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PRESTRESSING OF THE BRIDGES

INTERNAL TENDONS
x
3 3 3 3

PRESTRESSING SYSTEM
(led inside the concrete structure) top straight tendons bottom straight tendons curved tendons inside webs horizontal straight tendons inside webs

EXTERNAL TENDONS
x

(led outside the concrete structure)


3

running free inside the boxgirder

Types of the tendons

INTERNAL TENDONS
s s s s s s s

15 pc strand / tendon Dstrand = 0,6 (15,2 mm ) Astrand = 150 mm2 Type ST 1670/1860 N/mm2 Finit = 2973 kN / tendon Dout = 95 mm
x

corrugated sheathing

Anchorage system :
DYWIDAG SI (DSI) MA 6815 (Multiplane anchorage)
4

s s

pressure grouting with cement grout

INTERNAL TENDONS AND ANCHORAGE SYSTEM


s

Corrugated sheathing

Dywidag SI MA 6815 anchorage system Ribbed anchor body Wedge plate

Corrugated sheathing

Plastic trumpet

Grout cap
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INSERTION OF THE STRANDS INTO DUCTS


Strand out

Insertion into the web

Strand pushing device

8 m/s

Strand in

Insertion into the bottom slab 6

PRESTRESSING OF THE INTERNAL TENDONS


Inserted tendons prepared for prestressing Wedge plates

Wedge plates

Hydraulic jack for prestressing HoZ 4000 ( kN ) stroke=250 ( mm )


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EXTERNAL TENDONS
s

VORSPANN TECHNIK TENDONS


3

( double-extruded )

4 X VT-CMM 04-150 D
3

band / tendon

(16 pc.strand / tendon )

s s s s
s

Dstrand = 0,6 (15,2 mm ) Astrand = 150 mm2 Type ST 1570/1770 N/mm2 Finit = 2973 kN / tendon
Anchorage system :
x VORSPANN
3

TECHNIK
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VT CMM 16X150 anchor block

EXTERNAL TENDONS
s

VT-CMM BAND
VT-CMM 04-150 D

VT-CMM 02-150 D
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DEVIATORS OF THE EXTERNAL TENDONS


LONGITUDINAL SECTION
Top deviator Top deviator

External tendon

Bottom deviator

Bottom deviator

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INSERTION OF THE EXTERNAL TENDONS


Tendons inside the boxgirder on temporary flying support

Reels of bands

Pulling of the tendon into the boxgirder


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DEVIATORS
Trumpet seal for VT-CMM 4x04-150D tendons at the anchorage

Tendons across the deviator

Spare hole for tendon VT-CMM 4x04-150D tendon


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PRESTRESSING OF THE EXTERNAL TENDONS


ANCHOR BLOCK

Tensioning by means of VT 4000 ( kN ) prestressing jack stroke= 200 ( mm )

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SAMPLES FOR THE APPLICATION OF EXTERNAL TENDONS


Tendons at top deviator

Anchorages inside a boxgirder at a stiffener tendons for launching


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