P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

ILLUSTRATED PARTS LISTS AND SERVICE INSTRUCTIONS

Compiled by D Bird Approved by P Aries (Technical Manager)

Issue No 18 Date 23/06/03

ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

TABLE OF CONTENTS ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER 230V MACHINES

Contents Preface Illustrations and Parts Lists with Recommended Spares CUTTING HEADS Model P170/P190(4mm), Straight Cut Model P175/P195(4 x 40mm), Cross Cut Diagram Diagram

Page 1-2 Page 3 Pages 4 13

Pages 4 5 Pages 6 7

CABINETS AND ELECTRICAL Models P170/P175 (No Door) Models P190/P195 (With Door) Diagram Diagram Pages 8 10 Pages 11 13

SERVICE INSTRUCTIONS Section 1 - Top Cover Section 2 - Cutting Heads Section 3 Auto Start Mechanism Section 4 Gears Section 5 Electric Motor

Pages 14 21 Page 14 15 Page 16 Page 17 Page 18 Page 19

Section 6 Cutter Shafts, Strippers and Stripper Plates Page 20 21 Paper Shields and Tie Bars (Stripper Support Bars) Section 7 Internal Fuse Replacement Page 22

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SPECIFICATIONS Model P170 Model P175 Model P190 Model P195

Pages 23 26 Page 23 Page 24 Page 25 Page 26

WIRING DIAGRAMS Models P170, P190 (To S/No A739611) Models P170, P190 (From S/No A739612) Models P175, P195 (To S/No A739611) Models P175, P195 (From S/No A739612) AMENDMENT RECORD SHEET

Pages 28 31 Page 28 Page 29 Page 30 Page 31 Pages 32 - 33

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

PREFACE
This manual provides the instructions for the replacement of all the components that may become worn or damaged. Details of replacement parts and ordering information are given in associated illustrated parts list. For operating instructions see:OI-539 Illustrated Parts Lists For each machine, these give full details of the replacement part numbers with supporting diagrams to show the location of the components.

Service Instructions For each machine, these give the recommended servicing procedure with supporting pictorial diagrams for added clarity

WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its

connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD). 4. The Shredder MUST have a sound Electrical Earth Connection.

NOTE:

THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT.

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODEL P170/P190 (4MM) STRAIGHT CUT SHREDDER - CUTTING HEAD

No 1 2a 2b 3 4 5 6 7 8 9 10 11 12a 12b 12c 13 14 15 16a 16b 16c 17 18 19 20a 20b 21 22 23a 23b 23c 23b 23c 24 25 26 27 28 Description Gearcase Cover Locn Plate Screw Cover Location Plate Cover Location Plate Gearcase Cover Bearing Lost Motion Collar Main Gearwheel 48T 1st Redn Wheel/2nd Redn Pinion 2nd Redn Wheel/3rd Redn Pinion Motor Screw Motor Insulator Gear Spigot 10mm dia Motor Side Frame Motor Side Frame Motor Side Frame Motor Side Frame Gearcase Screw Motor Drive Pin Motor Pinion 15T Motor 230V-ATB Motor 230V-Rotamatika Electrical Warning Decal Tie Bar Tie Bar Screw Tie Bar Shakeproof Washer Cutting Head Side Frame RH Cutting Head Side Frame RH Cutter Shaft Bearings Cutter Shaft (Driven) 4mm Stripper Plate 4mm Stripper Spotweld Assembly (Front) Stripper Spotweld Assembly (Front) Stripper Spotweld Assembly (Rear) Stripper Spotweld Assembly (Rear) Cutter Shaft (Drive) 4mm 1:1 Gear Gear Spigot 12mm dia Rivets Circlip Assemblies Cutting Head assembly (Spares) Cutting Head assembly (Spares) Part SCR707 D55538 D56070 D55533 BSH63 D55530 D55529 D55527 D55528 SCM125 D55539 D55532 D55522 D55566 D55599 SCR707 PEG77 D55526 SL20-311 SL20-315 D000425 D55524 SCM15 SHK4 D55523 D55598 BSH77 D55516 D55517 A56077 A56100 A56087 A56099 D55515 D55531 D55552 RTS19 TRU74 Qty 7 1 1 1 1 1 1 1 1 4 2 1 1 1 1 5 1 1 1 1 1 1 2 2 1 1 4 1 2 1 1 1 1 1 2 1 8 1 Comments To S/No A754919 See Issue 17 From S/No A754920 See Issue 17 Assembled to item 2

To S/No A627403 See Issue 8 From S/No A627404 See Issue 8 To S/No A627403 See Issue 8 From S/No A See Issue 16

To S/No A627403 See Issue 8 From S/No A627404 See Issue 8 Attached to item16a/b, Euro variants only See Issue 2 See Issue 2 See Issue 2 To S/No A See Issue 16 From S/No A See Issue 16 Assembled 2 off per side frame To S/No A733241 See Issue 14 From S/No A733242 to S/No A739611 See Issue 14 From S/No A739612 See Issue 15 From S/No A733242 to S/No A739611 See Issue 14 From S/No A739612 See Issue 15

Not Shown Secures 1:1 Gear on Item 22

A55567SP A55608SP

1 1

Comprises items 11, 12a, 16b, 16c, 17, 18, 19, 20a, 21, 22, 23a, 24, 25, 26, 27 and 28 See Issue 14 Comprises items 11, 12c, 16b, 16c, 17, 18, 19, 20b, 21, 22, 23c, 24, 25, 26, 27 and 28 See Issue 16

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODELS P170/P190 (4MM) STRAIGHT CUT SHREDDER CUTTING HEAD

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODEL P175/P195 (4 X 40MM) CROSS CUT SHREDDER - CUTTING HEAD

No 1 2a 2b 3 4 5 6 7 8 9 10 10 11 12a 12b 12a 12b 12c 13 14 15 16a 16a 16b 16b 16c 17a 17b 17c 18a 18b 19a 19b 20a 20b 21 22 23 24a 24b 25 26 27 28 29a 29b 29c 30 Description Gear Case-Cover Locn Plate Screw Cover Location Plate Cover Location Plate Gear Case Cover Bearing Lost Motion Collar Main Gearwheel 48T 1st Redn Wheel/2nd Redn Pinion 2nd Redn Wheel/3rd Redn Pinion Motor Screw Motor Insulator Motor Insulator Gear Spigot 10mm dia Motor Side Frame Motor Side Frame Motor Side Frame Motor Side Frame Motor Side Frame Motor Side Frame-Gear Case Screw Motor Drive Pin Motor Pinion 15T Motor 230V-ATB Motor 230V-ATB Motor 230V-Rotamatika Motor 230V-Rotamatika Electrical Warning Decal Paper Shield Rear Paper Shield Rear Paper Shield Rear Tie Bar Screw Tie Bar Countersunk Screw Tie Bar Shakeproof Washer Tie Bar C/sunk Shakeproof Washer Cutting Head Side Frame RH Cutting Head Side Frame RH Cutter Shaft Bearings Tie Bar Rivets Stripper Stripper Cutter Shaft (Driven) Cutter Shaft (Drive) 1:1 Gear Gear Spigot 12mm dia Paper Shield Front Paper Shield Front Paper Shield Front Circlip Assemblies Cutting Head assembly (Spares) Part SCR707 D55538 D56070 D55533 BSH63 D55530 D55529 D55527 D55528 SCM125 D55539 D55539 D55532 D55522 D55566 D55522 D55566 D55599A SCR707 PEG77 D55526 SL20-311 SL20-311 SL20-315 SL20-315 D000425 D55564 D55580 D56083 SCM15 SCM156 SHK4 SHK13 D55523 D55598 BSH77 D55524 RTS19 D55513 D56079 D55512 D55511 D55531 D55552 D55554 D55579 D56082 TRU74 A55568SP Qty 7 1 1 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 5 3 5 2 1 1 4 4 8 60 120 1 1 2 1 1 1 1 1 1 COMMENTS To S/No A754919 See Issue 17 From S/No A754920 See Issue 17

To S/No A627403 (Except EU Models) See Iss 8 To S/No A634377 (EU Models only) See Iss 9 Assembled to item 12 From S/No A627404 (Except EU Models) See Iss 8 To S/No A627403 (Except EU Models) See Iss 8 From S/No A634378 (All Models) See Iss 9 To S/No A6634377 (EU Models only) See Iss 9 From S/No A See Issue 16

To S/No A627403 (Except EU Models) See Iss 8 To S/No A634377 (EU Models only) See Iss 9 From S/No A627404 (Except EU Models) See Iss 8 From S/No A634378 (All Models) See Iss 9 Attached to item 16a/b, Euro variants only To S/No A610113 See Issue 11 From S/No A610114 to A See Issue 16 From S/No A See Issue 16 Was 4 off See Issue 16 From S/No A See Issue 16 Was 4 off See Issue 16 From S/No A See Issue 16 To S/No A See Issue 16 From S/No A See Issue 16 Assembled 2 off per side frame Was 2 off See issue 16 To S/No A See Issue 16 From S/No A See Issue 16

Assembled to item 12 To S/No A610113 See Issue 11 From S/No A610114 to A - See Issue 16 From S/No A - See Issue 16 Not Shown Secures 1:1 Gear to Item 25 Comprises items 11, 12c, 16b, 17c, 18, 19, 20b, 21, 22, 23, 24b, 25, 26, 27, 28, 29c and 30 See Issue 16

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODELS P175/P195 (4X40MM) CROSS CUT SHREDDER CUTTING HEAD

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODEL P170/P175 SHREDDER (NO DOOR) CABINET AND ELECTRICS

No 1 2 3 4 4 4 5 6 7 8 9 10 11a 11b 11c 12 13a 13a 13b 13b 14 15a 15a 15b 15b 16 17 18 19 19 19 20 21 22 23 24 25 25 26a 26a 26b 26b 27 28a 28b 28c 29 30 31 Description Bin Shredder Stand Bin Full Flap Plastic Base Plastic Base Plastic Base Plastic Base-Shr Stand Rivet Auto Start Cover Auto Start Swing Arm Auto Start Lever Rotary Damper Plastic Base-T/Cover Screw Top Cover Top Cover Top Cover Plastic Base-T/Cover Screw Neon Indicator Green Neon Indicator Amber Neon Indicator Amber Neon Indicator Green Mains Switch Capacitor 7MFD 230V Capacitor 7MFD 230V Capacitor 8MFD 230V Capacitor 8MFD 230V Cable Tie Micro Switch Auto Start Micro Switch Bin Full Micro Switch Interlock Micro Switch Interlock Insulation Plate Cable Clamp Screws Cable Clamp Fused Terminal Block Fuse 5A Ceramic Base Cord Set UK Cord Set Euro Wiring Lengths S Cut EU/UK Wiring Lengths X Cut EU/UK Wiring Lengths S Cut EU/UK Wiring Lengths X Cut EU/UK Cable Tie Model No Decal (Green) Model No Decal (Lilac) Model No Decal (Blue) PCB/Sensor Assembly PCB/Sensor Assembly Screw Blue Wire Loom (Used in Part D55502 D55508 D55537 D55501 D55501 D55501B RTS19 D55548 D55547 D55546 SL18-363 SCR707 D55500 D55500 D56095B SCR661 SL10-67 SL10-68 SL10-71 SL10-72 D55526 SL6-72 SL6-72 SL6-75 SL6-75 SL18-362 SL8-170 SL8-169 SL8-172 SL8-175 SL8-176 SCR717 SL18-361 SL16-12 SL15-21 D55509 SL4-115 SL4-116 A55556 A55558 A55590 A55591 SL17-144 D000421 D000422 D000427 SL17-315 SCR717 D55603SP Qty P170 1 1 1 1 1 4 1 1 1 1 3 1 1 1 2 1 Qty P175 1 1 1 1 1 1 4 1 1 1 1 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 6 1 1 1 1 6 1 1 6 1 1 6 1 1 To S/No A627403 See Issue 8 To S/No A634377 (EU X Cut Models only) See Iss 9 From S/No A627404 See Issue 8 From S/No A634378 (All X Cut Models) See Iss 9 For Securing Capacitor Ultra Light Force Low Force See Issue 6 3mm Gap From S/No A634378 (All X Cut Models) See Issue 9 From S/No A634378 (All X Cut Models) See Issue 9 COMMENTS

ABS UL94-V0 Matl to S/N A680835 See Iss 13 HIPS UL94-HB Matl from S/N A680836 See Iss 13 From S/No A739612 See Issue 15 To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 ABS UL94-V0 Matl to S/N A680835 See Issue 13 ABS UL94-HB Matl from S/N A680836 See Iss 13 From S/No A739612 See Issue 15 In non FR Material to S/N A680835 See Issue 13 In non FR Material to S/N A680835 See Issue 13 In FR Material from S/N A680836 See Issue 13 In FR Material from S/N A680836 See Issue 13

2 1 1 1 1 1 1 1

Cord Set fitted depends on SKU ordered. Not shown. Cord Set fitted depends on SKU ordered. Not shown. Not shown See Note and issue 10 Not shown See Note and issue 10 Not shown See Note and issue 15 Not shown See Note and issue 15 Not shown Used to secure wiring. Was 5 off See Issue 18 Not shown Not Austrn See Issue 7 Not shown See Issue 7 Not shown Austrn only See Issue 7 Not shown From S/No A739612 See Issue 15 Not shown From S/No A739612 See Issue 15 Part of IR Auto Start Kit See Issue 15

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES A55601SP & A55602SP only) Grey Wire (Used in A55601SP & A55602SP only) White Wire (Used in A55601SP & A55602SP only) Shredder Stand & Base Spot Weld Assembly IR Auto Start Kit S/Cut (Spares) IR Auto Start Kit X/Cut (Spares)

32 33

D55604SP D55605SP A55507 A55601SP A55602SP

1 1 1 1

1 1 1

Part of IR Auto Start Kit See Issue 15 Part of IR Auto Start Kit See Issue 15 Comprises items 2 & 24 Comprises items 11c, 13b, 16, 27, 28a, 29, 30, 31, 32 & 33 See Issue 15 Comprises items 11c, 13b, 16, 27, 28b, 29, 30, 31, 32 & 33 See Issue 15 Note To S/No A739611 See Issue 15. Included in the Wiring Length drgs is a RC Network (SL18-373), to satisfy EMC requirements and an Auto Start Micro Switch (SL8-170). Refer Wiring Diagrams WD427 & WD428. From S/No A739612 See Issue 15. Above RCN & AS M/Switch are replaced by PCB/Sensor Assembly (SL17-315). Refer Wiring Diagrams WD441 & WD442

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODEL P170/P175 SHREDDER (NO DOOR) - CABINET AND ELECTRICS

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MODEL P190/P195 SHREDDER (WITH DOOR) CABINET AND ELECTRICS

No 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13a 13b 13c 14 15a 15a 15b 15b 16 17a 17a 17b 17b 18 19 20 21 22 23 24 25 25 25 26 27 27 28a 28a 28b 28b 29 30a 30b 30c 31 Description Bin Hinge Pin Door Bin Full Flap Shredder Stand Plastic Base Plastic Base Plastic Base Plastic Base-Shr Stand Rivet Plastic Base-T/Cover Screw Auto Start Cover Auto Start Swing Arm Auto Start Lever Rotary Damper Top Cover Top Cover Top Cover Plastic Base-T/Cover Screw Neon Indicator Green Neon Indicator Amber Neon Indicator Amber Neon Indicator Green Mains Switch Capacitor 7MFD 230V Capacitor 7MFD 230V Capacitor 8MFD 230V Capacitor 8MFD 230V Cable Tie Micro Switch Auto Start Micro Switch Bin Full Cable Clamp Screws Cable Clamp Fused Terminal Block Fuse 5A Ceramic Micro Switch Interlock Micro Switch Interlock Insulation Plate Base Cord Set UK Cord Set Euro Wiring Lengths S Cut EU/UK Wiring Lengths X Cut EU/UK Wiring Lengths S Cut EU/UK Wiring Lengths X Cut EU/UK Cable Tie Model No Decal (Yellow) Model No Decal (Mauve) Model No Decal (Orange) PCB/Sensor Assembly Part D55502 D55542 A55575 D55537 D55505 D55501 D55501 D55501B RTS19 SCR707 D55548 D55547 D55546 SL18-363 D55500 D55500 D56095B SCR661 SL10-67 SL10-68 SL10-71 SL10-72 SL8-168 SL6-72 SL6-72 SL6-75 SL6-75 SL18-362 SL8-170 SL8-169 SCR717 SL18-361 SL16-12 SL15-21 SL8-172 SL8-175 SL8-176 D55506 SL4-115 SL4-116 A55556 A55558 A55590 A55591 SL17-144 D000423 D000424 D000428 SL17-315 Qty P190 1 2 1 1 1 1 1 4 3 1 1 1 1 1 1 1 2 1 Qty P195 1 2 1 1 1 1 1 1 4 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 6 1 1 To S/No A627403 See Issue 8 To S/No A634377 (EU X Cut Models only) See Iss 9 From S/No A627404 See Issue 8 From S/No A634378 (All X Cut Models) See Issue 9 For Securing Capacitor Ultra Light Force Low Force See Issue 6 COMMENTS

See Issue 3

ABS UL94-V0 Matl to S/N A680835 See Issue 13 HIPS UL94-HB Matl from S/N A680836 See Iss 13 From S/No A739612 See Issue 15

To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 To S/No A739611 See Issue 15 ABS UL94-V0 Matl to S/N A680835 See Issue 13 ABS UL94-HB Matl from S/N A680836 See Iss 13 From S/No A739612 See Issue 15 In non FR Material to S/N A680835 See Issue 13 In non FR Material to S/N A680835 See Issue 13 In FR Material from S/N A680836 See Issue 13 In FR Material from S/N A680836 See Issue 13

3mm Gap From S/No A634378 (All X Cut Models) See Issue 9 From S/No A634378 (All X Cut Models) See Issue 9 Cord Set fitted depends on SKU ordered. Not shown. Cord Set fitted depends on SKU ordered. Not shown. Not shown See Note and issue 10 Not shown See Note and issue 10 Not shown See Note and issue 15 Not shown See Note and issue 15 Not shown Used to secure wiring. Was 5 off. See Issue 18 Not shown Not Austrn See Issue 7 Not shown See Issue 7 Not shown Austrn only See Issue 7 Not shown From S/No A739612 See Issue 15

1 1 1 1

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES 32 33 34 35 PCB/Sensor Assembly Screw Blue Wire Loom (Used in A55601SP & A55602SP only) Grey Wire (Used in A55601SP & A55602SP only) White Wire (Used in A55061SP & A55602SP only) Shredder Stand & Base Spot Weld Assembly IR Auto Start Kit S/Cut (Spares) IR Auto Start Kit X/Cut (Spares) SCR717 D55063SP D55064SP D55065SP A55504 A55601SP A55602SP 6 1 1 1 1 1 1 6 1 1 1 1 Not shown From S/No A739612 See Issue 15 Part of IR Auto Start Kit See Issue 15 Part of IR Auto Start Kit See Issue 15 Part of IR Auto Start Kit See Issue 15 Comprises items 5 & 24 Comprises items 13c, 15b, 18, 29, 30a, 31, 32, 33, 34 & 35 See Issue 15 Comprises items 13c, 15b, 18, 29, 30b, 31, 32, 33, 34 & 35 See Issue 15 Note To S/No A739611 See Issue 15. Included in the Wiring Length drgs is a RC Network (SL18-373), to satisfy EMC requirements and an Auto Start Micro Switch (SL8-170). Refer Wiring Diagrams WD427 & WD428. From S/No A739612 See Issue 15. Above RCN & AS M/Switch are replaced by PCB/Sensor Assembly (SL17-315). Refer Wiring Diagrams WD441 & WD442

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

MODEL P190/P195 SHREDDER (WITH DOOR) - CABINET AND ELECTRICS

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

IMPORTANT NOTE ALWAYS:DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTS DISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS SECURE COMPONENTS WITH NEW GRIP RINGS REPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARP EDGES. ALWAYS THOROUGHLY TEST MACHINE BEFORE PLACING BACK INTO SERVICE

SECTION 1 TOP COVER

Removal for VISUAL INSPECTION ONLY 1. 2. Locate and unscrew top cover fixing screws three under base moulding (open door first where fitted and remove bin) and two at the rear of top cover. Lift off cover and place to the side on non-abrasive material. Take care not to stretch or twist internal wiring.

Removal for WORK INSIDE MACHINE(To S/No A739611) 1. 2. Remove cover as above. Disconnect push on connectors from on the blue wire connected to the Neon, the grey wire connected to the Capacitor and the brown and black wires connected to the Rocker Switch (note wire positions on this switch). Place cover to one side on non-abrasive material.

3.

Removal for WORK INSIDE MACHINE(From S/No A739612) 1. 2. Remove cover as above. Disconnect push on connectors from on the blue wire connected to the Neon, the grey and blue wires connected to the Auto Start PCB and the brown and black wires connected to the Rocker Switch (note wire positions on both switch and PCB). Place cover to one side on non-abrasive material.

3.

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Replacement of Top Cover (All Models) 1. 2. 3. 4. Refit all push fit connectors to Neon, Capacitor, Auto Start PCB (where fitted) and Rocker Switch as previously marked. Fit lid, down at front initially then ease over rear flange, ensuring wiring loom is not trapped between flanges. Replace top cover fixing screws (three under base moulding and two at rear). Test operation.

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SECTION 2 CUTTING HEAD (ALL MODELS)

Removal 1. 2. 3. 4. 5. 6. Remove top cover away from machine, as described in Section 1. Mark wires to prove location and disconnect three wires from the Motor (two wires to the Capacitor and one wire to the loom). Remove the Motor Earth Wire to the Side Frame (UK versions only) and the Mains Earth Wire to the Side Frame. Cut the cable ties securing Motor Wires to the base moulding. Carefully prise back plastic lugs in base locating side frames and raise side frame clear of lugs. Lift out the cutting head and place it on the workbench, supported so as not to place load on the bin full flap (where fitted).

Replacement 1. 2. 3. 4. 5. Refit cutting head by locating the side frames onto the location lugs and press down until lugs latch into slots in the side frames. Re-attach Motor Wires and Mains Earth Wire securely (noting previous marking). Secure Motor Wires to base moulding with new cable ties. Replace Top Cover as Section 1. Test operation.

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SECTION 3 AUTO START MECHANISM

Removal (To Serial No A739611) 1. 2. 3. Remove Top Cover as Section 1. Remove the two screws securing the Auto Start Cover. Lift out the Auto Start Swing Arm, Auto Start Lever, Rotary Damper and Auto Start Micro Switch, noting the orientation of these components in their respective positions.

Removal (From Serial No A739612) 1. 2. 3. 4. Remove Top Cover as Section 1. Remove remaining white wire from Auto Start PCB noting its position. Unclip 3 Starlok push-on washers securing Auto Start wires. Remove 6 screws securing PCB and Sensors to Top Cover and lift clear, noting sensor wire routing.

Replacement (To Serial No A739611) 1. Re-assemble Micro Switch, Rotary Damper, Auto Start Lever and Auto Start Swing Arm in the correct orientation as removed, ensuring all parts are clean and free from any contamination likely to affect the operational characteristics of the Auto Start Mechanism. Replace Auto Start Cover and secure using two screws removed previously. Replace Top Cover (section 1). Test operation of Auto Start Mechanism using single sheet of 80 gsm paper.

2. 3. 4.

Replacement (From Serial No A739612) 1. 2. Replace PCB and Sensors in Top Cover and secure using 6 Screws. Route Sensor wires as previously noted and refit 3 Starlok push-on washers. Note. If pillars were damaged in initial removal, cable tie the sensor wires to the web adjacent to the paper entry. Re-connect white wire to the Auto Start PCB at previously noted position. Replace Top Cover (section 1). Test operation of Auto Start Mechanism using single sheet of 80 gsm paper.

3. 4. 5.

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ILLUSTRATED PARTS MANUAL P170/P175/P190/P195 PERSONAL SHREDDER - 230V MACHINES

SECTION 4 - GEARS
Removal 1. 2. 3. 4. TIMING OF GEARS ALL CROSS CUT MACHINES Before removing the 1:1 gears, mark which teeth mesh including the spline mesh so that on reassembly, their exact alignment can be reproduced this is essential for machine performance and safe operation. 5. Remove circlip from driven cutter shaft and then remove both1:1 gears (using puller) noting which gear came from each shaft and its mounting orientation on the shaft. . Replacement 1. Slide the 1:1 gears into place on their shafts, noting match marking for mesh on both the spline and running teeth engagement for cross cut models and re-fit circlip to driven cutter shaft. Install the second reduction compound gear first followed by the first reduction compound gear and then the final reduction gear and lost motion collar. Refit gear case cover/cover location plate assembly to side frame and secure using five screws. Replace cutting head in to base moulding and re-connect motor wires as section 2. Replace top cover as section 1. Test machine operation. Remove top cover and cutting head as described in Sections 1 and 2. Remove five screws securing gear case cover to side frame, and remove gear case cover/cover location plate complete. Remove final reduction gearwheel (including lost motion collar) first followed the two compound gears.

2. 3. 4. 5. 6.

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SECTION 5 ELECTRIC MOTORS

Removal 1. 2. 3. 4. 5. Remove top cover and cutting head as described in Sections 1 and 2. Remove five screws fixing gear case cover and cover location plate to the motor side frame. Remove the gear case cover, the cover location plate and reduction gear train (including lost motion collar) as section 4. Remove four countersunk screws securing the motor and two plastic motor insulators (one each side) to the motor side frame. Note angular position of the motor wires, then pull the motor out of its location in the side frame and lift out of the assembly.

Replacement 1. Fit motor insulator onto the motor spigot, and insert into the side frame. Locate other motor insulator over the motor shaft on other side of side frame and secure with four countersunk screws Re-build gear train (including lost motion assembly) as Section 4. Re-assemble the cutting head into base moulding as section 2. Replace top cover as section 1. Test operation.

2. 3. 4. 5.

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SECTION 6 CUTTER SHAFTS, STRIPPERS AND STRIPPER PLATES, PAPER SHIELDS AND TIE BARS (STRIPPER SUPPORT BARS).
Removal 1. 2. Remove top cover and cutting head as described in Sections 1 and 2. Remove gear case cover, the cover location plate and reduction gear train (including lost motion collar) as section 4.

Straight Cut Shredders 3. 4. 5. 6. 7. Remove the rivets securing the stripper plates to both side frames. Support cutting head on motor side frame and remove tie bar screws. Remove upper most side frame. Supporting cutter shaft and stripper plate assembly remove motor side frame. Place cutter shaft and stripper plate assembly horizontally on flat surface, and disengage stripper plates.

Cross Cut Shredders 3. 4. 5. 6. Invert cutting head such that it is supported on the top of both side frames and remove stripper support bar screws from the motor side frame only. Remove rivets securing the paper shield to the opposite end side frame. Supporting the cutting head assembly on the motor side frame remove the cutter shaft assembly as one unit (including strippers, stripper support bars and non motor side frame). Place the cutter shaft assembly horizontally on flat surface and remove stripper support bar screws, withdraw stripper support bars and remove strippers. Dismantle cutter shafts from small side frame.

Replacement Straight Cut Shredders 1. 2. Engage stripper plate to the each cutter shaft and locate cutter shafts together. Assemble cutter shaft assembly to motor side frame and rivet to stripper plates.

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3. 4. 5. 6. 7. 8.

Assemble small side frame to opposite end of cutter shafts and rivet to stripper plates. Insert the tie bars between both side frames and secure using tie bar screws. Re-assemble the reduction gear train (including lost motion collar), cover location plate and gear case cover as section 4. Re-assemble cutting head assembly complete as section 2. Replace top cover as section 1. Test operation.

Cross Cut Shredders 1. 2. 3. Assemble cutter shafts to small side frame. Locate strippers to cutter shafts and insert stripper bars into strippers. Align stripper bars with holes in small side frame and secure using stripper bar screws. Place cutter shaft assembly (including strippers and stripper bars) into motor side frame and rivet paper shields to small side frame. Align stripper bars with holes in motor side and secure using stripper bar screws. Re-assemble the reduction gear train (including lost motion collar), cover location plate and gear case cover as section 4. Re-assemble cutting head assembly complete as section 2. Replace top cover as section 1. Test operation.

4. 5. 6. 7.

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SECTION 7 INTERNAL FUSE REPLACEMENT

All Models (UK and Euro) Removal 1. 2. 3. 4. 5. 6. 7. 8. Remove the top cover as described in section 1. The Fuse is assembled in the Fuse holder adjacent to the entry of the Mains Input cable. Remove Fuse by removing plastic Fuse carrier from the Fuse holder assembly. Replace Fuse in Fuse carrier with correct 5 Amp Fuse Replacement Type T5AH250V Ceramic Fuse (Rexel Part No SL15-21). Important - Do not use any other type of fuse, as the above fuse is a Time Delay fuse specific to this application. Re-assemble Fuse carrier to Fuse holder. Replace top cover as section 1. Test operation.

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MODEL P170 Power Supply Height Width Depth Weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Power on Display Auto on Display Automatic Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 515 mm (20.28 inches) 400 mm (15.75 inches) 370 mm (14.57 inches) 17 kg (37.4 lbs) 240 mm (9.45 inches) 4mm (0.16 inches) straight 15 sheets of 70 gsm at 230V 100W 4 M/min single sheet None Neon (GREEN) Yes 360mm x 365mm x 315mm 37 litres See Issue 5

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MODEL P175 Power Supply Height Width Depth Weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Power on Display Auto on Display Bin full/Bin removed Automatic Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 51.5 mm (20.28 inches) 400 mm (15.75 inches) 370 mm (14.57 inches) 18 kg (39.6 lbs) 240 mm (9.45 inches) 4mm x 40mm (0.16 x 1.57 inches) 7 sheets of 70 gsm at 230V 100W 4 M/min single sheet None None Neon (AMBER) Yes 360mm x 365mm x 315mm 37 litres See Issue 5

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MODEL P190 Power Supply Height Width Depth Weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Power on Display Auto on Display Automatic Start/Stop Dimensions of Waste Container HxWxD) Waste Container Capacity 230V 50Hz 605 mm (23.82 inches) 400 mm (15.75 inches) 370 mm (14.57 inches) 19 kg (41.8 lbs) 240 mm (9.45 inches) 4mm (0.16 inches) straight 16 sheets of 70 gsm at 230V See Issue 4 100 watts 4 M/mm single sheet None Neon (GREEN) Yes 360mm x 365mm x315mm 40 litres See Issue 5

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MODEL P195 Power Supply Height Width Depth Weight Entry Width Shred Size Nominal Cutting Capacity Motor Power Feed Rate Power on Display Auto on Display Bin full/Bin removed Automatic Start/Stop Dimensions of Waste Container (HxWxD) Waste Container Capacity 230V 50Hz 605mm (23.82 inches) 400 mm (15.75 inches) 370 mm (14.82 inches) 20 kg (44 lbs) 240 mm (9.45 inches) 4mm x 40mm (0.16 x 1.57 inches) 9 sheets of 70 gsm @ 230V 100 watts 4 M/min single sheet None None Neon (AMBER) Yes 360mm x 365mm x 315mm 40 litres See Issue 5

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WIRING DIAGRAM P170/P190. To S/No A739611

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WIRING DIAGRAM P170/P190 From S/No A739612

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WIRING DIAGRAM P175/P195 To S/No A739611

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WIRING DIAGRAM P175/P195 From S/No A739612

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AMENDMENT RECORD SHEET

ISSUE DECRIPTION SERIAL NO CARO NO

2 3 4 5 6 7 8 9 10 11 12 13

14 15

16

17

Page 4 - item 17, Tie bar (drg No D55524) quantity reduced from 2 to 1, item 18 tie bar screw (SCM15) reduced from 4 to 2, and item 19 tie bar shakeproof washer (SHK4) reduced from 4 to 2. Page 10 item 3, now supplied as a complete assembly incorporating Magnet and Magnet cover Sheet Capacity for P-190 in Specifications amended from 17 sheets to 16 sheets of 70 gsm Waste Container Capacity for P170/P175 & P190/P195 increased from 35 Litres to 37 & 40 Litres respectively. Pages 8 and 10 Items 18 and 20 respectively. Part no changed from SL8-171 to SL8-169 Pages 8 and 10 Model No Decals, Item 28 and Item 30 added respectively. ATB Motor + Insulators + 7MFD capacitor replaced by Rotomatika Motor + 8MFD capacitor on all models except EU Cross Cut models ATB Motor + Insulators + 7MFD capacitor replaced by Rotomatika Motor + 8MFD capacitor with Double Interlock Switch on all Cross Cut models. Wiring Diagram updated. Wiring looms A55557 and A55559 have been combined into A55556 and A55558 respectively, by deleting earth wire. Page 6 Additional part no D55580 and D55579 added to items 17 and 29 respectively Pages 8 and 10 EMC suppression parts namely X2 Capacitor,680K and 82 Ohm resistors are now contained in a single RC Network (SL18-373) within Wiring Loom Pages 8 and 10 Items 4 and 6 resp Plastic Base (D55501) Matl changed from ABS UL94-V0 to HIPS UL94-HB. Items 11 and 13 resp Top Cover (D55500) Matl changed from ABS UL94-V0 to ABS UL94-HB. Items 13 and 15 resp Flame Retardent neons added. Page 4 - Part No D55517 Stripper Plate x 2 off, now included as 1 off each in Part No A56077 Stripper Spotweld Assembly (Front) and A56087 Stripper Spotweld Assembly (Rear). Auto Start function changed from Mechanical Rotary Damper to Electronic Infra Red Sensor/PCB Assembly resulting in changes to the Top Cover, Plastic Base and Wiring Lengths on all Models, and Stripper Spotweld Assemblies on Straight Cut Models only. Pages 4 & 6 Changes to both Side Frames and Cutter Shafts (on all models), Paper Infeed Chutes only (on x/cut models) with increased number of Tie Bars and associated fixings (on x/cut models), as a result adopting Slimline improvements to the P Range models. Page 4 Part No D55538 Cover Location Plate replaced by D56070 as used on Slimline Models. Pages 4 & 6 - All spares

A583489 A627404 A634378 A634378 A657391 A680836

324 350 369 380 413 408 433 461 455 384 485 506

A733242 A739612

637 638

A751308

642

A754920

671

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18

assemblies other than replacement cutting heads deleted. Pages 8 and 11, Part No SL17-144 - Cable Tie used to secure wiring increased from 5 off to 6 off, to meet Approval requirements. Wiring Diagrams on Pages 29 and 31 updated accordingly.

667

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