Documente Academic
Documente Profesional
Documente Cultură
COURSE NO : TEX-500 .
SUPERVISED BY :-
2
ACKNOWLEDGEMENT
3
CONTENTS
Topic Page
Number
Introduction
Brief Description Of Textile
General Information About Factory
Layout Of Different Section
Product Mix & Their Sequence Of Operation
Daily Production Of Different Unit
Quality Management System
Machines & Equipments
Wastage Of Different Unit
Inspection Of Fabric By 4 Point System
Social & Environmental Information
Research & Development
About Research & Development
Basic Flowchart Of Research & Development
Layout Of R&D Department
Organogram Of R&D
Manpower Of R&D
List Of Buyers
Fabric Types
Some Fabric Constructions
Details Of R&D Work
Required Formulas For R&D Work
Required Formats For R&D Works
Example Of A Program
Program Sheet For Solid Dyed Product Development
Fabric Swatches Of Different Design & Construction
My Achievement
Conclusion
4
♦INTRODUCTION:-
Textile technology education is based on industrial ground.
Theoretical background is not sufficient so, industrial training is an
essential part of study to make a technologist technically sound in
this field. Industrial training provides us that opportunity to gather
practical knowledge.
The rational behind the existing structure & future expansion of the
textile division is to capture value added at each stage of the textile
manufacturing process. Despite Bangladesh’s lack of indigenous
cotton production capability, STG has leveraged Bangladesh’s
labor cost advantage & export competitiveness to maximum level.
5
♦BRIEF DESCRIPTION OF TEXTILE:-
The term ‘Textile’ means originally a woven fabric, but textile &
the plural textiles are now also applied to fibre, filament & yarn.
Natural & manufactured & most products for which these are a
particular raw material.
6
7
•NAME OF FACTORY: Sinha Textile Group (STG).
•TOTAL TURNOVER:
•MISSION: Each of the activities must benefit & add value to the
common wealth of our society. We firmly believe that,
in the final analysis we are accountable to each of the
constituents with whom we interact; namely our
employees, our customers, our business associates,
our fellow, citizens & our shareholders.
8
♦TOTAL MANPOWER & SECTION-WISE
MANPOWER:-
Sinha Textile Group is running with strong manpower in total.
Every section of STG has sufficient manpower to ensure it’s
smooth running of production in every shift. Total manpower &
section-wise manpower of some sections of Sinha Textile Group
those are related with R&D work is given below.
•TOTAL MANPOWER:-
UNIT MANPOWER
Sinha Rotor Spinning Ltd. 748
Sinha Yarn Dyeing & Fabrics Ltd. 1533
Sinha Dyeing & Finishing Ltd. 301
Power Generation & Utility 232
Administration 156
Accounts 20
Security 69
•SECTION-WISE MANPOWER:-
9
∗MANPOWER OF SRSL:-
SECTION MANPOWER
Blowroom 70
Carding 15
Breaker Drawframe 24
Finisher Drawframe 10
Simplex 40
Ring frame 210
Winding 120
Comber 10
Autoconer 120
Lap Former 09
Quality Control 09
Testing Laboratory 15
Maintenance 15
Administration 18
Store 12
Accounts 07
∗ MANPOWER OF SYDFL:-
SECTION MANPOWER
Central 21
Sizing-1 74
Sizing-2 39
Somet-1 205
Somet-2 191
Picanol 322
Toyota 84
Yarn Dyeing 458
Store 32
Accounts 07
10
∗MANPOWER OF YARN DYEING SECTION:-
SECTION MANPOWER
Soft Winding 92
Batch Preparation 24
Dyeing 64
Hydro-extraction 26
Drying 38
Random Winding 118
Packing & Delivery 29
Quality Control 18
Testing Laboratory 15
Maintenance 27
Store 17
∗MANPOWER OF SDFL:-
SECTION MANPOWER
Pre-treatment 66
Dyeing 63
Finishing 57
Printing 27
Inspection & Rolling 22
Quality Control 14
Testing Laboratory 12
Maintenance 32
Accounts 06
Store 08
11
♦ MANAGEMENT ORGANOGRAM:-
Chairman
Director
M/c
Operator
Helper
Worker
12
13
LAYOUT OF SINHA YARN DYEING UNIT
R S E C M* B* E*
W*
P D*
R
H S
R
F
F
H
P A
L D*
S E*
EXIT
S L*
14
SINHA YARN DYEING UNIT:-
Here,
A- Mechanical Section.
B- Office In Charge’s Room.
C- File Store.
D- Dyeing Unit.
E- Electronic Board.
F- Radio Frequency Dryer.
H- Hydro-extractor.
L- Packaging & Delivery Section.
M- Manager’s Room.
P- Pressing Machine.
R- Random Winding Section.
S- Dyes & Chemical Store.
W- Soft Winding Section.
Emergency Exit Way.
- Fire Extinguisher.
Note: * Indicates Upstair.
15
LAYOUT OF WEAVING UNIT (TOYOTA)
EXIT
EB-1 EB-2 EB-3
M T
Y
N N L-22 P S
EXIT
16
WEAVING UNIT(TOYOTA):-
Here,
A- Mending Area.
B- Weavers Beam Area.
C- Time Keeper’s Zone.
EB – Electrical Board.
L- Loom.
M- Manager’s Room.
N- New Loom.
P- Mechanical Room.
S- Oil & Grease Store.
T- Toilet.
Y- Yarn Store.
Emergency Exit Way.
- Fire Extinguisher.
- Column
17
LAYOUT OF SIZING-2
EXIT
B
D
C
A
S
EXIT
18
SIZING UNIT(SIZING-2):-
Here,
A- Chemical Kitchen.
B- Warpers Beam Area.
C- Cone Winding Machine.
D- Direct Warping Machine
M- Compressor Machine.
S- Sizing Machine.
Y- Yarn Store.
- Emergency Exit Way.
- Fire Extinguisher.
- Column.
19
LAYOUT OF SIZING-1
S
E D
B A A S
L
E
EXIT
20
SIZING UNIT (SIZING-1):-
Here,
A- Sizing Machine.
B- Chemical Kitchen.
C- Cone Winding Machine.
D- Direct Warping Machine.
E- Exit.
L- Lizing Area.
S- Sectional Warping Machine.
-Emergency Exit Way.
-Fire Extinguisher.
-Column.
21
LAYOUT OF WEAVING SECTION (SOMET-2)
L L L L L L L L L L
62 64 66 68 70 72 74 76 78 80 F
L L L L L L L L L L
61 63 65 67 69 71 73 75 77 79
I
L L L L L L L L L L
42 44 46 48 50 52 54 56 58 60
I
L L L L L L L L L L
41 43 45 47 49 51 53 55 57 59
M
L L L L L L L L L L
22 24 26 28 30 32 34 36 38 40
L L L L L L L L L L
M
21 23 25 27 29 31 33 35 37 39
L L L L L L L L L L M
2 4 6 8 10 12 14 16 18 20
L
1
L
3
L
5
L
7
L
9
L
11
L
13
L
15
L
17
L
19
M
EXIT T S MR ER O EXIT
22
WEAVING UNIT (SOMET-2):-
Here,
23
LAYOUT OF WEAVING SECTION (SOMET-1)
C D
C I I T
A B I I I
24
E
WEAVING SECTION (SOMET-1):-
Here,
A - AC Plant.
B - Office Room.
C - Inspection Machine.
D - Folding Machine.
E - Exit.
I - Inspection Table.
L - Loom.
M- Main Power.
T - Time Keeper’s Area.
- Emergency Exit Way.
- Fire Extinguisher.
- Column.
25
LAYOUT OF SINHA DYEING & FINISHING LIMITED
F F F P
1 2 3
D
A A
T
E 1
1
I
C
K
H
S S S
1 2 3 E
D
2
2 B B
R L
26
SINHA DYEING & FINISHING LIMITED:-
Here,
A- Singeing & Desizing Machine.
B- Continuous Scouring & Bleaching Machine.
C- Mercerizing Machine.
D1- Thermosol Dyeing Machine.
D2- Pad Steam Machine.
E1- Electrolyte Control Dyeing Machine.
E2- Washing Machine.
P- Screen Printing Machine.
K- Colour Kitchen.
L- Loop Steamer.
S- Stenter Machine.
F- Sanforising Machine.
I- Brush Machine.
H- Piech Machine.
R- Raising Machine.
T- Inspection & Rolling Machine.
FFS – Finished Fabric Store.
MR – Mechanical Room.
ER - Electrical Room.
RFS – R&D Fabric Store.
GFS – Grey Fabric Store.
PS - Printing Section.
DR – Design Room.
QC – Quality Control Section.
TL – Textile Testing Laboratory
CR – Conference Room.
DT – Director(Technical) Room.
Pr.M- Printing Manager’s Room.
DM – Dyeing Manager’s Room.
AdM- Administration Manager.
SPZ – Spare Parts Zone. – Emergency Exit Way
ST - Staff Toilet. - Fire Extinguisher.
27
LAYOUT OF SINHA ROTOR SPINNING LIMITED
G H H I EXIT M T P
B UL
S
BD R
E RM C
CO
BD
B
UL
S R
FD
C BD
FD
BD FD
A
RO
28
SINHA ROTOR SPINNING LIMITED:-
Here,
A- Autoconer.
B- Blowroom Section.
C- Carding Section.
E- Emergency Exit.
G- Suction Device.
H- AC Plant 2.
I- Maintenance Room.
M- Manager’s Room.
T- Toilet
P- Chiller.
S- Simplex Section.
R- Ringframe Section.
BD- Breaker Drawframe.
FD- Finisher DrawFrame.
RM- Raw Material.
UL- Uni Lap Former.
CO- Combing Section.
RO- Rotor Section.
- Emergency Exit Way.
- Fire Extinguisher.
29
LAY OUT OF PICANOL UNIT
Gate-2
Sizing
Time
Office
Maintenance room Reed
Gate-1
A.
C.
P
L
A
N
T
Electrical
Room
Workers
Toilet
Manager
Room
Stuff
Toilet
30
= Machine
= Column
= Fire extinguisher
= Fire alarm
= First aid box
= Exit way
= Non hazards waste
31
32
♦RAW MATERIAL FOR SPINNING:-
Sinha Rotor Spinning Limited uses two types of raw materials,
- Cotton.
- Spandex.
The following types of cotton fibres are being imported by the
spinning section,
- Plain.
- Normal Twill.(2/1,3/1)
- Broken Twill.
- Sateen.(5 ends)
- Satin.(5 ends)
- Herringbone.(2/1 Twill, 3/1 Twill)
- Slub.
- Bedford cord.
33
•SOLID DYED FABRIC: Product range for woven fabric which
are commonly solid dyed further given below,
-Poplin.
-Canvas.
-Ottoman.
-Oxford.
-Rib stop.
-Pinpoint.
-Boxy.
-Seersuckers.
- Lycra
34
♦ SEQUENCE OF OPERATION OF SPINNING:
Carding Carding
Simplex Comber
Winding Simplex
Ringframe
ROTOR PROCESS
Blowroom Winding
Carding
Breaker Drawing
Finisher Drawing
35
Rotor
Winding
Warping
Sizing
Looming
Weaving
Mending
Inspection
36
Folding Packing Delivery
•WOVEN DYEING-
Inspection of grey goods
Souring
Washing
Drying
Mercerizing
Dyeing Printing
Finishing
Inspection
Washing
Finishing
Packing
Delivery
38
♦SEQUENCE OF OPERATION OF YARN DYEING:
Grey Yarn
Soft Winding
Batch Preparation
Washing
Dyeing
Soaping
Neutralization
Washing
Hydro-extraction
Drying
39
Random Winding Packing Delivery
40
41
The Quality Management of Sinha Textile Group is done by the
Quality Assurance Department. Quality Assurance Department is
assigned to maintain consistently uniform quality of the material in
process & various stages of it’s manufacturing.
- Testing Laboratory.
- Machineries Auditing System.
- A Good Training System.
- Excellent Analytical Back-up.
- Technical Expertise.
42
The daily on-line check is done by following checking,
- Construction of fabric.
- Total ends of fabric.
- Reed Count.
- Reed Space.
- Fabric Width.
- Weft Count.
- Ends Per Inch.
- Picks Per Inch.
- Design Of Fabric
- Ends Per Dent.
- Selvedge Width.
- Tensile Strength.
- Tearing Strength.
- Shrinkage Of Fabric.
- Abrasion Resistance.
- Pilling Resistance.
- Thermal Stability.
- Stretch Ability & Growth Recovery.
- Smoothness Of Fabric Surface.
- Appearance Of Fabric
- GSM Of Fabric.
43
In the spinning section the quality of product mainly depends on
the following points of product,
- Type Of Fibre.
- Staple Length.
- Neps.
- Evenness.
- Strength.
- Elongation.
- Count.
- Twist.
- Trash.
- Noil.
- Slubs etc.
Blowroom section:-
- Cleaning Intensity
- Relative Waste Amount.
- Commercial Staple Length.
- Recycling on/off.
Carding section:-
- Sliver Weight.
- Production.
- Cylinder Speed.
44
Breaker Drawframe:-
- Sliver Weight.
- Draft Gear.
- Roller Setting
- Speed.
- Doubling.
Finisher Drawframe:-
- Sliver Weight.
- Draft Gear.
- Roller Setting.
- Speed.
- Doubling
Simplex Section:-
- Hank
- Draft Change Pinion.
- Speed.
- Twist Per Inch.
- Winding length.
Ringframe Section:-
- Count.
- Twist Per Inch.
- Total Draft.
- Speed.
Winding Section:-
- Count.
- Lot
- Speed.
- Winding Length.
- Classimet Setting.
45
In the case of wet processing there are some major areas where
process control & quality control both are very essential.
Considering this fact Sinha Textile Group always do both process
& quality control in some major steps of wet processing. These are
given below.
- Grey Inspection.
- Desizing. Raw Materials Processed Materials
- Scouring.
- Bleaching. -Dyes. . -Desized goods.
- Mercerizing. -Chemicals. -Scoured goods.
- Dyeing. -Auxiliaries -Bleached goods
- Printing. -Mercerized goods.
- Finishing. - Dyed goods.
- Final Inspection. -Printed goods.
-Finished goods.
46
47
♦MACHINERIES OF SINHA ROTOR
SPINNING LIMITED:-
48
♦MACHINERIES OF SINHA YARN DYEING
& FABRICS LIMITED:-
•MACHINERIES OF SINHA YARN DYEING LTD.:-
50
51
♦Wastage Of Spinning Unit:-
Section Amount Of Wastage As
Wastage
Blowroom 4% Dust, Dirt & Trash
Carding 3% Dust, Dirt & Trash
Breaker Draw 0.5% Sliver
Frame
Finisher Draw 0.5% Sliver
Frame
Lap Former 0.5% Sliver
Comber 12%-20% Noil, Lap, Sliver
Simplex 0.5% Sliver
Ring Frame 1% Roving, Hard Waste,Pneumafil
Auto Coner 2.5% Hard Waste
52
In the warping section wastage is mainly the left over yarns. This
amount is normally 1200mm per package that is almost 6%.
53
- Except these 0.2% other wastage are involved as fly and as hard
waste during every filling stop.
•Comments:-
From the above information we see that the amount of wastage
varies from section to section. We must should develop the
accuracy of different process to reduce the amount of wastage. In
case of processing we should introduce a system that may help to
recover few portion of water & chemical so that the amount of this
huge percentage of waste can be minimized.
54
♦INSPECTION OF FABRIC BY 4 POINT SYSTEM:-
• Fabric Inspection:-
55
Weaving fault
56
Temple cut hole Along with temple 1 or more weft 4/
yarn cut by temple pin. Reject
Ball formation Due to improper sizing, warp fluff 1
forms as a ball and woven in the
cloth.
Multiple warp More than three warp broken. 1 to 2
back
57
Wrong pick Designs broken on weft way/Double 4/
Reject
pick.
36 * 100
Fabric Width (Inch)
58
♦ SOCIAL & ENVIRONMENTAL INFORMATION:-
• Environmental pollution control:-
SDFL believes that all employees are to work in a safe, healthy and
hygienic work atmosphere. In each and every unit, First Aid and
Hygiene team along with appropriate training to care for its people.
In all our industrial units we have both male and female physicians
with necessary aid and medical facilities.
In order to increase the awareness level of the employees the
management also takes great initiative to take part in ergonomics
area such as child care, Family Planning, Pure drinking water,
Arsenic, Diarrhea. This has been practiced in order to aware them
and their families.
• Internship Program:-
59
amount of money and time on them. Every year SDFL gives
opportunity to a large number of internees. All the renowned
educational institution in Bangladesh highly prefer their students to
attend internship program in SDFL because of its modern art of
state, high profile of manpower, recognition of superb
management.
60
61
♦ ABOUT RESEARCH & DEVELOPMENT:-
The word “Research” is closely related with the way of wearisome
to invent something or giving a new technique as solution of any
requirement. On the other hand “Development” stands for the
physical appearance of any researched or planned agenda. For this
reason the globe of “Research & Development” is based on both
speculative job as well as convenient. In the textile sector
department of “Research & Development” i.e. R&D is very much
essential. Specifically for an industry which is running with an
complete industrial park. When an industry can stand up with all
the projects like spinning, yarn dyeing, weaving & processing
together in a region, then it is very much logical to construct a
department like R&D.
Analysis
Yarn Ordering
S/D Y/D
Processing Sizing
Finishing Weaving
Testing Processing
Finishing
Testing
63
Order For Next Program Order Cancelled
B B
A
E
A A
A A
T
A
C F
A
M
A
E
L
G
H
I S
H
64
E D
Here,
A- Officer’s Table.
B- Cloth Stock.
C- Fabric Cutting Machine.
D- Desk loom.
E- Book Shelf.
F- File Space.
G- Yarn Lee Machine.
H- Handloom
I- Toilet
L- Leg Panel’s Hangers.
M- Manager’s Room.
T- Table.
Way.
65
♦ORGANOGRAM OF R&D:-
Chairman
Director
General Manager
Manager
Production Officer
Supervisor
Helper
Worker
♦MANPOWER OF R&D:-
POST MANPOWER
Manager 01
Senior Production Officer 02
Production Officer 04
Assistant Technical Officer 03
66
Supervisor 02
Helper 03
Worker 12
♦ LIST OF BUYERS:-
The directory of buyers for which Research & Development
department works through-out the year are given below-
- Levi Strauss
• Levi’s Guys.
• Levi’s Girls
• Levi’s Europe
• Levi’s Canada.
• Levi’s USA
• Levi’s Signature
• Levi’s Dockers
- VF
•VF Asia
•VF Nautica
• VF Europe
- H&M
- Medlar
- AMC
- TCP
- Li & Fung
- Marksrauft
- Marks & Spencer
- Hanes
- JC Penny
- Mirza Fashion
- Sears
- Oxford
67
♦FABRIC TYPES:-
The types of fabric that is developed in R&D department of STG
are given below-
- Canvas -Chambrays
- Poplin - Lycra
- Oxford - Pinpoint
- Boxy - Rib stop
- Ottoman
• Analysis:-
69
- Pattern making by analysis of the standard in case of
yarn dyed fabric.
- Yarn cones, Cone length, Amount of yarn
measurement in total as well as of each colour.
- Reed count, Reed space measurement.
- Total ends measurement according to fabric width.
- Colour matching after dyeing with standard.
- Pattern matching at the starting of weaving of fabric.
• Yarn Ordering:-
This step comes in case of producing yarn dyed fabric. The ordered
yarn directly goes to the yarn dyeing section for dyeing purpose.
R&D section informs the yarn dyeing section all the necessary
information related to yarn dyeing like the shade of colours, the
quantity of each colour to be dyed, warp way colours & weft way
colours, number of cones of each colour for random program as
well as the cone length. Following these instructions yarn dyeing
& random program is being done. When the yarn dyeing section
receives the order of R&D section then they make a time & action
plan(TAP) & send this to R&D. Following that plan we get
informed when we can receive the dyed & random yarn from yarn
dyeing section.
• Warping:-
Now for the solid dyed fabric after yarn ordering when we receive
the required quantity of yarn then the next step is direct warping.
On the other hand for the yarn dyed fabric after completion of
dyeing & random of yarn we have to do the sectional warping or
beam warping(less than 15% coloured yarn of total).
So we can say that the beam warping or the direct warping is used
for long runs of grey fabrics & simple patterns where the amount
of coloured yarn involved is less than about 15% of the total.
On the other hand sectional warping is used for short runs,
especially of fancy patterned where the amount of coloured yarn is
more than about 15% of the total.
Now we have to know how the grey yarn or dyed yarn will run for
warping. During the analysis & planning for sampling period we
make a paper that is supplied taking the approval of manager &
GM to warping & sizing section as well as to the weaving section.
There the pattern is given & following the pattern the warping
people carry the warping process. Here we have maximum creel
capacity of 560 for sectional warping & 640 for direct warping.
In case of direct warping R&D section informs the cone length,
no. of beams according to the fabric requirement which have to be
produced, through a paper.
It takes 3-4 hours to complete warping for a sample. So after
completion of warping we are getting the warper’s beam which is
ready for sizing now.
• Sizing:-
In this way sizing of the warp yarn is done & finally we are getting
the weaver’s beam of the ordered sample.
• Weaving:-
After getting the sized weaver’s beam at first that beam is being
received by the weaving unit. Then firstly drawing-in or Knotting
is done following the pattern made by R&D section. After
completing the drawing-in then denting is done. Finally according
to the design weaving of the fabric starts. For weaving the required
weft yarn is being supplied by store(in case of grey fabric) or by
the yarn dyeing unit(in case of yarn dyed fabric). In STG there are
two types of loom available. One is Rapier & the other I Air Jet
loom. So in both type of loom it is possible to produce the fabric.
In this way after few days we get the required amount of fabric in
grey condition from weaving unit.
• Processing & Finishing:-
73
Processing actually stands for wet processing of the grey fabric
that makes the fabric suitable for use. Processing of the grey fabric
involves the steps like singeing, desizing, scouring, bleaching,
mercerizing, dyeing (in case of demand of coloured fabric) or
printing (in case of demand of printed fabric) & finally finishing.
So, we can see that each & every steps of processing are equally
important for grey goods to be a finished product that can be used
by people. In case of grey goods that will be solid dyed further,
must be subjected to all the processes described above. In case of
75
yarn dyed grey fabric the processes that have to be followed are
singeing & desizing, washing & finally finishing in the stenter
machine & in the sanforise machine.
• Testing:-
76
If buyer see that the produced fabrics are satisfying their demand
then they may approve it. On the other hand if we cant satisfy them
the order will be rejected. But in most of the cases R&D satisfies
the buyers need & carry on the bulk production.
In this way R&D department regularly doing their task to get the
bulk order in every season & satisfy the buyer. To do the work all
these steps comes in the way of research & development
♦ REQUIRED FORMULAS FOR R&D WORK:-
During the work of Research & Development we have to do lot of
calculations in every steps. There are some formulas, which we
followed to do the calculations. These formulas are given below-
Normally when buyers send CAD then they give the construction
& weave of the fabric. Otherwise in case of their supplied fabric
swatch, we have to identify the construction & weave. The
calculation that I am representing is based on CAD.
77
• Formula to calculate the total ends of fabric
Total no. of section = Total Ends/ Total no. of cone of warp yarn
79
Now the formats that are the most important part of R&D work are
given in the following page.
80
• Format for yarn dyed product development :
81
• Format of solid dyed product development:
82
• Format for requesting for yarn dyeing & random:
83
• Format for processing unit as program sheet:
84
• Format for requesting for lab test/ lab treat:
85
♦ EXAMPLE OF A PROGRAM OF A YARN
DYED PRODUCT DEVELOPMENT OF R&D:-
86
Now I am going to present the program of yarn dyed product
development as an example including the format works.
87
• Requesting for the required amount of yarn & follow up:-
88
• Requesting for dyeing & random & follow up:-
89
• Requesting for processing & follow up:-
90
• Requesting for lab test & follow up:-
91
92
• Delivery of the fabric to buyer:-
93
For the development of solid dyed fabric the program sheet that we
make are given below-
94
95
• Yarn dyed fabric :
Construction: 100×48/40+40×10
03. Fabric content: 100% Cotton
Dobby
Yarn type: C×K
Finish: Regular Oxford
Type of dye: Reactive
Weight: 5.3 Oz/Yd2
Construction: 100×50/40+40×32/2
04. Fabric content: 100% Cotton
Yarn type: C×K
Finish: Regular Plain
Type of dye: Reactive Oxford
Weight: 4.1 Oz/Yd2
Construction: 168×90/60×60
05. Fabric content: 100% Cotton
Yarn type: C×C
Finish: Regular Poplin
Type of dye: Reactive
Weight: 2.98 Oz/Yd2
96
Serial Fabric construction Sample Sample name
No.
Construction: 90×80/16×16
07. Fabric content: 100% Cotton
Yarn type: K×K R.H.Twill
Finish: Regular Canvas
Type of dye: Reactive
Weight: 7.75 Oz/Yd2
Construction: 128×60/20×16
08. Fabric content: 100% Cotton
Yarn type: K×K L.H.Twill
Finish: Regular Canvas
Type of dye: Reactive
Weight: 3.8 Oz/Yd2
Construction: 150×100/ 100/2×50
09. Fabric content: 100% Cotton
Yarn type: C×C L.H.Twill
Finish: Regular Poplin
Type of dye: Reactive
Weight: 3.5 Oz/Yd2
Construction: 115×51/40+40×21/2
10. Fabric content: 100% Cotton
Yarn type: CC×K
Finish: Regular Chambrays
Type of dye: Reactive
Weight: 5.65 Oz/Yd2
Construction: 78×60/10×10
11. Fabric content: 100% Cotton
Yarn type: OE×OE
Finish: Brush Heavy Brush
Type of dye: Reactive Fabric
Weight: 10.5 Oz/Yd2
Construction: 105×86/40×40
12. Fabric content: 100% Cotton
Yarn type: C×C
Finish: Regular Dobby
Type of dye: Reactive Fabric
Weight: 3.5 Oz/Yd2
97
• Plain fabric :
Construction: 144×105/40×40
02. Fabric content: 100% Cotton
Yarn type: C×C
Finish: Regular Poplin
Type of dye: Reactive
Weight: 4 .77 Oz/Yd2
Construction: 140×120/20×20+12
03. Fabric content: 100% Cotton
Yarn type: K×OE
Finish: Regular Ottoman
Type of dye: Reactive
Weight: 11.5 Oz/Yd2
Construction: 116×56/20+20×7+7
05. Fabric content: 100% Cotton
Yarn type: K×OE
Finish: Regular Boxy
Type of dye: Reactive Canvas
Weight: 9.7 Oz/Yd2
98
Serial Fabric construction Sample Sample name
No.
Construction: 78×34/10+10×6
06. Fabric content: 100% Cotton
Yarn type: OE×OE
Finish: Regular Oxford
Type of dye: Reactive
Weight: 9.5 Oz/Yd2
Construction: 128×74/32+32S×12+12S
07. Fabric content: 100% Cotton
Yarn type: K×Slub
Finish: Light Peach Slub
Type of dye: Reactive
Weight: 7.25 Oz/Yd2
Construction: 102×66/20S×20S
08. Fabric content: 100% Cotton
Yarn type: Slub×Slub
Finish: Regular Slub
Type of dye: Reactive Canvas
Weight: 5.57 Oz/Yd2
Construction: 105×48/16×12
09. Fabric content: 100% Cotton
Yarn type: K×K
Finish: Regular
Type of dye: Reactive Rib stop
Weight: 7.6 Oz/Yd2
Construction: 133×72/40×40+40D
10. Fabric content: 98%Ctn-2%Lycra
Yarn type: C×C
Finish: Peach
Type of dye: Reactive Stretch
Weight: 4.4 Oz/Yd2
99
• Twill Fabric:
100
Serial Fabric construction Sample Sample name
No.
Construction: 108×56/16×12
01. Fabric content: 100% Cotton
Yarn type: K×K
Finish: Wrinkle Free L.H.Twill
Type of dye: Reactive Canvas
Weight: 8.2 Oz/Yd2
Construction: 140×70/32×32
02. Fabric content: 100% Cotton
Yarn type: K×K
Finish: Regular Twill
Type of dye: Reactive Poplin
Weight: 4.8 Oz/Yd2
Construction: 110×72/20+16S×16
04. Fabric content: 100% Cotton
Yarn type: K+S×K
Finish: Regular Slub
Type of dye: Reactive Twill
Weight: 7.75 Oz/Yd2
Construction: 160×65/30×20+16S
05. Fabric content: 100% Cotton
Yarn type: K× K+S
Finish: Regular Slub
Type of dye: Reactive Twill
Weight: 6.22 Oz/Yd2
101
Serial Fabric construction Sample Sample
No. name
Construction: 118×72/20+20S×20S
06. Fabric content: 100% Cotton
Herring
Yarn type: K+S×S
Finish: Regular Bone Twill
Type of dye: Reactive
Weight: 6.54 Oz/Yd2
Construction: 146×70/30×7
07. Fabric content: 100% Cotton
Yarn type: K×OE
Finish: Regular Dobby
Type of dye: Reactive
Weight: 10.76 Oz/Yd2
Construction: 128×58/20×10
08. Fabric content: 100% Cotton
Yarn type: K×OE
Finish: Regular Dobby
Type of dye: Reactive
Weight: 8.9 Oz/Yd2
Construction: 108×56/16×12
09. Fabric content: 100% Cotton
Yarn type: K×K
Finish: Regular Broken
Type of dye: Reactive Twill
Weight: 8.2 Oz/Yd2
Construction: 163×71/32×14S
10. Fabric content: 100% Cotton
Yarn type: K×Slub
Finish: Regular Slub Twill
Type of dye: Reactive 4/1 Sateen
Weight: 7.5 Oz/Yd2
Construction: 120×65/16×16
11. Fabric content: 100% Cotton
Yarn type : K×K
Finish: Regular Bed Ford
Type of dye: Reactive Cord
Weight : 9.4 Oz/Yd2
♦MY ACHIEVEMENT:-
102
• I got the general information of such a large factory that gives me
the clear idea about the requirements of a composite industry setup
with all necessary manpower & machineries.
103
♦CONCLUSION:-
For every person who is fresher in the field of textile, industrial
training works like learning route. This course given me the
opportunity to move liberally in every section of the industry to
learn the industrial work & follow the process sequence virtually.
From my two months observation of the industry along with
research & development section specially, I can say that in the
weaving sector this industry has very strong possibility because the
industry is running with all modern machineries & very
knowledgeable persons are working all the time with their
maximum oomph. I just think the capacity of the industry should
be developed with the amount of order the industry is being taking.
Thank you.
104