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PROJECT

OUT OF PIT CRUSHING AND CONVEYING (OPCC) SYSTEMS

RIGGING PLAN CHASSIS OF APRON FEEDER


OWNER
PT ADARO INDONESIA, Tbk
Menara Karya, 23rd Floor Jalan H.R. Rasuna Said Block X-5, Kav. 1-2 Jakarta 12950, Indonesia Phone: +6221-521-1265

CONTRACTOR

FLSmidth Indonesia
Gedung BRI II, 21st floor, Suite # 2101 Jalan Jendral Sudirman Kav. 44-46 Jakarta 10210, Indonesia Tel +62 21 251 27 38/2739 Fax +62 21 251 27 40
A

PT WIJAYA KARYA (Persero), Tbk


Jl. DI Panjaitan Kav 9 Jakarta 13340 Phone : (62-21) 819 2808, 850 8640, 850 8650 Fax : (62-21) 856 4463, 819 1235

DRAWING NUMBER :
12 11 10 9 8 7 6 5 4 3 2 1

12

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NOTES:

REMARK: -. All dimension in millimeters


H

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR LIFTING AND ERECTION WORK
START

DATA MATERIAL 1. DIMENSION 2. WEIGHT

7.

REFERENCE 1. RIGGING BOOK 2. EQUIPMENT MANUAL 3. ASME B30.5-2004 Mobil & Locomotive cranes 4. ASME B30.6-2003 Derrick 5. ASME B30.10-1999 Hook 6. ASME B30.21-2005 manually lever operated hoist ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 8. ASME B30.26-2004 Rigging Hardware 9. BS EN 5973 Scaffolding 10. Australian Standard, AS 3569--1989, Wire ropes 11. Australian Standard, AS 2759--1985, Wire ropes

E For Information For Review For Approval For Release For As-Built

NEED DUO CRANE No


D

Yes
DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D REFERENCE DRAWINGS DWG NO. OWNER TITLE

TAILING DESIGN

REV. DATE

DESCRIPTION REVISIONS

MONO CRANE

Risk

JOB SAFETY ANALISYS Safe


CONTRACTOR

RIGGING PLAN

ACTION

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A

CONTROL
B

NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE: RESPONSIBLE DEPT. / PERSON :
B

Final Inspection by WIKA Yes Prepare Final Report for ApprovaL Handover FINISH

No

REVIEW DATE :
C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASSIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 01 / 11

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:1
SIZE A4 REV. 00 1

12

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12

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NOTES:

REMARK: -. All dimension in millimeters


H H

RIGGING PROCEDURE
G

01. OBJECTIVE
Rigging Study of install Chassis of Apron Feeder.

02. SCOPE OF APPLICATION


Rigging study is describe the guidelines and operating step of lifting Chassis of Apron Feeder.
F F

03. REFERENCE
1. PT WIJAYA KARYA RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT
E

No 01 02

Equipment CRAWLER CRANE Low Boy

Qty 1 unit 1 unit

Capacities 250 ton 60 ton

Remark New New

E For Information For Review For Approval For Release For As-Built

05. RIGGING TOOLS


D

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

No 01 02 03

Equipment Wire Sling 2.5 inch x 8.500m Omega Type Shackle Chain BLock

Qty 4 pcs 4 pcs 2 pcs

Capacities 47.7 ton 20 ton 20 ton

Remark
REFERENCE DRAWINGS DWG NO. OWNER

TITLE

06. SAFETY REQUIREMENTS


No 01 02 Equipment Safety Barricade Red White Safety Cone Qty 77 mtr 7 pcs

CONTRACTOR C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASSIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 02 / 11
A

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:1
SIZE A4 REV. 00 1

12

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12

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NOTES:

REMARK: -. All dimension in millimeters


H

Chassis of Apron Feeder INSTALLATION


LAY DOWN ACTIVITY START Moving Preparation by Rigger Crew

Move Chassis of Apron Feeder by Trailer to Site

PREPARING ACTIVITY IN SITE

Control Position of Chassis of Apron Feeder to be Lifted by Rigging Supervisor

Cleaning Chassis of Apron Feeder


E For Information For Review For Approval For Release For As-Built

Inspection Quality by QC & Safety Yes Connected all Sling for Lifting

No
DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D REFERENCE DRAWINGS DWG NO. OWNER TITLE

REV. DATE

DESCRIPTION REVISIONS

ERECTION ACTIVITY

Lifting Chassis of Apron Feeder by Crawler Crane to Target Elevation From ELev. 0.000

CONTRACTOR C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:

Connected Chassis of Apron Feeder to Foundation

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

Object on Target Position


A

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASSIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 11

DWG NO :

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

FINISH
12 11 10 9 8 7 6 5 4 3

DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

SIGN.

SCALE

1:1
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 1

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 2

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 3

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 4

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 5

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 6

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 7

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

12

11

10

NOTES:

REMARK: -. All dimension in millimeters


H

STEP 8

E For Information For Review For Approval For Release For As-Built

REV. DATE

DESCRIPTION REVISIONS

DRAWN CHKD APRDBP APRD DATE DATE DATE DATE D

D REFERENCE DRAWINGS DWG NO. OWNER TITLE

CONTRACTOR C C

CORE

NON

EQUIP ITEM NO : ISSUE PURPOSE :

LIFECYCLE CODE : A OR B RESULT CODE : C, B, A NEXT STATUS : FA, FR, RE, AB RESUBMISSION DATE : NEXT SUBMISSION DATE:
B

RIGGING TOOLS: 1. CRAWLER CRANE 250 TON 2. BOOM 36.6 METER 3. R max 18 M LIFT CAPACITIES 50.8 TON 4. R min 9 M LIFT CAPACITIES 114.4 TON 5. MAXIMUM WEIGHT 40 TON
12 11 10 9 8 7 6 5 4 3

RESPONSIBLE DEPT. / PERSON : REVIEW DATE :


C: ACCEPTED WITHOUT COMMENTS B: ACCEPTED WITH COMMENTS A: DOCUMENT TO BE REVISED AND REISSUED
Approval or review hereunder shall not be construed to relieve Vendor / Subcontractor of his responsibilities and liability under the Contract

AREA : OUT OF PIT CRUSHING AND CONVEYING TYPE : CHASIS OF APRON FEEDER DETAIL : RIGGING PLAN PAGE : 03 / 14

DWG NO :
DATE
DRAWN CHECKED ENGINEER APPROVED
FILE NAME:

OPCC-90-RIG-0002
INITIALS
Hg HaGun Gunawan H SUKMA ARI

SIGN.

SCALE

1:200
SIZE A4 REV. 00 1

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