XC 540 e

SERVICE NOTES
Condential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of XC-540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright 2009 ROLAND DG CORPORATION
70031-14
Contents
1 Structure & Spare Parts
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 5-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 6-17 6-18 7-1 7-2 7-3 COVERS.............................................................................................................................................. 1-1 FRAME ................................................................................................................................................ 1-2 HEAD CARRIAGE ................................................................................................................................ 1-4 DRIVE UNIT ........................................................................................................................................ 1-6 CHASSIS ............................................................................................................................................. 1-8 PINCH ROLLER ................................................................................................................................... 1-9 TOOL CARRIAGE ................................................................................................................................ 1-10 WIPE SYATEM..................................................................................................................................... 1-11 CAP SYSTEM ...................................................................................................................................... 1-12 INK SYSTEM........................................................................................................................................ 1-13 STAND & TU ....................................................................................................................................... 1-14 TU CONTROLLER................................................................................................................................. 1-15 ACCESSORIES.................................................................................................................................... 1-16 WIRING MAP......................................................................................................................................... 2-1 MAIN BOARD....................................................................................................................................... 2-3 HEAD BOARD ..................................................................................................................................... 2-14 SURVO BOARD ................................................................................................................................... 2-22 HEATER BOARD.................................................................................................................................. 2-28 INK SYSTEM BOARD ........................................................................................................................... 2-31 SUB BOARD ....................................................................................................................................... 2-33 TAKEUP BOARD ................................................................................................................................. 2-38 MAINTENANCE PARTS LIST ............................................................................................................... 2-40 HEAD REPLACEMENT ........................................................................................................................ 3-3 WIPER REPLACEMENT ....................................................................................................................... 3-9 CAP TOP REPLACEMENT ................................................................................................................... 3-11 TOOL CARRIAGE REPLACEMENT ...................................................................................................... 3-16 CARRIAGE MOTOR REPLACEMENT .................................................................................................. 3-21 PUMP REPLACEMENT ........................................................................................................................ 3-28 INK TUBE REPLACEMENT .................................................................................................................. 3-33 BOARDS REPLACEMENT .................................................................................................................... 3-38 BATTERY REPLACEMENT..................................................................................................................... 3-53 CARRIAGE WIRE REPLACEMENT ...................................................................................................... 3-56 ENCODER SCALE REPLACEMENT ..................................................................................................... 3-61 CUTTING FLEXIBLE CABLE REPLACEMENT ..................................................................................... 3-63 PINCH ROLLER REPLACEMENT ......................................................................................................... 3-70 TAKE-UP BOARD REPLACEMENT ...................................................................................................... 3-71 SPECIAL TOOLS .................................................................................................................................. 4-1 SERVICE MODE .................................................................................................................................. 4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE....................................................................... 4-18 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER............................................... 4-21 HEAD ALIGNMENT............................................................................................................................ 4-23 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-34 LINEAR ENCODER SETUP ................................................................................................................ 4-38 CAP HEIGHT ADJUSTMENT ............................................................................................................... 4-40 CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-42 CROP CUT ADJUSTMENT .................................................................................................................. 4-45 PRINT/CUT POSITION ADJUSTMENT ................................................................................................. 4-48 CALIBRATION (FEEDING DIRECTION) .............................................................................................. 4-51 TOOL HEIGHT ADJUSTMENT ............................................................................................................ 4-53 TOOL PRESSURE ADJUSTMENT ...................................................................................................... 4-55 BELT TENSION ADJUSTMENT ........................................................................................................... 4-58 BELT POSITION ADJUSTMENT........................................................................................................... 4-61 TAKE-UP UNIT OPERATION CHECK .................................................................................................. 4-67 SENSOR MAP...................................................................................................................................... 5-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING .... 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING ...................................................................................... 6-3 INK DROPS ON THE MEDIA ................................................................................................................. 6-3 VERTICAL BANDING............................................................................................................................ 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY.6-3 PRINT DOES NOT MATCH WITH CUT (WHEN NOT USING THE CROP-MARK FUNCTION)............ 6-4 PRINT DOES NOT MATCH WITH CUT (WHEN USING THE CROP-MARK FUNCTION).................... 6-5 STITCH CUT........................................................................................................................................ 6-5 START AND END POINTS DO NOT MATCH........................................................................................ 6-6 DISTORTED CUTTING FIGURE........................................................................................................... 6-7 MEDIA SKEW....................................................................................................................................... 6-7 MOTOR ERROR................................................................................................................................... 6-8 HEATER / DRYER TEMPERATURE DOES NOT GO UP...................................................................... 6-9 THE BLOWER FAN DOES NOT OPERATE........................................................................................... 6-9 THE TAKE-UP UNIT DOES NOT OPERATE......................................................................................... 6-9 ERROR MESSAGE................................................................................................................................ 6-10 SERVICE CALL.................................................................................................................................... 6-10 INSTALLATION CHECK LIST ............................................................................................................... 7-1 MAINTENANCE CHECK LIST................................................................................................................ 7-15 SPECIFICATION................................................................................................................................... 7-16
2 Electrical Section
3 Replacement of Main Parts
4 Adjustment
5 Supplemental Information 6 Troubleshooting
7 Service Activities
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision No. 0 Date 2006.9.13 Description of Changes First Edition Approval Kato Issued Sato
3-8 : BOARD REPLACEMENT_MAIN BOARD REPLACEMENT, SW POWER SUPPLY REPLACEMENT Procedures have been revised. 3-10 : CARRIAGE BELT REPLACEMENT Procedures have been revised. 2006.10.3 4-3 : HOW TO UPGRADE/INSTALL FIRMWARE Procedures have been revised and added. 4-16 : BELT POSITION ADJUSTMENT Procedures have been revised and added. 2006.11.2 1-7: Parts have been revised. 3-3:CAP TOP REPLACEMENT, 3-4:TOOL CARRIAGE REPLACEMENT, 3-5:CARRIAGE MOTOR REPLACEMENT, 3-6:PPUMP REPLACEMENT, 2006.12.26 3-9:BATTERY REPLACEMENT Procedures have been revised. 4-5: HEAD ALIGNMENT Procedures have been revised. 6-18: SERVICE CALL has been revised. Sect1 : Parts have been revised. 2007.5.11 2-1 : WIRING MAP Parts have been revised. 4-2 : SERVICE MODE [SYSTEM SWITCH] has been revised. 6-7 : Print & Cut Misalignment has been revised. 6-8 : POOR CUTTING QUALITY(STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) has been revised. 2007.5.25 6-14 : PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) has been added. 7-1 : INSTALLATION CHECK LIST has been revised. 7-2 : Maintenance Check List has been reveised. Sect1 : Parts have been revised. Sect3 : Procedures have been revised. 2007.11.7 Sect4 : Contents have been revised. Sect6 : Contents have been revised. Sect1 : Parts have been revised. 4-2 : Service Mode has been revised. 4-18 : WIPER COVER POSITION ADJUSTMENT has been added. 2008.2.1 6-4 : INK DROPS ON THE MEDIA has been revised. 6-7 : PRINT DOES NOT MATCH WITH CUT has been revised. 7-1 : INSTALLATION CHECK LIST has been revised. 7-2 : MAINTENANCE CHECK LIST has been revised. 2008.4.11 1-1 COVER, 1-5 CHASSIS, 1-8 WIPE SYSTEM, 1-13 ACCESSORIES Parts have been revised.
Kato
Mabuchi
Kato
Misako
Kato
Saori
Kato
Misako
Kato
Sato
Kato
Mabuchi
Kato
Yuki
8 9 10 11 12 13 14
Kato Kato Kato Kato Kato Kato Kato
Mabuchi Misako Misako Misako Misako Mabuchi Misako
2008.8.4 1-8 WIPE SYSTEMParts have been revised. 2008.10.8 1-1 : COVER, 1-5 : CHASSISParts have been revised. 6-16 : SERVICE CALL Contents have been revised.
2008.10.29 2-9 : MAINTENANCE PARTS LIST_Electrical Parts have been revised. 2009.1.30 4-1 : SESRVICE MODE have been revised. 2009.2.6 3-8 : BOARDS REPLACEMENT 2009.2.25 1-2 : FRAME parts have been revised.
To Ensure Safe Work

About and Notices.
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution. The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the
and
symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
Turn off the primary power SW before servicing.
Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product. The following figure describes the location.
Electric charge. Do not touch when power is on.

HIGH VOLTAGE, HANDLING ATTENTION
Do not touch during power on Electric shock, Compornents damage Do not repair. Replace power unit. Do not replace fuse. Can not be recovered.
The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement.
1 Structure & Spare Parts

1-1 COVER
S7 8 22 18 S7 S4 S12 47 37 31 35 14 47 46 S12 44 48 42 S11 33 S12 S7 S7 S2 6 S6 4 S6 S8 25 30 32 S10 39 S8 S9 S9 34 12 1 S7 16 S7 10 S8 27 S6 5 S5 28 37 17 S7 23 20 S1 S7 S7 S2 S7 26 45 43 29 18 S7 S3 7 19 S7 13 15 11 S7
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No.27 Revised 8 : Refer to the Service Information XC540-009

S11
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000001517 1000001616 1000001614 W700311411 W700311370 W700311430 1000001472 1000001505 1000001503 Parts Name APRON,F UNDER XC-540 ASSY,APRON F HEATER XC-540 ASSY,COVER F XC-540 ASSY,HEATER CONTROL BOARD XC-540 ASSY,PANEL BOARD XC-540 ASSY,THERMISTOR JUNC BOARD XC-540 COVER,440CC I/C XC-540 COVER,BACK XC-540 COVER,I/S L XC-540 COVER,I/S R XC-540 COVER,L SUS XC-540 COVER,PANEL SUS XC-540 COVER,RAIL F SUS XC-540 COVER,RAIL XC-540 COVER,SIDE L XC-540 COVER,SIDE R XC-540 COVER,TOP R XC-540 CUSHION,TM-96-6 ESCUTCHEON,XC-540 KEY TOP,D14 DG AJ-1000 KEY TOP,D14 WH AJ-1000 LABEL,EMBLEM LOGO ROLAND PLATE,COVER PANEL XC-540 SHEET,PANEL XC-540 STAY,EXT JB XC-540 SUPPORT,COVER I/S L XC-540 ASSY,EXT JUNCTION BOARD XC-540 ASSY,EXT JUNCTION BOARD 2 XC-540Revised 8 COVER,I/C PCM XC-540 COVER,TOP F SUS XC-540 APRON,FRONT XC-540 COVER,FRONT APRON XC-540
PARTS LIST -Main PartsParts No. Parts Name 32 1000002466 DRYER,HEATER XC-540 33 1000002474 HOOK,INTERLOCK SW XC-540 34 1000002468 PLATE,APRON F BACK XC-540 35 1000002472 PLATE,COVER FRONT XC-540 36 1000002469 PLATE,HEATER COVER XC-540 37 1000002471 SHAFT,COVER FRONT XC-540 38 1000002473 SUPPORT,COVER FRONT XC-540 39 1000002467 THERMISTOR 103AT2 L430 40 1000001625 LABEL,SET INK XC-540#LA923 42 22535286 43 22535287 44 22535390 LABEL,CAUTION COVER #LA265 LABEL,CAUTION CARRIAGE #LA266 LABEL,EMERGENCY STOP #LA496 Revised 10 Revised 7 41 1000001620 LABEL,USE ECO-SOL MAX#LA924 Revised 8
10 1000001502 11 1000001501 12 1000001500 13 1000001499 14 1000001498 15 W700310000 16 W700310001 17 1000001497 18 12239406 19 1000001600 20 1000001029 21 1000000111 22 1000000953 23 1000001565 24 1000001578 25 1000001599 26 1000001504 27 W700311450 6700311300
45 1000001099 LABEL,HARMFUL FIRE #LA915 46 1000004160 LABEL, REFLECTION XC-540#LA1041 47 1000005233 STOPPER,ACRYLIC PLATE LEC-300 48 1000005235 LABEL,CLAMP MEDIA XC-540#LA934
PARTS LIST -Supplemental PartsParts No. S2 31139103 S3 31139104 S4 31149601 Parts Name PLAPOINT,FE4*6 WH SCREW,PLAPOINT M4*6 BK FE RING SET,PUSH-ON CS CSTW-3 100 PCS S1 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. S8 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P S9 31029101 BUSH,NB-19 S10 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P S11 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S12 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
28 1000001539 29 1000001496 30 1000002465 31 1000002470
1-1
1-2 FRAME
50 49 40 4 35 S4 14 68 S7 S17 S7 64 65 27 S6 65 27 65 S6 S4 27 69 25 43 41 25 63 67 48 S7 19 S11 9 7 S6 18 S10 S11 9 S17 16 64 62 16 47 S7 S13 S3 S7 S20 15 S20 S9 S11 S19 55 S6 S21 S11 29 36 S19 13 S20 S15 60 S7 10 S7 S4 2 3 31 30 1 S4 22
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34 S20 26 62 18 28
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1-2 FRAME
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 11909133 11909167 1000001589 1000001521 1000001615 W7003113B0 W700311320 6700310330 W7003113C0 Parts Name ADAPTER,SCREW 2FAI FJ-50 ADAPTER,SCREW 3FAI FJ-540 ADAPTER,TUBE 2-3FAI XC-540 APRON,B XC-540 ASSY,BED HEATER XC-540 ASSY,FAN JUNCTION BOARD XC-540 ASSY,CUT ORG BOARD XC-540 ASSY,GRIT SHAFT XC-540 ASSY,PLATE BOARD XC-540 ASSY,TUBING 3*2170MM XC-540 BALL,4MM BASE,BOTTOM XC-540 BASE,IDLE PULLEY XC-540 ADAPTER,MEDIA CLAMP XC-540 BASE,SHAFT SQUARE L XC-540 BASE,SHAFT SQUARE R XC-540 BELT,150S2M2500LW-C BUSH,SHAFT OILES 80F-1206 CABLE-CARD,12P1 2610L BB HIGH-V CASE,LOCK CJ-70 COVER,RAIL UNDER XC-540 COVER,TKP0180-2B R100-084 FAN,A35577-55ROL GUIDE,CABLE POM AJ-1000 GUIDE,FLEXIBLE CABLE CJ-540 GUIDE,LINEAR SCALE XC-540 GUIDE,TUBE XC-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOLDER,RING O 2FAI FJ-50 HOLDER,RING O 3FAI FJ-540 L-BEARING LWES15C3R2320QE LEVER,SHAFT XC-540 PAD,CUTTER CJ-540 PLATE,GUIDE CABLE VEYOR XC-540 PLATE,LINEAR SCALE CJ-70 PLATE,LOCK XC-540 PLATE,SHUTTER BED XC-540 P-ROLLER FD8S3(B15L30) RAIL,CABLE XC-540 RAIL,GUIDE XC-540 RAIL,LINEAR SCALE XC-540 RAIL,PINCHROLL XC-540 SENSOR-INTERRUPTER GP2A25NJ SHAFT,IDLE PULLEY XC-540 SHAFT,LOCK CJ-70 SHAFT,SQUARE XC-540 SHEET,LINEAR SCALE FJ-540 Revised 14 SHEET,LINEAR SCALE XJ-540 SHEET,RAIL CABLE FJ-540 SHUTTER,BED XC-540 Revised 14: No.48 Refer to the Service Information XC540-005.
PARTS LIST -Main PartsParts No. 51 21625103 52 22185101 53 1000001516 54 22175134 55 22175122 56 1000001576 57 1000001512 58 1000002064 59 1000001493 60 1000001541 61 22135441 62 22135365 63 22785115 64 22785105 65 1000001568 66 1000001515 67 6700319030 68 1000001531 69 21775101 Parts Name SHUTTER,HEATER CORD SP-300 SLIDER,LOCK CJ-70 SPACER,BED LOWER XC-540 SPRING,A CJ-70 SPRING,BACK UP PNC-960 SPRING,PRE HEATER XC-540 STAY,LOCK XC-540 STAY,P-SENSOR B XC-540 STAY,P-SENSOR XC-540 STAY,TUBE XC-540 STOPPER,LINEAR SCALE FJ-540 STOPPER,SHAFT SQUARE CX-24 SUPPORT,CABLE SP-540V SUPPORT,SHAFT SQUARE FJ-540 PLATE,TUBE GUIDE XC-540 SPACER,BED UPPER XC-540 ASSY,PULLEY XC-540 FRAME,RAIL PINCHROLL XC-540 CAM,SHAFT P-ROLLER CJ-500 Revised 14
10 1000002061 11 11869103 12 1000001426 13 1000001556 14 1000001522 15 1000001590 16 1000001533 17 1000001902 18 12159508 19 1000001897 20 21365103 21 1000001554 22 1000001425 23 1000000764 24 1000000387 25 22135656 26 1000001558 27 1000001566 28 1000001555 29 21655131 30 11659149 31 11659249 32 21895152 33 1000001538 34 22635116 35 1000001560 36 22055316 37 1000001511 38 1000001492 39 21565105 40 1000001540 41 1000001464 42 1000001901 43 1000001353 44 15099115 45 1000001479 46 22295117 47 1000001532 48 22665275 1000003665
PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31379111 S3 31379101 S4 31289111AS S5 31289112AS S6 31289109AS S7 31289102AS S8 31279106 S9 31129102 S10 31149704AS S11 31299102AS S12 31409702 S13 31409811AS S14 31019124 S15 31049155AS S17 31049142AS S18 31049170AS S19 31049174AS S20 31049169AS S21 31239103AS S22 31019703 S23 31179106 Parts Name BUSH,NB-19 CLAMP,CABLE CKS-13-H CLAMP,FLAT CABLE FCS-50P CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*6 NI MEC 20 PCS SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,JACK UP SP-540V
49 21475141 50 1000001567
1-3
1-3 HEAD CARRIADGE
S2 14 S2 37 28 39 45 S1 31
S2 14
CARRIAGE BOARD PART

20 13
S15 36 40 S9 S12 32 S12 46 18
S15 38
43 21
15 40 36 38 S15 22 S15 S9 19 10 4 27 S14 S3 35 S1
17 S14 S14 9
23 S15 26 S9 16 5 S1 S4 8 S15 30 S1 2 33 12 S6 S11 29 44 S4
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1-3 HEAD CARRIADGE

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000001461 1000001478 1000001453 11909167 1000001550 1000002201 6085393800 W700311380 W700311311 Parts Name ADAPTER,BASE CARRIAGE XC-540 ADAPTER,CARRIAGE L XC-540 ADAPTER,CARRIAGE R XC-540 ADAPTER,SCREW 3FAI FJ-540 ADAPTER,STAY HOLDER XC-540 ASSY,HEAD INKJET SOL XC-540 ASSY,INK DAMPER L 3FAI 4 SJ-1000 ASSY,LINEAR ENCODER BOARD XC-540 ASSY,PRINT CARRIAGE BOARD XC-540 Revised 6 ASSY,TUBING 3*2170MM XC-540 BASE,CARRIAGE AL XC-540 BASE,HOLDER CARRIAGE XC-540 CABLE-CARD 36P1 2940L BB CAM,CARRIAGE FJ-540 CARD CABLE,21P1 385L BB HIGH-V CLAMP,FCM2-S6-14 COVER,CARRIAGE BOARD XC-540 COVER,CARRIAGE XC-540_01 COVER,HEAD BOARD XC-540 FILTER(E) FRC-45-12-6.5 FRAME,CARRIAGE BASE XC-540 FRAME,CARRIAGE U/D XC-540 GUIDE,CABLE FJ-500 GUIDE,CARRIAGE CAP FJ-540 GUIDE,HEAD AL FJ-540 GUIDE,TUBE XC-540 HOLDER,RING O 3FAI FJ-540 LEVER,CARRIAGE XC-540 LOCK,CJ-500 MAGNET,CJ-540 PHOTO INTERRUPTER GP1A71A1 PLATE,DAMPER XC-540 PLATE,ENC SENS FJ-540 PLATE,GND FJ-540 PLATE,HOLD FILTER W11 CX-500 PLATE,SLIDER CARRIAGE FJ-540 SHAFT,HEXAGON CARRIAGE FJ-540 SLIDER,CARRIAGE FJ-540 SPACER,UD LEVER FJ-540 SPRING,CARRIAGE SIDE FJ-50 SPRING,HEAD ADJUST 500 FJ-540 SPRING,HEAD PRESS 500 FJ-540 SPRING,PULL CARRIAGE 3500 FJ-540 STAY,HOLDER CARRIAGE XC-540 STAY,SENSOR CARRIAGE XC-540 SUPPORT,DAMPER XC-540 ADAPTER,HEAD FJ-540 Revised 6 Revised 6 1000002201:ASSY,HEAD INKJET SOL XC-540 Refer to the Service Information : XC540-001 Revised 6
PARTS LIST -Supplemental PartsParts No. S1 31289109AS S2 31149703AS S3 31299102AS S4 31409801AS S5 31679902AS S6 31019148AS S7 31049169AS S8 31089121AS S9 31089110AS S10 31179908AS S11 31239102AS S12 31799103 S13 31199905AS S14 3000000032 S15 31289102AS Parts Name CUPSCREW SET,M3*4 NI 100 PCS. RING SET,E-RING ETW-4 100 PCS. RIVET SET,NYLON P2655B 20 PCS. SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET C-SEMS M2*8 NI 100 PCS SCREW SET,BINDING M2.6*4 NI 100 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,PAN M2.3*8 NI+PW 100PCS SCREW SET,PAN M3*4 NI+PW 100 PCS SCREW SET,UREA M3*20 N-1 WH 50PCS SCREW SET,W-SEMS M3*8 3CBC 100 PCS SCREW SET,CAP M3*15 NI 20PCS SCRW SET,SET CONE M3*16 NI 20 PCS SPACER,WPCS-19S-4.0 CUPSCREW SET,M3*6 NI 50 PCS.
10 1000002061 11 1000001448 12 1000001451 13 23475198 14 21775103 15 23475232 16 11769118 17 1000001520 18 1000002258 19 1000001529 20 12399352 21 1000001449 22 1000001450 23 22135602 24 22135618 25 22135440 26 1000001566 27 11659249 28 1000001465 29 21345105 30 22395112 31 15229705 32 1000001454 33 22055557 34 22055547 35 22055486 36 22055548 37 22155960 38 22185127 39 22165216 40 22175159 41 22175520 42 22175519 43 22625109 44 1000001452 45 1000001466 46 1000001597 47 21905166
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S19
1-4 DRIVE UNIT

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 6700319020 W700311391 W7003113A1 6700319030 6700049030 22355808 1000001513 22175870 12159573 Parts Name ASSY,FEED MOTOR XC-540 ASSY,GRIT ENCODER BOARD XC-540 ASSY,MOTSENS JUNCTION BOARD XC-540 ASSY,PULLEY XC-540 ASSY,SCAN MOTOR SJ-1045EX BASE,RAIL CJ-540 BASE,SCAN MOTOR XC-540 BEARING 10-19ZZ BUSH,80F-0603 BUSH,80F-1006 CABLE-ASSY,FD IF INT XC-540 CABLE-ASSY,TU IF INT XC-540 COLLAR,LEVER FJ-540 CABLE-ASSY,F-COVER SW XC-540 COVER,FEED MOTOR XC-540 COVER,I/S SW XC-540 COVER,INT SW XC-540 CUSHION,TM-96-6 FLANGE,MOTOR FEED FJ-540 FLANGE,MOTOR SCAN XC-540 FRAME,DRIVE PULLEY XC-540 FRAME,MIDDLE L XC-540 FRAME,MIDDLE R XC-540 FRAME,SCAN MOTOR XC-540 FRAME,SIDE L XC-540 FRAME,SIDE R XC-540 GEAR H300 S10(B6C16POM) GEAR,H235S20(B8)T2 GRIT ENCODER TS5217N561 FJ-540 HOUSING,R-BEARING FRAME XC-540 KNOB,XC-540 LEVER,CAM PINCH XC-540 MAGNET CATCHER TL-105 PLATE,AUTOCUT JOINT XC-540 PLATE,LEVER LINK XC-540 FRAME,FEED MOTOR XC-540 SENSOR INTERRUPTER,GP1A05A5 SHAFT,DRIVE PULLEY XC-540 SPRING,C P-ROLLER CM-500 STAND,LEVER FJ-500 STAY,D-SUB CONNECTOR XC-540 STAY,FA-CODER SP-540V STAY,FRAME SCAN MOTOR XC-540 STAY,LOCK XC-540 STAY,MOTOSENS XC-540 STAY,RAIL GUIDE L XC-540 STAY,RAIL GUIDE R XC-540 STAY,SHAFT PULLEY XC-540 SUPPORT,FRAME L XC-540 SUPPORT,FRAME R XC-540 CABLE-ASSY,M-COVER SW XC-540
PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31289111AS S3 31289109AS S4 31289102AS S5 31279106 S6 31119904 S7 31149704AS S8 31149705 S9 31409702 S10 31409811AS S11 31019149 S12 31019142AS S13 31049171AS S14 31049170AS S15 31049173AS S16 31049174AS S17 31049175AS S18 31049137AS S19 31049169AS S20 31049157 Parts Name BUSH,NB-19 CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. LABEL,CAUTION HOT SURF NO.778 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS RING SET,E-RING ETW-6 SUS 100 PCS RING SET,E-RING ETW-7 SUS 50PCS SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW SET,BINDING M3*4 NI 100PCS. SCREW SET,CAP M3*12 NI 50 PCS. SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*20 NI 20 PCS. SCREW SET,CAP M4*25 3CBC 20 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW,CAP M6*20 3CBC+PW+SW
10 12159563 11 1000001712 12 1000001706 13 21745109 14 1000001698 15 1000001553 16 1000001552 17 1000001526 18 12239406 19 21995124 20 1000001559 21 1000001514 22 1000001428 23 1000001427 24 1000001432 25 1000001430 26 1000001429 27 21685128 28 21685149 29 25095120 30 1000001444 31 1000001601 32 1000001536 33 12399102 34 1000001551 35 1000001537 36 1000001431 37 15229506 38 1000001480 39 22175157 40 22035161 41 1000001598 42 22715466 43 1000001557 44 1000001512 45 1000001562 46 1000001564 47 1000001563 48 1000001569 49 1000001495 50 1000001494 51 1000001702
1-7
1-5 CHASSIS
Revised 6
11
S7 S7 S4 S7
Revised 15
S7 18
Revised 15
17 S7
4 9
S7
S7 3 21 S7 12
6 S7 13 7 S7
S13 S11 S2 S10 22 S15 S1 S9 S8 S7 16 S7 19 S6 S9 1 S10 S7 S10 S14 S10 S10 10 S3 S7 8 S2 S12 14 S10 2 S10 15 S7
12 S11 S5 21 S13 S10 5 S7
S5 S7
S7 S10 S5
20
Revised 6
PARTS LIST -Main PartsParts No. 1 13429701 2 W700311440 3 W700311360 4 6700311110 6700731100 6700319050 6 6700739040 6700909030 7 6700311000 8 W700311341 9 15009101 10 1000003968 11 1000003969 12 1000000012 13 12399351 14 12399353 15 1000001748 16 22535117 17 1000000538 18 1000000097 19 13129171 20 1000001549 Parts Name AC INLET SUP-J15G-E ASSY,AC JUNCTION BOARD XC-540 ASSY,DC JUNCTION BOARD XC-540 ASSY,HEAD BOARD XC-540 ASSY,HEAD BOARD XJ-740 ASSY,HEATER BOARD XC-540 ASSY,MAIN BOARD XC-540 ASSY,MAIN BOARD XJ-740 ASSY,MAIN BOARD LEC-300 ASSY,SERVO BOARD XC-540 ASSY,TU JUNCTION BOARD XC-540 BATTERY CR2032 CHASSIS,XC-540_01 COVER,CHASSIS XC-540_01 FAN,109R0624H459 FILTER(E) FRC-40-12-6.5 FJ-540 FILTER(E) TFT-081813N F-540 FILTER(E),EFC-40-S LABEL,POWER CM-500 NO.893 POWER UNIT,ZWD225PAF-0524/J POWER UNIT,ZWS240PAF-36/J POWER-SW AJ8201B STAY,BOARD XC-540
Revised 6 Revised 10 Revised 8
PARTS LIST -Main PartsParts No. 21 22715327 22 1000001605 Parts Name STAY,CHASSIS FAN FJ-540 STAY,COVER CHASSIS XC-540
PARTS LIST -Supplemental PartsParts No. S1 31029101 S2 31029106 S3 31329601AS S4 31379111 S5 3000000033 S6 31289111AS S7 31289109AS S8 31279121 S9 31409702 S10 31409811AS S11 31019124 S12 31019161 S13 31209118 S14 31329501AS S15 31409801AS Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CLAMP SET,INSULOK T-18S 100 PCS. CLAMP,CABLE CKS-13-H CLAMP,WIRE PLESS RFC-45VO CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. LABEL,FLASH-LIGHTING NO.E-582 SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE SET,LOCKING WIRE LWS-1211Z 20P SCREW SET,BINDING M3*35 NI 50 PCS SCREW SET,BINDING M4*8 NI ETW 20PCS SPACER SET,WPCS-12S-4.0 20PCS CLAMP SET,PUSH MOUNT RT30SSF5 20P SADDLE,LOCKING WIRE LWS-0711Z 20P
5 W700311421
Revised 8 : Refer to the Service Information XC540-011 Revised 10 : Refer to the Service Information XC540-014
1-8
1-6 PINCHROLLER
11 S2 S1 3 S1 6 7
10
S1 3 S1 S1
10
6 S1
S1 1 5 S3 9 S3 6 S1
4 2
S1
6 5 S3 8 S3 S1 S1
S1
PARTS LIST -Main PartsParts No. 1 22805483 2 22805482 3 22115765 4 22145458 5 22145831 6 22145832 7 22175105 8 21565103 9 21565102 10 22175157 11 22715332 Parts Name ASSY,P-ROLLER LR CJ-540 ASSY,P-ROLLER M CJ-540 FRAME,P-ROLLER CJ-500 LEVER,P-ROLLER CJ-540 PIN NO.1 (214-831) PIN NO.2 214-832 PINCH ROLL SPRING P-ROLLER FD16S4(B10) TYPE2 P-ROLLER TD16S4(B10) TYPE2 SPRING,C P-ROLLER CM-500 STAY,SENSOR P-ROLLER CJ-540
PARTS LIST -Supplemental PartsParts No. S1 31149702AS S2 31239102AS S3 31249211AS Parts Name RING SET,E-RING ETW-3 100 PCS. SCREW SET,W-SEMS M3*8 3CBC 100 PCS WASHER SET,PLAIN 4.3*7*0.5 NI 100P
1-9
1-7 TOOL CARRIADGE

S6
Revised 4
13 21 S7 8 13
(S/No.ZV62498 and below) (S/No.ZV62499 and above) Revised 4
10
15
(S/No.ZV62498 and below) (S/No.ZV62499 and above)
S4
S5 15
Revised 2
S5 9
20
6 7 S9 5 1 S8 S2 S4 18
12
14 17 S13 S1 S14 22 S11
S10
Revised 2
S3
S3
16
19
21 S12 2 4 23
S4 S4 11
* Refer to the Service Information : XC540-003

PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 22805292 W700311330 W700311350 6700310360 22805291 22805396 22355656 1000001897 22025646 Parts Name ASSY,CLAMP BLADE CM-500 ASSY,CROP SENS BOARD XC-540 ASSY,CUT CARRIAGE BOARD XC-540 ASSY,CUT CARRIAGE XC-540 ASSY,HOLDER BLADE CM-500 ASSY,PLATE CAM SLIDE FJ-500 BASE,CUTTER CM-500 CABLE-CARD,12P1 2610L BB HIGH-V COVER,BELT HOLDER EGX-600 COVER,CARRIAGE BOARD CJ-540 COVER,CARRIAGE CX-24 FRAME,CUTTER FJ-500 GUIDE,FLEXIBLE CABLE CJ-540 HOLDER,BELT EGX-600 HOLDER,CUTTER XC-540 HOLDER,CUTTER 2 XC-540 SCREW,BLADE SET CM-500 SENSOR-INTERRUPTER GP2A25NJ Revised 2 SPRING,BLADE UP CM-500 SPRING,SCREW CM-500 STAY,CUT CARRIAGE BOARD XC-540 Revised 4 Revised 2 21 Parts No. 1000001476 1000003021 Parts Name STAY,CUT CARRIAGE HOLD XC-540 STAY,CUT CARRIAGE HOLD 2 XC-540 STAY,HOLDER BELT XC-540 SHEET,CROP SENSOR FILTER CJ-500 Revised 4
22 1000001477 23 21475148
PARTS LIST -Supplemental PartsParts No. S1 31029801AS S2 31029803AS S3 31329601AS S4 31289109AS S5 31289102AS S6 31299102AS S7 31159901AS S8 31019118AS S9 31019116AS S10 31049105AS S11 31049169AS S12 31089110AS S13 31229103AS S14 31049142AS Parts Name BUSH SET,ROLL 2*4 3C100PCS BUSH SET,ROLL 3*5 3C 20PCS. CLAMP SET,INSULOK T-18S 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. RIVET SET,NYLON P2655B 20 PCS. RIVET SET,NYLON P3045W 20 PCS. SCREW SET,BINDING M3*10 3CBC 100PCS SCREW SET,BINDING M3*6 3CBC 100 PCS SCREW SET,CAP M3*6 3CBC 20 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,PAN M3*4 NI+PW 100 PCS SCREW SET,TRUSS M2*6 NI 100 PCS SCREW SET,CAP M3*6 NI MEC 20 PCS
10 22025956 11 22025404 12 22115798 13 22135656 14 21655232 15 1000001474 1000003020
16 21495115 17 15099115 18 22175154 19 22175155 20 1000001475
1-10
1-8 WIPE SYSTEM

5 4 34
S1 8 16 9 S4 21 3
Revised 9
33 3 7 19 S1 30
S1
15
S1
29 S1
S3 S1
S1 S1 20 18
26 25 S1 6 S1 S1 31 S1 S7 S1
S1 S1 12
32
27 S2 S1
13 S1
24
Revised 6
11 S9 S8 37 17 S10 35 38 S5 1 14 22 S7 10 2
28
10
23 S7
Revised 8
S6
39
S8 36 S8
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 1000001487 11929138 12159536 1000001595 1000001609 1000001606 1000001491 22275122 1000000415 Parts Name BASE,WIPER MOTOR XC-540 BELT,408P2M4-530 BUSH,B-S6-17 COVER,SCRAPER XC-540 COVER,SERGE MIST XC-540 COVER,WIPE R XC-540 COVER,WIPE XC-540 FILTER(M),INNER SERGEMIST SJ-540 FILTER(M),SERGE MIST 3 SJ-540 FLANGE,PULLEY STX-7 FRAME,FLUSH F XC-540 FRAME,FLUSH R XC-540 FRAME,WIPER XC-540 GEAR,S53S5(B15) FJ-540 HOLDER,SCRAPER XC-540 HOLDER,WIPER FJ-540 MOTOR,103-593-1041 PAD,WIPE TRAY XC-540 PAD,WIPE F SJ-540 PLATE,FLUSH XC-540 PLATE,SERGE MIST FJ-540 PULLEY,T14P2S4 + GEAR,S53 PULLEY,WD6.94S9 RAIL,GUIDE WIPER XC-540 RAIL,WIPER L XC-540 RAIL,WIPER R XC-540
PARTS LIST -Main PartsParts No. 27 28 29 30 31 32 33 34 35 36 37 38 39 15229506 22155961 22175140 Parts Name SENSOR INTERRUPTER,GP1A05A5 Revised 6 SHAFT,WIPER FJ-540 SPRING,TENSIONER STX-7 Revised 9
1000004034 SHAFT,WIPE PULLEY XC-540 1000001489 SHUTTER,WIPE F XC-540 1000001484 TRAY,WIPE XC-540 1000003390 WIPER,HEAD FOR SOLINK 1000001658 WIPER,SCRAPER XC-540 1000001527 HOLDER,INK TRASH XC-540
10 21995104 11 1000001481 12 1000001482 13 1000001483 14 21685144 15 1000001488 16 21655245 17 22435106 18 1000001508 19 21545159 20 1000001510 21 22055537 22 21975124 23 21975123 24 1000001485 25 1000001490 26 1000001486
1000001528 HOLDER,GUIDE INK TRASH XC-540 1000001596 PLATE,INK TRASH XC-540 12139657 GUIDE,INK FUNNEL PE 6-316-03 Revised 8 1000002870 ASSY,TUBING DRAIN 300MM XC-540 Parts No. Parts Name
PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1000001066 TUBE,SILICONE 12*16 50M 31249951 Revised 8 WASHER,POLYSLIDER 3*6*0.5 CUT 20PCS
31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P SADDLE SET,LOCKING WIRE LES-1010 20P
S10 31409702
*Revised 9: Refer to the Service Information XC540-013.
1-11
1-9 CAP SYSTEM

11 23 1 S6 19 S10 S10 3 37 S10 S6 10 S5 20 17 S5 12 30 19 S10 S5 28 S5 9 32 21 S1 S3 8 35 16 S5 24 25 S9 S5 31 5 S4 29 S9 S12 20 17 6 33 13 34 S4 S13 27 S4 S8 S5
14
S5 S5
22
28 36 13 S7 8 S3 S9 7 S9 S5
S4
39 38 40
S4
15
S4
Revised 6 1000002794:ASSY,CAP-TOP XC-540 Refer to the Service Information : XC540-002
4 23 S13
S4 26 18
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 Parts Name Revised 6 Parts No. 28 11889107 29 15229506 31 22155957 32 22175326 33 22175324 Parts Name R-BEARING,D10S6(B3FL) SENSOR INTERRUPTER,GP1A05A5 SHAFT,SCREW M8 FJ-540 SPRING,TABLE FJ-540 SPRING,TABLE MOTOR FJ-540 1000002794 ASSY,CAP-TOP XC-540 6700319010 ASSY,PUMP SUB XC-540 22805572 ASSY,TUBING 2*80MM SP-540V 1000001437 BASE,BOTTOM CAP XC-540 1000001587 BASE,NEW PUMP XC-540 1000001588 BASE,T-MOTOR CAP XC-540 21925137 12529101 22335146 BELT,166P2M4-530 BUSH,80FL-08 CAP,TABLE SPRING FJ-540 CASE,CAP TOP FJ-540 COVER,CAP CASE FJ-540 DRIVE PULLEY 27 1000001607 PLATE,T-MOTOR XC-540
30 1000001591 SHAFT,GUIDE TABLE XC-540
34 1000001594 STOPPER,T-MOTOR CAP XC-540 35 1000001434 TABLE,CAP-CASE XC-540 36 1000001440 PLATE,SHUTTER TABLE CAP XC-540 37 22175334 SPRING,CAP HEAD FJ-540 38 1000002422 ASSY,TUBING 2*150MM XC-540 39 1000002423 ASSY,TUBING 2*210MM XC-540 40 1000002424 ASSY,TUBING 2*310MM XC-540
10 21365121 11 22025671 13 22565406
12 1000001608 STOPPER,G-SHAFT XC-540 14 1000001433 FRAME,BACK-UP XC-540 15 1000001438 FRAME,FRONT CAP XC-540 16 1000001435 FRAME,MAIN CAP XC-540 17 1000001436 FRAME,SIDE CAP XC-540 18 21685122 19 22135616 20 22135614 21 21655246 23 22435106 24 21575126 25 22055542 GEAR,S10S20 GUIDE,CAP CASE FJ-540 GUIDE,SIDE FRAME FJ-540 HOLDER,T-SPRING FJ-540 MOTOR,103-593-1041 NUT,TABLE FJ-540 PLATE,NUT FJ-540
PARTS LIST -Supplemental PartsParts No. S1 31029105 Parts Name BUSH,NB-8
S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. S6 31109601 S8 31409702 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS SADDLE SET,LOCKING WIRE LES-1010 20P S7 31149703AS RING SET,E-RING ETW-4 100 PCS. S9 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS Revised 7 S12 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. S13 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
22 1000001439 HOOK,CAP-CASE XC-540
26 1000001585 PLATE,P-MOTOR XC-540
1-12
1-10 INK SYSTEM
S4 S3 3
S7
S4
11 S2 1 6 8 1 1 4 8 1 8 5 S5 16 2 9 8 1 8 13 S3 7
1 8
S2 S6
10 12
S6
14 15 S6
15
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 11909133 W700311520 W700311511 1000002058 1000002059 1000002060 11659218 11659149 1000001473 Parts Name ADAPTER,SCREW 2FAI FJ-50 ASSY,CARTRIDGE IC BOARD XC-540 ASSY,INK TANK BOARD XC-540 ASSY,TUBING 2*1100MM XC-540 ASSY,TUBING 2*1300MM XC-540 ASSY,TUBING 2*900MM XC-540 HOLDER,IC SC-500 HOLDER,RING O 2FAI FJ-50 PLATE,HOLDER I/C XC-540 PLATE,INK CMCM XC-540 PLATE,INK JOINT XC-540 SHEET,RAIL CABLE FJ-540 SPRING,PRESS CARTRIDGE SP-300 STAND,INK CARTRIDGE XC-540 STAY,I/C XC-540 TUBE,SILICONE 3*5*8 FJ-540
PARTS LIST -Supplemental PartsParts No. Parts Name S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P S5 31019103AS SCREW SET,BINDING M3*6 C 100 PCS. S6 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS S7 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
10 1000001580 11 1000001509 12 21475141 13 22625103 14 1000001471 15 1000001542 16 21435109
1-13
1-11 STAND & TU

S14 S12 S11 31 S12 S11 S14 35 S11 5 2
8 S3 24
S14 S14
33
S14
23 S14 S11 S14 S12 S11 32 S12 S11 S11 S14 S1 S14 S10 15 S11 S14 1 34 36
S2 12
6 10 S6 S9 10 1 S14 29 S5 11 17 22 S10 S14 4 S11 18 S7
S9
14 11
20 S4 13 25
21
1 27 S13
S10
16 S11
S1 S14
28 S4 13 3 27 S10
1 30 S13 7
19 20 S7
S11
26
Revised 4
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 11879108 7498804000 1000001610 22805230 1000001611 1000001613 1000001612 6811509000 21815106 Parts Name ABSORBER TK-3225 ASSY BRAKE PNS-501 ASSY,DANCER BAR XC-540 ASSY,SCREW TUC-6070 ASSY,SHAFT SHEET XC-540 ASSY,STAND LEG L XC-540 ASSY,STAND LEG R XC-540 ASSY STOPPER SCREW PNS-501 BOLT,SHOULDER PNS-501 BUSH,80F-1006 BUSH,80F-1620 COVER,TU L XC-540 FLANGE,GUIDE 3 XC-540 HOUSING,80F-1620 XC-540 PIPE,TAKE UP XC-540 SHAFT,DANCER XC-540 SHAFT,TU SLIDER XC-540 SILDER,HOLDER PLATE XC-540 SLIDER,1 TUC-6070 SLIDER,ARM TUC-2 SLIDER,RAIL XC-540 STAND,LEVER SP-300 STAND,STAY XC-540 STOPPER,SHAFT POM XC-540 ARM,DANCER L XC-540 ARM,DANCER R XC-540 Revised 4
PARTS LIST -Main PartsParts No. 27 1000002515 28 1000002462 29 1000002511 30 1000002507 31 1000002514 32 1000002510 33 1000002512 34 1000002508 35 1000002513 36 1000002509 Parts Name CASTER,STAND XC-540 DANCER BAR XC-540 STAND,BASE L XC-540 STAND,BASE R XC-540 STAND,FRAME STAY L XC-540 STAND,FRAME STAY R XC-540 STAND,FRAME TU L XC-540 STAND,FRAME TU R XC-540 STAND,LEG L XC-540 STAND,LEG R XC-540
10 12159563 11 1000001352 12 1000001470 13 1000001584 14 1000001592 15 1000001457 16 1000001455 17 1000001458 18 1000001460 19 22185103 20 1000003047 21 1000001463 22 22035196 23 1000001462 24 1000001579 25 1000002464 26 1000002463
PARTS LIST -Supplemental PartsParts No. S1 31379111 S2 31289109AS S3 3000000036 S4 31119701 S5 31149707AS S6 31149705 S7 31019115AS S9 31049137AS S10 31799110AS S11 31049157 S12 31249220AS S13 31049169AS S14 31239106AS Parts Name CLAMP,CABLE CKS-13-H CUPSCREW SET,M3*4 NI 100 PCS. NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS PIN,SNAP M14 SUS RING SET,E-RING ETW-12 SUS 20 PCS RING SET,E-RING ETW-7 SUS 50PCS SCREW SET,BINDING M3*4 3CBC 100 PCS SCREW SET,CAP M4*25 3CBC 20 PCS SCREW SET,CAP M5*20 NI 20PCS. SCREW,CAP M6*20 3CBC+PW+SW WASHER SET,PLAIN 6.5*16*1 NI 100PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,W-SEMS M4*8 3CBC 50 PCS
1-14
1-12 TU CONTROLLER
S2
S8 11 4
S2
S10 10
S12 7 17 S2 S9 21 4 6
S2 5 2
19 S4 S7 15 3 18 3 S5 14 S8
16
S6
S4 13 1 20
S6
S10 S1 S11 9 S11
S10
12
S3
S10
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 6700311200 1000001446 12159563 1000001352 1000001710 1000001711 1000001593 1000001469 1000001441 Parts Name ASSY,TAKEUP BOARD XC-540 BASE,TU MOTOR XC-540 BUSH,80F-1006 BUSH,80F-1620 CABLE-ASSY,TU MANUAL SW XC-540 CABLE-ASSY,TU MODE SEL SW XC-540 COLLAR,TU XC-540 COVER,TU R XC-540 GEAR,S14.4(B12M0.8) XC-540 GEAR,S96(B8M0.8) XC-540 HOUSING,80F-1620 XC-540 MOTOR,DME37K50G-128 PLATE,SENSOR DANCER XC-540 SENSOR INTERRUPTER,GP1A05A5 SHAFT,DANCER XC-540 SHAFT,SPACER TU XC-540 SHAFT,TU XC-540 STAND,LEVER SP-300 STAY,DANCER SENS XC-540 STAY,TU BOARD XC-540 FLANGE,TU MOTOR XC-540
PARTS LIST -Supplemental PartsParts No. Parts Name S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P S2 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. S5 31149705 S6 31409702 RING SET,E-RING ETW-7 SUS 50PCS SADDLE SET,LOCKING WIRE LES-1010 20P
S7 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. S8 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS S9 31799107 SCREW SET,CAP M4*6 NI 20PCS S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS S12 31049157 SCREW,CAP M6*20 3CBC+PW+SW
10 1000001442 11 1000001592 12 1000001402 13 1000001456 14 15229506 15 1000001455 16 1000001445 17 1000001447 18 22035196 19 1000001467 20 1000001468 21 1000001443
1-15
1-13 ACCESSORIES
26 11 34 33 41 38
117V 230V 230VC
23 21
39 12 7
240VA
S2 3
240VE
9 4
10
44
43 15 14 18
2 58 Revised 4 5
Revised 4
28
25
57 Revised 4 5 54
45
17 30
Revised 4
59
27
59 S3 51 S3 S1
27
55
30 46 13 47
49 48
Revised 4
51
50 Revised 4 S4
S5 S6
56
42 36
35 40 42 16 37 6
Revised 7
22
19
S1
24 29
11
53 20 31
32
52
Revised 7 Revised 7
62 60
Revised 7
63
61
Revised 7
64
Revised 8
1-16
1-13 ACCESSORIES
PARTS LIST -Main PartsParts No. 1 2 3 4 5 6 7 8 9 23495124 13499111 23495125 13499209 22845112 11849102 13499109 13499102 13439801 Parts Name AC CORD 3ASL100 240VA 10A SAA AC CORD H05VV-F 240VE 10A S AC-CORD H05VV 230V 10A S ADAPTER PLUG (100V) BASE,MEDIA CLAMP SP-300 BLADE,OLFA AUTO CUTTER XB10 AC CORD SJT 117V 10A 3PVC CABLE-AC 100/117V 15A 2.5M 3P CABLE-AC 3P CHINA 10A250V S CARTON,ACCESSORY XC-540 CARTON,COVER XC-540 CARTON,SHAFT SHEET XC-540 CARTON,SLEEVE XC-540 CARTON,SPACER XC-540 CARTON,STAND L/R XC-540 CARTON,STAND STAY XC-540 CARTON,STAND XC-540 CARTON,VKIT XC-540 CASE,PE BOTTLE 5-038-03 CLEANER,STICK TX712A COVER,BOTTLE INK XC-540 ASSY,FLANGE GUIDE VP-540 Revised 7 GUIDE,INK FUNNEL PE 6-316-03 HEXAGONAL WRENCH 5 HOLDER,BOTTLE INK XC-540 LABEL,CARTON CARE #LA762 LABEL,CARTON XC-540#LA930 LABEL,DRAIN BOTTLE FJ-540 #LA501 LABEL,HARMFUL FIRE #LA915 LABEL,USE FORKLIFT #LA435 MANUAL,INS EN XC-540 MANUAL,INS JP XC-540 MANUAL,USE EN XC-540 MANUAL,USE JP XC-540 PAD,ACCESSORY B XC-540 PAD,ACCESSORY S XC-540 PAD,DANCER XC-540 PAD,L-LEFT XC-540 PAD,L-RIGHT XC-540 PAD,SHAFT GUARD XC-540 PAD,SHAFT SHEET XC-540 PAD,SLIDER XC-540 PAD,SPACER ACCESSORY XC-540 PAD,SPACER STAND STAY XJ-740 PAD,STAND L/R BASE XC-540 PAD,STAND L/R TOP XJ-740 PAD,SUPPORT STAND XJ-740 PAD,U-LEFT XJ-740 PAD,U-RIGHT XJ-740 PIPE,TOOL D9*L150 FJ-540 PLATE,CLAMP MEDIA L XC-540 PLATE,CLAMP MEDIA R XC-540 SHEET,CLAMP MEDIA XC-540 Revised 4 Revised 6 Revised 6 Parts No. 52 1000001626 53 12569656 54 1000001604 55 1000001603 56 1000001561 57 6700319060 58 6700319070 59 1000003017 60 61 1000004124 1000004125 1000004126 1000004127 Parts Name TRAY,SKID XC-540 TWEEZERS PTS-01 PAD,INK TRASH XC-540 COVER,INK TRASH XC-540 STOPPER,CARRIAGE XC-540 ASSY,MEDIA CLAMP R XC-540 ASSY,MEDIA CLAMP L XC-540 LABEL,CLAMP MEDIA XC-540#LA991 MANUAL,USE1 JP XC-540W MANUAL,USE1 EN XC-540W MANUAL,USE2 JP XC-540W MANUAL,USE2 EN XC-540W LABEL,LOGO XC-540W#LA1038 LABEL,INK WH XC-540W#LA1039 MANUAL,SHE JP/EN XC-540 Revised 8 Revised 7 Revised 4
10 1000001639 11 1000001627 12 1000001643 13 1000001628 14 1000001650 15 1000001635 16 1000001645 17 1000001629 18 1000001649 19 11369122 20 11759105 21 1000001535 22 1000003083 23 12139657 24 22565682 25 1000001534 26 22535532 27 1000001623 28 22535393 29 1000001099 30 22535357 31 32 1000001406 1000001404 1000001405 1000001403
62 1000004128 63 1000004129 64 1000004159
PARTS LIST -Supplemental PartsParts No. S1 31279201 S2 31049169AS S3 31229103AS S4 31049157 S5 31139104 S6 31249220AS Parts Name LABEL,REPACKAGE #LA16 SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,TRUSS M2*6 NI 100 PCS SCREW,CAP M6*20 3CBC+PW+SW SCREW,PLAPOINT M4*6 BK FE WASHER SET,PLAIN 6.5*16*1 NI 100PCS
33 1000001642 34 1000001641 35 1000001648 36 1000001631 37 1000001632 38 1000001638 39 1000001644 40 1000001647 41 1000001640 42 1000003558 43 1000001637 44 1000003554 45 1000003551 46 1000003552 47 1000003553 48 22155133 49 1000001523 50 1000001524 51 1000001602
1-17
PINCH LEVER
CAP MOTOR CAP ORG SENSOR LINER ENCODER BOARD CUT SOLENOIDE
CN500
53
WIPER MOTOR WIPER ORG SENSOR
PUMP MOTOR x 3 PUMP SOLENOID x 3
HEAD UNIT
49
FRONT COVER SW
CN9 CN12 2 CN17 CN20 CN10 CN13
CN15 CN18
CN8 CN11 CN16CN19
36
CN22
CN700
CN2~CN7
37
PRINT CARRIAGE BOARD

CN300
35 CN703 38
CN14
SENSOR INTERRUPTER GP2A25
Revised 1
CUT CARRIAGE BOARD CROP SENS BOARD

CN601
39
CN701 CN702
2-1 WIRING MAP
SCAN MOTOR
MAINTENANCE COVER SW
CN604
61
x3
21
2 Electrical Section
19 CN902 CN901 CN910 CN908 CN907 61 20 CN909 CN904
GRIT ENCODER BOARD

CN600
28 29 32
30
31
33
34
CN605
GRIT ENCORDER
58
MOTSENS JUNCTION BOARD

CN1103
CN903,CN906 CN900
x3
PRINT ORG SENSOR

22 27 54
CN200
FAN JUNCTION FAN JUNCTION BOARD

CN1102 CN1101
PINCH ORG SENSOR

26
CUT ORG BOARD FAN
FAN
PAPER SENS F
58
FEED MOTOR
PAPER SENS B
25
THERMOSTAT
CN403
HEATER TERMISTOR
CN100 CN402
CN101
60 CN9 CN12 CN11 CN9 CN11
CN10
48
CN412
CARTRIDGE IC BOARD x 12
CN6
59 CN7 CN1,CN2 CN15 CN13 CN1~CN3,CN5~CN7
230V / 170V SELECT

48
CN408 CN407
48
CN102
40
40
40
CN17
HEATER CONTROL BOARD

CN411
CN413
230V / 170V SELECT
CN410 CN409
CN1201 CN1101 CN1001 CN901
CN801 CN701 CN601 CN501
CN401 CN301 CN201 CN101
CN103 47
CN18
CN12
CN17
CN16
CN7
CN15
CN4
18
EXT JUNCTION BOARD

CN201 CN200
CN202 CN203
CN11
CN13 CN16 59 17 CN14
CN12
CN11
CN10
CN9
CN8
CN6
CN5
CN4
CN3
CN2
CN1
CN14
INK TANK BOARD

CN8
SERVO BOARD
56
CN404
MAIN BOARD
HEAD BOARD
HEATER UNIT
55
TO DU-540 BLOWER JUNCTION BOARD

CN4
12 CN3
TO DU-540 DRYER BOARD

CN1 CN13
CN4
HEATER BOARD
CN7
CN7 CN1 CN5 15 14 13
16
INK SYSTEM UNIT
42
CN401
CN301
CN404
TU MANUAL SW
5
TU MODE SELECT SW
CN402
CN806
CN807
45 11 57
46
CN802 CN800
CN4
CN6
43
41
SW POWER UNIT +DC41V OUT
CN403
10
TU JUNCTION BOARD
CN804
44
CN2
CN302
CN300
CN5
CN303
2 3 57 3
TAKE UP MOTOR2
AC JUNCTION BOARD
AC LINE
CONTROL UNIT
DC JUNCTION BOARD
57
SW POWER UNIT +DC24V OUT +DC24V OUT
CN806
CN801
TAKEUP BOARD
INLET
CN402
THERMISTOR JUNCTION BOARD

230V / 170V SELECT
CN101
2-1
23 24 62
PANEL BOARD
CN406 CN405
LCD
51 52
50
CN8
CN3
CN12
XC-540 WIRING MAP

CABLE LIST
1 1000001668 2 1000001669 3 1000000574 4 1000001670 5 1000001671 6 1000001672 7 1000001673 CABLE-ASSY,POWER-AC-L XC-540 CABLE-ASSY,POWER-AC-N XC-540 CABLE-ASSY,GND AJ-1000 CABLE-ASSY,POWER-AC-JUNC XC-540 CABLE-ASSY,POWER-AC-DC XC-540 CABLE-ASSY,POWER-DRYER XC-540 CABLE-ASSY,POWER-DC-B XC-540 CABLE-ASSY,POWER-DC-A XC-540 CABLE-ASSY,POWER-HEAD XC-540 CABLE-ASSY,POWER-SERVO XC-540 CABLE-ASSY,POWER-TU XC-540 CABLE-ASSY,POWER-HEATER XC-540 CABLE-ASSY,OP.DRYER CONTROL XC-540 CABLE-ASSY,POWER-BLOWER XC-540 CABLE-ASSY,HEATER CONTROL XC-540 CABLE-ASSY,HEATER SERIAL XC-540 CABLE-ASSY,TU CONTROL XC-540 CABLE-ASSY,INK SERIAL XC-540 CABLE-ASSY,SCAN-M XC-540 CABLE-ASSY,FAN JUNCTION XC-540 CABLE-ASSY,G-ENCODER XC-540 CABLE-ASSY,FEED-M XC-540 CABLE-ASSY,HEAD FAN XC-540 CABLE-ASSY,3-COVER SW XC-540 CABLE-ASSY,PINCH-ORG XC-540 CABLE-ASSY,CUT-CAR SENS XC-540 CABLE-ASSY,PAPER-SENS XC-540 CABLE-ASSY,CAP-SENS XC-540 CABLE-ASSY,WIPER-SENS XC-540 CABLE-ASSY,CAP-M XC-540 CABLE-ASSY,WIPER-M XC-540 CABLE-ASSY,PUMP-M XC-540 CABLE-ASSY,F-COVER SW XC-540 CABLE-ASSY,SW JUNCTION XC-540 CABLE-ASSY,HEAD U/D SENS XC-540 CABLE-ASSY,LINEAR ENC XC-540 CABLE-ASSY,PINCH SENS XC-540_01 CABLE-ASSY,CROP SENS XC-540 CABLE-ASSY,M-COVER SW XC-540 CABLE-ASSY,INK CARTRIDGE XC-540 CABLE-ASSY,TU IF INT XC-540 CABLE-ASSY,FD IF INT XC-540 CABLE-ASSY,TU IF EXT XC-540 CABLE-ASSY,TU-SENS XC-540 CABLE-ASSY,TU MANUAL SW XC-540 CABLE-ASSY,TU MODE SEL SW XC-540 CABLE-ASSY,THERM JUNCTION XC-540 CABLE-ASSY,230V SELECTOR XC-540 CABLE-ASSY,117V SELECTOR XC-540 CABLE-ASSY,ESD SJ-1000 50 23475196 CABLE-CARD,24P1 850L BB 51 1000001897 CABLE-CARD,12P1 2610L BB HIGH-V 52 1000001898 CABLE-CARD,26P1 880L BB HIGH-V 53 23475232 54 23475198 CABLE-CARD,21P1 385L BB HIGH-V CABLE-CARD,36P1 2940L BB
55 1000001899 CABLE-CARD,6P1 420L BB HIGH-V 56 1000001900 CABLE-CARD,25P1 250L BB HIGH-V 57 12399353 58 12399334 59 12399331 60 12399351 61 12399352 FILTER(E) TFT-081813N FILTER(E),TFC-16-8-13 FILTER(E),FPC-31-12 FILTER(E) FRC-40-12-6.5 FILTER(E) FRC-45-12-6.5
8 1000001674 9 1000001675 10 1000001676 11 1000001704 12 1000001677 13 1000001678 14 1000001679 15 1000001680 16 1000001681 17 1000001682 18 1000001683 19 1000001684 20 1000001685 21 1000001686 22 1000001687 23 1000001688 24 1000001689 25 1000001690 26 1000001691 27 1000001692 28 1000001693 29 1000001694 30 1000001695 31 1000001696 32 1000001697 33 1000001698 34 1000001699 35 1000001700 36 1000001424 37 1000003019 38 1000001423 39 1000001702 40 1000001703 41 1000001706 42 1000001712 43 1000001707 44 1000001705 45 1000001710 46 1000001711 47 1000001708 48 1000002043 48 1000002044 49 23415266
62 1000001748 FILTER(E),EFC-40-S
HEAD & CARRIAGE FFC CONNECTION LIST

Head CY MG YG 53 BK LM LC CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 CN1 CN2 Print Carriage Board CN15 CN18 CN8 CN11 CN16 CN19 CN9 CN12 CN17 CN20 CN10 CN13
Head Board Print Carriage Board CN1 CN2 CN2 CN3 CN3 CN4 54 CN5 CN5 CN6 CN6 CN7 CN7
Revised 4
2-2
2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side)

DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 XC-540 OFF OFF OFF OFF OFF OFF OFF OFF
It indicates the version of the Main Board.
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
VCC3 MD[0..15] IC11 MD[0..15] MA[0..25] MA[0..25] TXD2

1 6 1 6 1 6 1
TXD2 RA36 EXBA10E103J

10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 D23 D24 D22 D26 D25 D20 D21 D27
R95 RA33 EXBA10E103J EXBA10E103J EXBA10E103J RA30 RA27
VCC3
VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55 VCC1.55
VCC3
PC211
PC210
PC204
PC202
PC222
PC224
PC230
PC232
10K T128
CE0.1u
D61 D63 D50 D49 D51 D62 D60 D48 D57 D53 D55 D58 D56 D59 D54 D52
CE0.1u /WR2 D[0..63] VCC3

D19 D31 D28 D16 D18 D30 D29 D17
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
R94 T127 10K
R96
VCC3
10K
/WR2
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
VCC3
R93
D62 D49 D61 D50 D60 D51 D59 D52 D58 D53 D57 D54 D56 D55 D31 D16 D30 D17 D29 D18 D28 D19 D27 D20 D26 D21
D63 D48
10K R152 0 JP2 2 1 JP3 VCC3 VCC3 R72 10K DREQ0 RRXD R89 33 DQM7 DQM7 DQM6 DQM3 DQM2 /WR /RD T124 /CS2 T46 /CS3 /CS3 CE0.1u IC20 16 FBK REF S1 S2 CLBA1 CLKB2 CLKB3 CLKB4 6 7 10 11 1 9 8 6 R201 10K R206 10K CY2308-2 VCC3 R261 33 CLKA1 CLKA2 CLKA3 CLKA4 R20 R19 R204 R205 CLK120_1 CLK120_2 TP100 TP114 CLK120_1 CLK120_2 PC29 /CS2 VCC3 /RAS VCC DQM6 DQM3 DQM2 /WR /RD /RAS 33 33 33 33 33 33 33 33 VCC3 RA25 A2 A3 1 2 3 14 15 R88 R87 R86 R85 R84 R83 R82 T121 T120 R81 CN15 DSP01-002-430G-0 T123 D25 DREQ0 RRXD D22 D24 D23 10K T122 R73 RA[0..25] Short Plug GND GND RA[0..25] 27 46
10
/IRL3 /IRL2 /IRL1 /IRL0 RRXD2
VCC3 /CS0 /CS0
R302
JP2 U 1 -2: JI G 2 -3: OPERA TE

3
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15
VCC1.55
/Cmd_HS_StoM VCC1.55 VCC3 /MRD /MWE0 /RESET RY/BY VIH VCC3
/Cmd_HS_StoM
VCC1.55
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 VCC3 15 47 37 13 14 26 /MRD 28 /MWE0 11 /RESET 12 NC WP/ACC CE OE WE RP 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21
R61 R62 R80 R79 R78 R77 R76 R75 R74 R57 R56 R55 R54 R53 R52 R51 R50 R49 R101 R100 R99 R98 R97 R65 R64 R63
33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33
RA0 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18 RA19 RA20 RA21 RA22 RA23 RA24 RA25
VCC3
R304
2.2K
C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18
T7
T8
T126
VCC3
MBM29LV160B-90PFTN(HY29LV320) PC18 CE0.1u
R92
10K
/Cmd_HS_MtoS
VCC3
T125
/Cmd_HS_MtoS
R91
10K
Cmd_MtoS
Cmd_MtoS
R90
10K
RA38
EXBA10E103J
5 7 4 8 3 9 2 10
A25 A24 A23 A22 A21 A20 A19 A18
A18 A19
VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ
R303
10K
A20 A21 A22 A23
MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9
MAIN BOARD_Circuit Diagram 1/9
T132 T131 T136 T134
T130
A24 A25
R103 10K
MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15
IC38 HD6417297BP267
A4 A5 A6 T119 CLK120 A7 A8 A9 VCC3 RA24 1 A10 A11 A12 R208 R207 R202 R203 33 33 R_non(0) R_non(0)
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PS-40PE-D4T1-PN1
MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18
VCC3
R105
R104
R59
10K
A0
R60
A1
A1
EXBA10E103J
2.2K
2.2K
A0
10K
T129
R102
10K
STATUS0 STATUS1
A2 A3 A4 A5 A6 A7 A8 A9 10 2 9 3 8 4 7 5
CLK60_1 CLK60_2
TP112 TP113
CLK60_1 CLK60_2
33 R_non(0) 33 R_non(0) TP99 TP98
T94
VCC3
T135 T133
VCC3 R300 10K IC45 Cmd_StoM RXD2 CROP_ON Cmd_StoM RXD2 CROP_ON RRXD RRXD2 CROP_ONOUT
+ C29 10u/16V 6 R40 33 33 33 33 33 R35 R39 33 33 R48 A17 R38 R37 R36 /WE0 A15 A16
A10 A11 A12 A13 A14 A15 A16 A17 10 2 9 3 8 4 7 5

EXBA10E103J
C27 VCC3 R41 T76 10K

D43 D36 D42 D37 D41 D38 D40 D39 D15 D0 D14 D1 D13 D2 D12 D3 D11 D4 D10 D5 D9 D6 D8 D7
RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7
B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2
D47 D32
D46 D33
D45 D34 D44 D35
A[0..25]
D33 D46 D32 D47 D35 D44 D34 D45 D37 D42 D36 D43 D39 D40 D38 D41 D1 D14 D0 D15 D3 D12 D2 D13 D5 D10 D4 D11 D7 D6 D8 D9 D25 D24 D22 D23 D31 D16 D30 D17 D27 D20 D26 D21 D39 D43 D40 D36 D38 D42 D41 D37 D3 D1 D12 D14 D2 D0 D13 D15 D63 D48 D62 D49 D61 D50 D60 D51 D59 D52 D58 D53 D7 D5 D6 D10 D8 D4 D9 D11 D57 D54 D56 D55 D29 D18 D28 D19
T49
33 33 33 33 33
33
5 7 4 8 3 9 2 10
D35 D47 D44 D32 D34 D46 D45 D33
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
EXBA10E103J EXBA10E103J RA14

1 6 1 6 1 6 1
EXBA10E103J RA13 RA12
EXBA10E103J
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
R43
RA15
VCC3
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
8 7 6 5
/RESET /CS0 /CS1 R34 /CS4 R44 /CS5 R32 /CS6 R42 R33
/RD2
DD33 DD46 DD32 DD47
DD35 DD44 DD34 DD45
DD37 DD42 DD36 DD43
DD39 8 DD40 7 DD38 6 DD41 5
DD1 8 DD14 7 DD0 6 DD15 5
DD3 8 DD12 7 DD2 6 DD13 5
DD5 8 DD10 7 DD4 6 DD11 5
DD7 DD6 DD8 DD9
DD63 DD48 DD62 DD49
DD61 DD50 DD60 DD51
DD59 DD52 DD58 DD53
DD57 DD54 DD56 DD55
DD25 DD24 DD22 DD23
DD31 DD16 DD30 DD17
DD27 DD20 DD26 DD21
DD29 DD18 DD28 DD19
8 7 6 5
8 7 6 5
1 2 3 4
1 2 3 4
VCC3 PC238 CE0.1u CE0.1u CE0.1u PC236 PC234
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
/RESET /CS0 /CS1 /CS4 /CS5 /CS6
VCC3
VCC3
/RD2
2-5
A13 A14 /WE0 DQM0 DQM1 DQM4 DQM5 CKE /WE1 DQM0 DQM1 DQM4 DQM5 CKE /WE1 T77 RA22 RA20 EXBV8V330J EXBV8V330J RA23 RA21 EXBV8V330J EXBV8V330J VCC3 VCC3 VCC3 PC235 CE0.1u PC237 CE0.1u
R265
STATUS0 STATUS1 10
T95
+ C30 10u/16V
T99
T97 T98 /RESET /RESET T96
R262
10
RRXD RRXD2 CROP_ONOUT
2 3 4 5 6 7 8 9 STATUS0 STATUS1 VCC3 PC152 VCC3 CE0.1u PC50 IC32 CE0.1u OUT Cd RN5VD29A CE0.1u 1 VDD NC GND 5 C42 2 4 3 R245 1.0K TP131 1 VCC3 STATUS0 STATUS1 1 19
D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 74LVC541
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11 VCC3
R301 10K PC63 CE0.1u VCC3
R266
10
+ C31 10u/16V
C28
R58
B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18 D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE IC31A 2 74LVC14 R246 0
VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC
W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3
CE9p
Y5
IC31B 3 74LVC14 /RESET_DLY 4
R264 1.0K TP132 R263 10 /RESET /RESET
CE9p
FA-365 20MHz
VCC1.55
T79
VCC3
/RESET_DLY
R45
10K
RA19 RA18 RA17 RA16 RA37 RA35 RA34 RA32 RA26 RA31 RA28 RA29 EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J
DD[0..63]
DD[0..63]
VCC3
VCC3
VCC3
PC214
PC212
PC208
PC206
PC203
PC197
PC198
PC200
PC221
PC218
PC223
PC226
PC228
PC231
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
VCC3
PC213
PC209
PC207
PC205
PC201
PC196
PC199
PC220
PC217
PC219
PC225
PC227
PC229
PC233
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3 DB[0..31] MA[0..25] PD[0..7] /RESET CLK60_1 R181 1.0K R183 R_non PR_RXD PR_TXD PR_RTS PR_CTS VCC3 0 0 0 0 PC24 CE0.1u R182 R_non R184 1.0K VCC3 TP111 TP90 VCC3 VCC MA[0..25] PD[0..7]
VCC3
DB[0..31]
PC28 CE0.1u
PC41 CE0.1u
DD0 DD1 CLK60_1
DB0 DB1
PR_RXD PR_TXD PR_RTS PR_CTS
/RESET
T140 T139 /INTDDA EXTIN
DD[0..63] PC23 CE0.1u CN14
DD[0..63]
IC28
DD2 DD3 VCC3 R194 R195 R198 R199
DB2 DB3
DD4 DD5
DB4 DB5
/INTDDA EXTIN
TP119 TP118 TP117 TP110
DD6 DD7 DD8 DD9
DB6 DB7 DB8 DB9
TP86 TP85 TP84 TP83 TP82 TP81 TP80 TP26
10K
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 TP89 CN_non(53398-0890) RA1 EXBA10E103J
1 2 3 4 5 6 7 8
DD10 DD11 R12 22 R240 0
DB10 DB11
VCC3
T19 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0
SN74LVCH16245ADGG-EL SW1 VCC3
CE0.1u
PC11
Y4
INH VDD GND OUT
14.7456MHz
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
J3 J2 G1 H1 G16 H16 B2 A2 B3 C4 B4 A4 B5 C5 E5 E6 D5 D6 C6 B6 E7 A6 B7 C7 D7 B8 A8 D8 C8 E8 E10 C9 D9 B9 A9 D10 C10 B10 A11 B11 C11 D11 D12 E9 E11 E12 C12 B12 A13 B13 C13 B14 A15 B15 D13 C14 C15 B16 G12 H13 D14 E13 F12 E14
DD14 DD15 VCC3 VCC1.5
DB14 DB15
4 3
T25 MA25 MA24 MA23 MA22 MA21 MA20 MA19 MA18
DB31 DB30 DB29 DB28 DB27 DB26 DB25 DB24 DB23 DB22 DB21 DB20 DB19 DB18 DB17 DB16 DB15 DB14 DB13 DB12 DB11 DB10 DB9 DB8 DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0
DD12 DD13 T21
DB12 DB13
R13
10 2 9 3 8 4 7 5
TP77 TP76 TP79 TP73 TP78 TP75 TP74 TP72
PC26 CE0.1u
PC39 CE0.1u
1 2
MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
VCC3
VCC3
PC14 CE0.1u KHS08(SOP) R200 T42 T39 33 /CS1 /CS4 /CS6 /GATE
IC14
10 2 9 3 8 4 7 5
PC7 CE0.1u
9 10 11 12 13 14 15 16
8 7 6 5 4 3 2 1
8 7 6 5
RA43 EXBV8V103J
1 2 3 4
RA42 EXBA10E103J
T78 T47 T48
DD16 DD17
DB16 DB17
/CS1 /CS4 /CS6 /GATE
DD18 DD19
DB18 DB19
DD20 DD21
DB20 DB21
DD22 DD23 DD24 DD25 R24 R23 R25
DB22 DB23 DB24 DB25
33 33 33 33 33 R236 R235 33 33 R234 R233
VCC3
DD26 DD27
DB26 DB27
10K
10K
TP96
DD28 DD29
DB28 DB29
T33 T36 T35 T37 T38 T26 T23 T34 T32
R185
R186
DD30 DD31
/WR2 /GATE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
DB30 DB31
IC18
10K
10K
10K
R238
R237
PC109
PC122
PC111
PC110
PC126
PC112
PC120
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
R239
10K
4 3 2 1
5 6 7 8
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
DCLK CONFIG_DONE nCONFIG nCE nCEO I/O ASDO I/O nCSO I/O INIT_DONE I/O CLKUSR I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL1_OUTp I/O PLL1_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
R26
PC92 IC47 1 2 3 4 nCS DATA Vcc GND EPCS1 Vcc Vcc DCLK ASDI 8 7 6 5
PC119
PC121
PC95
PC91
PC114
PC138
VCC3
T13 T11 T14 T10 T15 T9
5 7 4 8 3 9 2 10
K4 K13 H3 J4 H4 T16 K3 G4 D4 T20 C2 T12 C3 B1 G5 F4 D3 T17 E4 F5 E3 /SW0 /SW1 D2 /SW2 E2 /LCD_CS D1 LCD_E F3 LCD_RW G3 LCD_RS F2 /LED E1 /PANEL_WR G2 /PANEL F1 H5 T6 J1 T4 K2 T3 L3 T1 K1 T5 L1 T2 L2 ND31 M1 ND30 N1 ND29 M2 ND28 N2 ND27 M3 ND26 L5 ND25 M4 ND24 N3 ND23 K5 ND22 L4 ND21 R1 ND20 P2 ND19 P3 ND18 N4 ND17 R2 ND16 T2 ND15 R3 ND14 P4 ND13 R4 ND12 ND11 T4 R5 ND10 P5 ND9 ND8 M5 ND7 M6 ND6 N5 ND5 N6 P6 ND4 R6 ND3 M7 ND2 ND1 T6 R7 ND0
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
RA11 EXBV8V103J ND[0..31]
CE0.1u
ND31 ND30 ND29 ND28
ND27 ND26 ND25 ND24
ND23 ND22 ND21 ND20
ND19 ND18 ND17 ND16
ND15 ND14 ND13 ND12
ND11 ND10 ND9 ND8
ND7 ND6 ND5 ND4
PC76
/SW0 /SW1 /SW2 /LCD_CS LCD_E LCD_RW LCD_RS /LED /PANEL_WR /PANEL
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
5 6 7 8
10K
10K
/F0_INTREQ /F1_INTREQ
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
VCC3 T137 RA8
R162
R163
/RESET_DLY
RD31 RD30 RD29 RD28
RD27 RD26 RD25 RD24
RD23 RD22 RD21 RD20
RD19 RD18 RD17 RD16
RD15 RD14 RD13 RD12
RD11 RD10 RD9 RD8
CN5
TP68
RD7 RD6 RD5 RD4
8 7 6 5
1 2 3 4
RD3 RD2 RD1 RD0
4 3 2 1
5 6 7 8
ND3 ND2 ND1 ND0
RD[0..31] RA6 RA5 RA7 RA4 RA2 RA3 RA10 RA9 EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330JEXBV8V330JEXBV8V330J
/IRL0 /IRL1 /IRL2 /IRL3 DREQ0
1 2 3 4 5 6 7 8 9 10
EXBV8V103J R180 10K R179 10K VCC3
RD[0..31]
1.0K
R164
/RESET_DLY
TP91
TP69 TP94 TP93 TP92 TP70
/IRL0 /IRL1 /IRL2 /IRL3 DREQ0 /F0_INTREQ /F1_INTREQ
53398-1090
TP95
2-6
EP1C6F256C8N
(EP1C6F256C7N)
TP97
SN74LVCH16245ADGG-EL
PC6 CE0.1u
PC12 CE0.1u
/WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_1 HEAD_U/D_2 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START
VCC3
R18
33
VCC1.5
R17
33
PC117
PC125
PC113
PC127
PC123
PC115
PC118
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
VCC3
T45 T41 T40 T44 T43
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0 T138 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
D15 D16 E15 E16 F15 F13 F14 F16 G15 G13 G14 H12 J16 K15 K16 L16 L15 L14 M16 M15 L13 M14 M13 N14 L12 K14 K12 N16 N15 R16 P15 P14 N13 R15 T15 P13 R14 R13 T13 R12 P12 M12 M11 M9 N12 N11 P11 R11 P10 N10 T11 R10 N9 P9 T9 R9 M10 M8 P8 N8 T8 R8 N7 P7
F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR
/WE0 /RD2 /WR2 TU_STBY TU_STATE TU_ON TU_REV /WR_STB /RBE3 /RBE2 /RBE1 /RBE0 PR_WREN /FIFO_HALF_NET WDT_/OUT WDT_/MR FD_STBY FD_STATE FD_ON FD_REV PINCHPOS HEAD_U/D_1 HEAD_U/D_2 /LESSTHANF /LESSTHANS PSFAN_ON HD_POWER /P_SIDE_SENS /MTRERR CROP_ON /SRVBRD_RESET /SERIAL_START F0OUT F0IN RTC_DATA RTC_WDATA RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT /ALT_STATUS /ALT_RESET /ALT_DCLK /ALT_DATA /ALT_CONF_DONE /ALT_CONFIG /SENSOR
PC93
PC124
PC139
PC94
PC90
PC96
PC116
RA41 EXBA10E103J VCC3
CLK60_2 C45 C_non F0_SA_/SWE F0_SA_/SOE F0_SA_/SWE F0_SA_/SOE F0_DAC_A[0..9] F0_DAC_A[0..9]
CLK60_2
DDA_StoM
R244
VCC3
VCC3
DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0
FA[16..25] FD[0..31]
FA[16..25] FD[0..31] FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3
/ALT_RESET /ALT_WE /ALT_CS F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3
/ALT_RESET /ALT_WE /ALT_CS
RA44 TFN3NTJ000V FF0_DAC_A0 8 1 FF0_DAC_A1 7 2 FF0_DAC_A2 6 3 FF0_DAC_A3 5 4
DD[0..63]
DD[0..63] F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 8 7 6 5 RA45 TFN3NTJ000V 1 2 3 4 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7
PC42 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7
CE0.1u
PC55 CE0.1u
IC30
F0_SA_D[0..15] F0_SA_A[0..12]
F0_SA_A0 F0_SA_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A9 F0_SA_A8 F0_SA_A6 F0_SA_A10 F0_SA_A7 F0_SA_A11 F0_SA_A12
DDA_CLK DDA_MtoS F0_SAVE F0_SII_in1 F0_SII_in0 F0_SA_D3 F0_SA_D4 F0_SA_D1 F0_SA_D2 F0_SA_D0 F0_SA_D9 F0_SA_D6 F0_SA_D5 F0_SA_D7 F0_SA_D8 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D15 F0_SA_D14 F0_SA_D13
DD4 DD5 F0_DAC_LAT[0..3] F0_DAC_LAT[0..3] F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 8 7 6 5 RA47 TFN3NTJ000V 1 2 3 4 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1
FD4 FD5
VCC1.5
FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T55 FA18 FA19 FD6 FD0 T53 FD5
DD2 DD3 RA46 TFN3NTJ000V FF0_DAC_A8 8 1 FF0_DAC_A9 7 2 FF0_DAC_LAT0 6 3 FF0_DAC_LAT1 5 4
FD2 FD3
VCC3
T80 T52 T50 T51 T54
DD0 DD1
FD0 FD1
DD6 DD7 DD8 DD9 F0_DAC_B[0..9] F0_DAC_B[0..9]
FD6 FD7 FD8 FD9
FF0_DAC_A8 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_B0 FF0_DAC_B1
DD10 DD11
FD10 FD11
DD12 DD13
FD12 FD13
DD14 DD15 NCHG[0..3] NCHG[0..3] CH[0..3] F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 CH[0..3]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
FD14 FD15
PC40 CE0.1u
PC52 CE0.1u
VCC3
VCC3
RA48 TFN3NTJ000V FF0_DAC_B2 8 1 FF0_DAC_B3 7 2 FF0_DAC_B4 6 3 FF0_DAC_B5 5 4
FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5
PC15
CE0.1u
PC27 CE0.1u
F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9
IC19
8 7 6 5
1 2 3 4
FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 RA49 TFN3NTJ000V
FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9
DD16 DD17
FD16 FD17
DD18 DD19
FD18 FD19
DD20 DD21
FD20 FD21
SCK[0..3] SCK0 SCK1 SCK2 SCK3 SIA_[0..3] SIA_0 SIA_1 SIA_2 SIA_3
DD22 DD23 DD24 DD25
FD22 FD23 FD24 FD25
IC35
EP1C6F256C8N
LAT[0..3] LAT[0..3]
RA50 TFN3NTJ000V SSCK0 8 1 SSCK1 7 2 SSCK2 6 3 SSCK3 5 4 8 7 6 5 1 2 3 4 SSI0_A SSI1_A SSI2_A SSI3_A RA51 TFN3NTJ000V
SSCK0 SSCK1 SSCK2 SSCK3 SSI0_A SSI1_A SSI2_A SSI3_A
DD26 DD27
FD26 FD27
DD28 DD29 F0_SB_/SOE F0_SB_/SWE
FD28 FD29
DD30 DD31
/WR2
/WR2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 F0_SB_/SOE F0_SB_/SWE SIB_[0..3]
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
FD30 FD31
RA20 RA21
R256 R255
33 33
FA20 FA21
T57
K4 K13 H3 J4 H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7
/ALT_STATUS
/ALT_DATA
/CE /CE T106 T102 T81 T101 F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 T104 T105 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 SCK0 SCK1 SCK2 SCK3 SIA_0 SIA_1 SIA_2 SIA_3 SIB_0 SIB_1 SIB_2 SIB_3 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A9 F0_SB_A8 F0_SB_A6 F0_SB_A10 F0_SB_A7 F0_SB_A11 F0_SB_A12 T83
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9] F0_SB_D[0..15] VCC1.5 IC41 CE0.1u PC157 PC160 CE0.1u PC154 CE0.1u PC164 CE0.1u PC166 CE0.1u PC174 CE0.1u PC146 CE0.1u PC165 CE0.1u
/ALT_STATUS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/ALT_DATA
2-7
P7 /ALT_RD /F0_INTREQ F_ENC_PHB F_ENC_PHA F0_SB_A[0..12] PC142 CE0.1u PC171 CE0.1u PC162 CE0.1u PC159 CE0.1u PC156 CE0.1u PC173 CE0.1u PC155 CE0.1u PC161 CE0.1u PC169 CE0.1u PC170 CE0.1u PC172 CE0.1u PC143 CE0.1u PC163 CE0.1u PC158 CE0.1u PC168 CE0.1u PC144 CE0.1u F0_SB_D0 F0_SB_D1 F0_SB_D2 F0_SB_D3 F0_SB_D4 F0_SB_D5 F0_SB_D6 F0_SB_D7 F0_SB_D8 F0_SB_D9 F0_SB_D10 F0_SB_D11 F0_SB_D12 F0_SB_D13 F0_SB_D14 F0_SB_D15 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 WE CE OE BHE BLE CY7C1021BV33-12ZC VCC3 PC59 CE0.1u A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 F0_SB_A0 F0_SB_A1 F0_SB_A2 F0_SB_A3 F0_SB_A4 F0_SB_A5 F0_SB_A6 F0_SB_A7 F0_SB_A8 F0_SB_A9 F0_SB_A10 F0_SB_A11 F0_SB_A12 17 0 T107 6 41 40 39 NC NC NC 22 23 28 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 0 T108
SIB_[0..3]
PC13 CE0.1u
PC25 CE0.1u
/CS5
/CS5
VCC3
VCC3
LAT[0..3]
LAT[0..3]
SIB_0 SIB_1 SIB_2 SIB_3
RA52 TFN3NTJ000V SSI0_B 8 1 SSI1_B 7 2 SSI2_B 6 3 SSI3_B 5 4
SSI0_B SSI1_B SSI2_B SSI3_B
RA[0..25]
RA[0..25]
PC56
PC57
CE0.1u
CE0.1u
LAT0 LAT1 LAT2 LAT3
IC37
8 7 6 5
1 2 3 4
LLAT0 LLAT1 LLAT2 LLAT3 RA53 TFN3NTJ000V
LLAT0 LLAT1 LLAT2 LLAT3
RA16 RA17
R260 R259
33 33
FA16 FA17
RA18 RA19
R258 R257
33 33
FA18 FA19
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0 CH[0..3] CH[0..3] CH0 CH1 CH2 CH3 /F0_DAC_RESET /ALT_RD /F0_INTREQ F_ENC_PHB F_ENC_PHA NCHG[0..3] NCHG[0..3] NCHG0 NCHG1 NCHG2 NCHG3 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T56 F13 NCHG3 F14 NCHG2 F16 NCHG1 G15 NCHG0 G13 FA20 G14 FA22 H12 FA17 J16 T58 K15 T59 K16 CH3 L16 CH2 L15 CH1 L14 CH0 M16 FD30 M15 FD25 L13 T61 M14 FD21 M13 FD16 N14 FD22 L12 T62 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T60 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT3 P12 LAT2 M12 LAT1 M11 LAT0 M9 T82 N12 N11 P11 F0_SB_D13 R11 F0_SB_D14 P10 F0_SB_D11 N10 F0_SB_D10 T11 F0_SB_D15 R10 F0_SB_D12 N9 F0_SB_D5 P9 F0_SB_D6 T9 F0_SB_D8 R9 F0_SB_D7 M10 F0_SB_D9 M8 F0_SB_D0 P8 F0_SB_D2 F0_SB_D1 N8 T8 F0_SB_D4 R8 F0_SB_D3 N7 /F0_DAC_RESET
RA22 RA23 RA24 RA25
R254 R253 R252 R251
33 33 33 33
FA22 FA23 FA24 FA25
RA54 TFN3NTJ000V CCH0 8 1 CCH1 7 2 CCH2 6 3 CCH3 5 4
CCH0 CCH1 CCH2 CCH3
/WE1 /RD2
/WE1 /RD2
/ALT_WE /ALT_RD
/ALT_WE /ALT_RD
8 7 6 5
1 2 3 4
NNCHG0 NNCHG1 NNCHG2 NNCHG3 RA55 TFN3NTJ000V IC5 /RESET /RESET 2 1 3 INA INB GND VCC OUTY TC7SET08F 5 4
NNCHG0 NNCHG1 NNCHG2 NNCHG3
/CS5
/CS5
/ALT_CS
/ALT_CS
VCC
PC4 CE0.1u /RESET_LCD
T91 T92 T93
FA23 FA24 FA25
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG
PC53 CE0.1u
PC54 CE0.1u
SIB_[0..3] SIA_[0..3] SCK[0..3] F0_DAC_B[0..9] F0_DAC_LAT[0..3] F0_DAC_A[0..9]
/RESET_LCD
VCC3 PC145 CE0.1u
/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE
/F0_DAC_RESET /F1_DAC_RESET F0_SAVE F1_SAVE
R271 R279 R293 R290
0 0 0 0
/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE
/FF0_DAC_RESET /FF1_DAC_RESET FF0_P_SAVE FF1_P_SAVE
IC40
R278 1.0K PC167 CE0.1u
F0_SA_D0 F0_SA_D1 F0_SA_D2 F0_SA_D3 F0_SA_D4 F0_SA_D5 F0_SA_D6 F0_SA_D7 F0_SA_D8 F0_SA_D9 F0_SA_D10 F0_SA_D11 F0_SA_D12 F0_SA_D13 F0_SA_D14 F0_SA_D15
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
R270 1.0K
F0_SA_/SWE
17
WE
F0_SB_/SWE
R272 F0_SA_/SWE VCC3 R273
T100
R276 F0_SB_/SWE VCC3 R277
CE
F0_SA_/SOE
F0_SA_/SOE
R275 R_non(10K)
VCC3
41
OE
NC NC NC
22 23 28
VCC3 R274
T103
PC58
F0_SB_/SOE
F0_SB_/SOE
R281 R_non(10K)
VCC3 R280
R_non(10K)
40 39
BHE BLE
CE0.1u
R_non(10K)
CY7C1021BV33-12ZC
/ALT_CS /ALT_WE /ALT_RESET CLK60_2
F1_DAC_A[0..9] VCC FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 C32 100u/25V + VCC CN18 F_ENC_PHB F_ENC_PHA VCC F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3
F1_SAVE F1_SII_in1 F1_SII_in0
F1_SA_/SWE F1_SA_/SOE
F1_DAC_A[0..9] RA56 TFN3NTJ000V FF1_DAC_A0 8 1 FF1_DAC_A1 7 2 FF1_DAC_A2 6 3 FF1_DAC_A3 5 4
FD[0..31]
FD[0..31] 8 7 6 5 RA57 TFN3NTJ000V C25 C_non 0 R46 R47 0 C26 C_non 1 2 3 4 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7
FA[16..25]
FA[16..25]
F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7
FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7
/ALT_CS /ALT_WE /ALT_RESET CLK60_2 F1_SA_A0 F1_SA_A1 F1_SA_A2 F1_SA_A3 F1_SA_A4 F1_SA_A5 F1_SA_A9 F1_SA_A8 F1_SA_A6 F1_SA_A10 F1_SA_A7 F1_SA_A11 F1_SA_A12
T87 T85 T86 F1_SAVE F1_SII_in1 F1_SII_in0 F1_SA_D3 F1_SA_D4 F1_SA_D1 F1_SA_D2 F1_SA_D0 F1_SA_D9 F1_SA_D6 F1_SA_D5 F1_SA_D7 F1_SA_D8 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D15 F1_SA_D14 F1_SA_D13 F1_SA_/SWE F1_SA_/SOE T84 T65 T63 T64 T67 FD4 FD3 FD2 FD8 FD13 FD12 FD1 FD7 FD11 T68 FA18 FA19 FD6 FD0 T66 FD5
VCC3
VCC1.5 F1_DAC_LAT[0..3] F1_DAC_LAT[0..3] FF1_DAC_A8 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 8 7 6 5 RA59 TFN3NTJ000V 1 2 3 4 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_B0 FF1_DAC_B1
RA58 TFN3NTJ000V FF1_DAC_A8 8 1 FF1_DAC_A9 7 2 FF1_DAC_LAT0 6 3 FF1_DAC_LAT1 5 4
F1_DAC_B[0..9]
F1_DAC_B[0..9]
NCHG[4..7] NCHG[4..7] CH[4..7] F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 8 7 6 5 RA61 TFN3NTJ000V 1 2 3 4 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 RA60 TFN3NTJ000V FF1_DAC_B2 8 1 FF1_DAC_B3 7 2 FF1_DAC_B4 6 3 FF1_DAC_B5 5 4 CH[4..7]
FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
ENC_PHB FF0_DAC_A0 FF0_DAC_A2 FF0_DAC_A4 FF0_DAC_A6 FF0_DAC_A8 /FF0_DAC_RESET FF0_DAC_LAT1 FF0_DAC_LAT3 FF0_DAC_B1 FF0_DAC_B3 FF0_DAC_B5 FF0_DAC_B7 FF0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 ENC_PHA FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71 FF0_DAC_A1 FF0_DAC_A3 FF0_DAC_A5 FF0_DAC_A7 FF0_DAC_A9 FF0_DAC_LAT0 FF0_DAC_LAT2 FF0_DAC_B0 FF0_DAC_B2 FF0_DAC_B4 FF0_DAC_B6 FF0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72
SCK[4..7] SCK4 SCK5 SCK6 SCK7 SSCK4 SSCK5 SSCK6 SSCK7 SIA_4 SIA_5 SIA_6 SIA_7 8 7 6 5 RA63 TFN3NTJ000V F1_SB_/SOE F1_SB_/SWE F1_SB_/SOE F1_SB_/SWE SIB_[4..7] 1 2 3 4 SSI4_A SSI5_A SSI6_A SSI7_A SSI4_A SSI5_A SSI6_A SSI7_A
IC36
SIA_[4..7]
EP1C6F256C8N
LAT[4..7] LAT[4..7]
RA62 TFN3NTJ000V SSCK4 8 1 SSCK5 7 2 SSCK6 6 3 SSCK7 5 4
FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_TH P_SIDE 42V_SENSE
FF1_DAC_A1 FF1_DAC_A3 FF1_DAC_A5 FF1_DAC_A7 FF1_DAC_A9 FF1_DAC_LAT0 FF1_DAC_LAT2 FF1_DAC_B0 FF1_DAC_B2 FF1_DAC_B4 FF1_DAC_B6 FF1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_2 PSFAN_ON HEAD_TH P_SIDE 42V_SENSE
/ALT_STATUS
/ALT_DATA
T112 T116 T111 T88 T110 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 T114 T115 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 SCK4 SCK5 SCK6 SCK7 SIA_4 SIA_5 SIA_6 SIA_7 SIB_4 SIB_5 SIB_6 SIB_7 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A9 F1_SB_A8 F1_SB_A6 F1_SB_A10 F1_SB_A7 F1_SB_A11 F1_SB_A12 T90
K4 /ALT_DCLK /ALT_CONF_DONE K13 /ALT_CONFIG H3 /CE J4 H4 K3 G4 D4 C2 C3 B1 G5 F4 D3 E4 F5 E3 D2 E2 D1 F3 G3 F2 E1 G2 F1 H5 J1 K2 L3 K1 L1 L2 M1 N1 M2 N2 M3 L5 M4 N3 K5 L4 R1 P2 P3 N4 R2 T2 R3 P4 R4 T4 R5 P5 M5 M6 N5 N6 P6 R6 M7 T6 R7
/ALT_DATA
/ALT_STATUS
2-8
LAT[4..7] SIB_4 SIB_5 SIB_6 SIB_7 RA64 TFN3NTJ000V SSI4_B 8 1 SSI5_B 7 2 SSI6_B 6 3 SSI7_B 5 4 LAT4 LAT5 LAT6 LAT7 8 7 6 5 1 2 3 4 LLAT4 LLAT5 LLAT6 LLAT7 RA65 TFN3NTJ000V CH[4..7] NCHG[4..7] CH4 CH5 CH6 CH7 RA66 TFN3NTJ000V CCH4 8 1 CCH5 7 2 CCH6 6 3 CCH7 5 4 /F1_INTREQ F_ENC_PHB F_ENC_PHA /F1_DAC_RESET /ALT_RD /F1_INTREQ F_ENC_PHB F_ENC_PHA NCHG4 NCHG5 NCHG6 NCHG7 8 7 6 5 1 2 3 4 NNCHG4 NNCHG5 NNCHG6 NNCHG7 RA67 TFN3NTJ000V F1_SB_A[0..12] SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9] SIB_[4..7] SIA_[4..7] SCK[4..7] F1_DAC_B[0..9] F1_DAC_LAT[0..3] F1_DAC_A[0..9] F1_SB_D[0..15] F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0 F1_SII_in1 F1_SII_in0 F0_SII_in1 F0_SII_in0 R286 R288 R291 R292 IC43 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 WE CE VCC3 PC61 CE0.1u OE BHE BLE CY7C1021BV33-12ZC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 17 0 T117 6 41 40 39 NC NC NC 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 F1_SB_A0 F1_SB_A1 F1_SB_A2 F1_SB_A3 F1_SB_A4 F1_SB_A5 F1_SB_A6 F1_SB_A7 F1_SB_A8 F1_SB_A9 F1_SB_A10 F1_SB_A11 F1_SB_A12 0 T118
SSI4_B SSI5_B SSI6_B SSI7_B
69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 LLAT4 LLAT5 LLAT6 LLAT7
70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 TX24-140R-LT-H1
A7 A10 G8 G10 H7 H9 J8 J10 K7 K9 T7 T10 C1 G6 P1 A14 F10 F7 A3 P16 K11 C16 T3 L7 L10 T14 H6 H11 J6 J5 J11 J12 A1 A16 A5 A12 F6 F8 F9 F11 G7 G9 G11 H8 H10 J7 J9 K6 K8 K10 L6 L8 L9 L11 T1 T5 T12 T16 J13 J14 J15 H15 H14 H2 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O PLL2_OUTn I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O
VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCA_PLL2 GNDA_PLL1 GNDG_PLL1 GNDA_PLL2 GNDG_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND nSTATUS TCK TMS TDO TDI DATA0
D15 FD10 D16 FD15 E15 FD9 E16 FD14 F15 T69 F13 NCHG7 F14 NCHG6 F16 NCHG5 G15 NCHG4 G13 FA20 G14 FA22 H12 FA17 J16 T71 K15 T72 K16 CH7 L16 CH6 L15 CH5 L14 CH4 M16 FD30 M15 FD25 L13 T74 M14 FD21 M13 FD16 N14 FD22 L12 T75 K14 FA21 K12 FA16 N16 FD31 N15 FD26 R16 T73 P15 FD27 P14 FD23 N13 FD17 R15 FD28 T15 FD29 P13 FD18 R14 FD24 R13 FD19 T13 FD20 R12 LAT7 P12 LAT6 M12 LAT5 M11 LAT4 M9 T89 N12 N11 P11 F1_SB_D13 R11 F1_SB_D14 P10 F1_SB_D11 N10 F1_SB_D10 T11 F1_SB_D15 R10 F1_SB_D12 N9 F1_SB_D5 P9 F1_SB_D6 T9 F1_SB_D8 R9 F1_SB_D7 M10 F1_SB_D9 M8 F1_SB_D0 P8 F1_SB_D2 F1_SB_D1 N8 T8 F1_SB_D4 R8 F1_SB_D3 N7 /F1_DAC_RESET P7 /ALT_RD
FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE
FF1_DAC_A0 FF1_DAC_A2 FF1_DAC_A4 FF1_DAC_A6 FF1_DAC_A8 /FF1_DAC_RESET FF1_DAC_LAT1 FF1_DAC_LAT3 FF1_DAC_B1 FF1_DAC_B3 FF1_DAC_B5 FF1_DAC_B7 FF1_DAC_B9 SSCK5 SSCK7 SSI5_A SSI7_A SSI5_B SSI7_B LLAT5 LLAT7 CCH5 CCH7 NNCHG5 NNCHG7 HEAD_U/D_1 HD_POWER FF1_SII_in1 FF1_SII_in0 FF1_P_SAVE FF0_SII_in1 FF0_SII_in0 FF0_P_SAVE
VCC3 PC151 CCH4 CCH5 CCH6 CCH7 CE0.1u PC189 CE0.1u PC180 CE0.1u PC147 CE0.1u PC148 CE0.1u PC149 CE0.1u PC184 CE0.1u
T70
PC193 NNCHG4 NNCHG5 NNCHG6 NNCHG7 CE0.1u
PC192 CE0.1u
PC183 CE0.1u
PC186 CE0.1u
PC179 CE0.1u
PC150 CE0.1u
PC188 CE0.1u
VCC1.5 PC178 CE0.1u PC190 CE0.1u PC195 CE0.1u PC176 CE0.1u PC185 CE0.1u PC191 CE0.1u
/ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG /CE
PC177 FF1_SII_in1 FF1_SII_in0 FF0_SII_in1 FF0_SII_in0 CE0.1u
PC187 CE0.1u
PC194 CE0.1u
PC175 CE0.1u
PC182 CE0.1u
PC181 CE0.1u
F1_SA_A[0..12] F1_SA_D[0..15]
R_non(0) FF1_SII_in1 R_non(0) FF1_SII_in0 R_non(0) FF0_SII_in1 R_non(0) FF0_SII_in0
IC42
F1_SA_D0 F1_SA_D1 F1_SA_D2 F1_SA_D3 F1_SA_D4 F1_SA_D5 F1_SA_D6 F1_SA_D7 F1_SA_D8 F1_SA_D9 F1_SA_D10 F1_SA_D11 F1_SA_D12 F1_SA_D13 F1_SA_D14 F1_SA_D15
7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38
5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18
F1_SB_D0 F1_SB_D1 F1_SB_D2 F1_SB_D3 F1_SB_D4 F1_SB_D5 F1_SB_D6 F1_SB_D7 F1_SB_D8 F1_SB_D9 F1_SB_D10 F1_SB_D11 F1_SB_D12 F1_SB_D13 F1_SB_D14 F1_SB_D15
F1_SA_/SWE
17
WE
F1_SB_/SWE
R282 F1_SA_/SWE VCC3 R283
T109
R287 F1_SB_/SWE VCC3 R289
CE
F1_SA_/SOE
F1_SA_/SOE
R285 R_non(10K)
VCC3
41
OE
NC NC NC
22 23 28
VCC3 R284
T113
PC60
F1_SB_/SOE
F1_SB_/SOE
R295 R_non(10K)
VCC3 R294
R_non(10K)
40 39
BHE BLE
CE0.1u
R_non(10K)
CY7C1021BV33-12ZC
VCC3
VCC3
DD[0..63] DD[0..63] RA[0..25] IC9 IC10 IC21 IC22 RA[0..25] DD[0..63]
DD[0..63]
MD[0..15]
PC16 CE0.1u
PC30 CE0.1u
MD[0..15]
IC15
DD0 DD1
MD0 MD1
DD2 DD3 RA15 SDBK0 R28 RA16 R29 R30 RA17 R31 0 R_non(0) SDBK2 0 R_non(0) SDBK1 R27 0
MD2 MD3
DD4 DD5
MD4 MD5
DD6 DD7 DD8 DD9
MD6 MD7 MD8 MD9
DD10 DD11
MD10 MD11
DD12 DD13
MD12 MD13
SDRAM 128M/265M Jumper
RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC 40 NC NC 40 40 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20
DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2
2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 40
DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15
MD14 MD15 /RAS /RD /WR /CS3 DQM7 DQM6 CKE CLK120_1 CLK120_2 VCC3 VCC3 VCC3 CKE CLK120_1 CLK120_2 37 38 CKE CLK CKE CLK CKE CLK 37 38 37 38 /RAS /RD /WR /CS3 DQM7 DQM6 18 17 16 19 39 15 RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM RAS CAS WE CS UDQM LDQM 18 17 16 19 39 15 18 17 16 19 39 15
/WR2
DD14 DD15 /WR2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 18 17 16 19 39 15 37 38 RAS CAS WE CS UDQM LDQM CKE CLK
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
/CS0
/CS0
PC17 CE0.1u
PC32 CE0.1u
VCC3
VCC3
VCC3
PC31 CE0.1u MT48LC16MA2P-7E MT48LC16MA2P-7E
PC43 CE0.1u
6 12 28 41 46 52 54 GND GND GND GND GND GND GND MT48LC16MA2P-7E VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 GND GND GND GND GND GND GND VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
1 3 9 14 27 43 49
6 12 28 41 46 52 54
GND GND GND GND GND GND GND
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MT48LC16MA2P-7E
1 3 9 14 27 43 49
RA[0..25]
RA[0..25]
IC23
RA0 RA1
MA0 MA1
MA0
TP121
RA2 RA3
MA2 MA3
MA19 TP52
RA4 RA5
MA4 MA5
MA20 TP56
MA21 TP55
RA6 RA7 RA8 RA9
MA22 TP125
MA6 MA7 MA8 MA9
MA23 TP126
TP123
RA22 RA23 RA24 RA25
MA22 MA23 MA24 MA25
/RD /WE0
/RD /WE0
/MRD /MWE0
TP128
2-9
DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 PC70 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u PC77 PC78 PC79 PC97 PC81 PC80 PC71 PC82 PC83 PC84 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 PC100 PC86 PC85 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
RA10 RA11
MA10 MA11
MA24 TP122
RA12 RA13
MA12 MA13
RA14 RA15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
MA14 MA15
MA18 TP87
MA25 TP127
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 PC98 PC99 PC128 PC129 PC140 PC131 PC130 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 PC101 PC102 PC132 PC133 PC141 PC135 PC134 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PC33 CE0.1u
PC45 CE0.1u
VCC3
VCC3
MA[0..25]
MA[0..25]
PC44 CE0.1u
PC48 CE0.1u
IC29
RA16 RA17 R241
MA16 MA17
RA18 RA19
MA18 MA19
RA20 RA21
MA20 MA21
/MRD /MWE0
/WR /CS1
/WR /CS1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
TP124 TP129
PC46 CE0.1u
PC49 CE0.1u
2
VCC CN6 IC3 R115 0
CN17
VCC
R71
2 1
B2PS-VH
+ C35 100u/25V
470 1%
D8 SML312ECT(GRN)
PC216 CE0.1u D7 1SS355 VCC1.5 TP130 PC2 TC74VHCT541AFT CE0.1u + CE0.1u 10K PD[0..7] IC4 R131 52808-2490 0 PD[0..7] R122 0 TP21 TP22 TP23 R121 0 TP20 C44 R120 0 TP17 R250 R242 100 1%
1
D12 VCC E1 E2 1 19
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1
/SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 D1 D2 D3 D4 D5 D6 D7 D8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11
1SS355 IC34 VI
ADJ
TO PANEL BOARD
VCC VO C24 100u/25V 2
IC39 SI-3033ZF AIC1086PM
TP138
VCC3
Vi
Vo
R116 R117 R118 R123 R124 R125 R126 R127 R128 R129 R130 R119
0 0 0 0 0 0 0 0 0 0 0 0
TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16
Vc
GND
Sens
R248
C33 10u/16V R243 + C23 C_non(10u/16V) 10 1%
PC215 CE0.1u
C34 100u/25V
C46 CE0.1u
10K
PC153 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1.25(1+20/100)+120(120E-6)=1.5V
R249 10 1% VCC3 PC3 CE0.1u TP18 TP19 VCC R147 VCC3 TP45 PC5 CE0.1u R148 10K TP46 10K CN9
PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 B0 B1 B2 B3 B4 B5 B6 B7 E DIR 74LVC245 19 1 A0 A1 A2 A3 A4 A5 A6 A7
18 17 16 15 14 13 12 11
2 3 4 5 6 7 8 9
D11 1SS355 VCC1.55 TP143 3 4 + CE0.1u 10K 120 1%

5
VCC3 IC46 PQ070XZ1HZ VO VADJ R306 C36 100u/25V C51 R305 VIN VC
GND
VCC3 /PANEL /PANEL_WR /RESET_LCD /PANEL /PANEL_WR /RESET_LCD
R247 1.0K
IC33
IC31C
IC31D
PC51
2 4 3 R307 120 1% R308 1.0K 1% DB[0..7] IC7 DB[0..7] R151
OUT
CE0.1u
VDD NC GND
Cd
C43
74LVC14
VCC3
74LVC14
RN5VD29A
PC47
PC239 CE0.1u
TO SENSOR
53014-0610 R149 10K VCC CN10
CE0.01u
CE0.1u
1 2 3 4 5 6 10K
1.25(1+240/1000)=1.55V
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 18 17 16 15 14 13 12 11 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 E1 E2 74LVC541 1 19 /SENSOR D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9
PRINT_CARRIAGE_ORG PINCH_ROLL_U/D FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER CUTTING_CARRIAGE_ORG MAINTENANCE_COVER L R139 R140 R141 R142 R143 R144 R145 R146 33 33 33 33 33 33 33 33
R150 10K
TP50 TP49 TP48 TP47 R154 10K
1 2 3 4 53398-0490 CN11
TO COVER SW
VCC3
TO PAPER SENSOR
R153 10K 53398-0690 R155 10K CN12 TP62 TP61 TP60
RA40
4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8
RA39 CN8 EXBV8V103J F0IN F0OUT CROPMARK TP41 TP43 TP42 TP44
TP59 TP58 TP57 TP54 TP53 TP51
VCC3 EXBV8V103J F0IN F0OUT CROPMARK RTC_DATA
1 2 3 4 5 6
10K
R134
R133
TP139
TP140
TP141
C47 PC62 CE0.1u R299 AD_OUT 0 AD_OUT
TP142
C_non
C_non
C_non
C_non
C48
3 4 5 6
AIN0 AIN1 AIN2 AIN3
DO SARS
10 11
CE1u
/AD_CS
R_non R_non R_non R_non
C6
C5
C4
10K
10K
10K
C49
VSS
CE1u
TLC0834ID
R296
R297
42V_SENSE
42V_SENSE
R70
33
C50
CE1u
R298
VCC3
C3
CROPMARK
CROPMARK
R69
33
AD_CK AD_IN
2 1 12 13
CS NC CK DI
VREF AGND
9 8
R7 R5 R3 R1
2-10
TO SERVO BOARD
PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS /INTDDA R137 0 PINCHPOS CROP_ONOUT /SERIAL_START /SRVBRD_RESET /MTRERR /LESSTHANF /LESSTHANS TP40 TP39 TP38 TP37 TP36 TP35 TP34 /INTDDA DDA_MtoS DDA_StoM DDA_MtoS DDA_StoM TP33 TP32 TP31 IC31E EXTIN EXTIN 10 /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM DDA_CLK 52808-2590 C38 C_non C39 C_non DDA_CLK R136 0 TP25 /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM TP30 TP29 TP28 TP27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RXD2 TXD2 RXD2 TXD2 CN7 TU_STBY TU_STATE TU_ON TU_REV TU_STBY TU_STATE TU_ON TU_REV
10K
IC6
RTC_WDATA RTC_CLK RTC_CE
RTC_WDATA RTC_CLK RTC_CE
12 2 7
DO
13
R132
0 RTC_DATA
1 2 3 53398-0390
TO CUT CARI ORG
DI CLK CE
VCC3
D10
R138 10K
INT FOUT
10 3
R135
TP24
CR2032-RTC BACKUP HOLDER BATTERY BCR20V4
1SS355 D9 R165 10K
VCC VCC IC31F 11 74LVC14 12 74LVC14 13 R267 10K R269 33 R268 10K CN16
VDD
BT1
1SS355
PC69
NC NC NC NC NC
1 4 8 9 14
BCR20V4
CE0.1u
11
GND
TEST
RX-4045SA
TP137 TP134 TP136 TP133 TP135
1 2 3 4 5 53398-0590
TO MONITOR SERIAL
CN4 R8 R6 0 0
VCC
R66
R_non(10K)
HEAD_TH
HEAD_TH
R67
33
VCC
TO HEATER BOARD
R4 R2 FD_STBY FD_STATE FD_ON FD_REV 53398-1190 0 0 FD_STBY FD_STATE FD_ON FD_REV
1 2 3 4 5 6 7 8 9 53014-09
TO TAKE UP UNIT TO FEEDER UNIT
CE1u
IC44
P_SIDE
P_SIDE
R68
33
VDD
14
1 2 3 4 5 6 7 8 9 10 11
VCC
RD[0..31] RAB[0..24] SDA[0..12] SDD[0..31] PC67 CE0.1u IC13 IC2 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RDB0 RDB1 RDB2 RDB3 RDB4 RDB5 RDB6 RDB7 RDB8 RDB9 RDB10 RDB11 RDB12 RDB13 RDB14 RDB15 SN74LVCH16245ADGG-EL VCC3 VDD WE OE BYTE WP/ACC RESET VSS2 VSS1 52 33 43 PC75 PC74 CE0.1u CE0.1u VCC RDB[0..15] VCC PC65 CE0.1u RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC A13/BA0 A12/BA1 VCC3 LDQM DQM PC8 CE0.1u PC9 CE0.1u PC19 CE0.1u PC21 CE0.1u VCC3 SDBA0 SDBA1 /SDQM0 /SDQM1 SDCKE SDCLK1R1 /SDCS1 37 38 19 18 17 16 CKE CLK CS RAS CAS WE /FROM /RWE /ROE 53 VCC3 R178 4.7K 16 /NET_RESET 14 /NET_RESET /RWE /ROE 13 34 /FROM CE 32 NC VSS VSS VSS VSSQ VSSQ VSSQ VSSQ 28 41 54 6 12 46 52 40 VCC VCC VCC VCCQ VCCQ VCCQ VCCQ RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7 15 39 1 14 27 3 9 43 49 17 1 27 28 29 30 55 56 20 21 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 23 24 25 26 29 30 31 32 33 34 22 35 36 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2 35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 /LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LA6 LB6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PC68 CE0.1u VCC3 VCC3
RD[0..31]
RAB0 RAB24
TP106 TP105
TP1 TP71
RD0 RD31
IC16A
RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24
D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17 IC12 EDS2516ADTA-75
RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1
G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5
SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12
TC58FVM7T5BTG65CCH /EPROM SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC A13/BA0 A12/BA1 VCC3 /ROE VCC3 PC20 CE0.1u PC22 CE0.1u PC34 CE0.1u PC35 CE0.1u /ROE LDQM DQM SDBA0 SDBA1 /SDQM2 /SDQM3 SDCKE SDCLK1R2 /SDCS1 37 38 19 18 17 16 CKE CLK CS RAS CAS WE NC 40 15 39 20 21 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 23 24 25 26 29 30 31 32 33 34 22 35 36 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 /EPROM RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8
PC64 CE0.1u CN2
2-11
VCC VCC VCC VCCQ VCCQ VCCQ VCCQ 1 14 27 3 9 43 49 Short Plug /RCS0 DIC-252 /RCS0 JP1 /FROM IC24 EDS2516ADTA-75 /RCS2 1 /FROM 3 5 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ 28 41 54 6 12 46 52
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1
SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31
RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10
TP103 SDCLK
RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0 RAB19 RAB21 /RWE CPU_/RBE0 Short Plug /RWE CPU_/RBE0 RAB23
TP102 TP101
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19
RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31
SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE
H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9
TP104
R170 0
R166 R14
22 22
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 PS-50PE-D4T1-PN1 DIC-252
RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3
/NET_RESET CPU_/RBE1 /RCS3
CPU_/RBE0 CPU_/RBE1
CPU_/RBE0 R174 CPU_/RBE1 R175
0 0
TP107 TP108
/RWE /ROE /RCS0
/RWE /ROE /RCS0
VCC3
/RCS2 /RCS3
/RCS2 /RCS3
R193 R173 R21 R225 R224 R191
0 0 0 0 0 0
K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10
RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT
PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16
A8 D10 B10 B8 A7 C9 B7 A9 R159 B9 R176
10K 10K
2 4 6 XJ8C-0611 /RCS2
/EPROM
/EPROM
AU1100-400MBD
TP116
R177 10K
VCC3
IC25
/RCS1
1 2
INA INB
VCC
PC36 CE0.1u
GND
OUTY
R22
33
/WR_STB
/WR_STB
SN74LVC1G32DCK
IC16C A2 B3 XTI32 XT032 XPWR32 XAGND32 TP88 XTI12 XTO12 XPWR12 XAGND12 /RBE3 /FIFO_HALF_NET /RBE3 /FIFO_HALF_NET ROMSIZE ROMSEL R189 Y3 FC-135 9pF 32.768KHz VCC3 PC10 CE0.1u R11 4 3 XPWR12 XAGND12 XPWR12 XAGND12 A3 B5 PR_WREN WDT /RBE0 /RBE1 /RBE2 22 VCC3 Y2 1 2 INH GND FXO-31FL 12.000MHz R228 /RESET_OUT /RESET_OUT 0 VDD OUT R227 4.7K 8 7 6 5 C11 CE8p C12 CE8p A5 A4 XPWR32 XAGND32 XPWR32 XAGND32 B1 B2 D4 B4 VCC3 10K
WDT
WDT
WDT_/OUT
WDT_/OUT
R226
VCC3
R229 R_non(4.7K)
4.7K
PC37 CE0.1u IC26
WDT_/MR
WDT_/MR
2 1 3 4
4.7K
4.7K
4.7K
ADM706RARZ
/NET_RESET C41 C_non VCC3
R168 R169
D5 D2 E7 E8 E6 R_non(2.7K)C5 C1 10K RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL
R190
R210
R209
D2 1SS355 VCC3 IC17 VOUT ADJ 4 R16 100 1% 3 2 1 5 VIN SD GND LP3964EMP + C15 100u/10V TP109 VCC1.2
R211
/NET_RESET
4.7K
VCC MR GND PFI PWR_EN
WDO RESET WDI PFO
GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23
C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7 PR_WREN WDT /RBE0 /RBE1 /RBE2
VCC3
VCC3
L5
XPWR12
MMZ1608S800A
XPWR12
C13 4.7u/16V C20 CE68p R15 10K 1%
R171
PC88 CE0.1u XAGND12
XAGND12
2-12
VCC1.2 + + + + C17 10u/16V C19 10u/16V C16 10u/16V C18 10u/16V G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7 VCC3 + + + + PC107 PC108 PC103 PC106 CE0.1u CE0.1u CE0.1u CE0.1u C21 C22 C8 C14 10u/16V 10u/16V 10u/16V 10u/16V VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12 PC136 CE0.1u PC105 CE0.1u PC104 CE0.1u PC89 CE0.1u G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14 VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20 AU1100-400MBD
VCC3
L4
E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15 VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22
XPWR32
MMZ1608S800A
XPWR32
C10 4.7u/16V
R167
PC87 CE0.1u XAGND32
XAGND32
VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63
D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16
GREEN
O RANGE
L3 MMZ1608S800A
PC38 CE0.1u CN13 IC27A 2 33 74LVC14 TP115 R232 33 74LVC14 IC27D 8 33

4.7K 4.7K 4.7K 4.7K
VCC3 VCC
TP65
TP66
TP67
VCC3 IC27B 1 74LVC14 IC27E 5 74LVC14 IC27F 9 74LVC14 74LVC14 12 13 R231 PR_RXD PR_TXD PR_RTS PR_CTS 10 11 TP120 53398-0590 4 3 R230 TP64
R172
10K
U0TXD U0RXD
Y13 W19
R213
E11 D12 C11 A11 B11 C10 IC27C 6
LCLK LWAIT LWR0 LWR1 LRD0 LRD1
U1TXD U1RXD
V12 T14
R214
5 4 3 2 1
R212
R221
U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI
Y12 Y15 U17 W12 Y19 T11 V17 V16
T27
R217 R218
0 0
USBH0P USBH0M
W17 Y18
R223 R222
15K 15K
R160
R161
R196
R197
USBH1P USBH1M VCC3 IC8 TPRXTPRX+ TPTXTPTX+ 34 VCC3 33 31 30
Y20 V19
R220 R216
15K 15K
CN1 8 6 7 4 5 2 3 1 9 10 VCC3
49.9 1% 49.9 1% 49.9 1% 49.9 1%
P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6
LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1
RDCT RD+ GND GND TDCT TD+ A_LED_R K_LED_R 12 11 C7

5.9K 1%
R107
R156
R157
TRST TDI TDO TMS TCK R114 330 R112 R111 R110 R109 VCC3 14 48 36 L2 MMZ1608S800A 32 8 4.7K 4.7K 4.7K 4.7K
C4 U19 U18 C2 V18 R113 LED0 LED1 LED2 LED3 LED4 4.7K
T22 T30 T24 T18 T28
9 10 12 13 15
4.7K 4.7K 4.7K 4.7K 4.7K
V14 U13 W14 T13 U14
R188 R219 R192 R187 R215
ACSYNC ACBCLK ACDO ACDI ACRST
DVDD33 DVDD33 AVDD33 PWFBOUT PWFBIN RTL8201BL
R106
TESTEN TC0 TC1 TC2 TC3
C3 B6 C7 D8 A6
NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2
27 28 37 38 39 40 41 42 43 44 46 47
C37 CE0.1u
R158
2-13
VCC3 VCC3 R108 1.5K AGND AGND AGND AGND AGND 29 35 11 17 45 + C9 4.7u/16V L1 MMZ1608S800A C2 C1 CE0.1u CE0.1u VCC3 PC73 CE0.1u Y1 1 2 INH GND VDD OUT 4 3 FXO-31FL 25.000MHz VCC3 IC1 1 2 3 INA INB GND VCC OUTY SN74LVC1G32DCK 5 4 ACT PC66 CE0.1u R10 22
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO
U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9 TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN
N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO 7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24
R9 330 CE0.1u
A_LED_L K_LED_L J1011F21PNL
T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5
SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN
FG FG
13 14
C40 CE0.1u
VCC3
T29
VCC3
U12 V13 U16 W15
I2SCLK I2SWORD I2SDI I2SDIO
SOCLK SODIN SODOUT SODEN
W16 W18 Y17 U15
PC137 CE0.1u
T31
PC72 CE0.1u
PC1 CE0.1u
V15 Y16 V11
IRDATX IRDARX IRFIRSEL
D7 C8
DMA_REQ0 DMA_REQ1
RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5
W8 W7 T8 Y5 W5 Y4
/RESET_OUT
IC16B AU1100-400MBD
2-3 HEAD BOARD HEAD BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Head Board.
2-14
HEAD BOARD_Arrangement Diagram (Soldering Side)
2-15
VCC F0_DAC_A[0..9] F0_DAC_A0 F0_DAC_A1 F0_DAC_A2 F0_DAC_A3 F0_DAC_A4 F0_DAC_A5 F0_DAC_A6 F0_DAC_A7 F0_DAC_A8 F0_DAC_A9 R16 R15 R14 R13 R29 R30 R31 R32 R33 R34 180 180 180 180 180 180 180 180 180 180 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 FF0_DAC_A[0..9]
VCC
CN4
C115 C117 C119 C102 C104 C_non C_non C_non C_non C_non C116 C118 C120 C103 C105 C_non C_non C_non C_non C_non F0_DAC_B[0..9] F0_DAC_B0 F0_DAC_B1 F0_DAC_B2 F0_DAC_B3 F0_DAC_B4 F0_DAC_B5 F0_DAC_B6 F0_DAC_B7 F0_DAC_B8 F0_DAC_B9 R12 R11 R10 R9 R23 R24 R25 R26 R27 R28 180 180 180 180 180 180 180 180 180 180 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_B[0..9]
HEAD BOARD_Circuit Diagram 1/6
ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3 R166 R215 R175 R223 R176 R224 R37 R66 R35 R64 R21 R62 0 0 0 0 0 0 0 0 0 0 0 0 ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2 ENC_PHA F0_DAC_A1 F0_DAC_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_LAT0 F0_DAC_LAT2 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 SSCK0 SSCK2 SSI0_A SSI2_A SSI0_B SSI2_B LLAT0 LLAT2 CCH0 CCH2 NNCHG0 NNCHG2
ENC_PHB F0_DAC_A0 F0_DAC_A2 F0_DAC_A4 F0_DAC_A6 F0_DAC_A8 /FF0_DAC_RESET F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_B1 F0_DAC_B3 F0_DAC_B5 F0_DAC_B7 F0_DAC_B9 SSCK1 SSCK3 SSI1_A SSI3_A SSI1_B SSI3_B LLAT1 LLAT3 CCH1 CCH3 NNCHG1 NNCHG3
R187 R307 R193 R311 R194 R312 R19 R142 R7 R140 R1 R138
0 NON 0 NON 0 NON 0 NON 0 NON 0 NON
139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71
140 138 136 134 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72
C109 C111 C113 C98 C100 C_non C_non C_non C_non C_non C110 C112 C114 C99 C101 C_non C_non C_non C_non C_non F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 F0_DAC_LAT0 F0_DAC_LAT1 F0_DAC_LAT2 F0_DAC_LAT3 R39 R42 R55 R68 180 180 180 180 FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3 FF0_DAC_LAT0 FF0_DAC_LAT1 FF0_DAC_LAT2 FF0_DAC_LAT3
10K
10K
R115
42V_SENSE
R153 1.0K
R118
2-16
F1_DAC_A[0..9] TP99 R117 0 TP96 R114 0 /F0_POWER_SAVE /F1_POWER_SAVE TP110 TP105 TP100 TP95 F1_DAC_A0 F1_DAC_A1 F1_DAC_A2 F1_DAC_A3 F1_DAC_A4 F1_DAC_A5 F1_DAC_A6 F1_DAC_A7 F1_DAC_A8 F1_DAC_A9 R78 R77 R76 R75 R97 R98 R99 R100 R101 R102 180 180 180 180 180 180 180 180 180 180 VCC3 F1_DAC_B[0..9] FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3 FF1_DAC_LAT0 FF1_DAC_LAT1 FF1_DAC_LAT2 FF1_DAC_LAT3 F1_DAC_B0 F1_DAC_B1 F1_DAC_B2 F1_DAC_B3 F1_DAC_B4 F1_DAC_B5 F1_DAC_B6 F1_DAC_B7 F1_DAC_B8 F1_DAC_B9 R82 R81 R80 R79 R91 R92 R93 R94 R95 R96 180 180 180 180 180 180 180 180 180 180
R233 R277 R238 R286 R239 R287 R60 R105 R58 R103 R53 R89 R263 R325 R267 R330 R268 R331 R112 R136 R110 R134 R107 R132
0 0 0 0 0 0 0 0 0 0 0 0
C40 C24 C_non C_non C34 C15 C_non C_non
F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_L PSFAN_ON
F1_DAC_A1 F1_DAC_A3 F1_DAC_A5 F1_DAC_A7 F1_DAC_A9 F1_DAC_LAT0 F1_DAC_LAT2 F1_DAC_B0 F1_DAC_B2 F1_DAC_B4 F1_DAC_B6 F1_DAC_B8 SSCK4 SSCK6 SSI4_A SSI6_A SSI4_B SSI6_B LLAT4 LLAT6 CCH4 CCH6 NNCHG4 NNCHG6 /P_SIDE_SENS HEAD_U/D_L PSFAN_ON
F1_DAC_A0 F1_DAC_A0 F1_DAC_A2 F1_DAC_A2 F1_DAC_A4 F1_DAC_A4 F1_DAC_A6 F1_DAC_A6 F1_DAC_A8 F1_DAC_A8 /FF1_DAC_RESET /FF1_DAC_RESET F1_DAC_LAT1 F1_DAC_LAT1 F1_DAC_LAT3 F1_DAC_LAT3 F1_DAC_B1 F1_DAC_B1 F1_DAC_B3 F1_DAC_B3 F1_DAC_B5 F1_DAC_B5 F1_DAC_B7 F1_DAC_B7 F1_DAC_B9 F1_DAC_B9 SSCK5 0 SSCK5 NON SSCK7 SSCK7 SSI5_A 0 SSI5_A NON SSI7_A SSI7_A SSI5_B 0 SSI5_B NON SSI7_B SSI7_B LLAT5 0 LLAT5 NON LLAT7 LLAT7 CCH5 0 CCH5 NON CCH7 CCH7 NNCHG5 0 NNCHG5 NON NNCHG7 NNCHG7 HEAD_U/D_H HEAD_U/D_H HD_POWER HD_POWER
FF1_DAC_A[0..9]
HEAD_TH
HEAD_TH
P_SIDE
P_SIDE
+41V
69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
70 68 66 64 62 60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
R155 22K
TX25-140P-LT-H1
FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9
C143 C141 C139 C134 C136 C_non C_non C_non C_non C_non C142 C140 C138 C135 C137 C_non C_non C_non C_non C_non FF1_DAC_B[0..9]
F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3
F1_DAC_LAT0 F1_DAC_LAT1 F1_DAC_LAT2 F1_DAC_LAT3
R109 R116 R129 R144
180 180 180 180
FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9
C84 C64 C_non C_non C73 C60 C_non C_non
C152 C150 C148 C130 C132 C_non C_non C_non C_non C_non C151 C149 C147 C131 C133 C_non C_non C_non C_non C_non

VHV0 VHV0 FF0_DAC_B[0..9] FF0_DAC_B[0..9] IC3 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_LAT0 /FF0_DAC_RESET /F0_POWER_SAVE TP15 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR1 2SC2873 R167 1 R3 510 R168 43 TR5 2SC4131 C106 CE0.1u + C3 22u/50V VCC CN1 VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36FMN-BTK C1 CE0.1u
VCC3 COM0_B R169 43 PC7 CE0.1u R162 10 R4 510 TR2 2SA1213 TR6 2SA1746 C107 CE0.022u R17 4.7 /0.25W
HEAD0
HEAD_TH P_SIDE LAT0 CH0 NCHG0 SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB
FF0_DAC_A[0..9]
FF0_DAC_A[0..9]
E09A54RA
IC4 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP16 8 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR3 2SC2873 R163 1 R5 510 R170 43 TR7 2SC4131 C7 CE0.1u
VCC3 COM0_A R171 43 PC8 CE0.1u R164 10 R6 510 TR4 2SA1213 TR8 2SA1746 C108 CE0.022u R18 4.7 /0.25W
E09A54RA
VCC3 IC2 SSI0_B SSI0_A SSCK0 SSI0_B SSI0_A SSCK0 1 7 9 15 4 12 1A 2A 3A 4A G G HD151031FPEL VCC3 PC6 CE0.1u TP4 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP1 TP3 TP18 TP17 R180 R179 TP14 R178 TP13 TP2 10 10 10 TP9 TP7 TP8 TP5 TP6 C5 CE220p C6 CE220p TP11 TP10 C11 CE220p TP12 SI0_YB C12 CE220p SI0_ZB SI0_YA R177 10 R160 R161 R158 R159 10 10 10 10 SI0_ZA SCK0_YB SCK0_ZB SCK0_YA SCK0_ZA
IC1 LLAT0 CCH0 NNCHG0 LLAT1 CCH1 NNCHG1 LLAT0 CCH0 NNCHG0 LLAT1 CCH1 NNCHG1 2 3 4 5 6 7 8 9 1 19 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 TC74VHCT541AFT VCC Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11
R38 R36 R22 R20 R8 R2
100 100 100 100 100 100 C13 C10 C9 C8 C4 C2
R156 R172 R157
0 LAT0 0 CH0 0 NCHG0 LAT1
R173 0 R165 R174 0 CH1 0 NCHG1
CE100p CE100p PC1 CE0.1u CE100p CE100p CE100p CE100p
VHV0 FF0_DAC_B[0..9] FF0_DAC_B[0..9] IC7 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_LAT1 /FF0_DAC_RESET /F0_POWER_SAVE TP27 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 VCC 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR16 2SC2873 R203 1 R48 510 R190 43 TR12 2SC4131 C123 CE0.1u + C23 NON CN2 VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H GND HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 VHV0 C14 CE0.1u
VCC3 COM1_B R189 43 PC10 CE0.1u R202 10 R47 510 TR15 2SA1213 TR11 2SA1746 C122 CE0.022u R46 4.7 /0.25W
/P_SIDE_SENS HEAD_U/D_H HEAD_U/D_L LAT1
HEAD1
E09A54RA
D1 1SS355 FF0_DAC_A[0..9] VCC 2 1 C97 CE0.33u 3 IC30 VCC CTL GND BA33DD0WHFP C94 CE0.1u(NON) VOUT NC 4 5 + R151 10K C92 220u/6.3V EEEFK0J221P FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP28 8 VCC3 IC8 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR14 2SC2873 R201 1 R45 510 R188 43 TR10 2SC4131 C22 CE0.1u FF0_DAC_A[0..9]
CH1 NCHG1 SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
36FMN-BTK
E09A54RA
2-17

CN9 1 2 3 4 53398-0490 CN11 1 2 TH1 103HT 5267-02A CN12 1 2 NON SSI1_A SSCK1 VCC3
TO Cooling FAN
IC6 SSI1_B SSI1_B SSI1_A SSCK1 1 7 9 15 1A 2A 3A 4A G G HD151031FPEL 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP20 TP36
TP35 R198 R199 TP33 R196 TP34 R197 TP19 R184 R183 TP22 R182
10 10 10 TP30 TP32
TP31 SI1_YB C21 CE220p TP29 C20 CE220p TP26 TP25 TP24 TP23 C16 CE220p C17 CE220p SI1_ZB SI1_YA
10 10 10 10 10
SI1_ZA SCK1_YB SCK1_ZB SCK1_YA
VCC
+41V
4 12
+ C89 220u/10V C96 CE0.1u
+ C93 470u/63V C95 CE0.1u
PSFAN_ON CN13 1 2 3 4 5 6 7 8 9 B9P-VH +41V
VCC3 PC9 CE0.1u TP21 R181
SCK1_ZA
VHV0 F1 R154 1K/0.5W 01543.15DR TR66 2SJ535 VHV1 F2 01543.15DR VHV2 F3 TR65 DTC114EK 1 01543.15DR VHV3 F4 01543.15DR(NON)
R152 2.2K/0.5W 3 HD_POWER 2
VHV1 FF0_DAC_B[0..9] IC11 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_LAT2 /FF0_DAC_RESET /F0_POWER_SAVE TP37 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 CN3 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR17 2SC2873 R213 1 R49 510 R216 43 TR21 2SC4131 C124 CE0.1u + C26 NON VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PH_A GND ENC_PH_B GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36FMN-BTK VHV1 C25 CE0.1u
FF0_DAC_B[0..9]
VCC3 COM2_B R217 43 PC13 CE0.1u R204 10 R50 510 TR18 2SA1213 TR22 2SA1746 C125 CE0.022u LAT2 CH2 R56 4.7 /0.25W
HEAD2
E09A54RA
FF0_DAC_A[0..9]
FF0_DAC_A[0..9] IC12 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP38 8 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR19 2SC2873 R205 1 R51 510 R218 43 TR23 2SC4131 C28 CE0.1u
NCHG2 SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
VCC3 COM2_A VCC R219 43 PC14 CE0.1u R206 10 R52 510 TR20 2SA1213 ENC_PHA 100 74LVC14 C19 CE1000p TR24 2SA1746 C126 CE0.022u IC5A R41 2 1 R191 33 R57 4.7 /0.25W R185 1.0K
E09A54RA
VCC3
VCC
PC2 CE0.1u
R186 1.0K
IC5B R40
ENC_PHB
4 74LVC14
R192 33 C18 CE1000p
R67 R65 R63 R61 R59 R54
100 100 100 100 100 100 C38 C35 C33 C32 C29 C27
R207 R220 R208 R221 R214 R222
0 LAT2 0 CH2 0 NCHG2 0 LAT4 0 CH4 0 NCHG4
100
CE100p CE100p PC3 CE0.1u CE100p CE100p CE100p

6 74LVC14
CE100p
IC5C 5
VCC3 IC10 SSI2_B SSI2_A SSCK2 SSI2_B SSI2_A SSCK2 1 7 9 15 4 12 1A 2A 3A 4A G G HD151031FPEL VCC3 PC12 CE0.1u TP42 R210 10 TP44 C30 CE220p 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP39 TP54 TP53 R228 10 R227 TP52 R226 TP51 10 10 TP47 TP45 TP46 TP43 C31 CE220p TP49 TP48 C36 CE220p TP50 SI2_YB C37 CE220p SI2_ZB SI2_YA
8
IC5D 9 74LVC14 IC5E 10 74LVC14 11
R225 10 TP40 R211 R212 TP41 R209 10 10 10
SI2_ZA SCK2_YB SCK2_ZB SCK2_YA SCK2_ZA

12
IC5F 13 74LVC14
2-18
VHV3 FF0_DAC_B[0..9] IC13 FF0_DAC_B0 FF0_DAC_B1 FF0_DAC_B2 FF0_DAC_B3 FF0_DAC_B4 FF0_DAC_B5 FF0_DAC_B6 FF0_DAC_B7 FF0_DAC_B8 FF0_DAC_B9 FF0_DAC_LAT3 /FF0_DAC_RESET /F0_POWER_SAVE TP55 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR49 NON R295 NON R125 NON R296 NON TR53 NON C156 NON + C70 NON VCC CN8 VHV3 VHV3 GND GND COM3_A GND COM3_A GND COM3_A GND COM3_B GND COM3_B GND COM3_B GND VCC GND GND GND GND LAT3 GND CH3 GND NCHG3 GND GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK3_YB SCK3_ZB SI3_YB SI3_ZB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NON VHV3 C69 NON
FF0_DAC_B[0..9]
VCC3 COM3_B R297 NON PC16 NON R292 NON R126 NON TR50 NON TR54 NON C157 NON LAT3 CH3 R130 NON
HEAD3
NON
FF0_DAC_A[0..9]
FF0_DAC_A[0..9] IC14 FF0_DAC_A0 FF0_DAC_A1 FF0_DAC_A2 FF0_DAC_A3 FF0_DAC_A4 FF0_DAC_A5 FF0_DAC_A6 FF0_DAC_A7 FF0_DAC_A8 FF0_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP56 8 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR51 NON R293 NON R127 NON R298 NON TR55 NON C71 NON
VCC3 COM3_A R299 NON PC17 NON R294 NON R128 NON TR52 NON TR56 NON C158 NON R131 NON
NON
VCC3 IC26 SSI3_B SSI3_A SSCK3 SSI3_B SSI3_A SSCK3 1 7 9 15 4 12 1A 2A 3A 4A G G NON VCC3 PC24 NON TP120 R303 NON TP122 C75 NON 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP133 R316 NON TP134 R315 NON NON TP128 SI3_YB TP127 TP126 TP125 TP123 TP124 TP121 C76 NON C80 NON C81 NON SI3_ZB SI3_YA TP129 R313 NON NON NON NON SI3_ZA SCK3_YB TP117 R305 SCK3_ZB SCK3_YA SCK3_ZA
TP130 R314
TP118 R304
TP119 R302
VHV1 FF1_DAC_B[0..9] FF1_DAC_B[0..9] IC18 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_LAT0 /FF1_DAC_RESET /F1_POWER_SAVE TP77 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 VCC 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR32 2SC2873 R243 1 R74 510 R237 43 TR28 2SC4131 C129 CE0.1u + C44 22u/50V CN5 VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36FMN-BTK VHV1 C39 CE0.1u
VCC3 COM4_B R236 43 PC19 CE0.1u R242 10 R73 510 TR31 2SA1213 LAT4 TR27 2SA1746 C128 CE0.022u R72 4.7 /0.25W
HEAD4
E09A54RA
FF1_DAC_A[0..9]
E09A54RA
R113 R111 R108
100 100 100
R252 R264 R253
0 LAT5 0 CH5 0 NCHG5 LAT6
R106 100 R104 R90 100 100 C59 CE100p C56 C55 C54 C51 C50
R265 0 R262 R266 0 CH6 0 NCHG6
CE100p CE100p CE100p
CE100p
CE100p SSI4_B SSI4_A SSCK4 SSI4_B SSI4_A SSCK4
VCC3 IC15 1 7 9 15 4 12 1A 2A 3A 4A G G HD151031FPEL VCC3 PC15 CE0.1u TP59 R229 10 TP61 C41 CE220p 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP58 TP71 TP72 R246 R247 TP69 R244 TP70 10 10 10 TP66 TP64 TP63 TP62 C42 CE220p TP68 TP65 C45 CE220p TP67 SI4_YB C46 CE220p SI4_ZB SI4_YA R245 10 TP57 R232 R231 TP60 R230 10 10 10 SI4_ZA SCK4_YB SCK4_ZB SCK4_YA SCK4_ZA
PC4 CE0.1u
2-19
VHV2 FF1_DAC_B[0..9] IC21 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_LAT1 /FF1_DAC_RESET /F1_POWER_SAVE TP91 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR33 2SC2873 R251 1 R83 510 R258 43 TR37 2SC4131 C144 CE0.1u + C48 NON VCC CN6 VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 VHV2 C47 CE0.1u
FF1_DAC_B[0..9]
VCC3 COM5_B R259 43 PC22 CE0.1u R248 10 R84 510 TR34 2SA1213 TR38 2SA1746 C145 CE0.022u LAT5 CH5 R87 4.7 /0.25W
HEAD5
2
FF1_DAC_A[0..9] FF1_DAC_A[0..9] FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP92 8
E09A54RA
IC22 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR35 2SC2873 R249 1 R85 510 R260 43 TR39 2SC4131 C49 CE0.1u
36FMN-BTK
E09A54RA
VCC3 IC17 SSI5_B SSI5_A SSCK5 SSI5_B SSI5_A SSCK5 1 7 9 15 4 12 1A 2A 3A 4A G G HD151031FPEL VCC3 PC18 CE0.1u TP76 R255 10 TP80 C52 CE220p 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP73 TP90 TP89 R272 R271 TP88 R270 TP87 R269 TP74 R256 R257 TP75 R254 10 10 10 TP83 TP81 TP82 TP79 C53 CE220p TP85 TP84 C57 CE220p TP86 SI5_YB C58 CE220p SI5_ZB SI5_YA 10 10 10 10 SI5_ZA SCK5_YB SCK5_ZB SCK5_YA SCK5_ZA
VHV2 FF1_DAC_B[0..9] FF1_DAC_B[0..9] IC23 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_LAT2 /FF1_DAC_RESET /F1_POWER_SAVE TP115 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 VCC 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR48 2SC2873 R285 1 R124 510 R281 43 TR44 2SC4131 C155 CE0.1u + C66 22u/50V CN7 VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 36FMN-BTK VHV2 C61 CE0.1u
VCC3 COM6_B R280 43 PC25 CE0.1u R284 10 R123 510 TR47 2SA1213 LAT6 TR43 2SA1746 C154 CE0.022u R122 4.7 /0.25W
HEAD6
E09A54RA
FF1_DAC_A[0..9]
E09A54RA
IC25 LLAT3 CCH3 NNCHG3 LLAT7 CCH7 NNCHG7 LLAT3 CCH3 NNCHG3 LLAT7 CCH7 NNCHG7 2 3 4 5 6 7 8 9 1 19 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 NON VCC PC5 NON Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11
R143 R141 R139 R137 R135 R133
NON NON NON NON NON NON C82 NON C79 NON C78 NON C77 NON C74 NON C72
R300 R308 R301 R309 R306 R310
NON LAT3 NON CH3 NON NCHG3 NON LAT7 NON CH7 NON NCHG7 VCC3 IC20 SSI6_B SSI6_A SSCK6 1 7 9 15 4 12 2 3 6 5 10 11 14 13 TP94 TP114 R290 TP113 R291 10 10 10 TP108 SI6_YB TP109 TP106 TP107 TP104 TP103 TP102 TP101 C62 CE220p C63 CE220p C67 CE220p C68 CE220p SI6_ZB SI6_YA TP112 R289 10 10 10 10 10 SI6_ZA SCK6_YB R275 TP98 R274 TP97 R273 SCK6_ZB SCK6_YA SCK6_ZA
NON
SSI6_B SSI6_A SSCK6
1A 2A 3A 4A G G HD151031FPEL
1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z
TP111 R288
TP93 R276
VCC3 PC21 CE0.1u
2-20
VHV3 FF1_DAC_B[0..9] IC27 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_LAT3 /FF1_DAC_RESET /F1_POWER_SAVE TP131 8 4 3 2 1 30 29 28 27 26 25 5 6 23 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 VCC 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR64 NON R329 NON R150 NON R324 NON TR60 NON C161 NON + C88 NON CN10 VHV3 VHV3 GND COM7_A GND COM7_A GND COM7_A GND COM7_B GND COM7_B GND COM7_B GND GND VCC GND GND GND GND GND LAT7 GND CH7 GND NCHG7 GND SCK7_ZA SCK7_YA SI7_ZA SI7_YA SCK7_ZB SCK7_YB SI7_ZB SI7_YB 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NON VHV3 C83 NON
VCC3 COM7_B R323 NON PC27 NON R328 NON R149 NON TR63 NON LAT7 TR59 NON C160 NON R148 NON
HEAD7
E09A54RA
FF1_DAC_A[0..9]
FF1_DAC_A[0..9] IC28 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 FF1_DAC_A7 FF1_DAC_A8 FF1_DAC_A9 4 3 2 1 30 29 28 27 26 25 5 6 23 TP132 8 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 LAT RST PSAVE DAOUT VCC45 NPNB FB PNPB VCC3 DP DP DP DP DP DP DP DP GND3 GND45 VOUTGND 22 20 18 16 24 9 11 12 13 15 17 19 21 7 10 14 TR62 NON R327 NON R147 NON R322 NON TR58 NON C87 NON
VCC3 COM7_A R321 NON PC28 NON R326 NON R146 NON TR61 NON TR57 NON C159 NON R145 NON
NON
VCC3 IC29 SSI7_B SSI7_A SSCK7 SSI7_B SSI7_A SSCK7 1 7 9 15 4 12 1A 2A 3A 4A G G NON VCC3 PC29 NON TP137 R317 NON TP139 C85 NON 1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z 2 3 6 5 10 11 14 13 TP150R334 TP149 R335 NON NON NON TP145 SI7_YB TP146 TP143 TP144 TP142 TP141 TP140 C86 NON C90 NON C91 NON SI7_ZB SI7_YA TP148 R333 NON NON NON NON SI7_ZA SCK7_YB TP136 R319 SCK7_ZB SCK7_YA SCK7_ZA
TP147R332
TP135R320
TP138R318
2-21
2-4 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Servo Board. 2-22
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-23
VCC3
8 7 6 5 8 7 6 5 10K 8 7 6 5 10K 1 2 3 4 R133 R95 1 2 3 4 8 7 6 5
1 2 3 4
RA18 EXBV8V103J RA16 EXBV8V102J TP147 TP157 TP155 /H8S_RESET /RD /HWR /LWR 220 C103 CE0.1u R100 1.8K CLK32 /SensWOrg IC16 VCC3
1 6 1 6 1 2 3 4
/StepDrvEnable
VCC3 C104 CE18p R154 C102 CE22p MtrW_PB MtrW_PA MtrH_PB MtrH_PA
To MOTSENS JUNCTION BOARD

Y2 8.0MHz T17
CN1
VCC IC13 VCC3
D[0..15]
R130 220 RA21 EXBA10E103J RA12 EXBA10E103J
/CS1 /CS2
LED1
SEL6410E
10 2 9 3 8 4 7 5
2
33 D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5
TP156 TP158 TP159 /LWR /CS1

D8 D9 D10 D11 D12 D13 D14
D0 D1 D2 D3 D4 D5 D6 D7 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 WE CS OE GND CY7C1399 PC25 CE0.1u VCC3 28 /HWR 27 20 22 14 WE CS OE GND CY7C1399 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 27 20 22 14
11 12 13 15 16 17 18 19
D8 D9 D10 D11 D12 D13 D14 D15 11 12 13 15 16 17 18 19
TP58 TP76
R153
T4 T14 VCC3 /RD
VCC
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
TP2 TP1
T11
T18
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3 Sol_+ Sol_LED SEL SEL1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 21 23 24 25 26 1 2 3 4 5 6 7 8 9 10 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3 21 23 24 25 26 1 2 3 4 5 6 7 8 9 10 28 PC24 CE0.1u
Q1 DTC114EK
SEL SEL1
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3
R12 R11 VCC3 PC28 CE0.1u PC23 CE0.1u
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
100 100
@/SensWOrg @/SensC0
Cmd_StoM Cmd_MtoS /Cmd_HS_StoM /Cmd_HS_MtoS
52808-2691
C7
C6
SEL2 RST
CE470p
CE470p
VCC3 1
VCC3
SERVO BOARD_Circuit Diagram 1/4
VCC3
A[1..16]
VCC3
RA23 EXBA10E103J D4 D5 D6 D7 6 MtrI3_PB MtrI3_PA T43 T47 FWE
C106 CE1.0u
R160
R159 10K
R109 R108
10K 10K
P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14
D15 D0 D1 D2 D3
VCC
T66
10K(NON)
10 2 9 3 8 4 7 5
12K 0.1% R166
D0 D1 D2 D3 D4 D5 D6 D7 10 2 9 3 8 4 7 5
RA11 EXBA10E103J
RA22 EXBA10E103J
10 2 9 3 8 4 7 5
Therm T72 T65 T71 T64 T70 /SensCov Serial_IN
10K
To MOTSENS JUNCTION BOARD

CE0.1u PC27 CE0.1u
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
10K
R168
R167
RA10 EXBV8V103J
1 2 3 4
CN2
8 7 6 5
5 7 4 8 3 9 2 10
PC22
8 7 6 5
1 2 3 4
IC19E
IC19D
Monitor
11
10
5 4 3 2 1
74LVC14
74LVC14 MtrI0_PB MtrI0_PA A[1..16]

53398-0590 T58 VCC3

5 7 4 8 3 9 2 10
R169 10K
IC19C
TP74 TP73 TP68 TP64 TP57 TP53 TP40 TP39 TP38 TP37 TP36 TP34 TP29 TP26 TP23 TP18 TP27 TP30 R105 10K
10K
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H +FAN -FAN R106 NON VCC3 1
6 1 6 1 10K 5 7 4 8 3 9 2 10
74LVC14 IC19F JP2 Pad 2

R152 R132
13 RA20 EXBA10E103J RA19 EXBA10E103J
12
MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0)
CN12
MtrC1_PB MtrC1_PA MtrC0_PB MtrC0_PA MtrA_PB MtrA_PA

5 7 4 8 3 9 2 10
VCC
TP19TP17TP8
74LVC14
Serial_LOAD
26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 FWE R107 0 RA17 EXBA10E102J

6 1
R9 R10 R13
100 100 100
@/SensCVOrg @/SensC1 @/SensHOrg
52808-2691
C5
C8
C9
CE470p
CE470p
CE470p
2-24
/SerialStart Mstep2B Mstep2A Mstep1B Mstep1A Mstep0B Mstep0A
VCC PC11 CE0.1u TP154 /StepDrvEnable MtrADcy IC14
IC18
/SensC0 /SensC1 /SensCVOrg
/SensWOrg /SensHOrg
@/SensC0 @/SensC1 @/SensCVOrg @/SensWOrg @/SensHOrg @/SensR0 @/SensR1
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
IC15
Sol_Rush Sol_Hold Mstep_Hold
H8S/267X-QFP144
1 19 Ctrg_RXD Ctrg_TXD
E1 E2
VCC3
74LVC541
PC14
FANPWM1 FANPWM2 MtrI2_PB MtrI2_PA MtrI1_PB MtrI1_PA Serial_CLK Serial_LOAD Serial_OUT Serial_STORE
2 3 4 5 6 7 8 9 1 19
CE0.1u
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
CPU ID:0010
VCC
VCC3
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
D1 D2 D3 D4 D5 D6 D7 D8 E1 E2
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
/StepDrvEnable1 /StepDrvEnable2 @Sol_ @Fan0 @FanFA @FANPWM1 @FANPWM2
74VHCT541 RA15 EXBA10E102J VCC3
VCC3 VCC3 TP82 isp Download TP143 TP81 VCC3 R49 10K CN5 CN13 TP80 TP79 TP77 CN8 TMS TCK R46 10K IC9 R89 C75 CE470p 100 SerCtrg_CLK SerCtrg_LOAD SerCtrg_OUT SerCtrg_IN 52808-0691 TDO TDI TP142 TP140 TP141 TP139 VCC TP168 TP169 TP166 VCC TP167 TP160
VCC
VMTD
10K
10K
10K
C92 + 100u/63V
R114
R113
R111
TP165 TP163 TP161 TP164
IC23 MTD2005F
/StepDrvEnable
VMTD
19 24
VCC ALM
VMMA VMMB
1 14
SolDecay SolPh
D82 D1FS6
To INKTANK BOARD
R181 NON
/SOL_EN
26 17 18
PHA PHB DECAY
SolPWM 53398-0890
R180 0
OUT1 OUT2 OUT3 OUT4 1 2 3 4 5 6
3 7 8 12
D81 D1FS6
FL17
EXCML20A390
D74 R117 D1FS6 1.0ohm/1W
FL18
EXCML20A390
1 2 3 4 5 6 7 8
R179 NON
ENA A ENA B
D73 D1FS6
PinchPos /Crop_ON CropSens
R178 R110 NON 52808-1291 T63 T5 T6 T7 PC15 VCC CE0.1u R38 10K Ser500_CLK Ser500_LOAD Ser500_OUT VCC TP69 TP65 TP71 TP66 TP62 VCC +27 C88 CE0.1u
4
VREFA VREFB CR
FANPWM2
NON
27 16 VCC3 TP162 R112 10K 23 20 C114 25 VCC NON 22
1 2 3 4 5 6 7 8 9 10 11 12
To CUT CARI BOARD

SerTU_STORE
SerTU_CLK SerTU_LOAD SerTU_OUT SerTU_IN 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 74VHCT541 R39 C34 CE470p 100 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11
VSA
RSA
NC
10K
RSB
R188
CE820p
LG A LG B GND GND NC NC NC NC NC NC VSB Serial_IN Serial_OUT PC16 CE1.0u

/RD
28 15 HS1 HS2 2 4 6 9 11 13 21 CN3
CE3900p
13
C119
10
R192 220 IC26A 3 + CropSens R119 100 VCC3 RX1 100K

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
1 19
C117
12K 0.1%
R118 Serial_LOAD Serial_CLK 2 3403A

11
R116
R189 C87 CE470p
R182 0(NON)
100K 0.1%
CropMark
R201
SOL_CURNT
3403A
12K 0.1%
SOL_CURNT
TP89
TP90
TP91
100K 0.1%
A[1..4] TDI Ser500_IN R82 CE470p C70 100 Serial_STORE /SensCov TDI_1
R200 4.7K 0.1%
R115 4.7K 0.1%
TP95
TP96
TP97
TP98
/StepDrvEnable1 R150 C101 CE470p 100
R85 CLK32 PC18 CE1.0u VM T20 T21 IC10 M4A3-64/64 TQFP100 MtrI2_1_ MtrW_1_ MtrW_0_ MtrI3_1_ MtrI3_0_ PC19 CE1.0u
33
A1 A2 A3 A4 D0 D1 D2 D3 T9 T10 T12 T13 T15 T16
MtrADcy MtrA_PA MtrA_PB

TP101 TP102 TP106 TP107
TP99
D[0..3]
GND GND I/O7 A14 I/O6 A12 I/O5 A10 I/O4 A8 I/O3 A6 I/O2 A4 I/O1 A2 I/O0 A0 VCC3 GND GND VCC3 I5 I/O63 D0 I/O62 D2 I/O61 D4 I/O60 D6 I/O59 D8 I/O58 D10 I/O57 D12 I/O56 D14 GND GND
TP92
VCC
R199

for TU
53398-0790
VCC R176 D72 PTZ43A 47/1W
TP125
TP126
TP129
TP130
TP131
100u/25V R165 100 R177 47/1W TMS TCK

GND GND I/O24 B14 IO/25 B12 I/O26 B10 I/O27 B8 I/O28 B6 I/O29 B4 I/O30 B2 I/O31 B0 I2 VCC3 GND GND VCC3 I/O32 C0 I/O33 C2 I/O34 C4 I/O35 C6 I/O36 C8 I/O37 C10 I/O38 C12 I/O39 C14 GND GND
/CS2 Mstep0A Mstep0B Mstep1A Mstep1B Mstep_Hold T22 T25
+27
R86 10K Ctrg_RXD R142 100 C73 CE470p
1 2 3 4 5 6 Q5 2SK2796S 2 1 3
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
+41
R155 2.2K/0.5W
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 VCC GND TDI I/O8 A1 I/O9 A3 I/O10 A5 I/O11 A7 I/O12 A9 I/O13 A11 I/O14 A13 I/O15 A15 I1/CLK0 VCC3 GND I1/CLK1 I/O16 B15 I/O17 B13 I/O18 B11 I/O19 B9 I/O20 B7 I/O21 B5 I/O22 B3 I/O23 B1 TMS TCK GND GND TDO TRST I/O55 D1 I/O54 D3 I/O53 D5 I/O52 D7 I/O51 D9 I/O50 D11 I/O49 D13 I/O48 D15 I4/CLK3 GND VCC3 I3/CLK2 I/O47 C15 I/O46 C13 I/O45 C11 I/O44 C9 I/O43 C7 I/O42 C5 I/O41 C3 I/O40 C1 ENABLE GND
75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51
RST SEL2 SEL1 SEL
B6P-VH
Ctrg_TXD
TP132
CN16
+ C90
+ C105 CE470p
MtrH_0_ MtrH_1_ /LWR MtrI0_0_ MtrI0_1_ MtrI1_0_ MtrI1_1_ MtrC0_0_ MtrC0_1_ MtrC1_0_ MtrC1_1_ MtrI2_0_
MtrPower
C82 1000u/63V
Q3
1.0K
C89 100u/63V
R162
10 2 9 3 8 4 7 5
To MAIN BOARD
R104 1.0K IC19B 3 /RESET 74LVC14 D42 D2FS6(NON) 4
CX1
CN11 52808-2591
R164 NON
NON
VCC3
T59
150
R99
R98
R151 150
RN5VD29A
VCC3
R149 22K
Cmd_StoM Cmd_MtoS
CE0.1u
GND
Cd
22K
DDA_CLK
PC30
T60 T61 T62 T67 IC28 1 2 3 4 Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2 UPA1759 8 7 6 5
/Cmd_HS_StoM /Cmd_HS_MtoS
T68 T73 T74 TP137 TP133 TP136 TP135
VCC3
DDA_StoM DDA_MtoS INTDDA
VCC
/LESSTHANS /LESSTHANF /MTRERR /SRVBRD_RESET /SerialStart @FanFA @Fan0 @FANPWM1 @FANPWM2 4 3 2 1 RA4 EXBV8V101J 5 4 5 6 3 6 7 2 7 8 1 8
T75 T76 T77 T78 T79 T80 T81
/Crop_ON PinchPos
T82
CropMark
T83 T84
F0out
F0in
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 L2 IC27 L3 1 2 3 4 +15 Source1 Gate1 Source2 Gate2 UPA1759 L4 C120 CE0.1u Drain1 Drain1 Drain2 Drain2 8 7 6 5
+27
GND
VCC3 PC17 CE1.0u RA6 EXBA10E102J VCC3 MtrWDcy MtrI3Dcy MtrI2Dcy MtrI1Dcy MtrI0Dcy MtrHDcy MtrC1Dcy MtrC0Dcy +27 R60 1.2ohm/1W R148 100 TP93 TP75 + +FAN -FAN L RCH895-181K(NON) D51 D2FS6 TP85 TP78 C42 10u/100V + CN4 C80 CE470p C100 CE470p C37 10u/100V(NON) L1 @/SensR0 @/SensR1 R97 100 L RCH895-181K Therm D70 D2FS6 C53 10u/100V + 1 2 3 4 TP94 TP88 TP105
IC26B
1 2 3 4 5 6 7
CN6
+41
VMTD
D17 DE3L20U
Mstep2A Mstep2B Sol_Rush Sol_Hold
for 500cc
R101 1K/0.5W
Q4 2SJ535
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
52808-2891(NON)
+41
+27
VCC
VCC3 CN14
2-25
53398-0490 CN7 1 2 3 L RCH895-181K D69 D2FS6 C58 10u/100V L RCH895-181K + 53398-0390 +27 D52 D1FL20U(NON) TP100 TP3 Sol_+ Sol_D1FL20U(NON) D71 T2 TP124 8 7 6 5
DTC114EK
VCC3
1 2 3 4 5 6 7 8 9
for 500cc
5267-09A(NON) VCC
IC21
R163 1.0K T69
IC19A
VDD
OUT
C83
74LVC14
TP145 TP144 TP146
CE0.1u
Sensor(Reserve)
CN10
PC29
D78
CE0.1u
1SS355
TP138 TP152 TP153
R187
R186
R185
Q8
VCC3
1 2 3 4 5 6 53398-0690(NON)
IN
OUT
10K
10K
10K
GND
R194 10K
uPC2933T
To HEAD BOARD
C123 C85 100u/25V CE0.1u
D77
To FAN JUNCTION BOARD
IC25 TA7815
1SS355
T85
VI
VO
C129 CE0.1u
C84 100u/25V
TP134
IC29
R134
100
@Sol_
T8
1 2 3 4
Source1 Drain1 Gate1 Drain1 Source2 Drain2 Gate2 Drain2
R135 0
UPA1759(NON)
VCC
VCC
R96 1.0K T3 /StepDrvEnable2 VCC PC1 CE0.1u C12 CE0.22u/50V TP148 TP120 VMTD VMMA VMMB D1 D1FS6(NON) FL8 TP32 EXCML20A390 TP112 R50 MtrH_0_ 3.3K R53 1.0K CE0.047u TP84 TP83 23 20 25 VCC 22 C47 RSA NC RSB R52 CE0.047u 10K R40 5 13 10 220 R41 220 VSA R54 1.0K VREFA VREFB CR D36 D1FS6 27 16 ENA A ENA B C46 D38 D1FS6 D18 D1FS6(NON) TP28 FL7 D20 EXCML20A390 D1FS6(NON) TP35 FL6 D19 EXCML20A390 D1FS6(NON) TP119 R51 MtrH_1_ 3.3K D21 EXCML20A390 D1FS6(NON) C2 CE820p R3 0.68ohm/1W(NON) R42 1.0ohm/1W R43 1.0ohm/1W TP33 FL5 +A_I2 +B_I2 -A_I2 -B_I2 26 17 18 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 3 7 8 12 D3 D1FS6(NON) D2 D1FS6(NON) D4 D1FS6(NON) D34 D1FS6 8 20 CE0.22u/50V VCC ALM VMMA VMMB CE0.22u/50V TP150 19 24 1 14 VMTD IC5 MTD2005F C35 TP5 25 3 VCC ALM 5 23 24 PHA PHB DECAY C10 CE0.047u TP11 TP4 2 26 4 VCC 1 C13 RSA PG RSB R15 CE0.047u 10K C1 11 13 R1 220 R2 0.68ohm/1W(NON) 17 R4 220 CE820p VSA VSB 27 VREFA VREFB CR 6 22 ENA A ENA B OUT1 OUT2 OUT3 OUT4 IC1 MTD2005(NON) C18 CE0.22u/50V C36 TP9 TP10 PC5 CE0.1u VMTD VCC VMTD
T1
R94 1.0K
/StepDrvEnable1
VCC
VMTD
PC3 CE0.1u
C26
TP43
CE0.22u/50V
TP44
TP42
IC3 MTD2005
C32
VMTD
MtrI0_PA MtrI0_PB MtrI0Dcy
25 3
VCC ALM TP21 R126 MtrI2_0_ 3.3K R14 1.0K 7 21 9 15 16 19 D40 D1FS6
VMMA VMMB
8 20
CE0.22u/50V
D9 D1FS6
FL16 TP63 EXCML20A390 +A_I0 +B_I0 -A_I0 -B_I0 10 12 14 18
PUMP1
PUMP3 (Reserve)
MtrH_PA MtrH_PB MtrHDcy
WIPER HEIGHT
TP54 R128
MtrI0_0_
5 23 24
PHA PHB DECAY
3.3K R30 1.0K
C24
OUT1 OUT2 OUT3 OUT4
10 12 14 18
D11 D1FS6
D26 D1FS6 TP59 FL15
FL25 EXCML20A390 +A_H +B_H D35 -A_H D1FS6 FL24 -B_H D39 EXCML20A390 D1FS6 FL23
CE0.047u TP45
TP41 TP12 R17 MtrI2_1_ 3.3K R16 1.0K
6 22
ENA A ENA B
TP46 R33
2 26 4
MtrI0_1_
VCC
VREFA VREFB CR
LG A LG B NC NC NC NC
7 21 9 15 16 19 LG A LG B NC NC NC NC
D10 D1FS6
D28 EXCML20A390 D1FS6 TP72 FL14
RSA
PG
RSB
3.3K R32 1.0K
C27
VSA
VSB
27
D12 D1FS6
D27 EXCML20A390 D1FS6
TP67 FL13
D37 EXCML20A390 D1FS6 FL22 D41 EXCML20A390 D1FS6
R31 CE0.047u 10K
LG A LG B GND GND NC NC NC NC NC NC VSB
28 15 HS1 HS2 2 4 6 9 11 13 21
11
13
R22
17
C25
C20
R25
220
C21
C11 CE3900p
C45 CE3900p
C40 CE820p
C41 CE820p
CE3900p
CE820p
220
CE820p
R23 0.68ohm/1W
R24 0.68ohm/1W
VCC PC2 CE0.1u C16 CE0.22u/50V C19 VMTD VMMA VMMB D5 D1FS6 FL4 TP31 EXCML20A390 TP110 R69 MtrW_0_ 3.3K R72 1.0K C62 CE0.047u TP104 TP103 TP118 R70 MtrW_1_ 3.3K D25 EXCML20A390 D1FS6 R73 1.0K C63 R71 CE0.047u 10K D22 D1FS6 TP25 FL3 D24 EXCML20A390 D1FS6 TP24 FL2 +A_I3 +B_I3 -A_I3 -B_I3 8 20 CE0.22u/50V TP111 TP7 25 3 VCC ALM 5 23 24 PHA PHB DECAY D7 D1FS6 C14 CE0.047uTP15 TP6 2 26 4 VCC 1 C17 RSA PG RSB R19 CE0.047u 10K C3 11 13 17 R5 220 R6 0.68ohm/1W R7 0.68ohm/1W C4 CE820p R8 220 CE820p VSA VSB 27 VREFA VREFB CR D8 D1FS6 D23 EXCML20A390 D1FS6 TP20 FL1 D6 D1FS6 6 22 ENA A ENA B LG A LG B NC NC NC NC OUT1 OUT2 OUT3 OUT4 IC2 MTD2005 TP13 TP14
VMTD
VCC
VMTD PC7 CE0.1u TP149 TP151
VCC
VMTD C52 CE0.22u/50V IC7 MTD2005F 19 24 26 17 18 VCC ALM VMMA VMMB 1 14 C51 VMTD CE0.22u/50V D53 D1FS6 D54 D1FS6 D57 D1FS6 27 16 23 20 25 FL32 ENA A ENA B VREFA VREFB CR D55 D1FS6 D58 EXCML20A390 D1FS6 FL31 FL33 EXCML20A390 PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 3 7 8 12 +A_W +B_W -A_W -B_W
PC4 CE0.1u
C30
TP49
CE0.22u/50V
TP50
C33
TP48
IC4 MTD2005
VMTD
25 3
VCC ALM TP22 R127 MtrI3_0_ 3.3K R18 1.0K 7 21 9 15 16 19
VMMA VMMB
8 20
CE0.22u/50V
D13 D1FS6
FL12 TP70 EXCML20A390 +A_I1 +B_I1 -A_I1 -B_I1 10 12 14 18
PUMP2
PUMP4
MtrW_PA MtrW_PB MtrWDcy
WIPER
TP55 R129
MtrI1_0_
5 23 24
PHA PHB DECAY
RSA
PG
RSB
RSA
NC
11
13
17
13
C29 CE3900p
C22
R26
R29
220
CE820p
220
C23 CE820p
C15 CE3900p
C61 CE3900p
C56 CE820p
10
R61
220
RSB
RSA
NC
RSB
RSA
NC
LG A LG B GND GND NC NC NC NC NC NC VSB 23 20 25 VREFA VREFB CR VSA 22 5 13 10 R65 220 R66 220
13
C64 CE3900p
C59 CE820p
C60 CE820p R67 0.68ohm/1W R68 0.68ohm/1W
C48 CE3900p
C43 CE820p
10
R44
220
RSB
2-26
TP16 R21 MtrI3_1_ 3.3K R20 1.0K VCC PC8 CE0.1u C55 CE0.22u/50V IC8 MTD2005F 19 24 VCC ALM VMMA VMMB 26 17 18 PHA PHB DECAY C65 CE0.047uTP115 TP114 27 16 ENA A ENA B OUT1 OUT2 OUT3 OUT4 1 14 C54 VMTD CE0.22u/50V D61 D1FS6 D62 D1FS6 D65 D1FS6 FL36 D63 D1FS6 D66 EXCML20A390 D1FS6 FL35 TP121 R56 D67 D1FS6 MtrC1_1_ 3.3K EXCML20A390 D68 D1FS6 R59 1.0K TP108 TP127 TP116 MtrC0_PA MtrC0_PB MtrC0Dcy TP122 R74 MtrC0_0_ 3.3K R77 1.0K VMTD
3.3K R34 1.0K
C28
OUT1 OUT2 OUT3 OUT4
10 12 14 18
D15 D1FS6
D30 D1FS6 TP61 FL11
CE0.047u
TP51
TP47
6 22
ENA A ENA B
TP52 R37
2 26 4
MtrI1_1_
VCC
VREFA VREFB CR
LG A LG B NC NC NC NC
7 21 9 15 16 19
D14 D1FS6
TP60 FL10
3.3K R36 1.0K
C31
VSA
VSB
27
D16 D1FS6
D31 EXCML20A390 D1FS6 TP56 FL9
VCC 22
D59 D1FS6 VSA
D56 EXCML20A390 D1FS6 FL30 D60 EXCML20A390 D1FS6 R62 220 C57 CE820p R63 0.68ohm/1W R64 0.68ohm/1W
R35 CE0.047u 10K
LG A LG B GND GND NC NC NC NC NC NC VSB
28 15 HS1 HS2 2 4 6 9 11 13 21
R27 0.68ohm/1W
R28 0.68ohm/1W
VCC PC6 CE0.1u TP109 TP123 TP117 IC6 MTD2005F(NON)
VMTD C39 CE0.22u/50V C38 VMTD
CAP UP/DOWN
FL37 EXCML20A390 TP113 R55 MtrC1_0_ 3.3K R58 1.0K +A_C0 +B_C0 -A_C0 -B_C0
MtrC1_PA MtrC1_PB MtrC1Dcy
19 24 26 17 18 C49 CE0.047u TP87 TP86 27 16 23 20 25 D64 EXCML20A390 D1FS6 FL34 VCC 22 C50 R57 CE0.047u 10K
VCC ALM
VMMA VMMB
1 14
CE0.22u/50V D43 D1FS6(NON) PHA PHB DECAY OUT1 OUT2 OUT3 OUT4 ENA A ENA B 3 7 8 12 D47 D1FS6(NON) D45 D1FS6(NON) VREFA VREFB CR VSA D49 D1FS6(NON)
Reserve
FL29 EXCML20A390 +A_C1 +B_C1 D44 -A_C1 D1FS6(NON) FL28 -B_C1
3 7 8 12
VMTD
+ C81 1000u/63V TP128 R75 MtrC0_1_ 3.3K R78 1.0K C66 R76 CE0.047u 10K VCC
D48 EXCML20A390 D1FS6(NON) FL27 D46 EXCML20A390 D1FS6(NON) FL26 D50 EXCML20A390 D1FS6(NON) R45 220 C44 CE820p R47 1.0ohm/1W(NON) R48 1.0ohm/1W(NON) LG A LG B GND GND NC NC NC NC NC NC VSB
28 15 HS1 HS2 2 4 6 9 11 13 21
28 15 HS1 HS2 2 4 6 9 11 13 21
VCC R131 220 VCC CN15 PhA+ PhB+
1.0K R203
/H8S_RESET R102
VCC3
LED2 SEL6410E DTC114EK VCC3 /XG_B IC22A 2 R206 470 1 74LVC14 C136 CE0.1u 53398-0890 /XG_A IC22B 4 R202 470 74LVC14 3
F0out F0in /LESSTHANS /LESSTHANF /VCS1 Mode
1.0K 2 C93 CE0.1u PC31 CE0.1u Q2 RA3 EXBA10E103J VCC3
R140 10K
CE18p C69
C68 CE22p
8.0MHz
220
R136
/VRD /VHWR /ENC_CHECK /SerialStart
CE1000p C133
C130 CE1000p
Y1
10 2 9 3 8 4 7 5
R139 10K
1.0K R207
1 2 3 4 5 6 7 8
To GRIT ENCODER BOARD

VM
RA1 EXBA10E103J
5 7 4 8 3 9 2 10
1.8K
33
SCLK
VCC3
C94 CE1.0u
/PWM_ENin /MTRERR G_CCW G_CW VD[0..15]
VD8 VD9 VD10 VD11
VD12 VD13 VD14

VCC3 C91 100u/63V
VD15
R84 2.2K
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
PC21 CE0.1u C128 CE0.022u 100 100 100 PWM_EN C118 CE0.22u L6201PS /XM_A /XM_B /Y_A /Y_B /Y_A IC22D /Y_B 8 IC22C /X_B 6 /X_A 1 VFWE T27 T26 SolPWM FANPWM2 T30 T29 T33 Y_PWM FANPWM1 T36 /Y_A INTDDA /Y_B 1 T37 R88 10K R87 10K VCC3 VCC 10 X_CURNT 8 + 3403A IC26C 9 R123 100K 0.1% 12 5 74LVC14 10 IC22E 9 74LVC14 R208 0.1ohm/1W
CE0.22u/50V CE0.22u/50V
+
C67 CE1000p
C71 CE1000p
C127
C126
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
R141
Cmd_MtoS Cmd_StoM /Cmd_HS_StoM /Cmd_HS_MtoS
R83
To FEED MOTOR
VCC CN18
1 VCC3 6 PWM_EN R184
RA7 EXBA10E103J
VCC3 PC9 CE0.1u XPWM+ R193 XPWMR183 XPWM+ XPWM-
5 7 4 8 3 9 2 10
FL38 EXCML20A390
1.0K
R156 VD0 VD1 VD2 VD3
R158 1.0K
1 2 3 4 5 6 7 EXCML20A390 FL20 5267-07A
VM
SOL_CURNT Y_CURNT X_CURNT R145
R157 1.0K
IC24 11 12 13 14 15 16 17 18 19 20 GND GND NC NC IN2 IN1 BOOT2 BOOT1 Vref OUT1 SENSE VS ENABLE OUT2 NC NC NC NC GND GND IC22F 13 74LVC14 11 74LVC14 10 C86 9 CE0.022u 8 7 6 5 4 3 2 1
CE0.022u
CE0.022u
CE0.022u
CE0.022u
47K VD4 VD5 VD6 VD7 VFWE
C98
C95
C99
R146 2.2K
R143 470
R147 470
R144 470
C96
RA5 EXBA10E103J
R138 10K R137
RA24 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 EXBV8V470J 4 3 2 1
10K(NON)
5 7 4 8 3 9 2 10
RA25 VCC3 5 4 5 6 3 6 7 2 7 8 1 8 EXBV8V102J
12K 0.1% R211
CE1000p
CE1000p
CE1000p
CE1000p
T19 T23
C110
+15 VM
C111
C112
R216 4.7K 0.1%
R90 10K
R209 4.7K 0.1%
CN9
100K 0.1%
R93 10K
T24 T28
C113
Monitor
VCC
R215
Y_PWMMinus
12K 0.1% R210
R197
10
R198 15K
VM
To SCAN MOTOR
VCC
R92
1.0K
2 1
CE0.1u C125
1 2 3 4 5
R91
2.2K
/ENC_CHECK D80 DAN202K R121 0.1ohm/1W
CN17
47 47 6 IC20 SelPWMMode Y_DIR MtrPower 12 14 13 10K R173 VCC 11
10 2 9 3 8 4 7 5
VDD
VB HO VS
7 8 HIN LIN SD 6 +15
C122
D76 UDZS16B C135 C134 CE0.22u/50V CE0.22u/50V

IC31
RA8 EXBA10E103J
53398-0590 R217 R218 DDA_CLK DDA_MtoS DDA_StoM
/X_A /X_B XPWMXPWM+
DDA_CLK DDA_MtoS DDA_StoM
5 7 4 8 3 9 2 10
CE1000p C109
CE0.1u
CPU ID:0001
VCC PC13 CE0.1u
C108
SCLK
CE1000p
CE1000p
CE1000p
CE1000p
C72
C74
C76 C77
33
CE0.1u
VA0 VA1 VA2 VA3 VA4 VA5
VA6 VA7 VA8 VA9 VA10 VA11
VA12 VA13 VA14 VA15
YM_DIR YM_PWM YP_DIR YP_PWM TCK
TDI_1 R161 Y_DIR /PWM_EN /PWM_ENin
VCC3 VCC IC30 11 VDD VB HO VS 15 VSS VCC
10 R195 2 1
C124
JP1 Pad
T39 T45 T41 T38 T44 T40
SolPh SolDecay /SOL_EN
VCC3
VA[0..15]
D79 DAN202K
VFWE
R196 15K
R81 10K
R80 NON
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
12 11 10 9 8 7 6 5 4 3 2 1
R213 12K 0.1%

R122 100K 0.1% 7 CE0.22u/50V C121 8 12 14 13 HIN LIN SD 6 +15 3 Q9 FS30ASJ-2 R204 22 Y_CURNT 14 3403A IC26D 13 12 +
Test0 T46 Test1 T42
RA14 EXBA10E103J
RA13 EXBA10E103J
5 7 4 8 3 9 2 10
Test2 Test3 Test4 Test5 Test6 Test7
R79 0
I/O I/O I/O I/O TCK GND NC CLK0/I0 TDI I/O I/O I/O
D75 UDZS16B C132 C131 CE0.22u/50V CE0.22u/50V
VA0 5 VA1 7 VA2 4 VA3 8 VA4 3 VA5 9 VA6 2 VA7 10
VA8 VA9 VA10 VA11 VA12 VA13 VA14 VA15
C107
R124 4.7K 0.1% 100K 0.1%

G_CCW G_CW PWM_EN Y_PWM Mode PC12 CE1.0u
CE0.1u
/X_A /X_B /XM_A /XM_B PC26 CE1.0u M4A3-64/32-TQFP48 /XG_A /XG_B /RESET /SRVBRD_RESET /H8S_RESET R103 2.2K
VA0 VA1 VA2 VA3 VA4 VA5 VA6 VA7 VA8 VA9 VA10 VA11 VA12 VA13 VA14
VCC3
4 10 16 5 9 Y_PWMMinus T56 T57 T54
N.C N.C N.C N.C N.C IR2112S
COM
2 C115 CE0.1u
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
28
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
VCC3
IC11 CY7C1399
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
WE
CS
OE
GND
TMS
11 12 13 15 16 17 18 19
27
20
22
14
T51
TDO
VD8 VD9 VD10 VD11 VD12 VD13 VD14 VD15
/VHWR
/VCS1
/VRD
VD[0..15]
10 VD8 2 VD9 9 VD10 3 VD11 8 VD12 4 VD13 7 VD14 5 VD15
RA2 EXBA10E103J
VCC3
SelPWMMode T49 T48
T50 T53 T52 T55
25 26 27 28 29 30 31 32 33 34 35 36
C97 CE0.1u
I/O I/O I/O TMS CLK1/I1 NC GND TDO I/O I/O I/O I/O
13 14 15 16 17 18 19 20 21 22 23 24 I/O I/O I/O I/O VCC3 NC GND I/O I/O I/O I/O I/O
I/O I/O I/O I/O I/O GND NC VCC3 I/O I/O I/O I/O
48 47 46 45 44 43 42 41 40 39 38 37
R125
LO
VA[0..15]
IC17
R190 22
Q6 FS30ASJ-2
VCC
R214
4.7K 0.1%
R212 12K 0.1%
2-27
YP_PWM YP_DIR /PWM_EN YM_PWM YM_DIR R175 R174 R172 R171 R170 22 22 22 22 22 2 3 4 5 6 7 8 9 D1 D2 D3 D4 D5 D6 D7 D8 E1 E2 74VHCT541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 1 19 PC10 CE0.1u 18 17 16 15 14 13 12 11
C78 CE1000p
CE0.22u/50V R205 22 15 VSS VCC LO COM 3 1 N.C N.C N.C N.C N.C IR2112S +15 VM 2 C116 CE0.1u R191 22
FS30ASJ-2 Q10
R120 0.1ohm/1W
FL19 EXCML20A390
1 2 3 4 5 6 7 8 EXCML20A390 FL21 Q7 FS30ASJ-2 4 10 16 5 9 5267-08A
C79 CE1000p T32 T31 T35 T34
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF
P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
IC12 H8S/267X-QFP144
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
PC20 CE0.1u
VCC3
VM
2-5 HEATER BOARD HEATER BOARD_Arrangement Diagram (Component Side)

It indicates the version of the Board.
2-28
VCC3 VCC3
1
VCC3 IC8
6 1
10K(NON)
10K
10K
10K
10K
PC4
CN4 VCC3
R5 R19 R9 R15
CE0.1u
/SerialStart /HeaterReset /ServoReset IC6B

10 2 9 3 8 4 7 5 3 10K 10K 10K 10K
R10
R12
R11
R8
R7
IC2 R59 1.0K RA1 EXBA10E103J 2 IC6A 6 3 4 74LVC08 74LVC08 74LVC14 CS A[0..15] OE GND CY7C1399 C12 CE100p D1 /DRYER_E /SerialStart T13 1 2 3 4 T4 VCC3 UPA1759 1 4 R68 + R71 270K R70 R69 0.1/1W 2 10K 1% 6 1 10K 1% 3 IC9A 1 BA10358F R67 BLW_FB 10K C26 CE1000p C4 CE0.1u BA10358F 5 6 IC9B + 7 BA10358F Source1 Gate1 Source2 Gate2 Drain1 Drain1 Drain2 Drain2 8 7 6 5 IC1 L1 SBC8-151-202 /CS1 HEAT-A_ON C7 CE22p Y1 8.0MHz VCC3 28 PC14 CE0.1u T10 22 14 IC7 VCC3 VDD GND T6 PC10 CE0.1u VCC3
1 6
Q1 DTA114EKA
T1 IC4A 5 T44 27 WE 20 /RD /HWR /SUB_ERROR VCC3 1 R57 1.0K 74LVC14 2 3 2 R6 220 IC4B 1 LED1 LNJ308G8LRA /H8S_RESET
T38
D8 D9 D10 D11 D12 D13 D14 D15 11 12 13 15 16 17 18 19 I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
CE100p
CE100p
CE100p
CE100p
CE100p
C13
C15
C14
C11
R2
C10
1 2 3 4 5 6 7 8 9 10 11
T3 F0IN F0OUT /SERIAL_START /SUB_RESET /SUB_ERROR /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM
2.2K
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 17 16 15 14 13 12 11
VCC3
53398-1190 1 OUT Cd RN5VD29A C25 CE0.1u C6 CE18p R14 1.8K C8 CE0.1u D2FS6 C5 10u/100V + 3 5 C24 CE100p T11 T5 2 R4 220
1 19
E1 E2
To MAIN BOARD
74LVC541
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
21 23 24 25 26 1 2 3 4 5 6 7 8 9 10
T2
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC3
/SUB_ERROR
To EXT JUNCTION BOARD

+24V C3 CE0.1u CN1 1 2 5267-02A
RA4 EXBA10E103J
10 2 9 3 8 4 7 5
12
IC6D 11 T12 /CS1

33
VCC3
13
PC15
IC9C 8
VCC PC16 CE0.1u
74LVC08
CE0.1u
IC6C 8 T14 T15 T16 T17

R3 D8 D9 D10 D11 D12 D13 D14 RA2 EXBA10E103J
10 R1 VCC3
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
74LVC08 33 VCC3
D8 D9 D10 D11 D12 D13 D14 D15
10 2 9 3 8 4 7 5
T8 T9 R18 IC5 6 R13 2.2K VCC3 T20T21 R26 10K

1SS355 1SS355 1SS355 1SS355
RA3 EXBA10E103J
33
PC6 CE0.1u
PC5 CE0.1u
D0 D1 D2 D3 D4 D5 D6 D7
10 2 9 3 8 4 7 5
PRINT-H_ON AFTER-H_ON T45 PRE-H_ON DRYER_ON T37 T43 1 19 E1 E2 74VHCT541 1 PC13 CE0.1u
HEATER BOARD_Circuit Diagram 1/2
To HEATER CONTROL BOARD

R25 R24 10K 10K D15 D0 D1 D2 D3
VCC3
VCC3
1SS355
1SS355
1SS355
1SS355
R27 10K(NON)
2 3 4 5 6 7 8 9
D1 D2 D3 D4 D5 D6 D7 D8
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
18 R48 17 R49 16 R17 15 R54 14 R16 13 R55 12 R56 11 R58 VCC
100 100 100 100 100 100 100 100
CN5
D8 D6 D10 D9
D4
D3
D7
R22 10K 1%
R20 10K 1%
R33 10K 1%
R30 10K 1%
R35 10K 1%
R32 10K 1%(NON)
R42 10K 1%
PRE-H_THM
R40 10K 1%
R23
33
D5
D4 D5 D6 D7
PRINT-H_THM
R21
33
T19 T18 T27 T26 HEAT-B_ON HEAT-C_ON Cooling FAN BLW_ON HEAT-D_ON
AFTER-H_THM
R34
33
1 2 3 4 5 6 7 8 9 10 11 12 T31 T30 T34 T33 RA7 T23 T22 T28 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
BLW_FB
R39
10 2 9 3 8 4 7 5 VCC3
RA5 EXBA10E103J
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u
CE0.1u(NON)
CE0.1u
C17
C16
C19
C18
C21
C20
C23
C22
5 7 4 8 3 9 2 10
10K
VCC
CE0.1u
R62

PC9 CE0.1u
10K
RA9 EXBA10E103J
6 1 6
5 7 4 8 3 9 2 10
R61
IC4E 12
IC4F
CN8
5 4 3 2 1 5
CPUID_0 CPUID_1 CPUID_2 CPUID_3 A0 A1 A2 A3 A4 A5
R60
10K
53398-0590
74LVC14 IC4D
74LVC14 IC4C
From SERVO BOARD

VCC3 RA10
A0 A1 A2 A3 A4 A5 A6 A7
A6 A7 A8 A9 A10 A11
A12 A13 A14 A15
VCC3
VCC
74LVC14
74LVC14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Monitor
11
10
13
PC8 CE0.1u
5 7 4 8 3 9 2 10
5 7 4 8 3 9 2 10
0(NON)
EXBV8V102J
R63 R64 R65
RA11 EXBA10E103J
R66 6 1 6
RA12 EXBA10E103J
1 6
5 7 4 8 3 9 2 10
CN3
4 3 2 1 4 3 2 1 5 6 7 8
5 6 7 8
A8 A9 A10 A11 A12 A13 A14 A15
C2 10u/16V
PC3 CE0.1u
+ C1 10u/16V
A[0..15]
PC1 CE0.1u

1
1 2 3 4 5 6 7
+24V
5267-07A
HEATER BOARD
C9 100u/63V
PC2 CE0.1u
2-29
IC3
R28 R29 R38 R36 R37 R44 R45 10K 10K 10K 0 0 0 0 EXBV8V103J 10K R43
T24
R31
33
PRE-H_ON PRINT-H_ON AFTER-H_ON
R41
33
6 CN6
53398-1271
VCC PC7 CE0.1u
T25
R51
33
R50
33
CN7
DRYER_THM
T29
T32
DRYER_ON RA6 VCC3 EXBV8V103J
H8S/267X-QFP144
T7
R46 R47 R52 R53
0 0 0 0
1 2 3 4 5 6 7 8 9
Reserve
53398-0990(NON)
1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5
VCC
/DRYER_E
53398-0890
PC12 CE0.1u
VCC3
VCC3
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1
CPU ID:0100
PC11
PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF T35 T36 T39 T41 T40 T42
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
2
CN100 1 2 53014-02 CN101 1 2 53014-02 CN102
CN103
From AC JUNC BOARD
PRE-H Thermistor PRINT-H Thermistor After-H Thermistor
CN403 FH1 FUSE 250V / 6.3A PFC-5000 PFC-5000 53014-06 B2P3-VH Q403 S202SE2 CN411 1 2 3 F1 FH2
CN406
1 2 3
PRE HEATER 1
1 2 3 4 5 6
B03P-VL
To HEATER CONTROL BOARD

53014-02
1 2
From HEATER BOARD

2
to 117/230V SELECT JUMPER
CN402 4 3 2 1 3 Q400 DTC114EK D400 1SS355 CN405 1 2 3 B2P3-VH CN300 CN301 1 2 3 B2P3-VH CN302 1 2 3 B2P3-VH CN303 1 2 3 B03P-VL B4P7-VH
1 2 3 4 5 6 7
pre_therm
THERMISTOR JUNCTION BOARD

PRE HEATER 2
print_therm
after_therm R400 C400 220 CE0.1u(NON) VCC
1 2 3 4 5 6 7 8 9 10 11 12
pre_heater_on print_heater_on after_heater_on
VCC B03P-VL FH3 FUSE 250V / 6.3A PFC-5000 PFC-5000 B2P3-VH Q404 S202SE2 CN412 1 2 3 F2 FH4 CN408
From POWER SW PRINT HEATER 1
53398-1271
1 2 3
To DC POWER UNIT 1
C403 PC400 10u/16V CE0.1u
To DC POWER UNIT 2
HEATER BOARD_Circuit Diagram 2/2
CN400 2
CN401
1 2 3 4 3 2 1 3 Q401 DTC114EK CN407 1 2 3 B2P3-VH D401 1SS355 B4P7-VH
1 2
5267-02A(NON)
5267-03A(NON)
1 2 3 4 5 6 7
4 3
2-30
PRINT HEATER 2
R401 C401 220 CE0.1u(NON) VCC FH5 FUSE 250V / 6.3A PFC-5000 PFC-5000 B2P3-VH Q405 S202SE2 CN413 1 2 3 F3 FH6 CN410
AC JUNCTION BOARD
AFTER HEATER 1
CN202 1 2 5267-02A VFAN PC200 CE0.1u(NON) CN200 5 3 1 2 4 6
1 2 3 4 5 6 7 B4P7-VH
From HEATER BOARD
MD-S6100-90
To DU-540(BLOWER)
CN203 HVCC dryer_therm1 dryer_on /dryer_enable PC201 CE0.1u 53398-0890 HVCC CN201
1 Q402 DTC114EK CN409 1 2 3 B2P3-VH D402 1SS355
AFTER HEATER 2
C402 CE0.1u(NON) VCC
R402 220
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 D200 RD3.0 MD-S8100-90
CN404 PRE-THERM PRINT-THERM R403 AFTER-THERM 0 1 2 3 4 5 6 53014-06 R404 0
PRE HEATER THERMISTOR PRINT HEATER THERMISTOR AFTER HEATER THERMISTOR
From HEATER BOARD
To EXT DU-540(DRYER)
EXT JUNCTION BOARD
HEATER CONTROL BOARD

R405 0
2-6 INK SYSTEM BOARD INK SYSTEM BOARD_Arrangement Diagram (Component Side)
It indicates the version of the Board. 2-31
2
VCC3 Ink_Exist_0
1 6
CARTRIDGE IC BOARD
CN1 Ink_Empty_0 RA8 EXBA10E103J CN2
10 2 9 3 8 4 7 5
CN101
CN103 175489-4
2 1 RA9 VCC3 Ink_Empty_1 CN3 Ink_Exist_2 Ink_Empty_2 RA7 C35 2.2u/50V CN4 Ink_Exist_3 Ink_Empty_3 VCC3
1 6 20
1 2 Ink_Exist_1 175489-4 1 2 3 4
1 2 3 4
5268-02A 5 6 7 8 5 6 7 8 EXBV8V101J 175489-4 R6 22K TP19 C32 CE470p CE470p CE470p CE470p + 5 6 7 8 5 6 7 8 EXBV8V101J Ink_Exist_4 RA1 EXBA10E103J Ink_Empty_4
10 2 9 3 8 4 7 5
3 4 4 3 2 1 4 3 2 1
CN032-004-000
C201 VCC3 PC15 C19 CE330p(NON) CE0.1u IC2 C24 CE470p CE470p CE470p CE470p C21 C20 C18 CN5 175489-4 CN6 Ink_Exist_5 Ink_Empty_5 175489-4 CN8 Ink_Exist_6 Ink_Empty_6 RA4
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 VCC3
CARTRIDGE IC BOARD
D4 1SS355 C31 1 2 3 4 C26 C25 4 3 2 1 1 2 3 4
CN203
To SERVO BOARD
2 1
1 2
5268-02A
VCC 4 3 2 1
3 4
PC1 CE0.1u
CN14
175489-4
CN032-004-000 0 0 RA3
CN301 R9
CARTRIDGE IC BOARD
R2 C29
GND
SUB_CLK_in SUB_LOAD_in SUB_DATA_out
R4 R3
100 100
CN303
6 5 4 3 2 1 18 17 16 15 14 13 12 11 @SUB_CLK_in @SUB_LOAD_in @SUB_DATA_out @SUB_DATA_in @Serial_En @Sub_to_Servo @Servo_to_Sub B0 B1 B2 B3 B4 B5 B6 B7 E DIR 74LVC245

TP21 TP20 TP5
SUB_DATA_in
R1 R5
100 100
2 1 C23 19 1 C1 TCK VCC3 CE470p CE470p CE470p CE470p C2 C3 C4 EXBV8V101J CE330p

10
1 2 C17 C30 C34
52808-0691
TP13 TP6 TP4 TP1 TP14 TP18 TP22 A0 A1 A2 A3 A4 A5 A6 A7 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1
R10
100
5268-02A CE330p
2 3 4 5 6 7 8 9
1 2 3 4
3 4
VCC
C33
CN032-004-000
PC12 CE0.1u
CE330p(NON)
1 2 3 4
CN17 CE330p CE330p CE330p
CN401 IC1
CARTRIDGE IC BOARD
5 6 7 8 5 6 7 8 VCC3
1 6
CN403
2 1 4 3 2 1 4 3 2 1
1 2
1 2 3 4 5
Serial_En Sub_to_Servo Servo_to_Sub
1 2 3 4 CN9 Ink_Exist_7 Ink_Empty_7
175489-4
5268-02A EXBV8V101J RA2 EXBA10E103J
3 4 C5 CE470p CE470p CE470p CE470p TP2 C6 C7 C8 TMS
53398-0590
175489-4 CN10 Ink_Exist_8 Ink_Empty_8 175489-4
CN032-004-000
VCC
1 2 3 4
CN501 RA5 5 6 7 8 5 6 7 8 EXBV8V101J TP3 C9 C10 C11 C12 4 3 2 1 4 3 2 1
CN503
+ C22 47u/16V
10 2 9 3 8 4 7 5
TP29 TP30 TP31 TP25
I/O I/O I/O I/O GND(Bank 1) VCCO(Bank 1) I/O I/O I/O I/O VCC CLK2/I CLK1/I I/O I/O I/O I/O VCCO(Bank 0) GND(Bank 0) I/O I/O I/O I/O IN GND
CARTRIDGE IC BOARD
2 1
1 2
VCC3
5268-02A
3 4
R13 10K
VCC3
CN032-004-000 TDO TDI TMS LC4128V-TQFP100 TCK TP39 TDO C13 VCC3 PC18 PC11 PC6 PC5 TP28
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
CN18
TP32 TP26 TP33 TP27 TP34
175489-4
INK SYSTEM BOARD_Circuit Diagram
CN601
CARTRIDGE IC BOARD
5 6 7 8 C14 C15 C16
CN603
2 1
1 2
isp Writer
TP35 TP36 TP37 TP38
CE470p CE470p CE470p CE470p RA6
1 2 3 4 CN13 Ink_Exist_11 Ink_Empty_11 EXBV8V101J
175489-4
5268-02A
GND IN I/O I/O I/O I/O GND(Bank 1) VCC(Bank 1) I/O I/O I/O I/O/GOE1 CLK3/I CLK0/I VCC I/O/GOE0 I/O I/O I/O VCCO GND I/O I/O I/O I/O
1 2 3 4 5 6 7 8
3 4
53398-0890
R14 10K
5 6 7 8
4 3 2 1
4 3 2 1
175489-4
CN032-004-000 PC2
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 GND TMS I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN VCCO(Bank 1) I/O I/O I/O I/O GND(Bank 1) I/O I/O I/O I/O IN TDO VCC CE470p CE470p CE470p CE470p VCC TCK IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O VCCO(Bank 0) IN I/O I/O I/O I/O GND(Bank 0) I/O I/O I/O I/O TDI GND
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4
TP8 TP7
8 7 6 5
8 7 6 5
1 2 3 4
TP15 IC5
1 2 3 4
1 2 3 4
CN801 R16 IC7
CN803
RA10 EXBV8V103J
R_non
1 2 3 4
CARTRIDGE IC BOARD
8 7 6 5
R7 10K
R8 10K
RA12 EXBV8V222J
8 7 6 5
CE0.1u CE0.1u CE0.1u CE0.1u
RA14 EXBV8V222J
R_non
CE0.1u
8 7 6 5
8 7 6 5
1 2 3 4
1 2 3 4
2 1
1 2
5268-02A D3 UDZS 7.5B VCC VCC R11 10K(NON) TP23 R15 VCC
8 7 6 5
R18
5 6 7 8
CN032-004-000 VCC3 TP40 IC4
1SS355
8 7 6 5 1 2 3 4
R_non
3 4
5 6 7 8
RA11 EXBV8V103J
R17 IC6
1 2 3 4
R_non
4 3 2 1
CN1001 + C27 47u/16V DS2480B(NON) VCC PC13 CE0.1u(NON) D2 UDZS 7.5B(NON)
CARTRIDGE IC BOARD
8 7 6 5 RXD TXD POL VPP GND 1-W NC VDD 1 2 3 4 PC7 CE0.1u
CN1003
IN
OUT
R19
4 3 2 1
2-32
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u VCC3 PC17 PC10 PC9 TDI PC4 VCC PC3 VCC VCC TP17 TP16 8 7 6 5 RXD TXD POL VPP DS2480B GND 1-W NC VDD 1 2 3 4 VCC 16 3 6 11 10 9 7 VCC 8 PC16 CE0.1u VCC COM INH A B C Vee GND 0 1 2 3 4 5 6 7 TC74HC4051AFT 13 14 15 12 1 5 2 4 TP24 PC19 CE0.1u R12 10K(NON) 0 VCC PC14 CE0.1u VCC 16 3 6 11 10 9 7 8 VCC COM INH A B C Vee GND 0 1 2 3 4 5 6 7 TC74HC4051AFT 13 14 15 12 1 5 2 4 TP9 TP12 TP10 TP11
CN701
CARTRIDGE IC BOARD
CN703
2 1
1 2
5268-02A
To INK CARTRIDGE
3 4
CN032-004-000
To CARTRIDGE IC
R20 R21 R22 R23 VCC R24 R25 R26 RA13 EXBV8V222J R_non R_non R_non R_non R_non R_non R_non
3 4
CN032-004-000
CN901
CARTRIDGE IC BOARD
1 2 3 4 5 6 7 8
CN15 5267-08A
CN903
2 1
1 2
5268-02A
D1
1 2 3 4 5 6 7 8 R27 R28 R29 R30 R_non R_non R_non R_non
CN7 5267-08A
VCC
IC3
2 1
1 2
GND
5268-02A
3 4
C28 47u/16V
PC8 CE0.1u
uPC2933T
CN032-004-000
1 2 3 4 5 6 7 8
CN16 5267-08A
CN1101
CARTRIDGE IC BOARD
CN1103
2 1
1 2
5268-02A
3 4
CN032-004-000
CARTRIDGE IC BOARD
CN1201
CN1203
INK TANK BOARD
2 1
1 2
5268-02A
3 4
CN032-004-000
2-7 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side)
2-33
To SERVO BOARD To MOTSENS JUNCTION BOARD

CN600 1 2 53398-0290 CN801 VCC CN807 +24V VCC CN604 CN605 VCC 53014-02 1 2 CN601
CN700 1 2
VCC
From MAINTENANCE COVER L SW

From SW POWER UNIT1 To SERVO BOARD
CN703
Sol+
To Pen Solenoid
IL-S-2P-S2T2-E F
Sol-
VCC 1 2 3 4
CN702
PinchPos /Crop_ON CropSens
R703 NON
VCC
R700
53398-0490
From Pinchroll Position Sensor To SERVO BOARD

B6P-VH 53398-0890 VCC CN800 +41V R600 10K(NON) PC600 CE1.0u CN806 5267-08A B10P-VH PhA+ PhAPhB+ PhB-
12 11 10 9 8 7 6 5 4 3 2 1
IC700B
4.7K
52793-1290
BA10358F
Q700 DTB123EK
VR700 220KVR
From GRIT ENCODER
1 2 3 4 5 6
R704 1 2 3
R702
R701
CN701
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10
To HEAD BOARD
2.2K
82
100
From CROP SENS BOARD

CN603 R601 1.0K(NON) 1 2 3 CN602
VCC
R705 NON
53398-0390
C702CE1000p
VCC
VCC
C700 CE1000p
IC700A
1 53014-03(NON) B8P-VH C600 CE0.1u(NON) 5267-03A(NON)
PC700 CE0.1u
D700 NON
R706 NON
PC701 CE0.1u
C701 47u/16V
To SERVO BOARD
1 2 3
From AXIS SENSOR
1 2 3 4 5 6 7 8 9 V9P-VH
1 2 3 4 5 6 7 8
BA10358F
To TU/FD I/F BOARD

CN805 1 2 B2P-VH PSFAN_ON CN803 1 2 D800 D2FL20U R801 3.3K R802 390/1W B2P-VH(NON)
D701 NON
R707 NON
CUT CARRIAGE BOARD GRIT ENCODER BOARD

From SW POWER UNIT2
CABLE-ASSY CROP SENS XC-540

VCC CN1102 1 2 VCC PC200 CE0.1u CABLE-ASSY LINER ENC XC-540 VCC CN500 IC500 CN1101 CN200 LENC_PHA LENC_PHB HEDS-9730Q50
3 1 3
To SERVO BOARD
1 2 3 5267-02A R201 330 PC500 CE0.1u R202 2.2K R200 180
SUB BOARD_Circuit Diagram 1/4
CN300
CN1000
CN1103
1 2 3
1 2 3
To FAN1 To FAN2
1 2 3 2 Q200 DTD113EK
1 4 2
R800 5.6K
3
TR801 2SJ529S
NON 1 2 5267-02A IC200 CNZ1120 CN1100 1 2 5267-02A(NON) 53398-0390 1 2 3 4 GND CH.A VCC CH.B
53398-0390
To POWER UNIT FAN

CN804 2 + TR800 DTC114EK
1
IC300 GP2S40
U1000 NON
1 2 3 4
1 2 5267-02A CN802 1 2 5267-02A C800 C801 D801 CE0.1u 22u/50V D2FS6
To FAN3
To SERVO BOARD
CN402 @/SensWOrg @/SensC0 PC902 CE1.0u
+24V
VCC
5267-03A
To SERVO BOARD
2-34
CUT ORG BOARD
CN909 CN906 CN910
CROP SENS BOARD
PAPERSIDE SENSOR BOARD
FAN JUNCTION BOARD
LINEAR ENCODER BOARD
NOT USED
DC JUNCTION BOARD
PUMP1 PUMP2 PUMP4
CN903
+A_C0 -A_C0 -B_C0 +B_C0
1 2 3 4 5267-04A CN908
CAP UP/DOWN
From MAIN BOARD
To TAKEUP UNIT
To MAIN BOARD
CN900
RA900
FRONT COVER SW
CN907
CN401
+24V
CN403
+A_I0 -A_I0 -B_I0 +B_I0 +A_I1 -A_I1 -B_I1 +B_I1 +A_I3 -A_I3 -B_I3 +B_I3 1 2 3 4 5 6 7 8 9 10 11 12 5267-12A
WIPER(1-4Pin)
1 2 3 4 53398-0490 C902 5267-08A VCC PC901 CE1.0u C901
5 6 7 8
5 6 7 8 C900 CE100p CE100p CE100p
4 3 2 1
4 3 2 1 1 2 3 4 5 6 7 8 EXBV8V101J
1 2 3 53014-03
+A_W -A_W -B_W +B_W +A_H -A_H -B_H +B_H
1 2 3 4 5 6 7 8 9 VCC 1 2 3 CN902
53014-09
1 2 3 4 5 6 7 8 9
+A_I0 +B_I0 -A_I0 -B_I0 +A_I1 +B_I1 -A_I1 -B_I1 +A_I2 +B_I2 -A_I2 -B_I2 +A_I3 +B_I3 -A_I3 -B_I3
+A_C0 +B_C0 -A_C0 -B_C0 +A_W +B_W -A_W -B_W +A_C1 +B_C1 -A_C1 -B_C1 +A_H +B_H -A_H -B_H
CN905 1 2 53014-02(NON) CN901
53014-09 CN404
CAP SENS
VCC VCC @/SensCVOrg @/SensC1 @/SensHOrg 52808-2691 PC900 CE1.0u
1 2 C900 47u/16V52808-2691
VCC
WIPER ORG SENS(1-3Pin)
MAINTENANCE COVER L SW
CN904 1 2 3 4 5 6 5267-06A 1 2
PC401 CE0.1u
B2P-VH
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
From DC JUNCTION BOARD
53014-10
To FEED EXT UNIT
TU JUNCTION BOARD
MOTSENS JUNCTION BOARD
PANEL BOARD
IC101A VHC14 IC100D 12 13 VHC32 2 1 11
IC103
1 11
OC CLK
C107 NON
R116 100
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q VCC 19 18 17 16 15 14 13 12
2 3 4 5 6 7 8 9
1D 2D 3D 4D 5D 6D 7D 8D
VHCT574 VCC R105 330 PC103 CE0.1u PC100 CE0.1u PC101 CE0.1u PC102 CE0.1u PC106 CE0.1u LED102 VHC32 2 3 DTD113EK 1 SEL6410E TH12 RT Q107 3
BUSY
R113 100
IC100A 1
PC105 CE0.1u
PC104 CE0.1u
PC107 CE0.1u
C108 CE100p VHC32 VCC 6 Q105 2 DTD113EK CN100 1 LCD1 SLR343BBT3F 180 R102 10K IC100C VHC32 3 R107 VCC LED105
VCC
R114 100
IC100B 4
BASE
C100 CE100p
C105 47u/16V
CN101 8 R106 LCD EW162G2GLY 180(NON) SLR343BBT3F(NON) LED103
R115 100
PAUSE PAUSE
LED104
10
/SW2
C106 CE100p
IC102 3 R111 180
To LCD
Q102 2 SLR343BBT3F DTD113EK 1
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 A0 A1 A2 A3 A4 A5 A6 A7 E DIR 3 VCC 2 Q103 R103 100 1 DTD113EK 2 SLR343BBT3F R104 10K 3 470 MDF7-16P-2.54DSA R101 10K Q101 DTD113EK 1 Q100 2SK2796S LED107 180 19 1 R100 VCC 2 3 4 5 6 7 8 9
LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS
18 17 16 15 14 13 12 11
B0 B1 B2 B3 B4 B5 B6 B7
VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
POWER
R112
/LED
R117 100
VHCT245
To MAIN BOARD
/SW0
C103
NON
PD[0..7]
/SW1 LED100
IC107
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
/RESET
SETUP
R109 180(NON) SLR343BBT3F(NON)
R120 100 1 6
VCC 2
Q106 SLR343BBT3F DTD113EK
RA102 EXBA10E103J 10 2 9 3 8 4 7 5
IC106 SW115 EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R(NON) EVQ21305R EVQ21305R(NON) SW109 SW120 SW105 VCC 1 6 SW104 SW114 SW108 10 2 9 3 8 4 7 5 SW119
Q108 2 SLR343BBT3F DTD113EK 1
RA101 EXBA10E103J
RIGHT CURSOR UP CURSOR LEFT CURSOR SW111 SW106 ENTER DOWN CURSOR MENU VCC SW113 1 6 SW117 RA100 EXBA10E103J 10 2 9 3 8 4 7 5 SW110 SW118
2-35
B0 B1 B2 B3 B4 B5 B6 B7 18 17 16 15 14 13 12 11 SHEET_CUT PAUSE POWER SETUP HEATER_CONFIG TOOL_UD BASE AUTO CROP
52806-2410
SETUP
LED101 R110 180
PD1 PD3 PD5 PD7 PD6 PD4 PD2 PD0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 2 5 6 9 12 15 16 19
3 4 7 8 13 14 17 18
D1 D2 D3 D4 D5 D6 D7 D8
LCD_ON BUSY_LED BASE LED BUZZER PAUSE_LED POWER_LED SETUP_LED ALGIN_LED
11 1
C104
CLK CLR
NON
HCT273
HEATER CONFIG
LED106 R108 180
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
R118 100
VCC BZ100 1 2 Q104 2 MEB-12C-5 DTD113EK
C102
19 1
E DIR
NON
VHCT245
SHEET CUT PAUSE POWER SETUP HEATER CONFIG TOOL U/D BASE AUTO CROP
IC105
EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R
BUZZER
IC101B 3 VHC14 IC101C 5 VHC14 IC101D 6 4
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 B0 B1 B2 B3 B4 B5 B6 B7
2 3 4 5 6 7 8 9
A0 A1 A2 A3 A4 A5 A6 A7
18 17 16 15 14 13 12 11
R119 100
C101
19 1
E DIR
NON
VHCT245
RIGHT CURSOR UP CURSOR LEFT CURSOR ENTER DOWN CURSOR MENU
IC104
SW116 SW112 SW107 SW103 SW102 SW101 SW100
EVQ21305R EVQ21305R EVQ21305R EVQ21305R EVQ21305R(NON) EVQ21305R(NON) EVQ21305R
9 VHC14 IC101E 11 VHC14 IC101F 13 VHC14
PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 B0 B1 B2 B3 B4 B5 B6 B7
2 3 4 5 6 7 8 9 CUT_CONFIG TEST_CUT CLEANING TEST_PRINT Reserve_1 Reserve_2 Reserve_3
A0 A1 A2 A3 A4 A5 A6 A7
18 17 16 15 14 13 12 11
10
19 1
E DIR
12
VHCT245
CUT CONFIG TEST CUT CLEANING TEST PRINT Reserve 1 Reserve 2 Reserve 3
VCC VHV1
VHV0
C8 CE0.1u + C2 10u/50V 10u/50V VHV0 VCC CN3 VHV1 C6 CE0.1u + C3
+ C1
C5 CE0.1u
47u/16V
VHV0 VCC
CN2
0 HEAD 1 HEAD
VCC CN8 TP45 TP76 CN16 VHV0 VCC VHV1 CN4
2 HEAD
VCC CN15
VHV0
TP74
FROM Head Board
To Head0 Module
FROM Head Board
To Head1 Module
FROM Head Board
NC SCK0_ZB SCK0_YB SI0_ZB SI0_YB 52808-2191 TP32 TP33 TP34 TP44 52808-2191 TP19 TP20 TP21 TP35
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TP43 TP42 TP41 TP4 TP5 TP6 NC SCK1_ZB SCK1_YB SI1_ZB SI1_YB
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
NC SCK2_ZB SCK2_YB SI2_ZB SI2_YB
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
52808-2191
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 VHV0 GND COM0_B GND COM0_B GND COM0_B GND GND VCC NCHG0 GND LAT0 GND CH0 GND VHV0 GND COM1_B GND COM1_B GND COM1_B GND GND VCC NCHG1 GND LAT1 GND CH1 GND VHV1 GND COM2_B GND COM2_B GND COM2_B GND GND VCC NCHG2 GND LAT2 GND CH2 GND 36FMN-BTK 36FMN-BTK
VHV0 VHV0 GND GND COM0_A GND COM0_A GND COM0_A GND COM0_B GND COM0_B GND COM0_B GND VCC HEAD_TH_BU GND P_SIDE GND LAT0 GND CH0 GND NCHG0 GND GND SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
TP54 TP53 TP52 TP51
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 VHV1 VHV1 GND GND COM2_A GND COM2_A GND COM2_A GND COM2_B GND COM2_B GND COM2_B GND GND ENC_PHA GND ENC_PHB GND LAT2 GND CH2 GND NCHG2 GND GND SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB
VHV0 VHV0 GND COM1_A GND COM1_A GND COM1_A GND COM1_B GND COM1_B GND COM1_B GND VCC /P_SIDE_SENS GND HEAD_U/D_H GND HEAD_U/D_L GND LAT1 GND CH1 GND NCHG1 GND SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB
36FMN-BTK
VCC CN18 TP47 CN11
VCC
VCC CN19 TP77
TP75
To Head0 Module
To Head1 Module
GND COM0_A GND COM0_A GND COM0_A GND GND HEAD_TH VCC GND NCHG0 GND LAT0 GND CH0 NC SCK0_YA SCK0_ZA SI0_YA SI0_ZA 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TP2 TP1 TP8 TP7 52808-2191 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GND COM1_A GND COM1_A GND COM1_A GND GND NC VCC GND NCHG1 GND LAT1 GND CH1 NC SCK1_YA SCK1_ZA SI1_YA SI1_ZA
GND COM2_A GND COM2_A GND COM2_A GND GND NC VCC GND NCHG2 GND LAT2 GND CH2 NC SCK2_YA SCK2_ZA SI2_YA SI2_ZA TP12 TP11 TP10 TP9
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
52808-2191 ENC_PHA
VCC HEAD_U/D_H HEAD_U/D_L
/P_SIDE_SENS ENC_PHB
C9 CE0.1u
R4
IC1A 3
R6
BA10358F
R5
NON VCC
R7 10K 1%
VCC
VCC
R12
R13
NON CN21
TR1
1.0K
To PAPERSIDE SENSOR BOARD

ENC_PHA ENC_PHB
To LINEAR ENCODER BOARD

CN22
/P_SIDE_SENS 1 2 3 VR1 22K 53261-0390 VCC R1 330 SEL6410E-TP5 LED1
IC1B
DTB123EK
R10
R11
82
100
1 2 3 4 53261-0490
BA10358F
R9 2.2K
PRINT CARRIAGE BOARD 1/2
C11 CE1000p
C10
CE1000p
R8 3.3K
D1 1SS355
D2 1SS355
To Head2 Module
2-36
TP58 TP57 TP56 TP55
To Head2 Module
TP62 TP63 TP64
VHV2
C7 CE0.1u 10u/50V VHV2 VCC VHV2 VCC CN6 CN7
+ C4
VHV1 VCC
CN5
4 HEAD 5 HEAD
VCC CN17 TP22 TP39 VHV2 VCC VHV2 CN10
6 HEAD
VCC CN9
VHV1
TP46
FROM Head Board
To Head4 Module
FROM Head Board
FROM Head Board
NC SCK4_ZB SCK4_YB SI4_ZB SI4_YB 52808-2191 TP66 TP65 TP70 TP69 52808-2191
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 NC SCK5_ZB SCK5_YB SI5_ZB SI5_YB
To Head5 Module
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TP36 TP37 TP38 TP27 TP26 TP25 TP24
NC SCK6_ZB SCK6_YB SI6_ZB SI6_YB
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 TP61 TP68 TP67 VHV2 GND COM5_B GND COM5_B GND COM5_B GND GND VCC NCHG5 GND LAT5 GND CH5 GND VHV2 GND COM6_B GND COM6_B GND COM6_B GND GND VCC NCHG6 GND LAT6 GND CH6 GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36FMN-BTK 36FMN-BTK VHV2 VHV2 GND GND COM5_A GND COM5_A GND COM5_A GND COM5_B GND COM5_B GND COM5_B GND VCC GND GND GND GND LAT5 GND CH5 GND NCHG5 GND GND SCK5_YA SCK5_ZA SI5_YA SI5_ZA SCK5_YB SCK5_ZB SI5_YB SI5_ZB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
VHV1 VHV1 GND COM4_A GND COM4_A GND COM4_A GND COM4_B GND COM4_B GND COM4_B GND GND VCC GND GND GND GND GND LAT4 GND CH4 GND NCHG4 GND SCK4_ZA SCK4_YA SI4_ZA SI4_YA SCK4_ZB SCK4_YB SI4_ZB SI4_YB
TP15TP14TP13TP3
VHV2 VHV2 GND COM6_A GND COM6_A GND COM6_A GND COM6_B GND COM6_B GND COM6_B GND GND VCC GND GND GND GND GND LAT6 GND CH6 GND NCHG6 GND SCK6_ZA SCK6_YA SI6_ZA SI6_YA SCK6_ZB SCK6_YB SI6_ZB SI6_YB
52808-2191
36FMN-BTK
VCC CN12 TP23 CN20
VCC
VCC CN13 TP40
TP48
To Head4 Module
To Head5 Module
GND COM4_A GND COM4_A GND COM4_A GND GND NC VCC GND NCHG4 GND LAT4 GND CH4 NC SCK4_YA SCK4_ZA SI4_YA SI4_ZA 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TP71 TP72 TP73 TP78 52808-2191 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GND COM5_A GND COM5_A GND COM5_A GND GND NC VCC GND NCHG5 GND LAT5 GND CH5 NC SCK5_YA SCK5_ZA SI5_YA SI5_ZA
GND COM6_A GND COM6_A GND COM6_A GND GND NC VCC GND NCHG6 GND LAT6 GND CH6 NC SCK6_YA SCK6_ZA SI6_YA SI6_ZA TP30 TP31 TP29 TP28
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
52808-2191
VCC
CN1 R2 1K CN14 HEAD_U/D_H HEAD_U/D_L 53261-0690 R3 1K
To D-Picks
COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B 1 2 3 4 5 6
COM0_A COM0_B COM1_A COM1_B COM2_A COM2_B COM4_A COM4_B COM5_A COM5_B COM6_A COM6_B
1 2 3 4 5 6 7 8 9 10 11 12 13
To HEAD UP/DOWN SENSOR
53398-1390
PRINT CARRIAGE BOARD 1/2
To Head6 Module
2-37
TP50 TP49 TP60 TP59
To Head6 Module
TP16 TP17 TP18
VHV1 GND COM4_B GND COM4_B GND COM4_B GND GND VCC NCHG4 GND LAT4 GND CH4 GND
2-8 TAKEUP BOARD TAKEUP BOARD_Arrangement Diagram (Component Side)

2-38
VCC3 VCC3 R1 10K
CN1
isp Writer
VCC3 VCC3 VCC3 VCC3
2 TP16 Q1 DTA114EKA R15 CN7 1 2 53014-02
1 2 3 4 5 6 7 8 TMS 2 R16 220 TCK
53398-0890
3
LED1 LNJ308G8LRA 220 VCC3
R2 10K
CN3
VCC
1 2 3
33
53014-03
C10 CE100p VCC3
CN11
VCC24
R32
SENSOR INPUT CX-491

1SS355 1SS355 1SS355 1SS355 1SS355 1SS355 48 47 46 45 44 43 42 41 40 39 38 37
R19 4.7K
1 2 3
33
5267-03A
D10
D11
D12
D13
D14
D15
VCC3 TDI
R4 1.0K
R33 1.0K
C9 CE100p R18 R17 4.7K 4.7K VCC
R14 1.0K TP1
R10 1.0K
TO MODE SELECT SW
R20 MTRON 33 TMS R21 MTRIN2 33 R22 MTRIN1 VCC3 R11 22K D18 1SS355 PWM f : 128Hz Duty : 47%(L=ON) C25 C26 C27 CE100p CE100p CE100p VCC + R23
CN6
RA2
I/O_A8 I/O_A6 I/O_A4 I/O_A2 I/O_A0/GEO0 CLK0/I CLK3/I I/O_D14/GOE1 I/O_D12 I/O_D10 I/O_D8 GND
SENS2 SENS1 TDO TP18 TP19 TP20 TP21
1 2 3 4
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
MODE_CW MODE_CCW TMFOR TMBACK
5 6 7 8
1SS355
1SS355
1SS355
1SS355
1SS355
TAKEUP BOARD_Circuit Diagram
5267-04A CN4
5 6 7 8
4 3 2 1
D3
D4
D5
D6
D7
D8
C7 C6 C8 CE100p CE100p CE100p
4 3 2 1
GND I/O_B8 I/O_B10 I/O_B12 I/O_B14 CLK1/I CLK2/I I/O_C0 I/O_C2 I/O_C4 I/O_C6 I/O_C8
C5 RA1 EXBV8V472J CE100p
1SS355
1:AUTO ON FORWARD 2,3:OFF 4:AUTO ON REVERSE

TCK
EXBV8V330J
1 2 3 4 5 6 7 8 9 10 11 12 TDI VCC I/O_A10 TDO I/O_A12 I/O_D6 I/O_A14 I/O_D4 GND I/O_D2 VCCO I/O_D0 I/O_B0 IC3 VCCO I/O_B2 GND I/O_B4 I/O_C14 I/O_B6 I/O_C12 TCK I/O_C10 LC4064V-75NT48C(48PIN-TQFP) VCC TMS
TP5 TP3 TP6 TP4 TP10 TP8 TP11 TP9 TP12
SENSOR
R3
PC5 CE0.1u
PC6 CE0.1u
PC4 CE0.1u
PC3 CE0.1u
36 35 34 33 32 31 30 29 28 27 26 25
TDO TDI
TP17
Q2 DTA114EKA VCC3
TO MANUAL SW 1:FORWARD 3:OFF 5:REVERSE

TP2 TP7 13 14 15 16 17 18 19 20 21 22 23 24
33 CLK1
1 2 3 4 5
5267-05A
/RESET
TP13
VCC3 TP15
CABLE-ASSY,TU IF EXT XC-540

VCC3 IC4 R25 1.0K 2 TRIG 47K CVolt NE555PS DIS 7 6 SW1 R24
SW1 SW2
C15 2.2u/50V C20 CE0.1u 4
4.7K 3 TP14
D20 1SS355(NON)
CN2
RA3
D19 1SS355(NON)
10K
10K
GND
THR
10K
CE100p
CE100p
CE100p
CE100p
53014-0510 KHS22E C23 CE0.01u
10K
C11
C12
C18
R8
R9
R13
R12
C17
D17 1SS355(NON)
D16 1SS355(NON)
VCC3
VCC3
14
12
REF
+5
3 2 1 R30 1.0K 15 16 C30 CE0.01u 4 13
FL1 7 SBC8-151-202 2 GND uPC2933T 7 IN OUT L1 1 3
INV2 NONI2
VS
GND
1 2 3 4
DEAD OC
C R
53014-04
EXCELDR35V C21 CE0.1u(NON) FL2
47u/16V
47u/16V
47u/16V
100u/63V
CE0.1u
100K
10u/35V
CE0.1u
CE0.1u
GND
15K 3
C19
C16
PC2
PC1
C1
C2
R6
C14
1 2
C3
C24 CE0.01u MTRON MTRIN2 MTRIN1 MTRON
SENSE
CN9
EXCELDR35V
D9 D5S6M
R31 4.7K
UPC494GS
5 6
4.7K
CE2200p
B2P-VH(NON)
R27 4.7K MTRIN2 MTRIN1
R28 1.0K C33
C13
R7
CN10
CN8
2 HEC2305-01-250(NON)
B2P-VH(NON)
R5 C4 CE0.033u
10
2-39
4 3 5 1 2
1 2 3 4 5
/TU_ENABLE IN1 /TU_STATE OUT1
4 3 2 1
4 3 2 1
5 6 7 8
5 6 7 8
EXBV8V330J
VCC
Q
R26 1.0K R
C22 CE0.022u
VCC24 VCC C29 CE0.01u R29 4.7K D1 1SS355 VCC VCC3 D2 IC5 VCC FB INV1 NONI1 C28 CE0.1u
C34 C35 220u/50V CE0.1u +
VCC24
CABLE-ASSY,TU IF EXT XC-540

1SS355 IC2
IC6 11 5 7 9 EN IN1 C1 E1 C2 E2 8 9 11 10
CN5
VCC24
IC1 L4960
BOOT1
D22 C31 CE0.022u D2FL20U 4 3 OUT1 IN2 OUT2 VREF BOOT2 L6203 8 C32 CE0.022u 1
D21 D2FL20U
CN12 BLACK RED 1 2 5566-02A
DC24V
TAKE UP MOTOR
1 2
R34 0.56/2W
D24 D2FL20U CE0.22u
D23 D2FL20U
TAKE UP BOARD
2-9 MAINTENANCE PARTS LIST _ Electrical Parts

SERVO BOARD Reference No. Q4 IC2 IC3 IC4 HEAD BOARD Reference No. TR6,TR8 TR5,TR7 TR9,TR11 TR10,TR12 TR22,TR24 TR21,TR23 TR25,TR27 TR26,TR28 TR38,TR40 TR37,TR39 TR41,TR43 TR42,TR44 F1 F2 F3 TR66 TAKE UP BOARD Reference No. D9 IC1 IC6 Parts No 15119122 15189105 15189105 15189105 Parts No 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 15129122 1000001053 1000001053 1000001053 15119122 Parts No 15019104 15199237 15199952 Description TR,FET 2SJ535 IC-LINEAR MTD2005 IC-LINEAR MTD2005 IC-LINEAR MTD2005 Description TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB TR, 2SA1746 OY TR, 2SC4131 GB FUSE,04533.15MR FUSE,04533.15MR FUSE,04533.15MR TR,FET 2SJ535 Description DI D5S6M-4000 V.RGL L4960 IC L6203 Description *1 RELAY,S202SE2F RELAY,SSR AQ1208 RELAY,S202SE2F *1 RELAY,SSR AQ1208 RELAY,S202SE2F *1 RELAY,SSR AQ1208 FUSE,5X20 021706.3MXP 6.3A/250V FUSE,5X20 021706.3MXP 6.3A/250V FUSE,5X20 021706.3MXP 6.3A/250V Function MOTOR POWER SUPPLY MOTOR DRIVER(Right PUMP) MOTOR DRIVER(Left PUMP) MOTOR DRIVER(Middle PUMP) Function TRANSISTOR for HEAD DRIVER(CYAN) TRANSISTOR for HEAD DRIVER(MAGENTA) TRANSISTOR for HEAD DRIVER(YELLOW) TRANSISTOR for HEAD DRIVER(BLACK) TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA) TRANSISTOR for HEAD DRIVER(LIGHT CYAN) HEAD POWER FUSE (CYAN, MAGENTA) HEAD POWER FUSE (YELLOW, BLACK) HEAD POWER FUSE (LIGHT CYAN, LIGHT MAGENTA) HEAD POWER SUPPLY Function POWER SUPPLY SWITCHING REGULATOR MOTOR DRIVER Function HEATER DRIVER (PRE HEATER) HEATER DRIVER (PRINT HEATER) HEATER DRIVER (DRYER HEATER) FUSE (PRE HEATER) FUSE (PRINT HEATER) FUSE (DRYER HEATER)
Revised 11
HEATER CONTROL BOARD Reference No. Parts No 1000001417 Q403 1000004355 1000001417 Q404 1000004355 1000001417 Q405 1000004355 F1 12559105 F2 12559105 F3 12559105
*1: When old parts are damaging, change with the board.
2-40
3 Replacement of Main Parts
To Ensure safe Work

Turn off the Main Power SW, and unplug the power cable of the Printer before performing parts replacement. In case that the DU-540 (Option Dryer) is installed, unplug the power cables of both printer and DU-540 (Option Dryer) before performing parts replacement.
It is not possible to cut power of completely only by turning off the secondary power SWs. - Rear View -
UNPLUG
AC INLET for the Printer Unit. AC INLET for the Dryer Unit.
Revised 6
Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body. When transporting a sensitive device, first place it in an antistatic container or packaging. Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows.
HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. CAP HEIGHT CHECK
It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT

Adj. Time : 60min Total Time : 80min.
TOOL CARRIAGE REPLACEMENT : 20 min 1. LIMIT & CUT DOWN POSITION ADJUSTMENT 2. TOOL HEIGHT ADJUSTMENT 3. TOOL PRESSURE ADJUSTMENT 4. CROP MARK SENSOR ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT/CUT POSITION ADJUSTMENT
CAP TOP REPLACEMENT : 30 min. (6pcs.) 1. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP. Adj. Time : 2min Total Time : 32min.
CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING

It can be performed in the MOTOR MENU > AGING > SCAN.
3. MOTOR HOURS CLEAR

PUMP REPLACEMENT : 25 min. (3 pcs.) 1. PUMP TIMES CLEAR

Total Time : 25min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING
Set the date and time in the SUB MENU > CLOCK. *Set the [DATE] in order of the [Year/Month/Day].
Revised 4
6. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
Revised 6
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. CAP & WIPER CHECK
It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK].
12. CAP HEIGHT CHECK

It can be performed in the I/S MENU > CAP ADJUST > CHECK GAP.
13. SENSOR CHECK

It can be performed in the SENSOR CHECK.
14. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 15. LINEAR ENCODER SETUP 16. TOOL PRESSURE ADJUSTMENT 17. HEAD ALIGNMENT
Only Horizontal and Bidirectional Adjustments are required.
18. CALIBRATION 19. CROP MARK SENSOR ADJUSTMENT 20. CROP-CUT ADJUSTMENT 21. PRINT / CUT POSITION ADJUSTMENT
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 30 m 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
Revised 4
6. PUT PARAMETER 7. TIME AND DATE SETTING

Set the date and time in the SUB MENU > CLOCK.
*Set the [DATE] in order of the [Year/Month/Day].
Revised 6
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK

10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT

Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT. Adj. Time : 40min Total Time : 70min.
HEAD BOARD REPLACEMENT : 10min. 1. THERMISTOR CHECK 2. HEAD UP/DOWN SENSOR CHECK
3. FAN ON THE HEAD BOARD CHECK

CUTTING CARRIAGE BOARD REPLACEMENT : 7min. 1. TOOL UP/DOWN CHECK 2. TOOL UP/DOWN SENSOR CHECK 3. PINCH ROLLER SENSOR CHECK 4. CROP MARK SENSOR ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT
CARRIAGE BOARD REPLACEMENT : 15min. 1. HEAD UP/DOWN SENSOR CHECK

2. THERMISTER CHECK 3. LINEAR ENCODER SETUP

PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK

It can be performed in the SUB MENU > LCD/LED/BUZ CHK.
2. KEY CHECK
It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min.
SERVO BOARD REPLACEMENT : 12min. 1. PINCH ROLLER SENSOR CHECK 2. AGING

It can be performed in the MOTOR MENU > AGING > BOTH.
3. TOOL PRESSURE ADJUSTMENT 4. CROP MARK SENSOR ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT
CARRIAGE BELT REPLACEMENT : 30min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE 4. CUTTING QUALITY CHECK
ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP

FLEXIBLE CABLE REPLACEMENT : 40min. 1. LINEAR ENCODER SETUP

BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING

3-3
3-1 HEAD REPLACEMENT
Turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head.
SERVICE MENU SUB MENU [ SUB MENU PUMP UP [ PUMP UP A B C ] ] [ ]
Check the ink amount in the Drain Bottle.
Select [PRINT MENU] > [HEAD RANK], and select the Head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the Left and Right keys, and changing the parameters with the Up and Down keys. Press the [ENTER] key to save the settings. * The Head No. becomes [HEAD1], [HEAD2], [HEAD3] from the Head at the left end in order.
SERVICE MENU PRINT MENU [ PRINT MENU HEAD RANK [ HEAD RANK HEAD 1 [ ] ] ]
HEAD RANK
5CY2F2F
HEAD RANK 1 1234567 (1/5)
Remove the Front Cover, Right I/S Cover and Right Inner Plate.
Front Cover
Right I/S Cover
Right Inner Plate has a small hook on its right bottom and it is inserted to the lower cover. Be cautious when removing it.
Right Inner Plate
3-3
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
SERVICE MENU I/S MENU [ I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP OPEN ] ] ] [ ]
Turn off the Sub Power SW, and then turn off the Main Power SW.
When replacing the Head, it is necessary to turn off the Main Power SW. If not, the Head of the Main Board could be broken. We recommend replacing the Head with plugging off the AC Cord.
Main Power SW < Rear view >
Remove the 4 screws as shown in the figure to remove the Carriage Cover.
Carriage Cover
Holes on the Top Cover
There are 2 holes on the Top Cover. 2 upper side screws can be removed from the Top Cover.
Remove the Damper Plate, and remove the 2 Ink Dampers from the Head which will be replaced.
Damper Plate
Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board. If the ink drops on the Head Board, Head will be broken.
3-4
Remove the 2 screws as shown in the figure to remove the Head Board Cover.
Head Board Cover
10
Disconnect the 2 flexible cables from the Head.
Flexible Cable
Make sure that LED on the Carriage Board is off when disconnecting the flexible cables.
11
Remove the Spring, and remove the 3 screws fixing the Head as shown in the figure. Then, pull the Head towards the front and pull it up to remove it.
Spring
12
Remove the Head from the Head Adapter and fix the new Head to the Head Adapter.
5CY2F2F
Head
Make sure to fix the Head by pressing it to the bottom left corner of the Adapter. Use the 2kgfcm torque driver (ST-056) to tighten up the screws.
Head Adapter
3-5
13
Install the Head to the Head Carriage with the 3 screws temporarily. Then, fix the Spring and tighten up the 3 screws as shown in the figure.
Use the 2kgfcm torque driver (ST-056) to tighten up the screws.
Spring
14
Connect the 2 flexible cables to the Head Board.
Flexible Cable
Be careful not to connect the wrong flexible cable.
15
Fix the Head Board Cover temporarily.
Head Board Cover
16
Replace the new 2 Ink Dampers, and fix to the Head. Make sure to replace the Dampers when the Head is replaced. Do not hold both sides of the Ink Damper so hard. It could break. You can connect either Ink Damper to the either connector on the Head, however, basically please connect the Ink Damper which has the Ink Tube with 2 lines to rear side and connect the Ink Damper which has the Ink Tube with 1 line to front side. 3-6
17
Fix the Damper Plate.
Damper Plate
Make sure not to press it down to the Dampers. Dampers could break. * Fix the screws at the bottom of the long screw hole.
18
After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
19
Select [SUB MENU] > [HEAD REPLACE], and select the group of the target Head, and press the [ENTER] key. Check the ink amount in the Drain Bottle, and press the [ENTER] key.
SERVICE MENU SUB MENU [ SUB MENU HEAD REPLACE [ HEAD REPLACE A B C HEAD REPLACE A
[ENTER]
] [
CHECK DRAIN BOTTLE

[ENTER]
Go through the following sequences to perform the Head Cleaning and Ink Filling
REMOVE SOL CRT. 12345678910111 CHECK DRAIN BOTTLE SET SOLCL-LIQUID 12345678910111 FILLING INK... >>> REMOVE SOL CL 12345678910111 CHECK DRAIN BOTTLE FILLING INK... >>>
[ENTER] [ENTER]
SET SOL CRT. 12345678910111 FILLING INK... >>>
3-7
If you dispose of the drained ink when performing [PUMP UP] at 2 ,select [SUB MENU] > [MAINTENANCE] >[DRAIN BOTTLE] >[EMPTY DRAIN BOTTLE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key to reset the drain counter.
SUB MENU SUB MENU MAINTENANCE
MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER
20
Enter the Service Mode and perform the following adjustments.

1. THERMISTOR CHECK 2. [4-5 HEAD ALIGNMENT] 3. HEAD INFORMATION CLEAR 4. [4-8 CAP HEIGHT ADJUSTMENT] 5. [4-10 CROP-CUT ADJUSTMENT] 6. [4-11 PRINT / CUT POSITION ADJUSTMENT]
HOW TO CLEAR THE HEAD INFORMATION

After THERMISTOR CHECK and HEAD ALIGNMENT, clear the HEAD INFORMATION from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the Head you replaced and press the [ENTER] key. * The Head No. becomes [HEAD 1], [HEAD 2], [HEAD 3] from the Head at the left end in order.
SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [ ][ ] HEAD GROUP CLEAR ALL [ HEAD GROUP CLEAR H6 [ HEAD GROUP CLEAR H5 [ HEAD GROUP CLEAR H4 [ HEAD GROUP CLEAR H3 [ HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1 ] ] ] ] ] ]
< Note for fixing the Carriage Cover >

Fix the Carriage Cover with the 4 screws shown in the figure temporarily. And tighten them without distorting the Cover.
Carriage Cover
Be careful not to distort the Carriage Cover when tightening the 2 front screws. The Carriage is distorted and the Head position may shift.
Screw
3-8
3-2 WIPER REPLACEMENT
Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key.
MENU SUB MENU SUB MENU MAINTENANCE

[ ][ ]
MAINTENANCE REPLACE WIPER

2
The Head Carriage moves to a location permitting wiper replacement, and then the screen shown in the figure appears. Open the Front Cover.
][
OPEN FRONT COVER

Front Cover
The screen shown in the figure appears.
FINISHED?
Using tweezers, grasp the bottom portion of the Wiper and take it off the hook.
Wiper Carriage
Scraper
Clean the Wiper Carriage and Scraper using the Cleaning stick if they need to be cleaned.
3-9
Remove the Wiper and install the new one.
Make sure to fix the wiper so that the rubber side faces the front.
Use the tweezers to press the area shown in the figure and engage the Wiper on the hook.
Make sure to engage it on the hook. If the Wiper is not hooked, it may fall off during use.
Close the Front Cover, and press [ENTER] key. The Head Carriage moves back to the standby position and the head cleaning starts automatically. When the head cleaning finishes, the screen shown in the figure appears.
MAINTENANCE REPLACE WIPER
3-10
3-3 CAP TOP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

Front Cover Right I/S Cover
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Move the Head Carriage slowly leftwards so that it is not above the Capping Unit.
Remove the media if it is loaded.
3-11
Remove the 5 screws shown in the figure to remove the Pump Cover together with the Right Inner Plate.
Pump Cover
Right Inner Plate
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key. The Capping Unit moves up. Press the [ENTER] key 3 times, because the Capping Unit moves up in 3 steps.
SERVICE MENU I/S MENU [ I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP CLOSE ][ ] ] [ ] ] [ ]
Main Power SW
Disconnect the tube (Black) of the Cap Top from the Pump.
Make sure to replace the Cap Top one by one. If you disconnect the plural tubes at the same time, there is the risk of wrong connections.
Pump
3-12
Unhook the Cap Frame with holding it by the other hand, and remove it.
Cap Frame
Make sure to hold the Cap Frame. There is a Spring under the Cap Top. The Cap Top will jump out unless you hold the cap frame when removing it.
10
Remove the Cap Top together with the tube.

Cap Top
11
Fix the new Cap Top. Make sure to fix it so that the tube side faces the front.
Cap Top
Note the following contents. 1. Do not to touch the tip of rubber. 2. The Spring is properly fixed under the Cap Top. 3. Do not bend the tubes.
12
Fix the Cap Frame.

Cap Frame
3-13
13
Connect the tube of the Cap Top to the joint part of the Pump. Then, replace the other Cap Tops in the same way. You can connect either tube to the either joint part.
Fix the tubes firmly. Turn on the Main Power SW, then turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
Pump
14
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
15
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press the [ENTER] key. The Capping Unit moves down.
16
Move the Head Carriage to lock it by hand to the lock position.
3-14
17
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Then press the [ENTER] key twice more to Cap the Heads with adjusting the position of the Head Carriage.
Guide
Guide
Revised 3
18
Fix the Pump Cover.
Pump Cover
19
Fix the Front Cover and Right I/S Cover. Enter the Service mode and perform the following adjustment. 1. [4-8 CAP HEIGHT ADJUSTMENT]
3-15
3-4 TOOL CARRIAGE REPLACEMENT

Revised 3
Remove the following covers. Right I/S Cover Right Top Cover Front Rail Cover Front Cover Top Cover
Front Rail Cover Top Cover Right Top Cover
Front Cover
Right I/S Cover
Separate the Tool Carriage from the Head Carriage.
Tool Carriage
Head Carriage
Remove the Tool Carriage Cover.
Tool Carriage Cover
Revised 3
Remove the rivets as shown in the figure to remove the Tool Carriage Board Cover.
Tool Carriage Board Cover
Rivet
3-16
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid Wirings.
Crop Mark Sensor Solenoid
Pinch Roller Sensor
Remove the Tool Carriage Board.
Tool Carriage Board
Screw
Remove the Tool Carriage Stay from the Tool Carriage ASSY.
Tool Carriage Stay Screw
Revised 3
Tool Carriage ASSY
Cut the Cable Tie as shown in the figure.
Cable Tie
3-17
Remove the Tool Carriage.

Screw
Tool Carriage
10 Fix the new Tool Carriage by pushing it upwards.
Tool Carriage
Screw
Fix the Tool Carriage by pushing it toward the step of the Cut Carriage Stay when fixing it.
Step Cut Carriage Stay
Revised 3
11 Fix the Tool Carriage and the Cut Carriage Stay with the
Cable Tie.
Cut Carriage Stay
Cable Tie
3-18
12 Fix the Tool Carriage ASSY to the Tool Carriage Stay.
Tool Carriage Stay Screw
Tool Carriage ASSY
13 Fix the Tool Carriage Board.

Fix the Tool Carriage Board so that it is parallel to the Rail.
Tool Carriage Board
OK
Screw Rail
NG
Connect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid Wirings.
14
Crop Mark Sensor Solenoid
Pinch Roller Sensor
Revised 3
15
Fix the Tool Carriage Board Cover with the rivets as shown in the figure.
Rivet
3-19
16
Fix the Tool Carriage Cover.
Tool Carriage Cover
Be careful not to have a nip at the cable when fixing the Tool Carriage Cover.
17
Carry out the following adjustments and settings. 1. [4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 2. [4-13 TOOL HEIGHT ADJUSTMENT] 3. [4-14 TOOL PRESSURE ADJUSTMENT] 4. [4-9 CROP MARK SENSOR ADJUSTMENT] 5. [4-10 CROP-CUT ADJUSTMENT] 6. [4-11 PRINT / CUT POSITION ADJUSTMENT]
3-20
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the Main Power SW.
Main Power SW < REAR VIEW >
Remove the Right Inner Plate and Panel Cover.
Panel Cover
Right Inner Plate

Revised 3
Remove the Panel and put it on the Top Cover.
Top Cover
Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable.
Panel
Panel Board
3-21
Remove the Spring.
Spring
< Front view >
Disconnect the connector of the motor cable.
Connector
Remove the 4 screws as shown in the figure to remove the Motor together with the Flange.
Flange Screw
Remove the 4 screws to remove the Motor from the Flange. Fix the Motor Cable of a new Motor using a cable tie without bending the cable root, and then fix the new Motor to the Flange.
Flange Screw
Be careful with the fixing direction of the Flange.
3-22
Fix the Flange temporarily. And Fix the Spring.

Flange Screw
Spring
Revised 6
Check the gears mesh without backlash in the following procedure.
HEAD CARRIAGE
1) Unlock the Head Carriage.
2) Turn the Drive Gear by hand and check there is no

backlash all the way around. If there is backlash, go back to the step 4 , and fix the motor again.
DRIVE GEAR MOTOR GEAR
< Top View >
3) Move the Head Carriage by hand to the lock position.
HEAD CARRIAGE
3-24
10
Tighten up the 4 screws to fix the Motor Flange firmly in order as shown in the figure.
4
Flange
Apply a proper quantity of grease (P/# 21675101 FLOIL GE-676 BLACK 10ML) between gears.
3 2
11
Connect the connector of the motor cable.
Connector
12
Fix the Panel.
Panel
13 Fix the Panel Cover and Right Inner Plate.
Panel Cover
Right Inner Plate
3-25
14
Perform the SERVO LOCK CHECK. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
15
Open the Front Cover.

Front Cover
16
In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the Head position.
SERVICE MENU MOTOR MENU [ MOTOR MENU SERVO LOCK [ SERVO LOCK S: ] 3 ] [ ]
17 Press the [ENTER] key to excite the Motor.
Check the Head Carriage can not be moved easily by hand.
SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688
3-26
18
Check the AGING. Go back to the MOTOR MENU, and select [AGING] > [SCAN] > and press the [ENTER] key. Make sure the machine carries out the AGING and finish it. Do the AGING with the Head Height set at the HIGH position for its safety. Do not load the media when performing [AGING]. Clear the motor working hours. Go back the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0.
SERVICE MENU MOTOR MENU [ MOTOR MENU AGING [ AGING SCAN ] ]
19
SERVICE MENU HITORY MENU [ HITORY MENU MOTOR GROUP [ ][ ] ]
MOTOR HOURS S 1653 hours [ ]
MOTOR HOURS S CLEAR [ ENTER ]
3-27
3-6 PUMP REPLACEMENT
Remove the Front Cover and Right I/S Cover.

[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit.
Remove the media if it is set.
3-28
Pump Cover
Right Inner Plate
Disconnect the connector of the Pump Motor.
Connector
Pump
8 Disconnect the tube (Black) of the Cap Top and the tube
(Transparence) of the Drain from the Pump.
Tube (Cap Top side) Tube (Drain side)
Make sure to replace the Pump one by one. If you disconnect the tubes of the plural Pumps at the same time, there is a danger of wrong connections.
3-29
Remove the 2 screws as shown in the figure to remove the Pump Unit.
Screw
10
Remove the 3 screws shown in the figure to remove the Motor from the Pump Unit. Fix the new Pump Unit to the Motor.
Motor
Pump Unit
11
Fix the Pump Unit with the 2 screws as shown in the figure.
Screw
12
Connect the tube (Black) of the Cap Top and the tube (Transparence) of the Drain. Then, replace the other Pumps in the same way.
Tube (Cap Top side)
Tube (Drain side)
Connect the tubes of Cap Top side to the left joint, and connect the tubes of Drain side to the right joint. Fix the tubes firmly. Make sure that the tubes at the Drain side are inserted to the Ink trash. 3-30
Ink trash
13
Connect the connector of the Pump Motor.
Connector
Pump
14
Move the Head Carriage to lock it by hand to the lock position.
15
After turning on the Main power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
16
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key to move up the Capping Unit 1 step. Align the Guides at the two ends of the Capping Unit with the Guides at the two ends of the Head Carriage by moving the Head Carriage by hand. Then press the [ENTER] key twice more to Cap the Heads with adjusting the position of the Head Carriage.
Guide Guide
3-31
17
Clear the pump times. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [PUMP TIMES A] > [CLEAR], and press the [ENTER] key.
SERVICE MENU HITORY MENU [ HITORY MENU MOTOR GROUP [ ] ]
MOTOR HOURS F 3 hours [ ] PUMP TIMES A CLEAR
PUMP TIMES A 9134 times
18
Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] to check the Pumps work correctly.
SERVICE MENU I/S MENU [ I/S MENU PUMP CHECK ][ ] PUMP CHECK PUMP SUCTION PUMP CHECK PUMP RELEASE
Revised 3
19
Fix the Pump Cover with the 5 screws shown in the figure.
Pump Cover
20
Fix the Front Cover and Right I/S Cover.

Front Cover
Right I/S Cover
3-32
3-7 INK TUBE REPLACEMENT
Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [SUB MENU] > [PUMP UP], and select the group of the target tube.
SERVICE MENU SUB MENU [ SUB MENU PUMP UP [ PUMP UP A B C ] ] [ ]
Remove the following covers. Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover
Right Top Cover Top Cover
Front Rail Cover
Front Cover
Right I/S Cover
3-33
Remove the 4 screws as shown in the figure to remove the Carriage Cover.
Carriage Cover
Remove the Carriage Board Cover.
Carriage Board Cover
Remove the Carriage Board Cover by pushing the part indicated by the arrows because the top part of the support is easy to break.
Remove the 2 Nylon Rivets fixing the clear plates. Then, disconnect all the 6 flexible cables that are coming from the Cable Vayor.
Filters
Flexible Cables
Handle the Filters with care. The Filters may break when dropped.
Remove the Guide Plates of the Cable Vayor and Cable Guides. Then, take out the flexible cables from the Cable Vayor.
Guide Plate
Cable Guide
< Rear view of the machine >
3-34
Disconnect the Ink Tubes from the Ink Dampers, and put the scotch tape at the tip of the Ink Tube to prevent the ink from coming out.
Make sure not to replace the Ink Tubes of the different colors at the same time. There is a danger of connecting wrongly when fixing the new ones.
10
Disconnect the Ink Tubes from the Joints, and put the scotch tape at the tip of the Ink Tubes to prevent the ink from coming out.
It is not necessary to replace the Ink Tubes of the other side (Ink Cartridge side) of the Joints.
Joint
11
Pull out the Ink Tubes from the Cable Vayor, and put the new Ink Tubes in the Cable Vayor.
Be careful which hole of the Tube Guide should be used for each Ink Tube.
Lm Lc M C
K M C
12
Connect the new Ink Tubes to the Joints, and mark the both ends of the Ink Tubes to indicate the color of the ink.
Be careful not to forget to fix the O rings. Make sure that the Tubes are connected firmly at the joint part.
Joint
3-35
13
Cut the Ink Tubes at appropriate length and connect them to the Ink Dampers. Then, replace the other Ink Tubes in the same way.
14
Connect the 6 Flexible Cables to the Carriage Board and fix the Nylon Rivets to fix the Clear Plates.
Filters
Flexible Cables
Be careful not to forget to fix the Filters.
15
Fix the Carriage Board Cover.
Carriage Board Cover
16
Fix the Guide Plates and the Cable Guides. Make 3 positions for the Guide Plate blank at the edge of the Cable Vayor. Fix the Cable Guide at the position shown in the figure.
Guide Plate
Blank
< Rear view of the machine > 3-36
Cable Guides are fixed next to the Tube Guides.
Cable Guide Tube Guide
< Rear view of the machine > Turn on the Sub power SW while pressing the Left, Right and Down keys to enter the Service Mode.
17
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
18
Select [SUB MENU] > [FILL INK], and select the group which you want to fill INK of, and press the [ENTER] key.
SERVICE MENU SUB MENU [ SUB MENU FILL INK [ FILL INK A B C ] ] [ ]
3-37
3-8 BOARDS REPLACEMENT (Head / Servo / Main / SW Power Supply)

BOARD LAYOUT (IN CHASSIS)
1. When the Board Cover is opened
TU Junction Board
Heater Board
Servo Board
Main Board
Head Board
Board Stay
2. When the Board Stay is removed
SW Power Supply (5V, 24V) AC Junction Board
DC Junction Board
SW Power Supply (41V)
3-38
Turn off the Main Power SW and pull out the AC cord.
Remove the Board Cover.
Board Cover
3-39
HEAD BOARD REPLACEMENT

HEAD BOARD CONNECTOR LAYOUT
CN11 CN9
CN13
CN1~7
Disconnect all the Cables from the Head Board.
Revised 13
Remove the screws as shown in the gure to replace to the new Head Board. Make sure that there is no gap in connected part with the main board when connecting the Head Board.
< NG > Main Board Head Board
GAP
3-40
Connect all the Cables to the Head Board.
Carry out the following checks. 1. THERMISTOR CHECK 2. FAN ON THE HEAD BOARD
3-41
SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT
CN16 CN14 CN17 CN18 CN15 CN13
CN12 CN11
CN8
CN7
CN4
CN1,2
Disconnect all the Cables from the Servo Board.
Remove the screws as shown in the figure to replace to the new Servo Board.
3-42
Connect all the cables to the Servo Board.
Carry out the following adjustments and settings. 1. PINCH ROLLER SENSOR CHECK 2. AGING 3. TOOL PRESSURE ADJUSTMENT 4. [4-9 CROP MARK SENSOR ADJUSTMENT] 5. [4-10 CROP-CUT ADJUSTMENT] 6. [4-11 PRINT/CUT POSITION ADJUSTMENT]
3-43
MAIN BOARD REPLACEMENT

MAIN BOARD CONNECTOR LAYOUT
CN12 CN11 CN10 CN9 CN7 CN8
CN4
CN6
Turn on the Main Power SW.
Start the Peck.
3-44
Perform [Get Report] and [Get Parameters], and save them.
Turn off the Main Power SW and pull out the AC cord.
Main Power SW
< Rear view >

Revised 13
Disconnect all the Cables which are connected to the Main Board.
Revised 13
Remove the screws as shown in the gure xing the head Board, and disconnect from the Main Board.
Main Board
Head Board
3-45
Revised 13
Remove the screws as shown in the gure xing the Main Board, and replace with the new Main Board.
Main Board
Revised 13
Connect the Head Board to the Main Board, and x it with the screws as shown in the gure. Make sure that there is no gap in connected part with the main board when connecting the Head Board.
< NG > Main Board Head Board
GAP
Connect all the cables to the Head Board.
3-46
Revised 4
10
Perform the following operations after replacement.

1. DIP SW SETTING 2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT] Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE] Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE] Start the machine with the Service Mode and set in the User Menu. Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING 6. PUT PARAMETER

Revised 6
7. TIME AND DATE SETTING

Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER

Refer to [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]
9. SENSOR CHECK
It can be performed in the SERVICE MENU > SENSOR CHECK.
10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT
Refer to [4-9 CROP MARK SENSOR ADJUSTMENT] Refer to [4-10 CROP-CUT ADJUSTMENT] * Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
1. DIP SW SETTING 2. BATTERY INSTALLATION
Refer to [3-9 BATTERY REPLACEMENT]. Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]. Refer to [4-3 HOW TO UPGRADE/INSTALL FIRMWARE]. Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING 6. IP ADDRESS SETTING

Revised 6
Start the machine with the Service Mode and set in the User Menu. Refer to [4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER]. It can be set in the [PRINT MENU] > [HEAD RANK]. It can be set in the [SUB MENU] > [SERIAL NO.]. It can be set in the [SUB MENU] > [CHANGE INKTYPE]. It can be performed in the [SERVICE MENU] > [I/S MENU] > [I/S CHECK]. It can be performed in the [SERVICE MENU] > [I/S MENU] > [CAP ADJUST] > [CHECK GAP]. It can be performed in the SERVICE MENU > SENSOR CHECK. Refer to [4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]. Refer to [4-7 LINEAR ENCODER SETUP].
7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING
9. SERIAL NUMBER INPUT 10. INK TYPE SETTING
11. CAP & WIPER CHECK 12. CAP HEIGHT CHECK 13. SENSOR CHECK
14. LIMIT POSITION& CUT DOWN POSITION INITIALIZE 15. LINEAR ENCODER SETUP 16. TOOL PRESSURE ADJUSTMENT
Refer to [4-14 TOOL PRESSURE ADJUSTMENT].
17. HEAD ALIGNMENT 18. CALIBRATION
Refer to [4-5 HEAD ALIGNMENT]. Refer to [4-12 CALIBRATION].
* Only Horizontal and Bidirectional Adjustment are required.
19. CROP MARK SENSOR ADJUSTMENT

Refer to [4-9 CROP MARK SENSOR ADJUSTMENT].
20. CROP-CUT ADJUSTMENT

Refer to [4-10 CROP-CUT ADJUSTMENT] *Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
21. PRINT / CUT POSITION ADJUSTMENT
Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT]
3-47
SW POWER SUPPLY REPLACEMENT (41V)

SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN301] on the AC Junction Board
Connected to the [CN800] on the DC Junction Board
Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Servo Board Heater Board
Main Board
Head Board
Disconnect all the cables connected to the SW Power Supply.
Remove the 4 screws as shown in the figure and replace the new SW Power Supply (41V).
3-48
Connect all the Cables.
Set the output voltage of SW Power Supply to + 41V. 1. Turn on the Main Power SW.
Main Power SW
Use the Digital multi-Meter that can measure the direct voltage.
< Rear view >
2. Put the black probe into CN51-1pin (GND) and the red probe into CN51-8pin (Vout) on the SW Power Supply.
CN51-1pin
CN51-8pin
Probe
3. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41V+0.1. When the output voltage exceeds the +41.4V, SW Power Supply does not output the voltage by the protection circuit on it. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again. 3-49
Volume
Revised 13
Fix the following boards. Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Main Board
Head Board
Make sure that there is no gap in connected part with the main board when connecting the Head Board.
Main Board
Head Board
< NG >
GAP
3-50
SW POWER SUPPLY REPLACEMENT (5V, 24V)

SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN302] on the AC Junction Board
Connected to the [CN801] on the DC Junction Board
Disconnect the Cables from the following boards and remove them with the Stays. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Main Board
Head Board
Disconnect all the cables which are connected to the SW Power Supply.
Remove the 4 screws as shown in the figure and replace the new SW Power Supply (5V, 24V).
3-51
Connect all the Cables.
Revised 13
Fix the following boards. Connect all the Cables. HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD
Main Board
Head Board
Make sure that there is no gap in connected part with the main board when connecting the Head Board.
Main Board
Head Board
< NG >
GAP
3-52
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation.
Revised 3
It may cause heat, explosion and fire.
Remove the Board Cover.
Board Cover
3-53
Remove the Battery on the Main Board by pushing it down and tilting towards right.
Socket 1
Main Board
Replace the Battery with new one.

Socket
Be careful with the direction of the Battery.

Battery
Main Board
Turn on the Main Power SW and turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK [ CLOCK TIME [ TIME 00:00:59 [ TIME 13:01:59 B [ ENTER ] B ] ] ] [ ]
3-54
Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press the [ENTER] key.
SUB MENU CLOCK [ CLOCK DATE [ DATE 00/00/00 [ DATE 06/08/08 ] ] ] [ ]
Revised 3
Edit screen
Fix the Board Cover.
Board Cover
10 Dispose the Battery.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY. RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING, PUTTING INTO FIRE. DON'T PUT BATTERY WITH OTHER METAL OR BATTERY. DISPOSE BATTERY WITHOUT INSULATION.
3-55
3-10 CARRIAGE BELT REPLACEMENT
Turn off the Main Power SW.
Remove the following covers. Right I/S Cover Top Cover Right Top Cover Front Rail Cover Front Cover Panel Cover Flexible Cable is connected to the Panel Board. Do not disconnect the Flexible Cable. After turning on the Main Power SW, turn on the Sub Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
Front Rail Cover Right Top Cover Top Cover Panel Cover
Front Cover
Right I/S Cover
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
To protect the Heads, select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN]. And press the [ENTER] key to move down the Capping Unit.
3-56
Turn off the Sub Power SW and Main Power SW.
Separate the Tool Carriage from the Head Carriage.
Tool Carriage
Head Carriage
Loosen the 2 Fixingscrews as shown in the figure located leftside of the Belt. And loosen the Adjustment Screw.
< Top view - Leftside of the Belt >
Fixingscrew Adjustment Screw
Loosen the 4 screws as shown in the figure to remove the Carriage Belt.
Do not to scratch the Encoder Scale when replacing the Belt from the Carriage or move the Belt Holder. If the grease of the Belt adheres to the Encoder Scale, printing could be defective.
3-57
Replace to the new Carriage Belt.
Check that the Belt is not twisted.
Put adequate quantity of grease(P/#: 21675102GREASE,FLOIL G-902Y 10ML) between pulleys. Tighten the Screws shown in the figure to fix both edges of the Carriage Belt to the Belt Holder.
< Cross-section diagram >
10
OK)
Screw Plastic Plate Plastic Plate
Metal Plate
When fixing the Carriage Belt, make sure the end of the Belt are not overlapped.
Carriage Belt
Revised 1
Belt Holder
Be careful with fixing direction of the Plastic Plate and fixing order of the Plates.
< Cross-section diagram >
NG)
Screw Plastic Plate
Metal Plate
Plastic Plate
OK)
Screw
Metal Plate
Plastic Plate
Carriage Belt Screw Plastic Plate

Metal Plate
Belt Holder Plastic Plate
Carriage Belt
Belt Holder
Carriage Belt
Belt Holder
11 Perform the followings to adjust the Pulley

1.
Screw
Stay
Tighten the Screw shown in the figure until the Stay reaches to the Shaft.
Shaft
< Right side >
3-58
2.
Loosen the Screw half around to make a gap between the Stay and Shaft.
Screw
12
Tighten the Adjustment Screw to have tension on the Belt. And tighten the 2 Fixingscrews as shown in the figure.
< Top view - Leftside of the Belt >
Do not tighten the Screws too hard.
Adjustment Screw
FIxingscrew
13 After turning on the Main Power SW, turn on the Sub

Power SW while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
14 Select
[I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press the [ENTER] key. The Capping Unit moves up. Press the [ENTER] key 3 times, because the Capping Unit moves up in 3 steps.
SERVICE MENU I/S MENU [ I/S MENU I/S CONTROL [ I/S CONTROL CAP [ CAP CLOSE ][ ] ] [ ] ] [ ]
3-59
15 Carry out the following adjustments and setting.

1. [4-15 Belt Tension Adjustment] 2. [4-16 Belt Position Adjustment] 3. [4-6 Limit Position & Max Scan Width Initialize] 4. Cutting quality check
3-60
3-11 ENCODER SCALE REPLACEMENT
Remove the following covers. Right I/S Cover Front Rail Cover Front Cover
Front Rail Cover Front Cover Right I/S Cover
Turn on the Sub Power while pressing the Left, Right and Down keys to enter the Service Mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Move the Head Carriage slowly leftwards so that it is not above the Capping Unit.
Remove the media if it is set.
3-61
Remove the Encoder Scale by removing the Plate fixing the Encoder Scale at its right end and the Spring on its left end.
Spring
Encoder Scale Plate
Remove the Spring Plate from the Encoder Scale and fix it to the Encoder Scale where there is no black dot written on it.
Spring Plate
Black Dot
Make sure not make scratches or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale.
Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the Plate and hook up the Spring on the left end. Make sure that the Encoder Scale its in place.
Spring
Encoder Scale Plate
Do not loosen or tighten the screws fixing the Encoder Plate.

Screw
Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module.
Carry out the [4-7 LINEAR ENCODER SETUP].
3-62
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT

This is a procedure to replace the Cutting Flexible Cable between the Servo Board and Tool Carriage.
Front Rail Cover
Top Cover
1 Remove the following covers.

Right I/S Cover Top Cover Front Rail Cover Front Cover
Front Cover
Right I/S Cover
2 Turn on the Sub Power while pressing the Left, Right and
Down keys to enter the Service mode.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
3 Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN],
and press the [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.
4 Move the Head Carriage slowly leftwards so that it is not

above the Capping Unit.
3-63
5 Remove the Encoder Scale by removing the Plate fixing
the Encoder Scale at its right end and the Spring on its left end.
Spring
Encoder Scale
Remove the Encoder Scale to protect. Because there is a possibility to scratch or put grease on the Encoder Scale when replacing the Flexible Cable.
Encoder Plate
Plate
6 Turn off the Main Power SW and pull out the power cord.
And remove the Board Cover.
Board Cover
7 Disconnect the flexible cable connected to the CN13 on

the Servo Board.
8 Remove the 2 Cable Holders that are holding the Flexible
Cable on the Rail, and remove the rivets that are fixing the Cable Guides.
Cable Holder ( left )
Cable Holder (right )
Cable Guide
3-64
9 Remove the Tool Carriage Cover.
Tool Carriage Cover
10 Remove the Tool Carriage Board Cover.
11 Disconnect the Crop Mark sensor, Pinch Roller Sensor

and Solenoid Wirings. And remove the Tool Carriage Board.
Pinch Roller Sensor Crop Mark Sensor Solenoid
Tool Carriage Board
12 Remove the Flexible cable and the Protection Plate from

the Tool Carriage Board.
3-65
13 Connect the new Flexible Cable to the Tool Carriage
Board. Then, fix the 2 new Protection Plate with putting the Flexible Cable between them.
Protection Plate
Be careful with the fixing direction of the Flexible Cable.
Turn over the board and fix the Protection Plate with the rivets.
14 Fix the Protection Plate on the Rail with the rivets.

Protection Plate (Upper)
Protection Plate (Lower)
15 Lead the Flexible Cable as shown in the figure, and

connect to CN13 on the Servo Board.
Connect the flexible Cable to the CN13 on the Servo Board.
3-66
16 Move the Tool Carriage Board to the far left. Pull the Flexible Cable rightward with holding the Inner Protection
Plate at the left side so that the Flexible Cable fits to the Inner Protection Plate. If the Flexible Cable is not pulled enough or pulled too much, there will be the slack in the Protection Plate.
Tool Carriage Board
OK
Inner Protection Plate
Flexible Cable
NG
Flexible cable is not pulled enough.
NG
Flexible cable is pulled too much.
17 Fix the Flexible Cable with the Cable Holder with keeping
the condition of 16 .
Cable Holder
18 Fix the Flexible Cable with the other Cable Holder.
Fix the Cable Holder with pulling the Flexible Cable not to have the slack between the 2 Cable Holders.
Cable Holder
3-67
19 Fix the Flexible Cable with the Clamp.

Clamp
20 Fix the Tool Carriage Board, and connect the Crop Mark
Sensor, Pinch Roller Sensor and Solenoid Wirings.
Pinch Roller Sensor Crop Mark Sensor Solenoid
Tool Carriage Board
21 Put the Encoder Scale in between the Encoder Plate and
the Guide Rail. Then, fix the right end with the Plate and hook up the Spring on the left end. Make sure that the Encoder Scale is in place. Do not loosen or tighten the screws fixing the Encoder Plate.
Spring
Encoder Scale
Encoder Plate
Screw
Plate
22 Move the Head Carriage in a whole width of the machine.

Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module.
3-68
23 Fix the Tool Carriage Board Cover.
24 Fix the Tool Carriage Cover.
Be careful not to have a nip at the cable when fixing the Tool Carriage Cover.
Tool Carriage Cover
25 Carry out the following setup.

1. [4-7 Linear Encoder Setup].
3-69
3-13 PINCH ROLLER REPLACEMENT 1 Conical Type is used on both Left & Right Pinch Rollers
and flat type is used for the Middle Pinch Rollers.
Left Pinch Roller Right Pinch Roller
Red marking is done on the outer side of Left & Right Pinch Rollers so that .
Red marking
2 Remove the E ring on one side if the Pinch Roller and pull
out the Shaft.
Pinch Roller
Replace the Washers on a paper not to lose them which are fixed at both sides of the Pinch Roller.
Shaft
E ring
3 Put the new Pinch Roller with Washers and put the Shaft
into the Pinch Roller. Fixing operation becomes easy when you put the Washers to the Pinch Roller with grease.
Washer
4 Fix the E ring and make sure that the Pinch Roller
rotates smoothly.
E ring
3-70
3-14 TAKE-UP BOARD REPLACEMENT 1 Remove the TU Cover.
TU Cover
2 Remove the 2 screws as shown in the figure to remove

the Plate fixing the Board.
Board Plate
Shaft
3 Remove all the cables that are connected to the Board.
4 Remove the 4 screws to remove the Board from the

Plate. Replace to the new Board.
3-71
5 Connect all the cables to the Board.
6 Fix the Plate.

Board Plate
Shaft
7 Fix the TU Cover.
TU Cover
8 Check the following.

1. [4-17 TAKE-UP UNIT OPERATION CHECK]
3-72
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose Tool No. Tool Name Purpose
ST-056 TORQUE DRIVER N6 HEAD ALIGNMENT ST-002 TENSION GAUGE 300g (3N) TOOL PRESSURE ADJUSTMENT ST-006 WHITE DUMMY PEN TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT ST-013 DIAL TENSION METER DT-100 (100g/1N) TOOL PRESSURE ADJUSTMENT ST-001 TENSION GAUGE 2000GF/2000CN BELT TENSION ADJUSTMENT ST-037 CLEAN STICK TX712A HEAD CLEANING 21755107 CLEANING LIQUID (SL) 500ML HEAD CLEANING (SOL) 22085118 KIT, CLEANING (SL) HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE

[ ], [ ], [ ] + POWER ON [ MENU ] key
MENU SERVICE MENU
SERVICE MENU PRINT MENU
PRINT MENU HEAD RANK
HEAD RANK HEAD 1
HEAD RANK 1 1234567 (1/5)
HEAD RANK HEAD 6
HEAD RANK 6 1234567 (1/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet. The digits can be changed with [left] and [right] keys and parameters can be changed with [up] and [down] keys. The digit being changed is marked with an under bar. Press the [ENTER] key to save the settings. Warning sound goes off when the calculation for verification, CHECK SUM, is not correct, in order to avoid input error.
PRINT MENU HEAD ADJUST
HEAD ADJUST BIAS
BIAS TEST PRINT
PERFORMING TEST PRINT

Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
BIAS --- VIEW --HEAD ADJUST VERTICAL VERTICAL TEST PRINT PERFORMING TEST PRINT
Feeds media for visual check of the test pattern, by pressing [up] or [down] keys while in [TEST PRINT] menu. Also by pressing [up] or [down] keys again after feeding, media returns to the original position.
VERTICAL --- VIEW --HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT PERFORMING TEST PRINT
HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT1, High
H1 2
H2 1
H3 3
H5 2
H6 1
H1 2
H2 1
H3 3
H5 2
H6 1
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2.
HEAD ADJUST BI-DIR.DEFAULT
BI-DIR.DEFAULT TEST PRINT
TEST PRINT 123456
Cursor can be moved with [left] and [right] keys, and the heads can be turned ON/OFF with [up] and [down] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [left] key when the cursor is on the head 1.
BI-DIR.DEFAULT DT1, Low BI-DIR.DEFAULT DT3, Low BI-DIR.DEFAULT DT1, High
H1 2 H1 2 H1 2
H2 1 H2 1 H2 1
H3 3 H3 3 H3 3
H4 2 H4 2 H4 2
H5 1 H5 1 H5 1
H6 3 H6 3 H6 3
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
Cursor can be moved with [left] and [right] keys, and value can be selected with [up] and [down] keys. The value being selected is marked with an under bar. It returns to the former menu by pressing [left] key when the cursor is on the head of the left end. Default: It can be changed starting from the standard value (15) with [up] and [down] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST STANDARD HEAD
STANDARD HEAD 3 > 3
This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu.
This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT].
4-2
Normal (beeps 1 time)
PRINT MENU LINEAR ENCODER
NOW PROCESSING.. POS: 1361.00mm
LINEAR ENCODER SETUP COMPLETED

Error (beeps 2 times)
LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED
Error is found on Linear Encoder and Scale. Error is found on Head Board.
This menu is for checking the installation and operation of Encoder Module and Encoder Scale. Refer to [4-7 LINEAR ENCODER SETUP].
Normal (beeps 1 time)
PRINT MENU LINEAR CALIB.
NOW PROCESSING..
LINEAR CALIB. SETUP COMPLETED
LINEAR CALIB. 0.18%

Revised 7
LINEAR CALIB. FAILED TO SETUP
This is for calibrating the cutting size in the scan direction by calculating the expansion and contraction amount of the Encoder Scale. If [ AUTO ENV. MATCH ] is enabled, the same calibration is performed when setting up the media.
PRINT MENU CALIB.DEFAULT
CALIB.DEFAULT TEST PRINT
This menu is used for Calibration. Refer to [4-12 CALIBRATION (FEEDING DIRECTION)]. When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, it needs to be set with [0].
CALIB.DEFAULT SETTING
SETTING +0.05%
+0.10%
PRINT MENU DOUBLED HEADS
DOUBLED HEADS HEAD 1&2 5&6
This menu is displayed only when the Ink Type is Max 2MC. This is for specifying the MC head combination to be disabled under the situation when the Ink Type is Max 2MC and printing in non-high-speed mode using 4heads. This setting is active only when ALTERNATE HEAD is DISABLED in the user menu. Options: 1&2, 5&6 Default: 5&6
PRINT MENU TEST PATTERN
TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN FILL
It prints on the entire print range solid in single color by each head. Print mode is fixed at 720 dps and 8 pass.
TEST PATTERN BI-DIR. CHECK
This print pattern is for checking a shifting error in Bidirection and also for confirming the mechanical tendency.
4-3
Normal
SERVICE MENU I/S MENU
I/S MENU I/S CHECK
NOW PROCESSING..
Checking
I/S CHECK COMPLETED

Error
I/S CHECK ERROR CAP

This menu is for checking the motors and sensors of Cap (Up/Down), Wipers and Slider. **Make sure to move the head carriage towards left off the capping unit before performing this check. It may damage Head, Cap or Wiper Unit. Error Displays CAP: Error is found on Capping Motor or Capping Sensor. WIPER: Error is found on Wiper Motor or Wiper Sensor.
I/S MENU PUMP CHECK
PUMP CHECK PUMP SUCTION
NOW PROCESSING..
PUMP CHECK PUMP RELEASE
NOW PROCESSING..
This is for checking the pump motor. The rotation for both ink suction and release can be checked. All pump motors rotate for 5 seconds and stop.
I/S MENU I/S CONTROL
I/S CONTROL CAP
CAP OPEN
I/S CONTROL WIPER
WIPER FRONT
CAP: Opens and closes the cap Cap must not be left opened for long time when ink is installed. Dried ink may damage Head. Option: OPEN/CLOSE Default: OPEN WIPER: Moves the wiper towards front and rear. Option: FRONT/REAR Default: FRONT **Caution: When moving the Head Carriage by hand, pay attention to the Cap height and Wiper position to avoid clashing. Also, when moving the Cap and Wiper, pay attention to the Carriages, especially the Head Carriage.
I/S MENU CAP ADJUST
CAP ADJUST ADJUST POS.
ADJUST POS. 0.00 -2.00
This is for adjusting and checking the height of the cap. Refer to [4-8 CAP HEIGHT ADJUSTMENT].
CAP ADJUST CHECK GAP
CHECK GAP 0.00
I/S MENU CAP AGING
NOW PROCESSING..
CAP AGING COMPLETED

This is to confirm that the capping is done properly within the operation range.
CAP AGING FAILED !!
I/S MENU WIPER AGING
NOW PROCESSING..
WIPER AGING COMPLETED

WIPER AGING FAILED !!
4-4
Remove all cartridges before pressing ENTER
Set cartridge to SLOT1
I/S MENU CARTRIDGE
CARTRIDGE IC CHECK
IC CHECK SLOT1
Error
INSERT
All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First of all, it confirms if there is the driver for IC detection. The following display indicates that error is found on driver.
IC CHECK SLOT1
Normal
ERROR
IC CHECK SYSTEM ERROR

Next, IC communication is checked individually by SLOT. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC and checks it. Display shows [OK], when the communication is done properly. As cartridge is removed, the next cartridge SLOT number to be inserted is displayed. Starting from SLOT1, it continues to SLOT12 in order. When the check of SLOT12 is completed, the following message is displayed at the end of check.
IC CHECK SLOT1
OK
From SLOT1 to 12 in order Set cartridge to SLOT12
IC CHECK SLOT12
Error
INSERT
IC CHECK COMPLETED
It returns to IC CHECK menu by pressing ENTER key. When communication is failed, it displays as below.
IC CHECK SLOT12
Normal
ERROR
IC CHECK SLOT1 ERROR

It returns to IC CHECK menu by pressing ENTER key. *Any cartridge can be used for this check as long as it has IC chip on it. *No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) *Before this IC check, make sure Cartridge Sensor is working properly. Serial No. of the Ink Cartridge IC is displayed.
IC CHECK SLOT12
OK
IC CHECK COMPLETED
CARTRIDGE SLOT 1
SL1 : SERIAL 1402A30C010000A5 SL1 : INK TYPE Max K SL1 : CAPACITY 400cc
Ink type of the Ink Cartridge IC is displayed.
Ink capacity of the Ink Cartridge IC is displayed.
SL1 : LOT NO. 40216A
Lot No. of the Ink Cartridge IC is displayed.
SL1 : CONSUM. 100.000cc
Ink consumption of the Ink Cartridge is displayed.
SL1 : TIME 0y000d00h00m00s
The used time of the Ink Cartridge is displayed.
SL1 : INSERT 1 times SL1 : FLAG 000000000
The insert count of the Ink Cartridge is displayed.
The Flag information of the Ink Cartridge is displayed.
CARTRIDGE SLOT 2
It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. Ink cartridge is not inserted
SLOT1 NO CARTRIDGE CARTRIDGE SLOT 12

A cartridge with no IC is inserted, wire break or short
SLOT1 NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on INK TANK BOARD
SLOT1 SYSTEM ERROR

Data error
SLOT1 DATA ERROR
4-5
SERVICE MENU CUTTING MENU
CUTTING MENU CROPMARK SENSE
CROPMARK SENSE OUTLEVEL CHECK
MIN 2.5V MAX2.7 [2.5V ]
This menu is used for adjusting the Crop Mark Sensor. Refer to [4-9 CROP MARK SENSOR ADJUSTMENT]. The result of this adjustment can be checked in the SENSOR CHECK menu. However, it must be aware that without adjusting the sensor here, the result of [S: CROP MARK SENSOR] in the SENSOR CHECK menu is not referable. The tool carriage is free to move after OUTLEVEL CHECK is done. Moving the carriage off the crop mark with your hand, it is available to check the level of white part, where no ink is on.
CROPMARK SENSE ADJUST
ADJUST +2
+1
This menu is used for adjusting the Crop Mark Sensor sensitivity. There are three levels of sensitivity, 0, +1 and +2. This adjustment may help when Crop Mark detection is failed in the default level setting. However, this setting must not be changed unless necessary. The detection accuracy is not assured when this parameter is changed.
CUTTING MENU FORCE ADJUST
FORCE ADJUST 30gf
30gf 17
16
This menu is used for adjusting the Tool Pressure. Refer to [4-14 TOOL PRESSURE ADJUSTMENT]. 30gf Range: 0 to 30 200gf Range: 31 to 80
FORCE ADJUST 200gf
200gf 56
57
CUTTING MENU CROP-CUT ADJ.
CROP-CUT ADJ. TEST PRINT
This menu is used for adjusting the position of Crop Mark Sensor and the cutting edge of Tool. Refer to [4-10 CROP-CUT ADJUSTMENT].
CROP-CUT ADJ. SETTING
F:+0.30 S:-0.40
+0.30mm -0.40mm
Returns to menu with MENU key
When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, it needs to be set with the value of [0].
CROP-CUT ADJ. TEST PRINT 2
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour. With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed. After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu. It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT). As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation. The adjustment made here is not reflected to the setting of the user menu.
CUTTING MENU PRINT-CUT ADJ.
PRINT-CUT ADJ. TEST PRINT
This menu is used for adjusting Print/Cut position. Refer to [4-11 PRINT/CUT POSITION ADJUSTMENT].
PRINT-CUT ADJ. SETTING
F:+0.30 S:-0.40
+0.30mm -0.40mm
Returns to menu with MENU key
When it shows [ ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, it needs to be set with the value of [0].
PRINT-CUT ADJ. TEST PRINT 2
With a long press on TEST PRINT key while in this menu, it prints the test pattern of a square crop mark and cuts the contour. With a long press on TEST CUT key, the same test print pattern as TEST PRINT 2 for position check is printed. After test pattern is printed, it feeds media forward for visual check of the result. Press MENU key to return to the former menu. It is available to confirm the adjustment by TEST PRINT (adjustment is reflected to TEST PRINT). As for TEST PRINT 2, adjustment is not reflected and it always shows the original machine deviation. The adjustment made here is not reflected to the setting of the user menu.
SERVICE MENU SENSOR CHECK
FRSHOCPULWcwab H
123456789101112 E C
The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the didplay shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty : Cartridge inserted, Ink empty
This menu displays the real-time status of each sensor. It shows " " when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows. F: Front Paper Sensor R: Rear Paper Sensor S: Crop Mark Sensor H: Head Lock Sensor O: Limit Sensor C: Front Cover Sensor P: Maintenance Cover Sensor U: Head Up/Down Sensor L: Sheet Load Sensor W: Pinch Roller Sensor c: Capping Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Out of use Head Up/Down Sensor H: Head HIGH L: Head LOW TU Motor Drive Sensor : Driving Blank: Not driving
4-6
Revised 7
SERVICE MENU THERMISTOR CHK THERMISTOR CHK HEAD:25 C/ 77 F
This menu is used for checking Thermistor. It displays the temperatures read from the thermistor placed on the leftmost head (HEAD), and the thermistor placed on the Head Board (BOARD). The temperature on the left is in Celsius ans the right is in Fahrenheit. Since the temperature of the device on the Head Board may rise, [HEAD] and [BOARD] shows higher temperature than the room temperature. Confirm that the temperature is not extremely low, such as 0 Celsius, or extremely high, such as 100 Celsius. The temperatures of [HEAD] and [BOARD] are not necessarily the same.
THERMISTOR CHK BOARD 25 C/ 77 F

SUB MENU SERIAL NO.
SERIAL NO. ZS00000
This menu is for entering the Serial No. of the machine in 7 digits. Cursor moves between digits with [right] and [left] keys. The parameter can be changed with [up] and [down] keys.
SUB MENU CHANGE INKTYPE
CHANGE INKTYPE MAX cm MAX cm
NOW PROCESSING..
BUSY LED flashes
To Setup View
Revised 7
This menu is to change Ink Type. Different from the process in the user menu, operations such as Head Wash and Ink Fill are not included. This menu is used as a correction purpose when a wrong type ink is selected. When the ink type is changed, Ink System is initialized internally. Then, it exits the menu and Setup is canceled.
Ink Type
Max cm : ECO-SOL Max CMYKLcLm Max MC : ECO-SOL Max CMYKMC PIG cm : Pigment LcLm AllMaxW : All ECO-SOL Max CMYKWW (White Ink) (Only for White Ink Mode) UNKNOWN : Ink Type not specified Fills Ink to each print head. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to fill ink for the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: Normally, FILL INK is to be performed on the three groups together. Performing this on individual head group should be only for a recovery when PUMP UP or HEAD WASH is performed individually.
SUB MENU FILL INK
FILL INK A B C
CHECK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE E-SOL Max LcLm
INSTALL DRAIN BOTTLE
SET SOL CRT. 123456789101112

Goes next, when cartridge is set
FILLING INK...
Goes next, when completed
CHECK DRAIN BOTTLE
SUB MENU PUMP UP
PUMP UP A B C
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 123456789101112

Goes next, when cartridge is removed
PUMPING-UP...
Removes ink from each print head. The difference from the user menu is that head group can be selected. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, PUMP UP is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
SUB MENU HEAD REPLACE
HEAD REPLACE A B C
CHECK DRAIN BOTTLE
REMOVE SOL CRT. 123456789101112

Head wash and ink filling after replacing head
SET SOLCL-LIQUID 123456789101112
FILLING INK...
REMOVE SOL CL 123456789101112
FILLING INK...
Goes next, when cleaning cartridge is removed
Goes next, when cleaning cartridge is set
CHECK DRAIN BOTTLE
SET SOL CRT. 123456789101112

Goes next, when cartridge is set
FILLING INK...
CHECK DRAIN BOTTLE
SUB MENU HEAD WASH
HEAD WASH A B C
CHECK DRAIN BOTTLE
Washes print heads. A to C shown on the lower LCD are the head groups. Cursor can be moved with [left] and [right] keys. Use [up] and [down] keys for ON/OFF. By pressing [ENTER] key, it starts to wash the selected head groups. To exit the menu, press [left] key when the cursor is on A. NOTE: When this is performed on individual head group, the normal maintenance operations cannot be performed. Normally, HEAD WASH is to be performed on the three groups together. When it is necessary to perform it individually, fill the same type of ink for recovery with FILL INK menu immediately.
REMOVE SOL CRT. 123456789101112

SET SOLCL-LIQUID 123456789101112

Goes next, when cleaning cartridge is set
WASHING HEAD...
REMOVE SOL CL 123456789101112

Goes next, when cleaning cartridge is removed
WASHING HEAD...
4-7
SUB MENU PERIODIC CL.
PERIODIC CL. LIGHT LIGHT
This menu is to select the type of periodic cleaning which is automatically performed during printing. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular cleanings that can be executed from the control panel Cleaning period can be set up in PERIODIC CL. menu of the user menu.
SUB MENU FAN CHECK
FAN CHECK VACUUM FAN
This menu is to check FANs. Select a FAN type with [up] and [down] keys. Press [ENTER] key for ON/OFF of FANs. FAN turns off automatically when exit this menu.
FAN CHECK BLOWER FAN SUB MENU TU CHECK TU CHECK TU TU START
STOP
When Take-Up unit is not connected
This menu is to confirm that Take-Up unit which is connected to the connector equipped for Take-up unit can be operated properly. Refer to [4-17 TAKE-UP UNIT OPERATION CHECK]. [TU] menu supports the one named [TAKE UP] of the two connectors located on the bottom of the right printer body.
TU IS NOT CONNECTED
TU CHECK OPTION-TU
OPTION-TU START STOP

When Take-Up unit is not connected
OPTION-TU IS NOT CONNECTED
SUB MENU CLOCK
CLOCK DATE
DATE 05/09/10
[Year/Month/Day] Display
DATE 05/09/10
[Year/Month/Day] Edit
Revised 6
CLOCK
TIME
TIME 01:01:59
Display
TIME 01:01:59
Edit
TIME 01:01:59
TIME 01:01:59
It shows [B], when battery is dead.
This menu is to display and edit the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted, when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly, such as that it performs cleaning every time the main power is turned on. The time set here is used for periodic maintenance operations and the time record of Event Log function. It must be aware that it affects the maintenance operations if the time is changed. When this setting is changed, it is recorded on Event Log. The time before change is used for the log time, and the new time is recorded as an information.
SUB MENU DIP SW CHECK
DIP SW CHECK 0110 0000

bit # [1 2 3 4 5 6 7 8]
This menu is to check Dip Switch. It displays the real-time status of the No.1 to 8 from the left. [0] is OFF and [1] is ON.
SUB MENU KEY CHECK
KEY CHECK NONE
This menu is to check the operation of panel keys. On this menu, it shows [NONE] on the lower LCD when any key has not been pressed. It shows the key name when some key is pressed. And it shows a message of [KEY ERROR] when two keys or more are pressed at the same time, and it is considered that no button is pressed. You can exit this menu with the [left] key. Therefore, the [left] key needs to be the last button to be pressed in order to check all keys. As long as the [left] key is pressed at the last, the order of pressing other keys can be random. When it is left without pressing any key for 10 seconds, or pressing the [left] key, it exits this menu. At this time, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the sub power key while performing this menu.
SUB MENU LCD/LED/BUZ CHK
Abbreviated Returns when completed
This menu is to check LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are the followings, ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all caracters available on LCD. Confirm that all functions operate properly, visually and by the sound.
Waiting for incoming data
SUB MENU PORT CHECK
DETECTING... 00: 0B
Receiving data from network
This menu is to confirm the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0.
NETWORK B3:1073741624B
SUB MENU MAINTE. MSG.
MAINTE. MSG. NONE 100 hours
This menu is to set up the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
4-8
SERVICE MENU MOTOR MENU
MOTOR MENU AGING
AGING SCAN
SCAN NOW AGING
SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction. FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth.
AGING FEED
FEED NOW AGING
BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth. CUTTING : The Tool Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs the half of max. printing width back and forth.
AGING BOTH
BOTH NOW AGING
AGING CUTTING
CUTTING NOW AGING
To stop Aging, press [ENTER] key. The Head Carriage returns back to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the Head is filled with ink, in order to prevent the Head from being damaged by dried ink. When Aging is performed with ink filled, it runs with performing the Flushing. No Flushing when ink is not filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK
SERVO LOCK S: 100
SERVO LOCK F: 0
Servo Motor : FREE
SERVO LOCK F: 240
20
SERVO LOCK F: 0
This menu is to check whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as the feed-back is performed normally. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the normal power control is performed. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder.
SERVICE MENU HEATER MENU
HEATER MENU SVC. MODE HEAT.
SVC.MODE HEAT. STOP > STOP
This is to specify ON/OFF of the heater when the machine is started in the Service Mode. START : Heater ON Default : STOP STOP : Heater OFF
HEATER MENU HEATER ADJUST
HEATER ADJUST PRE
PRE 0 -3
This menu is to offset heater temperature. The heater will be controlled with the offset temperature added to the temperature displayed on the LCD. Range : -5 to +5 Default : 0
HEATER ADJUST PRINT
PRINT 0 -3
HEATER ADJUST DRYER
DRYER 0 -3
HEATER ADJUST OPTION-DRYER
OPTION-DRYER 0 -3
HEATER MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
Range : 20 to 40 Default : 30
This menu is to specify the heater temperature of [PREHEAT] under the [PREHEATING] menu in the USER MENU. (The heater temperature during media not setup.)
HEATER MENU HEAT TIMEOUT
HEAT TIMEOUT OFF 10min
Range : OFF, 10 to 30min. (in 10min. unit) Default : 20min.
This menu is to set the time to show the confirmation message when controlling heater temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed at the specified timing while controlling the heater temperature before printing.
Print Heater : OFF
Print Heater : ON
HEATER MENU HEATER CHECK
PRE PRINT
25 C _ 25 C
PRE PRINT
25 C _ 25 C
Option Dryer : Not connected
DRYER OPT.
_ 25 C 25 C
DRYER OPT.
_ 25 C
This menu is to check the heaters and thermistors. While in this menu, it displays ON/OFF status and the temperatures read by thermistors on each Preheater, Printheater, Dryer and Option Dryer. [Up] and [down] keys are to select heaters or dryers, and [ENTER] key is to turn ON/OFF the selected heater or dryer. ("ON/OFF" described here stands for power manually distributed or not. It is not for controlling the temperatures set in other menus. Be aware that the temperature keeps rising when it is left ON. It turns off automatically when exiting the menu.) Check if the temperature rises when the heater is ON and also if the heater temperature decreases to ambient temperature when it is OFF. The temperature is displayed in Celsius only.
Revised 12
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH PAGE1 PAGE1 00000000
bit #[ 8 7 6 5 4 3 2 1 ]
Revised 6
This menu is to change the functions of the machine. Normally, it is not necessary to change. Each bit can be selected by [left] and [right] keys and changed by [up] and [down] keys. Press [ENTER] to save the settings. There are 16 pages for 8 bits System Switch. Bit PAGE1:Bit1 Contents Cover Sensor Reflection to the test pattern of a heater related parameters Maintenance flushing that takes place every 24 hours Standard Head Menu Settings With [1], the error does not occur even if the cover is open. [1] enables the settings of [FULL WIDTH S] and [SCAN INTERVAL] for all test patterns. Enables with [0], Disables with [1]. With [1], [STANDARD HEAD] menu is added to the Service Menu. Default 0 0 0 0
SYSTEM SWITCH PAGE16
PAGE16 00000000
bit #[ 8 7 6 5 4 3 2 1 ]
PAGE1:Bit4 PAGE1:Bit7 PAGE2:Bit6
Revised 4
* All the default of settigs not shown here is "0". CAUTION : The machine may make unexpected move when the other system switches not shown here are changed.
4-9
SERVICE MENU HISTORY MENU
HISTORY MENU MOTOR GROUP
MOTOR HOURS F 3 hours
MOTOR HOURS F CLEAR

The menu shown on the upper LCD can be changed with [up] and [down] keys. The corresponding parameter is shown on the lower LCD. Refer to the HISTORY MENU List on the following pages. Press [right] key to enter [CLEAR] menu, and parameter can be cleard by pressing [ENTER] key.
In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by entering the menu of each groups.
CATEGORIES : MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM
SERVICE MENU REPORT
REPORT SERVICE REPORT
SERVICE REPORT HEAD H1 H1/H2/H3/H4/H5/H6 HISTORY REPORT HEAD H1 H1/H2/H3/H4/H5/H6 CARTRIDGE HEAD H1 H1/H2/H3/H4/H5/H6
Reports can be printed. The Head to print the report is selectable considering the case of head trouble. Select a head with [up] and [down] key and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the System Report of the normal menu with additional Service Information. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF)
REPORT HISTORY REPORT
REPORT CARTRIDGE
REPORT EVENT LOG
SELECT MAXIMUM 100 LOGS

Setting Value : 100LOGS/200LOGS/ALL
EVENT LOG HEAD H1
Required Printing Area SERVICE : W350 L450mm HISTORY : W250 L220mm CARTRIDGE : W250 L100mm EVENT LOG/100 LOGS : W350 L200mm EVENT LOG/200 LOGS : W350 L330mm EVENT LOG/ALL(400) : W350 L590mm ALL : W800 L350mm
REPORT ALL
ALL HEAD H1
REPORT SERIAL
4-10
HISTORY MENU
MOTOR GROUP
Item MOTOR FEED MOTOR SCAN PUMP TIMES A PUMP TIMES B PUMP TIMES C CLEAR ALL Contents Total time that the Feed Motor has been rotated Total time that the Scan Motor has been rotated Total time that the Pump Motor A has been rotated Total time that the Pump Motor B has been rotated Total time that the Pump Motor C has been rotated Clear all the value in the Motor Group. Unit hour hour times times times Reference Life: 1500 hours Life: 200,000 times Life: 200,000 times Life: 200,000 times
HEAD GROUP
Revised 6
Revised 7
Revised 7
Item Shot Cnt. 1 Shot Cnt. 2 Shot Cnt. 3 Shot Cnt. 4 Shot Cnt. 5 Shot Cnt. 6 Shot Cnt. 7 Shot Cnt. 8 Shot Cnt. 9 Shot Cnt. 10 Shot Cnt. 11 Shot Cnt. 12 WIPE H1 WIPE H2 WIPE H3 WIPE H4 WIPE H5 WIPE H6 RUB H1 RUB H2 RUB H3 RUB H4 RUB H5 RUB H6 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 AUTO CL.H5 AUTO CL.H6 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 NORMAL CL. H5 NORMAL CL. H6 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 MEDIUM CL. H5 MEDIUM CL. H6 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 POWERFUL CL.H5 POWERFUL CL.H6 INK RENEW N.H1 INK RENEW N.H2 INK RENEW N.H3 INK RENEW N.H4 INK RENEW N.H5 INK RENEW N.H6 INK RENEW F.H1 INK RENEW F.H2 INK RENEW F.H3 INK RENEW F.H4 INK RENEW F.H5 INK RENEW F.H6 CLEAR H6 CLEAR H5 CLEAR H4 CLEAR H3 CLEAR H2 CLEAR H1 CLEAR ALL
Contents Number of shots fired from the nozzle (H1 left) Number of shots fired from the nozzle (H1 right) Number of shots fired from the nozzle (H2 left) Number of shots fired from the nozzle (H2 right) Number of shots fired from the nozzle (H3 left) Number of shots fired from the nozzle (H3 right) Number of shots fired from the nozzle (H4 left) Number of shots fired from the nozzle (H4 right) Number of shots fired from the nozzle (H5 left) Number of shots fired from the nozzle (H5 right) Number of shots fired from the nozzle (H6 left) Number of shots fired from the nozzle (H6 right) Number of times the Wiping has been performed (H1) Number of times the Wiping has been performed (H2) Number of times the Wiping has been performed (H3) Number of times the Wiping has been performed (H4) Number of times the Wiping has been performed (H5) Number of times the Wiping has been performed (H6) Number of times the Rubbing has been performed (H1) Number of times the Rubbing has been performed (H2) Number of times the Rubbing has been performed (H3) Number of times the Rubbing has been performed (H4) Number of times the Rubbing has been performed (H5) Number of times the Rubbing has been performed (H6) Number of times the Automatic Cleaning has been performed (H1) Number of times the Automatic Cleaning has been performed (H2) Number of times the Automatic Cleaning has been performed (H3) Number of times the Automatic Cleaning has been performed (H4) Number of times the Automatic Cleaning has been performed (H5) Number of times the Automatic Cleaning has been performed (H6) Number of times the Normal Cleaning has been performed (H1) Number of times the Normal Cleaning has been performed (H2) Number of times the Normal Cleaning has been performed (H3) Number of times the Normal Cleaning has been performed (H4) Number of times the Normal Cleaning has been performed (H5) Number of times the Normal Cleaning has been performed (H6) Number of times the Medium Cleaning has been performed (H1) Number of times the Medium Cleaning has been performed (H2) Number of times the Medium Cleaning has been performed (H3) Number of times the Medium Cleaning has been performed (H4) Number of times the Medium Cleaning has been performed (H5) Number of times the Medium Cleaning has been performed (H6) Number of times the Powerful Cleaning has been performed (H1) Number of times the Powerful Cleaning has been performed (H2) Number of times the Powerful Cleaning has been performed (H3) Number of times the Powerful Cleaning has been performed (H4) Number of times the Powerful Cleaning has been performed (H5) Number of times the Powerful Cleaning has been performed (H6) Number of times the Ink has been renewed (Normal) (H1) Number of times the Ink has been renewed (Normal) (H2) Number of times the Ink has been renewed (Normal) (H3) Number of times the Ink has been renewed (Normal) (H4) Number of times the Ink has been renewed (Normal) (H5) Number of times the Ink has been renewed (Normal) (H6) Number of times the Ink has been renewed (Full) (H1) Number of times the Ink has been renewed (Full) (H2) Number of times the Ink has been renewed (Full) (H3) Number of times the Ink has been renewed (Full) (H4) Number of times the Ink has been renewed (Full) (H5) Number of times the Ink has been renewed (Full) (H6) Clear all the value of the H6. Clear all the value of the H5. Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head.
Unit Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 Shots/1000 times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times times
Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle
Reference Ink from SLOT2 Ink from SLOT8 Ink from SLOT3 Ink from SLOT9 Ink from SLOT6 Ink from SLOT12 Ink from SLOT1 Ink from SLOT7 Ink from SLOT5 Ink from SLOT11 Ink from SLOT4 Ink from SLOT10
Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode.
4-11
MAINTENANCE GROUP
Item MAINTE. COUNT TOTAL TIME PRINTING TIME CLEAR ALL Contents Number of times the Head Maintenance has been performed Lapsed time from the last Head maintenance Printing time from the last Head Maintenance Clear all the value in the MAINTENANCE GROUP. Unit times hour hour Reference This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance.
WIPER GROUP
Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL Contents Number of times the Wiping has been performed Number of times the Rubbing has been performed Number of times the Wipe has been replaced Clear all the value in the WIPE GROUP. Unit times times times Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it.
PRINT GROUP
Item PRINTING TIME PRINT PAGES CLEAR ALL Contents Total time of printing performed Number of pages printed Clear all the value in the PRINT GROUP. Unit hours pages Test print time is excluded. Reference
INK GROUP
Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CARTRIDGE 5 CARTRIDGE 6 CARTRIDGE 7 CARTRIDGE 8 CARTRIDGE 9 CARTRIDGE 10 CARTRIDGE 11 CARTRIDGE 12 CHANGE INK TYPE RENEW MSG N. RENEW MSG F. RENEW CANCEL N. RENEW CANCEL F. CLEAR ALL Contents Number of times the Ink Cartridge 1 has been changed Number of times the Ink Cartridge 2 has been changed Number of times the Ink Cartridge 3 has been changed Number of times the Ink Cartridge 4 has been changed Number of times the Ink Cartridge 5 has been changed Number of times the Ink Cartridge 6 has been changed Number of times the Ink Cartridge 7 has been changed Number of times the Ink Cartridge 8 has been changed Number of times the Ink Cartridge 9 has been changed Number of times the Ink Cartridge 10 has been changed Number of times the Ink Cartridge 11 has been changed Number of times the Ink Cartridge 12 has been changed Number of times the Ink Type has been changed Number of times the Ink Renewal has been announced (Normal) Number of times the Ink Renewal has been announced (Full) Number of times the Ink Renewal has been cancelled (Normal) Number of times the Ink Renewal has been cancelled (Full) Clear all the value in the INK GROUP. Unit times times times times times times times times times times times times times times times times times Reference
Revised 7
Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode. Only for White Ink Mode.
ERROR GROUP
Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. Contents Number of times the Service Call has occurred Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred Number of times the Scan Motor Error has occurred Number of times the Low Temperature Error has occurred Number of times the High Temperature Error has occurred Number of times the Emergency Capping Error has occurred Number of times the machine has started uncapped Clear all the value in the ERROR GROUP. Unit times No. times times times times times times Reference
Revised 7
EMERG. CAPPING START UNCAPPED CLEAR ALL
Number of times of forcible capping for Head dry prevention that works when cap is left open for 10 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started.
HEATER GROUP
Item PRE USE TIME PRINT USE TIME DRYER USE TIME OPT. USE TIME CLEAR ALL Contents Total time of PRE heater used Total time of PRINT heater used Total time of DRYER used Total time of OPTION DRYER used Clear all the value in the HEATER GROUP. Unit hour hour hour hour Reference
CUTTING GROUP
Item Contents CUTTING TIME Total time of Cutting performed DISCONNECT CARR. Number of times the carriages has been disconnected CLEAR ALL Clear all the value in the CUTTING GROUP. Unit hour times Reference Test Print time is excluded. Disconnection of Tool Carriage and Head Carriage
SYSTEM GROUP
Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT PECK USED COUNT CLEAR ALL Contents Number of times Subpower has been turned on Total time of Subpower ON Total time of the machine in Sleep Mode Number of times the Sheet Cut has been performed Number of times PECK has been used Clear all the value in the SYSTEM GROUP. Unit times hour hour times times Reference SLEEP time is excluded. It counts Auto Sheet Cut performed by both command and oanel.
4-12
Roland SOL JET PRO III series

Model Version Serial No. Date Head Temperature On Board Temperature Menu language Length unit Temperature unit Head height Edge detection Empty mode Calibration Full width scanning Bi-dir. simple Bi-dir. adjust No. 1 No. 2 Tool parameter Force Velocity Offset Up velocity Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2 XC-540 1.02 XX00001 2006/06/25 16:24 28 C / 82.4 F 35 C / 95.0 F Japanese mm C High Enable Stop +2.20 % FULL -4 H1 H2 -3.5 -2 -1 -1 60 gf 20 cm/s 0.250 mm 20 cm/s SV-GG -3 -0.10 % 35 C / 94 F 35 C / 94 F 50 C / 122 F -3 / -3 / -3 -2 / -1 / -1 IKC 114XX -2 +1.70 % 40 C 40 C 50 C -4 -2.5 / 104 F / 104 F / 122 F / -3 / / -1 / IP Address Subnet Mask Gateway Address MAC Address Heater temp. (PRE) Heater temp. (PRINT) Heater temp.(DRYER) Scan interval Sleep Sleep interval Sheet remain Periodic cleaning Vacuum power 133, 111, 128, 060 255, 255, 252, 000 000, 000, 000, 000 00:40:AB:FF:01:30 32 C / 34 C / 33 C / 0.0 sec Enable 30 min 0.0m NONE Auto 88 F 92 F 90 F Set remain at loading Heater setting(PRE) Heater setting (PRINT) Heater setting (DRYER) Feed for dry Preheating Option Dryer Blower Fan H1 -3 -2 H2 -2.5 -1 H3 -2.5 -1 H4 -2 -1 H5 -2 -1 H6 -1.5 -0.5 Menu Disable Enable Disable 35 C / 94 F 35 C / 94 F 50 C / 122 F Disable PREHEAT Enable Enable Ink type Ink remain (1-6) Ink remain(7-12) E-SOL Max LcLm 74/ 86/ 64/ 100/ 71/ 100 100/ 100/ 97/ 72/ 100/ 100
H3 -2 -1
H4 -2 +0.5
H5 -1 -0.5
H6 0 +1.5
No. 3 No. 4 0.00/ 0.00% 0.00/ +0.10 mm 0.00/ 0.00 mm
Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S)
Cutting priority Prefeed Auto Env Match
Feed for dry Scan interval Edge detection Full width S / / -2 +1 / / -0.5 +1 / /
Disable 0.0 sec Enable FULL -0.5 +2
Preheating Preheat Disable Blower fan Vacuum power Auto Force 60 gf Velocity 20 cm/s -3.5 / -2.5 / No. 3 -2.5 / -2 / No. 4 Preheating Preheat Blower fan Disable Vacuum power Auto Force 60 gf Velocity 20 cm/s -3 / -2.5 / No. 3 -2 / -1 / No. 4 Preheating Preheat Blower fan Enable Vacuum power Auto Force 60 gf Velocity 20 cm/s -3 / -2.5 / No. 3 -2 / -1 / No. 4 Preheating Blower fan Vacuum power Force Velocity 0 No. 3 0 No. 4
Offset 0.250 mm Up velocity 20 cm/s Cutting calib. (F/S) 0.00/ 0.00% 0.00/ +0.10 mm Print-cut adjust (F/S) Crop-cut adjust (F/S) 0.00/ 0.00 mm -2.5 / -2 / -2.5 / -2.5 -2 / 0 / 0 / 0 Offset Up velocity Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S) -2.5 / -2 / -2 / -2 -1 / -1 / -1 / -0.5 Offset Up velocity Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S) -2.5 / -2 / -2 / -1.5 -1 / -1 / -1 / -0.5 Offset Up velocity Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S) / 0 / 0 / 0 / 0 / 0 / 0 0.250 mm 20 cm/s 0.00/ 0.00% 0.00/ +0.10 mm 0.00/ 0.00 mm
Feed for dry Scan interval Edge detection Full width S -3 -1 / / -3 / +0.5 /
Disable 0.0 sec Enable FULL
-2 / 0 +0.5 / +1.5 Disable 0.0 sec Enable FULL
SVGG2 -4 +2.20 % 35 C 35 C 50 C -4 -2.5 / 94 F / 94 F / 122 F / -3 / / -1 /
Feed for dry Scan interval Edge detection Full width S -3 -1 / / -3 / +0.5 /
0.250 mm 20 cm/s 0.00/ 0.00% 0.00/ +0.10 mm 0.00/ 0.00 mm
-2 / 0 +0.5 / +1.5 Disable 0.0 sec Enable FULL 0 0
PRESETTING4 0 0.00 % 40 40 55 0 0 C / 104 F C / 104 F C / 130 F / 0 / 0 / 0 / 0
Feed for dry Scan interval Edge detection Full width S / / 0 0 / / 0 0 / /
Preheat Disable Auto 50 gf 20 cm/s / 0 / 0 / 0 / 0
0.250 mm 20 cm/s 0.00/ 0.00% 0.00/ 0.00 mm 0.00/ 0.00 mm
Feed for dry Scan interval Edge detection Full width S / / 0 0 / / 0 0 / / 0 0
Preheating Blower fan Vacuum power Force Velocity 0 No. 3 0 No. 4
Offset Up velocity Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S) / 0 / 0 / 0 / 0 / 0 / 0
0.250 mm 20 cm/s 0.00/ 0.00% 0.00/ 0.00 mm 0.00/ 0.00 mm
(Abbreviated)
Preset name Bi-dir. simple Calibration Heater setting (PRE) Heater setting (PRINT) Heater setting (DRYER) Bi-dir. adjust No. 1 No. 2
Feed for dry Scan interval Edge detection Full width S / / 0 0 / / 0 0 / / 0 0
Preheating Blower fan Vacuum power Force Velocity 0 No. 3 0 No. 4
Offset Up velocity Cutting calib. (F/S) Print-cut adjust (F/S) Crop-cut adjust (F/S) / 0 / 0 / 0 / 0 / 0 / 0
0.250 mm 20 cm/s 0.00/ 0.00% 0.00/ 0.00 mm 0.00/ 0.00 mm
4-13
Service Report
Head rank H1 H2 H3 H4 H5 H6 (DT1. Low) (DT3. Low) (DT1. High) (DT3. High) (DT1. Low) (DT3. Low) (DT1. High) (DT3. High) 6CZ343CUYUOVVRT 73V3739TVUXVVSV 6FW3436TVUXWWST 6BV3230UTVVWVSU 6DT332FUSWSVVTT 6ET3935TTVUVVTU H1 H2 +1 +2 0 +2 +1 +2 -2 +1 00B. . D 00C. . D 004. . D 00D. . D 00P. . D 00H. . D H5 -2 -2 -2 -2 +22 +21 +32 +30
Head hori.
H3 -3 -2 -3 -3 +23 +22 +32 +32
H4
H6 +1 +2 +1 +3 +21 +21 +30 +29
Head bi
Dip SW System SW page ( 1 - 4 ) System SW page ( 5 - 8 ) System SW page ( 9 - 12 ) System SW page ( 13 - 16 ) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position (L) Encoder position (R) Environment match Encoder calibration Force adjust 30gf Force adjust 200gf
+23 +23 +21 +22 +22 +21 +33 +32 +31 +31 +31 +30 00000000 01000000 00000000 00000000 00000000 01000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 Print Server 1.1 (Tue May 30 14:46:26 JST 2006) NONE 0.70 Empty Heater adjust (PRE) Light Heater adjust (PRINT) 25.2 mm Heater adjust (DRYER) 1950.3 mm Preheat temperature -0.09 % Heating timeout 1642.7 mm Cap adjust 271.1 mm Drain liquid volume Standard head +0.097 % +0.077 % Crop-tool adjust (F/S) 22 Print-cut adjust (F/S) 66 Crop sensor adjust
0 C 0 C 0 C 30 C 20 min 0.00 mm 589.9 cc 4 0.00 / 0.00 mm -0.25 / -0.63 mm 0
History Report
Model Version ==== Motor group ==== Motor feed (trip / total [clear]) Motor scan (trip / total [clear]) Pump Times A (trip / total [clear]) Pump Times B (trip / total [clear]) Pump Times C (trip / total [clear]) ==== Maintenance group ==== Maintenance Count Total Time Printing time ==== Wiper group ==== Wiping count Rubbing count Wiper replace count ==== Head group ==== Shot Cnt. 1 (trip / total [clear]) Shot Cnt. 2 (trip / total [clear]) Shot Cnt. 3 (trip / total [clear]) Shot Cnt. 4 (trip / total [clear]) Shot Cnt. 5 (trip / total [clear]) Shot Cnt. 6 (trip / total [clear]) Shot Cnt. 7 (trip / total [clear]) Shot Cnt. 8 (trip / total [clear]) Shot Cnt. 9 (trip / total [clear]) Shot Cnt. 10 (trip / total [clear]) Shot Cnt. 11 (trip / total [clear]) Shot Cnt. 12 (trip / total [clear]) Wiping count for head Rubbing count for head Headrank set count Auto cleaning count Normal cleaning count Medium cleaning count Powerful cleaning count Ink renewal (normal) Ink renewal (full) ==== Print group ==== Printing time Print pages ==== Ink group ==== Cartridge change (1-6) Cartridge change (7-12) Change ink type Renewal messages (N/F) Renewal canceling (N/F) ==== Error group ==== Service call count Service call history Motor error (feed) Motor error (scan) Low temperature error High temperature error Emergency capping Start uncapped ====Heater group==== Heater used time ====Cutting group==== Cutting time Disconnect carr. count 0 0 17 16 XC-540 2.20 1 / 3 / 5,829 / 5,664 / 5,461 / 3 times 134 hours 10 hours 42 times 0 times 1 times 4,277 / 4,260 / 12,387 / 12,408 / 7,287 / 7,285 / 2,026 / 2,021 / 6,873 / 6,883 / 5,518 / 5,529 / H1 62 6 0 6 10 4 2 0 0 H2 62 6 0 6 10 4 2 0 0 2 hours 39 pages 0 0 1 0 0 1 0 0 times times 4,277 4,260 12,387 12,408 7,287 7,285 2,026 2,021 6,873 6,883 5,518 5,529 H3 60 6 0 6 9 4 2 0 0 times times times times times times times times times times times times H4 60 6 0 6 9 4 2 0 0 [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] [0] H5 62 0 0 6 10 6 0 2 0 H6 62 0 0 6 10 6 0 2 0 times times times times times times times times times Serial No. Date 1 hours [0] 3 hours [0] 5,829 times [0] 5,664 times [0] 5,461 times [0] : XX00001 : 2008/01/25 16:24
Revised 7
Revised 7
1 0 0 times 3 times 3 times
****
0 times **** **** 0 times 1 times 0 times 0 times 0 times 2 times PRE 18
****
****
==== System group====== Power on count Power on time Sleep time Sheet cut count Peck used count
197 45 5 34 0
times hours hours hours times
PRINT 18
DRYER 18
OPT. 16 hours
1 hours 70 times
4-14
Ink Cartridge Report

Model Version No : 1: 2: 3: 4: 5: 6: 7: 8: 9: 10 : 11 : 12 : SERIAL / NO IC CHIP / 14f83740020000a6 / 1449ff3f070000b8 / 14e09c400200001f / 1442f14f060000fd / 148e3a85060000ef / 1449ff3f020000b8 / 1438f73f05000086 / 1442f53f020000fd / 14f82960050000a6 / 148e3a41020000ef / 1438f73f02000029 / XC-540 1.02 Serial No. INK TYPE / CAP. / LOT No/ / / / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSOL Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / ----------- / eSOL K / 400 cc / 60911A / eSOL C / 400 cc / 61002A / eSOL M / 400 cc / 60806A / eSO L Lc / 400 cc / 60906A / eSOL Lm / 400 cc / 60807A / eSOL Y / 400 cc / 60911A / : XX00001 CONSUM. / TIME / INS. / FLAG / / / 55.526cc / 0y003d00h07m48s / 1 / 00000000 86.091cc / 0y001d05h19m20s / 1 / 00000000 0.063cc / 0y000d13h14m59s / 2 / 00000000 43.356cc / 0y001d08h51m44s / 1 / 00000000 77.280cc / 0y001d11h08m29s / 0 / 00000000 0.641cc / 0y001d00h10m01s / 0 / 00000000 1 / 00000000 62.584cc / 0y003d00h36m21s / 11.978cc / 0y001d10h07m37s / 0 / 00000000 98.108cc / 0y000d18h52m14s / 2 / 00000000 0.892cc / 0y001d06h22m07s / 1 / 00000000 0.748cc / 0y001d01h56m57s / 0 / 00000000
Event Log
Model Version Date ----------06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/06/01 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 06/05/31 Serial No. Date Time Temp. Event Information Date ------ -------- ---------------------- ----------------------------------------------------------------14:12 28 Print start Testpattern 06/05/31 14:09 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 14:08 28 Cancel done 06/05/31 14:08 28 Cancel start User cancel 06/05/31 14:07 28 Setup done Width : 1204mm Env. : 0.097 06/05/31 14:07 28 Cancel done 06/05/30 14:07 28 Cancel start User cancel 06/05/30 14:01 28 Setup done Width : 1204mm Env. : 0.098 06/05/30 14:00 28 Sub power on Service mode 06/05/30 14:00 28 Sub power off 06/05/30 13:56 28 Print done Testpattern 06/05/30 13:55 28 Print start Testpattern 06/05/30 13:55 28 Print done Testpattern 06/05/30 13:53 27 Print start Testpattern 06/05/30 13:53 27 Setup done Width : 1204mm Env. : 0.100 06/05/30 13:52 27 Sub power on Service report mode 06/05/30 13:52 27 Sub power off 06/05/30 13:29 26 Print done Testpattern 06/05/30 13:28 26 Print start Testpattern 06/05/30 13:28 26 Print done Testpattern 06/05/30 13:28 26 Print start Testpattern 06/05/30 13:28 26 Print done Testpattern 06/05/30 13:27 26 Print start Testpattern 06/05/30 13:27 26 Print done Testpattern 06/05/30 13:26 26 Print start Testpattern 06/05/30 13:26 26 Print done Testpattern 06/05/30 13:26 26 Print start Testpattern 06/05/30 13:25 26 Print done Testpattern 06/05/30 13:25 26 Print start Testpattern 06/05/30 13:25 26 Print done Testpattern 06/05/30 13:24 26 Print start Testpattern 06/05/30 13:24 26 Print done Testpattern 06/05/30 13:24 26 Print start Testpattern 06/05/30 13:22 26 Print done Testpattern 06/05/30 13:22 26 Print start Testpattern 06/05/30 13:21 26 Print done Testpattern 06/05/30 13:18 26 Print start Testpattern 06/05/30 13:18 26 Setup done Width : 1204mm Env. : 0.107 06/05/30 13:17 26 Sub power on Normal 06/05/30 12:12 28 Sub power off 06/05/30 11:52 28 Sleep out 06/05/30 08:09 29 Sleep in 06/05/30 07:39 28 Print done Testpattern 06/05/30 07:39 28 Print start Testpattern 06/05/30 07:38 28 Print done Testpattern 06/05/30 07:38 28 Print start Testpattern 06/05/30 07:26 28 Setup done Width : 1204mm Env. : 0.092 06/05/30 07:07 26 Sub power on Normal 06/05/30 07:07 26 Main power on Normal 06/05/30 03:53 28 Sub power off 06/05/30 XC-540 1.02 : XX00001 : 2006/06/25 Time Temp. Event ------ -------- ---------------------03:53 28 Sleep out 02:33 28 Sleep in 01:18 23 Sub power on 01:18 23 Main power on 00:02 25 Sub power off 23:59 25 Cleaning 23:59 25 Sub power on 12:16 30 Sub power off 11:29 32 Print done 11:28 32 Print start 11:28 32 Print done 11:26 32 Print start 11:26 32 Print done 11:24 32 Print start 11:24 32 Print done 11:20 32 Print start 11:20 32 Print done 11:17 32 Print start 11:16 32 Setup done 11:16 32 Cancel done 11:16 32 Cancel start 11:15 32 Print done 11:15 32 Print start 11:14 32 Print done 11:14 32 Print start 11:13 32 Print done 11:13 32 Print start 11:05 32 Print done 10:58 32 Print start 10:57 32 Print done 10:50 32 Print start 10:37 32 Print done 10:29 32 Print start 10:29 32 Setup done 10:28 32 Cancel done 10:25 32 Cancel start 10:24 32 Print start 10:24 32 Print done 10:17 32 Print start 10:15 32 Print done 10:14 32 Print start 10:13 32 Print done 10:12 32 Print start 10:11 32 Print done 10:10 32 Print start 10:10 32 Print done 10:08 31 Print start 10:08 31 Print done 10:04 31 Print start 10:04 31 Print done 16:24 Information ------------------------------------------------------Normal Normal Power on cleaning Normal
Width : 1304mm Env. : 0.066 User cancel Testpattern Testpattern Testpattern Testpattern Testpattern Testpattern
Width : 1304mm Env. : 0.067 User cancel
Testpattern Testpattern
4-15
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
Revised 12
],[
] , [ENTER] + SUB POWER ON
INITIALIZE ALL SYS,PARAM ETER

[ ]
SELECT MODEL XC-540

[ ]
INITIALIZE COMPLETED
All parameters will be initialized. Turn on the sub power switch while pressing [ ],[ ] and [ENTER] keys to start the machine in SYSTEM PARAMETER INITIALIZE mode. Confirmation message is displayed first and press [ENTER] key. Select the machine using [ ],[ ] in [SELECT MODEL] menu. Press [ENTER] key to initialize the SYSTEM PARAMETER or press [POWER] key to cancel the initialization. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] is displayed and the machine never starts before the LIMIT POSITION is set up.
DISPLAYED LANGUAGE
SERVICE REPORT PRINTING

[ ] + SUB POWER ON
[MENU] + SUB POWER ON
Roland DG Corp. XC-540
SERVICE REPORT
MENU LANGUAGE JAPANESE
SETUP SHEET ROLL
MENU LANGUAGE ENGLISH
Turn on the sub power switch while pressing [ ] key to start the machine in the SERVICE REPORT PRINTING mode. [SERVICE REPORT] is displayed and it turns to be the normal mode after printing. It starts printing automatically when media is setup. It requires a A4 size media and prints with Cyan ink. * Please print the [HISTORY REPORT] from the service mode.
4-16
Key Combinations
Function for Service Service Mode
Combination Key Selection +Sub Power
Comments Press [MENU] and [ Menu. ] to enter Service
Upgrade F/W
+Sub Power
[UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W. Use this when the main board is replaced. [SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W. All parameters will be initialized. Press [ENTER] to start initialize. Press [ ] while aligning Carriage to cap Heads, and press [ENTER]. Set up Cut Down Pos., and press [ENTER]. Select [HISTORY REPORT] and press [ ]. Then, select Head and press [ENTER] to print History Report. Service Report(Adjustment value) will be printed.
Installing F/W (At Main Board Change)
+Main Power
Main Power System Parameter Initialize Limit/Cut Down Position
ENTER
ENTER+Sub Power
+Sub Power
History Report [REPORT] Service Report
1 time Service menu Report History Report +Sub Power
Function for Users Language
Combination Key Selection MENU + Sub Power Press[ ] and [
Comments ] to select Language.
4-17
REVISED 1
4-3 HOW TO UPGRADE/INSTALL FIRMWARE

It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck4.exe 4.Network cable (A cross cable is required when you connect XC-540 to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of XC-540. Turn on the main power switch and sub power switch, then press [MENU] key. Select [IP ADDRESS] under [NETWORK] menu in [SYSTEM INFO.].
MENU
[ ]
MENU SYSTEM INFO.

[ ] [ ]
SYSTEM INFO. NETWORK

[ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
Turn off the sub power switch.
4-18
Start the Peck4 on PC. [Peck4] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product]. Also, select [Via Network] and input IP address of XC-540 specified ealier. Click [OK] button.
[Peck4] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the firmware file and click [Open]. Peck4 starts to send the firmware to XC-540.
4-19
The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the sub power switch turns off automatically.
FIRMWARE
V1.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
HOW TO INSTALL FIRMWARE (Referential Time : 5 min)

This is required when a new Main Board without the firmware is installed.
Turn on the main power switch while pressing [ [ ],and [ ] keys.
],
],[
],[
] + MAIN POWER ON
UPDATE FIRMWARE?
Press [ENTER] key for the machine to be ready to receive the firmware. UPDATE FIRMWARE?
[ ]
WAITING 000.000.000.000
4-20
Press MENU key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press [ENTER] key to go next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing [ENTER] key.
The setting made here is only temporary for the firmware installation and it is not saved.
Start the Peck4 on PC. [Peck4] screen is displayed, and click [Select Port] button.
Select [Type 3] ProIII etc. from [Product]. Also, Select [Via Network] and input IP address of XC540 specified ealier. Click [OK] button.
4-21
[Peck4] screen is displayed again. Click [Firmware Upgrade] button.
[OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to XC-540.
It starts loading the firmware. The firmware installation is done when [COMPLETE] message is displayed. Turn off the sub power switch when it is completed.
FIRMWARE
V1.0 NG
DATA ERROR
ERASING
NG
DEVICE ERROR
WRITING
NG
DEVICE ERROR
VERIFYING
NG
DEVICE ERROR
COMPLETE
4-22
Turn on the sub power switch while pressing [ ], [ ],and [ENTER] keys to enter [INITIALIZE ALL SYS.PARAMETER] menu. Press [ENTER] key to start initialization. The sub power turns off automatically when it is completed.
],[
] , [ENTER] + SUB POWER ON
INITIALIZE ALL SYS,PARAMETER

[ ]
INITIALIZE COMPLETED
10
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE.
], [
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
11 [SUBNET MASK] and [GATEWAY ADDR.].
Enter the [NETWORK] menu and input [IP ADDRESS], Turn off the sub power switch when the network setting is completed.
MENU SERVICE MENU
[ ]
MENU SYSTEM INFO.

[ ][ ]

[ ]
NETWORK IP ADDRESS
[ ]
[ ]
IP ADDRESS 192.168.000.003
[ ]
NETWORK SUBNET MASK

[ ]
[ ]
SUBNET MASK 255.255.255.003
[ ]
NETWORK GATEWAY ADDR.
[ ]
GATEWAY ADDR. 000.000.000.000
[ ]
4-23
12
Start the Peck4 on PC. [Peck4] screen is displayed, and click [Put Parameters] button.
13 [OPEN] screen is displayed.
Select the System Parameter file that is saved before the main board replacement. Click [Open]. Peck4 starts to send the System Parameter to XC-540.
14 Click [Get Report] button to import the System Report

file. Confirm that the System Parameter is reloaded properly. The addresses set at the step 11 are replaced with the addresses saved in the System Parameter as [Put Parameter] is executed.
4-24
4-4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.)
Turn on the main power switch and sub power switch. Select [SYSTEM INFO.] > [NETWORK] > [IP ADDRESS] in the User's Menu and set the IP address.
MENU
[ ]
MENU SYSTEM INFO.

[ ] [ ]
Cancel the RIP when the RIP is running.

[ ]
NETWORK IP ADDRESS
[ ]
IP ADDRESS 192.168.000.003
Open a browser on the PC and enter the IP address which is set at [1]. Current firmware version appears.
The Internet Explorer is recommended.
Click [Update].
Specify the target file for upgrade and click [Update].
4-25
The progress is shown in percentage while upgrading.
Do not turn off the power or press any keys during the upgrade.
When upgrading is completed, the version of upgraded firmware appears. Turn off the sub power switch and main power switch once.
4-26
REVISED 3
4-5 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT] HEAD ALIGNMENT is necessary to obtain the good printing quality. Be sure to operate the HEAD ALIGNMENT when the Head is replaced. If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.
Please DO NOT use Take-Up devise for this alignment. The media tension changes during test printing and the result of alignment is not reliable.
Remove the Front Cover, Right I/S Cover and Inner I/S Cover.
FRONT COVER
RIGHT I/S COVER
RIGHTINNERPLATE
Remove the Carriage Cover, removing the 4 screws shown in the figure.
CARRIAGE COVER
Holes on TOP COVER
There are 2 holes on the Top Cover. Upper 2 screws can be removed inserting a screwdriver through the Top Cover.
Remove the Damper Plate, removing the 2 screws shown in the figure.
DAMPER PLATE
SCREWS
4-27
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Setup the PET film on the machine.
], [
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
[BIAS ADJUSTMENT] Select the [BIAS] > [TEST PRINT] menu under the 5 [HEAD ADJUST] menu and press [ENTER] key.

[ ] [ ]

[ ]
HEAD ADJUST BIAS

[ ]
BIAS TEST PRINT

[ ]
The test pattern shown in the figure will be printed.
C M Y K Lm Lc
Loosen the 3 screws fixing the Head in order as shown in the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 1
4-28
Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then, turn the adjustment screw to make the lines of each color in the test pattern to be straight. *Reference* Position of the printing moves 1 line by turning the screw 3/4 turn.
ADJUSTMENT SCREW
Hole for inserting the Hexagonal Wrench
- When the upper lines are shifting towards the left of the lower lines, turn the screw CW. - When the upper lines are shifting towards the right of the lower lines, turn the screw CCW.
Tighten the screws fixing the Head in the order reverse of loosening, using the TORQUE DRIVER (ST-056). Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws firmly. 2 3
4-29
10
Print the test pattern again. If the result is not satisfactory, repeat 5 to 9 .
The shifting of lines should be less than 1/2 dot.
4-30
[VERTICAL ADJUSTMENT] Select the [VERTICAL] > [TEST PRINT] under the 11 [HEAD ADJUST] menu and press [ENTER] key.

[ ][ ]

[ ][ ]
HEAD ADJUST VERTICAL

[ ]
VERTICAL TEST PRINT

[ ]
12
The test pattern shown in the figure will be printed.
The test pattern changes if the Base Head is changed.

K C K M K Y K Lm K Lc K
K Head is specified as the Base Head.
13 Loosen the 3 screws fixing the Head in order as shown in

the figure. 2 Loosen the screws fixing the Head for 1/2 turn. If the screws are too loose, it may affect the result of this alignment. 1
14 Turn the Adjustment Screw to make the lines of each

color in the test pattern to be straight. *Reference* Position of the printing moves 1/2 line by turning the screw 30 degrees.
ADJUSTMENT SCREW
4-31
- When the lines other than K are above the K lines, turn the Adjustment Screw CW. - When the lines other than K are below the K lines, turn the Adjustment Screw CCW.
Adjust the Head positions refering to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted.
15 loosening, using the TORQUE DRIVER (ST-056).
Tighten the screws fixing the Head in the order reverse of
2 3 Torque for tightening is 2kgf cm (20cNm). Make sure not to tighten the screws firmly. 1
16
Print the test pattern again. If the result is not satisfactory, repeat 11 to 15 .
The shifting of lines should be less than 1/2 dot.
4-32
17
If the VERTICAL test print reult is satisfactory, select the [BIAS] > [TEST PRINT] menu under the [HEAD ADJUST] menu and print the BIAS test pattern again. If the BIAS test print result is not satisfactory, repeat BIAS ADJUSTMENT.
4-33
[ HORIZONTAL ADJUSTMENT ]
18 Select the [HORIZONTAL] > [TEST PRINT] in the [HEAD

ADJUST] menu and press [ENTER] key.

[ ][ ]

[ ][ ]
HEAD ADJUST HORIZONTAL

[ ]
HORIZONTAL TEST PRINT

[ ]
19 Following test pattern will be printed.
Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
H6 H5 H3 H2 H1
Head Position : High
DT3.High -20 H6 H5 H3 H2 H1 DT1.High -20 H6 H5 H3 H2 H1
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
Head Position : Low
DT3.Low -20 H6 H5 H3 H2 H1 DT1.Low -20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
-6
-5
-4
-3
-2
-1
+1 +2 +3 +4 +5
+6
+20
4-34
20 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 19 with [ ] and [ Press [ENTER] key to save the settings. ] keys.
Parameters can be entered with an increment of 1/2.
HORIZONTAL TEST PRINT
HORIZONTAL DT1, Low
H1 2
H2 1
H3 3
H5 2
H6 1
HORIZONTAL DT3, Low
H1 2
H2 1
H3 3
H5 2
H6 1
H1 2
H2 1
H3 3
H5 2
H6 1
H1 2
H2 1
H3 3
H5 2
H6 1
4-35
[ BIDIRECTION ADJUSTMENT ] 21 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD ADJUST] menu and press [ENTER] key.

[ ][ ]

[ ][ ]

[ ]

[ ]
22 Find the position where the 2 lines are overlapping and check the number of each color.
In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting.
Following test pattern will be printed.
H6
H5
H4
H3
H2
H1 DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
Head Position : High
H6
H5
H4
H3
H2
H1 DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
Head Position : Low
DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
H6
H5
H4
H3
H2
H1
DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +33 +34 +35 +36 +37 +38 +39 +40 +41 +42 +43 +44 +45 +46 +47 +48 +49 +50
4-36
23 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the
parameters checked at 22 with [ ] and [ Press [ENTER] key to save the settings. ] keys.
Parameters can be entered with an increment of 1/2.
BI-DIR.DEFAULT DT1, Low BI-DIR.DEFAULT DT3, Low BI-DIR.DEFAULT DT1, High
H1 2 H1 2 H1 2
H2 1 H2 1 H2 1
H3 3 H3 3 H3 3
H4 2 H4 2 H4 2
H5 1 H5 1 H5 1
H6 3 H6 3 H6 3
BI-DIR.DEFAULT DT3, High
H1 2
H2 1
H3 3
H4 2
H5 1
H6 3
24 Fix the Damper Plate.

Make sure to press the Damper Plate downward lightly when fixing it. * Fix the screws at the bottom of the long hole.
DAMPER PLATE
If you press the Damper Plate strongly, the Damper may be damaged.
4-37
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error, and also cause a cutter-down error when separating the sheet.
Remove the Right I/S Cover, Front Cover and Right Inner Plate.
FRONT COVER
RIGHT I/S COVER
RIGHT INNER PLATE
Remove the Pump Cover, removing the 5 screws shown in the figure.
PUMP COVER
Turn on the sub power switch while pressing [ and [ ] keys for LIMIT INITIALIZE mode.
], [
[ ], [ ], [ ] + SUB POWER ON
LIMIT INITIALIZE MENU
MOVE TO CAP POS
4-38
Confirm that Head Carriage is connected to Tool Carriage. Also, lock the connected carriages if they are not locked.
After locking the carriages, push them lightly towards left to confirm it is locked and also to eliminate looseness.
Confirm the relative positions of Head and Cap, moving the capping unit up and down with [ ] and [ ] keys.
The position needs a correction when the white guide on the capping unit is not at the matching position with the black guide on the Head Carriage. When it needs a correction, perform the following adjustment procedure. Or, when it is in the proper position, press [ENTER] key and go to 11 .
Black Guide White Guide
OK NG NG
OK
Unlock the carriages and move them to the left, off of the capping unit.
4-39
Loosen the 4 screws fixing the capping unit.
Move the carriages to the lock position.
After the carriages are locked, push them to the left lightly to eliminate the looseness.
Adjust the position of the capping unit right and left to be located at the proper position under the Head, with your hands. The capping unit can be moved up and down using [ ] and [ ] keys to help adjustment.
Make sure that the Cap does not bumps the Head.
10
After adjusting the position, tighten the 4 screws fixing the capping unit. And then, press [ENTER] key to confirm the position with an actual capping.
4-40
11
Confirm that the Head is certainly capped, and press [ENTER] key again. The Tool Carriage automatically leaves the Head Carriage and it starts LIMIT POSITION INITIALIZE. After the completion of the initialize, the message is indicated as shown on the right.
SETTING UP THE LIMIT

[ ]
DETECTING..
SETTING UP CUTTER DOWN POS
12 Move the Tool Carriage with your hand until it makes full
contact with the left frame with CUT DOWN status.
13
Carry out the CUT DOWN POSITION INITIALIZE by pressing [ENTER] key. After the completion of the initialize, the message is indicated as shown on the right.
SETTING UP CUTTER DOWN POS

[ ]
DETECTING..
INITIALIZATION COMPLETED
4-41
4-7 LINEAR ENCODER SETUP (Referential Time : 10min.)

LINEAR ENCODER SETUP is performed to confirm that the installation of Linear Encoder is proper, and also to confirm that it properly reads and corrects the width of the scale, which is stretched or shrunk due to the operation environment, by the software coordinates. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted.
], [
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the media clamps must be removed.
Select the [LINEAR ENCODER] menu in the SERVICE MENU and press [ENTER] key.

[ ] [ ]
PRINT MENU LINEAR ENCODER

[ ]
NOW PROCESSING.. POS: 1361.00mm
4-42
One of the messages appears at the completion of the set up. In case of Setup error, check the followings.
1. Dirt/Scratch on the Encoder Scale. 2. Dirt/Scratch on the Encoder Module. 3. Encoder Scale is not between the Encoder Module. 4. Backlash of the Carriage Motor Gear and the Drive Gear. 5. Fixation between the Carriage and the Carriage Belt. 6. Bad Contact in the cables.
LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED
In case of [HEADBOARD FAILED], the Head Board is possibly defective.
When Linear Encoder Setup is completed, carry out the [LINEAR CALIB.] in the Service Menu.
[ ]
NOW PROCESSING..
LINEAR CALIB. SETUP COMPLETED

[ ]
LINEAR CALIB. 0.18%
In case of an error, check the followings.

1. Dirt/Scratch on the Encoder Scale. 2. Dirt/Scratch on the Encoder Module. 3. Encoder Scale is not between the Encoder Module. 4. Backlash of the Carriage Motor Gear and the Drive Gear. 5. Fixation between the Carriage and the Carriage Belt. 6. Bad Contact in the cables.
[ ]
NOW PROCESSING..
LINEAR CALIB. FAILED TO SETUP
4-43
4-8 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap. This adjustment is required when the cap unit is removed or replaced. Without this adjustment, the CAP EVACUATION* may not be performed properly. * CAP EVACUATION is an operation of ink evacuation with the Heads uncapped. This removes the ink accumulated on the Cap surfaces. For this adjustment, the Head height can be either HIGH or LOW. When it is adjusted with one of the Head heights, the setting for the other height is also changed automatically.
Open the Front Cover and remove the Right Inner Plate.
FRONT COVER
RIGHT INNER PLATE
Make sure to unload the media when it is set on the machine. Then, turn on the sub power switch while pressing [ ] [ ] and [ ] keys to enter the SERVICE MODE.
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Revised 6
Select [I/S MENU] > [CAP ADJUST] > [ADJUST POS.] menu in the SERVICE MENU.

[ ][ ]
I/S MENU CAP ADJUST

[ ]
4-44
Move the cap upward to the position that the cap contacts exactly to the head, then press [ENTER] to update the adjustment value.
-When you press [ ] key, the cap moves upward in 0.25mm unit. -When you press [ ] key, the cap moves to the position in the setting value -2.00mm. -When you press[ ] key, the adjustment value is not updated and the capping is carried out, and then exiting the menu.
[ ]
ADJUST POS. 0.00 -2.00
HEAD
CAP
If it is difficult to see whether Head makes contact with Cap, irradiate the plate behind the Head Carriage with a penlight. Move the cap upward, and when the light on the back plate cannot be seen through the gap between Head and Cap, it means that Head makes contact with Cap.
Check the adjusted Capping Position. Enter the [CHECK GAP.] menu. The Cap moves to the the same position as the Cap Evacuation. Confirm that there is a gap between the Cap and all Heads. [CHECK GAP.] menu is for checking the gap between the Cap and Head. For adjustment, use the [ADJUST POS.] menu.
GAP
4-45
4-9 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR. If not adjusted, the crop marks cannot be read correctly and it results in a problem of the position error of the cut line to the print. This adjustment is required under following cases. - CROP MARK SENSOR or TOOL CARRIAGE BOARD is replaced or adjusted. - The VR for adjusting the voltage is unexpectedly moved. - The distance between CROP MARK SENSOR and the bed surface is changed. The Pre-heater, Print Heater and Dryer must be off during this adjustment. When it needs to be adjusted for a user media, use the media instead of SV-G-1270G. However, in this case, the adjustment is to be optimized for the particular media and it may affect the crop mark detection on other media. The result of the crop mark recognition on Roland media is not assured, when any media other than SV-G-1270G is used for this adjustment.
Remove the Right I/S Cover.

RIGHT I/S COVER
Remove the Tool Carriage Cover and Tool Carriage Board Cover.
TOOL CARRIAGE BOARD COVER
TOOL CARRIAGE COVER
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Setup the SV-G-1270G film on the machine.
], [
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
4-46
Select [OUTLEVEL CHECK] under the [CROPMARK SENS] menu. Crop Mark will be printed when [ENTER] key is pressed.

[ ]
CUTTING MENU CROPMARK SENSE

[ ]
CROPMARK SENSE OUTLEVEL CHECK

[ ]
After printing a Crop Mark, the Tool Carriage moves to above the Crop Mark automatically. Adjustment is unnecessary when the displayed MAX voltage is 2.7 +/-0.2V.
Min2.5V Max2.7V [2.5V] When the MAX voltage is not proper, see the voltage displayed with [ ] on the lower LCD. Adjust the VR on the Tool Carriage Board so that the voltage with [ ] changes to 2.7 +/-0.2V.
VR
Due to the ink dry, the voltage displayed with [ ] decreases in time. This adjustment needs to be done quickly for smooth operation. Min2.5V Max2.7V [2.5V] Perform [OUTLEVEL CHECK] again and confirm that the MAX voltage is proper. If it is out of range, repeat the adjustment. Min2.5V Max2.7V [2.5V]
4-47
4-10 CROP-CUT ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results in the misalignment of the Print and Cut when performing the auto crop mark detection. This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced or adjusted. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up unit must not be used during this adjustment.
Revised 4
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Set up the media on the machine. Any type of media is available.
], [
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Revised 4
Perform BIDIRECTIONAL ADJUSTMENT in [4-5 HEAD ALIGNMENT].

[ ][ ]

[ ][ ]

[ ]
Revised 4
Select [CUTTING MENU] > [CROP-CUT ADJ.] > [TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed. BIDIRECTIONAL ADJUSTMENT and this step must be done by using the same medila.

[ ] [ ]

[ ] [ ]
CROP-CUT ADJ. TEST PRINT 2

[ ]
4-48
From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3".
<TEST PATTERN>
+2.0 -2.0
Correction-value scale
+1.5
-1.5
+1.0
-1.0
-0.5
+0.5 -0.5
When it is difficult to see the cut line visually, use a magnifier.
+0.0 +2.0 +1.5 +1.0 +0.5 +0.0 Feed
-0.0 Scan
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
Select [SETTING] from the [CROP-CUT ADJ.] menu and enter the correction-values found in the test pattern for both feed and scan.

[ ] [ ]
F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-2.00mm In 0.01mm unit) key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu

[ ]
F:+0.30 +0.30mm S:-0.40 -0.40mm

[ ]
Select [TEST PRINT] under the [CROP-CUT ADJ.] menu. Press [ENTER] key to start the test print.

[ ]
CROP-CUT ADJ. TEST PRINT

[ ]
4-49
A mark is printed, and detected by the crop mark sensor, and its contour is cut. Confirm the cut line position on the print visually.
Broken line is indicating the cut line
Adjustment is completed if the position error of cut line is within +/-0.1mm. If not, select [SETTING] menu again for further adjustment.

[ ] [ ]
key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu

[ ]
F:+0.30 +0.30mm S:-0.40 -0.40mm

[ ]
[Fine Adjustment]
F: + S:
9
Perform test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, make an adjustment again.
Broken line is indicating the cut line Before adjustment
+
After adjustment
4-50
4-11 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the mis-alignment of the printing and cutting. This adjustment is required when Crop Mark Sensor, Tool Carriage or Print Head is replaced or adjusted, and also when the relative distance between Tool and Print Head is changed. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up unit must not be used during this adjustment.
Revised 4
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Set up the media on the machine.
], [
],[
],[
] + SUB POWER ON
[MENU] key
Any type of media is available. MENU SERVICE MENU
Revised 4
Perform BIDIRECTIONAL ADJUSTMENT in [4-5 HEAD ALIGNMENT].

[ ][ ]

[ ][ ]

[ ]
Revised 4
Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed.

[ ] [ ]
BIDIRECTIONAL ADJUSTMENT and this step must be done by using the same medila.

[ ] [ ]
PRINT-CUT ADJ. TEST PRINT 2

[ ]
4-51
From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3".
<TEST PATTERN>
+2.0 -2.0
Correction-value scale
+1.5
-1.5
+1.0
-1.0
-0.5
+0.5 -0.5
+0.0 +2.0 +1.5 +1.0 +0.5 +0.0 Feed
-0.0 Scan
-2.0
-1.5
-1.0
-0.5
-0.0
Cut line
Select [SETTING] under [PRINT-CUT ADJ.] menu and enter the correction-values found in the test pattern for both feed and scan.

[ ] [ ]
F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-5.00mm In 0.01mm unit) key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu

[ ]
F:+0.30 +0.30mm S:-0.40 -0.40mm

[ ]
Select [TEST PRINT] under [PRINT-CUT ADJ.] menu. Press [ENTER] key to start the test print. CUTTING MENU PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ. TEST PRINT

[ ]
4-52
3 marks are printed at the left-end , right-end and the center of the media, and each mark is cut. Confirm the cut line positions on the marks visually.
Adjustment is completed if the position error of cut line is within the range below. If not, select [SETTING] menu again for further adjustment. Mark on the right: Within +/-0.1mm Mark on the left: Within +/-0.3mm (Make adjustment based on the mark on the right)

[ ] [ ]

[ ]
key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu
F:+0.30 +0.30mm S:-0.40 -0.40mm

[ ]
[Fine Adjustment]
F: +
S:
9
Perform test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, repeat adjustment.
Left
+
Center
Right (Base)
+/-0.3mm
+/-0.1mm
4-53
4-12 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)

This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G]. Without proper calibration, it causes misalignment in the feed amount of media, and results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Take-up unit must not be used during this adjustment.
],[
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Set PET-G film on the machine.
Select [TEST PRINT] under [CALIB.DEFAULT] menu and press [ENTER] key.

[ ] [ ]
The test print requires 510mm or more of the media Setup width.

[ ]
CALIB.DEFAULT TEST PRINT

[ ]
4-54
The tst pattern is printed. Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 5 .
400mm
The test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the test pattern is not changed.
Feed
500mm Scan
Calculate the amount to be calibrated with the formula shown in the figure. CA = Calibration Amount CL = Commanded Length (=400mm) ML = Measured Length
FORMULA CA = CL - ML x 100 ML
Select [SETTING] under [CALIB.DEFAULT] menu and enter the calibration value with [ ] and [ ] keys. Press [ENTER] key to save the setting.

[ ] [ ]
Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%)
[ ] [ ]
CALIB.DEFAULT SETTING
[ ]
SETTING +0.00%
+0.15%
[ ]
4-55
4-13 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
Remove the Front Rail Cover.

FRONT RAIL COVER
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Select [FORCE ADJUST] menu.
],[
],[
],[
] + SUB POWER ON
[MENU] key
Only the Tool Carriage can be moved in [FORCE ADJUST] menu.
MENU SERVICE MENU

[ ] [ ]

[ ] [ ]
Remove the Tool Carriage Cover.
TOOL CARRIAGE COVER
Put the White Dummy Pen (ST-006) on the Tool Carriage.
WHITE DUMMY PEN
4-56
Move the Pinch Rollers at the positions shown in the figure, and lower them.
PINCHROLLER
GRIT ROLLER
Move the Tool Carriage to the position under the H mark which is written on the rail. The rail has an H mark at the point where Tool Height Adjustment is made during the production of the machine. H mark indicates the highest position of the bed. (The position where the space between the Head and Bed is the smallest.)
TOP COVER RAIL BELT
TOOL CARRIAGE
H
Turn the Adjustment Screw to adjust the space between the Pen end and Bed to be 2.5mm to 2.6mm.
ADJUSTMENT SCREW
BED
Move on to the Tool Pressure Adjustment.
4-57
4-14 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)

This adjustment is to specify the tool pressure during Cutting. Before this adjustment, it is necessary to carry out [4-13 TOOL HEIGHT ADJUSTMENT].
Turn on the sub power switch while pressing [ and [ ] keys to enter the SERVICE MODE. Select [FORCE ADJUST] menu.
],[
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Only the Tool Carriage can be moved in [FORCE ADJUST] menu.
[ ] [ ]

[ ] [ ]
Put the White Dummy Pen(ST-006) on the Tool Carriage.
WHITE DUMMY PEN
Move the Pinch Rollers at the positions shown in the figure, and lower them.
PINCHROLLER
GRIT ROLLER
4-58
Move the Tool Carriage to the position under the H mark which is written on the rail.
TOP COVER RAIL
The rail has an H mark at the point where Tool Height Adjustment is made during the production of the machine. H mark indicates the highest position of the bed. (The position where the space between the Head and Bed is the smallest.)
BELT TOOL CARRIAGE
Select [30gf] under [FORCE ADJUST] menu. Press [TEST CUT] key to move the Tool Carriage down.

[ ]
FORCE ADJUST 30gf

[ ]
30gf 17
16
[TEST CUT]
Pull up the handle part of the Tool Holder with the DIAL GAUGE(ST-013) and measure the pressure when the pen tip leaves the Bed. Adjust the parameter in the [30gf] menu with [ ] and [ ] keys for the pressure to be 25 to 35gf (0.25N to 0.35N). Press [ENTER] key to save the settings.
ST-013
30gf
TOOL HOLDER
17
16
[ ] [ ] [ENTER]
Select [200gf] under [FORCE ADJUST] menu. Press [TEST CUT] key to move the Tool Carriage down.

[ ] [ ]
FORCE ADJUST 200gf

[ ]
200gf 56
57
[TEST CUT]
4-59
Pull up the handle part of the Tool Holder with the TENSION GAUGE(ST-002) and measure the pressure when the pen tip leaves the Bed. Adjust the parameter in the [200gf] menu with [ ] and [ ] keys for the pressure to be 195 to 205gf (1.9N to 2.0N). Press [ENTER] key to save the settings.
ST-002
TOOL HOLDER
200gf 56
57
[ ] [ ] [ENTER]
9 Select the [30gf] menu under [FORCE ADJUST] menu.
Confirm that the force is 25 to 35gf (0.25N to 0.35N) when the tip of the pen leaves the Bed by lifting the handle part of the Tool Holder with the DIAL TENSION METER(ST013). When the value of the force is not proper, make an adjustment again.
ST-013
TOOL HOLDER
4-60
4-15 BELT TENSION ADJUSTMENT
(Referential Time : 20min.)

],[ ]
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press [ENTER] key. The Cap Unit moves down and be free to move by hand.

[ ][ ]

[ ]
I/S CONTROL CAP

[ ]
CAP OPEN
[ ]
Connect the Tool Carriage to the Head Carriage and move them to the right in the lock position.
TOOL CARRIAGE
HEAD CARRIAGE
Turn off the sub power switch and main power switch.
4-61
Remove the Front Rail Cover and Top Cover.

FRONT RAIL COVER TOP COVER
Measure the tension of the belt at the position above the center of the 4th grit roller from the left using TENSION GAUGE(ST-001). Press the upper belt downward with the gauge to make slight contact with the lower belt. The tension is proper when the measured value is 0.96kgf to 1.18kgf. When the tension is not proper, move on to the next step and adjust the belt tension.
<Front side>
Upper Belt Hold down the belt with Tension Gauge Lower Belt
The center of the 4th Grit Roller from the left
It is recommended to put the SOLENOID CUSHION(P/N 22265241) on the top of the ST-001 for easy measuring.
Loosen the 2 fixing screws which is located on the left end of the belt halfway round. Be cautious with the sharp edges around the belt when loosening the screws. It may cause injury.
<Top view>
LEFT END OF THE BELT
FIXING SCREW
4-62
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.) The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine.
SCREW
3mm
IDLE PULLEY HOLDER
Turn the adjustment screw shown in the figure to adjust the value of the tension gauge to be around 1.05kgf with the procedure of 6 .
ADJUSTMENT SCREW
Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased
10 confirm that the tension is within the proper value.
Tighten the 2 fixing screws shown in the figure, and again
FIXING SCREW
11 contact with Idle Pulley Holder.
Tighten the 2 screws shown in the figure to slightly
SCREW
Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally.
Move on to [4-16 BELT POSITION ADJUSTMENT].
4-63
REVISED 1
4-16 BELT POSITION ADJUSTMENT
(Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.
Remove the 5 covers including a lever knob shown in the figure. Remove them in the following order.
1. FRONT RAIL COVER 2. TOP COVER 3. RIGHT I/S COVER 4. LOADING LEVER KNOB 5. RIGHT TOP COVER
FRONTRAILCOVER
TOP COVER
RIGHT I/S COVER RIGHT TOP COVER LOADING LEVER KNOB
Confirm that the Belt Tension Adjustment is completed and turn on the main power switch.
4-64
],[
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE] Carry out the AGING test for the belt. 4 Select [MOTOR MENU] > [AGING] > [SCAN], and press [ENTER] key.
SERVICE MENU MOTOR MENU

[ ]
MOTOR MENU AGING

[ ]
AGING SCAN
[ ]
Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. If so, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as follows. Belt partly touching the flange is acceptable.
<Top view> RIGHT END OF THE BELT DRIVE PULLEY
BELT
FLANGE
Press [ENTER] key to cancel AGING.
SCAN NOW AGING

[ ]
4-65
Loosen the 2 fixing screws located on the right end of the belt.
STAY FIXING SCREW
Loosen the screws about 3 rounds for the bottom of the screw head not to contact with the Stay.
SCREW
STAY
Press [ENTER] key to restart AGING.
AGING SCAN
[ ]
Adjust the belt position turning the Adjustment Screw as follows. The work space is narrow. Be cautious and try not to touch the driving pulley and belt. Also, there are many mechanical parts around it. You need to work carefully with your tool not to touch them.
Belt leans to the front side of the machine -Turn the screw carefully in CCW (loosening).
ADJUSTMENT SCREW
Touching the frange on the FRONT side of machine
4-66
Belt leans to the rear side of the machine -Turn the screw carefully in CW (tightening).
ADJUSTMENT SCREW
Touching the frange on the REAR side of machine
10 head to slightly contact with the Stay.
Tighten the 2 fixing screws for the bottom of the screw

FIXING SCREW
Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally.
SCREW
STAY
11 excessively while the carriages are in the printing area.
Confirm that the belt is not touching the pulley flanges When the belt is in improper position, adjust it again. When it is proper, leave the belt aging on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE].
PULLEY FLANGE
[ADJUSTMENT ON THE IDLE PULLEY SIDE] Confirm the position of the belt. 12 The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is not proper, make adjustment as follows.
[LEFT END OF THE BELT]
IDLE PULLEY
BELT
Belt partly touching the flange is acceptable.

FLANGE
4-67
13
Press [ENTER] key to cancel AGING.
SCAN NOW AGING

[ ]
14
Loosen the 2 fixing screws located at the left end of the belt eighth to quarter round.
When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be cautious with the sharp edges around it when turning the screws. It may cause injury.
FIXING SCREW
15
Insert a wrench through the holes on the side frame prepared for the adjustment, and loosen the two screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder.
SCREW
3mm
The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine.
IDLE PULLEY HOLDER
16 Press [ENTER] key to restart AGING.
AGING SCAN
[ ]
4-68
17 Insert a wrench through the holes on the side frame and

adjust the belt position turning the screw 1 and 2 as follows.
SCREW 1
IDLE PULLEY
2 Not touching the flanges
Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1.
SCREW 1
Touching the frange on the FRONT side of machine
Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2.
SCREW 2
Touching the frange on the REAR side of machine
18 Idle Pulley Holder to slightly touch the Idle Pulley Holder.
Tighten one of the screws that has no contact with the
SCREW (The one with no contact with Idle Pulley Holder.)
Make sure not to tighten the screws too tight. It may move the Idle Pulley Holder accidentally.
4-69
19
Tighten the 2 fixing screws shown in the figure.
Be cautious with the moving Carriages and Cablebeyor during the work, and also with the sharp edges of the mechanical parts around it.
FIXING SCREW
20 excessively while the carriages are in the printing area.

When the belt is in improper position, adjust it again. When it is proper, press [ENTER] key to cancel AGING.
Confirm that the belt is not touching the pulley flanges
PULLEY FLANGE
SCAN NOW AGING

[ ]
4-70
4-17 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)

This is required when Take-up unit is installed or TU Junction Board is replaced. This is to check whether Take-up Unit operates properly.
Confirm that the cable is connected to the connector named [TAKE UP] and turn on the Main Power switch.
Undersurface of the right side of machine
],[
],[
],[
] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [TU] menu under [SUB MENU] > [TU CHECK].

[ ] [ ]
[TU] menu supports the connector named [TAKE UP]. Although [OPTION-TU] menu is for another connector with no name, it is not in use.
SUB MENU TU CHECK

[ ]
TU CHECK TU
[ ]
TU START
START
[ ]
4-71
Confirm that [START] is selected, and press [ENTER] key to turn on the take-up unit.
[START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is diplayed on the right.
TU START
[ ]
START
Set the AUTO switch of the Take-up Unit to either FORWARD or BACKWARD.
6
Revised 6
Move the Dancer Roller up and down by hand, and confirm that the drive part rotates. Make sure that the rotation direction of the drive part is the same as the setting at 5 . The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is diplayed on the right side of upper LCD while takingup, and not displayed while not taking-up. TU START Select [STOP] with [ [ENTER] key. START ] and [ ] keys, and press
Drive Part
DANCER ROLLER
TU START
[ ]
STOP
4-72
Move the Dancer Roller up and down by hand, and confirm that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu.
DANCER ROLLER
4-73
Revised 7
4-18 WIPER COVER POSITION ADJUSTMENT (Referential Time : 5min.)

WIPER COVER POSITION ADJUSTMENT is to adjust the position of the Wiper Cover to the Heads. It is necessary when the Wiper Cover is removed or replaced. If the Wiper Cover is fixed at near side from its proper position, the spattered ink accumulates on the bottom of the Head Carriage and results in ink dropping.
PUMP COVER
RIGHT INNER PLATE
],[
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
Select [I/S MENU] > [I/S CONTROL] > [CAP] > [OPEN], and press [ENTER] key. The Capping Unit moves down and allows you to move the Head Carriage by hand.

[ ][ ]

[ ]
I/S CONTROL CAP

[ ]
CAP OPEN
[ ]
4-74
Loosen the screw shown in the figure and slide the Wiper Cover to the front end.
Fully slide
Careful handling is required, the Wiper Cover can be deformed easily.
SCREW
Move the Head Carriage to the position where the 2 Heads from the left can be wiped.
WIPER UNIT
Put your finger on the point shown in the figure and slide the Wiper Cover backward until it makes contact with the Heads.
<SIDE VIEW> HEAD
WIPER COVER
Keep the Cover at the position and mark a line on the Wiper Cover to the Wiper Unit with a marker pen.
Marking
4-75
Move the Wiper Cover to the front 1 mm by checking the mark. Then tighten the screw.
Move 1mm
1mm
Move the Head Carriage left and right slowly, and make sure the Wiper Cover never touches the Heads.
10 Move the Head Carriage to lock it by hand to the lock

position.
11 Select
[I/S MENU] > [I/S CONTROL] > [CAP] > [CLOSE], and press [ENTER] key to move the Capping Unit 1 step up. Then press [ENTER] key twice to cap the Heads while adjusting the position of the Head Carriage.
4-76
12
Fix the Pump Cover.
PUMP COVER
RIGHT INNER PLATE
4-77
5 Supplemental Information
5-1 SENSOR MAP REAR PAPER SENSOR THERMOSTAT
If the Heater exceeds the limit temperature, it stops the power supply.
It detects the rear edge of the media and also whether the media is loaded or not.
LIMIT SENSOR
It detects the origin of the carriage moving direction and the limit positon.
(Right side of the machine)
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever is UP or DOWN.
HEAD LOCK SENSOR

It detects wheter the HEAD CARRIAGE is at locking position or not.
FRONT COVER SENSOR

It detects whether the Front Cover is opened or closed.
THERMISTOR(HEATER)
It takes the temperature of the Heater.
FRONT PAPER SENSOR

It detects the front edge of the media.
GRIT ENCODER
It detects rotation position of the Grit Roller.
MAINTENANCE COVER SENSOR

It detects whether the Maintenance Cover is set or not.
(Left side of the machine)

5-1
(Front side of the machine)
THERMISTOR(PRE-HEATER)
It takes the temperature of the Pre-Heater.
THERMOSTAT
If the Pre-Heater exceeds the limit temperature, it stops the power supply.
(Rear side of the machine) THERMISTOR(DRYER )

It takes the temperature of the Dryer.
THERMOSTAT
If the Dryer exceeds the limit temperature, it stops the power supply. 5-2
WIPER SENSOR
It detects the limit position of the Wiper movement.
ENCODER MODULE
It detects coordinates for carriage moving direction.
HEAD UP/DOWN SENSOR

It detects the position of the Head Height Lever.
THERMISTOR (HEAD)
It takes the temperature around the Head. The black Head is used for the measurement.
e ide of th (Rear s
e) machin
CAPPING SENSOR
It detects the limit position of the Capping Unit.
5-3
PINCH ROLLER SENSOR

It detects the positions of Pinch Roller. It detects whether the Media Clamp is set or not.
CROP MARK SENSOR

It detects the Crop Mark.
THERMISTOR (HEAD BOARD)

It takes the temperature around the Head Board.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed or not.
INK CARTRIDGE IC SENSOR

It detects the ink type and the remaining amount of the ink.
INK EMPTY SENSOR

It detects whether the Ink Cartridge is empty or not.
5-4
DANCER ROLLER SENSOR

It measure the Dancer angle, carries out the weight control, and then adjusts media tension.
5-5
6 Troubleshooting
Revision 5
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or deflected-fired dot appears on the test pattern. No
Yes
Improved Perform Normal Cleaning Not Improved Completed
*Several Normal Cleanings and a Powerful Cleaning do not improve the printing result.
To 1-10
To 11-16
NO
CHECKING POINT
ACTION
REFERENCE
OUTLINE Never install the machine in a location where it is tilted or where it may wobble or librate. Feed is not smooth when the media is tilted or tensioned unevenly on the left and right. Reload and set up the media correctly. When the temperature of the print heater is too high and the ink dries too fast, it may result in banding because the dots stay small after landing on media. When the temperature of the print heater temperature is too low and the ink drys too slow, it may result in black banding because the dots stay large and overlap each other after landing on media.
Install in a location that The machine is not is level and stable installed in an appropriate offering good operating location conditions The media is not set up correctly Load and set up the media correctly at the correct position User's Manual
Temperature of the Preheater / Print heater / Dryer is inappropriate
Set appropriate temperature
User's Manual
4 5 6 7 8 9
Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing FEED CALIBRATION is not correct Scanning distance of the Head Carriage [PERIODIC CL.] setting Wrong profile for the media Head Rank is not correct Apply Calibration Set the [FULL WIDTH S] to [FULL] Set [PERIODIC CL.] to [NONE] or [Page] Use the suitable profile Set Head Rank Head Alignment Manual Cleaning Wiper Replacement
User's Manual User's Manual User's Manual User's Manual If the calibration is not correct, white fine line caused by gaps or dark line caused by overlapping appears. Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality. When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. And it may cause uneven printing at the part before and after cleaning.
[3-1 HEAD REPLACEMENT] [4-4 HEAD ALIGNMENT] User's Manual [3-2 WIPER REPLACEMENT] [3-3 CAP TOP REPLACEMENT]
Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes. Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BIDIR.DEFAULT] settings are correct. Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head. Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely. Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it.
10 Head is not adjusted

11 Foreign substances 12 Wiper wears out
13 Defect of Cap Top
Cap Top Replacement Clean the head surface using the cleaning stick. (Manual Cleaning) Head Replacement Pump Replacement
14 Head nozzle is clogged
15 Broken Head 16 Broken Pump
[3-1 HEAD REPLACEMENT] Ink suction during cleaning does not work and the nozzle condition cannot be improved.
6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL

NO 1 CHECKING POINT Ink Cartridge is almost empty ACTION Check remaining Ink / Replace the Ink Cartridge Replace the ink cartridge/sensor REFERENCE User's Manual OUTLINE When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. If the cartridge tab does not stick out when the cartridge is empty, Ink Empty cannot be detected and printing is continued without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been connected and disconnected several times may have a damaged terminal. [3-3 CAP TOP REPLACEMENT] If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging. When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe. If the tube has air due to the looseness of the tube joint, fix the joint and remove the air. [3-7 INK TUBE REPLACEMENT] The F1 Fuses are for C and M, the F2 Fuses are for Y and K, and the F3 Fuses are for Lc and Lm. If the C and M Heads do not fire the Ink at all, the F1 Fuse may be defective. If the Y and K Heads do not, the F2 Fuse may be defective. If the Lc and Lm Heads do not, the F3 Fuse may be defective. There might be a problem with the other devices on the Head Board if the Fuses are not defective. [3-1 HEAD REPLACEMENT] [3-8 BOARDS REPLACEMENT]
Error of Ink Empty detection
Bad contact/Broken cable
Refix / Replace the cable
Defect of Cap Top
Cap Top Replacement Powerful Cleaning/ Remove air bubbles by a syringe Eliminate the looseness of the tube joint
Air bubbles in Ink line
Broken Ink Tube
Ink Tube Replacement
Broken Fuse on the Head Replace the Fuse on Board the Head Board
8 9
Broken Head Board Broken Head
Head Board Replacement Head Replacement Head Board Replacement
10 Broken Head Board
6-3 SHIFTING IN PRINTING/COLOR SHIFTING

NO 1 CHECKING POINT The media is set tilted Encoder Scale is dirty/broken Encoder Module is dirty/broken ACTION REFERENCE OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual. When Encoder Scale is not read correctly, printing position may shift. When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT] If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs. If the Flexible Cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing.
Set the media correctly User's Manual Clean or replace Encoder Scale Clean or replace Encoder Module [3-11 ENCODER SCALE REPLACEMENT]
2 3 4 5
Head is out of adjustment Head Alignment Bad contact of Flexible Cable Refix / Replace the Flexible Cable
6-2
6-4 INK DROPS ON THE MEDIA

NO CHECKING POINT Foreign substances ACTION Manual Cleaning Use the media clamps/ Replace to the sutable media REFERENCE User's Manual OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick. If media tends to curl or become bumpy due to the Ink absorption, the Head sometimes strikes the media and it causes the Ink dropping problem. If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping. If the Wiper Cover is fixed away from the Heads, the spattered ink accumulates on the bottom of the Head Carriage when Cleaning is performed, and results in ink dropping.
Media strikes Head
Static electricity of the media
Perform [PERIODIC CL] User's Manual
Wiper wears out
Wiper Replacement
User's Manual
NG
HEAD
Revised 7
Wiper Cover is in wrong position
Wiper Cover Position Adjustment
WIPER COVER [4-18 WIPER COVER POSITION ADJUSTMENT] If the Wiper Cover is fixed at proper position, the spattered ink never accumulates on the bottom of the Head Carriage.
OK
HEAD WIPER COVER 6 7
Broken Ink Tube Broken Head Ink Tube Replacement Head Replacement [3-7 INK TUBE REPLACEMENT] [3-1 HEAD REPLACEMENT] When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping. When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in ink dropping.
6-5 VERTICAL BANDING

NO CHECKING POINT Encoder Scale is dirty ACTION Clean / Replace Encoder Scale REFERENCE [3-10 ENCODER SCALE REPLACEMENT] OUTLINE When there is scratch or dirt on the Encoder Scale, the printing image could be affected and the vertical bandings could appear at the position where there is scratch or dirt. When the sliding resistance with the moving Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear. When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding.
LM Guide is dirty
Clean LM Guide
There is dirt in teeth of the Clean the gear gear
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY
NO CHECKING POINT Check the main power switch ACTION Do not switch off the main power REFERENCE User's Manual OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use.
6-3
6-7 Print & Cut Misalignment

Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes Print & Cut adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Sid
Possible Causes 1. Expansion/Contraction of the Encoder Scale 2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING]. 3. Expansion/Contraction of the media 4. There is a problem in reading the Encoder Scale. Revised 7 Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Use the crop marks. 6. Clean or replace the Encoder Scale. Revised 7
6-4
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Pi t
Possible Causes 1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING]. 2. Expansion/Contraction of the media 3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing. Actions 1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu. 2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 3. Use the crop marks. 4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG]. 7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter. 8. Use the crop marks. 9. Adjust the belt tension. 10. Clean or replace the Encoder Scale. Revised 7
6-5
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes 1. Crop-cut adjustment is not correctly done. 2. Crop mark sensor adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [CROP-CUT ADJ.] in the User menu. 3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-6
6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
NO 1 2 3 CHECKING POINT Blade Holder is fixed loose ACTION Fix the Blade Holder tightly REFERENCE OUTLINE
Blade-offset setting is not Set the blade-offset correct correctly Cutting force is not correct Middle Pinch Rollers are not used Blade tip is worn out Tool pressure adjustment Use the Middle Pinch Rollers. Replace the Blade Depending on the surface condition or the types of media, Blade Holder tip gets caught by the vinyl and it results in stitch cut. [4-14 TOOL PRESSURE ADJUSTMENT] When using only left and right pinch rollers, middle part of the media won't follow both edges when the media is fed and this may affect the cutting quality.
4 5 6 7 8 9
Blade Holder tip is caught Don't use the Blade by the media Holder tip Bearing inside Blade Holder doesn't rotate smoothly Scratch in Cutter Protection Tool height is not correct Tool doesn't move up/down smoothly Replace the Blade Holder Replace the Cutter Protection Adjust the tool height Replace the Tool Carriage Replace the Tool Carriage Replace the Tool Carriage Adjust Backlash [4-13 TOOL HEIGHT ADJUSTMENT] [3-4 TOOL CARRIAGE REPLACEMENT] [3-4 TOOL CARRIAGE REPLACEMENT] [3-4 TOOL CARRIAGE REPLACEMENT]
10
11 Tool Carriage is loose Holder part of Tool Carriage is loose
12
13 Backlash of Motor Gear
When there is a backlash at the Scan motor or Feed motor, Tool Carriage and Grit Roller will be driven unstable and results in symptoms such as mismatched start and end points.
14 Belt Tension is not correct Belt Tension Ajustment 15 Solenoid IC on Servo Board is damaged Replace IC23 on the Servo Board When the driver IC that drives solenoid is damaged, rarely abnormal tool pressure is given. In this case, the blade hits the bed and jumps when it goes down and it results in stitch cutting.
6-9 MEDIA SKEW

NO 1 CHECKING POINT Media Flanges are not fixed by the stoppers Flanges are not set correctly to the Media ACTION Fix the Flanges with Stopper Set the Media Flanges again REFERENCE User's Manual OUTLINE Media Flanges are fixed with the stoppers. If they are not fixed, Media roll shifts left and right while it is fed and it may result in media skew. When the flanges are not fully put in the media tube, media is fed tilted and it may result in Media shifting. The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. [3-13 PINCH ROLLER REPLACEMENT] When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months.
User's Manual
Media is not set straight to Setup Media again the machine Grit Roller is dirty Clean the Grit Roller Replace the Pinch Roller Fix the Grit Roller
User's Manual
5 6
Pinch Roller is worn out Grit Roller is loose
6-7
6-10 MOTOR ERROR

NO 1 CHECKING POINT Media Jamming Back tension of media is too high There is a dirt in teeth of Drive Gear Broken/life of the Motor ACTION Remove cause of Media Jam Use appropriate Media When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs. [3-5 CARRIAGE MOTOR REPLACEMENT] When the Motor is broken or reaches its life, the Motor cannot follow the order from the CPU and it results in a Motor Error. When the Motor Driver is broken, the Power Supply voltage for the motor is not supplied and the motor cannot move. It results in the Motor Error. [3-8 BOARDS REPLACEMENT] When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in the Motor Error. REFERENCE OUTLINE
3 4
Clean Drive Gear Motor replacement Servo Board replacement Replace Switching Power Supply
5 6
Broken Servo Board Broken Power Supply for Motor
ERROR DESCRIPTION SCAN MOTOR ERROR 0000 CODE : 0000 Error Detected at first Error detected as a result
NO 0001 MEANING CAUSE
Feed Motor Deviation Error (The order from the CPU does not match the feedback of the Feed Motor.) Feed Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Feed Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0001 and 0004 occurred at the same time. 0001 and 0008 occurred at the same time. < External factors > 1. Media Jamming 2. Pull or Move the Carriage by hands. 3. Carriage runs into a thing/hands. 4. Media is stuck because it is caught by the paper pipe. 5. Media is pulled forcedly. 6. Too heavy media is loaded. < Machine factors > 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken./Life 3. Servo Board is broken. 4. Tool Carriage fixation to the belt is loose.
0004
0008
0005
0009
Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.) Scan Motor Overcurrent Error 1 0040 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 0080 (A little load is put on the motor movement for a long time.)
0010 0050
0010 and 0040 occurred at the same time. 0010 and 0080 occurred at the same time.
0090
6-8
6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP

NO 1 2 3 CHECKING POINT The media is not loaded ACTION Set up the media REFERENCE User's Manual When the [PRE / PRINT / DRYER] is [OFF] on the machine, the Heater does not operate. A narrow media may take a long time to heat because it is subject to be cooled by a suction fan. In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Suggest using the machine under the environment from 20 to 32 C. If the voltage is unstable, the heater cannot function fully. If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken. The temperature of the Heater does not rise if the Fuse F1, F2 and FS3 is blown out on the Heater Control Board. F1 for Pre-Heater. F2 for Print Heater and F3 for Dryer. The Heater does not work correctly because the signal to the Heater is not transferred correctly. OUTLINE
Inappropriate temperature Check the temperature User's Manual is set on the machine setting Media width is too small Environmental temperature is low Use a wider media Raise the environmental User's Manual temperature
4 5
The voltage of power Check the voltage supply is unstable Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board Fuse on the Heater Control Board is broken Heater Control Board is broken Replace the Fuse on the Heater Control Board Replace the Heater Control board
6-12 THE BLOWER FAN DOES NOT OPERATE

NO 1 2 CHECKING POINT [BLOWER FAN] is set to [DISABLE] Blower Junction Board is broken ACTION Set [BLOWER FAN] to [ENABLE] Replace the Blower Junction Board REFERENCE User's Manual OUTLINE When [BLOWER FAN] is set to [DISABLE] in the [HEATER] menu, the Blower Fan does not work.
6-13 THE TAKE-UP UNIT DOES NOT OPERATE

NO 1 2 CHECKING POINT The cable for Take-Up Unit is not connected AUTO switch is not ON Check the cable connection/bad contact ACTION Connect the cable to the machine Make the setting for the AUTO switch on Check the cable [3-14 TAKE-UP connection/bad contact BOARD Replace the cable REPLACEMENT] Replace the Take-Up Board [3-14 TAKE-UP BOARD REPLACEMENT] Check the connection/bad contact of the cable from AC Junction Board to SW Power Unit, DC Junction Board, Head Board, Main Board, TU Junction Board and Take-Up Board. Replace the cable if there is a problem in the cable itself. REFERENCE OUTLINE
Take-Up Board is broken
6-14 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

NO 1 2 3 CHECKING POINT Turn off the main power and restart the printer Refix the cable Network problem Connect them directly with a crossover cable Replace the Main board ACTION REFERENCE OUTLINE It can be solved by restarting the printer with the main power. Try it several times. It can be solved by refixing the network cable. Try it several times. The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above.
Main board is damaged
6-9
6-15 ERROR MESSAGE

NO 1 CHECKING POINT service call ACTION Restart the machine Refer to SERVICE CALL below Restart the machine 2 Internal Error Upgrade the firmware to the latest version REFERENCE [6-16 SERVICE CALL] Restart the machine and see if the same error occurs again. Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware. OUTLINE Restart the machine and see if the same error occurs again.
6-16 SERVICE CALL

CODE CONTENTS Disorder of communication with Sub CPU CAUSE ACTION Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check cable connection between Main Board and Heater Board. Check the other cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement Complete Limit Position Initialize correctly.
Servo Board does not work correctly. Sub CPU does not work correctly. 0002 There is a bad connection between Main This occurs when the Sub Board and Servo Board. CPU is not detected after turning on the machine 0004 Sub CPU SRAM error SRAM is broken.
Servo Board does not work correctly. Sub CPU does not work correctly. An error occurs during 0005 downloading a program for There is a bad connection between Main Board and Servo Board. sub CPU. A noise on a signal.
A noise on a signal while sending a command. An error occurs when 0006 trying to connect with sub Sub CPU was reset to default. Tried to communicate when Sub CPU was CPU. reset to default. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal. Network I/F does not work correctly. Firmware for Network I/F is not installed.
0007
An error occurs while sending a command.
There is a problem with synchronizing serial 0008 communication to Sub CPU. 0010 Network I/F Initialize has not been completed.
Limit Position Initialize in Limit Position Initialize has not been done. 0101 the Service Mode has not Limit Position Initialize is ended before it is completed. been done.
Even though the machine carries out the regular Head Lock Sensor replacement movement, the output of Head Lock Sensor does not work correctly or 0102 Check the mechanical backlash or loose with the scan axis related is broken. Head Lock Sensor does parts. not reach the expected value. Even though the machine carries out the regular Limit Sensor does not work correctly or is 0103 movement, the output of broken. Limit Sensor does not reach the expected value. Limit Sensor replacement Check the mechanical backlash or loose with the scan axis related parts.
6-10
Capping Motor does not work correctly or is broken. Even though the machine Capping Unit does not work correctly or is carries out the regular broken. 0104 movement, the output of Capping Sensor does not work correctly or is Capping Sensor does not broken. reach the expected value. Wiring or Flexible Cable has short circuited or cut-line. Fault of Tool Carriage Connection Loose of Connection Part Tool Carriage Connection Fault of the Limit Position Initialize value 0105 Error Limit Sensor does not work correctly or is broken. Machine fails to disconnect the Tool 0106 Carriage from the Head Carriage. Fault of Tool Carriage Connection Loose of Connection Part Fault of the Limit Position Initialize value Limit Sensor does not work correctly or is broken.
Capping Motor replacement Capping unit replacement Capping Sensor replacement Flexible Cable replacement
Check the mechanical Backlash or loose with the Tool Carriage part. Connection Part Replacement Limit Position Initialize
Check the mechanical Backlash or loose with the Tool Carriage part. Connection Part Replacement Limit Position Initialize
0107
Linear Encoder Setup has not been done. Linear Encoder Setup has Linear Encoder Setup is ended before it is not been done. completed. Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable
Carry out Linear Encoder Setup in service menu
Even though the machine carries out the regular 0109 movement, the output of the Wiper Sensor does not reach the expected value.
Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible Cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Head Board Confirm connection between Belt and Carriage Linear Encoder replacement Scan Motor replacement Servo Board replacement Main Board replacement
Input value from Linear Encoder is not changed by the Linear Encoder origin Read error of Linear Encoder. setup. Read error of Encoder on Scan Motor side. 0110 When Motor stops during Belt is not fixed to Head Carriage firmly. printing, expected movement is not Revision 10 completed on some head.
This error occurs when the machine performs the Crop-Cut Adjustment has not been performed 0111 Auto Crop Mark Detection Carry out Crop-Cut Adjustment in service menu in service menu without peforming the Tool / Crop-Cut Adjustment.
Revision 6
Cartridge IC driver has a problem (not working). The communication wire of Cartridge IC driver cable has short circuited or cut-line. Thermistor Cable has short circuited or cutThere is a problem with line. 0120 Thermistor for Pre-Heater. Thermistor has a problem. Pre-Heater Cable connection has a problem. Pre-Heater temperature Thermostat has a problem. 0125 has reached 60C and Thermistor has a problem. above. Thermistor cable has short circuited or There is a problem with cutline. 0130 Thermistor for Print Thermistor has a problem. Heater. It is not possible to 0112 communicate with the Cartridge IC driver. Print Heater temperature 0135 has reached 60C and above. 0140 There is a problem with Thermistor for dryer.
Ink cartridge IC sensor replacement
Check Cable connection around Thermistor Thermistor replacement Check Pre-Heater Check Thermostat Check Thermistor Check Cable connection around Thermistor Thermistor replacement
Print Heater Cable connection has a problem. Check Print Heater Thermostat has a problem. Check Thermostat Thermistor has a problem. Check Thermistor Thermistor cable has short circuited or cutline. Thermistor has a problem. Check Cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor
0145
Dryer cable connection has a problem. Dryer temperature has Thermostat has a problem. reached 80C and above. Thermistor has a problem.
Option Dryer temperature Option Dryer cable connection has a problem. Check Option Dryer Thermostat has a problem. 0146 has reached 80C and Check Thermostat Thermistor has a problem. above. Check Thermistor
6-11
7 Service Activities Revised 5 7-1 INSTALLATION CHECK LIST XC-540 INSTALLATION CHECK LIST
Date User Serial Number
Unpacking
The following space is reserved for installing the machine.

3700 mm (145.7 in.)
2700 mm (106.3 in.)
1200 mm (47.3 in.)
2500 mm (98.5 in.)
Unit space
W ork space
Revised 7
Install the machine in a location that is level, stable, and able to bear the weight of the machine. Total weight of the machine may reach 260 kg. Installation in an unsuitable location may cause major accident, including tipover, fall, or collapse.
Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion.
Install in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble. Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
7-1
Unpacking
7-2
Unpacking the Stand Shafts
Jig for setting up Stay
Stand Legs Unpacking the Accessory Box
7
Ink-cartridge tray
Manual, CD-ROM, etc.
7-3
Checking the Accessories
Stay : 1
Dancer roller : 1
Stand leg (Left) : 1
Stand leg (Right) : 1
Rail slider : 1
Paper pipe : 1
Shaft : 2
Power cord : 1
Arm/Arm retaining screw : 1 set
ink-cartriddge try :1
Media flanges : 2
Stopper : 4
7
Drain bottle stand : 1 Drain bottles : 2 Media clamps : 2 Bolt : 26
Washer : 8
Blade : 1
Blade holder/Pin : 1
Replacement blades for separating knife : 1
SOL INK cleaning cartridge : 4
Hexagonal wrench : 1
Pipe : 1
Software RIP : 1
Setup guide : 1
User's Manual : 1
Cleaning stick : 10 Cleaning Kit : 1
Replacement wiper : 2
Revised 7
Tweezers : 1
Cleaning stick : 10
Cleaning liquid : 1
Cleaning Guide : 1
7-4
Installation and Preparation Set up following items in reference to the Setup Guide from [3.Assembling and Installing] to [7. Network Settings]. In case of setting up DU-540, refer to the DU-540 Uer's Manual [1-4 Installing on the Printer]. Assemble the Stand Attach the Included Items Mount the Machine Install the Drain Bottle Attach the Ink-cartridge Tray Removing the Packing Materials Connect the Cable of the Take-up Unit Connect the Power Cable Connect the Ethernet cable (suggested 100Base-TX) to the Computer (Network). *Make sure to use the Ethernet cable which is category 5 and above. Install the Ink Cartridges !! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine. Install the Blade Make the Network Settings IP address of PC IP address of XC-540
Upgrading the Firmware Upgrade the firmware to the latest version.
Setting Date and Time Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
SUB MENU CLOCK CLOCK DATE DATE 05/09/10
[Year/Month/Day]
DATE 05/09/10
[Year/Month/Day]
CLOCK
TIME
TIME 01:01:59
TIME 01:01:59
7-5
Installing Roland VersaWorks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Revised 7 Operating system : Windows Vista Ultimate (32-bit edition) or Windows Vista Business (32-bit edition) or Windows XP Professional Service Pack 2 or Windows 2000 Service Pack 4 CPU : Memory (RAM) : Display : 2.0-GHz or faster Pentium 4 recommended 512 MB of RAM (1 GB or more recommended) ( For Windows Vista, 1 GB ( 2 GB or more recommended) ) High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Turn off the PC's power-saving function which makes the PC go stanby or sleep. It may interrupt a job being printed. Operation Explain following items in reference to the User's Manual. Switching the Power On and Off
Main power switch
Be sure to leave switched on at all times.
Sub power switch
Turn this switch on after closing the front cover. To turn it off, hold down the switch for one second or longer.
Back of the printer
Front of the printer Flip the loading lever down to the rear when not in use.
7-6
!! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off. Loading and cutting off media For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left and right pinch rollers.
!! IMPORTANT !! Be sure to detatch the media clamps before performing a sheet cut. Performing a sheet cut with the media clamps attached causes the operation to be interrupted due to detection of the media clamps.
Settings for the Media Heating System - Operation of the Preheater, Print heater, Drying-heater and DU-540 (Optional Drying-heater and Blower-fan) - Temperature setting - General guide for the preset temperatures !! IMPORTANT !! If the print heater temperature is too high, the diameter of the ink dots landed on the media cannot expand enough and it may result in banding. If the print heater temperature is too low, the ink dots landed on the media cannot be dried enough and it may result in the dark banding. Starting printing or cutting - Pausing and canceling a printing or cutting - Setting a starting position of printing or cutting (Base setting)
Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning
Large amount of ink is consumed for the Powerful cleaning.
Checking for remaining Ink - Explain the [EMPTY MODE] !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining.
7-7
Installation & Handling of the ink cartridges
!! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with the same type of ink. Never mix different type of ink. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove any ink cartridges. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame.
Performing a cutting - Test Cut - [CUTTING PRIOR] menu - Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed)
Job outputting from Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Cutting !! IMPORTANT !! Never use the Media Clamps during cutting.
Printing & Cutting
During a print & cut, the cap of the cutter holder may scratch and damage the printed surface. Turn the cap of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as necessary. Printing and cutting using Crop Marks (Refer to the User's Manual[3-3 Cutting Using the Crop-mark Feature]) - Performing Cutting with Automatic Crop-mark Detection - Aligning Manually and Cutting
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/shrinkage can be avoided.
7-8
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the website.
Adding Media Profiles to Roland VersaWorks.
Functions for optimizing printing and cutting
Explain the following items referring to the User's Manual. Optimizing printing to match Media thickness. - Head height - Bi-direction adjustment - Feed calibration !! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks.
Optimizing printing and cutting to match Media thickness - Bi-direction adjustment - Print/Cut position adjustment
- These adjustments are required for each media and also when the head height is changed. - Make sure to perform Bi-direction adjustment before Print/Cut position adjustment.
7-9
Correcting misalignment for printing and cutting when using Crop Marks - Bi-direction adjustment - Crop-Cut adjustment - These adjustments are required when printing and cutting using Crop marks are not aligned. - Make sure to perform Bi-direction adjustment before Crop-Cut adjustment.
[AUTO ENV.MATCH] function
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale. Make sure to set it to [ENABLE] at all times.
Calibration for cutting During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a misalignment of printing and cutting. This calibration is to be used only when performing cutting only.
Preset function All menu items listed below can be saved in Presets. - Temperature setting of Heater/Dryer - [EDGE DETECTION] - [SCAN INTERVAL] - [VACUUM POWER] - [FULL WIDTH S] - [FEED FOR DRY] - [ALTERNATE HEAD] - [CALIBRATION](in the CUTTING MENU) - Cutting conditions - [ADJUST BI-DIR SIMPLE SETTING] - [ADJUST BI-DIR DETAIL SETTING] - [CALIBRATION] (for printing) - [PRINT-CUT ADJ.] - [CROP-CUT ADJ.] - [PREHEATING] - [BLOWER FAN]
7-10
Using the Take-up System
Check with following items in reference to the Service Manual [4-17. Take-up Unit Operation Check]. Cable Connection Check and Operating Check for Take-up Unit.
Explain following items in reference to the User's Manual [4-2. Using the Take-up System]. How to Take Up Media (when taking-up with outward curl / when taking-up with inward curl) !! IMPORTANT !! Avoid following operations that pull the media with undue force. - Never operate the MANUAL switch when the loading lever is lowered. - Never use to feed the media in reverse.
How to Remove Taken-up Media
Maintenance
Explain the following items referring to the User's Manual.
Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle. !! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen - Front & Rear Paper Sensors - Front Cover - Media Clamps
!! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials.
7-11
Cleaning using the cleaning kit
!! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically. Refer to the User's Manual [5-3 Cleaning the Heads Using the Cleaning Kit ].
Replacing the wipers
Replacing the blade
Replacing the separating knife
When not in use for a prolonged period
Transporting the unit When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it.
!! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged.
Explain the following items referring to the Setup Guide.
Temperature and humidity
Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 , Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 , Humidity 20 to 80% (Non-condensing)
7-12
Others
Explain to refer to the User's Manual when an error message is displayed. And also explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the User's Manual [7-6 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user.
Consumable Parts and Replacement Cycle
Parts Nam e Printing Head Wiper Carriage Motor Cap Top Ink Tube Sponge for Flushing Sponge for Wiper Lithium Battery Cutter Protection Pinch Roller
Replacem ent Cycle 6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together w ith the Head replacement. 6 months, Wiping 3000 times or Rubbing 100 times 1,500 hours 6 months 3,000 hours 6 months 12 months 24 months Replace it depending on the degree of scratches on it. Replace it depending on the degree of w ear of its rubber part.
7-13
7-2 Maintenance Check List
XC-540 MAINTENANCE CHECK LIST

Date :
User
Serial Number
!! IMPORTANT !! If the DU-540 (Drying-heater unit) is installed in the printer, disconnect both power cord of the Printer and Drying-heater unit before performing the maintenance activity.
Revised 7
Check Items
Interview the customer Output / Get report before maintenance Check drain bottle Upgrade the firmw are to the latest version
Operation Points
Ask the customer if there is something that he/she is concerned about. Get report w ith [Get Report] of the Peck, or print [ALL] in Service Menu. If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the discharged-ink count. Upgrade the firmw are if the installed firmw are is not the latest version. Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview . Replacement Cycle : 6 billion shots/nozzle Done Done Good Disposed OK Good
Check
Reset
Replacement Done Cleaning Done Good Adjustment Done Good Replacement Done Reset
Reset
Head
Perform a manual cleaning by using cleaning sticks and cleaning liquid. Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary. Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard w hile printing the report and the customer's interview . Put some grease (FLOIL GE-676 BLACK) on the gear if you replace the motor. Replacement Cycle : 1,500 hours Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months or Wiping count 3,000 times or Rubbing count 100 times. Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 6 months Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months Clean it manually using the Roland cleaning sticks and cleaning liquid. Replace it if necessary. Replacement Cycle : 24 months Check if the carriage belt doesn't touch the flanges of the drive pulley and idle pulley w hen the head carriage moves in the full w idth. Adjust the belt position, if necessary. Check the belt tension and adjust it if necessary.
7
Carriage Motor
Check Consumable Parts
Cleaning Done
Cleaning Wiper
Replacement Done
Good Cleaning Done Replacement Done Good Replacement Done Good Replacement Done Cleaning Done Replacement Done Good Replacement Done Good Adjustment Done Good Adjustment Done Good Replacement Done Done Good Replacement Done Done Done Done
Cap Top
Sponge for Flushing
Sponge under Wipers
Wiper Scraper
Lithium Battery
Carriage Belt
Check Pinch Roller Mechanical Parts Grit Roller Cutter Protection Check printing Check cutting Output / Get report after maintenance
Check if it is not w orn out, it does not have dirt on it and it rotates smoothly. Remove foreign substances stuck on it by using a brush. Replace it depending on degree of scratches on it. Check that there is no problem w ith the printing operation and printing result. Check that there is no problem w ith the cutting operation and cutting result. Get report w ith [Get Report] of the Peck, or print [ALL] in Service Menu.
7-14
7-3 Specifications
Main Unit Specification
XC-540 Printing/Cutting method Acceptable media widths Printing/Cutting width (*1) Ink cartridges Types Color Printing resolution (Printing dot resolution) Acceptable tool Cutting speed Blade force Blade offset compensation Software resolution (When cutting) Distance accuracy (When printing) (*2) (*3) Distance accuracy (When cutting) (*3)
Piezo ink-jet method/media-moving method 260 to 1371 mm (10-1/14 to 54 in.) Maximum 1346 mm (53 in.) ECO SOL MAX 220cc cartridge / 440cc cartridge Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or Four colors (cyan, magenta, yellow, and black) Maximum 1440 dpi Special blade for CAMM-1 series 10 to 600 mm/s (10 to 300 mm/s in media-feed direction) 30 to 300 gf 0.000 to 1.500 mm (0 to 0.0591 in.) 0.025 mm/step (0.000984 in./step) Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of distance traveled, or 0.1 mm, whichever is greater 0.1 mm or less 0.5 mm or less Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater Heating method, setting range for the preset temperature: 30 to 55 C (86 to 131 F) Print heater / Preheater, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Maximum 180 mm Maximum 30 kg Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature (compliant with the International ENERGY STAR Office Equipment Program) AC 100 to 120 V + 10%, 50/60 Hz or AC 220 to 240 V + 10%, 50/60 Hz 13 A (100 to 120 V) or 7 A (220 to 240 V) Approx. 1600 W Approx. 47 W 64 dB (A) or less (according to ISO 7779) 45 dB (A) or less (according to ISO 7779) 2694 (W) x 1103 (D) x 1260 (H) mm (106-1/8 (W) x 43-7/16 (D) x 49-5/8 (H) in.) 197 kg (434.3 lb.) Temperature: 15 to 32C (59 to 90F) (20C [68F] or more recommended), humidity: 35 to 80% (no condensation) Temperature: 5 to 40C (41 to 104F), humidity: 20 to 80% (no condensation) Exclusive stands, Power cord, Blade, Blade holder, Media clamps, Replacement blade for separating knife, Cleaning kit, Software RIP, User's manual etc.
Repetition accuracy (When cutting) (*3) (*4) Alignment accuracy for printing and cutting (*3) (*5) Alignment accuracy for printing and cutting when reloading media (*3) (*6) Dryer unit (*7) Ink -fixing device (*7) Take up system Roll outer diameter allowing take-up Weight allowing take-up Interface Power-saving function Power supply Voltage and frequency Required power capac ity Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (With stand) Weight (With stand) Environment Power on (*8) Power off Included items
7-15
*1 The length of printing or cutting is subject to the limitations of the program or driver. *2 At Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50% *3 Not assured when the print heater or dryer is used. *4 The following conditions must be met: Media type: Media specified by Roland DG Corp. Roll media must be loaded on the shaft. [PREFEED] menu item must be set to "ENABLE." Side margins: 25 mm or more for both the left and right margins Front margin: 35 mm or more Excluding stretching/contraction of the media Range for assured repetition accuracy For media with a width exceeding 610 mm: Length 4,000 mm For media with a width of 610 mm or less: Length 8,000 mm *5
7
*6
Provided that media length is under 3000 mm Temperature: 25 C (77 F) Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
Media type : Roland PET film Data size: 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction. No lamination Automatic detection of crop marks at 4 points when media is reloaded. During cutting, [PREFEED] menu item must be set to "ENABLE." Temperature: 25 C (77 F)
Excludes the effects of slanted movement and of expansion and contraction of the media.
*7 Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature fail to be reached. *8 Operating environment
Humidity (%) (no condensation) 80 55 35 0
Use in an operating environment with this range.

15 20 27 32 C ( F) (59) (68) (80.6) (89.6) Temperature
7-16
Conditions for Usable Media

Use genuine media from Roland DG Corp.
Media width
10-1/4 to 54 inches (260 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition)
B) Maximum media thickness (including backing paper)

Printing only : 1.0 mm (39 mil) When performing cutting : 0.4 mm (15 mil)
C) Roll outer diameter

180 mm
D) Paper tube (core) inner diameter

50.8 mm or 76.2 mm (2 inches or 3 inches)
Roll weight
30 kg (66 lb.)
Other conditions
Media such as the following cannot be used.
Media whose end is attached to the paper pipe (core) Media which is severely warped or which has a strong tendency to reroll Media that cannot withstand the heat of the media heating system Media that cannot withstand the tensioning of the media take-up or feed system Media whose paper pipe (core) is bent or crushed Media that bends under its own weight when loaded
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in advance to make sure that satisfactory printing quality is obtained.
7-17

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SERVICE NOTES

Copyright 2009 ROLAND DG CORPORATION

3 Replacement of Main Parts

5 Supplemental Information 6 Troubleshooting

Kato Kato Kato Kato Kato Kato Kato

Mabuchi Misako Misako Misako Misako Mabuchi Misako

To Ensure Safe Work

About the Symbols

symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

Turn off the primary power SW before servicing.

About the Labels Affixed to the Unit

Electric charge. Do not touch when power is on.

1 Structure & Spare Parts

No.27 Revised 8 : Refer to the Service Information XC540-009

28 1000001539 29 1000001496 30 1000002465 31 1000002470

56 S7 S3 54 46 32 42 S6 37 S6 17 21 57 S20 S13 52 S9 61 S19 S7 20 11

1-3 HEAD CARRIADGE

CARRIAGE BOARD PART

S15 36 40 S9 S12 32 S12 46 18

15 40 36 38 S15 22 S15 S9 19 10 4 27 S14 S3 35 S1

23 S15 26 S9 16 5 S1 S4 8 S15 30 S1 2 33 12 S6 S11 29 44 S4

7 15 6 47 S8 34 S5 S15 1 S13 S10 42 S8 11 24 S15 25

1-3 HEAD CARRIADGE

1-4 DRIVE UNIT

31 32 S8 S2 13 S19 35 37 S15 9 13 S19 48 S7 4 28 S13 S9 S19 S15

1-4 DRIVE UNIT

12 S11 S5 21 S13 S10 5 S7

1-7 TOOL CARRIADGE

(S/No.ZV62498 and below) (S/No.ZV62499 and above) Revised 4

14 17 S13 S1 S14 22 S11

* Refer to the Service Information : XC540-003

10 22025956 11 22025404 12 22115798 13 22135656 14 21655232 15 1000001474 1000003020

16 21495115 17 15099115 18 22175154 19 22175155 20 1000001475

1-8 WIPE SYSTEM

*Revised 9: Refer to the Service Information XC540-013.

1-9 CAP SYSTEM

Revised 6 1000002794:ASSY,CAP-TOP XC-540 Refer to the Service Information : XC540-002

30 1000001591 SHAFT,GUIDE TABLE XC-540

10 21365121 11 22025671 13 22565406

PARTS LIST -Supplemental PartsParts No. S1 31029105 Parts Name BUSH,NB-8

22 1000001439 HOOK,CAP-CASE XC-540

26 1000001585 PLATE,P-MOTOR XC-540

1-10 INK SYSTEM

10 1000001580 11 1000001509 12 21475141 13 22625103 14 1000001471 15 1000001542 16 21435109

1-11 STAND & TU

6 10 S6 S9 10 1 S14 29 S5 11 17 22 S10 S14 4 S11 18 S7

S10 S1 S11 9 S11

62 1000004128 63 1000004129 64 1000004159

WIPER MOTOR WIPER ORG SENSOR

PUMP MOTOR x 3 PUMP SOLENOID x 3

CN8 CN11 CN16CN19

PRINT CARRIAGE BOARD

SENSOR INTERRUPTER GP2A25

CUT CARRIAGE BOARD CROP SENS BOARD

2-1 WIRING MAP

19 CN902 CN901 CN910 CN908 CN907 61 20 CN909 CN904

GRIT ENCODER BOARD

MOTSENS JUNCTION BOARD

PRINT ORG SENSOR

FAN JUNCTION FAN JUNCTION BOARD

PINCH ORG SENSOR