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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

A Practical Summer Training Report On

Construction of Reactor Building at RAPP-78


In

HINDUSTAN CONSTRUCTION COMPANY LTD.

Submitted as a Partial fulfillment of the B.Tech program In CIVIL ENGINEERING of Rajasthan Technical University, Kota

SESSION 2011-12

SUBMITTED TO :Mr. NARIAN MEGHNANI HEAD OF DEPT. CIVIL ENGINEERING

SUBMITTEDBY :AAYUSH AGARWAL B.TECH 4thyear(CIVIL)

____________________________________________________________________________________________________________________

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST), JAIPUR

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

ACKNOWLEDGEMENT
I am extremely thankful to Mr. Binay Mishra (Project Manager HCC at RAPP-7&8) and all the staff, site management of HINDUSTAN CONSTRUCTION CO. LTD. For my great knowledgeful practical summer training at the RAPP-7&8 construction site, laboratory, and testing plant site and also at office work formalities. I am also greatful to Mr. J.K.Jain and other staff of RAPP as well as security guards etc. who given the guidance and extend their support during my summer training I am also thankful to Mr. Anil Pokra(CIVIL Engg.), GAMMON INDIA, KOTA who helped me to complete my training successfully. I am thankful to respected Principal sir Mr. M. Raisinghani, Ms. Latika Dhuria (Head Training & Placement), Mr. Narian Meghnani (Head civil), Mr. Yuvraaj Singh (Head Training & PlacementCIVIL )and other faculties and staff of college for their support and guidance. I am also thankful to my mother and father who has encouraged from time to time for the same.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

PREFACE

Project give an opportunity to implement the principles and knowledge practically. The experience that one gets wonderful because what one studies in books is different from what one fact in the field. A Project helps a student in getting acquainted with the manner in which his knowledge is being practically used and this is normally different from what one has learnt from books. Hence, when one switches from the process of learning to that of implementation his knowledge, he finds an abrupt change. This is exactly why project during the B.Tech. Curriculum becomes all the more important. Imagine large drives used in Site, they are really effective and helpful. Also imagine of we could control different machine and equipment at site or industry by using another device. My training included these basic and some important engineering needs in an industry. This report is detail describe of OVERVIEW OF HINDUSTAN CONSTRUCTION CO. LTD.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

TABLE OF CONTENTS

S. No. PARTICULARS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Introduction About the Company Introduction About the Project Safety Training Geology of Site Blasting Process Excavation Process Drilling Process Grouting Process Test in Laboratory Water Proofing Survey during work Reinforcement Work Batching Plant Crushing Plant Sand Washing Plant Conclusion

PAGE No.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

INTRODUCTION ABOUT THE COMPANY


The HINDUSTAN CONSTRUCTION COMPANY INDIA LTD. is the dignified and indeligible company of India. This company was established in 27th Jan,1926 near MUMBAI with the golden hand of WALCHAND HIRACHAND, son of cloth merchant in Sholapur,Maharashtra. It was the first company in India to be certified for ISO 9001, ISO 14001, OHSAH 18001 for its quality, environmental and occupational health and safety management systems. The company is headed by Mr. Ajit Gulabchand, Chairman and Managing Director.

The HCC Family- In the HCC family there is big part of engineers comes not only Civil Engineers but also Mechanical Engineers, Electrical Engineers and many more. In HCC Family there is More than 3000 Office, 2000 Engineers, 35000 Employees and also More than 21000 workers and many more investors are executed in the company. In the RAPP-78 site there is more than about 115 employees are working. The HINDUSTAN CONSTRUCTION CO. INDIA LTD. Is the ultimate company in field of construction. This company relates with the Engineering, Construction, Realestate, Infrastructure.

Annual Turnover of company in year 2010-11 is about 7000 carore.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Some major projects undertaken by HCC include:


Bandra-Worli Sea Link, Mumbai Ennore Breakwaters, Tamil Nadu Kudankulam Nuclear Power Plant, Tamilnadu Rajasthan Atomic Power Station, Rajasthan Mumbai Pune Expressway Godavari Rail Bridge, Andhra Pradesh Nathpa Jhakri Hydro-electric Project: Construction of head race tunnel and surge shaft, with Impregilo SPA Naini - Allahabad Bridge: One of the first cable-stayed bridges across the River Yamuna, India, with Hyundai Engineering and Construction Delhi Metro Project: Underground Metro Corridor with Kumagaigumi Co. Limited, Japan, Skanska AB, Sweden, and Itochu Corporation, Japan, East-West Road Corridor Project in Rajasthan, with M/s. Continental Engineering Corporation, Taiwan Lavasa hill city, Pune 300MW hydroelectric project in Uttarakhand, india.

AND MANY MORE

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

ABOUT THE PROJECT In RAPP-78, two units of 1400 megawatt, Unit-7&8 construction was started from year 2010. 12000 carore has been invested in construction of unit-78. This is the 25th unit of country and 7th and 8th unit of RAJASTHAN. Till 2016, energy will be produced in the unit. The capacity of RAPP will increased till 2580 megawatt. 700 megawatt power is for Rajasthan and 1400 megawatt power for north power grid.

Many more

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Safety Training
In safety training safety instructor tell us of use of safety equipment at construction site. CUSTOM HARD HATS SAFETY VESTS WORK GLOVES

FALL PROTECTION

SAFETY GLASSES

SAFETY SHOES

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Geology of Site
The rock is predominantly Quartzite sand stone generally hard and compact with interbedded shale seams and clay strain. The site investigation of the foundation rock carried out by drilling and coring has sand stone to a depth of over 6m and drilling core in rock upto of 3m below ground surface. NPCIL awarded the construction of nuclear plant 7&8 at RAPP, to HCC. As part of this work, about 15lakh cubic meter of hard rock has to be excavated by drilling and blasting method for site grading and foundation excavation. The excavation site is located close to operating nuclear plant.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Blasting
Blast Details Size of Blast-115mm diameter. Drilling Machine- IR Crawler/ Tire mounted. Burden- About 2.0m to 3.0m. (... Burden<Spacing) Spacing-About 2.5m to 3.5 m. No. of Holes- 8 to 61. Depth-3m to 9m. Explosive-Raj blast (83mm dia, 2.78Kg Booster and 450mm long) Charge per hole-11Kg to 61Kg depending on depth of hole.

Peak particle velocity, V=k (D/Q)b V= Peak particle velocity (mm/sec.) D=radial distance from blast monitoring station (m) Q=max. Charge per delay (Kg.) K and b=site constant

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Explosion Used Detonator and Fuse Wire In under water excavation an electric detonator shall be used. In dry weather and normal dry excavation, ordinary low explosive black powder (Gun Powder) in granular form may be used. Granular black blasting powder in small charges (as in hole 1500mm to 1650mm deep, and 30 to 40mm dia.). As per use the size of hole increased about 150mm.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Excavation
Excavation- Excavation carried out in two stages1- Excavation comprising of area. 2- Excavation are completed and accepted by engineer. Companies working in excavation at Reactor Building site1- SIBY 1000cum/8hr. 2- MCC 550 cum/8hr. 3- KCPL 1000 cum/8hr.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Drilling

Scope of Drilling1. 2. 3. 4. 5. Erection of rotary drilling rigs at required location. Collection of soil and rock samples. Testing of rock and soil sample. Storage of core in boxes. Preparation of report.

Purpose of Drilling1. 2. 3. 4. To find geological information. Description of extent and nature of sub-surface material. Soil/Rock characteristics. Depth of ground water table.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Equipment Required1. Total Station 2. Auto Level 3. Rotary Drilling Rigs (Vol. 90, Long layer, KLR tractor, Mounted Hydraulic drilling rig). 4. Tripod set with pulley. 5. Drilling rod. 6. Double Barrel Core Tube of 1.5m and 3.0m length. 7. Starting barrel of 200mm-500mm length. 8. Triplex/Water Pump. 9. Measuring Tape (3m and 30m). 10.Pressure gauge.

Procedure1. Survey of area. Survey for Borehole drilling. 2. Drilling in overburden soila) Machine set up at borehole location. b) Borehole drilling by hydraulic rotary drilling rig of 100mm dia. c) Temporary casing will be provided to support of the borehole, when drilled through loose, very soft soil to avoid collapse of borehole. 3. Rotary drilling in rocka) Method. b) Drill rod and core barrels c) Drilling Fluid-Clean potable water d) Type of Bit-Diamond tipped core bit e) Drilling Run-Not exceed 3m in length. f) Observation during drilling-The speed at different depth will be carefully recorded during drilling. 4. Plugging of bore hole-Using Cement and Sand grout ratio (1:2).
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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Precautions1) 2) 3) 4) To prevent surface water into pit. Warning signboard and safety barricade provided. Powder connection will be protected. Grouting.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Grouting
Consalidation Grouting is the process of filling the cracks. Holes in Grouting- There are two types of holes i. ii. iii. Primary Hole Secondary Hole Tertiary Hole

Pattern of Primary Hole at 6m distance from one hole to another hole. Small holes are Secondary Hole at 3m distance from big hole to small hole. Cold Drilling- 100m depth. Instruments Used in Groutingi. ii. iii. iv. v. vi. Grouting Pump Pressure Gauge Water Meter Rubber Packer (Diameter of rubber=110mm.) Agitator Mixing Drum.

Applied Pressure- At 0m to 3m height=1Kg/m3 At 3m to 9m height=2.5Kg/m3 Plugging-It is the process to fill the hole with sand and cement in ratio of (1:2). Grout Mix- Grout Mix is the mix of sand and cement in ratio of (1:2,1:15,1:10,1:5,1:.05,etc.).

NOTE- Before Grouting, it is mondatry to find out the Lussion Value by conducting the Perculation Test, based on L.V. the Grout Mix can be decided.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Q. Why Grouting is done? Ans. To consolidate underground rock surface. In underground rock surface there may be different type of cracks and faults. Which causes sub surface flow of water. To fill up these cracks Grouting is carried out. Purpose of GroutingTo fill up the sub surface voids in between rock layers. If it is not done seepage of water continue which will cause the damage of water proofing surface as well as planter reinforcement. Procedure of Grouting1. Primary Holesa) Spacing of holes- 6m c/c. b) Depth of holes- 9m(from existing ground level) c) 1st Stage- 1] Perculation from 3 to 9m depth. 2] Perculation from 0 to 3m depth. d) 2nd Stage- 1] If there cracks or voids or faults is there a certain loosen value will be find. 2] Grout the hole from 3 to 9m depth as required corresponding to loosen value. 3] When computed plug the hole from 3 to 9m. 4] Now process the perculation from 0 to 3m depth. 5] Grout and plug the hole as loosen value obtain. e) Grout and plug all the primary holes.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

2. Then go for Secondary Holes- The secondary hole will be in between primary holes. The grouting and pluging will be same as primary holes. 3. If loosen value is there in secondary holes we have to proceed for tertiary holes.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

TESTS IN LABORATORY
Introduction of Concrete testing lab1. Compression Testing Machine(CTM) 2. Flexural Test of Concrete for Beam 3. Soundness Test of Cement(Expansion of Cement, Le Chatteres Principal) 4. Aggregate Abrasion Test 5. Workability or Slump test on Concrete 6. Air Content Test on Concrete 7. Flakielongation Test 8. Sieve analysis of coarse aggregate 9. Sieve analysis of fine aggregate 10. Sand present in aggregate

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CONCRETE TESTING LAB Experiment-1 Compression Testing Machine USE- Compressive strength test on concrete remove before 24hrs. Whenever cube is coated. NOTE:- Load in UTM=140 Kg/cm2. Size of Cube Mould=15x15x15 cm. PROCEDURE1. Remove the specimen from curing tank. 2. Place the specimen in Compression Testing Machine (CTM), Capacity3000KN. 3. Place the cube so that caste face shall not be at top or bottom. 4. In case so that cast face shall not be capped using Sulphur Capping. Sulphur Capping is for the finishing of cube layer. 5. Align the axis of specimen with center of thrust of spherically seated platen 6. Apply the load till specimen break or crack. 7. Record the max load applied. 8. Calculate compressive strength. Compressive Strength = Load/Area. Unit-N/mm2 Note- Taping bar is used for cube is 25 times and 35 times. TAPING BAR- 16mm Diameter & 700mm Long

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-2 Flexural Test of Concrete for Beam 1. Specimen shall be 700x150x150mm concrete beam. 2. Specimen shall be cured by submerging in clean water upto time of testing. 3. Bearing surface of the supporting and loading rollers shall be wiped clean, any loose sand or other material removed from surface of specimen. 4. The specimen shall be wiped clean, any loose sand or other material removed from the surface of specimen. 5. The specimen shall then be placed in the machine in such a manner that the load shall be applied to uppermost surface as caste in mould, along two lines spaced 200mm apart. The axis of specimen shall be carefully aligned with axis of loading device. 6. The fiber stresses increases at application 7Kg/sq./min that is at the rate of loading 4KN/min for the 150 mm specimen. 7. The load shall be increased until the specimen fails, and the maximum load applied during the test. The flexural strength of specimen shall be expressed as modulus of rupture fb. fb = Pl/bd2 P=Load (N), l=Length of specimen (mm), b=width of specimen (mm), d=depth of specimen (mm).

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CONCRETE TESTING LAB Experiment-3 Soundness test of Cement (Expansion of cement) Initial reading Final reading

(Specific Gravity of Cement)Le-Chatelier flask-Standard Le-Chatelier flask conforming to IS 4301, shall be used. Analytical balance-Electronic balance of accuracy ( 0.1g) shall be used. Procedure1. Kerosene, free of water having a specific gravity not less than 0.731 shall be used in specific gravity determination. 2. The flask shall be filled with kerosene to a point on the stem between the 0 and 1-ml mark. 3. Inside the flask above the level of the liquid shall be dried. 4. First reading shall be recorded. 5. A weighted quantity of cement (about 65g for Portland cement) shall then be introduced in small amount at the same temp. as the liquid. 6. Care shall be taken to avoid splashing and has been introduced, the stopper has been introduced. 7. The stopper shall be placed in the flask and the flask rolled in inclined position or gently whirled in the horizontal circle, so as to free the cement from air until no further air bubbles rise to surface of the liquid. 8. If proper amount of cement has been added the level of liquid will be in its final position at some point of upper series of graduations. 9. The final reading shall be taken.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

10.The flask shall be kept in constant temperature room for sufficient interval before making either of the reading so as to avoid variation greater than 0.2C in temperature of the liquid in the flask. 11.The difference between the first and final reading represent the volume of liquid displace by the mass of cement used in test. The Specific Gravity shall be calculated asMass of cement in (gms) = -------------------------------Displaced volume in cm3

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-4 Workability/Slump test on cement

1. Collect the sample on non absorbent metal plate or tray and mix it thoroughly. 2. Clean the internal surface of cone slump. 3. Fix the cone firmly to its base plate with help of clamping screw and place it at horizontal surface. 4. Fill the mould with concrete sample in four layers each layer approximately cone height. 5. Compact each layer with 25 strokes by tamping rod. 6. Release the clamping screw and lift the cone slowly and carefully in vertical direction from the concrete. 7. Place the cone inverted at the side of concrete. 8. Measure the difference of height between top of cone top of plastic concrete. 9. Record the value as slump of concrete in mm.

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-5 Air Content test on Concrete

1. Collect the sample on nonabsorbent metal plate and mix it thoroughly. 2. Fill the container in three equal layers and compact each layer with 25 strokes by tamping rod. 3. Close main air valve of air receive of top LID open both the pet clocks of top LID. 4. Place LID on container and close the four toggle clamp. 5. Pour water into funnel until water comes out of petcock. 6. Close both the petcock and air bleeder valve. 7. Gently pump air into receiver until gauge needle comes in line marked on gauge. 8. Top gauge gently and open main air valve. 9. Allow the needle to come to rest and take the reading. 10.Report this reading is present of air entered in concrete.

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-6 Aggregate Abrasion Test

The test sample shall consist of clean aggregate which has been dried in an oven at 105C to 110C to substantially constant weight and shall confirm to one of the grading shown. Table: 1- Grading of test sample Sieve Size (Square Hole) Weight in gm. Of Test Sample for Grade B 2500 2500 C 2500 2500 D 5000 E 2500* 2500* 5000* F 5000* 5000 G 5000 5000* -

Passing Retained on 80 63 63 50 50 40 40 25 25 20 20 12.5 12.5 10 10 6.3 6.3 4.75 4.75 2.36

A 1250 1250 1250 1250 -

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Table: 2- No. of Abrasive Charges Grading A B C D E F G No. of Spheres 12 11 8 6 12 12 12 Wt. of Charges gms. 500025 458425 333020 250015 500025 500025 500025

For grading A,B,C,D the machine shall be rotated for 500 revolution. For grading E,F,G it revolve 100 revolutions. After completion test the machine shall be discharge and sample passes through 1.10 mm sieve. The finger portion shall than be sieved on a 1.70mm IS sieve sample. The ratio of the weight of fine formed the total sample weight is expressed in % for each test. Aggregate Abrasion Value = (B/A)*100 B = Weight fraction 1.7mm IS Sieve. A = Weight of oven dried sample.

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-7 Flakieness of Aggregate Test

1. Take aggregate sample, so that minimum no. of 200 pieces of each fraction is available. 2. 40 mm down aggregate-50Kg. 20 mm down aggregate-20Kg. 3. Sieve the sample on IS sieve 40, 31.5, 25, 20, 16, 12.5, 10, 6.3 mm. 4. Calculate % retain on each sieve. 5. Count aggregate retain on each sieve as (Ni). 6. Gauge each fraction for thickness on the standard metal thickness gauge. 7. Aggregate passing the gauge for each fraction shall be separately counted (N1i).

Calculate Flakiness index (F.I.) = ( N1i / Ni)*C3i (%)

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-8 Sieve Analysis of Coarse Aggregate 1. Prepare sample using sample divider for different of aggregate as per table belowMax. Size of Aggregate(mm) 40 20 10 Min. Wt. of Sample(Kg.) 50 25 6 Min. Wt. of Sieve Analysis(Kg.) 20 12 3

2. Make the sample dry by heating at 100 to 110C. 3. Take the weight of sample and sieve it successfully on following sieve50mm, 40mm, 20mm, 10mm, and 4.75mm. 4. Shake each sieve separately until not more than a trace passes but not less than 2 min. 5. Take weight of material retained on each sieve. 6. Calculate % retained, and cumulative % retained on each sieve. 7. Calculate corresponding % passing. %retained = (Wt. of retained on sieve/Total Wt. of sample)*100

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCRETE TESTING LAB Experiment-9 Sieve Analysis of Fine Aggregate 1. Sieve Analysis of Fine Aggregate Max. Size of aggregate(mm) 10 4.75 Following using Sieve4.75mm, 2.36mm, 1.18mm, 600micron, 300micron, 150micron. 2. Make the sample dry by heating at 100 to 110C. 3. Take the weight of sample and sieve it successfully on following sieve50mm, 40mm, 20mm, 10mm, and 4.75mm. 4. Shake each sieve separately until not more than a trace passes but not less than 2 min. 5. Take weight of material retained on each sieve. 6. Calculate % retained, and cumulative % retained on each sieve. 7. Calculate corresponding % passing. %retained = (Wt. of retained on sieve/Total Wt. of sample)*100 NOTE: - Sieve shaker with 20 & 45 cm. frame. Min. Wt. of Sample(Kg) 6 3 Min. Wt. of Sieve Analysis(Kg) 3 1

CONCRETE TESTING LAB


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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Experiment-10 Sand Present in Aggregate

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Water Proofing
Water Proofing in Horizontal Surfacea. 20 mm. thick leveling coarse(Screed) of 1 part of cement,4 part of sand by volume with SIKA Latex , Water/Cement ratio should be 0.5. b. 1st coat of Acrylic Polymer. c. 1st layer of fiber glass cloth reinforcement o.2mm thick. d. Repeat process for 5 layer of Acrylic Polymer material sandwich with 4 layer of fiber glass. e. Total thickness of water proofing shall be 3 to 4 mm. f. Completion of final layer of water proofing and a gap of manufacturer before application of 20mm thick protective layer of 1:4 cement and sand ratio by volume with chicken mesh wire. g. 7 days curing after plaster. Water Proofing in Vertical Surfacea. Concrete surface will be clear with wire brush to remove laitance of cement mortar, fungi, algae, oil substance. b. 1st coat of acrylic polymer. c. 1st layer of fiber glass coat reinforcement 0.2 mm thickness. d. Repeat five layer of acrylic cementious material sandwich with four layer of fiber glass. e. Total thickness of waterproofing membrane shall be 3 to 4 mm. f. Before 115mm brick wall sufficient curing shall be done. g. 115mm protective brick wall with cement mortar 1:6 will be build outside the RC wall/raft. h. Curing shall be 7 days minimum.

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

SURVEYING DURING WORK


1-Auto Level 2-Total Station

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

1-AUTO LEVEL
Apparatus Used- Tripod, Auto-level, Prism, Shaft, Measuring Tap etc. Procedure- for Temporary arrangement 1) 2) 3) 4) Set the tripod in level (3legs are level and equal). Set auto level on tripod. Set bubble in center. Read the reading in cross hair level.

Observation Table for CalculationSynod. B.S. I.S. F.S. H.I. R.L.

B.S.-Back Sight I.S.-Intermediate Sight F.S.-Fore Sight H.I.-Height of Instrument R.L.-Reduced Level FormulaeH.I. = R.L. + B.S. R.L = I.S. H.I.

F.S. = H.I. R.L. of staff in fore direction

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2-TOTAL STATION

APPLICATION OF TOTAL STATION-

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Reinforcement Work

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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Material- HYSD bar and TMT bar Fe 500 to IS 1786. In Fe 500 steel elongation not more than 14.5% ultimate tensile strength of bar 15% more than actual 0.2% proof stress/yield stress. Storage-Reinforcement steel shall not keep direct contact with ground; it is kept on timber sleepers or concrete pedestal. Bending of Reinforcement-The reinforcement bar shall be cold bent at appropriate radius of minimum 6D using Bar Bending Machine with proper mandrill. Load shall be applied gradually on bar. Lying of Reinforcement- The bars are placed as according to reinforcement diagram. Chair/ Spacer made up of reinforcement steel bar shall be provided to keep the bars in position. The radius of bent is less than 6 times the diameter for HYSD TMT bars. Reinforcement shall be tied with each other 16 gauge where the spacing of re-bars is greater than 300mm both ways. If spacing of the bars is less than 300mm, only alternate joint shall be tied both ways. Spacing- R* 36 mm bar is used for reinforcement of grade Fe 500 in construction of Reactor Building. Q. Why we use Fe 500 bar, not use Fe 415 bar in construction of Reactor Building? Ans. Because the strength of Fe500 is more than Fe 415 bar.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Types of Bars used in construction of Reactor Building:S.No.


1.

Name of Bar
Straight Bar

Diameter of Bar
8mm

Shape of Bar

Type of Bar
TMT Fe 500

2.

Straight Bar

10mm

TMT Fe 500

3.

Straight Bar

18mm

TMT Fe 500

4.

Straight Bar

20mm

TMT Fe 500

5.

Straight Bar

32mm

TMT Fe 500

6.

Straight Bar

36mm

TMT Fe 500

7.

Chair Bar

36mm

TMT Fe 500

8.

Lap Bar

36mm

TMT Fe 500

9.

Radial Bar

32mm

TMT Fe 500

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Bending of Bars-

Stirrup and Links used in bars-

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Tying of Reinforcement-

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CIVIL ENGINEERING DEPARTMENT

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CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

BATCHING PLANT

Capacity of Batching Plant- 120m3/ hr. Aggregate Store-40m3 Admixture Concrete- Cement+Additive+Water+Ice+Aggregate Storage Bin1. 10mm aggregate 2. 20mm aggregate 3. Sand-20mm aggregate(Crush Sand and Natural Sand both) Aggregate wear load cell (Capacity)- 5000 Kg/load*104 Conveyer- Feed the material in in bins. Mixer- Mixer is used to mix the mixer (Flyash+Cement+Aggregate+Sand) Capacity of mixer batch-3m3
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VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

Cylo- Cylo is used for the fly ash. Capacity-200 ton. Total 12 Cyno is used in HCC. Ice Plant-20 ton Temperature in Ice Maker- (-30C to -33C) Storage Container- 100 ton. Maximum capacity of Plant- 60m3. Maximum batch capacity-1.25m3 Transit Mixer-Concrete is being transport to by transit mixer of 600m3 capacity. We take 15 days calibration. Ammonia(NH3) is used for condensing the ice.

Ice maker consist ofa. b. c. d. e. Vapor compression System. Receiver Compressor Condenser Ice cutting motor

In RCC use N45 concrete. In PCC also use N45 concrete.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CRUSHING PLANT

Crushing of stones in machine as per requirement of size of aggregate. BC-1 Jaw Crusher- To crush 82-100mm size bolders. BC-2 Chock Pile- Hydrocone Crusher- 10, 20, 40mm size aggregate. BC-6 Screen-1 for greater than 40mm size aggregate. BC-7 VSI Hopper(Vertical Shaft Impector) is used for stock the aggregate. BC-8 VSI Crusher(Vertical Shaft Impector) is used for plane the aggregate. Screen-2 for 40,20,10,4.75mm size aggregate.

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

SAND WASHING PLANT


Process of washing sand in plant:Convey the Sand with Conveyer to plant | 4.75mm Sieve | Wash the river Sand | Screen the Aggregates | Sand | Screen Washer | Aggregate Sand | Use in Concrete Water

CIVIL ENGINEERING DEPARTMENT

VIVEKANANDA INSTITUTE OF TECHNOLOGY (EAST) .

CONCLUSION
On concluding the training report , I would like to say that I got a good overview of HINDUSTAN CONSTRUCTION CO. LTD. I learn about the practical knowledge at site. I learnt about many instrument at the site. I think this training will come good in future use. Apart from my area of project I also got an idea that How to do work at construction site, which is important in my future.

CIVIL ENGINEERING DEPARTMENT

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