Rigging Information

USERS GUIDE
RISKMANAGEMENT
COMPREHENSIVE SET OF ACTIONS THAT REDUCES THE RISK OF A PROBLEM, A FAILURE, AN ACCIDENT PRODUCT KNOWLEDGE APPLICATION KNOWLEDGE MANUFACTURER OF KNOWN CAPABILITY PRODUCTS THAT ARE CLEARLY IDENTIFIED WITH THE FOLLOWING: 1. MANUFACTURERS NAME AND LOGO 2. LOAD RATING OR SIZE THAT REFERS TO RATINGS 3. MATERIAL CLASS (IF APPLICABLE) 4. TRACEABILITY CODE (P.I.C.) 5. (+LOCAL LEGAL REQUIREMENTS)

1 Version (08/2009)

TERMINOLOGY
THE MAXIMUM MASS OR FORCE WHICH THE PRODUCT IS AUTORIZED TO SUPPORT IN A PARTICULAR SERVICE.

INSPECTION OF FITTINGS
DEFORMATION
CROSBY RECOMMENDS THAT NO SIGNIFICANT DEFORMATION BE ALLOWED.

DEFINITION YOU NEED

WORKING LOAD LIMIT (WLL) PROOF TEST

WEAR
ACCEPTABLE LIMITS:
5% WEAR IN THE THROAT & EYE OF HOOKS AND OTHER CRITICAL SECTIONS OF ALL FITTINGS.

A TEST APPLIED TO A PRODUCT SOLELY TO DETERMINE INJURIOUS MATERIAL OR MANUFACTURING DEFECTS.

ULTIMATE STRENGTH
THE AVERAGE LOAD OR FORCE AT WHICH THE PRODUCT FAILS OR NO LONGER SUPPORTS THE LOAD.

10% WEAR IN OTHER AREAS.

CRACKS
REMOVE FITTINGS WITH CRACKS FROM SERVICE.

DESIGN FACTOR (D.F.)

A GOOD RISK MANAGEMENT PROGRAM RECOGNIZES

PERFORMANCE REQUIREMENTS INCLUDE THE FOLLOWING: 1. LOAD RATED PRODUCTS 2. QUENCHED AND TEMPERED 3. ABILITY TO DEFORM WHEN OVERLOADED. 4. ABILITY TO WITHSTAND REAL WORLD LOADING IN DAY TO DAY USE, TOUGHNESS.

AN INDUSTRIAL TERM DENOTING A PRODUCTS THEORETICAL RESERVE CAPABILITY: USUALLY COMPUTED BY DIVIDING THE CATALOG ULTIMATE LOAD BY THE WORKING LOAD LIMIT. GENERALLY EXPRESSED AS A RATIO, e.g. 5 to 1.

DO NOT WELD ON OR MODIFY FITTINGS OR BLOCKS.

WELDING AND MODIFICATIONS

FOR ADDITIONAL SUPPORT

YOUR NATIONAL LEGISLATION OVERRULES THESE RECOMMENDATIONS AND INSTRUCTIONS WHERE APPLICABLE.

RIGGING HARDWARE
SHACKLES
G209 G2130 t 1 1.5 2 3.25 4.75 6.5 8.5 9.5 12 13.5 17 25 35 55 G209A * G2140 t 2 2.6 3.3 5 7 9.5 12.5 15 18 21 30 40 55 85 D 9.65 11.20 12.70 16.00 19.10 22.40 25.40 29.50 32.80 36.10 39.10 46.70 53.00 67.00 CARBON & ALLOY SHACKLES QUENCHED AND TEMPERED B 11.20 12.70 16.00 19.10 22.40 25.40 28.70 31.80 35.10 38.10 41.40 51.00 57.00 70.00 A 16.80 19.00 20.60 26.90 31.80 36.60 42.90 46.00 51.50 57.00 60.50 73.00 82.50 105.00 C 36.60 42.90 47.80 60.50 71.50 84.00 95.50 108.00 119.00 133.00 146.00 178.00 197.00 267.00

HOOKS
CARBON STEEL WLL t 0.75 1 1.6 2 3.2 5 7.5 10 15 20 25 30 CODE DC FC GC HC IC JC KC LC NC OC PC SC ALLOY STEEL WLL t 1.25 1.6 2.5 3.2 5.4 8 11.5 16 22 30 37 45 CODE DA FA GA HA IA JA KA LA NA OA PA SA O THROAT OPENING MM 22.6 23.1 25.4 27.7 34.5 40.9 52.8 57.7 76.7 82.6 76.2 85.9 A - A INDICATOR MM 38 51 51 51 63.5 76 102 102 127 165 178 203

WLL IS BASED ON IN-LINE LOADING; SIDE LOADING WILL REDUCE THE RATED WORKING LOAD LIMIT. USE BOLT TYPE SHACKLE FOR PERMANENT INSTALLATION. WHERE THE LOAD MAY SLIDE ON THE SHACKLE PIN CAUSING THE PIN TO ROTATE, ONLY USE BOLT TYPE SHACKLES.

* * * *

TABLE MADE FOR 319 SHANK HOOKS, 320 EYE HOOKS AND 322 SWIVEL HOOKS

MAX. INCLUDED ANGLE 120

90 MAXIMUM INCLUDED ANGLE

TIP LOAD BACK LOAD SIDE LOAD

DO NOT

FOR ADDITIONAL INFORMATION REFER TO THE

CATALOG

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Rigging Info