t yo f A u t o m o t i v e n g i n e e r s E l T e s t C o d e - J 6 0 7F o r p r a c t i c a o p e r a t i o nt,h e h o r s e . p o w e r l o a d i n gs h o u l dn o t e x c e e d8 5 0 /o f t h i s r a t i n g . o E n g i n ep o w e r w i l l d e c r e a s e3 - 1/ 2 0 / oo r e a c h 1 , 0 0 0 f feet (304.8m) above sea level and 10lo each 10o for a b o v e6 0 "F ( 1 6 ' C ) . '
TUNE-UP PECIFICATIONS S S p a r kP l u gT y p e S h o r tP l u g L o n gP l u g R e s i s t oS h o r tP l u g r R e s i s t o L o n gP l u g r Champion cJ-8 J-8C RCJ-8 RJ-BC Autolite 235 295 245
JUO
BRIGGS STRATTON & ENGINES ARE MADE UNDERONE OR MOREOF THE FOLLOWING PATENTS 2,999,491 3,30s,223 3,526,1 46 3,625,492 3,745,393 3,971,353 4,233,043 3.194.224 3,457.804 3,57?,218 3,650.354 3,961,724 4,168,288 4,270,509 3,276.439 3,465,740 3,625,071 3.738,345 3,968,854 4,1 89,040
tt EAD THF,{} p ERATi f\, I hlS I Pl.i{':t t'lri'.''''' G : 1l-'tiS L.t;GiilS{'{:;r'. i'..: T|f E EQUIPIJIENT OILRECOMMENDATIONS Note: Engine is shipped \lV!_Il_9!lT oil. d t d U s ea h i g hq u a l i t y e t e r g e no i l c l a s s i f i e " F o rS e r v i c e SF, SE, SD or SC." Detergentoils keep the engine cleanerand retardthe formationof gum and varnish deposits.No special additivesshould be used with r e c o m m e n d eo i l s . d RECOMMENDED SAE VISCOSITY GRADES
We recommendthe use of clean, fresh, iead-free g a s o l i n eL e a d e d a s o l i n e a yb e u s e di f l e a d " . f r eie . g s m not available.A minimum of 77 octane is recomgasoline results fewer in mended. The useof lead-free deposits and longervalvelife. combustion the use of gasoline NOTE:We DO NOT recommend However, if which containsalcohol,such as gasohol. g a s o l i n e i t h a l c o h o li s u s e d ,i t M U S T N O T c o n t a i n w and MUSTbe removed morethan 10 percentEthanol fromthe engineduringstorage. NOT usegasoline DO INSTRUCTIONS. Methanol. STORAGE See containing D O N O T t i l l f u e l t a n kt o p o i n to f o v e r f l o w i n g . a. a y $ . , & P r o v i d e p p r o x i m a t e l1 / 4 " o f t a n ks p a c ef o r fuel expansion.
HOLDING ABFOR T S P A R KP L U G W I R E v ,
(
-20 100 20 40 60 80 '10 -20 40 c -30 0 10 20 30 T E M P E R A T U R E N G E N T I C I P A T EB E F O R E E X TO I LC H A N G E RA A D N F
* l f n o ta v a i l a b l e , s y n t h e t i c i l m a yb e u s e dh a v i n g W - 2 0 , W - 3 0o r a o 5 5 5 W - 4 0v i s c o s i t y .
N O T E :1 0 W - 4 0o i l m a v b e u s e d i f 1 0 W - 3 0i s n o t available. TO FILL CRANKCASE WITH OIL Place engine level.Clean area around oil fill before r e m o v i n g i l f i l l p l u go r o i l - m i n d e r . o ) O I L F I L LP L U G .R e m o v e i l f i l l p l u g o r ( o p t i o n a lo i l o P F t m i n d e r . i l lc r a n k c a s eo p o i n to f o v e r f l o w i n g . O U R SLOWLY.Capacity approximately1-1/4 pints (0.6 l i t e r s )R e p l a c e i l f i l l p l u go r o i l - m i n d e r . . o
lr \ \',, L O O KF O R\ \
OIL HERE d
OIL.MINDER
CYLINDER HEAD
STOP SWITCH
N,It F FLEH U
AIR CLEANEF]
. E X T E N D E D I L F I L L ( O p t i o n a l )R e m o v ec a p a n d O P d i p s t i c k .F I L L T O F U L L M A R K o n d i p s t i c k , O U R SLOWLY.Capacity approximately1-1/4 pints (0.6 l i t e r s ) W h e n c h e c k i n go i l l e v e l ,s c r e w d i p s t i c ka s . on semblyfirmlybut slowlyuntilcap bottoms tube.DO NOT OVERFILL. Dipstickassemblymust be securely to assembled tube at all times when enqine is ooeratino.
FU EL FI L L
F U E LT A N K
OIL DRAIN PLUG
CRANKSHAFT
TO STARTENGINE , . A L W A Y S E E PH A N D S N D F E E T L E A R F K A C O . 6# , M O W E R B L A D E O R O T H E R R O T A T T N G MACHINERY. RewindSlarter.Grasp startergrip as illustrated and p u l ls l o w l y n t i ls t a r t ee n g a g e s . h e np u l lc o r dr a p i d l y T u r preventkickbackand start to overcome compression, e n g i n e . R e p e a t i f n e c e s s a r yw i t h c h o k e o p e n e d slightly. When enginestarts, open choke gradually.
C H O K E - A - M A T I C O I ' , ] T R C LMove controlsas far S: .'START". t a s o o s s i b l eo w a r d" C H O K E " r o RopeStarter. Wind the starterrope aroundthe pulley i n d i r e c t i o n h o w nb y a r r o w . u l l t h er o p ew i t ha q u i c k P s full arm stroketo overcome compression and prevent kickback. Repeat if necessarywith choke opened slightly. When enginestartsopen chokegradually.
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N O T E :A w a r m e n g i n er e q u i r e s e s s c h o k i n gt h a n a l c o i de n g i n e . N O T E :E n g i n enlay not start if controlson powered e q u i p m e nd o n o t c l o s e c h o k e f u l l y .S e e A D J U S T t M E N Ts e c t i o n . SPEEDCONTROLLEVER: Move speedcontrollever to "RUN,""FAST"or "START"position so equipped. if
OUTROD
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.! a r. .,-T;'')li When using rope starterto crank ;.1.*. engine, use caution so knottedend of rope does not strikepersonsstandingnearby. TO STOPENGINE Movecontrolto slow,then "STOP"or "OFF" position. to Do not chokethe carburetor stop engine.
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TYPICAL SPEED CONTROLS
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CAUrlOli: TO PREVENTACCIDENTAL STARTI N G w h e n s e r v i c i n gh e e n g i n eo r e q u i p m e n t , t alwaysremovethe sparkplug or wire fromthe s p a r kp l u ga n d i n s e r ti n h o l d i n g a b s h o w no r r t page 3. CHECKOIL LEVELregularly aftereachfivehoursoJ o p e r a t i o nB E S U R EO I L L E V E L S M A I N T A I N E D . . l CHANGEOIL afterfirstfive hoursof operation. Thereafter change engine oil every 50 hours of operation, l u n d e rn o r m a o p e r a t i n g o n d i t i o n s . h a n g e n g i n e i l c C e o every 25 hours of operationif the engine is operated u n d e r h e a v yl o a d ,o r i n h i g h a m b i e n t e m p e r a t u r e s . R e m o v e i l d r a i n p l u g a n d d r a i n o i l w h i l e e n g i n ei s o w a r m . R e p l a c ed r a i n p l u g . R e m o v eo i l f i l l p l u g ,o i l m i n d e r o r c a p a n d d i p s t i c k n d r e f i l lw i t h n e w o i l o f , a p r o p e rg r a d e .R e p l a c e i l f i l l p l u g ,o i l - m i n d e o r c a p o r anddiostick.
b . R i n s e h o r o u g h l w i t hl l o w i n gw a t e rf r o mi n s i d e t y out untilwater is clear. c . A l l o w c a r t r i d g eo s t a n da n d a i r d r y t h o r o u g h l y t b e f o r e u s i n g .D O N O T O I L C A R T R I D G E . O D N O T U S E P R E S S U R I Z EA I R T O C L E A NO R D D R YC A R T R I D G E 4. Installcartridge, then coverand screw knob down securely.
CARIRIDGE
BASE PLATE
J r 2 . R e m o v eo a mp r e - c l e a n eb y s l i d i n g t o f ft h ep a p e r f i cartridge. r 3. a. Washfoam pre-cleanein kerosene r liquid o detergent and water. b. Wrap loam pre-cleanerin cloth and squeeze qry. c . S a t u r a t ef o a m p r e - c l e a n e ri n e n g i n e o i l . to Seueeze removeexcessoil. 4. Installfoam pre-cleaner Reover papercartridge. assemble coverand screw down securelv. N O T E R e p l a c e r c l e a nc a r t r i d g en c l u d e d i t hD U A L : w o i y E L E M E N T I RC L E A N E R e a r l y r e v e r y1 0 0h o u r sa s A o d e s c r i b e di n C A R T R I D G E I R C L E A N E R S e r v i c e A . moreoftenif necessary.
TO SERVICE IRCLEANERS A C A R T R I O GA I R C L E A N E R E Clean cartridgeat three month intervals every 25 or hours,whicheveroccursfirst. NOTE:Servicemore often-if necessary. 1 . R e m o v e n o ba n d c o v e r . k 2. Removecartridgeby pullingif off of the screw. 3. Clean by tapping gently on a ftat surface.lt very dirty,replacecartridge cleanas follows: or a . W a s h i n a l o w o r n o n - s u d s i n g e t e r g e na n d t 'd warm water solution. Do not use petroleum solventssuch as kerosene, clean to cartridge.
( " o l L F o A M " A t R C L E A N E RO P T t O N A L ) C l e a na n d r e - o i lf o a me l e m e na t t h r e em o n t hi n t e r v a l s t or every25 hours,whicheveroccursfirst. N O T E :S e r v i c ea i r c l e a n e rm o r e o f t e n u n d e r d u s t v conditions. 1. Remove crew. s 2. Removeair cleanercarefullvto creventdirt {rom enteringcarburetor. 3 . T a k ea i r c l e a n e r p a r ta n d c l e a n . a a . W A S Hf o a me l e m e nitn k e r o s e n e r l i o u i d e t e r d o gent and waterto removedirt. b. Wrap foam in cloth and squeezedry. c . S a t u r a t e o a m w i t h e n o i n eo i l . S o u e e z e o r e f t m o v ee x c e s so i l . partsand fasten carburetor 4. Reassemble to securely w i t hs c r e w .
CLEANCOOLING SYSTEM Grass, chaflor dirt may clog the rotatingscreenand the air cooling system, especially after prolongedservicecuttingdry grass. Yearly or every 100 hours, whichever occurs first, remove blowerhousing the and cleantheareasshown to avoidoverspeeding, overheating and enginedamage.Cleanmoreoftenif necessary.
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A R S P A R K R R E S T EE Q U I P P E D U F F L E R l l e n g i n e M muffler is equipped with spark arresterscreen assembly, remove every 50 hours for cleaning and inspection. Replace damaged. if SPARKPLUG- Cleanand resetgap at .030" every 100 hoursof operation.
REMOVECOMBUSTION DEPOSITS every 100-300 hoursof operation. Remove headand cylinder cylinder h e a d s h i e l d .S c r a p ea n d w i r e b r u s ht h e c o m b u s t i o n deposits fromcylinder, cylinderhead, of piston top and around valves.Use a soft brush to removedeoosits. R e - a s s e m b lE a s k e tc y l i n d e h e a da n d c y l i n d e h e a d e r r , T s h i e l d . u r n s c r e w sd o w n f i n g e rt i g h t ,w i t h t h e t h r e e l o n g e rs c r e w sa r o u n dt h e e x h a u s t a l v e , f s o e q u i p v i ped. Torque cylinder head screws in a staggered s e q u e n c e o 1 4 0i n c h p o u n d s( 1 5 . 8 2 m ) . l N CLEANENGINE Remove and debriswitha cloth dirt o r b r u s h . l e a n i n g i t ha f o r c e f us p r a yo f w a t e ri s n o t C w l recommendedas water could contaminate the fuel tem.
SPARX PLUG
N O T E :D o n o t b l a s t c l e a n s p a r k p l u g . S p a r k p l u g s h o u l db e c l e a n e db y s c r a p i n g r w i r e b r u s h i n g n d o a washingwith a commercial solvent. c j r * i ; A i , ) i { ) ! ' i :S p a r k i n g a n o c c u ri f w i r e t e r m i n a l does not fit firmly on spark plug, or if stop #& switch vibrates against spark plug. Reform terminal reoairswitchif necessarv. or
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'i..ii" CARBURETOB ADJUSTMENTS Minor carburetor adjustment may be required comto pensate differences fuel,temperature, for in altitude or load. NOTE:The air cleanermust be assembled carbuto r e t o rw h e n r u n n i n g n g i n e . e T O A D , j U S TC A R B U R E T O R G e n t l y t u r n v a l v e clockwiseuntilit iustcioses. Valvemaybe damaged by turningt in toofar. i NovroDenneedle I vaN,e - 1 /2 turnscounterclockwise. T h i s i n i t i a l a d j u s t m e n tw i l l p e r m i t t h e e n g i n e to be started and warmedup (approximatelyminutes) 5 p r i o rt o l i n a la d j u s t m e n t
SCREW
ManualFrictionControl T o i n c r e a s e r d e c r e a s e n g i n es p e e d , o v ec o n t r o l e m o r o d a s s h o w nb e l o w .
Speed Control C o n t r o l s n p o w e r e de q u i p m e n s h o u l dm o v e g o v o t ernor speed lever in a direction that will elongdtB governorspringto increase speed.
To Adiust: P l a c e s p e e d c o n t r o ll e v e r o n e q u i p m e n i n " F A S T " t . ( h i g h s p e e d )p o s i t i o n L o o s e nc o n t r o lc a s i n gc l a m p screw(B)on controlplate. Movecontrolcasing(A)and ( w i r ef o r w a r d r b a c k w a r d n t i lw a s h e r C ) j u s t t o u c h e s o u t h e c h o k e o p e r a t i n gb e l l c r a n k ( D ) .T i g h t e nc a s i n g clampscrew(B)on controlplate. Recheck of operation c o n t r o l s a f t e r a d j u s t m e n t .M o v e c o n t r o l l e v e r t o "STOP"position. Levermust make good contactwith s t o ps w i t c hi f S o e q u i p p e dR e p l a c e i r c l e a n e r . . a
M E C H A N I C AG O V E R N O R L
StandardControl- FixedSpeed The governorspeedleverhas beenadjusted permit to t h e t o p n o l o a d s p e e d s p e c i f i e db y t h e e q u i p m e n t manufacturer. NOT bend governorspeedlever. DO