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First the metal framework for RPD fabricated by: - Lost-wax casting technique. Following are the stages for Cast RPD: Preliminary Impression / MMR / study cast. Preliminary surveying & occlusal analyses of cast. Selection of RPD design. Tooth-prep work / final impression & master casts. Final surveying & block-out work on master cast. FWK outlining on master cast. Duplication of the prepared master cast. Wax hardening of the refractory cast. Wax / plastic patterns used to lay-down FWK. Wax-pattern on refractory cast sprued.
FWK wax pattern invested in a casting ring. Wax pattern burnt-out to get mould for FWK. Mould heat-soaked to expand (casting shrinkage). Molten-metal alloy forced to fill mould cavity. Cast FWK recovered from casting ring. Sprues cut. Fwk finished / smoothened / polished. FWK tried on cast & in mouth. ACIP if necessary. MMR records if needed. Trial of waxed-up RPD in mouth. Processing / finishing RPD. RPD fitted in mouth.
On Finishing, Smoothing & Polishing: - Fwk is first tried on master cast &: - then in the mouth. Recording of ACIP if necessary. Registering MMR if needed. Trial of waxed-up RPD in mouth. Processing / finishing RPD. Fitting RPD in mouth.