Mechanical Energy Balance

Pumps From Digester to Blow Tank Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

160.00 2.00 1588.10 9.60 200000.00 12.35 455.46 0.03 101.21 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 127.61 J/kg

(per batch)

Wp = Ws/ Wp = 170.14 Power 2.10 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.15 Economic velocity 1.54 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.02 m^2

H= H=

Ws/g 13007.68 m (per batch)

From Blow Tank to washer 1-3 (same with 4-6) Operating Condition:

Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1176.20 9.60 200000.00 12.35 1191.83 0.07 264.85 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 172.29 J/kg

(per batch)

Wp = Ws/ Wp = 229.72 Power 2.84 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.24 Economic velocity 1.67 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.04 m^2

H= H=

Ws/g 17562.91 m (per batch)

From washer 3 to brown stock storage Operating Condition: Operating Temperature = 25.00 Operating Pressure = 2.00 Density of feed ( ) = 1588.10 Transfer time (t) = 9.60 Mass flow rate ( ) = 1087890.00 Mass flow rate ( ) = 67.15 Volumetric flow rate (q) = 230.39

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch

Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

0.01 51.20 0.75 0.05 1.00 3.00

m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 191.41 J/kg

(per batch)

Wp = Ws/ Wp = 255.21 Power 17.14 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.11 Economic velocity 1.53 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.01 m^2

H= H=

Ws/g 19511.52 m (per batch)

From brown stock storage to oxygen delignification Operating Condition: 8085 Operating Temperature = Operating Pressure = 8.00 Density of feed ( ) = 1153.10 Transfer time (t) = 9.60 Mass flow rate ( ) = 417166.00 Mass flow rate ( ) = 25.75 Volumetric flow rate (q) = 2057.40 Volumetric flow rate(q) = 0.13 Volumetric flow rate(q) = 457.20 Effiency ( ) = 0.75 Factor of Safety = 0.05 Contol valve 1.00 P= 9.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

Ws = Ws =

( P/ ) + (g z/gc) ( P/ ) 790.85 J/kg

(per batch)

Wp = Ws/ Wp = 1054.46 Power 27.15 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.31 Economic velocity 1.65 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.08 m^2

H= H=

Ws/g 80616.35 m (per batch)

From oxygen delignification to blow tank Operating Condition: Operating Temperature = 25.00 Operating Pressure = 2.00 Density of feed ( ) = 1153.10 Transfer time (t) = 9.60 Mass flow rate ( ) = 417166.00 Mass flow rate ( ) = 25.75 Volumetric flow rate (q) = 2057.40 Volumetric flow rate(q) = 0.13 Volumetric flow rate(q) = 457.20 Effiency ( ) = 0.75 Factor of Safety = 0.05 Contol valve 1.00 P= 3.00 Ws = Ws =

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 263.62 J/kg

(per batch)

Wp =

Ws/

Wp = 351.49 Power 9.05 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.31 Economic velocity 1.65 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.08 m^2

H= H=

Ws/g 26872.12 m (per batch)

From brown stock to stock preparation Operating Condition: Operating Temperature = 25.00 C Operating Pressure = 2.00 atm Density of feed ( ) = 1413.10 kg/m^3 (per batch) Transfer time (t) = 30.00 mins Mass flow rate ( ) = 71234.24 kg/batch Mass flow rate ( ) = 4.40 kg/sec. Volumetric flow rate (q) = 392.79 m^3/batch Volumetric flow rate(q) = 0.02 m^3/sec Volumetric flow rate(q) = 87.29 m^3/hr. Effiency ( ) = 0.75 Factor of Safety = 0.05 Contol valve 0.00 atm P= 2.00 atm Ws = Ws = ( P/ ) + (g z/gc) ( P/ ) 143.41 J/kg

(per batch)

Ws/ Wp = Wp = 191.21 Power 0.84 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.14 Economic velocity 1.59 Area = (3.14d^2)/4

J/kg kW m m/s

(per batch)

Area =

0.02 m^2

H= H=

Ws/g 14618.56 m (per batch)

From stock preparation to milling Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1176.20 30.00 71234.24 4.40 424.49 0.03 94.33 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 172.29 J/kg

(per batch)

Ws/ Wp = Wp = 229.72 Power 1.01 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.14 Economic velocity 1.68 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.02 m^2

H= H=

Ws/g 17562.91 m (per batch)

Recovery Loop From blow tank to foam tank Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1153.60 15.00 1859300.00 114.77 1780.49 0.11 395.67 0.75 0.05 1.00 3.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 263.50 J/kg

(per batch)

Ws/ Wp = Wp = 351.33 Power 40.32 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.29 Economic velocity 1.66 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.07 m^2

H= H=

Ws/g 26860.47 m (per batch)

From foam tank to boiler Operating Condition: Operating Temperature = Operating Pressure =

25.00 C 2.00 atm

Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

1654.19 4.80 249898.00 15.43 878774.55 54.25 195283.23 0.75 0.05 0.00 2.00

kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 122.51 J/kg

(per batch)

Wp = Ws/ Wp = 163.34 Power 2.52 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 8.52 Economic velocity 0.95 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 57.04 m^2

H= H=

Ws/g 12487.97 m (per batch)

From boiler to smelt dissolving Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) =

25.00 2.00 1215.50 15.00 79124.80 4.88 70.57 0.0044 15.68

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

0.75 0.05 0.00 atm 2.00 atm ( P/ ) + (g z/gc) ( P/ ) 166.72 J/kg

(per batch)

Wp = Ws/ Wp = 222.30 Power 1.09 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.06 Economic velocity 1.61 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.00 m^2

H= H=

Ws/g 16995.06 m (per batch)

From smelt dissolving to green liquor clarifier Operating Condition: Operating Temperature = 25.00 Operating Pressure = 2.00 Density of feed ( ) = 1355.90 Transfer time (t) = 9.60 Mass flow rate ( ) = 158250.00 Mass flow rate ( ) = 9.77 Volumetric flow rate (q) = 131.62 Volumetric flow rate(q) = 0.01 Volumetric flow rate(q) = 29.25 Effiency ( ) = 0.75 Factor of Safety = 0.05 Contol valve 0.00 P= 2.00 Ws = ( P/ ) + (g z/gc) ( P/ )

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

Ws =

149.46 J/kg

(per batch)

Wp = Ws/ Wp = 199.28 Power 1.95 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.08 Economic velocity 1.59 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.01 m^2

H= H=

Ws/g 15235.26 m (per batch)

From green liquor clarifier to slaker Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1355.90 9.60 176606.00 10.90 131.62 0.01 29.25 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 149.46 J/kg

(per batch)

Ws/ Wp = Wp = 199.28 J/kg Power 2.17 kW Optimization of Pump Diameter:(using pipe sizer)

(per batch)

Exact pipe diameter Economic velocity Area = Area =

0.08 m 1.59 m/s (3.14d^2)/4 0.01 m^2

H= H=

Ws/g 15235.26 m (per batch)

From slaker to causticizers 13 Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1355.90 9.60 1531420.00 94.53 510.30 0.03 113.40 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 149.46 J/kg

(per batch)

Ws/ Wp = Wp = 199.28 Power 18.84 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.16 Economic velocity 1.61 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.02 m^2

H= H=

Ws/g 15235.26 m (per batch)

From causticizers 3 to white liquor clarifier Operating Condition: Operating Temperature = 25.00 Operating Pressure = 2.00 Density of feed ( ) = 1711.80 Transfer time (t) = 9.60 Mass flow rate ( ) = 1531243.51 Mass flow rate ( ) = 94.52 Volumetric flow rate (q) = 939.25 Volumetric flow rate(q) = 0.06 Volumetric flow rate(q) = 208.72 Effiency ( ) = 0.75 Factor of Safety = 0.05 Contol valve 0.00 P= 2.00 Ws = Ws =

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 118.38 J/kg

(per batch)

Ws/ Wp = Wp = 157.85 Power 14.92 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.22 Economic velocity 1.49 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.04 m^2

H= H=

Ws/g 12067.70 m (per batch)

From white liquor clarifier to mud washing Operating Condition:

Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

25.00 2.00 1355.90 9.60 818172.00 50.50 799.54 0.05 177.68 0.75 0.05 0.00 2.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 149.46 J/kg

(per batch)

Wp = Ws/ Wp = 199.28 Power 10.06 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.20 Economic velocity 1.61 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.03 m^2

H= H=

Ws/g 15235.26 m (per batch)

From mud washing to mud filtration Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) =

25.00 2.00 1711.80 9.60 645180.11 39.83 395.75

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch

Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P= Ws = Ws =

0.02 87.94 0.75 0.05 0.00 2.00

m^3/sec m^3/hr.

atm atm

( P/ ) + (g z/gc) ( P/ ) 118.38 J/kg

(per batch)

Wp = Ws/ Wp = 157.85 Power 6.29 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.14 Economic velocity 1.51 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.02 m^2

H= H=

Ws/g 12067.70 m (per batch)

From mud filtration to calcining Operating Condition: Operating Temperature = Operating Pressure = Density of feed ( ) = Transfer time (t) = Mass flow rate ( ) = Mass flow rate ( ) = Volumetric flow rate (q) = Volumetric flow rate(q) = Volumetric flow rate(q) = Effiency ( ) = Factor of Safety = Contol valve P=

25.00 1.00 1000.00 9.60 31857.94 1.97 33.45 0.00 7.43 0.75 0.05 0.00 1.00

C atm kg/m^3 (per batch) mins kg/batch kg/sec. m^3/batch m^3/sec m^3/hr.

atm atm

Ws = Ws =

( P/ ) + (g z/gc) ( P/ ) 101.33 J/kg

(per batch)

Wp = Ws/ Wp = 135.10 Power 0.27 Optimization of Pump Diameter:(using pipe sizer) Exact pipe diameter 0.04 Economic velocity 1.65 Area = Area =

J/kg kW m m/s

(per batch)

(3.14d^2)/4 0.00 m^2

H= H=

Ws/g 10328.75 m (per batch)