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CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
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P/NO : MFL62077307
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CONTENTS
Contents ...................................................................................................................2 Safety Precautions..............................................................................................3 Specifications........................................................................................................4 Adjustment Instructions .................................................................................5 T rouble Shooting.................................................................................................10 Printed circuit board.........................................................................................14 Block Diagram ......................................................................................................16 Exploded View.....................................................................................................18 SVC. Sheet..................................................................................................................
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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SAFETY PRECAUTIONS
IMPORT ANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
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It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts. Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
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With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
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X-RAY Radiation
Warning:
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The source of X-RAY RADIATION in this TV receiver is the High Voltage Section and the Picture Tube. For continued X-RAY RADIATION protection, the replacement tube must be the same type tube as specified in the Replacement Parts List.
To determine the presence of high voltage, use an accurate high impedance HV meter. Adjust brightness, color, contrast controls to minimum. Measure the high voltage. The meter reading should indicate 23.5 1.5KV: 14-19 inch, 26 1.5KV: 19-21 inch, 29.0 1.5KV: 25-29 inch, 30.0 1.5KV: 32 inch If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure.
AC Volt-meter
0.15uF
1.5 Kohm/10W
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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SPECIFICATIONS
Note : Specification and others are subject to change without notice for improvement.
V
Scope
This specification applies to CTV models based on chassis CW91A .
6) Power Voltage
Market Place Middle East/Africa Band LG Standard input Voltage AC110 ~240V 50/60Hz Remarks
SPECIFIC
Testing should be done at given condition if no condition is specified 1) Ambient Temperature : 255C (CST 405C) 2) Ambient Humidity : 6510% 3) Input Voltage : Standard input voltage (110~240V ac 50/60Hz) 4) All BOM mentioned component should be same quality standard as mentioned in specs./ drawing of that particular Part No. 5) Testing should be done after 20 minute heat run.
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General Specification
No 1
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Available Channel
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5 6 7 8 9 10
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Specification PAL BG.DK.I / NTSC M(AV3.58/4.43) PAL BG.DK.I / NTSC M(AV3.58/4.43) SECAM DK PAL NM / NTSC M(AV3.58) PAL BG,DK,I / NTSC M(AV3.58/4.43) SECAM BG,DK,L VHF : E2 ~ E12 UHF : E21 ~ E69 CATV : S1 ~ S20 HYPER : S21 ~ S41 VHF : 2~13CH(12CH) UHF : 14~69CH(56CH) CATV : 1 ~ 125CH(113CH) AC 220Vac 50/60Hz AC 110~240V 50/60Hz Latin America, China, Indonesia Philippines, Taiwan, Thai, Vietnam, Asia/Africa,CIS 29 inch Flat / Super slim 4:3 CRT FVS FS 1)Temp : 0 ~ 40 deg 2)Humidity : ~ 85 % 3)Temp : -20 ~ 60 deg 4)Humidity : ~ 90 %
Remark China / Indonesia/ Thai/ Vietnam CIS L.America/ Philippine/Taiwan Asia/Middle East/Africa
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PAL Model
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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ADJUSTMENT INSTRUCTIONS
1. Scope of Application
These adjustment instructions are applicable to CW91A Chassis whether SET(0), SKD(0), or CKD(0). direction and adjust the Horizontal Line to fall onto the mark opening the magnet at an angle. d.Push the DY(deflection yoke) all the way to the CPT funnel. e.Turn the purity magnet(2-pole magnet) so that the green color portion of left side and the blue color portion on the right side have equal amount of color.
G R B G R B
2. Notes
2.1 Because this is a cold chassis, it is not necessary to use an isolation transformer. However,operating it using a transformer between the power supply line and chassis input to prevent electric shock and to protect the test instrument. 2.2 All adjustments must be done in correct sequence. However, for better productivity, it can be changed in a prepermitted range. 2.3 Environment conditions: If not specified, it must be done in following conditions. 1) Temperature: 25C 5C 2) Humidity : 65%10% 2.4 Power supply of SET 1) NTSC Latin America/Philippines Market:100~240V 10%,50/60Hz Korea Market : 220V 10%,60Hz Taiwan Market : 110V 10%,60Hz Japan Market : 100V 10%,50/60Hz 2) PAL/SECAM China/Indonesia/Thailand/Vietnam/CIS Market : 100~240V 10%, 50/60Hz 2.5 If not specified, the receiver must be operated for more than 20 minutes prior to the adjustment. 2.6 Signal: Received the standard color signal. (65dB1dBuV) NTSC: LG standard signal means the digital pattern 13CH(480NC). PAL/SECAM: LG standard signal means the digital pattern PAL-B/Gz 05CH 2.7 If not specified, APC ON is APC CLEAR (DYNAMIC).
f.Pull the DY slowly backward and fix it when the whole screen becomes red. (The specified torque for fixing DY screw should be 10Kg/cm.)
G R B R
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3.2.2. Convergence adjustment (1). Necessary Instrument a. Degaussing Coil b. Convergence fixing instrument(special tools) (2). Adjustment Preparation a. Operate the unit at the least 15 minutes before adjustment. b. Using degaussing coil,remove the stains on CPT & Cabinet. c. Received the Cross Hatch Pattern for Convergence (09ch). d. Let the Contrast in normal luminance level. (3). Static Convergence (STC) Adjustment a. Received the Cross Hatch Pattern for Convergence (09ch). b. Before adjusting Static Convergence(STC),adjust the focus first seeing to it that the WHITE color picture quality is sharp enough. c. Converge the RED vertical line and BLUE vertical line in unity(same line) by changing the angle between the 2 tabs of 4-pole magnet. d. Converge the RED horizontal and BLUE horizontal line unity(same line) by turning the 2 tabs of the 4-pole magnet. At this time,do not change the angle between the 2 tabs. e. Converge the R,G,B vertical line in unity(same line) by changing the angle between the 2 tabs of the 6-pole magnet. f. Converge the R,G,B horizontal line in unity(same line) by turning the 2 tabs of the 6-pole magnet. At this time, do not change the angle between the 2 tabs. (4). Dynamic Convergence (DYC) Adjustment a. Y-Axis Adjustment :Adjust convergence of Y-axis(vertical) by moving the deflection yoke(DY) left and right. b. X-axis Adjustment : Adjust convergence of X-axis(horizontal) by moving the deflection yoke(DY) up and down.
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3.3.4. Manual Adjustment (1). Adjust using white balance meter and factory remote control. (2). Enter white balance adjustment mode by press IN-START key of factory remote control. (3). Use the CHD, CHE key to choose adjustment item. (4). Use the VOLF,VOLG Key to change item data. (5). Adjustment Procedure a. Make the picture luminance 45Ft-L by change the CONTRAST and BRIGHTNESS. b. Adjust X data of high light with R DRIVE and Y data of high light with B DRIVE to have color temperature as shown below. c. Make the picture luminance 4.5Ft-L by change the CONTRAST and BRIGHTNESS. d. Adjust X data of low light with R BIAS and Y data of low light with B BIAS to have color temperature as shown below. e. Repeat steps a~d until both low and high light have same reading as shown below. 3.3.5. CW91A WHITE BALANCE IIC PARAMETER (1) W/B auto adjust machine setting Table
NAME VDC IC EEPROM Algorithm
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MAKER
NOTE
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US 51CH
[Fig 1] Cross-Hatch Pattern(NTSC:US 51CH, PAL:C-8 CH)
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Win31_wb TWB A2 G_Amp 17 5 0 0 1 21 5 0 0 0
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EPRom_S
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6A 68 2 2
3.6.1. Adjustment preparation (1).NTSC -. Received LG standard Mono scope pattern (CH14). -. Set the picture condition on APC ON (CLEAR) mode. (2). PAL -. Received PAL B/G 5CH pattern. -. Set the picture condition on PSM ON (DYNAMIC) mode.
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Speed/Plus
(3) Color coordinate Tolerance Range : Adjust within 5 for each X,Y coordinate
ITEM
X Y Color Temperature
EU
288 295 9000
N-EU
268 273 13000
Taiwan
267 276 13000
Latin America
282 288 10000
Philippines
3.6.2. Adjustment (1). Press the ADJ key of the factory remote control twice to enter to SUB-BRIGHTNESS adjustment mode. (2). NTSC MODEL: Change the Sub-Brightness data by pressing the VOLF,VOLG KEY so that the number 1 in gray scale of mono scope pattern almost disappear. In the ultra slim, Do until the number 1 completely disappear. (See figure 2) (3). PAL MODEL: Change the Sub-Brightness data by pressing the VOLF,VOLG KEY so that the 1th, 2th Black Level in gray scale of PAL B/G 05CH pattern have a little bit of difference. (See figure 3)
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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(6) EW WIDTH (Horizontal Width) Adjust to that a digital circle pattern looks like exact circle.
1th VS 2th BLACK LEVEL have a little bit of difference. (In case of VIETNAM MODEL 2th VS 3th)
[figure 3] PAL B/G 05CH signal [Figure] NTSC Digital Pattern (US13CH)
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3.6.3. Sub-Tint Adjustment (Do not adjust) This adjustment has to be done only if the picture has bad tint otherwise, it can be omitted if the picture has good tint. (1). Received LG standard pattern signal (SMPTE, 2CH). (2). Set the picture condition on APC ON (CLEAR) mode. (3). Press the ADJ key of the factory remote control three times to enter to SUB-TINT adjustment mode. (4). Change the Sub-Tint data by pressing the VOLF,VOLG Key until the upper and lower CYAN color becomes same color.
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(7) EW PARAB (East-west PARABOLA) Adjust so that middle portion of the outer most left and right vertical line looks like parallel with vertical lines of the CPT. (8) EW TRAPE (East-west TRAPEZOID) Adjust to make the length of top horizontal line same with it of the bottom horizontal line. (9) EW UPCOR Adjust until symmetries upper corner of the screen. (10) EW LOCOR Adjust until symmetries upper corner of the screen.
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UPCOR
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EW PARAB
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LOCOR
US 51CH
[Figure] Cross-Hatch Pattern (NTSC:US 51CH, PAL:C-8 CH)
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(11) H BOW Adjust the left and right crooked line on upper and lower side. (12) H PARALL(ANGLE) Adjust the vertical slope. (13) SCORRECT (S-CORRECTION) Adjust so that all distance between each Vertical lines are to be the same. * Pre-settled according to the CPT. (14) V SCROLL * Recommend initial setting data (15) V ZOOM (Vertical Zoom) * Pre-settled according to the CPT
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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ITEM
V SLOPE V SHIFT V LINEAR V AMPLIT H-SHIFT EW WIDTH EW PARAB EW TRAPE
Description
Vertical slope Vertical shift Vertical linearity Vertical amplitude Horizontal shift EW width Parabola adj Trapezoid adj
17 41 43 40 29 48 24 32 46 47 38 26 32 21 25 7 2 0
14 43 37 33 32 17 16 40 33 34 37 38 41 21 25 7 2 0
19 31 23 18 24 28 28 29 43 44 42 26 32 21 25 7 2 0
adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. adj. Recommend Recommend Recommend Recommend Recommend Recommend
ITEM
WS BKS BSD DSK COR PF RPO RPA PWLDAC IFOFF CHSE ACL BLOC TEXT-V TEXT-H VGUARD TFR GAMMA
Description
White stretch Black stretch Black stretch depth Dynamic Skin Control Coring (Peaking) Peaking center freq. & delay Ratio pre & over shoot Ratio pre & after shoot Peak white limiting IF demodulator offset Chroma sensitivity
Slim Flat
1 1 0 1 3 0 3 1 3 45 1 1 5 1 1 0 1 3 0 3 1 3 45 1 1 5 28 5 0 1 1 3
Remarks
EW UPCOR Upper corner adj EW LOCOR H BOW H PARALL Lower corner adj Horizontal Bow Horizontal parallelogram
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SCORRECT S correction V SCROLL V ZOOM WBR WBF V SYNSLI Vertical Scroll Vertical zoom
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Black level offset control Text V position Text H position Vertical guard Black level shift
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28 5 1 1 1 3
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RG GG BG
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Flat (LPDK) Slim
21 32 32 32 32 32 32 9 8 15 15 30 21 32 32
ITEM
AGC
Description
AGC take over Red Gain Green Gain Blue Gain Black level offset Red Black level offset Green Black level offset Blue Cathode Drive Level Luminance delay time
3.10.1. Preparation for Adjustment (1) This decides function in accordance with model. Press the SVC TX adjustment button (IN-START button) at SVC mode, then adjust the option at OPTION 1, 2, 3, 4 mode. (2) Mark the option adjustment data like (0,128,65,96) in BOM. Mark of BOM
LEVEL 1.
.
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32 32 32 9 8 15 15 30
32
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JOP EXP.
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The OPTION 1 data is 90, the OPTION 2 data is 96, the OPTION 3 data is 4, the OPTION 4 data is 17 in this model. 3.10.2. Adjustment Method (1) Input data directly by the buttons corresponded with OPTION 1 ?? (0~255), OPTION 2 ?? (0~255),OPTION 3 ?? (0~255), OPTION 4 ?? (0~255). (2) Select each OPTION function by the CH UP/DOWN button and then set up each OPTION by the VOL UP/DOWN button.
ITEM
FMWS MONO DSG AGN BPB AVLE AMLOW BPB2 FFI
Description
FM window size FM demodulator Audio in/out gain FM Sound output gain Bypass BPF(for mono demodulator) Enable AVL on EW pin AM sound output gain Bypass second BPF Fast filter IF-PLL
PAL NTSC
Remarks
2 1 1 0 0 0 0 1 0 1 FM Prescaler(Stereo L/R)
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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OPTION CHASSIS
0 1 2 3
CODE
FUNCTION
CW91A CW91C RESERVED RESERVED 29INCH 21INCH WITHOUT PIP WITH PIP
REMARK
CODE
0 1 2 3 4 5 6 7 ENGLISH
FUNCTION
ENGLISH EASTASIA RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED
REMARK
INCH PIP
0 1 0 1
TXT LANG
0 1
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OPTION
0 1
CODE
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FUNCTION
LOW CURVE HIGH CURVE WITHOUT DUAL SAVING WITH DUAL SAVING FM NORMAL DEMODULATION FM HIGH DEVIATION DEMOWITHOUT A2STEREO WITH A2STEREO
REMARK
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2 3 4 5 6 7
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0 1 0 1 0 1
TELE TEXT
0 1
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CODE FUNCTION
WITHOUT SCART WITH SCART
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OFF TV 03CH VHF: 2~13CH UHF : 14, 30. 51. 55, 63CH CATV : 15,16,17, 55, 95CH 30 STEPS Stamdard OFF OFF ON Dynamic FLAT OFF OFF OFF OFF 0 OFF OFF
REMARK
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2 3
REMARK
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WITHOUT DVD WITH DVD WITHOUT SIDE A/V WITH SIDE A/V 6KEY 4KEY WITHOUT EYE WITH EYE WITHOUTGAME MODULE WITH GAME MODULE WITHOUT X-WAVE WITH X-WAVE WITHOUT DEGAUSS WITH DEGAUSS
5 6 7 8 9 10 11 12 13 14 15 16 17 18
SOUND CSM
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OPTION
MUTE TORBO SOUND XD PSM SSM BOOSTER CHILD LOCK AUTO SLEEP AVL BALANCE EYE DEGAUSS
OPTION
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TROUBLE SHOOTING
1. RF-STEREO MODEL
1) PICTURE OK / NO SOUND
Selected correct system in menu OK NO Check the waveform IF of TU101 OK Check the waveform at pin 64,71of IC501 OK NO Check/ Replace TU101 or Input signal
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NO OK NO
Check the voltage at pin 2, 11, 18, 35, 36, 55, 61, 68, 75 of UOC-TOP QFP80
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NO OK
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NO
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Check 200V line of CPT Board & if no problem check and Replace
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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3) No Raster (2/2)
NO
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Check Q402 collector waveform
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Check the voltage pin4 of IC810
NO
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NO
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Check T401 & each pin voltage
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Check/ Replace IC810, IC802, Q830 NO
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OK Check & Replace T402
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Check/ Replace IC501
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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4) No Picture/ No Sound
Is any OSD displayed? NO OK OK Check IC501 pin 8, 7, 6 (R, G, B out) Check receiving system in MENU & execute Auto - Program OK
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NO
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NO NO Check IC501 pin 8, 7, 6 (R, G, B out) OK Check pin68 Reset Voltage OK
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Check SMPS Trans Secondary Voltage Go to No sound/ picture OK
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OK
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NO
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Check IC12(EEPROM) & SCL, SDA, Line
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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AV Does the auto - Program operate properly OK Check the waveform at pin26, 25 of IC501 OK Check the waveform at pin4, 12, of IC601 NO Check the signal line of SPK-N,P Check TU101 Tuner
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OK NO
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Check the voltage of pin2, 11, 18, 35, 36,55,61, 68, 75 of IC501
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OK Check the waveform at pin6 of IC601 OK Check the waveform at pin8, 9, 11, 12 of IC601 NO
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Check pin71 (mute) of IC501
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NO
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NO NO
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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Power
CONTROL
522LED
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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PR+ PRVOL+ VOLOK Menu
AC INPUT (100~240V)
IC823 3.3V REG IC826 5V REG
13 Sound Vcc 15 40V 16 B+ 12 6.5V
ST- 5V R,G,Bout IK
11 14V
SPK R
2 220V
9 8 2 7
SPK L
STRSTRW6556 W6556
(( ((
21V
5V
38V
Vscreen HV V Heater
Scart in
Comp In
Tuner
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
S-MUTE
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(115V)
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RF ST OPT RK,GK,BK
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BLOCK DIAGRAM
- 16 H DRIVE TRANS
46 15
H OUT TR 2SC6090
14V
5 200V 8 28V
-14V
FBT
EW IC
9 ABL
,IK 1.8V(RF ST) 5 ,B 1 ,G 75 6 2.5V R 8 6 56 3V 5V 3. ) V 67 8 V 55 1. .5 8V(AV ST Opt) K 1 (2 35 EY 36 IG D 18 IR EC 47 D 8V 26 t 5V 5 ou A 2 48 R V L, B K 21 V 71 SP 0 B S6 -F T 2 M 6 H U U TE O 49 R EY 65 F/ H E M 10 W N D E L 63 T EG L, AB R AB ou IN N t T L 24 U AV TA O 23 X2 AL V, T L, 60 XR 30 24.576Mhz 59 AV 29 R 1 28 V, PW R L, F/ A R M ST- 3.3V 3 D 64 3 N S L W T IC12 32 Vo S/ R SC 76 EEPROM W ut O ,G, 31 rY B IN SA 77 F 24C16 ,P FB 34 VI B 2 7 ,P R
45 42 41
IF
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KIA4558
VIF
F SI
12
IN
13
14
5V
RF ST OPT
31V
10 HEATER 2 B+ Collector 1
33V
SIF
SDA
SCL
Rear_AV(2)
( PHONE/SCART/DVD) ( PHONE/SCART/DVD)
JK201
JK202
MEMO
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Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics.These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION,Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
943
400
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913 170 150
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174
option option
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112
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503
570
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504 540 331 330 320
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300 105
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501
580 520
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120
590 600
530 310
Copyright2010 LG Electronics.Inc. All right reserved. Only for training and service purposes.
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P/N:3854VA0196H
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