Electrical Operating Philosophy JI 191 EL 08 0000 10006 Rev 0.

Jihar stage 3 Project
HPC Contract No.: HPC/08-06 Petrofac Job No.: JI-191
Electrical System Operating Philosophy
TITLE :
Electrical System Operating Philosophy

0 B REV Issued for Design Issued For Approval DESCRIPTION 04/03/2010 06/12/2009
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JI-191-EL-08-0000-10006
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Doc No. JI-191-EL-08-0000-10006 Electrical System Operating Philosophy
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TABLE OF CONTENTS SL.NO.

1.0 2.0 3.0 4.0 5.0 6.0 INTRODUCTION OBJECTIVES ABBREVIATIONS USED IN THE DOCUMENT REFERENCE DOCUMENTS UTILIZATION VOLTAGE LEVELS (NOMINAL) ELECTRICAL POWER DISTRIBUTION SYSTEM
DESCRIPTION
PAGE NO.
3 3 4 4 6 7
6.1 6.2 6.3 6.4 6.5

7.0 8.0
GTP POWER DISTRIBUTION LQ POWER DISTRIBUTION SGS JIHAR POWER DISTRIBUTION SGS AL-MAHAR POWER DISTRIBUTION TIE-IN AT T4 AREA
SUBSTATION DIGITAL CONTROL SYSTEM MAJOR ELECTRICAL EQUIPMENT/ITEMS AT VARIOUS LOCATIONS
7 11 11 12 12
13 14
8.1 8.2 8.3 8.4 8.5

9.0
GTP LQ SGS JIHAR SGS AL MAHAR TIE-IN AT T4

INDIVIDUAL EQUIPMENT DESIGN, OPERATION AND CONTROL PHILOSOPHY
14 15 15 15 15
16
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8

10.0
POWER GENERATORS EMERGENCY DIESEL GENERATOR SET 6.6KV MV SWITCHBOARD (6.6KV-SWG-01 AT GTP, JIHAR) DISTRIBUTION TRANSFORMERS LV SWITCHBOARDS DISTRIBUTION BOARDS FOR LIGHTING, HVAC, HEAT TRACING & CATHODIC PROTECTION 230V AC UPS SYSTEM 110V DC UPS SYSTEM
PLANT OPERATION PROCEDURE - GTP
16 20 26 29 31 40 42 50
51
10.1 10.2 10.3 10.4
CONDITION A - PLANT ELECTRICAL SYSTEM START-UP PROCEDURE ON ISLAND MODE OF OPERATION 51 CONDITION B -PLANT ELECTRICAL SYSTEM START-UP PROCEDURE WITH THE PRESENCE OF GRID SUPPLY 55 CONDITION C- PLANT NORMAL OPERATING CONDITION - GTP 58 CONDITION D - PLANT ABNORMAL OPERATING CONDITION -GTP 59
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1.0
INTRODUCTION
This document covers the Operating and Control Philosophy for the Electrical Power Generation and Distribution network of the GTP Jihar, LQ, SGS Jihar and SGS Al Mahar. This document provides a brief description of the system and their envisaged operation philosophy.
2.0
OBJECTIVES
Hayan Petroleum Company (HPC) is a joint-stock Company owned equally between the Syrian Petroleum Company and INA INDUSTRIJA NAFTE d.d. Naftaplin. HPC is installing a Gas Treatment plant at Jihar with Gathering and Transport System (Jihar Stage-3 Project) in the area located 15 km north-west of Palmyra City in the Syrian Arab Republic. The Jihar Stage-3 Project Scope Consists of the following facilities and installations: Central Gas Treatment Plant ( GTP) Jihar Satellite Gas ( Gathering) Station (SGS) Jihar Gathering system Al Mahar (well sites and flow lines of Al Mahar wells) Gas Collecting Point Al Mahar (GCP Al Mahar); Gathering system Jihar (well sites and flow lines of Jihar wells) with salt water disposal in the dry well Jihar-3; Transport pipelines system to GTP Jihar from GCP Al Mahar (12 gas and 4 condensate) and from SGS Jihar (10 gas and 6 condensate); Water feed from existing water well near the production well Jihar 2;
The objective of the Electrical system operating and control philosophy is to act as the top level document for the operation and control of the Electrical Equipments/systems. This operation and control philosophy covers the following aspects:
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Description of the power system and its design parameters Operating Philosophy, Protection, Controls, interlocks and monitoring provided for each of the equipment
3.0
ABBREVIATIONS USED IN THE DOCUMENT

AMF AVR CSP DB EDG ESD GCP Grid GTG ICSS MCC NGR SDCS TCP UCP UPS VSD Auto-Mains Failure Automatic Voltage Regulator Common Synchronising Panel Distribution Board Emergency Diesel Generator Emergency Shutdown System Generator Control Panel Syrian National Grid ( Future Provision) Gas Turbine Generator Integrated Control & Safety System Motor Control Centre Neutral Grounding Resistor Substation Digital Control System Turbine Control Panel Unit Control Panel Uninterrupted Power Supply Variable Speed Drive
4.0
REFERENCE DOCUMENTS
Electrical Design Basis Key Single Line Diagram Electrical Load Schedule Single Line Diagram T4 Area Single Line Diagram - Switchboard 6.6kV-SWG-01 JI-191-EL-08-0000-10001 JI-191-EL-13-2970-10002 JI-191-EL-01-2970-10002 JI-191-EL-13-2200-10003 JI-191-EL-13-2970-10002
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Single Line Diagram Switchboard PMCC-0.4 kV-SWG-01 -JI-191-EL-13-2970-10004 Single Line Diagram Switchboard PMCC-0.4 kV-SWG-02 -JI-191-EL-13-2970-10005
Single Line Diagram Switchboard 0.4kV-GAS GEN-MCC-01 -JI-191-EL-13-2970-10015 Single Line Diagram Switchboard 0.4kV-GAS GEN-MCC-02 -JI-191-EL-13-2970-10016 Single Line Diagram Switchboard 0.4kV-GAS GEN-MCC-03 -JI-191-EL-13-2970-10017 Single Line Diagram Switchboard Admin-PCC-01 Single Line Diagram Switchboard LQ-PMCC-01 Single Line Diagram Switchboard SGS-PMCC-01 - JI-191-EL-13-2970-10009 JI-191-EL-13-0000-10010 JI-191-EL-13-3300-10001
Single Line Diagram Switchboard AlMahr-0.4kV-SWG - 01 -JI-191-EL-13-4300-10001 Protection & Logic Diagram 6.6kV Switchboards JI-191-EL-15-0000-10001
to 10005
Block Logic Diagram Motor Feeder
JI-191-EL-15-0000-10010
to 10013
System Block Diagram for Substation Digital Control System Short Circuit System Study/ Load Flow and Motor Starting System Study/ Transient Stability Study for Jihar-GTP/SGS/LQ/Al Mahar
JI-191-EL-15-0000-10019
JI-191-EL-08-0000-10002/ 10003/10005
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5.0
UTILIZATION VOLTAGE LEVELS (NOMINAL)
For motors rated at 0.18 kW up to & less than 150 kW. Three Phase power main feeders including Battery chargers, UPS, HVAC, bulk AC loads (like Process heaters, Welding Socket Outlet), Power & Lighting Distribution Panels etc. For motors rated below 0.18 kW, Control supply for Low voltage motor starter and switchgear auxiliaries , Anticondensation space heaters, Convenience outlets, Plant System, Welding Outlet & illumination system (Normal Miscellaneous loads & Emergency Lighting), Electrical Heat Tracing etc. Control Supply for Medium Voltage switchgear circuit breakers & contactors, control supply for Low voltage Main Switchgear incomer & bus-tie circuit breaker, DC motors for emergency Lube oil pumps, etc. Instrument Supply, Compressor UCPs, Fire & Gas detection system, Cathodic protection monitoring system etc. DCS, ESD, PLC, Telecom etc, Voltage Variation Frequency Variation SDCS &
400V AC, 3 PH, 3 wire + PE, 50 Hz system neutral solidly earthed. 400V AC, 3 PH, 3 wire + PE, 50 Hz system neutral solidly earthed.
230V AC, 1 PH, 2 wire + PE (TN-S system), 50 Hz, system neutral solidly earthed.
110V DC, 2 Wire (Un-earthed) (see note 2)
24 V DC, 2 wire (see note 1)
: : :
230V AC, UPS (see note 1) +/- 5 % +/- 2 %
Notes:
1. Only 230V AC UPS dual redundant supply will be made available for all
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instrumentation equipments. Further 48V or 24V DC supply, will be derived internally by instrumentation vendor. 2. For the LV Switchboards at LQ, SGS Jihar and SGS Almahar the main switchgear incomer breakers shall be provided with inbuilt protective releases. The 110V DC for breaker trip coil requirement is internally derived from AC/DC converter provided within the switchboards. 3. Motor rated > 150 kW and fed from VSD shall be rated for 400V.
6.0
ELECTRICAL POWER DISTRIBUTION SYSTEM

The Electrical Power Distribution for the GTP Jihar, LQ and SGS Jihar is as detailed in the Key Single Line Diagram No. JI-191-EL-13-2970-10002 and for SGS Al Mahar is as detailed in Drg No. JI-191-EL-13-4300-10001 and for T4 area is as detailed in Single Line Diagram-T4 Area Drg No. JI-191-EL-13-2200-10003.
6.1
GTP Power Distribution
6.1.1 The GTP, Jihar has been designed to be self sufficient to cater to own electrical power requirements. The Power Generation System of GTP, Jihar will provide main power supply to the Plant, equipped with three 6.6 kV Gas Turbines Generating Units (GTGs). The GTGs are designed to be 3 x 50% capacity with two operating and one standby configuration. The main power supply will serve all electrical functions (normal, emergency and essential services) during normal operation. 6.1.2 In addition the 6.6kV Switchboard at GTP, Jihar will be equipped to receive incoming Syrian Grid supply (66kV) in future via a 66kV/6.6kV Step down grid transformer, which would act as a standby supply from the Public Network, made available by the Syrian Establishment for Distribution & Utilization of Electrical Energy, owner of the National Grid. 6.1.3 Power generated at 6.6kV will be fed to the 6.6kV-SWG-01 for further distribution to the following areas: Jihar Gas Treatment Plant ( GTP) Living Quarters Area (L.Q.) approximately 1 km. by underground Cable.
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Remote Jihar Satellite Gas Station (SGS) approximately 3.5 km. by overhead line. Jihar Phase-2 The power transfer from Phase-3 to Phase-2 is restricted and is allowed only under dead bus condition at Jihar Phase-2 switchboard. No Parallel operation of Jihar Phase-2 and Phase-3 source is allowed. To ensure the same, necessary key interlock to be provided by HPC at the receiving 20 kV Switchboard at Jihar Phase-2.
6.1.4 The bus-bar system of Main 6.6kV Switchgear will have three bus sections (Bus A, Bus B & Bus C) interconnected with two bus-coupler breakers. The bus-coupler breakers shall act as isolators without any protection element. All the MV motors of the GTP i.e. motors > 150 kW (except for Produced Water Pump Motor rated at 315kW and will be fed from VSD rated at 400V) is fed from the 6.6kV Switchboard. 6.1.5 The 6.6kV supply voltage from 6.6kV-SWG-01 will be stepped down to 400V switchboards as indicated in the Key SLD : PMCC-0.4kV SWG-01 via Step down transformers 2970-GTP-TR-01 & 2970GTP-TR-02 PMCC-0.4kV SWG-02 via Step down transformers 2970-GTP-TR-03 & 2970GTP-TR-04 ADMIN-PCC-01 via Step down transformer 2970-ADMIN- TR-01 SGS- PMCC-01 via Step down transformer 3300-SGS TR-01 LQ -PMCC-01 via Step down transformer 3500- LQ TR-01 via
ONAN type step down transformers to feed the LV loads of the following
6.1.6 The PMCC-0.4kV-SWG-01 & 02 are provided with two bus sections Bus A and Bus B with an interconnecting bus coupler breaker. The PMCC-0.4kV-SWG-01 will also receive incomer feed from the GTP Emergency DG set. Accordingly all the emergency and essential loads of Jihar GTP will be connected to the PMCC-0.4kVSWG-01. All the GTP normal process loads will be connected to PMCC-0.4kV-SWG-02, except for Produced Water pump motor which will be fed from PMCC-0.4kV-SWG-01. However this motor will be shutdown when PMCC-0.4kV-SWG-01 is powered from EDG. Necessary interlock will be created in the PMCC-0.4kV-SWG-01 to prevent the non essential loads such as produced water pump, nitrogen generation package etc,
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to start when the DG set is feeding the essential loads. 6.1.7 In normal operation the loads of the PMCC-0.4kV-SWG-01 and 02 will be fed from the main power system (i.e. GTG/grid supply) via step down transformers. The two incoming circuit breaker and the bus tie circuit breaker shall be fitted with an automatic change-over system and an integral auto-transfer facility to allow short time parallel operation. In normal operating condition the two installed transformers of PMCC-0.4kV-SWG-01 and 02 shall feed power with the bus circuit breaker kept open. In case of fault in any one of the two transformers of a particular switchboard, the associated circuit breaker trips and an automatic changeover system will close the bus tie breaker thus providing power to the entire switchboard. For PMCC-0.4kV-SWG-01, in the event of total loss of up-stream supply (i.e. Failure of GTG and grid simultaneously if grid is in circuit), the 1250 kVA Emergency DG setGTP-DG-01 will automatically start and provide power to the connected essential and emergency loads of the plant. This EDG is connected to the PMCC-0.4kV-SWG-01 via dual breakers with manual changeover facility to connect to Bus-A or Bus-B based on emergency Circuit Breaker selected by the operator. This facility has been provided to create redundancy in the DG breaker to ensure that even in the event of fault in one of the bus section/ breaker, the Emergency power is made available via the other healthy bus section/ breaker. 6.1.8 The auxiliaries of the GTGs will be fed from dedicated 0.4kV GTG MCCs ( 0.4kVGAS-GEN-MCC-01/02/03) fed via dual feeders from the PMCC-0.4kV-SWG-01 as detailed in the Key SLD. All GTG MCCs will be equipped with double incoming onload type switch, mechanically (key) interlocked with manual change over facility. 6.1.9 The Administration Area PCC (ADMIN-PCC-01) will be placed in the MCC room of administration building substation. The auxiliary loads in and around the Administration building viz. HVAC, Workshop loads, Fire station loads etc. will be fed from this PCC. The normal power from ADMIN-PCC-01 to the 400/230V auxiliary services such as lighting and small power distribution, welding sockets , receptacles etc, will be fed via ADMIN-LTG-TLL-01 isolation transformer and distributed through 0.4/0.23 kV Lighting and Small Power DB (MLSPDB-2970-01). The dry type isolation transformers have been provided to reduce the short circuit current level, thus enabling the use of lighting circuit breakers of MCB type. The above isolation transformers (ADMIN-LTG-TLL-01) will be equipped with double incoming on-load
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type switch or MCCB; mechanically (key) interlocked with manual change over facility thus providing redundancy in supply. 6.1.10 The normal power from PMCC-0.4kV-SWG-02 to the 400/230V auxiliary services such as lighting and small power distribution, welding sockets , receptacles etc, will be fed via NLDB/SP-TLL-01 isolation transformer and distributed through 0.4/0.23 kV Aux. Service Panel / Light Panel (NLDB/ ASP-01). The normal cum emergency power from PMCC-0.4kV-SWG-01 to the normal cum emergency 400/230V auxiliary services such as lighting and small power distribution, receptacles, space heater supply etc., will be fed via ELDB-TLL-01 isolation transformer and distributed through 0.4/0.23 kV - Aux. Service Panel / Light Panel (MELDB-01). The dry type isolation transformers have been provided to reduce the short circuit current level, thus enabling the use of lighting circuit breakers of MCB type. The above isolation transformers (NLDB/SP-TLL-01 & ELDB-TLL-01) will be equipped with double incoming on-load type switch or MCCB, mechanically (key) interlocked with manual change over facility thus providing redundancy in supply. All main indoor lighting and small power DBs are provided with incomer MCCB feeder and outgoing MCB feeders. All main outdoor lighting and small power DBs are provided with incomer isolator feeder and outgoing MCB feeders. 6.1.11 Essential power for Jihar GTP will be met by 230V AC UPS system and 110 V DC systems. The voltage levels and the autonomy time for the various essential system loads are as detailed below:230V AC UPS for Instrumentation (230V-UPS-02)
: 230V
AC
output,
dual
redundant,
Battery autonomy time of 8hrs with additional power supply by a dedicated Emergency DG set.
UPS Lighting (230V-UPS-04)
230V
AC
output,
single
charger,
Battery autonomy time of 8 hrs. GTP Switchgear breaker controls (110V-DCP-03)

:
110V
DC
output,
single
charger,
Battery back-up time of 12 hrs
6.1.12 The 110V and 24V DC UPS requirement for the GTGs will be derived from dedicated DC UPS systems which are part of the GTG package.
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6.2
LQ Power Distribution
The power supply to the LQ-PMCC-01 will be fed from 6.6kV-SWG-01 through a single 6.6/ 0.42 kV Step down transformer (3500-LQ-TR-01).
6.2.1 The LQ-PMCC-01 shall meet the HVAC, Lighting and other miscellaneous load requirements of the LQ area. The normal power from LQ-PMCC-01 to the 400/230V auxiliary services such as lighting and small power distribution , welding sockets , receptacles etc, will be fed via LQ-LDB-TLL-01 isolation transformer and distributed through 0.4/0.23 kV MLSPDB-3500-01. The dry type isolation transformers have been provided to reduce the short circuit current level, thus enabling the use of lighting circuit breakers of MCB type. The above isolation transformers (LQ-LDB-TLL01) will be equipped with double incoming on-load type switch , mechanically (key) interlocked with manual change over facility thus providing redundancy in supply. The emergency power to MLSPDB-3500-01 will be fed by dedicated 200kVA LQ Emergency DG Set (LQ-DG-01). Auto Mains Failure logic has been provided for LQDG-01 to start automatically on loss of normal power supply to MLSPDB-3500-01. No UPS supply is envisaged for LQ area as the Emergency DG set at LQ is provided with its own battery bank for starting purpose and for GCP control. 6.3
SGS JIHAR Power Distribution

The power supply to the SGS-PMCC-01 will be fed from 6.6kV SWG-01 via 6.6kV Overhead line through a single 6.6/ 0.42 kV Step down transformer (3300-SGS-TR01). The SGS-PMCC-01 shall meet the process, HVAC, Lighting and other miscellaneous load requirements of the SGS Jihar. The normal power from SGS-PMCC-01 to the 400/230V auxiliary services such as lighting and small power distribution, welding sockets, receptacles etc, will be fed directly via lighting and small power distribution boards. In addition the instrumentation loads of the SGS Jihar will be fed by 230V dual redundant AC UPS (230V-UPS-06) with Battery back-up of 24 hrs for DCS, ESD and F&G systems where as back up time for other instrumentation loads will be 8 hours.
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No Emergency DG supply is envisaged for SGS Jihar.
6.4
SGS Al-Mahar Power Distribution

The power supply at remote Al-Mahar SGS facility will be derived from 2 x 100% Diesel Generators setsMHER-DG-01A and 01B working in One running and one stand by configuration . In the event of failure of the working EDG, the standby EDG will be started automatically. In addition synchronising facility has been provided for live manual change over from the operating DG to the standby DG in case the operating DG set need to be taken out for planned maintenance without break in supply. This is a standalone system and is not connected to Jihar GTP. The DG power will be fed to Almahar-0.4kV -SWG-01 which will meet the process, HVAC, Lighting and other miscellaneous load requirements of the SGS Al-mahar area. The normal power from Almahar-0.4kV -SWG-01 to the 400/230V auxiliary services such as lighting and small power distribution, welding sockets, receptacles etc, will be fed directly via lighting and small power distribution boards. In addition, the instrumentation and telecom loads of Al-Mahar will be fed by dual redundant 230V AC UPS system (230V-UPS-05) with a battery back-up of 8 hrs.
6.5
Tie-in at T4 Area
A single point power supply at T4 existing substation will be provided by the Company. A new Distribution board T4-NDB-01 will be placed in this existing substation building to derive this single point power supply. Power supply from T4-NDB-01 to the T4 Porta cabin Distribution board (T4-NDB-02), which is located approx. 350mtr, will be fed by underground cables. The T4-NDB-02 will meet the non UPS instrumentation, HVAC, Lighting and other miscellaneous load requirements of T4 area. In addition, the instrumentation and telecom load of T4 tie-in will be fed by dual redundant 230V AC UPS system (230V-UPS -07) with a battery back-up of 4 hrs.
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7.0
SUBSTATION DIGITAL CONTROL SYSTEM

Separate PC-based Substation Digital Control System (SDCS) is being provided at the GTP MCC building for system monitoring via Integrated Protection and Control Devices (IPCDs). The SDCS system configuration is as detailed in system Block Diagram for Electrical Substation Digital Control System (SDCS)- JI-191-EL-15-000010019. The SDCS provided at the MCC building will communicate with selected individual electrical equipments associated with a particular substation via serial link/ hardwired signal. In addition the SDCS is linked to the upstream plant Digital Control System (DCS) via serial communication link. The DCS is being provided in the Control room of the MCC building for plant process control and monitoring. The SDCS will act as gateway between Digital Control System (DCS) and Electrical Power Equipment. In addition the SDCS at GTP will monitor the status of the power system at SGS Jihar and SGS Al Mahar via the DCS at the respective locations as detailed in the Block Diagram JI-191-EL-15-0000-10019. The monitoring function, to be carried out by the SDCS with respect to the individual equipment is as detailed in the following sections. The SDCS will also provide Sequence of Event (SOE) reports including running time, number of starts and number and type of trips. It will also carry out recording of all events, date and time stamped for all circuits connected, with printout facilities including running/stopped/ alarm/trip. The electrical equipments of GTP connected with the SDCS are as follows: Three nos. Generator Control Panels, each with Intelligent Generator protection relay. 66 kV Control & Relay Panel with Intelligent Feeder Protection Relay only provision is made and no programming done presently, as no data is available with PEC for this future grid connection. 6.6 kV Switchboard ( 6.6kV-SWG-01) with intelligent motor protection and transformer protection relay 400V Normal Cum Emergency Switchboard (PMCC-0.4kV-SWG-01)
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400V Normal Switchboard (PMCC-0.4kV-SWG-02) 400V GTG MCCs ( 0.4kV-GAS GEN- MCC-01/ 02 / 03) Emergency DG Set Control Panel (EDG GCP) VSD Panel of Produced Water Pump Motors 230V-UPS-02 & 04, 110V-DCP-03.
8.0
8.1
MAJOR ELECTRICAL EQUIPMENT/ITEMS AT VARIOUS LOCATIONS GTP

6.6 kV Gas Turbine Generators 6.6 kV MV Switchboard 6.6 / 0.420 kV Power Transformers 400V Normal LV Switchboard 400V Normal cum Emergency Switchboard 400V MCCs ( GTG ) 400V PCC ( Admin Area ) 0.42 / 0.42 kV Isolation Transformers 400V Emergency DG Sets Variable Speed Drive Thyristor Control Panel Substation Digital Control System 230V AC UPS 110V DC UPS Distribution Boards Cathodic Protection system Heat Tracing system Lighting Fixtures & Lighting Junction boxes
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8.2
LQ
6.6 / 0.420 kV Power Transformer 400V Normal Switchboard 0.42 / 0.42 kV Isolation Transformer 400V Emergency DG Set Distribution Boards Lighting Fixtures & Lighting Junction boxes
8.3
SGS Jihar
6.6 / 0.420 kV Power Transformers 400V Normal LV Switchboards 230V AC UPS Distribution Boards Cathodic Protection system Heat Tracing system Lighting Fixtures & Lighting Junction boxes
8.4
SGS Al Mahar
400V Normal cum Emergency Switchboard 400V Normal cum Emergency DG Sets 230V AC UPS Distribution Boards Cathodic Protection system Heat Tracing system Lighting Fixtures & Lighting Junction boxes
8.5
Tie-in at T4
Distribution Board Lighting Fixtures & Lighting Junction boxes. 230V AC UPS
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9.0
INDIVIDUAL EQUIPMENT DESIGN, OPERATION AND CONTROL PHILOSOPHY Power Generators
9.1
9.1.1 Gas Turbine Generators Design: The main power source for the Jihar process facility is Gas Turbine driven Generators. The main power generation and distribution voltage is selected as 6.6 kV. The Plant total load requirement is as detailed in Electrical Load Lists (JI-191-EL01-2970-10002 & JI 191-EL-06-4300-10002). During normal operation, the total power requirement of Jihar GTP/SGS/LQ will be met by 2 nos. 9000 kW, 6.6 kV, 3 phase, 50Hz, Gas Turbine Generators operating in parallel. In Island mode of plant operation, it is envisaged to operate two GTGs in parallel sharing total plant running load and the third generator will be maintained as a standby generator. The standby generator will be brought into service in case of planned shutdown of the running generator for maintenance or in the event of tripping of any one of the operating generators due to fault. Equal Sharing the load between two running GTGs at any given point of time is controlled by the in-built VAR and Watt load sharing module provided in the CSP (For details refer DEIF - User Manual). Each generator has a dedicated Generator control and protection panel (GCP) including the excitation system, Automatic Voltage Regulator, Generator protection relays and other accessories and a Unit Control Panel (UCP) for Turbine Control and protection. In addition a Common Synchronising Panel (CSP) is provided for the Synchronising and Control of the three GTGs and also On/Off control of the Grid Incomer breakers. Based on the damage curve furnished by the Generator manufacturer, an impedance earthing philosophy has been adopted for the MV system and accordingly the neutral of each of the generator can be connected to earth via Neutral Grounding Resistor (NGR), which will restrict the earth fault current to 200 A. Each NGR is equipped with Vacuum contactor suitable for remote operation from CSP. The logic provided in the common synchronising panel shall ensure that out of
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the running Generators only one of the Generator Neutral shall be earthed at any given time and in the event of generators operating in parallel with the grid, the GTG NGRs are not connected in circuit. On/off status and alarms for NGRs are provided on Common Synchronising panel Mimic panel. The Gas Turbine Generators and NGRs will all be located outside the MCC building at a distance of around 120 meters. The Generator Control Panel, Unit Control Panel and Common Synchronising panel is located in the SDCS room which is within the MCC building. 9.1.2 GTG Operation & Control Philosophy: Generator Control From GCP and CSP. Turbine Control - From UCP. Status Monitoring At GCP /CSP / SDCS / DCS. Generator Protection At GCP. For the Generator control and protection, each of the 3 GTGs is provided with Generator Control Panel (GCP) and a Common Synchronising Panel (CSP). a) The CSP shall house the generator control and metering equipment as below: DEIF Auto synchroniser, DEIF Active load sharing controller, Reactive load sharing controller. The CSP is also provided with both manual and automatic synchronising facility of the GTGs with the grid. However during the parallel operation of the GTGs with the grid the load sharing control will be carried out by the SDCS. The SDCS monitors the total power requirement of the plant and based on the total power demand on the system, calculates the amount of the fixed power to be drawn from the grid (based on the set point input from the operator) and the variable power to be drawn from the GTGs and accordingly provides the necessary 4-20mA control signals for kVAR control to the AVR and kW control to the governor for each of the GTGs. The SDCS provides 4-20mA signals to the individual generator GCP / UCP panels thus
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controlling the amount of active and reactive power to be generated by each of the GTGs. Analogue meters including synchroscope, synchronising voltmeter,
synchronising frequency meter. Control/ Selector switches including Generator CB Open/ close switch, Bus tie CB Open/ Close switch, NGR contactor Open/ Close switch, Synchronising selector Off / Manual / Semiauto / remote-auto selector switch, Common speed lower/ raise control switch, Common voltage lower/ raise control switch, Dead bus synchroniser enable switch. b) The GCP shall house : Siemens 7UM 62 -Composite Numerical Generator protection relay covering the following protection function 87G- unit differential, 51Vvoltage restrained overcurrent, 51-N- sensitive earth fault, 40 field failure, 32R- reverse power, 46 - unbalance load alarm/ trip, 59- Over voltage, 27- undervoltage, 67N- sensitive directional earth fault, 81 U/O over-frequency / under-frequency alarm/ trip, 58- Excitation fault. 64RRotor earth fault protection is provided by Rotogaurd housed within the generator. ABB Unitrol 1000 AVR module Analogue meters including Generator & Field Ammeter, Frequency meter, MW, MVAR meter, voltmeter, power factor meter and MWh meter. Digital multifunction energy meter Control/ Selector switches including excitation manual/ auto control selector switch, excitation On/ Off control switch, excitation voltage lower/ N/ raise control switch, Local/ Remote selector switch ,Volts/pf control switch, governor lower/N/ raise control switch , digital multifunction meter
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The GCP provides facility for both manual and auto synchronisation of the generators. The GTG starting and synchronising is carried out by the operator from the GTG UCP. The synchronising process can be carried out either in manual mode or in auto mode as decided by the operator. Once the system is ready for synchronising the incomer MV breaker close command is initiated by the CSP via hard wired signal and the generator is synchronised to the bus. The generator status, protection and metering signals are available on the GCP front panel. In addition these signals are communicated from the GCP to the SDCS via serial link. The control supply of the GCP /CSP is 24 V DC and is derived from dedicated VRLA battery system being supplied as part of the GTG package. 9.1.3 Parallel operation of the GTGs with Syrian Grid: In Grid parallel operation mode, two GTGs are envisaged to operate in parallel with one of the grid incomer feeder sharing the total plant normal running load. Due to the fault level restriction on the 6.6kV switchboard, parallel operation of two GTGs with only one grid incomer feeder is allowed. Necessary mechanical and hardwired interlock have been provided in the Common synchronising panel to disallow parallel operation of two Grid incomers at the same time and parallel operation of the three GTGs with the Grid. During the future scenario of GTGs operating in parallel with the grid, the two running generators will be set to deliver the total power requirement of the plant and the grid will be kept floating on to the system to meet a minimum floating power requirement and the same is to be set by the operator at the SDCS. In case of tripping of any one of the operating generators, the grid will make up for the short fall of power only to the extent as set by the operator on the SDCS. The System Study Reports including the Transient Stability Study, Load Flow Analysis Report and the Short Circuit Report have detailed the power flow and response of the system during various operating scenario.
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Note: While implementing the above Syrian Grid interface to the 6.6 kV System, Company to take into account the following design criteria for the tie-in connection: a) The Grid Transformer Rating and impedance to be selected such that the total short circuit contribution of the grid when operating in parallel with two GTGs to be limited to 50 kA ( i.e. within the rated short circuit capacity of the 6.6kV switchboard). b) The earth fault current at the 6.6kV system to be restricted to 200A by providing suitably rated NGR and earth fault settings taking into account the Stator Damage curve of the Siemens GTGs. In the event of Generator operating in parallel with the Grid, the GTG NGR need to be disconnected from circuit and the NGR provided on grid incomer transformer need to be earthed. The sizing of the grid transformer NGR shall be carried out by HPC taking into account the stator damage curve of the GTG. 9.1.4 Interlocks Necessary interlocks have been created within the CSP to ensure the following: Prevent closing of the grid incomer feeder when three of the GTGs are operating in parallel. Prevent closing of the GTG NGR contactors when the grid NGR is in circuit.
9.2
Emergency Diesel Generator Set
9.2.1 1250 kVA Emergency DG Set Design (GTP-DG-01 at GTP, Jihar) The emergency load requirement of GTP is met by 1 no. 400V, 50 Hz, 1250 kVA Emergency Diesel Generator set. The emergency generator is designed to feed power to the Normal-cum-emergency switchboard to meet the essential service/start-up load requirement as indicated in the Electrical Load List- JI-191-EL-01-2970-10002. The DG set is designed to start automatically on loss of main power. The EDG set package is complete with Local control panel, AVR, gauges, starting battery, excitation system, other accessories within the EDG enclosure and a remote GCP panel located within the MCC building SDCS room which contains the protective
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relays and meters. The neutral of the DG set is solidly earth. The DG set is provided with facility for no load trial from the local control panel at the DG skid. 9.2.2 1250 kVA Emergency DG Set Operation & Control Philosophy: DG Control From DG GCP DG Protection DG GCP DG Status Monitoring DG GCP/ SDCS The status monitoring of the EDG is carried at the EDG GCP and from remote SDCS via Serial Link. During normal operation, the Main GTGs/ Grid are feeding power to the system, the transformer incomer from the 6.6kV-SWG-01 to the normal cum emergency switchboard PMCC-0.4kV-SWG-01 is in closed condition, the bus coupler breaker and the incomer breakers from EDG set are in open condition. The EDG set will automatically be brought into service on loss of the main power supply from the GTGs. On loss of power from the Main GTGs, and on sustained simultaneous under voltage condition on both the transformer incomer lines EDG GCP PLC will initiate an auto start command to the EDG. In addition to the above, the EDG set is also provided with synchronising facility to enable re-instatement of the normal supply on to the PMCC-0.4kV-SWG-01 on resumption of GTG/Grid power for bump less, make before break, reinstatement of normal power to the essential services system. Under plant normal operating condition periodic no load test on the EDG set is to be carried out by the operator to ensure the healthiness of the EDG set. The normal cum emergency switchboard is not designed for the short circuit current that could occur during the load trial of the DG set during parallel operation of the DG set with the transformer.
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The EDG control panel will house the protective relay of the EDG covering the following protection functions: Voltage Controlled time dependent over-current relay (51V), Over-voltage/ Undervoltage relay (59/27), Inverse Definite Minimum Time Lag Overcurrent Relay (51), Negative Phase Sequence Relay (46), Frequency Relay (81), Earth fault Relay (51G), Instantaneous Over current Relay (50).
9.2.3 200 kVA UPS DG Set Design (UPS-DG-01 at GTP, Jihar) The 200 kVA UPS DG set is designed to feed power to the Plant Instrument UPS (230V-UPS-02) in the event of failure of the main 1250 kVA DG set to start under normal power failure condition. The start of the 200kVA UPS DG set is manual and need to be initiated by the operator on receipt of Main DG set start failure alarm on the SDCS. On failure of auto starting of the main 1250 kVA DG set under a plant emergency condition the 200kVA UPS DG set need to be started manually within a time frame of 15 minutes as this DG set is not designed to cater to simultaneously the charging current of the UPS battery and the UPS load under a battery discharged condition. The UPS DG set is controlled from the UPS DG GCP placed in the MCC building SDCS room. On receiving the main 1250 kVA DG set starting failure alarm on the SDCS panel, the operator to initiate a manual start of the UPS DG at the DG GCP. On receipt of the DG set ready to take load feedback on the DG GCP, the operator to manually operate the three position incoming supply changeover switch on the UPS panel and change the position of the switch from mains supply to DG supply thus bringing in the DG power to feed the UPS system. In case all the three change over switches are not on the same source of supply a discrepancy alarm will be generated Local to panel and remotely at the SDCS. On resumption of normal GTG/ Grid supply or the main 1250 kVA emergency DG supply the operator to manually switch off the UPS DG set after unloading and bring in the main supply. There is no synchronising facility available for the UPS DG at the UPS DG GCP panel. However there is no break in the UPS supply to the load as the UPS battery will be feeding the load during this transition phase from the Main supply to DG supply and vice versa.
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The EDG set package is complete with Local control panel, AVR, gauges, starting battery, excitation system other accessories within the EDG enclosure and a remote GCP panel located within the MCC building SDCS room which contains the protective relays and meters. The neutral of the DG set is solidly earth. The UPS DG set is provided with facility for no load trial from the local control panel at the DG skid. The DG set is provided with an inbuilt skid mounted fuel tank which receives fuel supply from the 1250 kVA DG set fuel tank. 9.2.4 200 kVA UPS DG Set Operation & Control Philosophy: DG Control From UPS DG GCP DG Protection UPS DG GCP DG Status Monitoring UPS DG GCP/ SDCS The status monitoring of the EDG is carried at the EDG GCP and from remote SDCS via Serial Link. The UPS EDG GCP will house the protective relay of the EDG covering the following protection functions: Voltage Controlled time dependent over-current relay (51V), Over-voltage/ Undervoltage relay (59/27), Inverse Definite Minimum Time Lag Overcurrent Relay (51), Negative Phase Sequence Relay (46), Frequency Relay (81), Earth fault Relay (51G), Instantaneous Over current Relay (50). 9.2.5 200 kVA LQ DG Set Design (LQ-DG-01 at Living Quarter) The 200 kVA LQ DG set is designed to feed power to the LQ emergency lighting in the event of failure of the normal power to main lighting DB (MLSPDB-3500-01). On sensing sustained under voltage on the normal incomer feeder of MLSPDB-3500-01, 200kVA LQ DG set starts automatically with an auto mains failure logic provided in the AMF panel of the LQ DG set. An ATS panel has been provided to feed power to MLSPDB-3500-01. ATS panel is provided with 2 incomer MCCBs, one from transformer and other from LQ-DG-01. ATS PLC includes necessary logics for changeover of one MCCB to other on receiving
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signals from GCP PLC. Electrical and mechanical interlock have been provided between two MCCBs to prevent parallel operation of two incoming supplies of ATS panel. Under plant normal operating condition periodic no load test on the EDG set is to be carried out by the operator to ensure the healthiness of the EDG set. The LQ DG set package is complete with Local control panel, AVR, gauges, starting battery, excitation system other accessories within the EDG enclosure and a remote GCP panel located within the LQ Substation which contains the protective relays and meter. The neutral of the DG set is solidly earth. The LQ DG set is provided with facility for no load trial facility from the local control panel at the DG skid. The DG set is provided with an inbuilt skid mounted fuel tank with manual filling facility. 9.2.6 200 kVA LQ DG Set Operation & Control Philosophy: DG Control From LQ DG GCP DG Protection LQ DG GCP DG Status Monitoring LQ DG GCP The LQ EDG GCP will house the protective relay of the EDG covering the following protection functions: Voltage Controlled time dependent over-current relay (51V), Over-voltage/ Undervoltage relay (59/27), Inverse Definite Minimum Time Lag Overcurrent Relay (51), Negative Phase Sequence Relay (46), Frequency Relay (81), Earth fault Relay (51G), Instantaneous Over current Relay (50). 9.2.7 350 kVA Emergency DG Set Design (MHER-DG-01A & 01B at SGS Al Mahar) SGS Al Mahar is provided with 2 nos. 100% rated 400V, 50 Hz, 350 kVA Diesel
Generator set working in one running one standby configuration. The diesel generator set is designed to feed power to the AlMahr-0.4kVSWG-01 to meet the normal cum emergency power requirement of SGS Almahar as indicated in the Electrical Load List- JI-191-EL-01-2970-10002
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Each of the EDG set packages is complete with Local control panel, AVR, gauges, starting battery, excitation system other accessories within the EDG enclosure. In addition a common remote GCP panel with separate sections for each DG controls and common section for synchronizing facility located within the substation building is provided which contains the DG controls, protective relays and meter for each of the DG set. The DG sets are also provided with synchronizing facility to permit synchronizing and parallel operation of the sets. The synchronizing of the DG sets can be carried out by the operator from the DG GCP panel at the substation building either in the auto mode or in manual mode. The short circuit capacity of the AlMahr-0.4kVSWG-01 is rated for continuous parallel operation of the DG sets. The control logic within the DG GCP panel is programmed for auto start of the standby DG set in the event of failure of the operating DG set due to an electrical fault in the operating DG set. The neutral of the DG sets are solidly earth. The DG set is provided with facility for no load trial from the local control panel at the DG skid. 9.2.8 350 kVA Emergency DG Set Operation & Control Philosophy: DG Control From DG GCP DG Protection DG GCP DG Status Monitoring DG GCP / GTP SDCS via the DCS provided at the Almahar substation The status monitoring of the EDG is carried at the EDG GCP and from remote SDCS via Serial / Hardwired Link. The EDG control panel will house the protective relay of the EDG covering the following protection functions: Voltage Controlled time dependent over-current relay (51V), Over-voltage/ Undervoltage relay (59/27), Inverse Definite Minimum Time Lag Overcurrent Relay (51), Negative Phase Sequence Relay (46), Frequency Relay (81), Earth fault Relay (51G), Instantaneous Over current Relay (50).
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9.3
6.6kV MV Switchboard (6.6kV-SWG-01 at GTP, Jihar)
9.3.1 6.6kV MV Switchboard Design: 6.6 kV MV Switchboard located at the GTP substation shall receive and distribute the GTG/ Grid power to the entire plant. It is rated at 6.6 kV, 3ph, 50 Hz, 3150A, 50 kA for 1 sec (Reference: JI-191-EL-13-2970-10002- 6.6kV Switchboard). The 6.6kV Switchboard has been designed to allow the parallel operation of three generators at part load in island mode of operation. In addition the 6.6 kV Switchboard has been designed to allow the parallel operation of two generators with one of the grid incomer feeder. Necessary mechanical interlock has been created in the 6.6kV Switchboard to allow closure of only one grid incomer breaker at a time. All the GTGs incomers, grid incomers, bus couplers and all the outgoing transformer feeders are provided with vacuum circuit breakers in 6.6kV switchboard. All the outgoing MV motor feeders in 6.6kV switchboard are provided with vacuum contactors. All the breakers of the 6.6kV switchboard are of identical rating (3150A) and accordingly there is flexibility of using a spare breaker in case of fault to any of the working breakers. All the vacuum contactors are of identical ratings (400A). However inter-changeability between the contactor feeders is permitted with specific attention to the fuse ratings associated with the particular motor rating. 9.3.2 6.6kV Switchboard Operating & Control Philosophy: The 6.6kV Switchboard is envisaged to be operated as a continuous bus with all the buscoupler breakers closed under all operating scenarios. However provision has been made in the CSP panel for both dead bus closing and synchronising closing of the buscoupler breakers. Control locally from 6.6kV Switchboard for transformer feeders / From CSP for Generator and grid incomer feeders / From DCS/UCP for motor feeders. Monitoring at 6.6kV Switchboard / SDCS Feeder Protection and Metering at 6.6kV Switchboard
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Circuit breaker tripping is possible locally at switchboard in both test and service positions of the breaker. However breaker close operation at the switchboard is possible under test condition only (except for transformer and bus coupler breakers). The control/selector switches provided on the switchboard shall include Local/Remote selector switch, Trip/Neutral/Close breaker Control Switch. Remote control of the incomer and outgoing breakers are envisaged under service position of the breaker. The remote control of the GTG and Grid incomer breakers and bus coupler breakers is from the Common Synchronising Panel for both breaker closing and tripping operation. The remote control of the outgoing transformer feeder is from the SDCS for both closing and tripping operations. The Motor start/stop command from remote is initiated by the plant DCS/ package UCP/ LCS for service position of the breakers as per the control philosophy indicated in the respective P&ID. The DCS / UCP (as applicable) will also receive the Run, Stop, Trip & Available status of all the MV motors from the SDCS. Protection Relay provided in the 6.6kV switchboard shall include following: For outgoing power transformers composite numerical protective relays (Micom P143) comprising of over current protection (50/51) and Earth fault protection (50G/ 51G). For outgoing motor feeders composite numerical relay (Micom P 242/243) comprising of under voltage protection (27), extended start relay (48), over current protection (50/51), Earth fault protection (50G/50Gs) and thermal overload protection. In addition, the motors rated greater than 1500 kW (2 nos. Chiller motors and 3 nos. Sales Gas Compressor motors) are provided with motor differential protection (87M). For the generator incomer feeders protection will be provided by the 7UM 62 relay at the GTG GCP. The P127 relay provided in the MV switchboard for the generator incomer feeder will be used only for metering and breaker status communication to SDCS. For the grid incomer feeders composite numerical protective relay (Micom P132) comprising of over current protection (50/51) and Earth fault protection (50G/ 51G) and reverse power protection (32).
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Metering on the MV switchboard shall include- Ammeter/voltmeter/ kW meter as per single line diagram. The breaker status on the switchboard is provided with LED type indication lamps. The SDCS shall carry out the following control and status monitoring functions with respect to the MV switchboard: Closing/opening of all outgoing transformer breakers. Status monitoring of all incomer and outgoing breaker/ contactor status. Display of all important electrical system parameters including V, A, kW, etc., of the 6.6 kV switchboard incomer and outgoing feeders. Monitoring of the fault status from the output of intelligent relays provided in the 6.6kV switchboard. Recording and reporting of sequence of events (SOE) of outgoing feeders including motor feeders and transformer feeders following a trip. Transmitting of all motor status feedback (as required) to the DCS
Control Supply for the 6.6kV switchboard is 110V DC including the spring charging motors. All 6.6kV breakers will trip automatically upon loss of 110V DC control supply. The 6.6kV breaker feeders are also provided with an additional back-up trip coil powered by 230V AC UPS. 9.3.3 Interlocks Every feeder in the MV switchboard is provided with earth switch at the cable side of the module. The operation of the earth switch is manual and it is interlocked mechanically with the feeder breaker such that the earth switch can be closed only if the associated breaker is open. Each of the bus section of the MV switchboard is also provided with an earth switch and interlocked electrically & mechanically with the bus coupler breaker so that the
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earth switch can be closed only if the associated bus coupler breaker and other breakers in the bus section that can act as a power source to the bus are open. A Ronnies Key interlock logic as described in Document No. JI-191-030076-DG-01-001 has been provided for the bus earthing of 6.6kV switchboard. Mechanical Interlocks are created between the two grid incomer breakers to prevent closure of both the grid feeders at the same time.
9.4
Distribution Transformers
9.4.1 2500kVA Transformer Design (2970-GTP-TR-01/02/03/04 at GTP, Jihar): The GTP Substation has been provided with four nos. of 6.6 kV / 420 V, 2500kVA, Dyn11, Z-6.25%, 5% OCTC, ONAN, conservator type, Distribution Transformers. These Transformers are located outside the MCC building and shall cater to the LV loads of the GTP area. 100% redundancy has been considered for calculating the rating of these distribution Transformers. 9.4.2 2500kVA Transformer Operation and Control Philosophy: Transformer feeder control from 6.6kV Switchboard / from SDCS Status Monitoring at 6.6kV switchboard / SDCS Transformer Protection Thermal / Mechanical protection at Transformer and electrical protection at 6.6kV Switchboard. Under normal operating condition, two transformers (2970-GTP-TR-01/02) feed power to Normal cum Emergency switchboard PMCC-0.4kV-SWG-01 and two transformers (2970-GTP-TR-03/04) feed power to the Normal process switchboard PMCC-0.4kV-SWG-02. Two transformers feeding a particular switchboard will share the total load of that switchboard at a given point of time. On failure of one of the transformer, other healthy transformer will meet the total power requirement of the switchboard.
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9.4.3 800kVA Transformer Design (2970-ADMIN-TR-01 at admin area): The ADMIN area LV load is catered by one no. 6.6 kV / 420 V, 800kVA, Dyn11, Z6.25%, + 5% OCTC, ONAN, hermitically sealed type Transformer. The Transformer is located outside the ADMIN Bldg. MCC Room and feeds power to ADMIN-PCC-01. 9.4.4 800kVA Transformer Operation and Control Philosophy: Transformer feeder control from 6.6kV Switchboard / from SDCS Status Monitoring at 6.6kV switchboard / SDCS Transformer Protection Thermal / Mechanical protection at Transformer and electrical protection at 6.6kV Switchboard. 9.4.5 1600kVA Transformer Design (3500-LQ-TR-01 at LQ area): The LQ area LV load is catered by one no. 6.6 kV / 420 V, 1600kVA, Dyn11, Z-4%, + 5% OCTC, ONAN, hermitically sealed type Transformer. The Transformer is located outside the LQ Substation and feeds power to LQ-PMCC-01. 9.4.6 1600kVA Transformer Operation and Control Philosophy: Transformer feeder control from 6.6kV Switchboard / from SDCS Status Monitoring at 6.6kV switchboard / SDCS Transformer Protection Thermal / Mechanical protection at Transformer and electrical protection at 6.6kV Switchboard.
9.4.7 250kVA Transformer Design (3300-SGS-TR-01 at SGS Jihar): The SGS LV load is catered by one no. 6.6 kV / 420 V, 250 kVA, Dyn11, Z=6.8%, + 5% OCTC, ONAN, hermitically sealed type, Power Transformers. This Transformer is located outside the SGS Jihar Substation and feeds power to SGS-PMCC-01.
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9.4.8 250kVA Transformer Operation and Control Philosophy: Transformer feeder control from 6.6kV Switchboard / SDCS Status Monitoring at 6.6kV switchboard / SDCS Transformer Protection Thermal / Mechanical protection at Transformer and electrical protection at 0.4kV Switchboard (SGS-PMCC-01) at SGS Jihar. In addition an inter-trip to the MV breaker in case of a transformer fault at SGS Jihar via the DCS of SGS and GTP has been provided.
9.5
LV Switchboards
The JIHAR stage-III LV three phase distribution system voltage has been selected as 400V. The LV switchboards are totally enclosed, metal clad, free standing, double front (except for LQ-PMCC-01, SGS-PMCC-01 & ADMIN-PCC-01 switchboards which will be single front) draw-out type with ACBs (except for GTG MCCs with incomer isolators) feeders. for incomers and bus-couplers and MCCBs for outgoing motor/power
9.5.1 PMCC-0.4kV-SWG-01 Design: The 400V Normal Cum Emergency Switchboard (PMCC-0.4kV-SWG-01) is fed by two transformer incoming lines, one from each 6.6 /0.420 kV, 2500 kVA distribution transformers (i.e. 2970-GTP-TR-01 and 2970-GTP-TR-02) and a 1250 kVA DG incomer connected via dual breakers . The switchboard consists of two bus sections (Bus-A & Bus B) and a bus coupler breaker and various outgoing motor/ heater feeders and power feeders. The rating of the switchboard is 4000A, 400V, 3 Phase, 4 Wire, 50 Hz, 80kA for 1 sec. 9.5.2 PMCC-0.4kV-SWG-01 Operation and Control Philosophy: Control locally from PMCC-0.4kV-SWG-01 for incomer transformer breakers, bus coupler breaker and outgoing power feeders (in normal operation). - from 1250 kVA DG GCP for DG incomer breakers, incomer transformer breakers and bus coupler breaker ( under plant emergency operation). - from DCS/UCP/ LCS for motor feeders.
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Monitoring at PMCC-0.4kV-SWG-01 Switchboard & SDCS (via serial link). Feeder Protection and Metering at PMCC-0.4kV-SWG-01 Switchboard vide Discreet Feeder vision relays (PB Gold) for outgoing MCCB feeders and motor vision relays (PB Gold) for outgoing Motor feeder, Advanced Feeder Vision relays for incomer and Bus couplers as detailed in the respective SLD. Protection for EDG incomer feeders is located at EDG GCP. During normal operation of the above switchboard, with the incoming lines healthy, both the transformer incomers are in closed condition while the bus coupler is in open condition. Local operation by the operator for transformer incomer and bus coupler feeders is permitted in Test and service Position from the switchboard. In the Local mode the breaker closing operation is performed by selecting AutoIndependent-Manual (A-I-M) selector switch in Independent or Manual mode and the Local/Remote (L/R) selector switch in local mode and close the breakers through breaker control switch (TNC) at the switchboard. Under the loss of any one of the main incoming supplies detected through under voltage sensing at line voltage, the respective incomer, which has lost the supply voltage, will trip and bus coupler will close automatically. The above change over operation will take place if the Auto-Independent-Manual (A-I-M) selector switch (located on Bus coupler panel) is in Auto position. Changeover is inhibited if the incomer breaker has tripped on fault. Under the restoration of the incoming supply at the incomer, which is open, A-I-M selector switch shall be put to Manual mode and trip selector switch (TSS, on bus coupler) shall be kept on Bus coupler position by the operator. L/R switch on second incomer breaker to be put in Local mode. Now the operator to initiate the close command of the second transformer breaker (this command will be routed through synchro-check relay) and on closing of the second transformer incomer breaker, the bus-coupler breaker will open automatically after momentary paralleling of two bus sections. After achieving normal configuration of power supply to PMCC-0.4kV-SWG01 (transformer incomer breaker close and bus coupler open), L/R switch to be put in Remote position and A/I/M selector switch to be put in Auto position by operator.
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Under loss of supply on both incomers (i.e. failure of upstream GTG/ Grid supply, when grid supply is made available in future), incomer and bus coupler breakers will trip automatically due to undervoltage condition. The 1250 kVA DG GCP will sense this simultaneous undervoltage on the two transformer incoming feeders as a plant emergency condition and it will initiate auto start of DG set provided the mode selector switch in DG GCP is in Auto mode. Once the DG set is started and ready to take load, the DG GCP will first provide close command to the bus coupler breaker to ensure the PMCC-0.4kV SWG-01 is a continuous bus. Then it provides close command to the DG breaker (the close command will be routed to one of the two DG CB based on the position of the emergency CB selector switch on the DG GCP. Due to any reason if the selected breaker fails to close then the DG GCP routes this command to the second DG breaker) thus ensuring that the Emergency power is made available to the switchboard. Under the restoration of the incoming supply to any one of the transformer incomer feeder, the DG GCP senses restoration of voltage on the incoming lines and initiates the back paralleling sequence automatically after a time delay of 2 minutes (this time delay has been introduced to avoid back paralleling under transient conditions). On achieving synchronism between the DG and the transformer incomer feeder the DG GCP initiates a close command to the transformer breaker thus allowing the DG set to run in parallel with the main transformer supply with the DG sharing a predefined set plant load. After a set time delay of 2 minutes, the DG GCP automatically starts unloading of the DG set and trips the DG circuit breaker. With the above, the entire PMCC-0.4kV-SWG-01 is being fed by one transformer incomer feeder with the bus coupler breaker closed. For restoration of the second transformer incomer feeder the A-I-M selector switch shall be put to Manual mode and trip selector switch (TSS, on bus coupler) shall be kept on Bus coupler position by the operator. L/R switch on second incomer breaker to be put in Local mode. Now the operator to initiate the close command of the second transformer breaker (this command will be routed through synchro-check relay) and on closing of the second transformer incomer breaker, the bus-coupler breaker will open automatically after momentary paralleling of two bus sections. It is possible to trip all circuit breakers from the Switchboard irrespective of the position of the Local/ remote selector switch, A/I/M switch position. The selection
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of local or remote control of breakers is made manually at the switchboard. Monitoring is not affected by the position of the local/remote control switch. Lock out relays can only be reset locally, and not from the remote position. All outgoing power feeder control shall be local to the switchboard by the operator both in test and service condition. All outgoing motor/heater feeder control shall be from local in test position and from remote LCS/ UCP/DCS based on the control philosophy described in the respective P&ID. The DCS / UCP (as applicable) will also receive the Run, Stop, Trip & Available status of all the LV motors / heaters from the SDCS.
9.5.3 PMCC-0.4kV-SWG-02 Design: The 400V Normal Switchboard (PMCC-0.4kV-SWG-02) is fed by two transformer incoming lines, one from each 6.6 /0.420 kV, 2500 kVA distribution transformers (i.e. 2970-GTP-TR-03 and 2970-GTP-TR-04). The switchboard consists of two bus sections (Bus-A & Bus B) and a bus coupler breaker and various outgoing motor/ heater feeders and power feeders. The rating of the switchboard is 4000A, 400V, 3 Phase, 4 Wire, 50 Hz, 80kA for 1 sec.
9.5.4 PMCC-0.4kV-SWG-02 Operation and Control Philosophy: Control locally from PMCC-0.4kV-SWG-02 for incomer transformer, bus-coupler breakers and outgoing power feeders and from DCS/UCP/ LCS for motor/heater feeders Monitoring at PMCC-0.4kV-SWG-02 Switchboard & SDCS (via serial link) Feeder Protection and Metering at PMCC-0.4kV-SWG-02 Switchboard vide Discreet Feeder vision relays (PB Gold) for outgoing MCCB feeders and motor vision relays (PB Gold) for outgoing Motor feeder, Advanced Feeder Vision relays for incomer and Bus couplers as detailed in the respective SLD. During normal operation of the above switchboard, with the incoming lines healthy,
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both the transformer incomers are in closed condition while the bus coupler is in open condition. Local operation by the operator for transformer incomer and bus coupler feeders is permitted in Test and service Position from the switchboard. In the Local mode the breaker closing operation is performed by selecting AutoIndependent-Manual (A-I-M) selector switch in Independent or Manual mode and the Local/Remote (L/R) selector switch in local mode and close the breakers through breaker control switch (TNC) at the switchboard. Under the loss of any one of the main incoming supplies detected through under voltage sensing at line voltage, the respective incomer, which has lost the supply voltage, will trip and bus coupler will close automatically. The above change over operation will take place when the Auto-Independent-Manual (A-I-M) selector switch (provided on the bus coupler panel) is in Auto position. Changeover is inhibited if the incomer breaker has tripped on fault. Under the restoration of the incoming supply at the incomer, which is open, A-I-M selector switch shall be put to Manual mode and trip selector switch (TSS, on bus coupler) shall be kept on Bus coupler position by the operator. L/R switch on second incomer breaker to be put in Local mode. Now the operator to initiate the close command of the second transformer breaker (this command will be routed through synchro-check relay) and on closing of the second transformer incomer breaker, the bus-coupler breaker will open automatically after momentary paralleling of two bus sections. After achieving normal configuration of power supply to PMCC-0.4kV-SWG02 (transformer incomer breaker close and bus coupler open), L/R switch to be put in Remote position and A/I/M selector switch to be put in Auto position by operator. It is possible to trip all circuit breakers from the Switchboard irrespective of the position of the Local/ remote selector switch, A/I/M switch position. All outgoing power feeder control shall be local to the switchboard by the operator both in test and service condition. All outgoing motor/heater feeder control shall be from local in test position and from remote LCS/ UCP/DCS based on the control philosophy described in the respective P&ID.
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9.5.5 The SDCS shall carry out the following control and status monitoring functions with respect to the 0.4kV LV switchboard- PMCC-0.4kV SWG-01 & PMCC-0.4kV SWG-02: Display of all important electrical system parameters including V, A, kW, etc. of the LV switchboard incomer and outgoing feeders. Monitoring of the Available/Run/Fault/Stop status from the output of intelligent relays provided in the LV switchboards. Transmitting of all outgoing motor feeder status (as required) to the DCS Recording and reporting of sequence of events (SOE) of feeders including motor feeders and transformer feeders following a trip.
9.5.6 Interlocks Intertrip of the transformer LV breaker on trip of transformer MV breaker is provided. Interlock between incomer and bus-coupler breakers to ensure Two-Out of Three breakers remain closed at any point of time, with provision to defeat the interlock during momentary paralleling of incomers. Interlock between the two DG incomer breakers to ensure closure of only one breaker at a time. (Applicable for PMCC-0.4kV-SWG-01 only).
9.5.7 0.4kV-Gas Gen-MCC-01/02/03 Design: The 400V GTG MCCs (0.4kV-Gas Gen-MCC-01/02/03) are fed by dual incoming lines, one from each of the bus sections (bus-A and bus-B) of PMCC-0.4kV-SWG-01. The switchboard is a continuous single bus and feeds all the GTG 400V and 230V auxiliaries. The rating of the switchboard is 800A, 400V, 3 Phase, 4 Wire, 50 Hz, 80kA for 1 sec.
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9.5.8 0.4kV-Gas Gen-MCC-01/02/03 -Operation and Control Philosophy: Control Local from 0.4kV Gas Gen MCC-01/02/03 for incomer isolators and outgoing power feeders and from GTG UCP for motor/heater feeders Monitoring at 0.4kV Gas Gen MCC-01/02/03 & SDCS (via serial link) Feeder Protection and Metering at 0.4kV Gas Gen MCC-01/02/03- Incomer isolator with short circuit and overload protection provided at the upstream MCCB as detailed in the respective SLD. The dual incomer feeders of the GTG MCC are provided with isolators without any inbuilt protection. The incomer feeder protection is provided on the upstream MCCBs at PMCC-0.4kV-SWG-01. All outgoing motor feeders are provided with composite numerical motor protection relay (PB Gold) and all outgoing MCCB power feeders are provided with composite numerical feeder protection relay (PB Gold) 9.5.9 Interlocks Mechanical Interlock between two incomer breakers. Tripping of incomer breaker (isolators) of GTG MCCs in case of fault tripping of upstream MCCB at PMCC-0.4kV-SWG-01 end.
9.5.10 ADMIN-PCC-01 Design: The 400V Admin PCC (Admin-PCC-01) is fed by single transformer incoming line, from 6.6 /0.420 kV, 800 kVA distribution transformer (2970-ADMIN-TR-01). The switchboard is a continuous single bus and feeds all the 400V and 230V auxiliaries in the Admin building and all the areas around the Admin building including Ware House, Truck Loading station, Fire station etc. The rating of the switchboard is 1250A, 400V, 3 Phase, 4 Wire, 50 Hz, 25kA for 1 sec. 9.5.11 ADMIN-PCC-01 -Operation and Control Philosophy: Control Local Control from the switchboard for incomer feeder and for all outgoing power feeders.
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Monitoring at ADMIN-PCC-01 / SDCS ( via hardwired signal for incomer feeder only) Feeder Protection and Metering at ADMIN-PCC-01.The incomer feeder of the Admin PCC is provided with ACB and the incomer feeder protection is provided by Advanced Feedervision relay. All outgoing MCCB power feeders are provided with composite numerical feeder protection relay (PB Gold) as detailed in the respective SLD 9.5.12 LQ-PMCC-01 Design: The 400V LQ PMCC (LQ-PMCC-01) is fed by single transformer incoming line, from 6.6 /0.420 kV, 1600 kVA distribution transformer (3500-LQ-TR-01). The switchboard is a continuous single bus and feeds all the 400V and 230V auxiliaries in the LQ area. The rating of the switchboard is 2500A, 400V, 3 Phase, 4 Wire, 50 Hz, 50kA for 1 sec. The LQ PMCC feeds the LQ Lighting, HVAC and other miscellaneous loads of the LQ Area. 9.5.13 LQPMCC-01 -Operation and Control Philosophy: Control Local Control from the switchboard for incomer feeder and All outgoing power feeders. Monitoring at LQPMCC-01 / SDCS ( via hardwired signal for incomer feeder only) Feeder Protection and Metering at LQPMCC-01. The incomer feeder of the LQ PMCC is provided with ACB with inbuilt protective release. All outgoing MCCB power feeders are provided with composite numerical feeder protection relay (PB Gold) as detailed in the respective SLD 9.5.14 SGS-PMCC-01 Design: The 400V SGS PMCC (SGS-PMCC-01) is fed by single transformer incoming line, from 6.6 /0.420 kV, 250 kVA distribution transformer (3300-SGS-TR-01). The switchboard is a continuous single bus and feeds all the 400V and 230V auxiliaries in the SGS Jihar area. The rating of the switchboard is 800A, 400V, 3 Phase, 4 Wire, 50 Hz, 25kA for 1 sec. The SGS PMCC meets the process and utility load requirements of the SGS Jihar.
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9.5.15 SGS-PMCC-01 -Operation and Control Philosophy: Control Local Control from the switchboard in for transformer incomer feeder and all outgoing power feeders. The LV process motors and heaters Start / Stop control is carried out either by Local Control Station or Package UCP or the plant DCS based on the individual control philosophy described in the respective P&ID . The DCS / UCP (as applicable) will also receive the Run, Stop, Trip & Available status of all LV motors. Monitoring at SGS-PMCC-01 and SDCS (via serial link) for incomer feeder and outgoing motor/heater feeders. ( The LV Switchboard incomer and outgoing feeder status signal will be hardwired to the respective DCS at SGS Jihar and these signals will be transmitted via fibre optic to the DCS at GTP and further transmitted via serial link to the GTP SDCS). Feeder Protection and Metering at SGS-PMCC-01. The incomer feeders of the SGS PMCC is provided with ACB with inbuilt protective releases. All outgoing MCCB power feeders are provided with composite numerical feeder protection relay (PB Gold) and all outgoing motor feeders are provided with composite motor protection relay (PB Gold) as detailed in the respective SLD
9.5.16 Interlocks Tripping of the transformer LV breaker on transformer fault . In addition an intertrip to the MV breaker in case of a transformer fault at SGS Jihar via the DCS of SGS and GTP has been provided.
9.5.17 ALMAHR-0.4kV-SWG-01 Design: The 400V Al Mahar PMCC (ALMAHR-0.4kV-SWG-01) is fed by dual 350 kVA DG sets (MHR-DG-01A & 01B). The switchboard is a continuous single bus and feeds all the 400V and 230V auxiliaries in the SGS Al Mahar area. The rating of the switchboard is 800A, 400V, 3 Phase, 4 Wire, 50 Hz, 25kA for 1 sec. The Al Mahar PMCC meets the process and utility load requirement of Al Mahar Area.
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9.5.18 ALMAHR-0.4kV-SWG-01 -Operation and Control Philosophy: Control Local Control from the switchboard of DG incomer feeder breakers. Remote control from DG GCP panel of DG incomer feeders for dead bus closing / synchronising closing of incomer breakers including live change over from one DG incomer breaker to the other incomer breaker. All outgoing power feeders control local to the switchboard. All outgoing motor/heater feeder control from local switchboard in test position and from remote LCS/ UCP/DCS in service based on the control philosophy described in the respective P&ID. Monitoring at ALMAHR-0.4kV-SWG-01 and SDCS (via serial link) for incomer feeders and outgoing motor/heater feeders (The LV Switchboard incomer and outgoing feeder status feedback will be hardwired to the respective DCS at Al mahar and these signals will be transmitted via fibre optic to the DCS at GTP and further transmitted via serial link to the GTP SDCS). Feeder Protection and Metering at ALMAHR-0.4kV-SWG-01. The incomer feeders of the Al Mahar PMCC are provided with ACB with inbuilt protective releases. Protections related to DG are provided at DG GCP. All outgoing MCCB power feeders are provided with composite numerical feeder protection relay (PB Gold) and all outgoing motor feeders are provided with composite motor protection relay (PB Gold)
9.6
Distribution Boards for Lighting, HVAC, Heat Tracing & Cathodic Protection
9.6.1 Lighting and Small Power Distribution Boards Design, Operation and Control Philosophy (GTP Jihar, ADMIN, SGS Jihar, SGS Al Mahar, LQ and T4 Areas): All indoor normal and emergency lighting and small power DB will be classified as safe area DBs. These DBs cater to the indoor and perimeter lighting and receptacle loads of buildings. The DBs will be provided with MCCB incomer feeders and MCB outgoing feeders. The incomer and outgoing feeders of these DBs will be controlled locally by the operator. The perimeter lighting shall be controlled by photo cells and these fixtures will be fed by the photo-cell bus section of the DBs. The metering and status monitoring of these DBs are local to the panel.
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All outdoor normal and emergency lighting and small power DB will be classified as hazardous area DBs and located in the field area. These DBs cater to the outdoor process, utility area and shelter lighting loads and outdoor welding receptacle loads. The DBs will be provided with Isolators as incomer feeders and MCB outgoing feeders. The incomer and outgoing feeders of these DBs will be controlled locally by the operator. The outdoor process and utility area lighting shall be controlled by photo cells and these fixtures will be fed by the photo-cell bus section of the DBs. The metering and status monitoring of these DBs are local to the panel. A common photocell has been provided for each of the plant area ( i.e. one photo cell each at GTP/ LQ/ SGS/ Almahar/T4) outdoor distribution boards. 9.6.2 Heat Tracing Distribution Boards Design, Operation and Control Philosophy (GTP Jihar, SGS Jihar, SGS Al Mahar and LQ Areas): and this photocell contact has been multiplied and wired to the photo cell bus provided in the various indoor and
All outdoor heat tracing DB of GTP process area will be classified as hazardous area DBs and located in the plant area. These DBs cater to the heat tracing load requirement of process piping, instruments, vessels and equipment as applicable. The DBs will be provided with Isolators as incomer feeders and MCB +ELCB outgoing feeders. The incomer and outgoing feeders of these DBs will be controlled locally by the operator. These DBs will be provided with the common bus and winterisation bus sections . The common bus section will be operated by the process maintained temperature and the winterization will be operated based on the ambient temperature. The metering of these DBs are local to the panel . The common trip alarm signal of each of the GTP DBs will be hardwired to the SDCS and monitored both at the SDCS and DCS. As the number of heat tracing circuits is very low for the SGS, Al Mahar and LQ area, the heat tracing load is catered by the indoor lighting and small power DBs .
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9.7
230V AC UPS System
9.7.1 230V AC UPS Design for Instrumentation, SDCS & Telecom System (230V-UPS-02, GTP, Jihar): 1 No. 400V, 3- phase /230V, 1- phase, 50Hz, 2 x 100% parallel redundant AC UPS system with 2 sets of rectifier/charger, battery bank, inverter, static transfer switch, 1 set of bypass transformer and one separate distribution board is provided in GTP Substation (UPS Room) to cater to Instrumentation, SDCS and Telecom system loads. The UPS units will operate in parallel and share the total load. The neutral of the UPS system is solidly earthed. The rating of the AC UPS is 90kVA. The UPS have been provided with VRLA batteries and battery back-up duration is for 8 hours. In addition these UPS will be backed up by a standalone emergency DG set (in the event of the main 1250kVA DG set fails to start and provide the required UPS input supply) rated for the utilities connected to the UPS system in addition to charging current for batteries provided the 200kVA DG set is started within a time frame of 15 mins. This DG set will be provided with a local starting facility from local control panel of DG. Main and bypass incomers of the UPS are fed from the normalcum-emergency switchboard (PMCC-0.4kV-SWG-01). Also DG power supply is provided for main and bypass incomers of UPS through a supply-source changeover switch located at UPS. Static Switches in the UPS ensure uninterrupted and synchronised switchover from UPS supply to bypass in the event of mains failure or inverter/rectifier failure of UPS. The 230V AC UPS supply is distributed to the loads through 400V, 3- phase /230V, 1phase, 50Hz, 10kA for 1 sec, distribution board with two MCCB incomer feeders and MCB outgoing feeders. The 230V AC UPS distribution board is located adjacent to the UPS. Dual UPS supply is made available to all critical loads. Mushroom Head type, pad lockable Exd-type safety pushbutton will be provided in the battery room next to batteries for battery isolation. AC UPS will generally be in compliance with Project Specification: GS-2210-60-00-20
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Technical Specification for AC UPS
9.7.2 230V-UPS-02 Operation and Control Philosophy: Controls: At respective 230 V AC UPS Panel Status Monitoring: at UPS panel / SDCS (via serial link) / DCS Protection: Integral to UPS. Normal operation: Both units (UPS A and UPS B) are connected in parallel to the load and fed from 400V switchboard (PMCC-0.4kV-SWG-01). Failure or switching off of any one of the rectifier: During this condition, the healthy/active rectifier will supply both the inverters and keep charging both the battery banks. Operation is automatic and without any output power supply interruption. Failure or switching off of both of the rectifiers or total loss of incoming power supply: During this condition, the inverter will be supplied from the respective battery banks for the autonomy time specified (8 Hrs.). However, it is envisaged to make available alternate source of incoming power supply to UPS (i.e. main EDG or in the event of failure of main EDG to start, UPS-DG-01). Failure or switching off of any one of the inverters: During this condition, the entire load is automatically transferred to healthy/active inverter unit, automatically and without any output power supply interruption. Failure or switching off of both inverters: During this condition, the entire load is automatically transferred to bypass unit fed from PMCC-0.4kV-SWG-01. This operation is carried out by static switches ensuring uninterrupted and synchronised transfer. 9.7.3 230V AC UPS Design for Escape Lighting System (230V-UPS-04, GTP, Jihar): 1 No. 400V, 3- phase, 50Hz, single unit AC UPS system with 1 set of
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rectifier/charger, battery bank, inverter, static transfer switch, bypass transformer and outgoing feeder to one separate distribution board is provided in GTP Substation (UPS Room) to cater to escape lighting system. The UPS will operate as a standalone unit. The neutral of the UPS system is solidly earthed. The rating of the AC UPS is 22kVA. The UPS have been provided with VRLA batteries and battery back-up duration is for 8 hours. Main and bypass incomers of the UPS are fed from the normalcum-emergency switchboard (PMCC-0.4kV-SWG-01). Mushroom Head type, pad lockable Exd-type safety pushbutton will be provided in the battery room next to batteries for battery isolation. AC UPS will generally be in compliance with Project Specification: GS-2210-60-00-20 Technical Specification for AC UPS. 9.7.4 230V-UPS-04 Operation and Control Philosophy: Controls: At respective 230 V AC UPS Panel Status Monitoring: at UPS panel / SDCS (via serial link). Protection: Integral to UPS. Normal operation: UPS is fed from 400V switchboard (PMCC-0.4kV-SWG-01). Failure or switching off of the rectifier or total loss of incoming power supply: During this condition, the inverter will be supplied from the battery bank for the autonomy time specified (8 Hrs.). Failure or switching off of the inverter: During this condition, the entire load is automatically transferred to bypass unit fed from PMCC-0.4kV-SWG-01. This operation is carried out by static switches ensuring uninterrupted and synchronised transfer.
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9.7.5 230V AC UPS Design for Instrumentation, DCS & Telecom System (230V-UPS-06, SGS, Jihar): 1 No. 230V, 1-phase, 50Hz, 2 x 100% parallel redundant AC UPS system with 2 sets of rectifier/charger, battery bank, inverter, static transfer switch, 1 set of bypass transformer and one separate distribution board is provided in SGS, Jihar Substation to cater to Instrumentation, DCS and Telecom system loads. The UPS units will operate in parallel and share the total load. The neutral of the UPS system is solidly earthed. The rating of the AC UPS is 13kVA. The UPS have been provided with VRLA batteries and battery back-up duration is for 8 hours for instrumentation loads while 24 Hrs. back up is available for certain critical systems like DCS, ESD and F&G loads. Main and bypass incomers of the UPS are fed from the switchboard SGS-PMCC-01. The 230V AC UPS supply is distributed to the loads through 230V, 1-phase, 50Hz, 10kA for 1 sec, distribution board with two MCCB incomer feeders and MCB outgoing feeders. This DB have been provided with two buses, one (Bus-B) for catering to loads with 8 Hrs. back-up and other (Bus-A) for catering to loads with 24 Hrs. backup. In the event of failure of normal power supply on both of the UPS incomers, a timer in the DB will be activated which will provide a trip signal after elapsing of 8 hours to the bus coupler MCCB thus tripping of the bus-section-B . The 230V AC UPS distribution board is located adjacent to the UPS. Dual UPS supply is made available to all critical loads. Mushroom Head type, pad lockable Exd-type safety pushbutton will be provided in the battery room next to batteries for battery isolation. AC UPS will generally be in compliance with Project Specification: GS-2210-60-00-20 Technical Specification for AC UPS
9.7.6 230V-UPS-06 Operation and Control Philosophy: Controls: At respective 230 V AC UPS Panel
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Status Monitoring: at UPS panel / SDCS at GTP, Jihar (The UPS signals will be hardwired to the respective DCS at SGS Jihar and these signals will be transmitted via fibre optic to the DCS at GTP and further transmitted via serial link to the GTP SDCS). Protection: Integral to UPS. Normal operation: Both units (UPS A and UPS B) are connected in parallel to the load and fed from 400V switchboard (SGS-PMCC-01). Failure or switching off of any one of the rectifier: During this condition, the healthy/active rectifier will supply both the inverters and keep charging both the battery banks. Operation is automatic and without any output power supply interruption. Failure or switching off of both of the rectifiers or total loss of incoming power supply: During this condition, the inverter will be supplied from the respective battery banks for the autonomy time specified (8 Hrs./24Hrs.). Failure or switching off of any one of the inverters: During this condition, the entire load is automatically transferred to healthy/active inverter unit, automatically and without any output power supply interruption. Failure or switching off of both inverters: During this condition, the entire load is automatically transferred to bypass unit fed from SGS-PMCC-01. This operation is carried out by static switches ensuring uninterrupted and synchronised transfer.
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9.7.7 230V AC UPS Design for Instrumentation, DCS & Telecom System (230V-UPS-05, SGS, Al Mahar): 1 No. 230V, 1-phase, 50Hz, 2 x 100% parallel redundant AC UPS system with 2 sets of rectifier/charger, battery bank, inverter, static transfer switch, 1 set of bypass transformer and one separate distribution board is provided in SGS, Almahar Substation to cater to Instrumentation, DCS and Telecom system loads. The UPS units will operate in parallel and share the total load. The neutral of the UPS system is solidly earthed. The rating of the AC UPS is 16kVA. The UPS have been provided with VRLA batteries and battery back-up duration is for 8 hours. Main and bypass incomers of the UPS are fed from the switchboard ALMAHR-0.4kVSWG-01. The 230V AC UPS supply is fed to instrumentation PDB via two outgoing feeders for further distribution to respective loads. Mushroom Head type, pad lockable Exd-type safety pushbutton will be provided in the battery room next to batteries for battery isolation. AC UPS will generally be in compliance with Project Specification: GS-2210-60-00-20 Technical Specification for AC UPS
9.7.8 230V-UPS-05 Operation and Control Philosophy: Controls: At respective 230 V AC UPS Panel Status Monitoring: at UPS panel / SDCS at GTP, Jihar (The UPS signals will be hardwired to the respective DCS at SGS Almahar and these signals will be transmitted via fibre optic to the DCS at GTP and further transmitted via serial link to the GTP SDCS). Protection: Integral to UPS.
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Normal operation: Both units (UPS A and UPS B) are connected in parallel to the load and fed from 400V switchboard (ALMAHR-0.4kV-SWG-01). Failure or switching off of any one of the rectifier: During this condition, the healthy/active rectifier will supply both the inverters and keep charging both the battery banks. Operation is automatic and without any output power supply interruption. Failure or switching off of both of the rectifiers or total loss of incoming power supply: During this condition, the inverter will be supplied from the respective battery banks for the autonomy time specified (8 Hrs.). Failure or switching off of any one of the inverters: During this condition, the entire load is automatically transferred to healthy/active inverter unit, automatically and without any output power supply interruption. Failure or switching off of both inverters: During this condition, the entire load is automatically transferred to bypass unit fed from ALMAHR-0.4kV-SWG-01. This operation is carried out by static switches ensuring uninterrupted and synchronised transfer. 9.7.9 230V AC UPS Design for Instrumentation & Telecom System (230V-UPS-07, T4 area): 1 No. 230V, 1-phase, 50Hz, 2 x 100% parallel redundant AC UPS system with 2 sets of rectifier/charger, battery bank, inverter, static transfer switch, 1 set of bypass transformer and one integral distribution board is provided in T4 porta cabin to cater to Instrumentation and Telecom system loads. The UPS units will operate in parallel and share the total load. The neutral of the UPS system is solidly earthed. The rating of the AC UPS is 4kVA. The UPS have been provided with VRLA batteries and battery back-up duration is for 4 hours. Main and bypass incomers of the UPS are fed from distribution board T4-NDB-02. The 230V AC UPS supply is distributed to the loads through integral 230V, 1- phase, 50Hz, 10kA for 1 sec, distribution board with two MCCB incomer feeders and MCB
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outgoing feeders. Mushroom Head type, pad lockable Exd-type safety pushbutton will be provided in the battery room next to batteries for isolation of batteries. AC UPS will generally be in compliance with Project Specification: GS-2210-60-00-20 Technical Specification for AC UPS 9.7.10 230V-UPS-07 Operation and Control Philosophy: Controls: At respective 230 V AC UPS Panel Status Monitoring: at UPS panel / SDCS at GTP, Jihar (The UPS signals will be hardwired to the Instrumentation panel at T4 area and these signals will be transmitted via fibre optic to the DCS at GTP and further transmitted via serial link to the GTP SDCS). Protection: Integral to UPS. Normal operation: Both units (UPS A and UPS B) are connected in parallel to the load and fed from 400V distribution board T4-NDB-02. Failure or switching off of any one of the rectifier: During this condition, the healthy/active rectifier will supply both the inverters and keep charging both the battery banks. Operation is automatic and without any output power supply interruption. Failure or switching off of both of the rectifiers or total loss of incoming power supply: During this condition, the inverter will be supplied from the respective battery banks for the autonomy time specified (4 Hrs.). Failure or switching off of any one of the inverters: During this condition, the entire load is automatically transferred to healthy/active inverter unit, automatically and without any output power supply interruption. Failure or switching off of both inverters: During this condition, the entire load is
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automatically transferred to bypass unit fed from distribution board T4-NDB-02. This operation is carried out by static switches ensuring uninterrupted and synchronised transfer.
9.8
110V DC UPS System
9.8.1 Design of 110V DC UPS (110V-DCP-03, GTP, Jihar) for Control supply of Switchgears : The 110V DC UPS for electrical system will be Single unit type with single rectifier, battery bank, blocking diodes included between rectifier and common DC bus and integral distribution board. The DC UPS have been provided with VRLA batteries and battery back-up duration is for 12 hours. The control supply is provided to the following switchboards: MV main Switchboard (6.6kV-SWG-01) LV Switchboard incomer and bus-coupler breaker control supply (for PMCC0.4kV-SWG-01, PMCC-0.4kV-SWG-02, 0.4kV-GAS GEN-SWG-01/02/03, ADMINPCC-01) 110V DC supply is sized to cater to the MV switchboard control, indication, metering and protection function including operation of the breaker closing coil and tripping coil. In addition it shall meet the DC supply requirement of LV incomer and buscoupler breaker closing and tripping coil. Mushroom pad lockable Exd type safety pushbutton will be provided in the battery room next to batteries for isolation of batteries. DC UPS will generally be in compliance with Project Specification: GS-2210-60-00-17 Technical Specification for Battery and Charger Assembly.
9.8.2 110V DC UPS Operation and Control Philosophy: Controls: locally at 110V DC UPS Panel Status Monitoring: Both at UPS panel and SDCS (via serial link)
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Protection: Integral to DC UPS Normal operation: DC UPS is fed from 400V switchboard (PMCC-0.4kV-SWG-01). Failure or switching off of the rectifier or total loss of incoming power supply: During this condition, the DC load will be supplied from the battery bank for the autonomy time specified (12 Hrs.).
10.0 PLANT OPERATION PROCEDURE - GTP

Operation of the plant electrical system is envisaged as Manual with most of the control operation by the plant electrical operators. Accordingly the electrical system is being designed for manual operation as far as possible.
10.1
Condition A - Plant Electrical System Start-Up Procedure on Island Mode of operation

During initial start-up of the plant the following sequence of operations need to be followed: Step-1: Objective is to start the EDG for plant start-up Operator to ensure that incomer breakers and outgoing breakers of the Normal Cum Emergency Switchboard -PMCC-0.4kV SWG-01 are all open and the bus coupler breaker is closed. Start manually, the 1250 kVA Emergency Diesel Generator set (EDG-01) from the EDG GCP. When the DG set is ready to take load, energise the switchboard PMCC-0.4 kV-SWG-01 by closing the DG incomer breaker (I/C-2, Cubicle No.: 9F) or (I/C-3, Cubicle No.: 12F) on to the dead-bus. The closing of the breaker is automatic and from EDG GCP if DC-UPS power is available and is carried out manually from the LV switchboard if the DC-UPS supply is not available. Black Start: The EDG set can be started if the starting batteries are in fully charged condition. The DG set is provided with 2 sets of starting batteries and each of the starting batteries is rated for 3 start attempts in one hour. In case the batteries are not charged, portable Genset of sufficient capacity
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need to be arranged by the company to charge the batteries for starting the EDG set under black start conditions. Once the Emergency DG set power is established to the PMCC-0.4kV SWG-01, energise the outgoing feeder to auxiliary power to DG set. Step-2: Objective is to energise all other emergency and critical process loads connected to the Normal cum Emergency Switchboard PMCC-0.4 kV SWG-01 for plant start-up. Following critical loads on the Normal Cum emergency switchboard PMCC-0.4kVSWG-01 are to be started manually by the operator from the PMCC-0.4kV-SWG-01 switchboard. Outgoing feeders to all Emergency Lighting Distribution Boards connected to Emergency switchboard Outgoing feeder to Auxiliary Power to DG Outgoing feeder to MCC Building HVAC panel Outgoing feeder to 230V- UPS-02 Outgoing feeder to 230V- UPS-04 Outgoing feeder to 110V-DCP-03
Additionally any or all of the following loads can be started, as per the plant black start sequence: Outgoing feeder to 0.4kV-GAS GEN- MCC-01 / 02 / 03 as applicable Outgoing feeder to CP Rectifiers Outgoing feeder to Heat tracing DB Outgoing feeder to Small Power DB All outgoing feeders those are required for GTG start-up from the GTG MCC which has been energised to start the first GTG. All outgoing feeders from 230V AC UPS Distribution boards All outgoing feeders from 110V DC UPS Distribution board Outgoing feeder to Potable Water Distribution Pump Motor Outgoing feeder to other critical loads, if any
Based on the Process requirement the following Process loads can be started. Outgoing feeder to Hot Oil Circulation Start-up pump
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Outgoing feeder to Instrument Air Compressor-A Outgoing feeder to Fan Motor for Instrument Air Compressor A Outgoing feeder to Enclosure Heater for Instrument Air Compressor A Outgoing feeder to Fire Water Jockey Pump A Outgoing feeder to Fire Water Tank Heater Outgoing feeder to other critical process loads ( if any ) connected to the PMCC-0.4 kV SWG-01 Emergency Switchboard
Step-3: Objective is to energise the 6.6 kV switchboard. Energization of 6.6 kV Switchgear at the MCC Building: The dead bus closing of the bus-tie AB and bus-tie BC from the common synchronising panel is to be carried out manually. Operator to ensure that the 6.6 kV switchboard is a continuous bus with all bus coupler breaker closed before starting of the GTGs under plant start-up condition. Identify and start one of the GTGs (either GTG-2841 or GTG-2842 or GTG-2843). The feeders for the GTG-Auxiliaries shall be kept in ready to start condition, so that they can start when the signals are received from the GTG-UCP. The GTG Auxiliaries are: Starter Motor, AC Lube Oil Pump Motor, Main enclosure Vent Fan motor, Vent Air filter bleed fan motor, Lube Oil Tank Heater, all 110V DC and 24V DC loads etc. The first GTG is brought into circuit by dead bus closing of associated 6.6 kV incomer breaker. The incomer circuit breaker close command in the GCP is executed by the operator from common synchronising panel after ensuring that the NGR of the GTG that is being brought into circuit is connected to the system, thus ensuring that the 6.6 kV system is earthed. On closing of the first GTG incomer breaker on to the MV switchboard, the 6.6 kV system gets energized and the 6.6 kV bus Voltage, kW and current feedback along with breaker status is available to the SDCS. Step-4: Objective is to energise the distribution transformers On receipt of the above information, the operator can initiate manual closing of the 4 nos. 6.6 kV /0.42 kV, 2.5 MVA transformer (2970-GTP-TR-01 / TR-02/ TR-03/ TR-
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04) breakers either from the 6.6kV switchboard or from the SDCS panel and charge the GTP distribution transformers. Step-5: Objective is to switchover from the EDG supply to GTG power On Energization of incoming line feeders of PMCC-0.4kV-SWG-01, back paralleling sequence of the EDG with one of the transformer breaker will take place automatically from the DG GCP (provided DG GCP is in Auto mode) and on achieving of synchronism the closing of the selected incomer transformer breakers will happen automatically (provided A/I/M selector switch at the bus coupler panel is in Auto position and L/R selector switch is in Remote position). Under this condition, the emergency DG set will be operating in parallel with one of the transformers for a pre-defined time, sharing the total load to a pre-defined set point. Under this circumstance one of the transformer incomer feeder and EDG feeder will be operating in parallel with the bus-coupler closed. After the pre-defined time the EDG will de-load and trip automatically. Now the PMCC-0.4kV-SWG-01 is running with the normal GTG power fed through transformer 2970-GTP-TR-01 and bus coupler breaker closed. After tripping of the 1250kVA EDG, the operator to initiate the close command of the second transformer breaker (this command will be routed through synchro-check relay) and on closing of the second transformer incomer breaker, the bus-coupler breaker will open automatically after momentary paralleling of two bus sections. At this stage, the LV switchboard PMCC-0.4 kV SWG-01 is energised and is in normal operation. Now all the balance loads of the switchboard can be brought into service. Step-6: Objective is to energise the Process LV Switchboard PMCC-0.4kV-SWG-02 On Energization of 2.5 MVA transformers (2970-GTP-TR-03 and TR-04), operator to initiate manual closing of transformer LV breakers I/C-1 (Cubicle No.: 16) and I/C-2 (Cubicle No.: 19) and energise the Normal Switchboard with the bus-coupler breaker (Cubicle Nos.:17) kept open.
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Step-7: Objective is to start the second GTG and MV loads with pre-conditions of the minimum power requirements: With the Normal and emergency LV loads in circuit, the first GTG is partly loaded. Based on the process operating requirement, the operator has to decide on the starting of the second GTG. The MV motor loads are to be started considering the running reserve capacity of the GTGs. The minimum power required and the pre-conditions for starting of the large motors including the Chiller motor and Sales Gas Compressor motors are as defined in the Electrical System study report. The second GTG is brought into circuit by the operator by initiating the auto-synchronising operation from the common synchronising panel.
10.2
Condition B - Plant Electrical System Start-Up Procedure with the presence of Grid supply (when grid supply is made available in future)
During initial start-up of the plant the following sequence of operations need to be followed in the presence of Grid supply (when grid supply is made available in future): Step-1: Objective is to energise the 6.6 kV Switchboard. The first step for the energising of the 6.6kV Switchboard is to ensure that the 110V DC UPS system of GTP is commissioned and batteries are fully charged thus ensuring control supply for the board. Next Operator to ensure that the 6.6kV Switchboard incomer and outgoing breakers are open and operator to manually carry out the dead bus closing of the bus-tie AB and bus-tie BC from the common synchronising panel . Operator to ensure that the 6.6 kV switchboard is a continuous bus with all bus coupler breaker closed before starting of the GTGs under plant start-up condition. The grid incomer is brought into circuit by dead bus closing of the 6.6 kV grid incomer breaker from the Common Synchronising panel. The incomer circuit breaker close command in the GCP is executed by the common synchronising panel after ensuring that the NGR of the grid incomer that is being brought into circuit is connected to the system, thus ensuring that the 6.6 kV system is earthed. Only one
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of the grid incomer will be connected in circuit at any point of time and mechanical interlock has been provided in the 6.6 kV switchboard to prevent closing of the two grid incomer breakers at the same time taking into account the fault current limitation of 50kA on the offered switchboard. Step-2: Objective is to energise the power transformers to ensure start-up power for the GTG auxiliaries On closing of the grid incomer breaker on to the MV switchboard, the 6.6 kV system gets energized and the 6.6 kV bus Voltage, kW and current feedback along with breaker status is available to the SDCS On receipt of the above information, the operator can initiate manual closing of the 4 nos. 6.6 kV /0.4 kV, 2.5 MVA transformer (2970-GTP-TR-01 / TR-02/ TR-03/ TR-04) breakers either from the 6.6kV switchboard or from the SDCS panel and charge the GTP distribution transformers. On charging of transformers, operator to manually close the LV breakers of 2970GTP-TR-01 and 2970-GTP-TR-02 with bus-coupler breaker open to energise PMCC0.4kV-SWG-01. Step-3: Objective is to energise all emergency and critical process loads connected to the Normal cum Emergency Switchboard for plant start-up as per Step 2 of Clause 10.1. Step-4: Objective is to start the plant GTGs Identify and start one of the GTGs (either GTG-2841 or GTG-2842 or GTG2843). The feeders for the GTG-Auxiliaries shall be kept in ready to start condition, so that they can start when the signals are received from the GTGUCP. The GTG Auxiliaries are: Starter Motor, AC Lube Oil Pump Motor, Main enclosure Vent Fan motor, Vent Air filter bleed fan motor, Lube Oil Tank Heater, all 110V DC and 24V DC loads etc. The first GTG is brought into circuit by synch closing of its 6.6 kV incomer breaker to the 6.6kV Switchboard. The incomer circuit breaker close command in the GCP is executed by the common synchronising panel after
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ensuring that the NGR of the grid incomer is connected to the system, thus ensuring that the 6.6 kV system is earthed. Now one GTG and the grid supply will be operating in parallel and will be sharing the load based in the load sharing set values provided in the SDCS system. During load sharing between the GTG and the Grid, the grid will make available the instantaneous short fall of power on the system based on instantaneous load demand and the amount of power to be delivered by the GTG will be controlled by SDCS based on 4-20mA reference signal. Based on the process load requirement the operator to decide on the start of the second GTG if required similar to the starting procedure followed for the first GTG. Under this condition two GTGs and the grid supply will be operating in parallel and will be sharing the load based in the load sharing set values provided in the SDCS system. During load sharing between the GTG and the Grid, the grid will make available the instantaneous short fall of power on the system based on instantaneous load demand and the amount of power to be delivered by the GTG will be controlled by SDCS based on 420mA reference signal. Step-5: Objective is to energise the Normal LV Switchboard PMCC-0.4 kV SWG-02 On synch closing of the GTG incomer breaker on to the MV switchboard, the 6.6 kV bus Voltage, kW and current feedback along with breaker status is available to the SDCS. On receipt of the above information, the operator either manually from 6.6kV switchboard or remotely from the SDCS initiates the closing of the 2 nos. distribution transformers ( 2970-GTP-TR-03 and 04) LV breakers feeding the 0.4 kV normal switchboard and charge the PMCC0.4 kV-SWG-02 with the bus-coupler breaker (Cubicle Nos.:17) kept open. Now the PMCC-0.4kV-SWG-02 is running with the normal GTG/ Grid power fed through transformers 2970-GTP-TR-03 and 04. At this stage, all the main LV switchboards PMCC-0.4kV-SWG-01 and PMCC-0.4kVSWG-02 are energised and in normal operation. The LV loads of Process and utility can be started and the plant will continue operation under 1 Grid supply & 1 or 2 GTG operating configuration.
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Step-6: Objective is to start MV loads with pre-conditions of the minimum power requirements. With the Normal and emergency LV loads in circuit, and the load shared between the GTG and grid supply based on the pre-defined set points, the GTGs will be partly loaded. The MV motor loads are to be started considering the running reserve capacity of the GTGs and grid power import set point The minimum power required and the pre-conditions for starting of the large motors including the Chiller motor and Sales Gas Compressor motors are as defined in the Electrical System study report.
10.3
Condition C- Plant Normal Operating Condition - GTP The various normal operating scenarios of the plant are: Scenario 1 - 2 GTGs operating in parallel without grid connection . Scenario 2 - 3 GTGs operating in parallel without grid connection. Scenario 3 - 1 GTG operating in parallel with the grid connection. Scenario 4 - 2 GTGs operating in parallel with the grid connection Under plant normal operating condition, based on the above selected operating scenario the connected GTGs / Grid will feed input power to the 6.6 kV MV Switchboard. All the bus-coupler breakers of the MV Switchboard are closed and the MV Switchboard will operate as a continuous bus. All the outgoing transformer breakers of the MV Switch board are in circuit, feeding power to the plant LV normal and emergency switchboards and the normal loads of LQ and SGS Jihar. The outgoing MV motor feeders are in circuit based on the process operating conditions.
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The outgoing LV normal and emergency power and motor feeders are in circuit based on the process operating conditions.
The Emergency DG is under standby condition. The 230 V AC UPS are energized and continuously feeding the instrument, telecom and the SDCS and escape lighting loads of the plant.
The 110 V DC UPS is energized and will feed the breaker control supply of the MV & LV Switchboard as defined.
The 110V DC and 24V DC System of the each of the three GTGs are energized and feeding the critical loads of the GTGs.
10.4
Condition D - Plant Abnormal Operating Condition -GTP
Situation-1 Tripping of one of the GTGs due to fault. Under plant normal operating condition, when one of the GTGs trips on fault, the full operating load of the plant will come on the other operating generators / Grid connection depending upon the Plant operating scenario at that given point of time. Scenario 1 - 2 GTGs operating in parallel without grid connection. Under this scenario, the total plant operating load will come on the one operating generator. a) In order to sustain the plant with the one operating generator, it will be required to limit the load on the 6.6 kV bus to the capacity of the operating generator set point ( i.e. 9MW at 45 deg C). For this, bulk load shedding will be required, adopting a fast load shedding scheme and the same will be achieved using df/dt function and fixed frequency setting of the numerical relays provided on the 6.6kV bus.
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b)
The estimated maximum load on the plant works out to be 15.58 MW (including 4MW Phase-2 load). On loss of one generator the total load of the plant is required to be restricted to the capacity of one operating generator i.e. 9MW and accordingly the following loads will be tripped immediately to limit the power consumption to one of the operating GTGs whilst still be able to continue with the plant process partially :-
Priority-1 Outgoing Tie Feeder to Phase -2 (4MW) Priority-2 - Outgoing Transformer feeder to Administration PCC & to LQ PMCC (1.67MW) Priority 3 - Recycle Compressor Motor (1.22MW) With the above motors / feeders tripped, the total load on the system is restricted to less than 9 MW and the same will be met by the one operating GTG. Based on the transient stability study, the above load shedding is required to be carried out within a time period of 500ms to avoid sustained under voltage/ under frequency condition on the 6.6kV bus leading to tripping of the other operating generator causing a complete plant shutdown.
Scenario 2 - 3 GTGs operating in parallel without grid connection. Under this scenario, the total plant operating load will come on the remaining two operating generators which will still be able to meet the total plant load requirement without any interruption in supply. Scenario 3 - 1 GTG operating in parallel with the grid connection. Under this scenario, the available power from the grid will be around 10 MW (i.e. considering a 12.5 MVA transformer). The following loads will be tripped immediately to limit the power consumption to the grid transformer output whilst still be able to continue with the plant process :Priority-1 Outgoing Tie Feeder to Phase -2 (4MW)
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Priority-2 - Outgoing Transformer feeder to Administration PCC & to LQ PMCC (1.67MW) With the above feeders tripped, the total load on the system is restricted to less than 10 MW and the same will be met by the one operating grid transformer. Scenario 4 - 2 GTGs operating in parallel with the grid connection. Under this scenario, the total plant operating load will come on operating generator and the grid supply, which will be able to meet the total plant load requirement without any interruption in supply. Situation-2 Tripping of one grid incomer due to fault. During plant normal operation only one of the grid incomer feeder will be in circuit due to the mechanical interlock provided on the MV switchboard which ensures only one grid breaker will be closed at any point of time. Under plant normal operating condition, when the connected grid incomer trips on fault, the full operating load of the plant will come on the other operating generators depending upon the Plant operating scenario at that given point of time. Scenario 1 - 2 GTGs operating in parallel with the grid connection. Under this scenario, the total plant operating load will come on to the two operating generator which will be able to meet the total plant load requirement without any interruption in supply. Scenario 2 - 1 GTG operating in parallel with the grid connection. Under this scenario, the total plant operating load will come on the one operating generator and the operations as detailed under Clause 10.4 Condition-D, Situation-1, Scenario-1 will be repeated.
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Situation-3 Tripping of one of the large Motors (Sales Gas Compressor Motor or Chiller motor) due to electrical fault. a) Under plant normal operating condition with two GTGs feeding the plant loads or 1 GTG with 1 grid supply feeding the plant loads, when one of the large motor i.e. the Sales gas compressor motor or the Chiller motor trips, a sudden load throw off condition is sensed by the 6.6 kV System. a) The MV Switchboard will sense an over voltage/ over frequency condition. The Control system of the GTGs- which are all operating in parallel and communicating to each other, will sense an over voltage/ over frequency condition of the 6.6 kV System due to the generation being more than the demand. Accordingly the GTG control system will reduce the output from the operating GTGs by going into droop mode of operation. The imbalance caused during the transient period is within acceptable limits. b) On loss of one of the large motors, the DCS/Package UCP shall take up control of the process by tripping / closing of the necessary loads based on the plant process operating philosophy. c) Operator shall study the Electrical Fault Sequence of Events (SOE) recorded at the SDCS causing the tripping of the large Motor on fault. Based on the type of fault, the operator shall decide if the fault is major or minor. d) If minor, the fault shall be cleared by the operator in minimum time, keeping the two generators in operation on reduced load. On clearance of the fault the large motor shall be brought into circuit by the operator via LCS/ DCS/ package UCP at the specified loading conditions with base load as defined by the system study report. Situation-4 Sustained Overload Condition on the Running system a) During plant normal operation, the total calculated running load on the system is as per Electrical Load Schedule (JI-191-EL-01-2970-10002 & JI 191EL-06-4300-10002). Based on the present load list the total Jihar Phase-3
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plant operating load shall be met by two operating generators or 1 generator & 1 grid supply under all operating conditions. b) During sustained overload on the system, as monitored by the SDCS, the Operator can initiate the starting of the third GTG (under 2 GTG & No grid operating scenario), if time permits. Else the operator shall initiate the tripping of non critical loads to maintain the load within the generation capability of the two GTGs. The tripped loads can be brought back into circuit by the operator after starting of the 3rd GTG. c) Under the operating scenario of 1 GTG & 1 Grid, any shortfall of power will be met by the grid by making appropriate setting of power to be drawn from the grid at the SDCS by the operator. Situation- 5 Tripping of the Distribution Transformers feeding the bus-section-A / B of LV Switchboards PMCC-0.4kV-SWG-01 or PMCC-0.4kV-SWG-02. a) On Loss of supply to bus-section A or B of either PMCC-0.4 kV-SWG-01 or PMCC-0.4 kV-SWG-02, under voltage condition is sensed by the auto change over logic of switchboard which will initiate an auto change-over, enabling the closing of the bus coupler breaker thus resuming power to the entire switchboard from the healthy transformer. In case of failure of auto-transfer the affected bus section load will loose power and an alarm will be generated. On loss of supply to both bus sections A & B of PMCC-0.4kV-SWG-01, an under voltage condition is sensed by the 1250 kVA DG GCP thus implying loss of main power from the GTG / Grid supply. The 1250 kVA DG GCP will initiate an auto start of the DG set b) The EDG is expected to energise and brought into circuit in approx. 20 seconds. The breaker closing operations to ensure power to the Normal cum emergency switchboard is carried out by the EDG GCP panel without the intervention of the operator. The tripping of the transformer incomer breakers 2970-GTP-TR-01 and 02 on under voltage condition will happen
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automatically at the switchboard to prevent back feed of power from the Emergency DG to 6.6kV Switchboard. On tripping of the Transformer incomer breakers, the DG GCP will initiate the closing of the bus coupler breaker of PMCC-0.4kV-SWG-01 to ensure the switchboard operates as a solid bus and ensuring emergency power is made available to all the emergency loads connected to Bus-A and Bus-B. With this critical emergency loads at the Normal cum Emergency switchboard PMCC-0.4kV-SWG-01 is catered by the EDG set via the power feeders that will remain closed even on loss of Main GTG power. c) Once the operator has established and cleared the fault that caused the GTG tripping, the two running GTGs are brought back into circuit by following the applicable steps of Condition-A. In the event of a major fault on the tripped generator, then the operator has to establish the process power requirement by bringing in the one healthy generator and standby generator into circuit. d) Under the back paralleling sequence the DG GCP will initiate synchro closing of one of the transformer incomer breaker (either 2970-GTP-TR-01 or TR-02 based on the priority selection at GCP) with the DG breaker. Once the transformer breaker is closed, the 1250 kVA EDG and the 2500kVA transformer will be operating in parallel with the bus coupler breaker closed and feeding power to the entire normal cum emergency board. The EDG will share the load with the transformer to a predefined set point and will run in parallel for a predefined set time of 2 minutes. After this preset time the EDG GCP will initiate the unloading of the DG set and tripping of the DG incomer breaker automatically. Now the entire PMCC-0.4kV-SWG-01 is being fed by one of the distribution transformer with the bus coupler breaker closed. Now the operator shall initiate the synchro closing of the second transformer incomer breaker from local to the switchboard by placing the trip selector switch in the bus-coupler position. With this synchro closing of the second transformer incomer breaker the bus coupler breaker will be tripped as per two out of three breaker logic. Operator to note that only momentary short time parallel operation of the DG set with the distribution transformer is envisaged due to the fault level restriction of the PMCC-0.4kV SWG-01 as highlighted in short circuit study report.

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Jihar stage 3 Project

HPC Contract No.: HPC/08-06 Petrofac Job No.: JI-191

Electrical System Operating Philosophy

Electrical System Operating Philosophy

ORIG. DOC SIZE: A4 DOC NO.

This is a Word document and must not be altered manually

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TABLE OF CONTENTS SL.NO.

6.1 6.2 6.3 6.4 6.5

8.1 8.2 8.3 8.4 8.5

GTP LQ SGS JIHAR SGS AL MAHAR TIE-IN AT T4

9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8

10.1 10.2 10.3 10.4

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ABBREVIATIONS USED IN THE DOCUMENT

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Block Logic Diagram Motor Feeder

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UTILIZATION VOLTAGE LEVELS (NOMINAL)

110V DC, 2 Wire (Un-earthed) (see note 2)

24 V DC, 2 wire (see note 1)

230V AC, UPS (see note 1) +/- 5 % +/- 2 %

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ELECTRICAL POWER DISTRIBUTION SYSTEM

GTP Power Distribution

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UPS Lighting (230V-UPS-04)

Battery autonomy time of 8 hrs. GTP Switchgear breaker controls (110V-DCP-03)

Battery back-up time of 12 hrs

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SGS JIHAR Power Distribution

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No Emergency DG supply is envisaged for SGS Jihar.

SGS Al-Mahar Power Distribution

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SUBSTATION DIGITAL CONTROL SYSTEM

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MAJOR ELECTRICAL EQUIPMENT/ITEMS AT VARIOUS LOCATIONS GTP

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INDIVIDUAL EQUIPMENT DESIGN, OPERATION AND CONTROL PHILOSOPHY Power Generators

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