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Preface This Testing Procedures, Requirements and Vendor Reference Manual was prepared for Carters internal use only and may be revised from time to time. Carters makes no representation or warranty, express or implied, as to the completeness of the procedures or requirements set forth herein, or that such procedures or requirements satisfy all applicable orders, decrees, statutes, regulations or other laws (collectively, the Legal Requirements). By taking receipt of this Testing Procedures, Requirements and Vendor Reference Manual, the recipient affirmatively acknowledges and agrees that it must continue to comply with all Legal Requirements in the production and manufacturing of its products, and that this Testing Procedures, Requirements and Vendor Reference Manual shall not be construed as the only requirement.
TABLE OF CONTENTS
VENDOR CONFIRMATION FORM (SIGN & RETURN UPON RECEIPT) INTRODUCTION CARTERS, INC. POLICY STATEMENT TESTING PROCEDURES I Buyer Responsibility II Vendor Responsibility III Carters, Inc.s Responsibility IV Bureau Veritas Consumer Products Services Responsibility SCOPE OF TESTS APPAREL TEST REQUEST FORM & GUIDELINE QUANTITY OF TEST SPECIMENS FOR APPAREL BVCPS CONTACT LIST APPAREL TEST PROTOCOLS APPAREL TESTING COST APPAREL TESTING REQUIREMENTS CHILDRENS SAFE PRODUCT REVIEW APPENDIX A TEST REPORTS FORMAT & EXAMPLES B SUMMARY OF CLIENTS PROCEDURE C LABORATORY LOCATIONS D CLAMPS & TRIMS TENSION TEST E PRINTING DURABILITY IN WASHING F APPEARANCE AFTER WASH FOR BIB G1 GLOW INK PRINT TESTING G2 SELF-STAINING ON OUTSOLE H SNUG FITTING MEASUREMENT I NON-SKID SOLE: SKID/ABRASION RESISTANCE J LIST OF PROTOCOLS (For the most current version of the test protocols, please check with your BV representative) PAGE 1 2 2 3
4 5 12 14 16 19 22 44 65 66 73 75 82 93 95 96 96 97 98 101
Carters, Inc. 1170 Peachtree Street Suite 900 Atlanta, GA 30309 Attn: Jim Eidson VP, Quality Assurance VENDOR CONFIRMATION FORM
I acknowledge receipt of Carters, Inc. Testing Requirements and Procedures Manual. I have read and understand the policies and procedures set forth in the above documents and agree to be responsible for all testing costs.
Company Address
Company Telephone
Title
Date:
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INTRODUCTION These testing procedures are designed to ensure a uniform understanding and implementation of Carters, Inc. quality assurance program by all offices and laboratories. Carters, Inc. basic performance standards are based on BVCPS past experience. Most test methods and test procedures are originated from: ASTM (American Society of Testing and Materials) AATCC (American Association of Textile Chemists and Colorists) CPSC (Consumer Product Safety Commission) FTC (Federal Trade Commission) NAHM (National Association of Hosiery Manufacturers) UL (Underwriters Laboratories) ETL (ETL Testing Laboratories, Inc.) FDA (Federal Food and Drug Administration) ANSI (American National Standard Institute) DOT (Federal Department of Transportation) CPAI (Industrial Fabrics Association International) UFAC (Upholstery Furniture Action Council) The Performance Standards are used as a guideline for the evaluation of consumer satisfaction and acceptability. All products are evaluated from the viewpoint of overall consumer serviceability. This Manual was prepared for Carters internal use and is intended for the manufacture of childrens garments. Additional product-specific test protocols, including non-apparel products, are available from BVCPS. A list of these protocols can be found in the Appendix at the end of this Manual. CARTERS INC. POLICY STATEMENT 1. 2. Carters, Inc. is committed to delivering quality merchandise to our customer. This program is based on the mandate that merchandise purchased by Carters, Inc. must be tested to meet product specifications, all applicable laws and regulatory requirements. Carters, Inc. accepts only test reports from previously-approved certified 3rdparty labs. All testing costs are to be borne out by the vendor payable net 30 days. The following types of merchandise must be tested and ultimately approved by Carters, Inc. PRIVATE LABEL, CONTROL LABEL, CERTIFIED VALUE MERCHANDISE MERCHANDISE PURCHASED ON A FOREIGN OR DOMESTIC LETTEROF CREDIT BRANDED MERCHANDISE Any brand under consideration for major purchase may be requested for testing. ADVERTISED ITEMS The advertised items must meet all claims and performance standards.
3. 4. 5.
6.
This testing or any subsequent results do not limit Carters, Inc.s rights or diminish or remove vendor or manufacturer's responsibilities and obligations under the Purchase Order Terms and Conditions. -No garment styles are to be added to a Fabric or Trim Test Report related to another season. For example, a Fall garment style cannot be added (by amendment) to an existing Fabric or Trim test report for the previous Spring's styles. -No garment style may be added (by amendment) to a test report that is older than 90 days from Date of Submission. Additionally, fabrics tested and approved for trim or lining purposes are not automatically approved for body usage. To be considered for body usage, the fabric would have to be re-tested. Fabrics to be used for trim or linings are to be so marked in the sample identification section of the BV test submittal form.
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TESTING PROCEDURES I. BUYER RESPONSIBILITY Provide the vendor with a copy of Carters, Inc. test procedures, sample submission requirements and performance standards. Obtain the agent's signature on a "Vendor Confirmation Form" (See inside cover-form enclosed). This will acknowledge the vendor's receipt and understanding of all Carters, Inc. test procedures (including responsibility of testing fees), sample submission requirements and performance standards. Signed forms will be kept on file in the Quality Assurance office.
II. VENDOR RESPONSIBILITY Complete the Vendor Confirmation Form and return to Carters, Inc. upon receipt. Vendor is responsible for all testing costs. Sample submission to BVCPS: Determine which BVCPS location to send test samples. Submit samples with a fully completed Carters, Inc. Test Request Form. BVCPS will not accept sample if the form is incomplete. Softlines garments must include all trim, accessories and embellishments. VISUALLY UNSATISFACTORY SAMPLES (stains, tears, missing pieces) WILL NOT BE ACCEPTED FOR TESTING! A retest sample would follow the same submission procedures as outlined above. Apparel and textile identification tags and garment specifications for private label products must be approved by Carters, Inc. Product Development Department.
III. CARTERS, INC. RESPONSIBILITY When Carters, Inc. receives reports from BVCPS that a submission has failed, Carters, Inc. will discuss the situation with the buyer (and vendor, when necessary), then follow up with disposition as to retest or cancellation of order, etc. All incoming merchandise is subject to Carters, Inc.s inspection to guarantee manufacturer's compliance with prepurchase testing qualities and recommendations for improvement. In situations where a Carters Internal Standard exceeds applicable Federal laws or regulations, or where there are no applicable Federal laws or regulations, Carters QA Department reserves its right to review all test results on a caseby-case basis to determine if a waiver or override of a particular test result is appropriate in the particular instance and consistent with Carters overall commitment to safety. Under no circumstances, however, will Carters grant a waiver or override a disposition in instances in which there are non-compliances with applicable Federal laws or regulations.
IV. BVCPS RESPONSIBILITY Pick up all test samples from overseas agent office in all applicable countries. When the test request form is incomplete, the laboratory notifies the originating office. Until proper information is received, testing will be delayed. Complete test and evaluate the test results (See Test Protocols). Rate the product by: Pass (The product provides good overall consumer serviceability and requires no improvement.)
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Fail (The product has deficiencies that customer dissatisfaction may result and/or non-compliance of regulatory requirements. The product must not be sold until improvements are made.) Complete hard copy report in the "Report" form, including reasons for failure in the cases of "Fail" ratings. Distribute the reports in 5 working days as per the summary of clients procedure.
SCOPE OF TESTS
While the extent of the laboratory tests will vary by product category, the consumer products will be subjected to numerous tests to attain quantitative data on overall consumer serviceability in addition to verification of its conformance with required Federal and industry safety criteria. A list of twelve major Acts is as follows: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. NOTE: The Care Labeling Rule The Textile Fiber Products Identification Act The Flammable Fabric Act The Federal Wool Products Labeling Act The Fur Products Labeling Act The Hazardous Substances Act The Toy Safety Amendment to the Hazardous Substances Act The Fair Packaging and Labeling Act The Poison Prevention Packaging Act The Labeling of Hazardous Art Materials Act Child Safety Protection Act Consumer Product Safety Improvement Act Certain states have licensing requirements pertaining to the permanent labeling of stuffed toys, upholstered furniture, bedding and other items stuffed or filled with concealed material.
Carters, Inc. believes strongly in compliance with all government regulatory and labeling requirements. IT IS THE VENDOR'S RESPONSIBILITY TO ENSURE THAT MERCHANDISE SHIPPED TO CARTERS, INC. COMPLIES WITH ALL APPLICABLE REGULATORY STANDARDS. MERCHANDISE IN VIOLATION OF A REGULATION WILL AUTOMATICALLY BE REJECTED. The following pages list test requirements to ensure customer satisfaction.
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All of the below information marked on page 11 must be provided in the testing request form. If either any of this information is missing or insufficient samples submitted, BVCPS will notify the vendor to provide missing information & samples. Otherwise, BV can not release the report. 1) 2) Vendors & Agents Information (Remark: Vendor - If no Email Address, Fax is acceptable) Licensee (Must be completed if product to be marketed by a Carters licensee or produced by an open market supplier to Carters Retail Division)
3) Sample Description 4) 5) 6) 7) 8) 9) Division End Use Yarn Size Fabric Weight Fabric Construction (Thread Count / Stitch Density per inch) Country Of Origin
10) Order Size Range (Remark: except it cannot provide any order size range because in development stage) 11) Gmt Style, Fabric Request # & Season (Remark: except it cannot provide any style # because in development stage) 12) P.O. Number (Remark: except it cannot provide any P.O. # because in development stage) 13) Color(s) (Remark: except it cannot provide any color because in development stage) 14) Labelled Fiber Content 15) Sample Status 16) Test Request 17) Previous Lab. # (If any) 18) Billing Information
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Hints For Filling the Testing Request Form BVCPS Testing Request Form
1) Sample Status - Development (Vendor's Pre-Quality Test) Vendors can use this Testing Request Form for development sample testing (i.e. pre-quality test is based on Vendor's request) and vendors can receive Carter's discount (refer Carter's testing cost on page 21). Since this is a development test only, Carters will not contact vendors to take any action in the event of a failure. Carters expects the vendor will react to any failures indicated and take corrective action before production. (Remark: If sample is for Carter's only development purpose and requires Carter to review the result, vendors should mark "X" at "Pre-production" instead of "Development (Vendor's pre-quality test)").
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CARTERS, INC.
Attn: Jim Eidson, VP Quality Assurance 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Phone: (404) 745-2700 Fax: (404) 892-0968
BVCPS USA
350 Myles Standish Road, Taunton Massachusetts 02780, USA Tel: 800-580-8353 Fax: 508-844-2869
BV HK Ltd.
Unit 19, 12/F Vanta Industrial Centre Samples: Unit 1314-6 , Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: 852-2418-1222 Fax: 852-2480-6666
FOR LABORATORY USE ONLY SUBMISSION DATE: LAB NO: SUBMITTED TO: LOGIN DATE: EMERGENCY SERVICE REGULAR SERVICE EXPRESS SERVICE (5 WORKING DAYS) (3 WORKING DAYS, + 40% SURCHARGE) (24 HOURS {if available}= +100% SURCHARGE) Remark: Samples received before 11:00 a.m. should be counted as that working day; after 11:00 a.m., it should be counted as the next working day. Agent: Contact Person: Telephone: Email: Vendor: Vendor #* Contact Person: Telephone: Report Dist. eMail(s)**: eMail(s) contd.: Mill: Contact Person: Telephone: Email: Relationship: Carters Manufacturer direct Carters Licensee Open Market Supplier [OMS] to Carters / OshKosh Retail Div. [mandatory] factory / through agent Licensee / OMS Name: Remark: Licensee / OMS name must be completed if applicable per above checkboxes. * Mandatory for Carters direct manufacturers ** Must include ALL report recipients CPSIA GCC/CPC required (GCC/CPC is optional for licensees/open market suppliers; mandatory for all others) Review GCC/CPC A GCC/CPC will only be issued if any commonly known rules, bans, standards or regulations are applicable to the sample regardless of whether the test/requirement was performed. Manufacturer Contact Person*: Importer Company Name: Manufacturer Company Name*: Importer Address: Manufacturer Address*: Importer Telephone Number: Manufacturer Telephone*: Person Maintaining Records (Company Name): Place of Manufacture (City/Province/Country): Person Maintaining Records Address: Date of Manufacture (MM/DD/YY): Person Maintaining Records Telephone: Order Number: Vendor Style Number: * Required only for domestic manufacturing. Carters - Playwear Girls Carters - Sleepwear Girls COM - Baby Sams - Baby OBG - Girls Knit OBG - Girls Woven Carters / OBG Underwear - Girls Product Destination: U.S. Canada Mexico Description: End Use: Fabric Request # : OshKosh Silo No.: P.O. No.: Style No: Color(s): Order Size Includes: 36 Mos. Fiber Content: Submitted Care Instruction(s): Sample Status: Development PreProduction Additional Local Report for Component Suppliers Division: Finishing: Washing Status: Test Request: Non Brush Non Garment Wash Program Full Fabric Test Carters - Playwear Boys Carters - Sleepwear Boys COM - Sleepwear Sams - Sleepwear-Girls OBG - Boys Knit OBG Boys Woven Carters / OBG Underwear - Boys Taiwan Korea Carters - Baby Carters - Sleeping Bag COM - Playwear Sams - Sleepwear-Boys OBG - Baby OBG Sleepwear Girls Japan UK JOY JOY Sleepwear Sams Playwear OBG Sleepwear Boys Australia ___________
> 36 Mos.
Claimed Fabric Weight: Claimed Fabric Count: Yarn Size: Country of Origin: Season: Order Size Range: Trim Components refer to attached detail [mandatory for component test program]
Production
Customer Complaint Customer Complaint (Representative Sample) (Actual Customer Sample) eMail address for report and invoice [30USD] Garment Wash Program-before wash Fabric Test
GWP/POP/PWP
Fabric Addl. Color Test Garment Test 1st Colorway Fabric Addl Color Test Garment Test Garment Test Addl. Color(s) Full Garment Test Partial Test for International Package Retest (Please indicate requested test properties): Previous Lab. # (Retest/Trim) Corrective Action Taken:: Other: *BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.) Company Name: Attention: Address: Telephone: Fax: Email:
Date:
Signature:
FORM # : ________________
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CARTERS, INC.
Attn: Jim Eidson, VP Quality Assurance 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Phone: (404) 745-2700 Fax: (404) 892-0968
BVCPS USA
350 Myles Standish Road, Taunton Massachusetts 02780, USA Tel: 800-580-8353 Fax: 508-844-2869
BV HK Ltd.
Unit 19, 12/F Vanta Industrial Centre Samples: Unit 1314-6 , Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: 852-2418-1222 Fax: 852-2480-6666
Supplier VID #
Batch #
Test Report #
Snaps
Other Fasteners
Labels
Zippers
Other
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CARTERS INC.
1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA Attn: Jim Eidson, VP Quality Assurance Phone: (404) 745-2700 Fax: (404) 892-0968 TESTING REQUEST FORM FOR IN-PROCESS PROGRAM
SUBMISSION DATE: SUBMITTED TO: FOR LABORATORY USE ONLY LAB NO: CLIENT NO.: LOGIN DATE:
REGULAR SERVICE EXPRESS SERVICE EMERGENCY SERVICE (5 WORKING DAYS) (3 WORKING DAYS,+ 40% SURCHARGE) (1 WORKING DAY (if available)+ 100% SURCHARGE) Remark: The sample submission time before 11:00am should be counted that working day, after 11:00am it should be counted next working day. Agent: Telephone: Vendor: Telephone: Mill: Telephone: Licensee: SUBMITTING SAMPLE: Description: Finishing: Non Wash Garment Wash Program Non Brush Brushed Contact Person: Email: Contact Person: Email: Contact Person: Email: (Remark: Must be completed if product is to be marked by a Carters Licensee or produced by an open market supplier to Carters Retail Division)
Fabric will be Garment Wash Program Division: Carters Carters JOY OBG OBG COM/Sams Playwear Girls Sleepwear Girls Joy Girls Knit Girls Woven COM/Sams Playwear Boys Sleepwear Boys Sleepwear Boys Knit Boys Woven Sleepwear Baby
Baby Sleepwear
International End Use: Yarn Size: Fabric Weight: Fabric Construction: Nominated Fastener Suppliers: (check one or list name of non-nominated supplier below) Snap Fasteners Scovill YKK Snap Fasteners Morito Prym; OBG only Zippers YKK Ideal Non-Nominated Fastener Supplier (list suppliers name): Country of Origin: Order Size Range: Gmt Style : Fabric Request # : Season: P.O. Number: Color(s): Fiber Content: Care Instructions (Proposed): Test Partial Garment Test Colorfastness to Crocking Request: Formaldehyde Content Colorfastness to Washing Shrinkage (3 cycles) Colorfastness to Light Appearance after washed (3 cycles) Colorfastness to Water PH Value Colorfastness to Saliva Others:
MTI
Dynasty
BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.) Company Name: Attention: Address (English): Address (Chinese if address in China): Telephone: Fax: Email:
Date: _______________________
Signature :__________________________________________________
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Socks Base Test Additional Samples for Partial Garment Test, Full Garment Test Package & Socks
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Protocols
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TEST PROTOCOLS
Full Piece Goods (Development Full Piece Goods Fabric) (Bulk Fabric) Additional Colorway (Bulk Fabric) * Partial Garment Test
CPSIA Requirements Supplement Protocol Flammability of Clothing Textiles *** Flammability of Vinyl Plastic Film Flammability of Blanket Flammability of Childrens Sleepwear Labeling Review : Fiber/Care Fiber Analysis: Quantitative Total Lead Content in Surface Coating Total Lead Content in Substrate Materials (# Licensees Only) Illinois Lead Content in Surface Coatings X Illinois Lead Content in Substrate Materials X Total Cadmium Content in Surface Coatings X Total Cadmium Content in substrate Materials X Soluble Heavy Metal Contents in Substrate Materials X Soluble Heavy Metal Contents in Surface Coatings X California Proposition 65 X Snug Fitting Measurement Snug Fitting Garment Labeling CPSIA Tracking Labels for Childrens Products Fabric Weight X Thread Count of Woven Fabric/Knit X Yarn Number X Breaking Strength of Textile Fabrics: Grab Test X Tearing Strength: Elmendorf X Bursting Strength for Textile Fabrics X Abrasion Resistance: Flexing and Abrasion Method X (Wrinkle Resistance Product & Pocket Lining) Pile Retention of Corduroy Fabrics X (Woven Cut Pile Fabrics Only) Stretch Properties of Knitted Fabrics X Dimensional Change of Fabrics/Garments after Home X Laundering Colorfastness to Laundering: Accelerated dropped Colorfastness to Crocking dropped (Original & After 1 wash if needed) Color Change to Flat Abrasion (Frosting): Colorfastness to Light Colorfastness to Water Colorfastness to Non-Chlorine Bleach: Spot Test Colorfastness to Chlorinated Pool (Swimwear) Colorfastness to Sea Water (Swimwear) Colorfastness to Saliva (for Bibs only) Skewness from Automatic Home Laundering X Appearance after Laundering X Resistance to Slippage of Yarn X Failure in Sewn Seams: Woven Apparel Failure in Sewn Seams: Knitted Apparel Strength Tests for Zippers Snap Attachment Button/Small Parts Attachment Strength Tensile Strength of Yarns: Decorative Trimming Carters Safety Product Review Bonded, Fused, and Laminated Apparel Fabrics (after 3 washes) Surface Water Absorption of Terry Fabrics /Absorbency X of Bleached Textiles (bibs & all bath items towels, wash cloths) Water Resistance: Rain Test X (Rainwear/ Outerwear if claimed) Water Repellency: Spray Test X (Rainwear/ Outerwear if claimed) Appearance of Fabric/Seam Smoothness/Crease X Retention Ultra Violet Protection Factor (UPF) swimwear only if X claimed. Formaldehyde (Spot Check) / (Quantitative) X pH in Textiles (All Washed or Non-Washed Items) dropped Phthalates X Qualitative Determination of Nickel (Skin Contact Only)
For For Full For garment garment garment For garment Garment Non Non wash fabrics wash Non wash wash Test Garment Garment (before fabrics Garment fabrics fabrics Wash Wash wash is (after Wash (after (after wash applied) wash is wash is is applied) applied) applied) X X X X X X X X X X X X X X X X X X X X X X X X X X# X# X# X X X X X X X X X X X X X X X X X X X X X X X# X# X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Garment Non Garment Artwork Wash Garment Wash 1st Only Additional Wash Colorway **** Colorway X X X X
X X X X X X X X X X X X# X# X X
X X X X X X X X X X X X# X# X X
X X X X X X X X X X X X X X X X X X X X
X X X X X X
X X dropped X X X X X X X X X X X X X X X
X X X X X X
X X
X X X X X X X X X
X dropped
X X X X X X X X X
X X X X X X X
X X X X X X X
X X X
X X X
Dropped
X X
X X X
X X
X X X X X
X X X X
X dropped dropped X X X X X X X X X X X
X dropped dropped X X X X X X
X X X X
X** X X
X X X X
X X X X
X X X
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(a) Partial Garment test - if all fabrics, including trim, have been tested previously and the test request form is accompanied with the previous fabric test report. If garment does not come in with a previous fabric test report, then Full Garment Test should be applied. 1) (b) Partial Garment test for garment wash program Test for All colorways 1) (c) Full Piece Goods for garment wash program Test one colorway only
** Any trimming (embroidery, binding, etc.) or printing which has not tested before. *** (1) Exemptions: Plain Surface fabrics that weigh 2.6 oz/yd or more in any fiber content. All fabrics (both plain & raised surface) regardless of weight, made completely of, or in any combination of, the following fibers: Acrylic, Modacrylic, Nylon, Olefin, Polyester, Wool (2) All fabric, body & appliqu, regardless of the size of the appliqu, for compliance with 16 CFR 1610. Carters wants a report issued by BVCPS for each submission, even if the submission is an exempted fiber or fabrication type. Carters wants BVCPS to make the determination. (refer report format) **** Artwork Only testing if all fabrics, including trim and partial garment tests, have been tested previously and test request form is accompanied with the previous test reports. If artwork does not come in with a previous garment test report, then partial Garment Test should be applied.
# Only based on the submitted garment, not required for all size ranges # #Eliminate performing appearance after washing on denim fabrics that will be garment washed Applicable if different from the 1st colorway Chargeable Retests: Retail items will be tested for the failed property in the previous test report. Additional Colorway Testing: Samples marked for additional colorway testing must list the previous test report number of full piece goods and garment testing to be completed. Partial Garment Testing: Samples marked for partial garment testing must list the previous test report number of full piece goods, additional colorway and trim testing to be completed. Artwork Only Testing: Samples marked for artwork only testing must list the previous test report number of full piece goods, additional colorway, trim testing and partial garment testing to be completed.
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Price List
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$185.00 /
$140.00 $120.00
$60.00 $70.00 $50.00 $225.00 $95.00 $130.00 $100.00 $95.00 $30.00 $90.00 $68.00
Formaldehyde -Spot -Full Quantitative Fiber Content -Chemical Identification (e.g. Poly/Cotton) Additional Fiber -Microscopic Identification Initial Fiber Additional Fiber Flammability (Add. Colors) Nickel Free (Qualitative) Single Test Analysis [separate tests / combined pricing] Total Lead, Total Cadmium: 1st Metal Additional Metal(s) Heavy Metal (ASTM F963 Section 4.3.5) EN-71:3 Soluble Heavy Metals [substrates] 25 Washes for appearance/durability 50 Washes for appearance/durability Tight Fitting Measurement & Tight Fitting Labeling Review Absorbency (After 1 wash state) Bonding Strength (After 3 wash state) -Mock Up (pre-testing) -Garment Submit Without Package Submit With Package Each additional location
No Charge $ 85.00 $45.00/Fiber / $225.00 $ 70.00 $ 60.00 $ 35.00 Substrates Surface Coatings
No Charge $ 45.00 $25.00/2 Fiber $ 15.00 $100.00 $ 45.00 $ 45.00 $ 25.00 Substrates $25 $13 per data Surface Coatings $25 $13 per data $ 58.00 $ 46.00 $100.00 $170.00 $10.00 $20.00 $28.00 $28.00 $15/3 locations on same garment $5.00
$120 $50 $13 per data $13 per data $145.00 $152.00 $150.00 $20.00 $35.00 $ 50.00 $ 50.00 $ 40.00 $ 10.00
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USA/JAPAN
FAR EAST/MEXICO/TURKEY
$190.00 $ 70.00 $ 95.00 $ 95.00 $250.00 $740.00 (includes the discount) $126.00 per rating $508.00 per preparation $75.00 30% Discount From Local Price List
$125.00 $ 50.00 $ 70.00 $ 70.00 $170.00 ASTM D6603 : US$ 13 ASTM D6544 : US$ 250 per preparation AATCC 183 : US$ 40 per rating $27.00 30% Discount From Local Price List
-FPU Testing -Protocol Seam Testing -GPU Testing -50 Home Laundering Preparation
(not including F/R testing)
Ultra Violet Protection Factor (UPF) Pkg. (Applicable if claimed) AATCC 183 / ASTM D6603-00 ASTM D6544-00 Documentation Review of Submitted 3rd Party Testing Reports Single Test Or Individual Test Other Than Above
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PERFORMANCE STANDARDS Remark: Please refer to Analytical Test Protocol #6504 and CPSIA Test Protocol #8444 in Appendix A for the appropriate analytical test requirements. PERFORMANCE PROPERTIES Flammability of Clothing Textiles Flammability of Vinyl Plastic Film Flammability of Blankets Flammability of Childrens Sleepwear Labeling Requirements Labeling Review: Fiber Labeling Review: Care Labeling Review: Country Of Origin Fiber Analysis: Quantitative * California Proposition 65 TEST METHODS 16 CFR 1610 16 CFR 1611 ASTM D4151 16 CFR 1615/1616 Section 4 16 CFR 300/303 16 CFR 423 19 CFR 134 Section 11 AATCC 20A Refer to CATR-HL-PTCL-06572-US STANDARD REQUIREMENTS Class I Class 1 Class I Must meet requirements of 1615-1616 CFR Must conform to Textile Fiber Wool/Fur/DownLabeling Acts Proper care instruction should be included based on the nature of the garment. Must conform to Country of Origin Blends: 3.0%, Single Fiber: No tolerance The sample shall be reviewed against the requirements of California Proposition 65 to determine if additional testing or labeling is required. As approved -For non wash fabric (-2%/ +10%) -For garments in a garment washed program (-5%/ +10%) As approved ( 5%) As approved ( 2 Counts) As approved 10s/1-39s/1: +3 Counts 40s/1-59s/1: +5 Counts 60s/1 and finer: +6 Counts
ASTM D3776
Fabric Count of Woven Fabric (Ends x Picks/Inch) Fabric Count of Knit (Wales x Courses/Inch) Yarn Number
Strength Properties Breaking Strength of Textile Fabrics: Grab Test All Fabrics except denim - Weight <2.5 oz./sq.yd. 2.5-4.3 oz./sq.yd. 4.4-7.3 oz./sq.yd. >7.3 oz./sq.yd. Denim - Weight <8.0 oz./sq.yd. 8.0-9.8 oz./sq.yd. 9.9-11.9 oz./sq.yd. >12.0 oz./sq.yd. Heavily Distressed Denim - Weight <8.0 oz./sq.yd. 8.0-9.8 oz./sq.yd. 9.9-11.9 oz./sq.yd. >12.0 oz./sq.yd. -Pocket Lining Tearing Strength: Elmendorf All Fabrics except denim - Weight <2.5 oz./sq.yd. 2.5-4.3 oz./sq.yd. 4.4-7.3 oz./sq.yd. >7.3 oz./sq.yd. Denim - Weight -
ASTM D5034
25.0 lbs./in. 35.0 lbs./in. 40.0 lbs./in. 50.0 lbs./in. Warp 60.0 lbs./in. 80.0 lbs./in. 90.0 lbs./in. 100.0 lbs./in. Warp 50.0 lbs./in. 55.0 lbs./in. 70.0 lbs./in. 80.0 lbs./in. 100.0 lbs./in. ASTM D1424 1.5 lbs./in. 2.0 lbs./in. 2.5 lbs./in. 3.0 lbs./in. Warp 3.0 lbs./in. 3.5 lbs./in. 4.0 lbs./in. 5.0 lbs./in. Fill 2.0 lbs./in. 2.5 lbs./in 3.5 lbs./in 4.0 lbs./in Fill 35.0 lbs./in. 45.0 lbs./in. 55.0 lbs./in. 75.0 lbs./in. Fill 35.0 lbs./in. 40.0 lbs./in. 50.0 lbs./in. 60.0 lbs./in. 75.0 lbs./in.
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PERFORMANCE PROPERTIES Heavily Distressed Denim - Weight <8.0 oz./sq.yd. 8.0-9.8 oz./sq.yd. 9.9-11.9 oz./sq.yd. >12.0 oz./sq.yd. -Pocket Lining Bursting Strength for Textile Fabrics - Lace - Pointelle Sweater -Basic Knit Sweater -Light Wt. <3. 5 oz./sq.yd. -Heavy Wt. 3.5 oz./sq.yd. Abrasion Resistance: Flexing and Abrasion Method -Wrinkle Resistance Product -Pocket Lining Pile Retention of Corduroy Fabrics (Woven Cut Pile Fabrics Only) Pile Retention
TEST METHODS
STANDARD REQUIREMENTS Warp Fill 3.5 lbs./in. 2.5 lbs./in. 4.5 lbs./in. 3.5 lbs./in 5.5 lbs./in. 3.5 lbs./in 6.5 lbs./in. 4.0 lbs./in 3.0 lbs.
ASTM D3786 20 psi 35 psi 40 psi 40 psi 60 psi ASTM D3885 & ASTM D3886 Warp: 250 cycles; Weft: 150 cycles Warp: 500 Cycles; Weft:1000 Cycles ASTM D4685 CPSD-HL-01056-MTHD / Standard measure / Cater's requirement Class 3.5 (face & back)
For clothing / softlines: 0-24 months -- maximum pile length allowed is 3/8 in 2T-5T -- maximum pile length allowed is 1 in 4-6X/7 -- maximum pile length allowed is 1 in 7 + -- maximum pile length allowed is 1-1/2 in For plush dolls, maximum pile length allowed is 3/8 in For childrens toys & other childrens products (excluding plush dolls and clothing / softlines): 0 24 months maximum pile length allowed is 3/8 in 24 months - 7 years maximum pile length allowed is 1 in 8 years and abovemaximum pile length allowed is 1 in - Pile lengths up to 3/8, ASTM D4685 will be applied, with a required minimum result of 3.5. - In selected cases, pile lengths greater than 3/8 may be allowed on plush toys such as plush dolls and plush rattles. In these cases, the following test will be applied to determine compliance: - Pull / Tension is performed to 15.5 lbs., using standard ASTM F963 test method: gradually increase Pull force from 0 lbs to 15.5 labs over 5 seconds, then hold @ 15.5 lbs. for an additional 10 seconds. - A randomly-selected area / clump of pile yarn not individual yarns -- on the plush is gripped with the pliers. - The gripping tool used is a vice-grip / pliers with washers at the ends same tool as is used for Seam Strength testing.
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PERFORMANCE PROPERTIES Stretch Properties of Knitted Fabrics Fabric Type Double knits Fleece: White or Dyed Printed Jersey, Interlock, Terry or Circular Knit Velour Rib (1x1, 2x2,..etc.)
STANDARD REQUIREMENTS Minimum Width Stretchout (Use 10 lbs loading Only) 20% 20% 10% 35% 120% for turtleneck styles 110% for tight fitting sleepwear styles 85% for crew or V-neck styles 70% for sleeve, waist & leg cuffs and non-functional plackets 105% for tight fitting sleepwear styles 35%
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CARTER'S SHRINKAGE STANDARDS 50/50 & CVS (Chief Value Synthetic) 5x5 5x5 5x5 5x5 6x6 6x6 6x6 6x6 6x6 6x6 8x8 6x6 7x7 7x7 7x7 7x6 8x8 8x8 8x8 7x6 50/50, CVS & 100% Polyester After Wash 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 2x2 5x5 3x3
Fabric Type Jersey Double Knits Interlock Pique 1x1 Rib Flatback Rib All Other Ribs (2x2, 4x4) Underwear Rib 1x1 Underwear Rib 2x2 Swiss Rib (cotton / polyester) 100% Silk Rib Pointelle's (Bird's Eye) Terry Knit Jacquards Fancies (combination, i.e. rib / Pointelle) Thermals (apparel) Thermals (underwear) Thermal (two tuck) Thermal (Morgan Stitch three tuck) Waffle Knit 100% Polyester - Fleece / Terry 100% Acrylic - Fleece / Terry Berber (pile, pretumbled) - Fleece / Terry Sherpa (pile, pretumbled) - Fleece / Terry Brushed (napped, tucked) - Fleece / Terry Sweat Fleece, 3-end Sweat Fleece, 2-end Velour (Knit) French Terry Ramie - Jersey Ramie - 1x1 Rib Ramie - All Other Ribs Ramie - Interlock Ramie - Pique Ramie - Fancies Cotton / Spandex Stretch Cotton / Spandex Thermal Warp Knit - Plain Tricot Warp Knit - Plain Tricot - 100% Synthetic Warp Knit - Plain Raschel Warp Knit - Plain Raschel - 100% Synthetic Synthetic Stretch Canvas Denim Corduroy Seersucker Twill Sheeting Poplin Flannel Woven Terry Velveteen Sweaters Other Fabrics Not Listed *after three home laundry wash/dry cycles
100% Cotton L% x W% 7x6 6x6 7x6 8x6 8x8 8x8 9x9 8x9 9x9
100% Polyester 5x5 5x5 5x5 5x5 5x5 6x6 6x6 6x6 6x6 6x6 8x8 6x6 5x5 7x7 5x5 5x5 5x5 5x5 5x5 7x6 5x5 5x5 5x5 5x5 5x5 5x5 5x5 5x5 5x5
7x7 7x7 7x7 7x7 7x7 7x7 7x6 7x6 9x9 9x9 8x6 8x6 9x9
5x5 5x5 5x5 5x5 5x5 5x5 5x3 4x4 5x5 5x5 5x5 5x5 5x5
5x5 5x5 5x5 5x5 5x5 5x5 5x5 5x5 6x6 6x6 5x5 5x5 7x7 5x5 8x8 5x5 5x5 5x5 5x5 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 5x5 8x8
5x5 8x8 5x5 5x5 5x5 5x5 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 3x3 5x5 5x5
7x7 7x7
7x7 7x7
5x5 5x5
4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 5x5 8x8
4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 4x4 5x5 8x8
2.5x2.5 2.5x2.5 2.5x2.5 2.5x2.5 2.5x2.5 2.5x2.5 2.5x2.5 2.5x2.5 3x3 3.5x3.5 5x5
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PERFORMANCE PROPERTIES
TEST METHODS
STANDARD REQUIREMENTS
Differential Shrinkage Max. 2.0% (lining to shell) Remark: All color, color change, and colorfastness evaluations must be performed under CWF (Cool White Fluorescent) light. If colorfastness to laundering or non-chlorine bleach ratings fails but the rating using the fluorescence suppressor passes, please indicate both rating with & without suppressor and test results should indicate: (1) Acceptable with comment (2) Change due to optical brightener Colorfastness Properties1 To Laundering: Accelerated AATCC 61 (No. IIA) 1993 Shade Self AATCC detergent (with Alteration Staining Staining fluorescent whitening agent) All fabrics except as noted below Class 4.0 Class 3.5 Class 4.5 Tie Dyeing, Garment Dyeing, Pigment Dyeing Class 3.0 & Garment Wash Denims To Crocking AATCC 8 All fabrics except as noted below Dark colorways on plain surface fabrics All denims, sulfur dyes, tie dyes, pigment prints, raised fiber surface and pile fabrics Color Change to Flat Abrasion (Frosting): AATCC 119 Screen Wire Method Denim and Dark colors (color depth 2/1 & 1/1) Medium colors and Light colors (color depth 1/3, 1/6, 1/12 & 1/25) To light AATCC 16 Option 3 Modified General Swimwear & Outerwear
Dry Wet Class 4.0 Class 3.0 Class 3.5 Class 2.5
Class 3.5
Class 4.0
On Fluorescent (neon) dye swimwear and selected items: Class 3.0 at 10 hours -no warning label needed Class 2.0 at 10 hours -use warning label Less than Class 2.0 at 10 hours Fail Hang Tag Warning: Due to intense nature of colors used in this garment, fading may occur in prolonged exposure to light. General Class 3.0 (stain and color change) Colorblock items & Swimwear To Non-chlorine Bleach: Spot Test To Chlorinated Pool To Sea Water To Saliva
To Water
Class 4.0 Class 4.0 (stain and color change) Class 4.0 (stain and color change) Class 4.5 Class 4.5 (stain and color change) Class 4.0 (color change) & Class 3.5 (staining)
1 Special dyes, finishes and fabric treatments that produce unusual colorfastness results will be dealt with on an individual and end use basis. Pigment dyes that cause crocking and bleeding must have hang tag and care label stating, "Color may transfer when new. Wash before wearing, Wash with similar colors."
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PERFORMANCE PROPERTIES Skewness from Automatic Home Laundering (3 home laundry wash/dry cycles)
TEST METHODS Fabric : AATCC 179, Option 2, for open width fabric perform sidecenter-side as described in AATCC 179 Section 6.2.3 As Per Care Instruction
STANDARD REQUIREMENTS Yarn Dyed Circular Fabrics Max. 3.0% All Other Fabrics Max. 4.0%
Garments - Max. 3.0% of side seam length No excessive puckering/ wrinkling, no button/snap loss, no open seams, etc. (i) Pass Carter's physical pilling reference standard. (ii) If there is not an established Carter's physical pilling reference standard, pilling rating must be 4.0 or better using ADJD3512 photographic standards as described in ASTM D3512 section 13, evaluation (iii) Pilling appearance on face and back surfaces of the raised sample are needed to review and comment.
(iv) Color shade alteration Class 4.0 self-staining Class 4.5 (All fabrics except as noted below) shade alteration Class 3.5 self-staining Class 4.0 (Tie Dyeing, Garment Dyeing, Pigment Dyeing & Garment Wash Denim)
Panel Screen Print Durability (Refer to Carters Tag-less Label Manual for tag-less label requirements) Standard Wet Print: Pigment and Plastisol to home laundering Standard Sublistatic Transfer Printing to home laundering (sometimes called Paper Print) Non-standard processes (Examples: puff, gel, crystalline, glitter, foil, flock, suede effect, high-density, heat transfer, glow ink) to home laundry
At development stage After 25 wash/dry cycles -no deterioration of printing -if glitter, 70% retention -if flocking, no deterioration -no peeling or delaminating At production stage After 3 wash/dry cycles -no deterioration of printing -if glitter, 70% retention -if flocking, no deterioration -no peeling or delaminating
Resistance to Slippage of Yarns 7.0 oz./sq.yd. >7.0 oz./sq.yd. Failure in Sewn Seams: Woven Apparel Wovens <4.3 oz./sq.yd. 4.3 oz./sq.yd.
ASTM D1683 Modified Failure in Sewn Seams: Knit Apparel Knits <3.5 oz./sq.yd. 30% elongation and/or 7.0 lbs. 3.5 oz./sq.yd. 50% elongation and/or 7.0 lbs. (Remark: Knit waist for one piece/ top or fancy seam. Use full width of garment instead of 3 inches gauge length. For detailed procedure, refer to pages 41 & 42.)
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PERFORMANCE PROPERTIES
Strength at Stress Points Wovens (Tops/Bottoms/Pockets) Knits (Tops/Bottoms) Elastic Cuff/Bottom Opening
TEST METHODS
ASTM D1683
STANDARD REQUIREMENTS
10.0 lbs./20.0 lbs./ Functional - 15.0 lbs. Non-Functional 7 lbs. 5.0 lbs./10.0 lbs. 14 lbs. (whole circumference)
Snap Attachment Strength Example Photo of Snap Fastener Type Description of Snap Fastener Type Segmented Socket
BVS 1044
20.2 lbs./10 seconds Snap Off Action Force Specification by Supplier 13 to 16 Ligne Scovill: 1.0 to 5.0 lbs YKK: 1.0-5.0 Morito: 1.8-4.4 Prym: 1.0 5.0 20 to 24 Ligne Scovill: 2.0 to 7.0 lbs YKK: 1.5 -6.0 Morito 1.8-3.5 Prym: 1.5-5.0 normal Prym: 2.0-7.0 hard 19 Ligne Scovill: 1.8 to 3.5 lbs Morito 1.2-3.0 Prym: 1.5-3.5 Snap Off Action Force. Carters Acceptable Range 13 to 16 Ligne 1.0 5.0 lbs.
Jeans
S / Parallel Wire
Outerwear
21 Ligne and up 21 Ligne up Scovill: 2.5 to 4.5 lbs YKK 1.0-5.0 (all) 1.0 7.0 lbs Morito 1.2-3.3 Prym: 2.5-7.0 Note: OFF Snap Action is to be determined as described in ASTM D4846 and is to be measured after snapping and unsnapping the fastener at least twice by hand. Button Attachment Strength Small Part Attachment Strength For Decorative Trimming (Ribbon Bow, Decorative Label, etc.) Tensile Strength of Yarn For Decorative Trimming (e.g. pompom, tassel, etc.) BVS1023 BVS1023 20.2 lbs./10 seconds 20.2 lbs./10 seconds
ASTM D2256
Torqueing Strength For All Decorative Trimming (Ribbon Bow, Decorative Label, etc.) After 1 wash (As per Carter's care instruction) Surface Water Absorption of Terry Fabrics Absorbency of Bleached Textiles Water Resistance: Rain Test if claimed or Bibs: Moisture Barrier, Barrier Side Water Repellence: Spray Test Outerwear if claimed ASTM D4772
Embroidery thread must not be pulled loose from its point of attachment before the thread break. A minimum 1.5 lbs. yarn strength is required. Individual yarns in pompoms must be securely attached to withstand a 1.5 lb. pulling force. 0-9M 2+/-0.2 in-lbs 12M & Up 3 +/- 0.2 in-lbs Note: Test face side only of non-reversible bibs Terry Surface Fabric Bibs and Bath Items 100% Cotton : Min. 50% absorbent CVC : Min. 30% absorbent Plain Surface Fabric Bibs and Bath Items Max. 5 seconds Original - 1 gram max. Bibs: Original and after 3 washes - 1 gram max. Original-90, 3 washes-80
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PERFORMANCE PROPERTIES
Appearance of Fabric
STANDARD REQUIREMENTS
1 wash 4.0 3.5 4.0 4.0 5 washes 3.5 3.0 3.5 3.5
Seam Smoothness -Side Seam, Inseam, Pocket - Zipper Crease Retention Formaldehyde spot test on textile
AATCC 88C
CPSD-AN-00018-MTHD
The following components shall be negative result: (i) All body fabric on apparel products for adult and children size 4 & up (or greater than 36 months), (ii) All accessible fabric on non-apparel products for adults and children greater than 36 months, (iii) Trim, including elastic, embroidery, ribbons/bows, applique, drawcords, patches, twill tape, etc. for all ages Note: - This method cannot be applied on synthetic fibres like polyester, nylon, PU, etc. and wet chem. analysis should be done. - Toys would not be included to the test.
CPSD-AN-00019-MTHD
Client requirement (a) The following components shall have formaldehyde content not exceed 20ppm: (i) All body fabric on apparel products for infants and children less than or equal to 36 months, (ii) All accessible fabric on non-apparel products for infants and children less than or equal to 36 months, (iii) *OTB ["Over-The-Back" or fusible covering for backside of embroidery] for all ages. (b) The following components shall have formaldehyde content not exceed 75ppm: (i) All body fabric on apparel products for adults and children size 4 & up (or greater than 36 months), (ii) All accessible fabric on non-apparel products for adults and children greater than 36 months, (iii) Trim, including elastic, embroidery, ribbons/bows, applique, drawcords, patches, twill tape, etc. for all ages. Note: - If product is to be shipped to Japan, JIS A must be used with values A-Ao <=0.05 for requirement (a). - Conduct testing for components under requirement (b) only if formaldehyde spot test shows positive or inconclusive results. Client requirement
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pH (all colors)
AATCC 81
5-8
PERFORMANCE PROPERTIES
* BBP / DBP / DEHP / DnHP / DnOP / DINP / DIDP content
TEST METHODS
CPSD-AN-00143-MTHD
STANDARD REQUIREMENTS
(a) All accessible and inaccessible plastic materials in the following products outside of the scope of CPSIA, in the as received state, shall not contain concentrations of more than 0.1% BBP, DBP DEHP, DINP, DIDP, DnOP, DnHP individually: (i) Plastic zipper pulls / pull tabs and 3-dimensional attachments/decorations on apparel product (excluding costumes and sleepwears) for sizes 0-5T, (ii) Coatings (including "tag-less" labels) on apparel product (excluding costumes and sleepwears) for sizes 05T. (iii) All components and tagless labels (for styles produced for Spring 2011 and after) (iv) Childrens products (excluding toys and childcare articles) that can be placed in the mouth. (b) All accessible and inaccessible plastic materials in other childrens products (excluding toys and childcare articles) and apparel (excluding costumes and sleepwears), including footwear, etc., shall not contain concentrations of more than 0.1% BBP, DBP or DEHP. Report actual results or include data table within report. In case of insufficient material for testing found on the number of samples specified in the protocol, the vendor needs to provide additional up to 10 pieces of final products for testing. If it is still insufficient, vendor may submit additional component parts from the same component batch, per each style, for testing. Composite up to 3 like materials. The composite result (based on material weight) will be evaluated against the adjusted limit (regulatory limit divided by the number of components in the composite). If composite fails and ON REQUEST, individual components will be analyzed.
Client requirement. PD CR 12471:2002 / CPSD- [Qualitative] AN-00013-MTHD [Finished products only] [Skin contact] Skin Contact Metal Components - Negative Test Results (Data only)
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Nickel release
94/27/EC / 2004/96/EC / EN [Quantitative] 1811 / EN 12472 / CPSD[components only] AN-00014-MTHD [if Nickel Spot test is positive] Cannot exceed 0.5 micrograms/cm per week.
Corrosion Resistance
Shall Withstand 24 Hours In 1% Salt Spray (Fog) With No Major Corrosion Or Visual Change. Modification = 1% Salt
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GUIDELINES LEAD AND PHTHALATES: Component testing certificates are not allowed for Carters manufacturers and open market suppliers; however, if there is not enough sample for any particular style to conduct Lead or Phthalates testing, the lab may request additional samples of just that component in order to complete the testing. In cases where the submitted # of finished samples do not provide sufficient quantity to test any given component for Lead and/or Phthalates, Carters will allow submission of additional samples of that particular styles finished component to satisfy the amount needed for proper testing. In other words, components must be tested on the finished product, but when additional amounts / quantities of specific components are required over & above what is on the submitted finished samples, Carters will allow submission of just the additional component(s) needed. The components DO NOT have to be attached to the garments, BUT must be pulled from the same component batch as what is used on the garments being sent for testing. This must be done for each style sent for testing. EXEMPTIONS REMOVED FOR SOLUBLE HEAVY METALS & PHTHALATES: Carters will no longer allow any supplier exemptions for Soluble Heavy Metals and Phthalates. Additional CPSIA Test Requirements can be found in the Appendix.
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Requirement for LDPE bags used for packaging multipack styles PERFORMANCE PROPERTIES Material Analysis Clarity - Luminous Transmittance, Illuminate C, Observer at 10 - Haze Thickness Seam Strength ASTM D882 (1 wide specimens, 2 inch/minute speed) TEST METHODS STIR STANDARD REQUIREMENTS Plasticized PE 89.5% 14% 0.003 (+0.0006 0.0003) 7.0 lbs/inch
ASTM D1003
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Objective: Develop a means to eliminate roughness and irritation to the wearer without unnecessarily restricting embroidery designs. Conclusion: Extensive product development research and evaluation of a wide variety of fusible materials has identified four products suitable and approved for use on Carters products. Items CT5115, CT8118 and CT8120 from PCC (Precision Custom Coatings) Items PD9333, PD9233, AP08 and PD9223 from Freudenberg (Vilene) All are tricot knits with a fusible coating on one side. Carters considers similar non-woven products unsuitable due to fabric stretch, garment life expectancy and competitive concerns.
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Application: Regardless of the item used (PCC or Freudenberg), application with the appropriate dwell time, pressure and temperature conditions is critical to achieve a durable bond to the fabric and prevent debonding during the expected life of the garment. These conditions are best controlled using presses designed for this purpose. Hand ironing is not considered a satisfactory method since the above variables can not be adequately controlled. Vendors Material Specifications Type Fiber CT5115 Circular Knit Polyester CT8118 Circular Knit Polyester CT8120 Circular Knit Polyester PD9333 Circular Knit Polyester AP08 Circular Knit Polyester PD9223 Circular Knit Polyester PD9233 Circular Knit Polyester *JIS L1041 Method A: Af=Al-Ao.
Adhesive Coating Polyamide (23 mesh) Polyamide (17 mesh) Polyamide (17 mesh) Polyamide (85 dots/cm2) Polyamide (48 dots/cm2) Polyamide (85 dots/cm2) Polyamide (140 dots/cm2)
Vendors Fusing Recommendations Temperature (Fuse Line) CT5115 250-270 F, 121-132 C CT8118 241-270 F, 116-132 C CT8120 261-280 F, 127-138 C PD9333 261-280 F, 127-138 C AP08 261-280 F, 127-138 C PD9223 261-280 F, 127-138 C PD9233 261-280 F, 127-138 C
Dwell Time 12-14 sec 10-12 sec 11-13 sec 12 sec 12 sec 12-15 sec 12-15 sec
Pressure 3-4 bar, 44-58 psi 2-4 bar, 29-58 psi 2.5-3.5 bar, 36-65 psi 2-4 bar, 29-58 psi 2-4 bar, 29-58 psi 2-4 bar, 29-58 psi 2-4 bar, 29-58 psi
Coverage: Covering MUST extend at least one half inch () beyond the embroidery in all directions and no harsh or abrasive portion is to be left uncovered. For extra attachment security, covering may extend into seams under the following conditions: If OTB is stitched on two sides, the top MUST also be stitched. o Stitching along top side must be an existing design seam, not an additional seam (example: shoulder, collar or yoke seams are OK) If OTB is stitched on top and bottom, the sides may be left unstitched.
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How to determine if bonding (fusing) is sufficient: Test procedure: Standard Test Methods for Bonded, Fused, and Laminated Apparel Fabrics, ASTM D 2724 Test conditions: after three wash dry cycles following garment care instructions. (Note: standard care instructions are: Machine Wash Warm, Tumble Dry Medium. Other care instructions may, from time to time, be used at Carters direction). Performance requirements: 10 ounces per inch. No puckering, crack marks, bubbling, blisters, wrinkles or de-bonding resulting from washing. No differential shrinkage between backing material and garment fabric affecting garment appearance.
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Zipper Performance
Zipper Performance Specification
Fastener class (see remark) Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil Brass Aluminum Molded Plastic Coil 1-2 3-4 Chain crosswise strength (lbs.) ASTM D2061 75 55 120 65 5-6-7 120 85 85 140 25 25 25 25 40 35 35 45 4.0 4.0 4.0 4.0 20 20 20 20 20 20 20 20 13.2 13.2 7.7 6.6 0.99 0.88 1.54 1.1 8-9 140 85 110 175 30 30 35 40 50 50 40 50 5.0 5.0 5.0 5.0 30 30 30 30 25 25 25 25 13.2 13.2 13.2 13.2 n/a n/a 1.54 n/a 10 175 95 130 200 30 30 45 45 60 60 50 50 5.0 5.0 5.0 6.0 35 35 35 35 30 30 30 30 15.4 n/a 15.4 15.4 1.76 1.76 1.98 1.98
20 20 20 20 10 13 Slider pull pull-off strength (lbs.) ASTM D2061 30 35 30 30 20.2 25 20.2 20.2 Slider pull twist-off strength (in-lbs.) ASTM F963/16 CFR 1500 3.8 3.8 3.8 3.8 3.8 3.8
3.8 3.8 Top stop strength (lbs.) ASTM D2061 15 17 15 17 15 17 15 17 Bottom stop strength (lbs.) ASTM D2061 15 15 15 15 15 15 15 15 Slider Lock Holding Strength (lbs.) ASTM D2061 8.8 19.8 8.4 8.8 n/a 6.6
4.4 4.4 Operability (Open/Close) (lbs.) ASTM D2062 0.66 0.66 n/a 1.1 0.77 0.77 1.1 0.88
(Remark: For YKK styles, Class 1-2: 3MG/3MA/2CC/3CC; Class 3-4: 3YG/3YAN/3VS/3CF; Class 5-7: 4YG/5YG/5RG/5YAN/5VS/4VS/45CF/5CN/7MG/7MA/8CF/8MG/8MA; Class 8-9: 8VS; Class 10: 10MG/10MA/10VF/10CF)
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Front Panel
Back Panel
Cut off side seam to separate front panel and back panel. Clip the edge of front panel. Measure the gauge length for Reset the gauge length of Instron. Stretchability test (e.g. 9.125 inch).
Start to pull.
The result is 7.01 lbs. @ 56.7% elongation (5.176 9.125x100%), which meets the requirement (>3.5 oz/yd:7 lbs./50% elongation@ break; <3.5 oz/yd: 7 lbs./30% elongation@ break)
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Then we test the back panel following the same steps as the front panel.
(Please remind the vendor to submit one more garment sample for such test due to cutting of the garment sample. However, we can keep another whole garment sample if Carter/Agent/Vendor requests to review the appearance/shrinkage after washing of the garment sample.)
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Reset the gauge length of Instron. Measure the gauge length (e.g 8.0 inch).
Start to pull and the result should meet either 7 lbs./50% elongation @ break if fabric weight >3.5 oz/yd, or 7 lbs./30% elongation @ break if fabric weight <3.5 oz/yd.
Refer to this case, the sample is stretched at elongation 62.7% (5.015"8"x100%) & loading 2.07 lbs., but there is still no seam failure. However, there is a limited traverse distance of the Instron (about 20" including the length of the sample). Therefore, we will stop pulling while the results meet the requirement at over 50% elongation, and we will report >60% elongation in this case.
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Seam Stretchability (Whole Circumference) For Elastic Cuff or Elastic Bottom Opening
L Clamp
Start to pull and the result should be meet 14 lbs. (due to circumference stretch: front & back layer).
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In this case, the result is 10.77 lbs, which is below the requirement of 14 lbs.
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Trims such as rhinestones, sequins, etc., are not allowed on garments size 5T and below. Garments in sizes 4-6x / 4-7 with any decorative embellishment that can not pass the small part requirement due to the nature of the embellishment or attachment method or have cords / ties / belts made from a metal chain must be labelled with the below hangtag.
Functional hardware (such as buttons, snaps, etc.) must always pass the required 20.2 pound pull force and so can never use this hangtag. Note: All stone (or other object) washed garments must be thoroughly inspected after the garment washing process and all stones removed. Small Parts Hazard Testing The purpose of small parts hazard testing is to determine if parts attached to the garment, such as: buttons, bows, snaps, buckles, patches, appliqus, or other functional or decorative items which can be removed by 46
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force. It is frequently true that small pieces of the attachment may be removed by force, without the entire attachment coming off. This is demonstrated in the photos below. These situations are not considered hazardous. Single yarn tests for fringes and pompoms are considered a different situation. Requirements for those items are stated elsewhere in this document.
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Sharp Point / Edge Testing Non-functional or functional sharp points or any sharp edges are not permitted on any product, packaging, or hardware intended for children sizes 0-7. Non-functional sharp points or any sharp edges are not permitted on any product, packaging, or hardware intended for children sizes 8-18. Functional sharp points (i.e. fastening pins) are permitted on sizes 8-18.
To prevent scratching, no hook and loop, or fastening tape with sharp corners may be applied to any merchandise. No monofilament threads are allowed in the assembly of any product. Zippers 1. Zippers MUST have Fully Autolock or Semi-Autolock sliders. 2. Zippers must meet all required strength tests as shown earlier in the Manual. 3. Metal zippers that come in contact with the skin must have a zipper guard behind the zipper (facing the body) to prevent injury. 4. All components must not contain any toxic elements. 5. If zippers have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 6. All components MUST be non-ferrous. 7. All zippers MUST be sourced as a complete unit (zipper, top stop, slider and bottom stop). 8. Top and bottom stops are required for all zippers. They may be plastic or metal (see coil zippers exception below). However, if metal stops are used, the prongs must face away from the body or be covered with fabric to prevent injury (scratching). 9. Coil zippers MUST have molded plastic tops and bottom stops unless cut-to-size zippers are used. In this case, metal claw stops are allowed, but the prongs must face away from the body or be covered with fabric to prevent injury (scratching). 10. Invisible or concealed zippers are not allowed on sizes 0-5T for Wal-Mart or Sams Club garments. They are allowed for Carters, Inc., garments as a back closure only. 11. Zipper Top Stop Security to examine and ensure the top stop of separable zippers is functional and can withstand 20.2 pounds of pull force minimum. 12. All zipper pulls on Sleepwear items for sizes 0-3T MUST be solid (no holes allowed). 13. All holes in zipper pulls used on TOPS (excluding Sleepwear) for sizes 0-3T must have dimensions of at least 6 millimeters across at its widest point and 4 millimeters across at its longest point (as per below sketch). Holes MUST be elliptical in shape (one dimension greater than the other) to avoid finger entrapment issues. 49
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14. Circular holes CAN NOT be used for sizes 0-3T unless reviewed and approved by Quality. To avoid a potential finger entanglement, circular pulls MUST be a minimum of 4mm wide and 6mm across.
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When unzipped, the slider must not be removable with less than 20.2 pounds of pull force. It is not acceptable for any slider that can be manipulated and removed from the garment.
Decorative Sliders, Pulls and Tabs for Zippers: 1. Sliders, pulls and tabs must meet all required strength tests and shown earlier in this Manual. 2. Two-piece zipper pulls / tabs (indirect attachment pulls) are not allowed on sizes 0-5T. 3. All sliders, pulls and tabs must be attached to withstand 20.2 pounds of pull force. Slider / pull / tab will be classified as a small parts hazard if it can fit into the small parts cylinder. 4. If ring pulls / open design pulls are used, the inside diameter of the ring can be no larger than: 0-5T not permitted on Playwear and Sleepwear 4 & above 1 max on Playwear and not permitted on Sleepwear 5. Fabric pulls must be secured through the eye of the zipper pull with a bartack and tacked down the center to avoid a finger entanglement. 6. No looped pulls may be used. All pulls MUST be 1 ply or 2 plies sewn together so no loop is formed. 7. Filled pulls are not allowed on sizes 0-5T. They are allowed on sizes 4 and above as long as they are sewn down on all sides. 8. Decorative fabric pulls / tabs may be attached to zipper pull tabs on: Pockets Zipper of leg / sleeve panels Center front plackets Sleeve / cuff opening of shirt / jacket (larger than 9 months but can be no longer than 1) Bottom hem of skirt, skort, short or pant (larger than 9 months but can be no longer than 1) They may not be attached to zipper pull-tabs on: Sleeve / cuff opening of shirt / jacket (sizes 0-9 months) Bottom hem of skirt, skort, short or pant (sizes 0-9 months) 9. Length of fabric pulls / tabs for all areas other than sleeve / cuff opening of shirt / jacket and bottom hem of skirt, skort, short or pant mentioned above: End of long skirts / trousers 1 max End of long sleeves 1 max At center plackets 1 max All other locations 2 max 10. Length of elastic decorative pulls / tabs in their relaxed states: 0-4/7 Not permitted 7-16 / 8-18 1 max 11. Plastic and rubber pulls ARE NOT allowed on sizes 0-5T. They are allowed on sizes 4 and above with a maximum length of 2 . 12. All components must not contain any toxic elements. 13. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 14. All components MUST be non-ferrous. 15. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Buttons 1. Four-hole buttons must always be used with the exception of shank buttons, which must pass the required 20.2 pounds of pull force. Button will be classified as a small parts hazard if it can fit into the small parts cylinder. 2. All Buttons MUST be lock stitched and able to withstand 20.2 pounds of pull force. Bobbin thread is to be a tonal match to the needle thread with sufficient tonal difference to easily see the difference between needle and bobbin thread. Do not use a contrasting bobbin thread. 3. Fabric and two-piece buttons may NOT be used for garments sizes 0-5T.
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4. 5. 6. 7.
Buttons may only be attached using spun polyester sewing thread. Buttons may not be made of wood, cork, leather, mother of pearl (shell) or glass materials. All components must not contain any toxic elements. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 8. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Toggles / Toggle Buttons 1. Toggles may be used on all sizes of childrens clothing. 2. All toggles MUST be lock stitched and able to withstand 20.2 pounds of pull force. A toggle will be classified as a small parts hazard if it can fit into the small parts cylinder. 3. All components must not contain any toxic elements. 4. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. 5. All components must be non-ferrous. 6. Toggles may not be made of wood, cork, leather, mother of pearl (shell) or glass materials. 7. Toggles may only be used on functional drawstrings / ties, non-functional drawstrings/ ties, functional cords / ties and non-functional cords / ties that have no free ends. 8. Toggles cannot be positioned at the knees or any other place where the possibility of injury and wearing discomfort exists. 9. A loop may be used to attach a toggle button to a garment and fasten a toggle button. However, the total circumference of the loop cannot exceed 3. Also, the loop MUST be bartacked as close to the toggle as possible while still allowing functionality. 10. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion. Pig Nose Toggles (Cord Locks) / Spring Loaded Toggles 1. Cord Locks may be used as below on childrens clothing: Decorative Functional (at waist) 0-9 months Yes No 12-24 months Yes No 2T-18 Yes Yes 2. When used as a decorative attachment: Cord must be securely attached to the garment Elastic cords may only be used on sizes above 12 months Must be securely contained within the loop so it can not be removed Cord and toggle MUST sit flush to the garment Cord must be bartacked no more than 3/8 from the point of exit 3. When used as a functional attachment: Cord must be securely attached to the garment with a bartack to eliminate the cord being pulled from the garment The circumference of the loop formed by the cord lock cannot be any longer than 3 visible when the garment is cinched to the body and must fully retract when the waist is extended Must be securely contained within the loop so it can not be removed 4. Cannot be attached to a continuous drawstring. 5. Are not allowed in the hood or neck area. Snaps, Grommets, Hasp / Sliders, D-Rings, Hook and Eye and Other Metal Hardware 1. All snap, grommets and hardware used must be attached, and if necessary, a reinforcement fabric used so that the hardware can withstand 20.2 pounds of pull force; otherwise, hardware will be classified as a small parts hazard if it can fit into the small parts cylinder.
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2. Press fasteners can be made of metal or plastic. However, if made from plastic, they must be pre-applied to a twill tape and then applied to the garment. 3. Metal hardware cannot be positioned in the knee safety zone area due to the possibility of injury and wearing discomfort: Newborn (Size 0) = Rectangle measuring 3 length x 3 width NB/Infant (Sizes 3m, 6m, 9m, 12m, 18m) = Rectangle measuring3 length x 3 width Infant (Sizes 24m, 36m, 48m) = Rectangle measuring 5 length x 4 width Toddler (Sizes 2T, 3T, 4T, 5T) = Rectangle measuring 5 length x 4 width Childrens (Sizes 4, 5, 6, 6X-7) = Rectangle measuring 5 length x 4 width Point of measurement = Place center point of rectangle safety zone over the center point of the knee placement. Note: The Knee Safety Zone Area includes an allowance for partial shift during product wear. Knee placement is determined by the body standards used during product development. Knee placement and application of the Safety Zone area may vary due to garment design and/or pattern specifications. Hasp / Sliders and D-Rings are required to be welded closed to eliminate small parts hazards with the exception of the Twist Loop Hardware from Mississippi Trading, Inc. If D-ring pulls are used, the inside diameter of the ring can be no larger than: 0-5T not permitted 46x / 4-7 1 max 7-16 / 8-18 1 max Hasp / Sliders and D-Rings must be secured in such a way so they can not be detached from the garment and must be attached close enough to the garment to prevent any entrapments. D-rings are NOT permitted at the free end of any ties on a garment. All components and hardware must be attached using approved mechanical machinery. It can not be applied by hand with the exception of the hook and eye closure. All components must not contain any toxic elements and must be constructed of ferrous metals. If components or hardware have a surface coating, they must contain no more lead than is allowed as stated earlier in this Manual. The components must withstand washing and drying by the suggested care instructions with no degradation to the product. The components and hardware can have no sharp edges, rough edges or exposed prongs and must be free of oxidation, rust or other types of corrosion.
4. 5.
Hook and Loop Closures 1. Hook and loop closures must be lock-stitched securely and able to withstand 20.2 pounds of pull force. 2. Only the loop part of the fastener may come in contact with the skin. 3. The hook and loop closure can have no sharp edges or rough edges. All corners must be rounded to avoid injury. 4. The lowest profile hook and loop fastener that will perform the purpose must be used to minimize abrasiveness. Rosettes / Bows, Appliqus and Other Embroidered Decoration 1. If used on sizes 0-5T, all rosettes, bows and appliqus must be attached to withstand 20.2 pounds of pull force. All will be classified as a small parts hazard if it can fit into the small parts cylinder. 2. Rosettes, bows and appliqus must be firmly sewn into the fabric. They can not be glued, fused or bonded onto the fabric without the use of an additional security stitch. 3. Embroidered or any other decoration with an abrasive backside that comes into direct contact with the skin must have a backing material (OTB) to prevent scratching and must pass the required bonding strength test as stated earlier in this Manual. Pompoms / Tassels 1. No metal components may be used when manufacturing pompoms. 2. Pompoms / tassels must withstand 20.2 pounds of pull force. 3. Pompoms / tassels must be firmly sewn into the fabric. They cannot be glued, fused or bonded onto the fabric.
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4. If used on a Wal-Mart / Sams Club garment, they may not be made from hand knitting or sweater yarns if for sizes 0-5T. 5. Stuffed pompoms made from fabric are allowed, but must be completely enclosed in a lining. 6. May not be attached to the end of a drawstring, cord or tie with free ends. 7. No pompoms or, tassels can be used on the crown of a hat/cap with individual ties or loose hanging chinstrap. If there are no loose hanging chinstraps or individual ties, they are allowed on the crown. Fringe on Embroidered Designs 1. Fringe must withstand 1.5 pounds of pull force when pulled individually. 2. Fringe length can be no longer than 3/8: Fringe must withstand 20.2 pounds of pull force when pulled together. Fringe on Edges of Garments 1. Fringe must withstand 20.2 pounds of pull force when pulled together. 2. Fringe must withstand 1.5 pounds of pull force when pulled individually. Belt Loops Must lie flat against the garment and not exceed 3 in total loop length to reduce entrapment risk.. For Wal-Mart / Sams Club, belt loop can be no longer than 1 between bartacks. Locker Loops 1. MUST be located in the center back neck on the inside of the garment. 2. MUST not exceed 3 in total loop length. Hanger Loops 1. Not permitted on sizes 0-5T. 2. For sizes 4 & up, loops should be constructed of clear elastic tape that will break away under the weight of the child. 3. Can be no longer than 3 in total loop length. Hammer Loops 1. Must be secured in seam and pockets with reinforced stitching and must lie flat against the garment. 2. Must be secured on the underside at the center of the fold with a bartack. 3. Exposed length of hammer loop can not exceed: 2 from the pocket or side seam to the end of the bartack on sizes 2T-5T 3 from the pocket or side seam to the end of the bartack on sizes 4 & above 4. Loop must be folded so that the horizontal length is on top of the vertical length and must be topstitched to the side seam to ensure it remains flat. 5. Entire loop must be sewn down on sizes 0-24 mos. Button Loops Are permitted but should only be as long as required for fastening with a maximum length of 3 in circumference. Loop Labels 1. Must be secured in the seam of the garment. 2. Can be no longer than 1 in length. 3. Can extend no more than 1 from garment; however, if the label extends out more than 3/8 from the garment, it must be stitched across perpendicular to the garment in order to prevent a finger entanglement. Drawstrings, Cords and Ties on Childrens Clothing 1. Functional Drawstring Any non-retractable cord, ribbon, or tape of any material with 2 loose ends to pull together / adjust parts of outerwear to provide for closure or to adjust the size of the garment opening. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment.
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d. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). e. Toggles and knots not allowed on free ends. f. Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. g. If used on the lower edge of the garment, the drawstring can not hang below the bottom hem of the garment. h. Drawstrings should be secured to the garment at its midpoint so that the string can not be pulled out through one side and become an entrapment hazard. i. Functional drawstrings that finish below the hip cannot hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. j. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow.
FUNCTIONAL DRAWSTRING
Hood / Neck Area Waist Area (Tops) Waist Area (Bottoms) At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder around the circumference of the arm) At Sleeves (below the elbow) 0-24 Months Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted 2T and above Not Permitted Not Permitted No more than 3 visible when garment is fully extended No more than 3 visible when garment is fully extended Not Permitted Not Permitted
2. Continuous Drawstring Any textile or non-textile material that passes through a channel around the total circumference of the garment and has no loose ends. It is used to adjust the size of the garment opening.
CONTINUOUS DRAWSTRING
Hood / Neck Area Waist Area (Tops) Waist Area (Bottoms) At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder) At Sleeves (below the elbow) 0-24 Months Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted 2T and above Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted Not Permitted
3. Non-functional (Decorative) Drawstring, Cord or Tie any textile or non-textile material with 2 loose ends that has no drawstring functionality and is not used to adjust the size of the garment opening or to fasten the garment. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment. d. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). e. Toggles and knots not allowed on free ends.
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f.
Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. g. If used on the lower edge of the garment, the drawstring, cord or tie can not hang below the bottom hem of the garment. h. Non-functional drawstrings, cords or ties that finish below the hip can not hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. i. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow. j. Non-functional drawstrings, cords or ties at the sleeves that are above the elbow including the shoulder should be secured: Through a button hole or eyelet with a bartack no further than from the hole OR On the outside of a sleeve with a bartack OR As a continuation of the trim along the sleeve
Not Permitted No longer than 4 and must be securely attached with a bartack from the exit point. * can be no longer than 3 on styles for Wal*Mart or Sams Club. No longer than 3 *Not permitted on styles for Wal-Mart or Sams Club No longer than 3 *Not permitted on styles for Wal-Mart or Sams Club
Not Permitted No longer than 5 and must be securely attached with a bartack from the exit point. * can be no longer than 3 on styles for Wal*Mart or Sams Club. No longer than 3
Not Permitted No longer than 5 and must be securely attached with a bartack from the exit point. * can be no longer than 3 on styles for Wal*Mart or Sams Club. No longer than 3
Not Permitted No longer than 5 and must be securely attached with a bartack from the exit point. * can be no longer than 3 on styles for Wal*Mart or Sams Club.
At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder) At Sleeves (below the elbow)
No longer than 3
No longer than 3
No longer than 5 *Can be no longer than 3 on styles for Wal-Mart or Sams Club Not Permitted
No longer than 5 *Can be no longer than 3 on styles for WalMart or Sams Club
Not Permitted
Not Permitted
Not Permitted
4. Functional Cord / Tie Any textile or non-textile material attached to the outside of the garment and is used to adjust the size of the garment opening or to fasten the garment. When allowed: a. Must be able to withstand 20.2 pounds of pull force. b. Cannot emerge from the back of the garment. c. Cannot be tied at the back of the garment. d. Cannot be made of metal chain for sizes 0-5T. For sizes 4 & up, can be made of chain, but must break away under the weight of the child AND have the small parts warning tag as stated earlier in the Manual.
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e. End MUST be secured with a heat seal, a laser cut, double turned and secured with a lock stitch or a plastic sleeve which will withstand 22.5 pounds of force (pull test). f. Toggles and knots not allowed on free ends. g. Beads may not be used for sizes 0-5T. They may be used on sizes 4 and above provided they are not at the free ends. If used on sizes 4-7, the warning label for a potential choking hazard must be used. h. If used on the lower edge of the garment, the cord / tie can not hang below the bottom hem of the garment. i. Functional cords / ties that finish below the hip can not hang below the hem of the garment. They must be contained inside the garment or lie flat to the garment. j. Not allowed on the hem of a garment if it finishes at or below the ankle or below the elbow. k. Functional cords / ties at the sleeves that are above the elbow including the shoulder should be secured: Through a button hole or eyelet with a bartack no further than from the hole OR On the outside of a sleeve with a bartack OR As a continuation of the trim along the sleeve
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Waist Area (Bottoms) At Hem (below the waist and above the ankle) At Sleeves (above the elbow including shoulder) At Sleeves (below the elbow)
**Measurement is taken from the point of attachment. 5. Elastic Cord / Tie Cord with high stretchability and complete or nearly complete recovery. Not permitted in the hood and neck area of the garment. 6. Halter Neck Cord / Tie Functional cord worn around the back of the neck to hold the garment together leaving the back and shoulders bare: a. No free ends allowed in the head / neck area b. Hook and loop, self fabric, buttons or snap closure required 7. Rouching Considered a functional drawstring/tie and should be measured as the maximum length of the visible drawstring/tie from the exit point when the drawstring/tie is not rouched and fully extended. Maximum allowed length of the rouching drawstring/tie: 0-5T Not permitted 4 & above 3 8. Retractable Cords In the head, neck, waist and bottom areas: a. Fully retractable drawstrings/ties are exempt from ASTM specifications / CPSC guidelines. b. CPSC recommends eliminating the use of toggles, knots or other attachments at the free end c. If a cord lock is used, the CPSC recommends that it lies flat against the garment d. The CPSC has determined that elastic cords should have no more than 1 protruding from the opening when fully extended Fixed Bows 1. Must be secured at the center with at least one bartack. 2. End MUST be secured with a heat seal, a laser cut, or double turned and secured with a lock stitch. 3. No toggles or knots at the ends of tails. 4. Must be securely attached to the garment. 5. Must withstand 20.2 pounds of pull force.
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0-9 Months Loop Hood / Neck Area Chest Area Waist / Hip Area Leg Above Knee Leg Below Knee Sleeve Above Elbow (Inc Shoulder) Sleeve Below Elbow 1 3 3 3 1 3 1 Tail 1 3 3 3 1 3 1
Lace Up Ties Must be securely attached at exit points for sizes 0-5T, and at the midpoint of the tie for all other sizes. Sashes & Thin Ties The following are definitions and acceptable applications for sashes and thin ties: A sash is a textile or non-textile material that is to be worn around the waist area of a garment and ties in a bow or some manner. To be classified as a sash, the width must be at least 1 for all sizes. A thin tie is a textile or non-textile material that to be worn around the waist area of a garment and ties in a bow or some manner. Thin ties are not allowed on sizes 0-5T, but are allowed on sizes 4 & up. Thin ties have a width less than 1 . Characteristics of an acceptable sash / thin tie are: 1) Intended to be tied at the back of the garment 2) Must be permanently and securely attached to the garment (preferably in the side seams) 3) The tips of the sash must be clean finished without any knots. 4) Must not hang below the hem of the garment when untied 5) Cannot measure more than 14 when untied and measuring from the point of where it is to be tied 6) May be functional or non-functional 7) It is recommended to have loops near center back so if becomes untied it does not hang below hem. Belts All belts for sizes 0-5T must be permanently and securely attached at the waist of the garment so they can not be removed. Attached belts without buckles 1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop). 2) Can not measure more than 14 when untied and measuring from the point of where it is to be tied. Attached belts with buckles 1) When buckled in the middle hole, the strap end of the belt must not exceed 3 for sizes 0-5T (measured from where the strap exits the buckle to the end).
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2) Buckles / D-rings are not allowed on sizes 0-5T for Child Of Mine and Sams Club. 3) When buckled in the middle hole, the strap end of the belt must not exceed 5 for sizes 4-16 (girls) and sizes 418 (boys) (measured from where the strap exits the buckle to the end). Non-attached belts without buckles 1) Can hang no longer than the bottom hem of the garment when untied (measured from the last belt loop). 2) Must have belt loops at both side seams to prevent the belt from being a trip hazard when untied. 3) Cannot measure more than 14 when untied and measuring from the point of where it is to be tied. 4) Not permitted for sizes 0-5T. Non-attached belts with buckles 1) When buckled in the middle hole, the strap end of the belt must not exceed 5 for sizes 4-16 (girls) and sizes 418 (boys) (measured from where the strap exits the buckle to the end). 2) Not permitted for sizes 0-5T. Belts on Childrens Bathrobes 1) Can be no less than 1 in width. 2) Must be securely and permanently attached to the garment so they can not be removed. 3) Can hang no longer than the bottom hem of the garment when untied. 4) Can measure no longer than 14 from the point where the belt is tied to the end of the loose end. Adjustable Waistbands Must be secured to the garment with a bartack to prevent the band from being pulled out. Hats and Caps 1) Chinstraps are permitted provided they are not continuous. The strap must be able to be separated when force is applied. 2) Under chin ties may not be made of elastic. 3) Individual ties may only be used on occasion wear. When used, they can be no longer than 8 and have no knots, toggles or ornamentation of any type on the loose ends. 4) No pompoms, tassels or any other decorations can be used on the crown of a hat/cap with individual ties or loose hanging chinstrap. If there are no loose hanging chinstraps or individual ties, the decorations are allowed on the crown. Bibs 1) No free ends allowed in the head / neck area. 2) For Child of Mine and Sams Club, can contain no PVC. Neck Ties 1) Are allowed on all sizes. 2) For sizes 0-5T, must break away under the weight of the child. Swim Short / Shorts Liners Must be constructed of micromesh fabric, with a minimum of 225 holes / inch. Floats 1. For sweater tops and cardigans, maximum float length is . 2. For all other garments, maximum float length is 3/8. 3. Floats are not permitted in the foot area (base of ankle to end of toe) of socks, hosiery or any other footed garment intended to fit children 3 years of age and under. 4. Float threads are not permitted in the hand area of mittens intended to fit children 9 months of age and under. Seaming Threads 1. Toe seaming threads must be trimmed to a maximum of 3/8 for sizes intended to fit children 3 years and under.
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2. For footed garments or booties with a seam around the sole, the start/stop position must be in the ankle area to prevent seaming thread ends in the toe area, and the thread ends must be trimmed to no more than 3/8. Footed Garments All footed garments with embroidery, stitches, seaming or tacking in the toe / foot area must have a second layer of fabric sewn into the garment to cover the embroidery, stitches, seaming or tacking to prevent the childs skin from becoming irritated. Thread Ends / Splicing Threads Other thread ends, such a those created when yarns are joined together by color or yarn change on a knitting machine, must not be over for sizes intended to fit children 3 years and under. Natural Feathers 1. Not permitted on any size childrens clothing. Fake (Faux) Fur 1. Maximum pile length for childrens clothing: a. 2T-5T maximum pile length of 1 b. 4-6X/7 maximum pile length of 1 c. 7+ maximum pile length of 1 2. Sliver knitted pile should be used. 3. For better pile retention, an acrylic resin coating must be used on the back of the fur. Toxicity / Skin Irritants in Liquid / Gel Filled Products 1. Must comply with ASTM F963, Section 4.3.6. 2. Cannot contain any toxic liquids. 3. Must pass microbiological test and not contain petroleum distillates (CFR Title 16, Part 1500.231). 4. Third party certification is required showing any liquid used in a garment is non-toxic. No skin irritants of any type may be left on the product. Scarves 1. Must be designed, labelled and marketed for children 4 years of age and older only. 2. For ages 4-7, maximum length of scarf including fringes, etc., is 33 3. For ages 8+, maximum length of scarf including fringes, etc., is 39
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8 & Up
Sequins must withstand 25 home launderings without becoming loose or detached. Sequins may not be made of metal. Sequins (individually, in rows or in clusters can not be attached by hand. Individual sequins attached by machine: - Must be lockstitch attached - Minimum of 2 stitches per sequin - Maximum thread end 3/8
Beads
0 5T 4 -7 Not Allowed. If embellishment will not pass the small parts requirement of 20.2 pounds, a hangtag has been developed to warn of potential choking hazard and it must be used. Beads must withstand 25 home launderings without becoming loose or detached. Glass, metal or wood beads not allowed. Individual Beads: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Finish off and knot after every 8 beads - Single beads must be double knotted Underside: - Double back stitch required - Maximum thread end 3/8 - Floating threads should not exceed 3/8 Row or clusters of beads: - Double thread (24 Tex or larger) or single thread of Tex 60 - After three (3) beads sewn in sequence, the thread must be looped and a slipknot formed - Double knot required for final tie-off Fusible backing may be required depending on the size and the roughness on the back of the design. Beads must withstand 25 home launderings without becoming loose or detached. Glass, metal or wood beads not allowed. Individual Beads: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Finish off and knot after every 8 beads - Single beads must be double knotted Underside: - Double back stitch required - Maximum thread end 3/8 - Floating threads should not exceed 3/8 Row or clusters of beads: - Double thread (24 Tex or larger) or single thread of Tex 60 - After three (3) beads sewn in sequence, the thread must be looped and a slipknot formed Double knot required for final tie-off Fusible backing may be required depending on the size and the roughness on the back of the design.
8 & Up
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8 & Up
Rhinestones (Riveted)
0 5T 4 -7
8 & Up
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4 -7
8 & Up
If embellishment will not pass the small parts requirement of 20.2 pounds, a hangtag has been developed to warn of potential choking hazard and it must be used. If grippable, it must pass the small parts attachment strength test of 20.2 pounds OR have the potential choking hazard warning label attached. If not grippable, it must withstand 25 home launderings without any parts becoming loose or detached and have the potential choking hazard warning label attached. Must be greater than 5mm; otherwise, it is considered a bead. Individual Jewels: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Must be attached by stitching at least 3 times on either side Underside: - Double back stitch required - Maximum thread end 3/8 Fusible backing may be required for reinforcement. May not be used on stretch fabrics if the functionality of the garment is affected. Jewels must withstand 25 home launderings without any parts becoming loose or detached. Must be greater than 5mm; otherwise, it is considered a bead. Individual Jewels: - Double thread (24 Tex or larger) required or single thread of Tex 60 - End of thread must be knotted - Must be attached by stitching at least 3 times on either side Underside: - Double back stitch required - Maximum thread end 3/8 Fusible backing may be required for reinforcement. May not be used on stretch fabrics if the functionality of the garment is affected.
Metallic Thread
0 9M 12M-5T 4 and Up Not permitted. Is allowed if not abrasive on the inside or outside of the garment. Is also allowed if knitted or woven into the fabric. Is allowed.
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APPENDIX
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Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination: Sample Status: Product Category: Test Requested: Previous Report No.: Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Clients Expected Care Instruction: Suggested Care Instruction(s):
Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
TEST PROPERTY
PASS
SATS W/C
FAIL
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Flammability of Clothing Textiles Flammability of Vinyl Plastic Film Flammability of Blanket Flammability of Children Sleepwear Labeling Review: Fiber/Care Fiber Analysis: Quantitative CPSIA Total Lead In Surface Coating Safety Review: Soluble Heavy Metal Total Lead Content In Substrates Lead in PVC Tight/Snug Fitting Measurement Tight/Snug Fitting Garment Labeling Fabric Weight Thread Count of Woven Fabric/Knit Yarn Number Breaking Strength of Textile Fabrics: Grab Test Tearing strength: Elmendorf Bursting Strength for Textile Fabrics Abrasion Resistance: Flexing and Abrasion Method Pile Retention of Corduroy Fabrics Stretch Properties of Knitted Fabrics Dimensional Change of Fabrics/Garments after Home Laundering Colorfastness to Laundering: Accelerated Colorfastness to Crocking Color Change to Flat Abrasion (Frosting): Screen Wire Method Colorfastness to Light Colorfastness to Water Colorfastness to Non-Chlorine Bleach: Spot Test Colorfastness to ChlorinatedPool Colorfastness to Sea Water Colorfastness to Saliva Skewness from Automatic Home Laundering Appearance after Laundering Resistance to Slippage of Yarn Failure in Sewn Seams: Woven Apparel Failure in Sewn Seams: Knitted Apparel Strength Tests for Zippers Snap Attachment Button/Small Parts Attachment Strength Tensile Strength of Yarns Carters Safe Product Review Bonded, Fused, and Laminated Apparel Fabrics Surface Water Absorption of Terry Fabrics /Absorbency of Bleached Textiles Water Resistance: Rain Test Water Repellency: Spray Test Appearance of Fabric/Seams Smoothness/Crease Retention Formaldehyde Release From Fabric pH in Textiles Phthalates Qualitative determination of nickel
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IN PROCESS PROGRAM Remark: Tests for In-process Program are not rated. Test results are stated but no Pass/Fail rating is to be given.
Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination: Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Clients Expected Care Instruction: Suggested Care Instruction(s): Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
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CC: SIMON CHENG CC: WILSON WONG CC: SIRIPAN (LI & FUNG / BKK) CC : MR.VISANU/MS.MOL (SRIRAM CO., LTD)
Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination: Sample Status: Product Category: Test Requested: Previous Report No.:
Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range:
/
/
/ / 3 oz/yd2 / Pink / /
Pre-Production Fabric Others: Applique fabric is exempt from 16CFR1610 Flammability test /
100% Polyester Submitted Fiber Content: COMMEN / Actual Fiber Content: T / Suggested Fiber Content: / Submitted Care Submit is Instruction(s): exempted Clients Expected / from the Care Instruction: requirements / Suggested Care of Instruction(s): 16CFR1610 due to weight being in excess of 2.6 oz/yd and fiber being 100% Polyester as defined under vendors submitted information.
TEST PROPERTY FABRIC WEIGHT (ASTM D3776, OPTION C) OZ/YD2 G/M 3.05 103.4
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CC: ROB JACOBS CC: SIMON CHENG CC: WILSON WONG CC: SIRIPAN (LI & FUNG / BKK) CC : MR.VISANU/MS.MOL (SRIRAM CO., LTD) Agent: Fabric Supplier/Mill: Sample Description: End Use: Fabric Request No.: Country Of Origin: Season: Style No.: P.O. No.: Order Size Includes: Product Destination: Sample Status: Product Category: Test Requested: Previous Report No.:
Submitted Fiber Content: Actual Fiber Content: Suggested Fiber Content: Submitted Care Instruction(s): Clients Expected Care Instruction: Suggested Care Instruction(s):
OVERALL RATING PASS SATISFACTORY WITH COMMENT FAIL Vendor: Licensee: FPU No.: GPU No.: Dozens Cut: Claimed Fabric Weight: Claimed Fabric Count: Color(s): Yarn Size: Order Size Range: / / / / / 3 oz/yd2 / Yellow / 5T X
Pre-Production Fabric Others: Applique fabric for 16CFR1610 Flammability test / 80% Polyester 20% Rayon
/ / / / / PASS X
SATS W/C
FAIL
TEST PROPERTY TEST RESULT FABRIC WEIGHT (ASTM D3776, OPTION C) OZ/YD2 2.02 FLAMMABILITY (CFR 1610) ORIGINAL AFTER DRYCLEANING/WASHING TIME OF FLAME BURN CODE TIME OF FLAME BURN CODE 1 1 DNI P1 P1 DNI 2 2 DNI P2 P2 DNI 3 3 DNI P3 P3 DNI 4 4 DNI P4 P4 DNI 5 5 DNI P5 P5 DNI Avg. SECONDS FOR# SPECIMENS Avg. SECONDS FOR# SPECIMENS
DNI COMMENTS:
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FAIL X X
Comment Snug Fitting Measurement The submitted sample demonstrates unsatisfactory tight-fitting garment measurement at original sate as shown below: Left/Right (Form Front View) Top Upper Arm Section: 7 / 7 (Desirable: Not greater than 6 5/8) Pants Seat Section: 23 (Desirable: Not greater than 23) Snug Fitting Garment Labeling Case by case as follows: Garment label The garment label does not meet with CPSC tight-fitting garment labeling requirement with the label printed on the backside of the sizing label. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the label printed not immediately below the size designation. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the font type of the label is not sans serif font. The garment label does not meet with CPSC tight-fitting garment labeling requirement with the font size of the label smaller than 5 point. The garment label does not meet with CPSC tight-fitting garment labeling requirement with all the font not in capital letter. Hangtag label The tight-fitting garment does not meet CPSC tight-fitting garment labeling requirement with no tight-fitting garment hangtag.
The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the hangtag size varied from the required size.1 inch x 6 inch.
The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the text box size varied from the required size.1 inch x 3 inch. The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font type of the hangtag is not Arisl / Helvetica font The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font size of the hangtag is not equal 18 point The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the font color is not black. The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the background is not safety yellow (Munsell Notation: Hue 5.OY; Value/Chroma 8.0/12) The hangtag label does not meet with CPSC tight-fitting garment labeling requirement with the reverse side of the hangtag is not blank or printed with information other than sizing.
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TEST RESULTS TEST PROPERTY SNUG FITTING GARMENT MEASUREMENT Submitted Sample: Girls Size 4 (A: Top; B: Pants) CPSC CHEST SECTION TOP SAMPLE CPSC UPPER ARM SECTION TOP SAMPLE ORIGINAL (IN) 21 ORIGINAL (IN) LEFT FROM VIEW : 7* RIGHT FROM VIEW : 7* ORIGINAL (IN) LEFT FROM VIEW : 4 RIGHT FROM VIEW : 4 ORIGINAL (IN) 21 19 ORIGINAL (IN) LEFT FROM VIEW : 13 RIGHT FROM VIEW : 13 OTIGINAL (IN) LEFT FROM VIEW : 8 RIGHT FROM VIEW : 8 ORIGINAL (IN) LEFT FROM VIEW : N/A (see note) RIGHT FROM VIEW : N/A (see note) ORIGINAL (IN) 23* (IN) Not Greater than 22 (IN) Not Greater than 6 5/8 REQUIREMENTS
CPSC WAIST SECTION TOP SAMPLE PANTS SAMPLE CPSC THIGH SECTION PANTS SAMPLE
CPSC SEAT SECTION PANTS SAMPLE LABELING FOR CHILDREN SLEEPWEAR - SNUG FIT SLEEPWEAR LABEL THE SAMPLE PROVIDES PROPER TIGHT FIT SLEEPWEAR LABEL - SNUG FIT SLEEPWEAR HANGTAG
No*
THE SAMPLE PROVIDES PROPER TIGHT FIT SLEEPWEAR HANGTAG AS For childs safety, garment should fit snugly. This garment is not flame resistant. Loose-fitting garment is more likely to catch fire
No*
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Carters Inc.
Bill to vendor. All testing costs are to be borne out by vendor payable net 30 days
Provide pick-up service to agent Regular service : 5 Working days Rush service : 3 Working days with 40% surcharge Emergency service : 24 hours with 100% surcharge (if available)
Report E-mail/Fax : Regular Apparel Reports: 1. All reports (Carters, OBG) : test.reports@carters.com 2. Development (Pass or Fail): Carters Playwear: rob.jacobs@carters.com, nicole.pritchett@carters.com Osh Kosh Baby, Osh Kosh Sleepwear, Osh Kosh Underwear, Carters Baby, Carters Sleepwear, Carters Underwear, All Child of Mine (COM) and All Just One Year (JOY): john.robinson@carters.com, dadrianne.cheney@carters.com Osh Kosh Playwear: andy.rowan@carters.com 3. Production (Fails only): All: rob.jacobs@carters.com Osh Kosh Baby, Osh Kosh Sleepwear, Osh Kosh Underwear, Carters Baby, Carters Sleepwear, Carters Underwear, All Child of Mine (COM) and All Just One Year (JOY): john.robinson@carters.com Osh Kosh Playwear: andy.rowan@carters.com 4. Fail Reports: keith.poon@carters.com and louis.chiang@carters.com 5. Fail Reports for Li & Fung orders only: wilson.wong.dc@lifung.com.hk 6. E-mail or Fax to Vendor/Mill/Agent Note 1: All emailed reports should include a digital photo of any failure regarding appearance, durability and potential safety hazard. Note 2: All emailed report content should be in PDF format to eliminate the need for a photocopied report to be sent by mail. Note 3: Emails should include one PDF document consisting of the two components (report cover with data sheet and Test Request Form at the end of the report). Childrens Sleepwear Flammability Reports: All: test.reports@carters.com, louis.chiang@carters.com Also Post to Li & Fungs FTP site for Li & Fung and vendor viewing. Fails: keith.poon@carters.com All emailed reports should include a digital photo of any failure regarding appearance, durability and potential safety hazard. All Emailed report content should be in PDF format to eliminate photocopy report send by mail. All reports sent to Carters MUST be in letter-sized format.
Testing Time:
Report Distribution :
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Written Report: Production & Pre-production Status: 1. Original report with tested swatches send to Carters with Attn: Mary Murray 2. One full report copy with invoice sent to vendor. 3. Tested samples will be sent to Carters for review on a case-by-case basis. Development Status (Vendors pre-quality test): 1. Original report with tested swatches sent to Fabric Development 2. One full report copy with invoices sent to vendor In-Process Program: 1. Original report with tested swatches sent to Agent 2. One full report copy with invoices sent to vendor Address for mailing hard copy: Production and Pre-Production Reports Mary Murray Carters, Inc. 1124 Carver Road Griffin, Georgia 30224 USA Development Reports Carters Fabric Development 1170 Peachtree Street Suite 900 Atlanta, GA 30309 USA
Report Rating:
Division Description MUST be one of the following: Carters Playwear Boys / Girls Carters Playwear (only if gender not specified) Carters Baby Carters Sleepwear Boys /Girls Carters Sleepwear (only if gender not specified) Carters Sleeping Bag JOY JOY Sleepwear COM Baby COM Sleepwear COM Playwear Sams Baby Sams Sleepwear Boys / Girls Sams Playwear OBG Girls / Boys Knits OBG Girls / Boys Woven OBG Sleepwear Girls / Boys OBG Baby Carters / OBG Underwear Girls / Boys
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EUROPE
Egypt Bureau Veritas Consumer Products Services | Cooperation Partner Textile Consolidation Fund of Egypt Gamila Bouhraid Street, El-Siouf, Alexandria, Egypt Fon: +20 3505 1683 | Mobile: +20 163 862 336 | Email: sm@bvcps.com.tr France Bureau Veritas Biens de Consommation France L Rue John Hadley, BP 20431, F-59658 Villeneuve dAscq Tel: +33 3 20 463 456 | Fax: +33 3 20 46 9906 | Email: contact.bvcpsfrance@fr.bureauveritas.com.
L
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ASIA
Hong Kong Bureau Veritas Hong Kong Limited L Unit 1219, Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: (852) 2418 1222 | Fax: (852) 2480 6666 Softlines & Footwear - Email: bvcps.softline@hk.bureauveritas.com Inspections, Audits and Assessments - Email: bvcps.inspection@hk.bureauveritas.com Bureau Veritas Hong Kong Limited L (Electrical & Electronic Products) Unit 1611, Vanta Industrial Centre, 21-33 Tai Lin Pai Road, Kwai Chung, N.T., Hong Kong Tel: (852) 2418 1222 | Fax: (852) 2480 6666 | Email: bvcps.electrical@hk.bureauveritas.com Bureau Veritas Hong Kong Limited L 1st Floor, Pacific Trade Centre, 2 Kai Hing Road, Kowloon Bay, Kowloon, Hong Kong Tel: (852) 2331 0888 | Fax: (852) 2331 0889 Sample Pick-up: (852) 2331-0333 Toys & Juvenile Products - Email: bvcps.toy@hk.bureauveritas.com Hardlines - Email: bvcps.hardline@hk.bureauveritas.com China Shenzhen Bureau Veritas Consumer Products Services L (Toys and Juvenile Products) 4th Floor, Block 1, Da Yuan Industrial District South, Liu Xian Road, Xili, Nanshan District, Shenzhen, Guangdong Province, China, Post Code: 518055 Tel: (86) 755 8602 7802 | Fax: (86) 755 8602 7955 | Email: bvcpstoy.sz@cn.bureauveritas.com Bureau Veritas Consumer Products Services L (Hardlines) 1st & 4th Floor, B Building, Min Li Da Industrial Building, Hong Hua Ling Industrial Area, Liu Xian Road, Xili Nanshan District, Shenzhen, Guangdong Province, China, Post Code: 518055 Tel: (86) 755 8600 0151 | Fax: (86) 755 8600 0157 | Email: bvcps_szhardlines@cn.bureauveritas.com Bureau Veritas Consumer Products Services L (Electrical & Electronic Products) 4th & 5th Floor, B Building, Min Li Da Industrial Building, Hong Hua Ling Industrial Park Liu Xian Road, Xili Town, Nanshan District, Shenzhen, China, 518055 Tel: (86) 755 8343 3072 | Fax: (86) 755 8343 9100 | Email: contact@cn.bureauveritas.com Bureau Veritas Consumer Products Services (Inspections, Audits and Assessments) S F5/6 Tower D2, Dong Nan Industry-Trade Building, Dong Jiao Tou, Hou Hai Avenue, Shekou, Nanshan District, Shenzhen, China, 518067 Guangdong Province, China, Post Code: 518040 Tel: (86) 755 8343 3378 | Fax: (86) 755 8343 3078 | Email: bvcps.inspection-sz@cn.bureauveritas.com
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D. CLAMPS & TRIMS TENSION TEST Both Clamps Are Generally Used For Clipping The Component
Clamp 2
Note: According to ASTM, any projection from the sample that a child can grasp with at least the thumb and forefinger or the teeth shall be subjected to the tension test, in which an appropriate clamp shall be used to clip the test object or component. Most likely, we use clamp 1 & clamp 2 shown as above for tension test and we suggest to select clamp 1 first. In case clamp 1 can not clip the material securely (e.g. rhinestone, beads, sewn decorative label), clamp 2 should be used. Clamp 1 should be used specifically for textile components so as not to cause fabric rupture and to avoid clamp cutting on the ends of the component. The clamp must meet the material flat.
Turn the locker in lock position to hold the yarn securely during pulling test.
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Feeler gauge, with thickness of 0.4mm+0.02mm and an insertion edge radius of approximately 3 mm.
Inserting the feeler gauge between the component and the underlying layer (or body of the sample) at an angle between 0 and 10 from the sample surface using a force of 10 N+ 1 N.
The above two samples exhibit feeler gauge inserted; therefore, the sample is to be judged as grippable.
The feeler gauge is unable to be inserted from the sample edge; therefore, the sample is considered as non-grippable.
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Note: According to ASTM, clamp 1 is used to grip the material which shall be attached to the cover material of a completely apart inch (13mm) from the closer point/seam in full dimension inch (19mm) see above photo for clipping ribbon bow. For particular conditions listed below, special arrangement of clipping method is necessary: (1) If the dimension of material is less than 1 inch (32 mm) (total length of clamp 1 & apartment from closer clamp 1 to point/seam) but larger than inch (19 mm), clip the whole cover material and reduce the distance between clip and closer point/seam. (2) If the dimension of material is less than inch (19 mm), clip the whole cover material as much as possible (see above photo for clipping petal) In principle, we have to perform small part attachment strength from different directions or orientations. For ribbon bow shown in above picture, please stretch in each direction (1, 2, 3, 4) for each individual sample.
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We have to perform attachment strength of this label in above two directions (1, 2) for each individual sample.
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This typical filament yarn is not considered to be applicable to the single thread pulling test. Clamp 1should be used for clipping bundle of filament yarn.
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Although the single thread is broken before pulling loose from its point of attachment, the result (0.9664 lbs.) is still Fail due to the yarn strength falling below the requirement (min. 1.5 lbs).
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The fiber on bears face or picot stitch at sleeve should not be considered a small part for pulling test, 20.2 lbs. @ 10 sec. should not be applicable for those items.
Carter's considers that the possibility that a child could not "pop" the grommet out with a fingernail (not grippable) of this style and also the fact that this style is used in conjunction with a center tacked fake drawstring. Therefore, there isnt any real pressure applied to the grommet. So, attachment strength requirement is not applicable for this style.
Carter's considers that this type of decorative string at side is not required for small part attachment strength test.
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Unsatisfactory Printing Durability Printing that can not recover to the original pattern after stretching.
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Example of entire transfer coming off after wash. Small parts hazard.
Example of same transfer properly set. Fabric can be stretched with no significant cracking and no peeling.
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After 10 minutes, the printing sample is viewed at 3 feet in the dark room in comparison with Carters reference standard. The glow must be perceptible and the detail must still remain clear enough to identify the pattern.
Original
After Washed
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H. SNUG FITTING MEASUREMENT Some designs of tight fitting sleepwear involve non-traditional sleeve and leg lengths. Such as length or capri pants. The standard CPSC sleeve or leg opening dimensions can not be used. They would always be smaller than the garment opening and Fail because they do not measure to the CPSC specification. In such case, agents or suppliers are required to submit Carters specification sheet along with the garment for BVCPS measurement. Attached is an example of a Carters measurement specification sheet, in which BV can see the style used an interpolated opening dimension.
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I. NON-SKID SOLE
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Procedure for evaluating the abrasion resistance of sleeper foot sole material Equipment and Materials: Crockmeter as specified in AATCC method 8. 400 grit wet or dry sand paper Mirror Procedure: Resurface the finger of the crockmeter to allow specimens to lay flat on the sandpaper. This is accomplished by cycling the crockmeter several times with the acrylic finger against the sand paper. Use new sandpaper to resurface the finger. Discard and replace with new paper prior to testing a specimen. Mount sleeper foot material specimen on the finger the same as you would the test cloth in performing a colorfastness test according to AATCC method 8. Cycle the crockmeter 5 complete cycles allowing the specimen to slide against the sandpaper. Check the specimen for abrasion by raising the arm and checking with the mirror. Repeat this process every five cycles. At the first sign of a hole appearing in the substrate, stop the test and report the number of cycles leading to the failure as a range of 5 cycles. For instance failure occurred between 100-105 cycles. Replace the sandpaper before each specimen is evaluated.
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J. TEST PROTOCOLS
PROTOCOL # 00130 00141 00167 00168 00170 00175 00178 00305 00450 00700.11 00715 00716 00718 00802 00803 00812 00850 00905 01000 01002 01010 01012 01015 01017 01024 01027 01028 01029 01030 01031 01033 01036 01040 01070 DESCRIPTION Denim Garment Sleepwear Textile Trim (Applique Ribbon Bow Drawcord Patch etc.) Screen Print Buttons Buckle D-Rings Zippers Childrens Rainwear Neck Tie Bow Tie Elastic Non Skid Sole Metalware Grommets Eyelets Rivets Shank Buttons Woven Fabric for Plackets Socks Tights Leg Warmer Earmuffs Rainwear Thermal Transfer Label Dust Ruffle Quilt / Throw / Blanket Bath and Beach Towels Wash Cloth / Burp Cloth Pillow (Decorative, Toss and Throw) Toss / Decorative Pillow Basket Liner Non-Textile Table Cloth Placemat Baby Changing Pad and Cover Crib sheet Bumper Crib Header Nursery Organizer Shopping Cart Stroller Car Seat Cover Crib and Bassinet Mattress Pad Rugs Mats Indoor Outdoor Christmas Stocking
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PROTOCOL # 01087 01101 01122 01200 01996 02009 02016 02019 02025 02025.1 02030 02040 02045-6 02047-8 02050 02064 02065 02070 02074 02075 02084 02107 02110 02115 02125.1 03022 03053 03066 04015 04035 04037 04251 04259 04455 04495 04570
DESCRIPTION Nap Mat Valance Burp Cloth/Bib/Burp Pad Diaper Stacker ASTM F1917 Supplemental Performance Specification for Infant Bedding and Related Accessories Gloves Mittens Belts Infants Toddlers up to 5T Sunglasses (Adult) Watch Digital Watch Battery Keychain Umbrella Hair Accessories (Hair / Bobby Pins / Clips) (Adult / Child & Infant) Hair Elastics / Headband (Adult / Child) Jewelry - Costume / Semi Precious Diaper Bag Small Goods Wallets Cases etc. Backpack / Handbag Luggage Cosmetic Bag Mini Pouch Purse Canvas Holder / Organizer Seat Belt Pad Scarf Handkerchief Straw Handbag Childs Hat Table (Outdoor) Children's Chair (Outdoor) Bookcase / Wall Unit Portable Electric Luminaires UL Alarm Clock Battery Electronic Thermometer Home Hardware - Hooks Storage Bin Measuring Tape Direct Plug-in Nightlights Coin Bank (Glass, Ceramic, Wood, Metal, or Other Materials)
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PROTOCOL # 04665 04931 05004 05010 05011 05055 05060 05090 05095 05100 05106 05165 05243 05244 06004 06009.2 06013 06044 06050 06067 06504 06511.2 06525 06527 06572 06530 06575 06586 06590 06590.2 06600 06626 06633 06649 06655 06657
DESCRIPTION Switch Plate - Outlet Cover Fitness Stopwatch Pedometer - Battery Wooden Storage Box Pencil Pen Gift Card Enclosure Photo Album / Scrap Book Diary (Childs) Ring Binder Crayon Colored Pencil Book Ends Stamp Pad Set Composition Notebook Spiral Notebook Soft Sided Lunch Bag Water Bottle - Metal Food Containers Plastics Insulated Cooler Bag Sliverware Flatware Metal Baby Bottle Analytical Supplemental Non Food Container Picture Frame Wall Hanging Frame California Proposition 65 Mirror Water Globes Decorative Wall Hanging Decorative Basket Basket - Adult Hamper Bucket Storage Box Jewelry / Trinket Box Lamp Shade Storage Box Cardboard
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PROTOCOL # 06675 06785 06790 06791 06755 06810 06811 07011 07015 07020 07025 07035 07036 07045 07045.5 07104 07107 07157 07163 07169 07178 07184 07193 07193.3 08000 08001 08002 08002.1 08101 08102 08104 08105 08110 08111 08113 08114
DESCRIPTION Hanging Canvas Wall Bag Photo Box Knobs And Pulls Wall Cips Hand Foot Print Impression Kit Gift Bag Gift Wrap Emery Board Sponge Body Bath Brush (Hair, Bath, Back, Nail) Comb Nail Clippers Manicure Scissors Toothbrush Gum Massager Lip Stick Gloss Chapstick Alcohol Swabs Hot Cold Pack Fabric Covered Filled Baby Wipe Case Reusable Cloth Diapers Forehead Thermometer Strip Nasal Aspirator Medicine Spoon Bottle Adaptor Feeding Syringe Dropper Pacifier Medicine Dispenser Toys Childrens Products (Non-toys, 0 14 years) Childrens Furniture Toy Furniture Supplement Carriages and Strollers Crib And Cradles Hand-Held Infant Carriers High Chair Non Full Size Baby Cribs Play Yards Stationary Activity Center Infant Bouncer Seat Infant Swing
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PROTOCOL # 08116 08117 08120 08120.1 08131 08134 08135 08265 08270 08305 08515 08575 08718 09000 09067.1 09067 09210-11-12 09220-21-22 09235 09400 09420 09425
DESCRIPTION Bassinets Cradles Childrens Changing Table Soft Infant Carriers Infant Sling Rider Booster Seat Sleep Positioners High Chair Covers Shopping Cart Seat Covers Children Fabric Wall Hanging Apparel Costumes Toy Chest Box Container Bassinets Sleeping Bag Swimming Goggles Carabiner Packaged-Product Transit Testing Shipping Carton Standards For Sams Club Shipping Carton Standards For Costco Footwear (Casual) Footwear (Performance / Utility) Slipper Candle Candle Lantern Candle Holder And Accessories Indoor Outdoor
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~ End ~
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