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Documente Profesional
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1HSB435416-1en Rev1
LTB 245E1
BLK 222
1-pole operation
1
2
4
3
5
6
7
8
9
11
10
ABB Switchgear AB
S-771 80 LUDVIKA
PRODUCT MANUAL
PRODUCT DESCRIPTION
- Circuit-Breaker
PRODUCT DESCRIPTION
- Operating Mechanism
ASSEMBLY INSTRUCTIONS
CHECKLIST
OPERATING AND MAINTENANCE
INSTRUCTIONS
LUBRICANTS
MAINTENANCE INSTRUCTIONS
- Operating Mechanism
OVERHAUL INSTRUCTIONS
- Circuit-Breaker
SPARE PARTS
- Circuit-Breaker
SPARE PARTS
- Operating Mechanism
ABB Switchgear
SF
6
Circuit-Breaker LTB 245E1 with operating
mechanism BLK 222
1-pole operation
1HSB435455-1 enrev1
Product Description
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking fromABB Switchgear AB. ABB Switchgear AB takes no responsibility for errors
that can occur in the documentation.
ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Switchgear AB. It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
ABB Switchgear AB
Article number: 1HSB435455-1 enrev1
Date: 2000-08-04
Product Description
1HSB435455-1 enrev1 i
LIST OF CONTENTS
1. Description.......................................................................... 1
1.1 Design of the circuit-breaker.......................................................... 1
1.2 The circuit-breakers gas system.................................................... 2
1.3 Operating mechanism..................................................................... 3
1.4 Standards........................................................................................ 3
Product Description Description
1HSB435455-1 enrev1 1
1. Description
High voltage circuit-breaker LTB 245E1, with three operating mechanisms type
BLK 222.
1.1 Design of the circuit-breaker
The circuit-breaker is made up of three separate poles. These consist of three main
parts. At the bottom is an operating mechanism in an alloy housing, above this are
hollow post insulators through which the operating insulator runs and at the top is
the breaking unit.
Each breaking unit consists of a breaking chamber insulator, which together with an
upper and lower ange makes up the enclosure, and upper and lower current paths
and puffer. The puffer, which is designed with the lower operating current contacts
integrated, runs on the outside of the lower current path. The upper operating
current contacts are integrated in the upper current path.
The poles are mounted on separate hot-dipped galvanised column frames. The
frame consists of two welded formed plate halves, which are interconnected with
bolted cross stays.
The weights of component parts:
Figure 1-1. Circuit-breaker type LTB 245E1
Item Part Weight, kg
1 Circuit-breaker
pole
See
dimension
drawing
2 Operating
mechanism
210
3 Frame 86-200
2
3
1
B10034
Description Product Description
2 1HSB435455-1 enrev1
1.2 The circuit-breakers gas system
The circuit-breaker poles are permanently lled with SF
6
gas at a pressure of
0.7 MPa abs at 20C on circuit-breakers whose performance is limited by a lowest
ambient temperature of -30C.
On circuit-breakers whose ambient temperature is -40C the circuit-breaker is
lled to a pressure of 0.5 MPa abs at 20C. On breakers whose ambient temperature
is -55C the breaker is lled with a mixture of SF
6
gas and N
2
gas or CF
4
gas at a
pressure of 0.7 MPa abs at 20C. The poles are tted with density monitors to
monitor the pressure.
1.2.1 Opening and closing
The circuit-breaker poles work according to the Auto-Puffer
TM
- principle with the
puffer cylinder (1) divided into two chambers. An Auto-Puffer
TM
section (2) and a
compression section (3).
When the normal operating currents are
cut, the SF
6
gas is compressed in the
compression section to an over-pressure.
When the arcing contacts part, the gas in
the compression section ows out and
extinguishes the arc at the passage trough
zero.
When the short-circuit currents are cut the
requisite extinguishing pressure is built-up
in the Auto-Puffer
TM
section by heating the
arc. In this way a pressure increase is
achieved with energy from the arc and no
extra energy is required fromthe operating
mechanism.
On closing, the puffer cylinder slides
upwards, the contacts engage one another
and the puffer cylinder is relled with gas.
Figure 1-2. Circuit-breaker pole in Close position
1
2
3
Product Description Description
1HSB435455-1 enrev1 3
1.3 Operating mechanism
LTB circuit-breaker is operated by a motor-charged spring operating mechanism
type BLK 222.
The operating mechanism is connected to the poles mechanism via a pull-rod
system.
The circuit-breaker is closed by the operating mechanism, which houses the closing
springs. On closing, the opening springs are tensioned, which are permanently
coupled to the poles operating mechanisms. The trip latch in the operating
mechanism keeps the circuit-breaker in the closed position. Opening of the circuit-
breaker only requires the release of the trip latch.
The normal operating cycle is:
O-0.3s-CO-3 min-CO (according to IEC) or CO-15s-CO (according to ANSI).
1.4 Standards
The circuit-breakers comply with the requirements according to IEC Publication
60056 and in most cases also ANSI C37 and are restrike-free when breaking a
capacitive load.
1HSB435455-1 enrev1
0008
ABB Switchgear AB
Head Ofce
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
ABB Switchgear
SF
6
Circuit-Breaker Operating mechanism
type BLK 222
1HSB535432-100 en rev2
Product Description
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking from ABB Switchgear AB. ABB Switchgear AB takes no responsibility for errors
that can occur in the documentation.
ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Switchgear AB. It may not either be imparted to third party or otherwise be used without authorisation.
Infringement hereof will be subject to action in accordance with applicable laws.
ABB Switchgear AB
Article number: 1HSB535432-100 en rev2
Date: 2000-04-19
Product Description
1HSB535432-100 en rev2 i
LIST OF CONTENTS
1. Description.......................................................................... 1
1.1 Delivery...........................................................................................2
1.2 Unpacking.......................................................................................2
1.3 Storage ............................................................................................3
2. Assembly and connection................................................. 5
2.1 Mechanical connection ...................................................................5
2.2 Electrical connection.......................................................................6
2.3 Loading the closing springs ............................................................7
2.4 Normal operations, the circuit-breaker closed................................8
2.5 Open, the circuit-breaker is open....................................................8
2.6 Closed, the circuit-breaker is closed ...............................................9
3. Operations .........................................................................11
3.1 Remote/local operations................................................................ 11
3.2 Close operation ............................................................................. 11
3.3 Open operation..............................................................................12
3.4 Rapid reconnection .......................................................................12
4. Component parts.............................................................. 13
4.1 Drive mechanism..........................................................................13
4.2 Catch gear .....................................................................................13
4.3 Dashpot .........................................................................................14
4.4 Limit switch with auxiliary contact ..............................................14
4.5 Heater element ..............................................................................15
Product Description
ii 1HSB535432-100 en rev2
FIGURES
Figure 1-1. Operating mechanism BLK 222. .................................................... 1
Figure 1-2. Lifting the operating mechanism. ................................................... 2
Figure 2-1. Operating mechanism. .................................................................... 5
Figure 2-2. Earth clamp connection. ................................................................. 6
Figure 2-3. Electrical loading of the closing spring. ......................................... 7
Figure 2-4. Normal operating position. ............................................................. 8
Figure 2-5. Opening operation. ......................................................................... 8
Figure 2-6. Closing operation. .......................................................................... 9
Figure 3-1. Remote/local operations. ...............................................................11
Figure 3-2. Close operation. .............................................................................11
Figure 3-3. Open operation. ............................................................................ 12
Figure 4-1. Motor. ........................................................................................... 13
Figure 4-2. Catch gear. .................................................................................... 13
Figure 4-3. Dashpot. ........................................................................................ 14
Figure 4-4. Limit switch with auxiliary contact. ............................................. 14
Figure 4-5. Heater element. ............................................................................. 15
Product Description Description
1HSB535432-100 en rev2 1
1. Description
The operating mechanism BLK 222 is intended for operating circuit-breakers with
integrated opening springs. Under no circumstances may the operating mechanism
be operated without first being mounted and adjusted for a circuit-breaker.
The operating mechanism consists of an closing spring with associated motor
charging device that automatically charge the closing spring after each closing
operation. A closing interlock holds the tensioned closing spring prepared for the
Closing of the circuit-breaker and the re-tensioning of the opening springs. A
opening interlock holds a closed circuit-breaker prepared for immediate Opening.
The component parts of the operating mechanism are integrated in a cabinet which
also accommodates an operating panel and operating equipment. The cabinets
cover can be removed and the operating panel opened to facilitate service and
overhauling.
The standard operating cycle is O - 0.3 s - CO - 3 min - CO (IEC) or CO - 15s - CO
(ANSI). The time between closing operations should not be less than 1 minute
during the testing of the circuit-breaker and relay systems involving more than 3
closing operations.
Figure 1-1. Operating mechanism BLK 222.
Item
1 Drive unit
2 Operating mechanism
3 Operating panel
4 Closing spring
5 Heater element
1 2
4
3
5
B30200
Description Product Description
2 1HSB535432-100 en rev2
1.1 Delivery
Check on arrival that the delivery corresponds with the order and delivery
documents and that no transport damage has occurred.
If any material is missing or if transport damage has occurred, please report this
immediately to ABB Switchgear AB, Circuit Breaker Division.
1.2 Unpacking
The operating mechanism is packed in a crate. The crate is marked with a case
number and the gross weight. Other information is written on a plywood
board/label, which is attached to two of the crates sides.
The operating mechanism must be lifted using the lifting eyes on top of the cabinet,
see Figure 1-2. Slings must not be placed around the cabinet when lifting.
All packing material can be recycled.
Figure 1-2. Lifting the operating mechanism.
B30079
Product Description Description
1HSB535432-100 en rev2 3
1.3 Storage
Avoid storage. If storage is necessary, this must be done indoors or under cover.
The operating mechanism shall preferably be stored indoors in a dry building. When
stored outdoors, the crate should be opened to promote the exchange of air and a
heater should be used to prevent condensation.
An approved storage area is a store consisting of:
roof
a solid floor
humidity less than 50%
temperature +20 C (10 C)
Product Description Assembly and connection
1HSB535432-100 en rev2 5
2. Assembly and connection
The operating mechanism should be positioned in accordance with the circuit-
breakers measurement diagram.
2.1 Mechanical connection
The connection of the pull-rods between the operating mechanism and the circuit-
breaker should be carried out in accordance with the instructions for the circuit-
breaker to be connected to the operating mechanism.
WARNING
Do not operate the mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and adjusted to the associated pressurised circuit-breaker.
On delivery the operating mechanisms closing spring is uncharged.
Figure 2-1. Operating mechanism.
Min.
Max. (Green fieId)
MiddIe position (YeIIow fieId)
1
Item
1 Indication disk
2 Indication pin
B30161
2
2
Min. pos.: No tension on cIosing spring.
N.B. The opening spring is tensioned if the
circuit-breaker is cIosed.
Mid. pos.: Dog against cIosing catch gear.
(YeIIow fieId) CIosing spring tensioning has begun.
N.B. No work permitted on operating mech.
Spring shaII be considered tensioned.
Max. pos.: CIosing spring is fuIIy tensioned.
(Green fieId)
Assembly and connection Product Description
6 1HSB535432-100 en rev2
2.2 Electrical connection
Operation and signal cables are routed through the connection flange at the bottom
of the cabinet. Fit the flange with a suitable cable gland for the cable in question.
Connect the cables to the terminal blocks in accordance with the applicable wiring
diagram. The terminal blocks are of a snap-in type and are designed both for
through wiring with termination of a stranded conductor with a cross-section of
max. 4 mm
2
, and as disconnectable blocks with termination of a stranded conductor
with a cross-section of max. 6 mm
2
intended for motor circuits, AC circuits and
supply circuits.
Connect the earth wire to the earth terminal (1) on the side of the cabinet.
N.B. Cables must not be routed so that they obstruct manual cranking.
Figure 2-2. Earth clamp connection.
1
B30079
Product Description Assembly and connection
1HSB535432-100 en rev2 7
2.3 Loading the closing springs
2.3.1 Electrical loading
Make the motor protection switch (1) so that the motor (2) starts and drives the
spring drum (3) to the tensioned position. The limit switch (4) breaks the contactor
(5) and the motor circuit.
CAUTION
The contactor must not be operated manually so that the limit switch
is bypassed.
Figure 2-3. Electrical loading of the closing spring.
Item
1 Motor protection switch
2 Motor
3 Spring drum
4 Limit switch
5 Contactor
5
3
1
2
4
B30200
Assembly and connection Product Description
8 1HSB535432-100 en rev2
2.4 Normal operations, the circuit-breaker closed
The open spring on the circuit-breaker and the closed spring on the operating
mechanism are tensioned. The circuit-breaker remains in the closed position by the
operating mechanisms opening interlock (1).
Figure 2-4. Normal operating position.
2.5 Open, the circuit-breaker is open
When the circuit-breaker is open the interlock is released from the catch gear (1). In
the end position the movement is dampened by the dashpot (2), which makes up an
end position stop in the OPEN position. The closing spring is tensioned.
Figure 2-5. Opening operation.
Item
1 Open interlock
2 Closed interlock
Item
1 Closing catch gear
2 Dashpot
3 Tripping arm
2
1
B30054
1
2
3
B30057
Product Description Assembly and connection
1HSB535432-100 en rev2 9
2.6 Closed, the circuit-breaker is closed
When closed the closing arm (1) is released from the tripping arm (3) and the
interlock heel (2). The dashpot piston (4) is extended and is prepared once again for
an opening operation. The motor starts and charges the closing spring again so that
the circuit-breaker returns to normal operations.
The operating mechanism is prepared for a new closing operation after opening
(O-CO).
Figure 2-6. Closing operation.
Item
1 Closing arm
2 Interlock heel
3 Tripping arm with interlock heel
4 Dashpot piston
4
2
3
1
B30054
Product Description Operations
1HSB535432-100 en rev2 11
3. Operations
3.1 Remote/local operations
With normal operations the switch (1) is in the Remote position for electrical remote
operations. In the LOCAL position, operations can only be carried out using the
operating switch (2).
The switch (1) has one position for the Shutdown function.
Figure 3-1. Remote/local operations.
3.2 Close operation
A Close operation using the operating switch (2) or electrical remote pulses can
only take place if:
Switch (1) is in the Remote or Local position.
The closing spring is tensioned with a closed ON circuit via the limit switch
(3).
The circuit-breaker is in the open position with a closed ON circuit via auxiliary
contact (4).
The gas density is greater than the blocking level with closed ON circuit via the
density monitor.
Figure 3-2. Close operation.
Item
1 Switch, Local/Remote
2 Operating switch, On/Off
Item
1 Switch, Local/Remote
2 Operating switch, On/Off
3 Limit contact
4 Auxiliary contact
2 1
B30207
2 1
3
4
B30200
Operations Product Description
12 1HSB535432-100 en rev2
3.3 Open operation
An Open operation with a closed circuit-breaker can be made with the switch (1) in
the LOCAL position and the operating switch (2) in the ON position.
Figure 3-3. Open operation.
3.4 Rapid reconnection
Automatic rapid reconnection, Open-0.3s-Closed-Open can be made if:
The circuit-breaker is closed.
The switch is in the Remote position.
The mechanisms closing spring is fully loaded when the operating cycle is
started.
With automatic rapid reconnection the switchgears relay equipment can give an
immediate Open impulse if the short-circuit still remains in the network. As the
operating circuits are electrically interlocked via the auxiliary contact an Close
operation will always be completed before an Open operation is started. Even if the
Close pulse has been given during a current Open operation.
Item
1 Switch, Local/Remote
2 Operating switch, On/Off
2 1
B30208
Product Description Component parts
1HSB535432-100 en rev2 13
4. Component parts
4.1 Drive mechanism
The drive mechanism is supplied with a motor for 110 or 220 V DC and
50, 60 Hz AC.
The motor should be capable of loading the spring at 85% of the nominal voltage
(IEC).
Figure 4-1. Motor.
4.2 Catch gear
The operating mechanism has a Closing and an Opening catch gear.
The standard voltage of the magnets is 110 or 220 V DC.
The coils rated power is 200 W.
Figure 4-2. Catch gear.
Item
1 Motor
Item
1 Opening catch gear
2 Closing catch gear
1
B30068
1
2
B30062
Component parts Product Description
14 1HSB535432-100 en rev2
4.3 Dashpot
The operating mechanism is fitted with a dashpot to slow the final phase of the
opening movement.
Figure 4-3. Dashpot.
4.4 Limit switch with auxiliary contact
The operating mechanism is fitted as standard with a 12 way auxiliary contact
consisting of twelve normally open and twelve normally closed contacts. Three
normally closing and three normally opening contacts are used for the operating
mechanisms own function. There is also the possibility of supplementing with
twelve extra contacts.
The auxiliary contacts shaft is in direct connection with the operating mechanisms
operating lever and accordingly follows the circuit-breaker contacts movement.
Figure 4-4. Limit switch with auxiliary contact.
Item
1 Dashpot
Item
1 Limit switch
2 Auxiliary contact
1
B30063
2
1
B30200
Product Description Component parts
1HSB535432-100 en rev2 15
4.5 Heater element
The operating mechanism is equipped with a heater element to prevent
condensation and should always be connected.
Figure 4-5. Heater element.
Data
70 W, 220 V: R = 691 Ohm 10%.
140W, 220 V: R = 346 Ohm 10%.
70 W, 110 V: R = 173 Ohm 10%.
140 W, 110 V: R = 86 Ohm 10%.
Item
1 Heater element
1
B30058
1HSB535432-100 en rev2
0004
ABB Switchgear AB
Head Office
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
ABB Switchgear
SF
6
Circuit-Breaker LTB 245E1 with three operating
mechanisms BLK 222
1-pole operation
1HSB435410-1 enrev1
Assembly Instructions
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking fromABB Switchgear AB. ABB Switchgear AB takes no responsibility for errors
that can occur in the documentation.
ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Switchgear AB. It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
ABB Switchgear AB
Article number: 1HSB435410-1 enrev1
Date: 2000-09-05
Assembly Instructions
1HSB435410-1 enrev1 i
LIST OF CONTENTS
1. General ................................................................................ 1
2. Safety................................................................................... 3
2.1 Warning text ................................................................................... 3
2.2 Safety, general ................................................................................ 4
3. Delivery ............................................................................... 5
3.1 Weights........................................................................................... 5
3.2 Unpacking ...................................................................................... 6
3.3 Storage before assembly ................................................................ 7
4. Assembly............................................................................. 9
4.1 Preparations.................................................................................... 9
4.2 Frame assembly............................................................................ 11
4.3 Assembling the frame on the foundation ..................................... 12
4.4 Assembling the circuit-breaker pole on the frame ....................... 13
4.5 Assembling the operating mechanism......................................... 15
4.6 Final assembly of the circuit-breaker pole................................... 16
4.7 Assembling the pull-rods ............................................................. 17
4.8 Inspecting the bolted joints, etc.................................................... 19
5. Electrical connections ..................................................... 21
5.1 Connection of the operating mechanism...................................... 21
5.2 Assembly of busbars or overhead lines........................................ 21
6. Pressurising the poles..................................................... 23
6.1 Preparations.................................................................................. 23
6.2 Gas lling with SF6 gas ............................................................... 24
6.3 Gas monitoring system................................................................. 27
6.4 Leakage test.................................................................................. 28
6.5 Fitting the signs and cover ........................................................... 28
7. Commissioning................................................................. 29
8. Operating values .............................................................. 31
8.1 Times............................................................................................ 31
8.2 Motor and control circuits............................................................ 31
8.3 Resistance..................................................................................... 31
8.4 Contact stroke............................................................................... 31
Assembly Instructions
ii 1HSB435410-1 enrev1
FIGURES
Figure 3-1. Component parts ............................................................................. 5
Figure 3-2. Lifting the operating mechanism .................................................... 6
Figure 4-1. Assembly markings ........................................................................ 9
Figure 4-2. Foundation .................................................................................... 10
Figure 4-3. Frame assembly ............................................................................ 11
Figure 4-4. Frame assembly on the foundation ............................................... 12
Figure 4-5. Lifting the circuit-breaker pole ..................................................... 13
Figure 4-6. The circuit-breaker poles non-return valve ................................. 13
Figure 4-7. Fitting the circuit-breaker pole on the frame ................................ 14
Figure 4-8. Assembly of the operating mechanism ........................................ 15
Figure 4-9. Circuit-breaker poles on the frame ............................................... 16
Figure 4-10. Dismantling the signs and cover ................................................... 17
Figure 4-11. Assembling the pull-rod ............................................................... 18
Figure 5-1. Operating mechanism ................................................................... 21
Figure 6-1. Gas lling ..................................................................................... 24
Figure 6-2. Density monitor and union nut ..................................................... 26
Figure 6-3. Gas monitoring ............................................................................. 27
Figure 6-4. Fitting the signs and cover ............................................................ 28
Assembly Instructions General
1HSB435410-1 en1 1
1. General
This assembly instruction applies to the SF
6
circuit-breaker type LTB 245E1 with
three operating mechanisms type BLK 222 for 1-pole operation and contain all
essential information for assembly and commissioning.
Read through the entire Assembly Manual before starting the assembly work.
Assembly Instructions Safety
1HSB435410-1 en1 3
2. Safety
2.1 Warning text
Warning text occurs where required and indicates that the text in question should be
observed extra carefully. The warning texts are marked as set out below:
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious injury.
CAUTION
indicates a hazardous situation that can result in minor or moderate
injury.
N.B. is used for hazards that may only result in damage to the installation.
Safety Assembly Instructions
4 1HSB435410-1 en1
2.2 Safety, general
WARNING
Circuit-breaker with pressurised porcelain insulators.
Mechanical damage on the porcelain can cause it to explode with the
following risk of splintering.
Work on the circuit-breaker that brings about the risk of a mechanical
damage to the insulators should be carried out at a reduced gas pressure,
0.125 MPa (abs).
WARNING
Do not operate the operating mechanism unloaded!
Operations shall take place only after the mechanism has been connected
and trimmed with the associated pressurised circuit-breaker.
The standard operating cycle is O - 0.3 s - CO - 3 min.-CO. The time between
closing operations should not be under 1 minute during the testing of circuit-
breakers and relay systems involving more than 3 closing operations.
Assembly Instructions Delivery
1HSB435410-1 en1 5
3. Delivery
Check on arrival that the delivery corresponds with the order and delivery
documents and that no transport damage has occurred.
If any material is missing or if transport damage has occurred, please report this
immediately to ABB Switchgear AB, Circuit Breaker Division.
3.1 Weights
The weights of component parts are as follows:
Figure 3-1. Component parts
Item Part
Weight,
kg
1 Circuit-breaker
pole
stated on
the
applicable
dimension
drawing
for the
order..
2 Operating
mechanism
210
3 Frame 86-200
2
3
1
B10034
Delivery Assembly Instructions
6 1HSB435410-1 en1
3.2 Unpacking
The material is packed in crates and on pallets. The crates are marked with a case
number and the gross weight. Other information is written on a plywood
board/label, which is attached to two of the crates sides.
The operating mechanism must be lifted using the lifting eyes on top of the cabinet,
see Figure 3-2. Slings must not be placed around the cabinet when lifting.
The circuit-breakers must be kept in the transport packaging until just before
assembly.
All packing material can be recycled.
Figure 3-2. Lifting the operating mechanism
B
1
0
0
3
6
Assembly Instructions Delivery
1HSB435410-1 en1 7
3.3 Storage before assembly
3.3.1 General
The circuit-breakers are normally delivered in units adapted for transport.
Intermediate storage of these units should be avoided. If intermediate storage can
not be avoided the units should be stored indoors or under a roof. They should also
be stored horizontally above ground level to avoid cracking or water damage. Upon
arrival it is important that the plastic cover is removed in order to prevent corrosion
due to condensation (except for spare parts, see avsnitt 3.3.5, Spare parts).
Storage in a humid climate, without proper ventilation, can lead to discolouring of
zinc coated surfaces. This discolouring is known as white rust, and consists mainly
of zinc oxide and zinc hydroxide and is a result of a chemical process between pure
zinc on the surface and moisture.
The long term rust protection is not affected because the steel-zinc layer under the
surface remains unaffected. According to Swedish standard the presence of white
rust is no reason to reject goods.
Upon arrival each unit should be checked regarding the following:
The delivery corresponds with the order and shipping documents
Damage due to transport and missing parts
If damage is discovered or suspected the case should be opened and photos taken.
Report damage as well as missing parts.
All components should be rationally stored for easy access. All material should be
stored in an approved store
1
, exceptions are stated below. Dust, smoke, corrosive or
inammable gas, steam or salt must not pollute the surrounding air otherwise the
equipment must be cleaned before construction.
The original cases can be used for storage, but the plastic covering should be
removed. The assembly units coupling pieces as well as connections are provided
with transport covers or protective covers which must not be removed until shortly
before the circuit-breakers are assembled.
3.3.2 Stacking of cases
Cases of different widths shall normally not be stacked (the pressure may destroy
the covers of the lower cases). If cases of different widths need to be stacked, a
framework must be used between the cases in order to distribute the pressure evenly.
Stacking of more than three cases is not allowed. It must be noted that stacking
causes instability sidewise and therefore the cases must be secured, i.e., prevented
from tumbling down or rolling over.
1. An approved store is dened as consisting of:
roof
rm base
humidity below 50%
temperature 20C (10C)
Delivery Assembly Instructions
8 1HSB435410-1 en1
3.3.3 Operating mechanism
The operating mechanism should be unpacked on arrival. If it is not kept in an
approved store, the heating element must be connected and permanently switched
on to prevent the control equipment from corrosion or damage due to freezing.
3.3.4 Circuit-breakers
The circuit-breakers should be stored in their original cases where they are properly
protected from damage. The units shall not stand in water. The circuit-breakers can
be stored outdoors. If this happens they should be protected by at least a tarpaulin.
The tarpaulin must not be so tight that air circulation to zinc coated surfaces is
prevented. Any condense should easily drip off.
The lowest permitted ambient temperature for storage is -30C.
3.3.5 Spare parts
Spare parts shall be kept indoors in an approved store and in their original packing.
This is especially important for rubber components (seals etc.), which must also be
protected fromsunlight to avoid drying. Gaskets have a limited storage life, so avoid
storing them. Frames can be stored outdoors.
Assembly Instructions Assembly
1HSB435410-1 en1 9
4. Assembly
4.1 Preparations
Before starting the assembly, make certain that all requisite tools and documents are
on hand.
Standard tools with torque wrenches (10 - 430 Nm).
Lifting devices and lifting slings.
Lubricant, see Lubricants 1HSB445409-1 for suppliers and brand names.
Grease G: ABB article number1171 4014-407
Grease SV: ABB article number 1171 4016-610.
Contact paste.
Applicable dimension drawings and diagrams for the order.
4.1.1 Assembly markings
On delivery the circuit-breakers are supplied dismantled in transport units. The
component parts are marked to facilitate assembly. The circuit-breaker poles and
operating mechanisms have been tested together.
Check that the assembly markings correspond with Figure 4-1 and that the serial
number on the operating mechanism corresponds with the serial number of the
circuit-breaker.
Figure 4-1. Assembly markings
Item
1 Operating
mechanism A
2 Operating
mechanism B
3 Operating
mechanism C
4 Circuit-breaker
pole A1
5 Circuit-breaker
pole B1
6 Circuit-breaker
pole C1
2 3
1
4 5
6
B10037
Assembly Assembly Instructions
10 1HSB435410-1 en1
4.1.2 Foundation
The circuit-breakers foundation must be at and level. Adjust any deviations using
spacer washers, see Chapter 4.3, Assembling the frame on the foundation. Figure
4-2 shows the permitted deviations in mm for the position of the foundation bolts.
The nominal dimensions are stated on the applicable dimension drawing for the
order.
Figure 4-2. Foundation
Length = >110
1
1
B10038
Assembly Instructions Assembly
1HSB435410-1 en1 11
4.2 Frame assembly
The frame is supplied in welded halves with six cross stays and nuts, bolts and
washers.
Bolt the halves together as shown in Figure 4-3. Fit the cross stays according to
the numbering 1-4, using the supplied nuts, bolts and washers.
N.B. Make sure the stays are tted as set out in Figure 4-3 and to the intended
operating mechanism.
Tighten the bolted joints to a torque of 430 Nm.
Figure 4-3. Frame assembly
Item
1 Frame halves 2 pcs.
2 Stays 6 pcs.
3 Bolts M20x60
Nuts M20
Washers 21x37x3
8 pcs.
8 pcs.
16 pcs.
1
2
3
TIGHTENING TORQUE
430 Nm
3
4
2
1
B10039
Assembly Assembly Instructions
12 1HSB435410-1 en1
4.3 Assembling the frame on the foundation
Check that the frames are upright and adjust them to the same level using the nuts
(2).
Fill with spacer washers the gap between the lower nut and the foundation, which
should be as small as possible.
Thighten the lower nut against the spacer washers (4). For the nal tightening of the
frame, use the upper nut, which is tightened to a torque of 300-350 Nmfor M24 nut
and 500-550 Nm for M30 nut.
Foundation bolts and spacer washers are not supplied.
Figure 4-4. Frame assembly on the foundation
Item
1 Foundation bolts,
L> 110 mm
(Not supplied)
2 Nuts (Not supplied) 8 pcs.
3 Washers 8 pcs.
4 Spacer washers (Not supplied)
5 Foundations
6 Frame foot
2
0
1
2
6
4
5
3
1
0
1
0
>
1
1
0
2
B10006
300-350 Nm
or
500-550 Nm
TIGTHENINING TORQUE
Assembly Instructions Assembly
1HSB435410-1 en1 13
4.4 Assembling the circuit-breaker pole on the frame
Place a lifting sling around the breaking units top as shown in Figure 4-5 and, using
this method, lift the circuit-breaker pole from its horizontal position in the transport
packaging.
Check that the bolts (1) are tightened with tightening torque 60 Nm before lifting
the pole to vertical position
Figure 4-5. Lifting the circuit-breaker pole
Check that the circuit-breaker
pole does not leak before
assembly on the frame.
1. Undo the sealing cap (1).
2. Press the non-return
valves disk (2) inwards
using a rod with a
diameter of about 5 mm.
A clear hissing noise
should be heard from the
pole. If no hissing noise
is heard, the pole leaks.
This must be rectied
before assembly.
3. Fit the sealing cap (1).
Figure 4-6. The circuit-breaker poles non-return valve
B10040
1
2
1
B10008
Assembly Assembly Instructions
14 1HSB435410-1 en1
A circuit-breaker pole is tted to each frame according to Figure 4-7. Fit the bolts
(1) and tighten by hand.
N.B. Final tightening is carried out when the operating mechanism has been tted.
Figure 4-7. Fitting the circuit-breaker pole on the frame
Item
1 Bolts M20x70
Nuts M20
Washers 21x36x3
4 pcs.
4 pcs.
8 pcs.
1
B10041
Assembly Instructions Assembly
1HSB435410-1 en1 15
4.5 Assembling the operating mechanism
On delivery the operating mechanism has been set and is supplied with the closing
springs correctly adjusted.
Fit the operating mechanism as set out in Figure 4-8.
Fit all bolts and tighten them by hand. Then tighten the bolted joints (1) with a
tightening torque of 79 Nm and the bolted joints (2) with a tightening torque of
190 Nm
Dismantle the operating mechanisms lifting beams (2x2 bolts M8x25) and store
these.
Figure 4-8. Assembly of the operating mechanism
Item
1 Bolts M12x40
Nuts M12
Washers 13x24x2.5
8 pcs
8 pcs
16 pcs
2 Bolts M16x40
Nuts M16
Washers 17x30x3
4 pcs.
4 pcs.
8 pcs.
3 Spring washer 4 pcs.
TIGHTENING TORQUE
79 and 190 Nm
1
2
B10042
3
Assembly Assembly Instructions
16 1HSB435410-1 en1
4.6 Final assembly of the circuit-breaker pole
Tighten the poles to the frame with a tightening torque of 300 Nm.
Figure 4-9. Circuit-breaker poles on the frame
TIGHTENING TORQUE
300 Nm
B10043
Assembly Instructions Assembly
1HSB435410-1 en1 17
4.7 Assembling the pull-rods
Each pole is supplied set to a basic setting. Adjust the poles to the correct open
position when tting the operating rods between the operating mechanism and the
pole.
Pull-rod assembly takes place in stages:
Preparations for assembling the pull-rods.
Assembling the pull-rods between the operating mechanisms and the poles.
4.7.1 Preparations for assembling the pull-rods
Remove all the pole covers (1)
and the Close-Open signs (2), to
gain the best possible access to
the pole mechanisms.
Figure 4-10. Dismantling the signs and cover
Item
1 Cover
2 Sign
3 Coupling link
1 3 2 B10012
Assembly Assembly Instructions
18 1HSB435410-1 en1
4.7.2 Assembling the pull-rod between operating mechanism A and pole A1.
Each pole is supplied set to a basic setting and its Close and Open positions are
determined. Adjustment is made as set out in Figure 4-11.
Move by hand the pull-rod fromthe operating mechanism(2) to the side, as far
that the turnbuckle screw (5) can be placed between the coupling link (4) and
the pull-rod from the operating mechanism. The operating mechanisms pull-
rod must not be slide out so far that it locks in its inner Closed position.
Simultaneously screw the turnbuckle screw (5) in the operating mechanisms
pull-rod (2) (left-hand thread) and the poles coupling link (4) (right-hand
thread).
N.B. Remember the two spring washers (6) under each locking nut (8).
Turn the turnbuckle screw (5) so its length decreases at the same time as
operating lever (3) moves towards its Open position. The turnbuckle screw
(5) is the right length when the operating lever (3) is in its Open position
and the alignment check hole (7) is directly aligned with the predrilled
hole in the mechanismhousing (1). Check the position of the hole using a rod
with a 6 mm diameter. Check that the turnbuckle screw (5) is screwed past the
alignment check holes (9 and 10). The tightening torque for the locking nuts is
190 Nm
Figure 4-11. Assembling the pull-rod
Item
1 Mechanism housing
2 Pull-rod fromoperating
mechanism
3 Operating lever
4 Coupling link, pole
5 Turnbuckle screw
6 Spring washers
7 Alignment check hole
in arm
8 Locking nuts
9 Alignment check hole
in pull-rod
10 Alignment check hole
in coupling link
6
7
3
9
5
4
1
2
10
8
B10044
TIGHTENING TORQUE
190 Nm
Assembly Instructions Assembly
1HSB435410-1 en1 19
Repeat the procedure to assemble the pull-rods between operating mechanism B
and pole B1 and between operating mechanism C and pole C1.
4.8 Inspecting the bolted joints, etc.
Check using a 6 mm diameter rod that the arms alignment check hole is
aligned with the predrilled hole in the mechanism housing.
Check that all bolted joints are tightened to the correct torque in accordance
with the table below.
Bolted joint Tightening torque (Nm)
Frame 430
Foundation 300-350 or 500-550
Circuit-breaker pole 300
Operating
mechanism
79 and 190
Pull-rod 190
Density monitor 10
Protective tube 79
Plates 22,5
Cover 9
Assembly Instructions Electrical connections
1HSB435410-1 en1 21
5. Electrical connections
5.1 Connection of the operating mechanism
Operation and signal cables are routed through the connection ange at the bottom
of the cabinet. Fit the ange with a suitable cable gland for the cable in question.
Connect the cables to terminal blocks in accordance with the applicable wiring
diagram. The terminal blocks are of a snap-in type and are designed both for
through wiring with termination of a stranded conductor with a cross section of
max. 4 mm
2
, and disconnectable block with termination of a stranded conductor
with a cross section of max. 6 mm
2
intended for motor circuits, AC circuits and
supply circuits.
Connect the earth wire to the earth terminal (1) on the side of the cabinet.
Figure 5-1. Operating mechanism
5.2 Assembly of busbars or overhead lines
WARNING
Work must not be carried out on a pressurised circuit-breaker.
High-voltage conductors consisting of aluminium busbars or aluminium connectors
for overhead lines can, after being treated with contact paste, be directly connected
to the breaking units terminal ags which are also made of aluminium.
However, if copper busbars or copper connectors are used for the overhead lines,
grease should be used and a bimetallic washer tted in the joint. Bimetallic washers
can be supplied by ABB on request.
B10045
1
Electrical connections Assembly Instructions
22 1HSB435410-1 en1
Using contact paste or grease
1. Clean all grease and old paste from the contact surfaces.
2. Rub down the surfaces using an abrasive cloth, e.g. Scotch Brite No. 7447 or
emery cloth.
3. Apply immediately:
- Contact paste on aluminium surfaces.
- Grease SV, ABBs article number 1171 4016-610, on copper surfaces.
4. Fit together the joint with the paste or grease still applied.
5. Wipe off any excess paste or grease.
N.B. Position the bimetallic washers so that the aluminium sides face the
aluminium surfaces and the copper sides are turned towards the copper
surfaces or the silver-plated surfaces.
N.B. The contact paste may only be used on xed joints. It must not be used
inside the breaking unit.
Assembly Instructions Pressurising the poles
1HSB435410-1 en1 23
6. Pressurising the poles
The circuit-breaker poles are supplied vacuum-processed and lled with SF
6
gas at
a pressure of 0.12- 0.13 MPa abs at 20C.
6.1 Preparations
WARNING
When commissioning, the SF
6
gas needs to be relled to the pressure
stated on the rating plate.
Pressurisation takes place directly from a gas cylinder using the gas lling
equipment, ABB article number 1HSB 445439-A.
The gas hose for the lling equipment is supplied vacuum-pumped and lled with
SF
6
gas.
WARNING
To avoid personal injury while relling, due to possible transport damage
to the porcelain, assembly personnel must exercise great care and stay in a
protected and safe area (with regard to splintering) away from the circuit-
breaker. The gas cylinder and relling equipment should be placed in the
same area.
Connect the control cables to the operating mechanisms terminal blocks for
opening and closing. The cables are routed to the control room or protected
area away from the circuit-breaker.
Connect the cables to appropriate pushbutton switches.
Set the operating mechanisms control switch in the remote position.
Switch on the motor starter so the closing springs are tensioned.
Open the terminal blocks to which the density monitor cables are connected
and interrupt the circuit to the interlocking relays.
Pressurising the poles Assembly Instructions
24 1HSB435410-1 en1
6.2 Gas lling with SF
6
gas
Figure 6-1. Gas lling
1. Place the gas cylinder (1) in a protected area.
2. Check the lling pressure on the circuit-breakers rating plate.
3. Fit the regulator (2) on the gas cylinder. Set the right lling pressure,
compensated for the temperature as set out in Table 6-1 on the regulator.
4. Pull the sealing rings off the density monitor (3) with your ngers.
N.B. Do not use a sharp tool.
5. Lubricate the sealing rings thoroughly with grease G and ret them on the
density monitor.
Item
1 Gas cylinder
2 Regulator
3 Density monitor
4 Coupling
5 Valve
6 The circuit-breakers gas valve
7 Hose
8 Adaptor
9 Nipple with union nut
10 Equal union cross
11 Valve
1
3
2
4
7 5
6
8
9
B10016 11
10
Assembly Instructions Pressurising the poles
1HSB435410-1 en1 25
6. Connect the density monitor (3) to the coupling (4) or the equal union cross
(10). Open valve (5) or alternatively, valve (11). If the density monitor is
connected to coupling (4), then valve (11) must be closed. However, if the
density monitor is connected to the equal union cross (10), then valve (5) must
be closed.
7. Connect coupling (4) to the circuit-breakers gas valve (6).
8. Connect the gas-lled hose (7) to the coupling.
9. Connect the hose to the gas cylinder.
10. Go from the circuit-breaker to the protected area and let the gas ow until the
regulator switches off.
11. Wait until the gas temperature has reached the circuit-breaker temperature level
before reading off the gas pressure on the density monitor. Adjust the pressure
if necessary
12. Dismantle the hose from the coupling on the circuit-breaker.
13. Close the valve to the density monitor.
14. Dismantle the coupling from the circuit-breaker.
15. Release the pressure on the density monitor by opening valve (5) or valve (11).
16. Dismantle the density monitor from the coupling and t it on the circuit-
breaker.
17. Repeat from 4 through to 16 for poles B and C.
N.B. When reading from the precision gauge, correct the lling pressure
depending on the temperature as set out in Table 6-1.
Table 6-1. Filling pressure
Filling pressure in MPa (abs)
stated on the rating plate 0.7
Filling pressure read off on the gauge in
Temp. when
lling C
MPa (abs) bar (abs) MPa (a.op.) bar (a.op.)
+40 0.75 7.5 0.65 6.5
+30 0.72 7.2 0.62 6.2
+20 0.70 7.0 0.60 6.0
+10 0.66 6.6 0.56 5.6
0 0.63 6.3 0.53 5.3
-10 0.61 6.1 0.51 5.1
-20 0.58 5.8 0.48 4.8
Pressurising the poles Assembly Instructions
26 1HSB435410-1 en1
18. Close the valve on the gas cylinder when all poles have been lled.
19. Disconnect the hose from the gas cylinder and release the pressure in the
regulator by pressing in the non-return valve.
20. Release the regulators adjustment pressure by turning the adjuster valve so
that the wrong pressure is not lled in the next circuit-breaker to be tted.
N.B. When the density monitor (1) is nally tted, tighten the union nut (2) is with
a torque of 10 Nm.
Figure 6-2. Density monitor and union nut
21. Operate the circuit-breaker Close and Open 3 times from the control room.
22. Connect the cables to the density monitors.
23. Reset the circuits for the interlocking relays.
Item
1 Density monitpr
2 Union nut
TIGHTENING TORQUE
10 Nm
1 2
B10017
Assembly Instructions Pressurising the poles
1HSB435410-1 en1 27
6.3 Gas monitoring system
Drill a 23 mm diameter hole in ange (1) on the bottom of the operating
mechanismand t cable gland (2) with a sealing washer (3) and nut in the hole.
Insert the cable through the cable gland in the operating mechanism and
connect it to the terminal blocks as stated on the applicable operating
mechanisms circuit diagram.
Tighten the cable gland (2) to secure the cable.
Secure the cables to the frames leg using pipe clips (5) and nuts, bolts and
washers (6).
Connect the cable to the density monitors terminal block.
N.B. The cable ends for the density monitor should be as long as necessary so that
the density monitor can be disconnected from the non-return valve without
the need of disconnecting the cable.
Figure 6-3. Gas monitoring
Item
1 Flange
2 Cable gland
3 Sealing washer
4 Pipe clips 4 pcs.
5 Bolts M5x20
Nuts M5
Washers 5.3x10x1
4 pcs.
4 pcs.
8 pcs.
1
3
2
5
4
B10046
Pressurising the poles Assembly Instructions
28 1HSB435410-1 en1
6.4 Leakage test
Perform a leakage test using a leak detector around the density monitors
connections.
6.5 Fitting the signs and cover
Fit and thighten all Close and Open signs (1) with a torque of 22,5 Nm.
Then t the cover (2) with a tightening torque of 9 Nm.
Figure 6-4. Fitting the signs and cover
Item
1 Sign
2 Cover
3 Bolts M8x16
Washers 8.4x16x1.5
9 pcs.
9 pcs.
1 2
B10012
3
TIGHTENING TORQUE
9 and 22,5 Nm
Assembly Instructions Commissioning
1HSB435410-1 en1 29
7. Commissioning
Before commissioning the circuit-breaker carry out all checks as set out in Check
list for assembling and commissioning 1HSB445410-100 and ll in the
operating values for the installation.
Assembly Instructions Operating values
1HSB435410-1 en1 31
8. Operating values
The operating values in these instruction apply to SF
6
circuit-breakers type
LTB 245E1 with operating mechanism type BLK 222.
8.1 Times
8.2 Motor and control circuits
8.3 Resistance
Main circuit resistance per pole max 49 .
8.4 Contact stroke
Main contact stroke is 160 3 mm.
Closing times < 28 ms
Opening time coil I 17 2 ms
Opening time coil II 17 2 ms
Close-Open time
(1)
(1) The Close-Open time refers to the time the main
contacts are closed during a closing operation when
a tripping pulse is simultaneously connected via the
auxiliary contact.
26 3 ms
Charging time for motor max 15 s
Operating voltage opening
coil I
V (according to the rated data plate)
Operating voltage opening
coil II
V (according to the rated data plate)
Operating voltage closing coil
I and II
V (according to the rated data plate)
1HSB435410-1 enrev1
0009
ABB Switchgear AB
Head Ofce
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
ABB Switchgear
SF
6
Circuit-Breaker Circuit-breakers HPL and LTB
1HSB445410-100 en rev1
Check list, assembly
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking fromABB Switchgear AB. ABB Switchgear AB takes no responsibility for errors
that can occur in the document.
ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Switchgear AB. It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
ABB Switchgear AB
Article number: 1HSB445410-100 en rev1
Date: 1998-10-28
Check list Check list for assembly and commissioning
1HSB445410-100 en rev1 1
1. Check list for assembly and commissioning
The following checks shall be made and the check list completed before the circuit-
breaker is commissioned. The check list shall be kept in the order binder.
Date:_______________
Installation:______________________________________________
Serial number:_____________________________
Circuit-breaker pole
1. Check that the circuit-breaker and operating mechanism have been assembled
in accordance with the assembly instructions.
2. Check that all bolted joints are tightened to the tightening torques stated in the
assembly instructions.
3. Ensure that all poles are in the open position. The alignment hole in the
operating lever shall align with the predrilled hole in the mechanism housing.
Operating mechanism
4. Make an ocular inspection to check that oil from the oil dashpots has not
leaked in the operating mechanism.
5. Tighten all screws in terminal blocks involved in the assembly work.
Gas lling
6. Connect the operating mechanism for remote control from a protected area in
connection with gas lling and test operations.
Set the control switch to remote.
7. Connect the gas lling equipment for gas lling from the protected area.
8. Fill with gas each pole one after the other and performan operational test three
times as set out in the assembly instructions.
9. Check the heater element.
10. Make sure the thermostat, if provided, is set to 10C
1
.
1. Other thermostat settings may occur.
Check list for assembly and commissioning Check list
2 1HSB445410-100 en rev1
Operating values
11. Check the breakers operating values with the applicable operating values for
the breaker in the Assembly Instructions and note down the measured values in
the table below.
CAUTION
The circuit-breaker must not be switched Open - Close without an
intermediate delay of 300 ms.
.
12. Check carried out by:________________________________
13. If points 1-11 as set out above have been completed, the circuit-breaker can be
commissioned.
Check the following
Measured values
Pole A Pole B Pole C
Closing time coil I ms ms ms
Closing time coil II ms ms ms
Opening time coil I ms ms ms
Opening time coil II ms ms ms
Close-Open time ms ms ms
Lowest control voltage closing coil I V V V
Lowest control voltage closing coil II V V V
Lowest control voltage opening coil I V V V
Lowest control voltage opening coil II V V V
Main circuit resistance
Filling pressure
(1)
(1) Filling pressure in accordance with the rating plate.
MPa (abs) MPa (abs) MPa (abs)
1HSB445410-100 en rev1
9810
ABB Switchgear AB
Head Ofce
SE-771 80 LUDVIKA
SWEDEN
Telephone: +46 (0) 240 782 000
Telefax: +46 (0) 240 714 928
ABB Switchgear
SF
6
Circuit-Breaker Type LTB E
1HSB435409-100 enrev1
Operating and Maintenance
Instructions
The information in this document is subject to alteration without prior notice and should not be regar-
ded as an undertaking fromABB Switchgear AB. ABB Switchgear AB takes no responsibility for errors
that can occur in the documentation.
ABB Switchgear AB is not responsible for damage incurred due to the misuse of this document.
The document, or parts thereof, may not be reproduced or copied without prior permission from ABB
Switchgear AB. It may not either be imparted to a third party or otherwise be used without authorisa-
tion. Infringement hereof will be subject to action in accordance with applicable laws.
ABB Switchgear AB
Article number: 1HSB435409-100 enrev1
Date: 2000-09-04
Operating and Maintenance Instructions
1HSB435409-100 enrev1 i
INNEHLLSFRTECKNING
1. General ................................................................................ 1
1.1 Warning text ................................................................................... 1
1.2 Varning........................................................................................... 2
2. Preventative maintenance ................................................. 3
2.1 Circuit-breaker ............................................................................... 3
2.2 Operating mechanism..................................................................... 5
2.3 Spare parts...................................................................................... 6
3. Inspection intervals............................................................ 7
3.1 Maintenance summary ................................................................... 8
3.2 Maintenance category A ................................................................ 9
3.3 Maintenance category B............................................................... 10
3.4 Maintenance category C............................................................... 12
3.5 Maintenance category D .............................................................. 19
Operating and Maintenance Instructions
ii 1HSB435409-100 enrev1
FIGURES
Figure 2-1. Number of operations with short-circuit current. ........................... 4
Operating and Maintenance Instructions General
1HSB435409-100 en1 1
1. General
These Operating and Maintenance Instructions apply to the SF
6
circuit-breaker type
LTB E.
The instructions contain recommendations for the care and guidelines for the
maintenance of high-voltage circuit-breakers the LTB E type. The instructions are
divided into four parts:
Inspection intervals
Instructions for preventive maintenance of circuit-breakers
Instructions for preventive maintenance of operating mechanism
Fault correction maintenance
Periodic maintenance must be carried out at the the time or operation intervals
specified.
Fault correction maintenance is related to the faults detected. The fault correction
maintenance described in this Manual involves the replacement of defective units. If
the user chooses to try and repair a defective unit instead, specialist knowledge is
often needed. This will not be found in the Manual.
The equipment must be overhauled in accordance with specied criteria, e.g. after a
certain number of operations. Overhaul of the equipment must be entrusted to
authorised service personnel.
1.1 Warning text
Careful attention must be given to text marked with:
DANGER
indicates an immediate hazardous situation that, if not avoided, will result
in death or serious personal injury.
WARNING
indicates an immediate hazardous situation that, if not avoided, can result
in death or serious personal injury.
CAUTION
indicates a hazardous situation than can result in minor or moderate
injury.
N.B. is used for hazards that may only result in damage to the installation.
General Operating and Maintenance Instructions
2 1HSB435409-100 en1
1.2 Varning
WARNING
Circuit -breakers with pressurised porcelain insulators.
Mechanical damage to the porcelain can cause it to explode with the
subsequent risk of splintering. Work on the circuit-breaker that brings
about the risk of mechanical damage to the insulators should be carried
out at a reduced gas pressure, 0.125 MPa (abs).
Operating and Maintenance Instructions Preventative maintenance
1HSB435409-100 en1 3
2. Preventative maintenance
2.1 Circuit-breaker
2.1.1 Circuit-breaker service life
Assuming that the recommended inspection intervals have been adhered to and the
appropriate measures have been implemented, the LTB E circuit-breaker will have a
service life exceeding 30 years or 10,000 mechanical operations.
The following points will ensure a long service life:
1. Burning-off of the arcing contacts is limited.
2. Each breaking unit is equipped with a absorption agent with the service life
equivalent to that of the circuit-breaker.
3. Bearings in the space lled with gas are maintenance-free.
4. The seals have double sealing rings.
Generally speaking, there are only two reasons to open the breaking unit:
if the number of short-circuits x short-circuit current (kA) is approaching
the curve in Figure 2-1
or...
if the number of operations for line, reactor or capacitor switching, as well as
switching of the load current
1
has reached the level specified under the
heading Inspection intervals in the inspection chart.
Other reasons for opening the breaking unit are limited to mechanical
faults/incorrect adjustment of the drive system that may cause damage to
components inside the breaking unit.
N.B. Opening the breaking unit requires special instruction and may only be done
by trained and authorised personnel.
The curve that denes the permissible number of short-circuits can be expressed
approximately as:
for LTB 245E1: n x I
2
= 20000
for LTB 420E2: n x I
1.9
= 20000
where
n = number of short-circuits
I = short-circuit current, kA (RMS)
All short-circuit current levels can be included in the total of the number of short-
circuits x short-circuit current, for example for LTB 245E1, to the power of 2.
For example: LTB 245E1: 10x30
2
+20x20
2
+20x10
2
=19,000.
1. All normal service switched-off and -on load currents are not to be included into this
formula- they are considered only in calculation of total number of mechanical CLOSE /
OPEN operations.
Preventative maintenance Operating and Maintenance Instructions
4 1HSB435409-100 en1
2.1.2 Service life of arcing contacts with short-circuit interruption
The diagram below shows the number of interruptions versus short-circuit current
that the contacts in a LTB E circuit-breaker can manage before the metal losses due
to burning becomes so great that they must be replaced.
Figure 2-1. Number of operations with short-circuit current.
2.1.3 Tightness checking
The circuit-breakers are equipped with density monitors for checking the gas
density. Each density monitor is equipped with an alarm contact that gives an
electric signal in the event of abnormal leakage. Alarmlevel 1 gives an alarmsignal
while alarm level 2 blocks.
N.B. A new or overhauled circuit-breaker should be checked for tightness by
reading the density monitors after about 1 month and then at 1-2 year
intervals in connection with the regular ocular inspections.
5000
2000
1000
20
500
50
100
200
20 10 2 4 5 3 30 40 50 63
n
kA
Number of interruptions
Short-circuit current
LTB 245E1
LTB 420E2
Operating and Maintenance Instructions Preventative maintenance
1HSB435409-100 en1 5
2.1.4 Cleaning the outside
The circuit-breaker insulators must be cleaned from salt and other contaminant
deposits at the same time as the cleaning of the other insulators in the substation.
The time interval for cleaning depends on local conditions, i.e. the amount of
atmospheric pollution.
N.B. All LTB E circuit-breakers are completely hose-proof, , i.e. circuit-breakers
in operation can be cleaned with high-pressure water without any risk of
water entering the circuit-breaker and causing damage to essential parts.
2.1.5 Lubricating the circuit-breaker
Use only the lubricants recommended in the document Lubricants 1HSB445409-1.
This is particularly important in cold climates with temperatures below -25C.
When supplied, the circuit-breaker bearings are lubricated with Grease G
1
and
will not normally need lubricating except during major overhauls.
See the Overhaul instructions applicable for the circuit-breaker, for lubricating
sealing rings.
2.1.6 Rust protection
The opening springs are rust inhibited by painting with two-component paint.
2.2 Operating mechanism
2.2.1 Maintenance
Work on the operating mechanism with the circuit-breaker in the Closed position
and with tensioned closing springs always involves a certain risk. It is therefore
important that the guidelines in the document Product information BLG 1002A
or, Product information BLK 222, Safety regulations, are followed before the
work is started.
2.2.2 Cleaning
Clean the operating mechanism when necessary using a vacuum cleaner.
Check that the lters in the valves are clean. Replace them if they are dirty.
1. See the document Lubricants 1HSB445409-1 for the names of suppliers and brands for
grease and oils.
Preventative maintenance Operating and Maintenance Instructions
6 1HSB435409-100 en1
2.2.3 Lubrication
The ball, roller and needle bearings in the operating mechanism are permanently
lubricated and require no maintenance. Lubrication is therefore limited to shafts in
the latch mechanism; these should be greased after 2000 operations. The wormgear
in the drive unit for BLG 1002A should be lubricated at the same interval. The
sliding surfaces of the spring fork and dashpot must be lubricated with Grease G
1
and the chains with Oil A
1
, in connection with an overhaul.
When supplied the closing and opening dashpots are lled with Oil S
1
.
2.2.4 Rust protection
Certain steel parts in the operating mechanism have manganese phosphate surfaces
and then dipped in a rust inhibiting oil. This applies to latches, gear-wheels and
parts of the link system.
The closing springs are rust inhibited by painting with two-component paint (BLG
1002A) or by manganese phosphate surfaces and then dipped in a rust inhibiting oil
(BLK 222).
When supplied, the operating mechanismis equipped with desiccants for protection
against moisture during transport.
Despite the extensive rust inhibitor treatment, minor corrosion can occur after some
years especially if the circuit-breaker is located in a strongly corrosive environment.
Rust spots should be cleaned and new rust inhibitor applied with a brush or spray.
The recommended rust inhibitor is Grease G
1
or Tectyl 506
(ABB Art. No. 1241 0011-108).
N.B. Tectyl 506 forms a waxy protective skin when it dries and therefore it must
not be sprayed into bearings and latch mechanisms or on to gear-wheels and
chains.
2.3 Spare parts
Spare parts must be stored indoors in an approved storage space
2
and in the original
packaging. This is particularly important for rubber components (seals etc.), which
must also be protected against sunlight to prevent them drying. Seals have a limited
shelf life so avoid storing them. Base frames can be stored outdoors.
1. See the document Lubricants 1HSB445409-1 for the names of suppliers and brands for
grease and oils.
2. Approved storage space:
roof, solid foundation, relative humidity less than 50%, temperature +20
o
C(10C)
Operating and Maintenance Instructions Inspection intervals
1HSB435409-100 en1 7
3. Inspection intervals
Important checkpoints, acceptable tolerances, certain functional values for
adjustments, and recommended inspection intervals can be found in the following
inspection chart.
In corrosive or polluted air and in climates with a high relative humidity, it can be
necessary to halve the inspection intervals.
The specied inspection intervals should be considered as recommended guide
values, which can be increased or decreased depending on local conditions.
Inspection intervals Operating and Maintenance Instructions
8 1HSB435409-100 en1
3.1 Maintenance summary
Explanations:
1. Mech. oper. = Mechanical Close-Open operations.
2. CLOSE/OPEN oper. with el load = Close-Open operations with electrical
loading.
3. Special requirements for resistance check of circuit-breakers operated
< 100 CLOSE/OPEN operations/year.
Type of measure Inspection interval
Explan-
ation
Conditionof
circuit-
breaker
during work
Com-
petence
require-
ments
A Ocular inspection 1-2 years a1 a2
B Preventive maintenance
Intermediate check
Operation test including
timing test
Thermovision check
Greasing of Wormgear
3-6 years or 2,000 mech.
CLOSE/OPEN operations.
1) b1 b2
C Preventive maintenance
General check of circuit-
breaker and operating
mechanism
15 years or 5,000 mech.
CLOSE/OPEN operations.
1), 3) b1 b2
D Overhaul
Overhaul of breaking
chambers
Line and transformer
circuit-breakers
Capacitor-reactor and lter
circuit-breakers
Not synchronized
Synchronized
Major overhaul
2,500 CLOSE/OPEN op.
with el. load.
5,000 CLOSE/OPEN op.
with el. load.
30 years or 10,000 mech.
CLOSE/OPEN operations.
2)
1)
c1
d1
c2
c2
LTB 245E1:
nxI
2
=20,000
LTB 420E2:
nxI
1.9
=20,000
Operating and Maintenance Instructions Inspection intervals
1HSB435409-100 en1 9
Condition of circuit-breaker during work:
a1) Circuit-breaker in service.
b1) Closing springs unloaded, circuit-breaker open, disconnected and earthed. If
thermovision measurement is included, it shall be done at normal load before
the circuit-breaker is disconnected.
c1) Closing springs unloaded, circuit-breaker open, disconnected and earthed.
Poles/Breaking units dismounted and transported to workshop.
d1) Closing springs unloaded, circuit-breaker open, disconnected and earthed.
Complete circuit-breaker including operating mechanism transported to
workshop.
Competence requirements:
a2) Substation personnel with no special training.
b2) Personnel authorised by ABB to carry out assembly, commissioning and
maintenance work.
c2) Personnel authorised by ABB to carry out assembly, commissioning and
maintenance work. Support from ABB may be necessary in certain cases.
3.2 Maintenance category A
To be inspected Inspection interval Measures / Instructions / Tools
1.
Ocular inspection 1-2 years Check external cleanliness, heater
element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HSB535409-100 for BLK 222.
Inspection intervals Operating and Maintenance Instructions
10 1HSB435409-100 en1
3.3 Maintenance category B
To be inspected Inspection interval Measures / Instructions / Tools
1.
Ocular inspection 3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Check external cleanliness, heater
element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HSB535409-100 for BLK 222.
2.
Rating plates 3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Make a note of the serial number.
3.
Operation counter 3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Make a note of the number of
operations.
4.
Visual inspection in
operating mechanism
3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Look for loose bolts and nuts, oil leaks
from dashpots.
If leakage replace the complete
dashpot.
No tools necessary.
See Manual 1HSB515409-100 for BLG
1002A or 1HSB535409-100 for BLK
222.
5.
Corrosion inspection
Rust protection
3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Visual inspection.
Rust stains polished off and treated
with rust protection.
See Chapter 2.2.4 .
6.
Greasing 3-6 years or 2,000 mech. CLOSE/
OPEN operations.
Circuit-breaker in open position, closing
springs discharged. Greasing of the
worm gear ( only BLG 1002A) and
shafts in latches in the operating
mechanism with grease M.
See Chapter 2.1.5 ,Chapter 2.2.3 and
Manual 1HSB515409-100 for BLG
1002A or 1HSB535409-100 for BLK
222.
Operating and Maintenance Instructions Inspection intervals
1HSB435409-100 en1 11
7.
Thermovision
measurements
3-6 years or 2,500 mechanical
Close-Open operations.
To be carried out at full load before the
circuit-breaker is taken out of service.
Checking the temperature rise of the
the external parts of the breaking unit.
The maximal allowed temperature
difference between phases is
5 degrees.
Thermovision camera.
The load current must be taken into
consideration during the measurements
as well as large variations in the load
current 3-4 hours before the
measurements.
See manual for the thermovision
camera.
8.
Operational test 3-6 years or 2,500 mechanical
Close-Open operations.
Operational test, if possible in
combination with measurement of
operating times, (incl. Close-Open
times).
To be inspected Inspection interval Measures / Instructions / Tools
Inspection intervals Operating and Maintenance Instructions
12 1HSB435409-100 en1
3.4 Maintenance category C
To be inspected Inspection interval Measures / Instructions / Tools
1.
Ocular inspection 15 years or 5,000 mech. CLOSE/
OPEN operations.
Check external cleanliness, heater
element function, gas pressure, valves
and drainage holes.
No special tools needed.
See Chapter 2.1.3 and Chapter 2.1.4
and 1HSB515409-100 for BLG 1002A
or 1HSB535409-100 for BLK 222.
2.
Rating plates 15 years or 5,000 mech. CLOSE/
OPEN operations.
Make a note of the serial number.
3.
Operation counter 15 years or 5,000 mech. CLOSE/
OPEN operations.
Make a note of the number of
operations.
4.
SF
6
gas
Filling of gas (if
necessary)
Dew point at normal
gas pressure in the
circuit-breaker.
15 years or 5,000 mech. CLOSE/
OPEN operations.
Gas lling equipment.
See Assembly instruction for applicable
circuit-breaker, ch 6.
Dew point maximum - 5 C at rated
lling pressure and + 20 C
temperature.
5.
Insulators
Visual inspection and
cleaning.
15 years or 5,000 mech. CLOSE/
OPEN operations.
Spray and rub the insulators clean.
Check cementing, bolts and nuts.
Spray equipment, clothes and
wrenches.
See Chapter 2.1.4
Operating and Maintenance Instructions Inspection intervals
1HSB435409-100 en1 13
6.
Main current circuit
Resistance check. 15 years or 5,000 mech CLOSE/
OPEN operations.
Circuit-breakers only operating
<100 CLOSE/OPEN
operations/year after 6-8 years or
2500 mech CLOSE/OPEN
operations.
Check resistance of circuit-breaker.
Resistance bridge, test current min.
200 A DC.
Resistance value as specied in
applicable Assembly instructions for the
circuit-breaker in question.
Higher values allowed for frequent
operation with small currents (400).
Calculation of permissible resistance:
7a.
Contact system
Opening position 15 years or 5,000 mech. CLOSE/
OPEN operations.