VINDHYACHAL

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OBJECTIVES
ALERT ABOUT IMPORTANCE OF PRESERVATION
ASSISST IN IMPLEMENTING PRESERVATION

POLICIES ASSISST IN SOLUTION OF PERFORMANCE PROBLEM PROVIDE A TOOL FOR ASSESSING THE QUALITY OF PERFORMANCE

PRESERVATION
IT IS PROECESS OF UPKEEP OF SPARES AND

EQUIPMENTS IN SYSTEMATIC MANNER SO THAT ITS TECHNICAL & CHEMICAL ATTRIBUTES / CHARACTERISTICS ARE MAINTAINED ; AND THAT IT IS READILY AVAILABLE FOR USE/ INSTALLATION

PRESERVATION OF MATERIALS
WHY TO PRESERVE
WHAT TO PRESERVE WHERE TO PRESERVE WHEN TO PRESERVE HOW TO PRESERVE

THE NEED OF PRESERVASION

RS 1 56 000.00 CRORE IS LOST N AVERAGE ON

ACCOUNT OF CORROSION OF MATERIALS

IT ACCOUNTS 2-3 % OF GDP

WHAT TO PRESERVE

EVALUATE MATERIAL COST EVALUATE MATERIAL USEABILITY EVALUATE MATERIAL COMPOSITION Classify material for preservation * Machined surface (Class-A) * un-machined surface (Class-B) * Threaded surface (Class-C) * Control & Instrumentation (Class-D)

A CLASS : MACHINED SURFACE

B-CLASS : UNMACHINED SURFACE

C-CLASS : THREADED PART

D-CLASS : CONTROL & INSTRUMENTATION

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WHEN TO PRESERVE
POWER PLANT PHASE DURING ERECTION
BASED UPON SPARE NEED AND ITS STORAGE

PERIOD IN STORE BASED UPON PLANT SHUTDOWN PERIOD

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HOW TO PRESERVE
FACTORS AFFECTING MATERIAL: HEAT ,

HOISTURE AND DUST STORAGE TYPE: P-TYPE Q-TYPE R-TYPE PT-TYPE RT-TYPE

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P-TYPE STORAGE

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Q-TYPE STORAGE

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Q-TYPE

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PT-TYPE

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RT-TYPE

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LONG TERM STORAGE OF POWER PLANT & EQUIPMENTS : GENERAL CONSIDERATION & PRESERVATION
COS-ISO-00-OGN/OPS/SYST/017/LMI

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CHANNEL COLUMNS USE

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TUBES AND PIPE

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VALVES AND ACTUATORS

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PUMP , SHAFT AND IMPELLERS

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STORE PRESERVATION
SN SPARES
1 2 COLUMN, CHANNEL, ANGLES PIPE AND TUBES

TYPE OF STORAGE
OPEN STORAGE - Q TYPE OPEN STORAGE - Q TYPE CLOSED STORAGE-P TYPE CLOSED-P TYPE OPEN TARPAULIN OT TYPE CLOSED P-TYPE
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3 4 5 6

VALVES AND ACTUATORS PUMP, SHAFT , IMPELLERS AND GEAR BOXES FAN IMPELLER, SUCTION CHAMBERS , COAL MILL PARTS BOILER TUBES

BOILER TUBE COLOUR CODING

SN SPECIFICATION
1 2 12X 1 MO SA210GR A1

COLOUR CODE
RED-YELLOW YELLOW

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4 5 6

SA213T91
SA213 GR T11 SA213 GR T22 SA213 GR TP347H

GREEN-YELLOW
ALUMUNIUM-YELLOW GREEN-RED BLACK-YELLOW
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STORE PRESERVATION
SN SPARES
7 8 9 10 11 ESP COLLECTING ELECTRODE AND APH HEATING ELEMENTS ROTOR OF TURBINE / GENERATOR /HT MOTORS AND TURBINE BLADES ANTI-FRICTION AND FRICTION BEARING GEAR BOXES AND MOTORS TRANSFORMERS , WINDING COILS AND ELECTRICAL SPARES CONTROL AND INSTRUMENTATION

TYPE OF STORAGE
CLOSED STORAGE - P TYPE CLOSED STORAGE -P TYPE INDOOR CLOSED STORAGE -P TYPE CLOSED-P TYPE CLOSED STORAGE P TYPE IN CLOSED SHED-PT TYPE

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LUBRICANT STORAGE

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STORE PRESERVATION
SN SPARES
13 14 15 16 17 LUBRICATING AND COOLING OILS WELDING ELECTRODES REFRACTORY & INSULATION MATERIALS CEMENTS ACTIVATED CARBON

TYPE OF STORAGE
SEMI-CLOSED STORAGE - Q TYPE CLOSED STORAGE -P TYPE INDOOR CLOSED STORAGE -P TYPE CLOSED STORAGE -P TYPE CLOSED STORAGE P TYPE OPEN SPACE- RTYPE

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CHLORINE CYLINDERS

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STORE PRESERVATION
SN SPARES
19 BULK CHEMICALS LIKE AMMONIA, HYDRAZINE, PHOSPHATE CAUSTICS RUBBER LINED PIPES , RUBBER AND SPARES OF RUBBERS

TYPE OF STORAGE
CLOSED STORAGE -P TYPE CLOSED STORAGE -P TYPE

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CLASS OF PRESERVATION
A- CLASS

a) TRP HE 1706 b) TRP HE 1710 c) TRP HE 1712 d) SILICAGEL BS2540 E) VCI PAPER f) EVAPORATIVE PROTECTION COATINGS

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A- CLASS APPLICATION PROCEDURE

PERIODIC INSPECTION OF SURFACE TO CHECK NEED FOR PRESERVATION THE SURFACE LIKE THRUST COLOUR, JOURNALS , BEARING NEEDING PRESERVATION TO BE CLEANED WITH PECE OF CPLOTH DIPPED IN PETROL OR DIESEL CLEANED SURFACE TO BE DRIED FOR 20-30 MINUTES THE CLEAN SURFACE NOT TO BE TOUCHED WITH OPEN HAND APPLY ONRE COAT OF PRESERVATIVES

THEDRY REPRESERVED SURFACE TO BE WRAPPED ITH VCI PAPER WITH ACTIVE SIDE FACING SURFACE
FINALLY IT TO BE WRAPPED WITH AL FOIL AND ADHESIVE TAPE TO BE APPLIED FOR SEALING

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B-CLASS PRESERVATIVES
RED OXIDE ZINC PRIMERS
ALMUNIUM PAINTS SYNTHETIC ENAMEL PAINTS;RED/YELLOW/GREY STEAM WASHABLE PAINTS EVAPORATIVE PROTECTION COATINGS

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B-CLASS PRESERVATIVE APPLICATION PROCEDURE

CLEAN SURFACE BY MECHANICAL MEANS LIKE BRUSH

TO REMOVE DUST, DIRT , SCALE ETC PAINT WITHIN 3 -5 HOURS SINGLE OR MULTIPLE COAT BASED UPON NEED SPRAY OR MANUAL COATING ADJUSTING NEED OF COATING STEAM SIDE CONDESNER TO BE PAINTED WITH WASHABLE PAINTS

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STORAGE AND PRESERVATION OF GENERATOR STATOR & ROTOR FOR A LONG TIME
THE STATOR AND ROTOR HAS TO BE TOTALLY

ENCLOSED CONDITION WITH DRY ATMOSHPERE IT SHOULD BE ABOVE 1 FOOT HIGH OF GROUND IT SHOULD BE PRESERVED IN DRY N2 PRESSURE OF 0.5 KG/CM2 AND PRESSURE TO BE MONITORED DAILY THE ROTOR SHOULD BE STORED IN VACCUM SEALED PACKING IN DRY SEALED DUST FREE STORAGE

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STORAGE AND PRESERVATION OF GENERATOR STATOR & ROTOR FOR A LONG TIME
THE STATOR AND ROTOR HAS TO BE TOTALLY

ENCLOSED CONDITION WITH DRY ATMOSHPERE IT SHOULD BE ABOVE 1 FOOT HIGH OF GROUND IT SHOULD BE PRESERVED IN DRY N2 PRESSURE OF 0.5 KG/CM2 AND PRESSURE TO BE MONITORED DAILY THE ROTOR SHOULD BE STORED IN VACCUM SEALED PACKING IN DRY SEALED DUST FREE STORAGE

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PRESERVATION OF GEN ROTOR AND STATOR

WATER COOLED STATOR TO BE COMPLETELY

DRAINED OF WATER AND HOT AIR TO BE BLOWN TO ENSURE IT IS DRY NO OF SILICA GEL PACKING TO BE PROVIDED FOR PRESERVATION AT END SILICA GEL TO BE REPLACED FEROM TIME TO TIME IR VALUE TO BE MEASURED EVERY MONTH AND IF IT IS <16 MEGA OHM; HOT AIR BLOWING IS TO BE CARRIED OUT THE ROTOR TO BE KEPT AWAY FROM MOISTURE FREE FROM MOISTURE AND SEALANT HEALTHINESS IS TO BE TAKEN ALONG WITH ACTION OF STATOR FOR MOISTURE CONTROL
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CASE STUDY
TAPP

500 MW RWE

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