Internal Use Only

North/ Latin America Europe/Africa Asia/Oceania http://aic.lgservice.com http://eic.lgservice.com http://biz.lgservice.com

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COLOR TV tu2522 MANUAL tu2522 SERVICE

CHASSIS : CW91A

MODEL : 29FU1RL/RG MODEL : 29FU1RL/RG-TK

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CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

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P/NO : MFL62077307

May., 2010 Printed in China

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CONTENTS

Contents ...................................................................................................................2 Safety Precautions..............................................................................................3 Specifications........................................................................................................4 Adjustment Instructions .................................................................................5 T rouble Shooting.................................................................................................10 Printed circuit board.........................................................................................14 Block Diagram ......................................................................................................16 Exploded View.....................................................................................................18 SVC. Sheet..................................................................................................................

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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

SAFETY PRECAUTIONS
IMPORT ANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.

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Leakage Current Cold Check(Antenna Cold Check)

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It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts. Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.

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With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.

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Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

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X-RAY Radiation
Warning:

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The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube. For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.

To determine the presence of high voltage, use an accurate high impedance HV meter. Adjust brightness, color, contrast controls to minimum. Measure the high voltage. The meter reading should indicate 23.5 1.5KV: 14-19 inch, 26 1.5KV: 19-21 inch, 29.0 1.5KV: 25-29 inch, 30.0 1.5KV: 32 inch If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.

Leakage Current Hot Check circuit

AC Volt-meter

To Instruments exposed METALLIC PARTS

0.15uF

Good Earth Ground such as WATER PIPE, CONDUIT etc.

1.5 Kohm/10W
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V

Scope
This specification applies to CTV models based on chassis CW91A .

6) Power Voltage
Market Place Middle East/Africa Band LG Standard input Voltage AC110 ~240V 50/60Hz Remarks

SPECIFIC
Testing should be done at given condition if no condition is specified 1) Ambient Temperature : 255C (CST 405C) 2) Ambient Humidity : 6510% 3) Input Voltage : Standard input voltage (110~240V ac 50/60Hz) 4) All BOM mentioned component should be same quality standard as mentioned in specs./ drawing of that particular Part No. 5) Testing should be done after 20 minute heat run.
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Testing and Inspection Method

1) Performance Testing --- According to LG TV Testing Standard 2) Required Regulations
Market Place Middle East/Africa/cis Compliance Safety : CB(IEC60065) EMC : CE(EN55020,EN55013) Remarks

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General Specification
No 1

Item Receiving System

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Available Channel

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3 4

Input Voltage Market

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5 6 7 8 9 10

Screen Size Aspect Ratio Display Method Tuning System

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Operating Environment Storage Environment

Specification PAL BG.DK.I / NTSC M(AV3.58/4.43) PAL BG.DK.I / NTSC M(AV3.58/4.43) SECAM DK PAL NM / NTSC M(AV3.58) PAL BG,DK,I / NTSC M(AV3.58/4.43) SECAM BG,DK,L VHF : E2 ~ E12 UHF : E21 ~ E69 CATV : S1 ~ S20 HYPER : S21 ~ S41 VHF : 2~13CH(12CH) UHF : 14~69CH(56CH) CATV : 1 ~ 125CH(113CH) AC 220Vac 50/60Hz AC 110~240V 50/60Hz Latin America, China, Indonesia Philippines, Taiwan, Thai, Vietnam, Asia/Africa,CIS 29 inch Flat / Super slim 4:3 CRT FVS FS 1)Temp : 0 ~ 40 deg 2)Humidity : ~ 85 % 3)Temp : -20 ~ 60 deg 4)Humidity : ~ 90 %

Remark China / Indonesia/ Thai/ Vietnam CIS L.America/ Philippine/Taiwan Asia/Middle East/Africa

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PAL Model

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NTSC Model Asia Others

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PAL Model NTSC

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
1. Scope of Application
These adjustment instructions are applicable to CW91A Chassis whether SET(0), SKD(0), or CKD(0). direction and adjust the Horizontal Line to fall onto the mark opening the magnet at an angle. d.Push the DY(deflection yoke) all the way to the CPT funnel. e.Turn the purity magnet(2-pole magnet) so that the green color portion of left side and the blue color portion on the right side have equal amount of color.
G R B G R B

2. Notes
2.1 Because this is a cold chassis, it is not necessary to use an isolation transformer. However,operating it using a transformer between the power supply line and chassis input to prevent electric shock and to protect the test instrument. 2.2 All adjustments must be done in correct sequence. However, for better productivity, it can be changed in a prepermitted range. 2.3 Environment conditions: If not specified, it must be done in following conditions. 1) Temperature: 25C 5C 2) Humidity : 65%10% 2.4 Power supply of SET 1) NTSC Latin America/Philippines Market:100~240V 10%,50/60Hz Korea Market : 220V 10%,60Hz Taiwan Market : 110V 10%,60Hz Japan Market : 100V 10%,50/60Hz 2) PAL/SECAM China/Indonesia/Thailand/Vietnam/CIS Market : 100~240V 10%, 50/60Hz 2.5 If not specified, the receiver must be operated for more than 20 minutes prior to the adjustment. 2.6 Signal: Received the standard color signal. (65dB1dBuV) NTSC: LG standard signal means the digital pattern 13CH(480NC). PAL/SECAM: LG standard signal means the digital pattern PAL-B/Gz 05CH 2.7 If not specified, APC ON is APC CLEAR (DYNAMIC).

f.Pull the DY slowly backward and fix it when the whole screen becomes red. (The specified torque for fixing DY screw should be 10Kg/cm.)
G R B R

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3. 522 Adjustment content tu2522

3.1. Screen Voltage Adjustment
3.1.1.Adjustment (Use factory remote control) (1) Input in the 75 cable LG standard signal (Digital Pattern,480NC) (2) Press IN-START KEY and ADJ KEY of SVC T/X generate horizontal line for Screen adjust. (3).Turn the screen volume on the FBT clockwise until the horizontal line is visible and turn it counterclockwise until horizontal line faintly visible. (Exit screen voltage adjustment by press Exit key of SVC T/X.)

3.2.2. Convergence adjustment (1). Necessary Instrument a. Degaussing Coil b. Convergence fixing instrument(special tools) (2). Adjustment Preparation a. Operate the unit at the least 15 minutes before adjustment. b. Using degaussing coil,remove the stains on CPT & Cabinet. c. Received the Cross Hatch Pattern for Convergence (09ch). d. Let the Contrast in normal luminance level. (3). Static Convergence (STC) Adjustment a. Received the Cross Hatch Pattern for Convergence (09ch). b. Before adjusting Static Convergence(STC),adjust the focus first seeing to it that the WHITE color picture quality is sharp enough. c. Converge the RED vertical line and BLUE vertical line in unity(same line) by changing the angle between the 2 tabs of 4-pole magnet. d. Converge the RED horizontal and BLUE horizontal line unity(same line) by turning the 2 tabs of the 4-pole magnet. At this time,do not change the angle between the 2 tabs. e. Converge the R,G,B vertical line in unity(same line) by changing the angle between the 2 tabs of the 6-pole magnet. f. Converge the R,G,B horizontal line in unity(same line) by turning the 2 tabs of the 6-pole magnet. At this time, do not change the angle between the 2 tabs. (4). Dynamic Convergence (DYC) Adjustment a. Y-Axis Adjustment :Adjust convergence of Y-axis(vertical) by moving the deflection yoke(DY) left and right. b. X-axis Adjustment : Adjust convergence of X-axis(horizontal) by moving the deflection yoke(DY) up and down.

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3.3. White Balance Adjustment

3.3.1. Necessary Instrument (1). Auto white balance meter (Low/High Light Pattern generator) (2). CRT Color Analyzer, CA-100 :1 set (3). Factory Remote control 3.3.2. Adjustment preparation : Prior to this adjustment, the Screen Voltage adjustment should be finished. 3.3.3. Auto Adjustment (1). Adjust using Auto White Balance Meter. (2).Enter CPU OFF mode by press the IN-START &MUTE key of factory remote control in turn before adjustment. Exit CPU OFF mode by press the MUTE key of factory remote control after adjustment finished. In case there is excess RED color at screen voltage adjustment, adjust it using Volume -(F)Key of factory remote control until the RED color disappear. LGE Internal Use Only

3.2. Purity and Convergence Adjustment

3.2.1. Purity adjustment (1). Adjustment Preparation a. Received Red Raster Pattern for purity adjustment (51CH). b. Demagnetize the CPT and Cabinet with a degaussing coil. (2). Adjustment a. Pre-adjust the static convergence(STC) with the 4 and 6-pole magnet. b. If the horizontal Line is inline with CPT Mark,2-Pole magnet should direct 3-9 oclock direction. c. If not,direct 2-Pole magnet handle toward 6-12 oclock Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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3.3.4. Manual Adjustment (1). Adjust using white balance meter and factory remote control. (2). Enter white balance adjustment mode by press IN-START key of factory remote control. (3). Use the CHD, CHE key to choose adjustment item. (4). Use the VOLF,VOLG Key to change item data. (5). Adjustment Procedure a. Make the picture luminance 45Ft-L by change the CONTRAST and BRIGHTNESS. b. Adjust X data of high light with R DRIVE and Y data of high light with B DRIVE to have color temperature as shown below. c. Make the picture luminance 4.5Ft-L by change the CONTRAST and BRIGHTNESS. d. Adjust X data of low light with R BIAS and Y data of low light with B BIAS to have color temperature as shown below. e. Repeat steps a~d until both low and high light have same reading as shown below. 3.3.5. CW91A WHITE BALANCE IIC PARAMETER (1) W/B auto adjust machine setting Table
NAME VDC IC EEPROM Algorithm

3.5. Focus Voltage Adjustment

Adjustment must be done after operating the TV set receiver sufficiently. 3.5.1. Adjustment Preparation Received the LG standard pattern (PAL :Digital Pattern,480NC,13CH, NTSC: Crosshatch pattern, Ch.09 ) and set the picture condition on APC ON (CLEAR) mode. 3.5.2. Adjustment Turn the focus volume on the FBT upper direction to have the best focus vertical line and horizontal line as shown below.

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MAKER

NOTE

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US 51CH
[Fig 1] Cross-Hatch Pattern(NTSC:US 51CH, PAL:C-8 CH)

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(2) White balance IIC Parameter (Address)

Program Win31_wb TWB 8A (R)_Amp Program Sub Add Start Bit Stop Bit Offset Polarity VCD Slave Eeprom_Slave (R)_Cut

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Win31_wb TWB A2 G_Amp 17 5 0 0 1 21 5 0 0 0

Speed Delay 1 G_Cut 30

3.6. SUB-BRIGHTNESS Adjustment (Do not adjust)

This adjustment must be done after the White balance Adjustment

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Win31_wb TWB Win31_wb TWB Win31_wb 20 5 0 0 1 72 2

TWB Win31_wb TWB 18 5 0 0 0 6B 2

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EPRom_S

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6A 68 2 2

3.6.1. Adjustment preparation (1).NTSC -. Received LG standard Mono scope pattern (CH14). -. Set the picture condition on APC ON (CLEAR) mode. (2). PAL -. Received PAL B/G 5CH pattern. -. Set the picture condition on PSM ON (DYNAMIC) mode.

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Speed/Plus

(3) Color coordinate Tolerance Range : Adjust within 5 for each X,Y coordinate
ITEM
X Y Color Temperature

EU
288 295 9000

N-EU
268 273 13000

Taiwan
267 276 13000

Latin America
282 288 10000

Philippines

266 282 13000

(4) White Balance default setting data

ITEM Range Default setting data PAL LOW LIGHT BLO-R(R CUT) BLO-G(G CUT) BLO-B(B CUT) HIGH LIGHT RG(R DRIVE) GG(G DRIVE) BG(B DRIVE) 0~63 0~63 0~63 0~63 0~63 0~63 32 32 32 32 32 32 NTSC 32 32 32 32 32 32 Fixed Fixed remark

3.6.2. Adjustment (1). Press the ADJ key of the factory remote control twice to enter to SUB-BRIGHTNESS adjustment mode. (2). NTSC MODEL: Change the Sub-Brightness data by pressing the VOLF,VOLG KEY so that the number 1 in gray scale of mono scope pattern almost disappear. In the ultra slim, Do until the number 1 completely disappear. (See figure 2) (3). PAL MODEL: Change the Sub-Brightness data by pressing the VOLF,VOLG KEY so that the 1th, 2th Black Level in gray scale of PAL B/G 05CH pattern have a little bit of difference. (See figure 3)

[figure 2] MONO SCOPE Pattern signal

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

(6) EW WIDTH (Horizontal Width) Adjust to that a digital circle pattern looks like exact circle.

1th VS 2th BLACK LEVEL have a little bit of difference. (In case of VIETNAM MODEL 2th VS 3th)
[figure 3] PAL B/G 05CH signal [Figure] NTSC Digital Pattern (US13CH)

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3.6.3. Sub-Tint Adjustment (Do not adjust) This adjustment has to be done only if the picture has bad tint otherwise, it can be omitted if the picture has good tint. (1). Received LG standard pattern signal (SMPTE, 2CH). (2). Set the picture condition on APC ON (CLEAR) mode. (3). Press the ADJ key of the factory remote control three times to enter to SUB-TINT adjustment mode. (4). Change the Sub-Tint data by pressing the VOLF,VOLG Key until the upper and lower CYAN color becomes same color.

[Figure] PAL Digital Pattern

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3.7. Deflection Setting Data Adjustment

These adjustment will be done by Auto Adjustment Equipment. For manual adjustment, it is also possible by the following procedure. 3.7.1. Adjustment Preparation (1) Deflection setting data adjustment can be done only with remote control. (2) Press the INSTART Key on the factory remote control continuously to enter to Deflection Adjustment mode. (3) Press the CHD,E Key to select adjustment item. (4) Press the VOLF,G Key to change the data. 3.7.2. Adjustment (1) V SLOPE Half of the picture (bottom part) changed to blank. Adjust so that half blanked- Picture bottom line in accord with geometric vertical center of the CPT. (2) V SHIFT (Vertical Shift) Adjust so that the horizontal center line of a digital circle pattern is in accord with geometric horizontal center of the CPT. (3) V LINEAR (Vertical Linearity) Adjust so that the boundary line between upper and lower half is in accord with eometric horizontal center of the CPT (4) V AMPLIT (Vertical Amplitude) Adjust so that the circle of a digital circle pattern may be located within the effective screen of the CPT.

(7) EW PARAB (East-west PARABOLA) Adjust so that middle portion of the outer most left and right vertical line looks like parallel with vertical lines of the CPT. (8) EW TRAPE (East-west TRAPEZOID) Adjust to make the length of top horizontal line same with it of the bottom horizontal line. (9) EW UPCOR Adjust until symmetries upper corner of the screen. (10) EW LOCOR Adjust until symmetries upper corner of the screen.

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UPCOR

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EW PARAB

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LOCOR

US 51CH
[Figure] Cross-Hatch Pattern (NTSC:US 51CH, PAL:C-8 CH)

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(11) H BOW Adjust the left and right crooked line on upper and lower side. (12) H PARALL(ANGLE) Adjust the vertical slope. (13) SCORRECT (S-CORRECTION) Adjust so that all distance between each Vertical lines are to be the same. * Pre-settled according to the CPT. (14) V SCROLL * Recommend initial setting data (15) V ZOOM (Vertical Zoom) * Pre-settled according to the CPT

3.8. Deflection setting Initial data ( SERVICE 2 )

Adjust : It is possible to adjust data. Recommend : It is recommended, if necessary it is possible to adjust. FIX : Dont change data. (5) H SHIFT (Horizontal Shift) Adjust so that the Horizontal center line of a digital circle pattern is in accord with geometric vertical center of the CPT.

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

ITEM
V SLOPE V SHIFT V LINEAR V AMPLIT H-SHIFT EW WIDTH EW PARAB EW TRAPE

Description
Vertical slope Vertical shift Vertical linearity Vertical amplitude Horizontal shift EW width Parabola adj Trapezoid adj

29" 29" 29" TS FLAT Slim Slim (AK)

29" Slim AK2

3.9.3. Picture Setting SVC DATA3 ( SERVICE 4 )

Remarks

17 41 43 40 29 48 24 32 46 47 38 26 32 21 25 7 2 0

14 43 37 33 32 17 16 40 33 34 37 38 41 21 25 7 2 0

19 31 23 18 24 28 28 29 43 44 42 26 32 21 25 7 2 0

adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. Recommend Recommend Recommend Recommend Recommend Recommend

ITEM
WS BKS BSD DSK COR PF RPO RPA PWLDAC IFOFF CHSE ACL BLOC TEXT-V TEXT-H VGUARD TFR GAMMA

Description
White stretch Black stretch Black stretch depth Dynamic Skin Control Coring (Peaking) Peaking center freq. & delay Ratio pre & over shoot Ratio pre & after shoot Peak white limiting IF demodulator offset Chroma sensitivity

Slim Flat
1 1 0 1 3 0 3 1 3 45 1 1 5 1 1 0 1 3 0 3 1 3 45 1 1 5 28 5 0 1 1 3

Remarks

EW UPCOR Upper corner adj EW LOCOR H BOW H PARALL Lower corner adj Horizontal Bow Horizontal parallelogram

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SCORRECT S correction V SCROLL V ZOOM WBR WBF V SYNSLI Vertical Scroll Vertical zoom

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Automatic color limiting

Black level offset control Text V position Text H position Vertical guard Black level shift

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28 5 1 1 1 3

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Timing of Wide Blanking Timing of Wide Blanking Vertical slicing level

3.9. SVC Adjustment data table

3.9.1. Picture Setting SVC DATA1 ( SERVICE 1 ) CPT

OSD Gamma correction

OSDHPOS OSD Horizontal Position

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RG GG BG

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Flat (LPDK) Slim
21 32 32 32 32 32 32 9 8 15 15 30 21 32 32

3.10. OPTION Adjustment data Table

ITEM
AGC

Description
AGC take over Red Gain Green Gain Blue Gain Black level offset Red Black level offset Green Black level offset Blue Cathode Drive Level Luminance delay time

3.10.1. Preparation for Adjustment (1) This decides function in accordance with model. Press the SVC TX adjustment button (IN-START button) at SVC mode, then adjust the option at OPTION 1, 2, 3, 4 mode. (2) Mark the option adjustment data like (0,128,65,96) in BOM. Mark of BOM
LEVEL 1.
.

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BLO-R BLO-G BLO-B CDL L-DLY

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32 32 32 9 8 15 15 30

32

PART NO. SPECIFICATION DESCRIPTION

EBT30431523 MAIN, CW91A

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JOP EXP.

CHASSIS ASSY (0,128,65,96)

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The OPTION 1 data is 90, the OPTION 2 data is 96, the OPTION 3 data is 4, the OPTION 4 data is 17 in this model. 3.10.2. Adjustment Method (1) Input data directly by the buttons corresponded with OPTION 1 ?? (0~255), OPTION 2 ?? (0~255),OPTION 3 ?? (0~255), OPTION 4 ?? (0~255). (2) Select each OPTION function by the CH UP/DOWN button and then set up each OPTION by the VOL UP/DOWN button.

RGB-BRI OSD/TEXT BRIGHTNESS SUB-BRI OSD/TEXT BRIGHTNESS

SCR-BRI OSD/TEXT BRIGHTNESS

3.9.2. Picture Setting SVC DATA1 ( SERVICE 3 )

ITEM
FMWS MONO DSG AGN BPB AVLE AMLOW BPB2 FFI

Description
FM window size FM demodulator Audio in/out gain FM Sound output gain Bypass BPF(for mono demodulator) Enable AVL on EW pin AM sound output gain Bypass second BPF Fast filter IF-PLL

PAL NTSC

Remarks

2 1 1 0 0 0 0 1 0 1 FM Prescaler(Stereo L/R)

DCXO AVL DCXO value

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

3.10.3. OPTION1 Function

3.10.6. OPTION4 Function

OPTION CHASSIS
0 1 2 3

CODE

FUNCTION
CW91A CW91C RESERVED RESERVED 29INCH 21INCH WITHOUT PIP WITH PIP

REMARK

OPTION OSD LANG

CODE
0 1 2 3 4 5 6 7 ENGLISH

FUNCTION
ENGLISH EASTASIA RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED

REMARK

NIGERIAN RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED

INCH PIP

0 1 0 1

3.10.4. OPTION2 Function

TXT LANG

0 1

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OPTION
0 1

CODE

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FUNCTION
LOW CURVE HIGH CURVE WITHOUT DUAL SAVING WITH DUAL SAVING FM NORMAL DEMODULATION FM HIGH DEVIATION DEMOWITHOUT A2STEREO WITH A2STEREO

REMARK

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2 3 4 5 6 7

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VOL CURL DUAL HIDEV A2STEREO

0 1 0 1 0 1

TELE TEXT

0 1

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CODE FUNCTION
WITHOUT SCART WITH SCART

3.11. IN STOP Mode setting

No. 1 ITEM
Status

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OFF TV 03CH VHF: 2~13CH UHF : 14, 30. 51. 55, 63CH CATV : 15,16,17, 55, 95CH 30 STEPS Stamdard OFF OFF ON Dynamic FLAT OFF OFF OFF OFF 0 OFF OFF

REMARK

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Power Input LAST CHANNEL MEMORY CHANNEL

3.10.5. OPTION2 Function

2 3

OPTION SCART DVD SAV 4KEY EYE GAME XWAVE DEGAUSS

0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1

REMARK

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WITHOUT DVD WITH DVD WITHOUT SIDE A/V WITH SIDE A/V 6KEY 4KEY WITHOUT EYE WITH EYE WITHOUTGAME MODULE WITH GAME MODULE WITHOUT X-WAVE WITH X-WAVE WITHOUT DEGAUSS WITH DEGAUSS

5 6 7 8 9 10 11 12 13 14 15 16 17 18

SOUND CSM

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OPTION

MUTE TORBO SOUND XD PSM SSM BOOSTER CHILD LOCK AUTO SLEEP AVL BALANCE EYE DEGAUSS

OPTION

3.12. TV/CABLE TV CHANNEL Operation Condition

1. Necessary parts and instruments (1) Remote controller (with AIR/CABLE TV button) 2. Checking (1) Check receiver channel operation for some abnormality by pressing AIR/CABLE TV button continuously. Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND

Selected correct system in menu OK NO Check the waveform IF of TU101 OK Check the waveform at pin 64,71of IC501 OK NO Check/ Replace TU101 or Input signal

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NO OK NO

Check the voltage at pin 2, 11, 18, 35, 36, 55, 61, 68, 75 of UOC-TOP QFP80

NO Check/ Replace IC501

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Check the waveform at pin 1, 64of IC601

Check the voltage at pin 25, 26 of UOC-TOP QFP80

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Check the waveform at pin 63 of IC601 OK

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NO OK

Check/ Replace Q601

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Check the waveform at pin 2, 72, 76 of IC601

Check/ Replace IC601

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Check the waveform at pin 71, 77 of IC601

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NO

Check/ Replace R822, D827

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2) No Raster / Sound OK(1/2)

Check the Heater voltage of CPT(6.0~6.4 Vrms)

Check HV, Screen voltage of CPT

Check R, G, B out of CPT board

Check the Heater pulse of FBT T402

Check FBT T402

Check 200V line of CPT Board & if no problem check and Replace

Check IC901, P403

Check FR901, P403, P902B, FR401

Check FBT T402

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

3) No Raster (2/2)

Check the B+ at D829 cathode Normal Abnormal

Is the voltage each pin voltage of IC501

NO

OPEN Check Fuse of AC line

OK Check the in/out of regulator(IC823, IC824, IC827)

Check/ Replace Fuse

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Check/ Replace IC501

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Check Q402 collector waveform

Check pin 20 of IC501(H_Out)

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Check the voltage pin4 of IC810

Check the voltage of C832

NO

Check/ Replace DB801

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NO

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Check/ Replace Q402

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Check T401 & each pin voltage

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Check/ Replace IC810, IC802, Q830 NO

Check/ Replace Fuse and IC810

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Check/ Replace T401 Check Q401collect waveform

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Check/ Replace Q401

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OK Check & Replace T402

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Check/ Replace IC501

Check Fuse and Diode of secondary Load of SMPS trans(T801)

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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

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LGE Internal Use Only

4) No Picture/ No Sound

Is any OSD displayed? NO OK OK Check IC501 pin 8, 7, 6 (R, G, B out) Check receiving system in MENU & execute Auto - Program OK

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NO

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NO NO Check IC501 pin 8, 7, 6 (R, G, B out) OK Check pin68 Reset Voltage OK

Does the auto - Program operate properly OK

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Check SMPS Trans Secondary Voltage Go to No sound/ picture OK

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Store on manual -program MENU

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Check the waveform pin20(H-out)

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OK

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Check pin77, 76 SCL, SDA OK Replace IC501

NO

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Check IC12(EEPROM) & SCL, SDA, Line

tu25

P20A (R, G, B out of IC501)

P20A (R, G, B out of IC501)

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 12 -

LGE Internal Use Only

2. AV STEREO/ MONO MODEL

Select correct system in menu OK OK Check the connection of AV equipment

AV Does the auto - Program operate properly OK Check the waveform at pin26, 25 of IC501 OK Check the waveform at pin4, 12, of IC601 NO Check the signal line of SPK-N,P Check TU101 Tuner

522

tu2522

OK NO

tu2522

Check the voltage of pin2, 11, 18, 35, 36,55,61, 68, 75 of IC501

tu25

522

tu2522
OK Check the waveform at pin6 of IC601 OK Check the waveform at pin8, 9, 11, 12 of IC601 NO

tu2522
Check pin71 (mute) of IC501

tu25

522

tu2522

NO

Check the voltage at pin5, 7 of IC601 OK

tu2522
NO NO

Check/ Replace R822, D827

tu25

Check the connection of side AV Board P201A OK Replace IC601

Correct the Board

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 13 -

LGE Internal Use Only

PRINTED CIRCUIT BOARD

MAIN

522

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu25

522

tu25

522

tu25

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 14 -

LGE Internal Use Only

Power

CONTROL

522LED

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu25

522

tu25

522

tu25

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 15 -

LGE Internal Use Only

522

522

522
PR+ PRVOL+ VOLOK Menu

AC INPUT (100~240V)
IC823 3.3V REG IC826 5V REG
13 Sound Vcc 15 40V 16 B+ 12 6.5V

ST- 5V R,G,Bout IK

IC824 ST-6V REG

11 14V

SPK R

SMPS TRANS EER4942

2 220V
9 8 2 7

RGB Amp RGB Amp TDA6107AJF TDA6107AJF

ST-3.3V

SOUND AMP LA42102N

SPK L

STRSTRW6556 W6556

(( ((

21V

5V

38V

Vscreen HV V Heater

Scart in

Comp In

Tuner

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

S-MUTE

tu2522
(115V)

tu2522
RF ST OPT RK,GK,BK

tu2522

BLOCK DIAGRAM

- 16 H DRIVE TRANS
46 15

VER. AMP LA78141

H OUT TR 2SC6090

14V
5 200V 8 28V

-14V

FBT
EW IC
9 ABL

,IK 1.8V(RF ST) 5 ,B 1 ,G 75 6 2.5V R 8 6 56 3V 5V 3. ) V 67 8 V 55 1. .5 8V(AV ST Opt) K 1 (2 35 EY 36 IG D 18 IR EC 47 D 8V 26 t 5V 5 ou A 2 48 R V L, B K 21 V 71 SP 0 B S6 -F T 2 M 6 H U U TE O 49 R EY 65 F/ H E M 10 W N D E L 63 T EG L, AB R AB ou IN N t T L 24 U AV TA O 23 X2 AL V, T L, 60 XR 30 24.576Mhz 59 AV 29 R 1 28 V, PW R L, F/ A R M ST- 3.3V 3 D 64 3 N S L W T IC12 32 Vo S/ R SC 76 EEPROM W ut O ,G, 31 rY B IN SA 77 F 24C16 ,P FB 34 VI B 2 7 ,P R
45 42 41

IF

tu2522

tu2522

tu2522
KIA4558

VIF
F SI
12

IN
13

14

5V
RF ST OPT

31V

HV & HV H Comp Circuit TO DY

10 HEATER 2 B+ Collector 1

33V

SIF

SDA

Saw Filter Rear_AV(1)

( PHONE/ SCART) ( PHONE/ SCART)

SCL

Rear_AV(2)
( PHONE/SCART/DVD) ( PHONE/SCART/DVD)

LGE Internal Use Only

JK201

JK202

tu25 tu25 tu25

MEMO

522

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu25

522

tu25

522

tu25

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 17 -

LGE Internal Use Only

EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

943

400

522

tu2522
913 170 150

tu2522 tu2522
174
option option

tu25

522

tu2522
112

tu25
503

570

522
504 540 331 330 320

tu2522
300 105

tu2522
501

580 520

tu25

120

590 600

530 310

Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.

- 18 -

LGE Internal Use Only

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

P/N:3854VA0196H

522

tu2522 tu2522 tu2522

tu2522 tu2522 tu2522

tu25

522

tu25

SVC. SHEET : 3854V A0196H-S

522

tu25