Haliburton - Surface Manifold Evaluation Manual

Surface Manifold Equipment
Evaluation Manual
Halliburton
Part No. 425.52101Chg OF
SAP No. 100011920Rev OF
This document is controlled by Halliburton Energy Services, Inc. drawing control procedures. An approved
original is in Halliburtons product data management system. The HalWorld version of this document is
controlled and is the latest version. Printed copies are uncontrolled.
All information contained in this publication is confidential and proprietary property of Halliburton Energy
Services, Inc. Any reproduction or use of these instructions, drawings, or photographs without the express
written permission of an officer of Halliburton is forbidden.
1999, 2001, 2003, 2008, 2010 Halliburton
All Rights Reserved. Printed in the United States of America.
Part No. 425.52101Chg OF
SAP No. 100011920Rev OF
SECTION
Preface
Preface
Preface
High-pressure manifold equipment should be evaluated regularly through proper testing and
examination. This manual contains guidelines that have been developed to assist personnel in
determining the condition and suitability of manifold equipment.
These guidelines include the following:
visual-examination guidelines
pressure-test procedures
detailed examination information and dimensional data for determining whether equipment
is suitable for its rated working pressure
To maintain safe manifold equipment for service work, field personnel should follow these
procedures and compare the results to the information in this manual.
A record system for equipment is maintained at each service center. A unique identification
number is stamped on a steel band that is attached to each item of equipment. This band allows
the records of all existing manifold equipment and new equipment to be traced. The band is also
stamped with the working pressure for which the equipment has been approved.
October 2010
Preface
Surface Manifold Equipment Evaluation Manual
ii
Preface
October 2010
Contents
Preface
Section 1General Evaluation Procedures
Scope ...................................................................................................................1-1
Identification .........................................................................................................1-1
Identification Number............................................................................................1-2
Attaching the Identification Band ..........................................................................1-2
Evaluation Frequency...........................................................................................1-3
Documentation .....................................................................................................1-3
Visual Examination ...............................................................................................1-3
Hydrostatic-Pressure Tests ..................................................................................1-4
Overview .........................................................................................................1-4
Stabilization and Hydrostatic Pressure-Testing Tolerances............................1-4
Overpressure Incident Procedure ...................................................................1-5
General Test Procedure..................................................................................1-5
Evaluating Test Results........................................................................................1-6
Special Test Procedures ......................................................................................1-6
Lo Torc Plug Valves ......................................................................................1-6
Hydrostatic Pressure Test Acceptance Criteria for Field Testing
of Lo Torc Plug Valves ..................................................................................1-6
Acceptable Leakage .................................................................................1-7
Drip Tubes ................................................................................................1-8
Applying Test Pressure.............................................................................1-9
Wall-Thickness Measurement ..............................................................................1-9
Section 2Detail Information and Minimum Dimension

Scope ...................................................................................................................2-1
Visual Examination ...............................................................................................2-1
Union Threads.................................................................................................2-1
iii
Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races.................... 2-2
Male Union Ends ............................................................................................ 2-2
Material Loss .................................................................................................. 2-3
Weld Areas..................................................................................................... 2-3
Inspection for Defects..................................................................................... 2-3
Hammer-Nut Lugs and Threads..................................................................... 2-4
Retainer Segments......................................................................................... 2-4
Pressure Test ...................................................................................................... 2-4
Wall-Thickness Measurement ............................................................................. 2-5
Section 3Swivel Joints and Steel Rotary Hoses

Data Sheets ......................................................................................................... 3-1
1 1/2-in. Figure 1502 Long-Sweep, Style 50
(15,000-psi Working Pressure) ............................................................................ 3-2
1 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10
2-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 50
(15,000-psi Working Pressure, Sour Service) ..................................................... 3-4
(15,000-psi Working Pressure, Sour Service) ..................................................... 3-5
2-in. Figure 1502 Long-Sweep Swivel JointStyle 50
2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. 2-in.
Wing NutsStyle 100 (15,000-psi Working Pressure)........................................ 3-13
iv

2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in.
Wing Nut 2-in. ThreadStyle 50 (15,000-psi Working Pressure) .................... 3-15
3-in. Figure 1502 Swivel JointStyle 20
1.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH
2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working
Pressure, 2.5-in. Diameter Straight Side Sections) ............................................. 3-22
Pressure, 3.0-in. Diameter Straight Side Sections) ............................................. 3-23
Pressure, 2.62-in. Diameter Straight Side Sections) ........................................... 3-24
Section 4Discharge Joints

Data Sheets ......................................................................................................... 4-1
1 1/2-in. Figure 1502 Straight Discharge Joint
1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint
2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint
for Sour Service (15,000-psi Working Pressure) ................................................. 4-4
2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with
Detachable Nut (15,000-psi Working Pressure) .................................................. 4-6
2-in. Figure 1502 Straight Discharge Joint
2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint

(6,000-psi Working Pressure) .............................................................................. 4-9
3-in. Figure 1502 Straight Discharge Joint with Detachable Nut
(15,000-psi Working PressureMachined)......................................................... 4-12
3-in. BIG INCH Straight Discharge Joint
Straight Discharge Joint, 2-in. 1502 Thread Halves
Sour Service (10,000-psi Working Pressure) ...................................................... 4-19
5-in. BIG INCH Straight Joints
Section 5Lo Torc Plug Valve Wear Limits

Data Sheets ......................................................................................................... 5-1
Visual Examination......................................................................................... 5-1
Lo Torc Plug Valves with Union End Connections (Wear Limits)...................... 5-2
Lo Torc Plug Valves with Halliburton BIG INCH End
Connections (Wear Limits) .................................................................................. 5-4
Section 6Ball Injectors

Data Sheets ......................................................................................................... 6-1
vi
Shur Shot Ball Injector Feeder Assembly

Shur Shot Ball Injector Tee-Body with Various Union-End Connections........... 6-3
3-in. BIG INCH ShurShot Ball Injector
4-in. BIG INCH Tee with 3-in. 1502 Ball Injector Side Port ............................... 6-5
Section 7Wellhead Adapters

Data Sheets ......................................................................................................... 7-1
API Flange Union Thread with Tapered Neck (Wellhead Adapter) .................. 7-2
API Flange Union Thread with Straight Neck (Wellhead Adapter) ................... 7-3
API Flange Union Wing Nut with Straight Neck (Wellhead Adapter)................ 7-4
API Flange Union Wing Nut with Stepped Neck (Wellhead Adapter)............... 7-5
API Flange Union Wing Nut with Tapered and Stepped Neck
(Wellhead Adapter).............................................................................................. 7-6
API Flange BIG INCH with Tapered Neck on Flange End
API Flange BIG INCH with Tapered Neck on BIG INCH End
API Flange BIG INCH with Straight Neck (Wellhead Adapter)....................... 7-9
API Flange BIG INCH with Long Neck and Taper Near
BIG INCH End (Wellhead Adapter) ..................................................................... 7-10
API Flange Otis Quick-Union Box with Stepped Neck
API Flange Frac Head with Stepped Neck (Wellhead Adapter) ....................... 7-12
Section 8Changeover Adapters

Data Sheets ......................................................................................................... 8-1
Changeover, Nipple, Union Wing Nut Wing Nut............................................... 8-2
Changeover Nipple, 2-in. Fig. 1502 Nut Nut
Nipple, Changeover, Union Wing Nut with Segments Thread.......................... 8-4
Nipple, Changeover, Union Wing Nut (Nonsegmented) Thread ...................... 8-5
Nipple, Changeover, Union Thread Union Thread ........................................... 8-6
vii
Nipple, Changeover, BIG INCH Union Thread ............................................... 8-7

BIG INCH Union Detatchable Nut Half ........................................................... 8-8
Nipple, Changeover, BIG INCH BIG INCH..................................................... 8-9
Nipple, Changeover, Union Thread Male Taper Thread .................................. 8-10
Nipple, Changeover, Union Thread Male Taper Thread .................................. 8-12
Nipple, Changeover, Union Thread Male Taper Thread
(1.87-in. ID, 5.25-in. Length)................................................................................ 8-13
Section 9Check Valves

Data Sheets ......................................................................................................... 9-1
Dart Style Check ValveUnion Connections...................................................... 9-2
Dart Style Check ValveUnion Connections...................................................... 9-3
Dart Style Check ValveUnion BIG INCH Connections................................ 9-4
Dart Style Check ValveUnion and BIG INCH ................................................. 9-5
Flapper Style Check ValveUnion Connections ................................................ 9-6
Flapper Style Check ValveUnion Connections ................................................ 9-7
Section 10Pump Discharge Flanges

Data Sheets ......................................................................................................... 10-1
Pump Discharge Flanges .................................................................................... 10-2
Pump Discharge Flange, CenterQuintuplex..................................................... 10-4
Section 11Air Chambers

Data Sheets ......................................................................................................... 11-1
10,000-psi Max. Working Pressure, Air Chamber ............................................... 11-2
Section 12Densometers
Data Sheets ......................................................................................................... 12-1
2-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-2
Fluid Tube, Model B Densometer, 3-in. 1502
3-in. 1502 Densometer Sub (15,000-psi Working Pressure) ............................... 12-4
viii
3-in. Densometer Sub (20,000-psi Working Pressure) ....................................... 12-5

Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure) .................. 12-6
4-in. BIG INCH Densometer Sub (15,000-psi Working Pressure)..................... 12-7
2-in. Densometer Sub with 2-in. Female Line Pipe Threads ............................... 12-8
7-in. Eccentric Densometer Body (6,000-psi Working Pressure) ........................ 12-9
Section 13High-Pressure Discharge Hoses

Inspection and Qualification for Cementing Hoses.............................................. 13-1
Inspection and Qualification for Frac-Acid Hose.................................................. 13-2
2-in., 5,000-psi Cementing Hose ......................................................................... 13-3
Section 14Crosses, Wyes, Tees, and Ells

Data Sheets ......................................................................................................... 14-1
Cross, 4-Way, Union Thd Thd Thd Thd ..................................................... 14-2
Cross, Four-Way, Union Connections ................................................................. 14-3
Cross, Discharge, Two 4.75-in. O-ring Union Females Thread Halves............ 14-5
Cross, 4-Way, BIG INCH BIG INCH BIG INCH 1502 Thread Half........... 14-6
Cross, 4-Way, BIG INCH Hub Union Thread Halves ..................................... 14-7
Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges Four
BIG INCH Hubs (15,000-psi Working Pressure) ............................................... 14-8
Cross, 5-Way, Three 4-in. BIG INCH Hubs 3-in. 7.5 BIG INCH
Hub 3-in. Ball Injector Port (15,000-psi Working Pressure) .............................. 14-9
BIG INCH Cross ................................................................................................ 14-10
5-Way Cross, 23-in. BIG INCH 32-in. 2002 Thread Halves
Five-Way Cross, Four 4-in. BIG INCH Hubs One 2-in.
1502 Thread (15,000-psi Working Pressure)....................................................... 14-12
Welded Union-End Wyes (Thread Half Thread Half Thread Half)................. 14-13
Welded Union-End Wyes (Wing Half Wing Half Thread Half) ....................... 14-14
Welded Union-End Wyes (Thread Half Thread Half Wing Half).................... 14-15
BIG INCH Wye .................................................................................................. 14-16
1 1/2- and 2-in. Forged Union-End Tees (Wing Half Thread Half
Thread Half Side Port)...................................................................................... 14-17
ix
Tee Assembly, 2-in. 1502 Male 2-in. 1502 Male 3-in. Fig.
1502 Thread ........................................................................................................ 14-19
3-in. Forged Union-End Tees (Wing Half Thread Half Thread
Half Side Port) ..................................................................................................... 14-20
Welded Union-End Tees (Wing Half Thread Half
Thread Half Side Port) ......................................................................................... 14-22
Forged and Bar Stock Union-End Tees (Thread Half Thread
Half Wing Half Side Port).................................................................................. 14-24
Welded Union-End Tees (Wing Half Thread Half Wing Half
Side Port)............................................................................................................. 14-26
Forged and Bar Stock Union-End Tees (Thread Half
Thread Half Thread Half Side Port) .................................................................. 14-27
Welded Union-End Tees (Thread Half Thread Half Thread
Half Side Port) ..................................................................................................... 14-28
BIG INCH Tees.................................................................................................. 14-29
BIG INCH Union-End Tees............................................................................. 14-30
BIG INCH Welded Tees .................................................................................... 14-31
Union-End Elbows ............................................................................................... 14-32
Elbow5-in. BIG INCH (15,000-psi Working Pressure) ................................... 14-33
7-in. Elbow, Discharge, 90 BIG INCH (6,000-psi Working Pressure) .............. 14-34
Section 15Manifolds
Data Sheets ......................................................................................................... 15-1
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in.
1502 Thread Outlet (15,000 psi Working Pressure) ............................................ 15-2
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet 4-in.
BIG INCH Outlet (15,000 psi Working Pressure) .............................................. 15-4
Manifold Body, 4-in. StimStar (15,000 psi Working Pressure)............................. 15-6
4-in. BIG INCH Manifold, Cape Hawke (15,000 psi Working Pressure)............ 15-7
Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH
Outlet (15,000 psi Working Pressure).................................................................. 15-8
Manifold, 4-in. BIG INCH Inlet and Outlet with 3-in. 1502
Ball Injector Ports (15,000 psi Working Pressure) ............................................... 15-9
Manifold, Fracturing, 4-in. BIG INCH Inlet and Outlet with 3-in.
1502 Ball Injector Ports (15,000 psi Working Pressure) ...................................... 15-10
Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH

Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)................ 15-11
Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH
(7.5-in. hub) Inlet 4-in. 1002 Thread Outlet with 2-in. 1502
Pressure Ports (10,000 psi Working Pressure) ................................................... 15-13
Manifold, Fracturing, 3-in. BIG INCH (7.5-in. hub) Inlet 4-in.
BIG INCH Outlet with 2-in. 1502 Pressure Ports
(15,000 psi Working Pressure) ............................................................................ 15-15
Manifold, Fracturing, 3-in. BIG INCH (7.5 hub) Inlet
4 in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-17
Manifold, Fracturing, 4-in. BIG INCH (9.25 hub) Inlet
4-in. BIG INCH Outlet (15,000 psi Working Pressure)......................................... 15-19
Ell, Discharge, 4-in. BIG INCH Inlet, 3-in. 7.5-OD Outlet .................................. 15-20
Fracturing Head AssemblyBIG INCH with Two Union Inlets ......................... 15-21
Manifold, Release, 2-in. Modular Side Section
Cross, Release Manifold, 2-in. with Swivel on One Side Port
Riser, Manifold, 2-in. Hose Reel Discharge CMT 400 ......................................... 15-25
Body Clamp, Remote Disconnect, 4-in. BIG INCH
Section 16Wing Unions

Data Sheets ......................................................................................................... 16-1
Wear Limits for Wing Union Half-Male Sub with Detachable
Hammer-Nut (Applicable to Manifold Components with Male
Subs and Detachable Hammer-Nuts).................................................................. 16-2
Wear Limits for Wing Union Half-Female Sub
(Applicable to Manifold Components with Female Subs) .................................... 16-3
xi
xii
SECTION
Section
Preface
General Evaluation
Procedures
Scope
This section contains general procedures for evaluating discharge manifold equipment (DME). These
procedures can help Halliburton personnel and approved suppliers determine if individual manifold
equipment is suitable for use at the last recorded working-pressure ratings.
Procedures are included for performing the following tasks:
Identifying equipment
Documenting equipment inspection/test results
Visually and dimensionally evaluating equipment
Using hydrostatic pressure tests to evaluate equipment
This section includes general evaluation information. Section 2 includes detailed examination
information and specific minimum dimensions. Equipment must meet the general requirements of this
section and all applicable requirements of Section 2. Visual and dimensional evaluation is generally
completed before hydrostatic-pressure testing is performed.
Identification
Before you can use the proper procedures and criteria to evaluate equipment, you need to identify it.
The following paragraphs describe identification numbers.
Note
October 2010
Before evaluating equipment, determine its Halliburton part number. You will
need this part number to confirm that you are using the correct dimensional data in
Section 2. (For help in identifying part numbers, see Manifold Equipment Catalog,
Part No. 439.01699, SAP Part No. 100003335.)
General Evaluation Procedures
1-1

Evaluation
Section 1
General Evaluation
Identification Number
A unique identification number (example shown below) is assigned to each item of equipment being
evaluated.
XXXXXXXXXX
Serial
Number
15KSI
Rated
Working Pressure
EXP 0611
Expiration Date
of Qualification
This identification number includes the following three parts:

A 10-character serial number assigned by Halliburton or the inspecting organization. Use the
manufacturers assigned serial number or trace number, if possible. The SAP plant number may be
stamped on the band, but the plant number shall not be part of the serial number entered into the
database.
The rated working pressure (use KSI for thousand psi).
The month and year the qualification expires. Use EXP in front of the month/year.
The identification number is stamped on a stainless-steel identification band attached to each item of
equipment.
If the equipment does not have this band, stamp the proper identification number on a new band.
Stainless-steel identification bands are available from the Duncan warehouse (Part No. 425.52138,
SAP No. 101207252). These bands already have a buckle on one end. The locking tool for these bands
is Part. No. 425.52139, SAP No. 101207274.
If the equipment has an identification band, obliterate the previous inspection date/expiration date
and stamp a new expiration date immediately following the previous date.
Attaching the Identification Band

1.
Attach an identification band to each piece of equipment with either of two methods:
Method 1Wrap a stainless steel band around a part of the equipment and weld the ends of
the band together.
Method 2Attach the band to the equipment with a band-and-buckle combination.
Caution
2.
1-2
Do not weld the band to manifold equipment. Doing so may cause the
manifold equipment to crack and fail.
Position the band so that it cannot be removed from the equipment without being cut.
October 2010

Evaluation
Important
Section 1
General Evaluation
If a manufacturers trace number appears on the equipment, do not remove it. This
number will help identify the equipment and will be included in equipment records.
Evaluation Frequency
Annual qualifications are required unless otherwise specified by PSL management.
Documentation
Records shall be kept for at least 4 years following an inspection/test. The information listed below shall be
determined for each item of equipment and stored electronically. The recommended storage system is
Halliburtons discharge manifold equipment tracking system (DMETS).
When filling out a record for equipment, include the following information:
Serial number
Working-pressure rating
Halliburton part number, equipment description, and size
Inspection/test date
Visual inspection results
Ultrasonic thickness-test results
(Record the minimum thickness for each characteristic.)
Name or page number of the data sheet used for minimum dimension evaluation
Hydrostatic-pressure test charts showing acceptable tests
(Mark the charts with the equipments serial number and test date.)
Final pass/fail record
Name of the individual performing the evaluation
Manufacturers trace number
Visual Examination
Inspect equipment for damage as follows:
1.
Remove any foreign material from the equipment.
2.
Thoroughly examine each part of the equipment, using the information that is specific to that item
of equipment. (See Section 2.)
October 2010
1-3
Section 1
General Evaluation

Evaluation
Hydrostatic-Pressure Tests
The following section contains instructions for performing hydrostatic-pressure tests. Included are a
general test procedure and specific test variations that apply to certain manifold equipment.
Overview
Periodic hydrostatic-pressure tests confirm that the equipment is sealing properly.
Caution
Perform all hydrostatic tests at the working pressure for which the equipment is
rated. Never allow the test pressure to exceed the rated working pressure.
Caution
Always perform hydrostatic-pressure tests under controlled conditions in accordance with Global HSE Standard C4 S5.
Stabilization and Hydrostatic Pressure-Testing Tolerances
1-4
1.
Almost every hydrostatic pressure test will require an initial period of pressure stabilization before
the timing of the hold period can begin. Temperature differences of the test water and the equipment being tested account for a significant amount of the unstable pressure within the equipment.
In addition, compressing the water and any trapped air can add heat to the water. Finally, any
atmospheric changes during the pressure testing can cause the pressure to vary, sometimes significantly.
2.
Pressure is considered stabilized when the rate of pressure change is no more than 5% of the test
pressure per hour, or 500 psi per hour (whichever is less). For a test pressure of 10,000 psi or
higher, the 500-psi per hour rate applies, and it can also be expressed as no pressure change greater
than 8.33 psi per minute.
3.
After pressure has stabilized, it is acceptable to adjust the pressure by either slowly bleeding off
pressure or slowly adding pressure to achieve a pressure that will stay within the tolerance range
specified in Bullet 4.
4.
During the hold period, the pressure change observed on the pressure-measuring device(s) shall
be less than 5% of the test pressure or 500 psi, whichever is less.
5.
During the hold period the pump supplying pressure for the test can be either isolated or remain
engaged and supplying pressure to the equipment being tested if necessary to meet the tolerance
of Step 4.
6.
When electronic pressure-measuring devices are used, the stored or plotted data points can be all
data points collected or averages of the data points measured in a period of time, not to exceed one
second. Individual data points can be outside the pressure-change observation tolerance of Step
4; the average of the data points shall be within the specified pressure-change tolerance of Step 4.
October 2010

Evaluation
7.
Section 1
General Evaluation
The information in Steps 1 through 6 are for qualification of each pressure-test process. This information shall not be used to rate discharge manifold equipment items as acceptable or unacceptable.
Overpressure Incident Procedure

1.
An overpressure condition exists if, during a pressure test, the applied pressure exceeds the working
pressure for the DME being tested. If this applied pressure is not outside of the tolerance band
described in Step 4 of the Stabilization and Hydrostatic Pressure-Testing Tolerances (Page 1-4),
then the overpressure is noncritical and notification of Halliburton is not required. Testing of the
DME shall continue.
2.
If, during a pressure test, the applied pressure exceeds the Halliburton tolerance but does not exceed
10% over rated working pressure of the DME, the test shall be terminated and, a note shall be placed
in the contractor's records of the incident and the amount of pressure applied to the DME, then the
portion of the test subject to the out-of-tolerance pressure shall be started again. The local Halliburton DME coordinator shall be notified of this Level I incident after testing is complete.
3.
If, during a pressure test, the applied pressure exceeds 10% over rated working pressure of the DME,
the DME involved shall be quarantined. This is a Level II incident, and the testing contractor shall
immediately contact the local Halliburton DME coordinator and advise the coordinator of this Level
II overpressure incident. The Halliburton coordinator will follow the existing Halliburton procedure
for DME that is involved in an overpressure incident (Halliburton Procedure D00383603).
General Test Procedure

The following test procedure applies to all manifold equipment. Water is the test medium used for all
hydrostatic-pressure tests. A corrosion inhibitor may be added to the water, if needed.
Important
Always use calibrated gauges and chart recorders to perform hydrostatic-pressure tests,
and always record the results of all tests.
To conduct a hydrostatic-pressure test, perform the following:

1.
Fill the equipment with water, and position the equipment to prevent air entrapment.
2.
Thoroughly dry all surfaces to make leakage easier to detect.
3.
Determine the rated working pressure for the equipment by referencing the data pages in this manual
or the Surface Manifold Equipment Catalog (Part No. 439.01699, SAP No. 100003335).
Caution
4.
Do not attempt to tighten a connection while the equipment is pressurized. Any

impact load applied to a pressurized connection may cause the connection to
loosen and fail.
Pressure the equipment internally to the rated working pressure, hold that pressure for 3 minutes,
and then bleed off. Intermediate pressure-holding is permissible, but it is not required.
October 2010
1-5
Section 1
General Evaluation
5.

Evaluation
Check valve assemblies require pressure testing in two positions. Test as follows:
(1) With the check valve dart or flapper propped open, blank the inlet and test at maximum-rated working pressure for 3 minutes.
(2) With the dart or flapper seated in the closed position and the check valve inlet open to the
atmosphere, pressure downstream of the dart or flapper at maximum-rated working pressure for 3 minutes.
Evaluating Test Results

Inspect the equipment after each pressure test.
If water leaks from any part of the equipment, reject the manifold equipment. If leakage is a result of
inadequate structural integrity, remove the equipment from service.
If leakage has come past a seal, replace that seal and retest it. If leakage continues, re-evaluate the
equipment according to the specific details in Section 2.
Special Test Procedures

Lo Torc Plug Valves
To test Lo Torc plug valves, apply hydrostatic pressure in three steps as follows:
1.
Place the valve in a half-open position, and test it at the rated working pressure.
2.
Close the valve completely, and test the valve from one end at the rated working pressure.
3.
Apply the rated working pressure again, and test from the valves other end.
Hydrostatic Pressure Test Acceptance Criteria for Field Testing of Lo Torc Plug
Valves
Important
1-6
The Lo Torc plug valve must be placed in a test cell or other accepted containment
means during leakage testing (see HSE Standard C4, S5).
October 2010

Evaluation
Section 1
General Evaluation
Acceptable Leakage
Acceptable leakage for Lo Torc plug valves in the closed position is a maximum of 1 drop per minute
per inch of nominal size when tested at the maximum rated working pressure with water. This leakage
shall be visually determined by monitoringover a 1-minute hold periodthe discharge side of the
valve during pressure testing. It is acceptable to have a stabilization period of several minutes if necessary
before starting the 1-minute holding period. The use of a drip tube (see description on the following page)
on the discharge side of the valve is helpful to see and count any leakage.
Table 1.1Acceptable Leakage Ratesa
Valve Size,
in.
Acceptable Leakage Rate,

Drops per Minute
1.75
2 1/2
2 1/2
aLeakage through the valve. No external leakage is allowed at plug

stems or adjusting nut O-ring.
It is permissible to leave the test pump engaged during the hydrostatic pressure test. Test pressure can be
controlled by regulating the air pressure supplied to the test pump. Whether the test pump remains
engaged or the pump is isolated, the following pressure tolerance is applicable:
5% of test pressure, or 500 psi, whichever is less
This is to help assure the integrity of the test; this is not an allowable pressure drop for the valve being
tested. Acceptance of the sealing of the valve shall be determined by visually confirming no more than 1
drop per minute per inch of nominal valve size.
October 2010
1-7
Section 1
General Evaluation

Evaluation
Drip Tubes
Making a Drip Tube
A drip tube on the discharge side of the valve is very helpful in visually counting leakage
drops. A drip tube is made as follows:
1.
Drill and tap a small NPT port in a standard union blank (1/8-in. NPT is typical).
2.
Install a copper tube in the NPT port, running straight out from the union blank
for several inches, then either curve it 180 (for valves with a vertical discharge)
or form it into a question-mark shape (for valves with a horizontal discharge). See
Figure 1.1 for an example of a drip tube on a valve with a horizontal discharge.
3.
Note that the open end of the drip tube is to be oriented down so that contained
water is held only by surface tension.
Using a Drip Tube

A drip tube is used as follows:
1.
Place the valve in the full open position, with water pumping or flowing through
the valve until it flows smoothly out the drip tube and all air has been circulated
out.
2.
Slowly close the valve being tested so that the discharge side of the valveall the
way around the bent tubingis full of water. Surface tension in the water will
hold the water in the short leg portion of the bent tubing pointed downward.
Figure 1.1Drip tube.
1-8
October 2010

Evaluation
Section 1
General Evaluation
Applying Test Pressure

1.
Start applying the test pressure. The tester will likely notice drips coming from the drip tube. This
is OK; the valve is adjusting itself to the pressure and re-distributing the lubricant. Some of this
lubricant is forced into the discharge side of the valve, pushing the water out.
2.
Once the test pressure is reached, maintain that pressure either by adjustment of the pumps air
inlet pressure or by locking it in with a needle valve.
3.
Let the valve being tested sit for a period of time (30 seconds to several minutes) to stabilize.
4.
Begin counting and timing drops. If one side of the valve is acceptable, bleed off pressure, turn
the valve over, and test from the opposite side.
Important
5.
Carefully evaluate any Lo Torc plug valve rejected for leakagemost can be
repaired by redressing. If the plug valve cannot be repaired, reject and discard it.
Render any rejected equipment inoperable and discard it.
Wall-Thickness Measurement
1.
Carefully review the evaluation criteria for the equipment. (See Section 2.)
2.
Perform all dressing operations.
3.
Measure the dimensional wall thickness of the equipment using one of the following:
A manual wall-thickness gauge (Part No. 425.52131, SAP No. 101001512) capable of being
inserted 5 in. inside the union end. This gauge is specifically designed for inspecting the wall
thickness of welded discharge joints.
Caution
Always use an ultrasonic thickness tester or a calibrated measuring

instrument (such as PN 101001512) to measure wall thickness. Never use
OD and ID measurements to calculate wall thicknessdoing so can result
in a calculated wall thickness larger than the true wall thickness when the
OD and ID are not concentric.
An ultrasonic thickness tester, such as the Krautkramer Branson Model DM4E or its
equivalent. The Krautkramer Branson Model DM4E tester is available from:
Radiatronics NDT Inc.
P.O. Box 12308
Overland Park, KS 66212
(913) 432-7080
Commercial measurement services (from an approved vendor) such as FMC, SPM, and
Swivel Joint Repair.
October 2010
1-9
Section 1
General Evaluation
4.
1-10

Evaluation
The inspector performing wall-thickness measurements shall perform a sufficient number of

measurements on each piece of manifold equipment to ensure that the point of minimum
thickness is located. This procedure shall be used for inspecting each assembly subcomponent.
October 2010
SECTION
Section
12
Preface
Detail Information and

Minimum Dimensions
Scope
This section contains guidelines for evaluating manifold equipment with the following types of end
connections:
Figure 2202
Figure 2002
Figure 1502
Figure 1002
Figure 602
Halliburton BIG INCH
Visual Examination
Union Threads
October 2010
1.
Clean the threads to remove dirt, oil, grease, or other material that could inhibit visual examination.
2.
Use a wire brush to remove any surface rust from the hammer-nut threads and union-thread
halves.
3.
Use a thread-form gauge to inspect the threads for damage or excessive corrosion. See Table
Table 16.2 (Page 16-3) for thread-form gauge part numbers. The same thread-form gauge can
be used with a wing nut internal thread and a female union external thread.
If minor damage exists (small dents or burrs), dress the threads with a hand file to remove
any raised material from the thread surface. Surface discoloration or light pitting is
acceptable.
Detail Information
2-1
Section 2
Detail Information

Evaluation
If major damage exists, reject the equipment. Major damage includes

Corrosion that has altered the thread profile
Flattened, galled, torn, or abraded threads
Stretched or pulled threads (threads that lean to one side rather than being perpendicular
to the threads axis)
Important
Render all rejected equipment inoperable, and discard it.
Seal Pockets, Seal Surfaces, O-Ring Grooves, and Ball Races

1.
Remove all seals and O-rings.
2.
Clean the seal pockets, seal surfaces, O-ring grooves, and ball races.
3.
Inspect all surfaces to determine whether corrosion, erosion, or damage has altered the original
surfaces and configuration.
Remove surface rust or scale by hand-polishing the surface with 240-grit abrasive.
If corrosion appears to be too deep to remove by hand-polishing and you have doubts
about whether the equipment should be rejected, proceed with the hydrostatic pressure
test for final determination.
Important
4.
Ball races must be free of brinelling, indentations, excessive wear, and pitting.
Reject any equipment in which the back shoulder dimension of the seal pocket is smaller than the
minimum dimension listed on the minimum dimension data page.
Male Union Ends
2-2
1.
Check male union ends for dents in the following areas:

On the flat packing faces
Where the spherical surface intersects the flat packing face
2.
Reject all union ends with dents that are deep enough to allow leakage. If you have doubts about
whether the equipment should be rejected, proceed with the hydrostatic pressure test for final
determination.
3.
Render all rejected union ends inoperable and discard them.
Detail Information
October 2010

Evaluation
Section 2
Detail Information
Material Loss
1.
Inspect the inside surfaces of equipment for material loss. Material loss can be the result of
Corrosion (surface scale or pitting)
Erosion from abrasive fluids
Erosion from turbulence
2.
Grind or machine all irregularities to a smooth surface.
3.
Note
If machining is used, ensure that the machined ID is within 0.005 in. TIR of the
union or hub OD.
Caution
When dressing equipment with a grinder, remove as little material as possible

to achieve the required contour. Removing more material than necessary will
reduce the remaining wall thickness, and therefore, reduce the service life of
the equipment.
Examine the wall thickness to ensure that it meets the minimum dimension. (See Page 1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.)
Weld Areas
Welding can cause variations in both material composition and metallurgical conditions. The variations
accelerate corrosion on the inside surface of the weld. The corrosion often appears as rings or grooves and
must be removed before the wall thickness can be determined.
1.
Remove the corrosion rings or grooves with a rotary hand grinder or by machining (Step 2 above)
until bright metal appears.
2.
Measure the remaining wall thickness to determine if it meets the minimum dimensions. (See Page
1-9 to determine how to measure wall thickness; see the data pages for minimum dimensions.)
If the wall thickness meets the acceptance criteria, hand-grind the edges of the corroded
areas to create a smooth surface between these enlarged areas and the existing tube walls.
If the wall thickness does not meet the acceptance criteria, reject the equipment, render it
inoperable, and discard it.
Inspection for Defects

1.
After removing all internal irregularities according to the above procedures, perform magnetic particle inspection (MT) according to Halliburton specification 70.94154. Inspect the inside surfaces
from which the irregularities were removed. If the item of DME is one with the end connection
welded to the main tube or body of the DME, inspect the inside surfaces from the face of the end
connection to 1 in. past the weld. Also inspect all outside surfaces from the end face of the connection to 2.5 in. past the last machined element of the end connection. Ensure that the shoulder of
October 2010
Detail Information
2-3
Section 2
Detail Information

Evaluation
every male union sub where the wing nut or segments locate is inspected. Inspect for both longitudinal and circumferential defects.
2.
For all other items of DME that did not require removal of internal irregularities, MT inspection
shall also be conducted. The portion of each item of DME that shall be inspected is the outside
surface of each piping connection (union, BIG INCH, etc) and the outside surface of the remainder of the item of DME that is within a length of 2.5 in. past the last machined element of the end
connection. Ensure that the shoulder of every male union sub where the wing nut or segments
locate is inspected. Inspect for both circumferential and longitudinal defects.
Hammer-Nut Lugs and Threads

1.
Inspect the condition of the hammer-nut lugs. If the lug-end surface is smaller than 0.25 in.,
perform one of the following:
Dress the lug to conform to Halliburton engineering specification 425.52103.
Replace the hammer-nut.
Render the equipment inoperable and discard it.
2.
Inspect the hammer-nut threads (Page 2-1).
Retainer Segments
1.
Remove the retaining ring that holds the segments together. The ring is located behind the hammer-nut.
2.
Remove the three segments from the assembly.
3.
Clean each segment.
4.
Inspect each segment for cracks, distortion, excessive wear, or corrosion.
5.
Reject segments that have

Cracks of any length
Visible distortion and wear
Excessive corrosion (visible pitting)
6.
Render all rejected segments inoperable, and discard them.
7.
Inspect the retaining ring.
8.
Discard any ring that is sprung or damaged.
9.
Reinstall three segments in each hammer-nut and secure them with an appropriate retaining ring.
All three segments shall be made by just one manufacturer.
Pressure Test
All manifold equipment must pass the general hydrostatic-pressure test (see Section 1, Page 1-4).
2-4
Detail Information
October 2010

Evaluation
Section 2
Detail Information
Wall-Thickness Measurement
Wall thickness must be measured according to the procedure described in Section 1 (Page 1-9). All
equipment must meet or exceed the minimum wall-thickness dimensions specified in the wall-thickness data
sheets at the end of this section.
Caution
October 2010
Always use an ultrasonic thickness tester or a calibrated measuring instrument to

measure wall thickness. Never use OD and ID measurements to calculate wall
thickness. Doing so can result in a calculated wall thickness that is larger than the
true wall thickness when the OD and ID are not concentric.
Detail Information
2-5
Section 2
Detail Information
2-6
Detail Information

Evaluation
October 2010
SECTION
Section
13
Preface
Swivel Joints and Steel Rotary

Hoses
Data Sheets
This section contains the following information for swivel joints:
Illustration
Minimum dimensions
Tube-wall minimum dimensions
To locate a data sheet for a specific item, refer to the Table of Contents in the front of this manual.
October 2010
Swivel Joints/Steel Rotary Hoses
3-1
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation
1 1/2-in. Figure 1502 Long-Sweep, Style 50

(15,000-psi Working Pressure)
Table 3.11 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 50

A
in. (mm)
B1 and B2
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.19 (30.2)
0.44 (11.2)
0.64 (16.3)
0.47 (11.9)
Minimum
1.05 (26.7)
0.28 (7.1)
0.50 (12.7)
0.33 (8.4)
Dimensions
Applicable Part Numbers

252.11197
(100011205)
3-2
October 2010

Evaluation
Section 3
Swivel Joints/Steel Rot.
Hoses
1 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10

Table 3.21 1/2-in. Figure 1502 Long-Sweep Swivel JointStyle 10

B1 and B2
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.44 (11.2)
0.64 (16.3)
0.47 (11.9)
Minimum
0.28 (7.1)
0.50 (12.7)
0.33 (8.4)
Dimensions

252.11196
(100011204)
October 2010
3-3
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation

(15,000-psi Working Pressure, Sour Service)
Table 3.32-in. (1.25-in. Bore) Figure 2202 Long-Sweep Swivel JointStyle 50

A
in. (mm)
B1 and B2
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.19 (30.2)
0.66 (16.8)
0.64 (16.3)
0.28 (7.1)
Minimum
1.07 (27.2)
0.52 (13.2)
0.39 (9.9)
0.16 (4.1)
Dimensions

41.2105
(101211317)
3-4
41.2205
(100017741)
October 2010
Section 3
Hoses

Evaluation


B1 and B2
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.28 (7.1)
Minimum
0.52 (13.2)
0.39 (9.9)
0.16 (4.1)
Dimensions

41.2106
(101015709)
October 2010
41.2206
(100017743)
3-5
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


A
in. (mm)
B1 and B2
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.16 (29.4)
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
1.07 (27.2)
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions

41.3358
(101220381)
3-6
41.2301
(100017744)
October 2010
Section 3
Hoses

Evaluation
2-in. (1.3-in. Bore) Figure 2002

Long-Sweep Swivel
JointStyle 100
B1, B2, and B3
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions

41.33502
October 2010
41.23030
(101232628)
3-7
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


B1 and B2
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.66 (16.8)
0.64 (16.3)
0.25 (6.4)
Minimum
0.52 (13.2)
0.42 (10.07)
0.16 (4.1)
Dimensions

41.3359
(101220384)
3-8
41.2302
(100017745)
October 2010
Section 3
Hoses

Evaluation

Table 3.82-in. Figure 1502 Long-Sweep Swivel JointStyle 50

B1 and B2
C
C
D
(all)
(SPM only) (except SPM) (SPM only)
in. (mm)
in. (mm) in. (mm)
in. (mm)
Dimensions
A
(all)
in. (mm)
B1 and B2
(except SPM)
in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
0.69 (17.5)
0.48 (12.2)
0.48 (12.2)
0.34 (8.6)
Minimum
1.00 (25.4)
0.33 (8.4)
0.41 (10.4)
0.36 (9.1)
0.37 (9.4)
0.27 (6.9)

41.5254
41.5282
(100001336)
(100017802)
(FMC or SPM)
October 2010
497.5254
(101008867)
3-9
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


B
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions

41.5243
(100001332)
3-10
41.5284
(100017804)
497.5243
(101008398)
October 2010
Section 3
Hoses

Evaluation


B1 and B2
(except SPM)
in. (mm)
B1 and B2
(SPM only)
in. (mm)
Nominal New
0.44 (11.2)
0.69 (17.5)
0.48 (12.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.41 (10.4)
0.36 (9.1)
0.37 (9.4)
0.27 (6.9)
Dimensions
C1 and C2
C1 and C2
(except SPM) (SPM only)
in. (mm)
in. (mm)
D1 and D2
(all)
in. (mm)

41.5244 (100001333)
(FMC or SPM)
October 2010
41.5281
(100017801)
497.5244
(100063311)
3-11
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


B1, B2, and B3
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions

41.5248
(100017795)
3-12
41.5285
497.5248
October 2010
Section 3
Hoses

Evaluation
2-in. Figure 1502 Long-Sweep

Swivel Joint with 3-in. 2-in. Wing
NutsStyle 100
Table 3.122-in. Figure 1502 Long-Sweep Swivel Joint

with 3-in. 2-in. Wing NutsStyle 100 (15,000-psi Working Pressure)
B1, B2, and B3
in. (mm)
C1 and C2
in. (mm)
C3
in. (mm)
D1
in. (mm)
D2
in. (mm)
Nominal New
0.44 (11.2)
0.48 (12.2)
0.50 (12.7)
0.34 (8.6)
Minimum
0.33 (8.4)
0.47 (18.0)
0.36 (9.1)
0.40 (10.2)
0.27 (6.9)
Dimensions

41.5249
(100017796)
October 2010
41.5286
(100017805)
497.5249
3-13
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


A
in. (mm)
B1 and B2
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
0.48 (12.2)
0.34 (8.6)
Minimum
1.00 (25.4)
0.33 (8.4)
0.36 (9.1)
0.27 (6.9)
Dimensions

41.5251
(100001335)
3-14
October 2010
Section 3
Hoses

Evaluation
2-in. Figure 1502 Long-Sweep Swivel Joint with 3-in. Wing Nut 2-in.
ThreadStyle 50 (15,000-psi Working Pressure)
Table 3.142-in. Figure 1502 Long-Sweep Swivel Joint with

3-in. Wing Nut 2-in. ThreadStyle 50 (15,000-psi Working Pressure)
A
in. (mm)
B1 and B2
in. (mm)
C1 and C2
in. (mm)
D
in. (mm)
Nominal New
1.06 (26.9)
0.44 (11.2)
0.50 (12.7)
Minimum
1.00 (25.4)
0.33 (8.4)
0.47 (11.9)
0.40 (10.2)
Dimensions

41.5257
(100001338)
October 2010
41.5283
(100011876)
497.5257
(101017154)
3-15
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation


A
(all)
in. (mm)
B1 and B2
(except SPM)
in. (mm)
B1 and B2
(SPM only)
in. (mm)
C
(except SPM)
in. (mm)
C
(SPM only)
in. (mm)
D
(all)
in. (mm)
Nominal New
1.19 (30.2)
0.54 (13.7)
0.75 (19.0)
0.67 (17.0)
0.73 (18.5)
0.50 (12.7)
Minimum
1.09 (27.7)
0.42 (10.7)
0.56 (14.2)
0.47 (11.9)
0.54 (13.7)
0.40 (10.2)
Dimensions

41.5301
(100001339)
(FMC or SPM)
3-16
41.53110
(100001342)
41.53210
(100009927)
41.53810
497.5301
(101017155)
October 2010
Section 3
Hoses

Evaluation


B1 and B2
(except SPM)
in. (mm)
B1 and B2
(SPM only)
in. (mm)
C1 and C2
(except
SPM)
in. (mm)
C1 and C2
(SPM only)
in. (mm)
D1 and D2
(all)
in. (mm)
Nominal New
0.54 (13.7)
0.75 (19.0)
0.67 (17.0)
0.73 (18.5)
0.50 (12.7)
Minimum
0.42 (10.7)
0.56 (14.2)
0.47 (11.9)
0.54 (13.7)
0.40 (10.2)
41.53820
497.5302
101015747
Dimensions

41.5302 (100001341)
(FMC or SPM)
October 2010
41.53120
(100001343)
41.53220
(100009926)
3-17
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation
3-in. Figure 1502 Swivel JointStyle 20

Table 3.173-in. Figure 1502 Swivel JointStyle 20

A
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.19 (30.2)
0.67 (17.0)
0.50 (12.7)
Minimum
1.09 (27.7)
0.47 (11.9)
0.40 (10.2)
Dimensions

41.53040
3-18
October 2010
Section 3
Hoses

Evaluation


Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.19 (30.2)
0.54 (13.7)
0.67 (17.0)
0.50 (12.7)
Minimum
1.09 (27.7)
0.42 (10.7)
0.47 (11.9)
0.40 (10.2)

41.53130
(100017809)
October 2010
3-19
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation
3-in. Figure 1502 Long-Sweep

Swivel JointStyle 100

B1, B2, and B3
in. (mm)
C1 and C2
in. (mm)
D1 and D2
in. (mm)
Nominal New
0.54 (13.7)
0.67 (17.0)
0.50 (12.7)
Minimum
0.42 (10.7)
0.47 (11.9)
0.40 (10.2)
Dimensions

41.53830
(100017810)
3-20
October 2010
Section 3
Hoses

Evaluation
1.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH
Table 3.201.3-in. Swivel Joint, 2-in. Figure 1502 Nut 1.3-in. BIG INCH
(15,000-psi Working Pressure) - Part Number 100063359 (498.56041)
Dim.
A
B
C
D
E
F
G
H
I
J
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal 0.42 to0 .76

New
(10.7 to 19.3)
Minimum
October 2010
0.36
(9.1)
0.97
(24.6)
1.40
(35.6)
1.40
(35.6)
1.22
(31.0)
1.22
(31.0)
0.24
(6.1)
0.37
(9.4)
0.24
(6.1)
0.34
(8.6)
0.58
(14.7)
0.72
(18.3)
0.72
(18.3)
0.72
(18.3)
0.72
(18.3)
0.15
(3.8)
0.28
(7.1)
0.15
(3.8)
0.27
(6.9)
3-21
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation

Pressure, 2.5-in. Diameter Straight Side Sections)
Table 3.212-in. Figure 1502 Steel Hose Assembly

(15,000-psi Working Pressure, 2.5-in. Diameter Straight Side Sections)
Dimensions
A1, A2, A3, and A4

in. (mm)
B1 and B2
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Part No. 41.52340 (100001330) supplied by FMC

Nominal New
0.44 (11.2)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.32 (8.1)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)
Part No. 41.52340 (100001330) supplied by SPM
3-22
Nominal New
0.69 (17.5)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.41 (10.4)
0.35 (8.9)
0.37 (9.4)
0.27 (6.9)
1.00 (25.4)
October 2010
Section 3
Hoses

Evaluation
2-in. Figure 1502 Steel Hose Assembly (15,000-psi Working Pressure,

3.0-in. Diameter Straight Side Sections)

Dimensions
A1, A2, A3, and A4 B1 and B2

in. (mm)
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Nominal New
0.44 (11.2)
0.56 (14.2)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.38 (9.6)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)

41.5288
(100017806)
October 2010
3-23
Section 3
Swivel Joints/Steel
Rot. Hoses

Evaluation

Pressure, 2.62-in. Diameter Straight Side Sections)

Dimensions
A1, A2, A3, and A4 B1 and B2

in. (mm)
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Part No. 425.5234 (100007348)
3-24
Nominal New
0.44 (11.2)
0.38 (9.6)
0.48 (12.2)
0.34 (8.6)
1.06 (26.9)
Minimum
0.33 (8.4)
0.32 (8.1)
0.36 (9.1)
0.27 (6.9)
1.00 (25.4)
October 2010
SECTION
Section
14
Preface
Discharge Joints
Data Sheets
This section contains the following information for discharge joints:
Illustrations
Minimum dimensions
October 2010
Discharge Joints
4-1

Evaluation
Section 4
Discharge Joints
1 1/2-in. Figure 1502 Straight Discharge Joint

Table 4.11 1/2-in. Figure 1502 Straight Discharge Joint

A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.47 (11.9)
0.64 (16.3)
0.28 (7.1)
1.19 (30.2)
Minimum
0.33 (8.4)
0.50 (12.7)
0.20 (5.1)
1.05 (26.7)
Dimensions
4-2
Applicable Part Nos.
Length, in. (cm)
252.11215 (100011212)
60.0 (152.4)
252.11216 (100011213)
120.0 (304.8)
252.11231 (100049214)
24.0 (61.0)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints
1 1/2-in. (Machined 3.12-in. OD) Figure 1502 Straight Discharge Joint

Table 4.21 1/2-in. Figure 1502 Straight Discharge Joint

October 2010
Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.47 (11.9)
0.64 (16.3)
0.90 (22.9)
1.19 (30.2)
Minimum
0.33 (8.4)
0.50 (12.7)
0.52 (13.2)
1.05 (26.7)
Length, in. (cm)
252.11229 (100049213)
13.0 (33.0)
Discharge Joints
4-3

Evaluation
Section 4
Discharge Joints
2-in. (1.25-in. Bore) Figure 2202 Straight Discharge Joint for Sour
Service (15,000-psi Working Pressure)
Table 4.32-in. (1.25-in. Bore) Figure 2202 Straight

Discharge Joint for Sour Service (15,000-psi Working Pressure)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.28 (7.1)
0.67 (17.0)
0.56 (14.2)
1.19 (30.2)
Minimum
0.16 (4.1)
0.55 (14.0)
0.44 (11.2)
1.07 (27.2)
Dimensions
4-4
Length, in. (cm)
425.57126 (101017058)
58.2 (147.8)
425.57127 (101017059)
75.75 (192.4)
425.57128 (101017060)
157 (398.8)
425.57129
260 (660.4)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints

Table 4.42-in. (1.3-in. Bore) Figure 2002 Straight Discharge Joint

October 2010
Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.25 (6.4)
0.64 (16.3)
0.53 (13.5)
1.16 (29.5)
Minimum
0.16 (4.1)
0.55 (14.0)
0.44 (11.2)
1.07 (27.2)
Length, in. (cm)
425.53129
7.0 (17.8)
425.53131
24.0 (61.0)
425.80027
36.0 (91.4)
425.53132 (101220375)
52.0 (132.1)
425.53133 (101220387)
96.0 (243.8)
425.53141
156.0 (396.2)
425.53139 (101220377)
180.0 (457.2)
425.53138
240.0 (609.6)
Discharge Joints
4-5

Evaluation
Section 4
Discharge Joints
2-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint with

Detachable Nut (15,000-psi Working Pressure)
Table 4.52-in. (2.62-in. OD) Figure 1502 Straight Discharge Joint

with Detachable Nut (15,000-psi Working Pressure)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.38 (8.6)
0.48 (12.2)
0.375 (9.52)
1.06 (26.9)
Minimum
0.27 (6.9)
0.36 (9.1)
0.32 (8.1)
1.00 (25.4)
Dimensions
4-6
Part No.
(Butt Welded with Weld Bead)
Length
in. (cm)
Part Number Turned at Weld OD

(No Weld Bead)
425.20437 (100011912)
36.0 (91.4)
101229047
425.20439 (101208434)
54.0 (137.2)
101229078
425.20441 (100011913)
68.0 (172.7)
101229079
425.20444 (100011914)
94.0 (238.8)
101229080
425.20448 (100059896)
111.0 (281.9)
101229081
425.20449 (100011915)
124.0 (315)
101229082
425.20453 (100059897)
142.0 (360.7)
101229083
425.20452 (100011916)
171.0 (434.3)
101229084
425.20454 (100011917)
184.0 (467.4)
101229085
425.20455 (101208433)
240.0 (609.6)
101229086
364.0 (924.6)
101413615
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints

Table 4.62-in. Figure 1502 Straight Discharge Joint

A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.34 (8.6)
0.64 (16.3)
0.37 (9.4)
1.06 (26.9)
Minimum
0.27 (6.9)
0.56 (14.2)
0.26 (6.6)
1.00 (25.4)
Dimensions
October 2010
Part No.
Length
Part No.
Length
425.55511 (100003267)
18.0 (46.0)
425.55503 (100011924)
88.0 (224.0)
425.55500 (100003261)
28.5 (72.0)
425.55504 (100011925)
94.0 (239.0)
101407862
33.2 (84.3)
425.55505 (100059904)
111.0 (282.0)
425.55514 (100003268)
36.0 (91.0)
425.55506 (100003264)
124.0 (315.00
101407861
38.35 (97.4)
425.55507 (100003265)
142.0 (361.0)
425.55515 (100003269)
42.0 (107.0)
425.55508 (100003266)
171.0 (434.0)
425.55501 (100003262)
54.0 (137.0)
425.55509 (100008203)
184.0 (467.0)
425.55502 (100003263)
68.0 (173.0)
425.55525 (100059905)
288.0 (732.0)
425.55517 (100011926)
72.0 (183.0)
425.55519 (120133379)
360.0 (914.0)
Discharge Joints
4-7
Section 4
Discharge Joints

Evaluation
2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint

Table 4.72-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint

Dimensions
Nominal
Minimum
4-8
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
0.34 (8.6)
0.48 (12.2)
0.44 (11.1)
1.06 (26.9)
0.27 (6.9)
0.36 (9.1)
0.34 (8.6)
1.00 (25.4)
Part No.
Length
Part No.
Length
498.72006 (100063383)
6.0 (15.2)
498.72013
20.1 (51.1)
498.72011 (100063387)
6.64 (16.9)
498.72005 (100063382)
22.91 (58.2)
498.72002 (100012130)
7.0 (17.8)
498.72049 (100012132)
24.71 (62.7)
425.55518 (101012399)
7.0 (17.8)
498.72019
26.56 (67.5)
498.72001 (100063379)
8.0 (20.3)
498.72507 (100063393)
28.5 (72.4)
498.72016
11.95 (30.3)
498.72018 (100063389)
32.96 (83.7)
498.72017 (100012131)
12.75 (32.4)
498.72096 (100063391)
48.0 (121.9)
498.72030 (100063390)
15.2 (38.6)
498.72015
50.1 (127.3)
498.72035 (120074274)
17.5 (44.4)
498.72003 (100063380)
68.0 (172.7)
498.72014
18.37 (46.7)
498.72240 (100063392)
120.0 (304.8)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints


A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.50 (12.7)
0.69 (17.5)
0.31 (7.9)
1.25 (31.7)
Minimum
0.37 (9.4)
0.56 (14.2)
0.18 (4.6)
1.12 (28.5)
Dimensions
October 2010
Part No.
Length
Part No.
Length
425.56135
(100059931)
24.0 (61.0)
425.56123
(100059925)
94.0 (238.8)
425.56136
(100059932)
36.0 (91.4)
425.56124
(100059926)
184.0 (467.4)
425.56137
(100059933)
48.0 (121.9)
425.56153
(101208288)
64.0 (162.6)
425.56125
(100059927)
64.0 (162.6)
425.56154
(101208311)
94.0 (238.8)
425.56126
(100059928)
72.0 (182.9)
Discharge Joints
4-9

Evaluation
Section 4
Discharge Joints


A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.50 (12.7)
0.80 (20.3)
0.50 (12.7)
1.19 (30.2)
Minimum
0.40 (10.2)
0.70 (17.8)
0.40 (10.2)
1.09 (27.7)
Dimensions
4-10
Part No.
Length
Part No.
Length
425.56111 (100003270)
24.0 (61.0)
425.56117 (100011929)
64.0 (163.0)
101210201
24.0 (61.0)
425.56113 (100003271)
72.0 (182.9)
101298254
30.0 (76.2)
101210228
72.0 (182.9)
425.56129 (100003272)
36.0 (91.4)
101227774
84.0 (213.4)
101210168
36.0 (91.4)
425.56114 (100011928)
94.0 (239.0)
425.56112 (100011927)
48.0 (122.0)
425.56115 (100059923)
124.0 (315.0)
101619043
55.62 (141.3)
425.56116 (100059924)
184.0 (467.0)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints


A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.50 (12.7)
0.80 (20.3)
0.50 (12.7)
1.19 (30.2)
Minimum
0.40 (10.2)
0.70 (17.8)
0.45 (11.4)
1.09 (27.7)
Dimensions
Part No.
Length
Part No.
Length
425.56161 (100011930)
24.0 (61.0)
101349864
64.38 (163.5)
425.56162 (100009683)
36.0 (91.0)
425.56165 (100011932)
72.0 (183.0)
101349863
38.62 (98.1)
425.56166 (100059937)
94.0 (239.0)
101349865
41.0 (104.1)
101349862
101.12 (256.8)
425.56163 (100011931)
48.0 (122.0)
425.56167 (100059938)
124.0 (315.0)
101349861
55.62 (141.3)
425.56168 (100059939)
184.0 (467.0)
425.56164 (100059936)
64.0 (163.0)
October 2010
Discharge Joints
4-11
Section 4
Discharge Joints

Evaluation

(15,000-psi Working PressureMachined)
Table 4.113-in. Figure 1502 Straight Discharge Joint with Detachable Nut
(15,000-psi Working PressureMachined)
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nominal
0.50 (12.7)
0.54 (13.7)
0.67 (17.0) to 0.92 (23.4)
1.19 (30.2)
Minimum
0.40 (10.2)
0.45 (11.4)
0.54 (13.7)
1.09 (27.7)
Dimensions
4-12
D
in. (mm)
Part No.
Length
Part No.
Length
425.56158 (100059935)
24.0 (61.0)
425.56148 (100059934)
18.0 (45.7)
100059930
14.0 (35.6)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints


A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.51 (12.9)
0.75 (19.0)
0.34 (8.6)
1.22 (31.0)
Minimum
0.37 (9.4)
0.61 (15.5)
0.20 (5.1)
1.08 (27.4)
Dimensions
Part No.
Length
Part No.
Length
425.57175
27.0 (68.6)
425.57194
72.0 (182.9)
425.57174 (100059941)
51.0 (129.5)
425.57173 (101002541) 95.0 (241.3)
425.57195 (100059943)
64.0 (162.6)
425.57172 (101002539) 183.0 (464.8)
October 2010
Discharge Joints
4-13

Evaluation
Section 4
Discharge Joints


A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.48 (12.2)
0.68 (17.3)
0.50 (12.7)
1.10 (27.9)
Minimum
0.33 (8.4)
0.53 (13.5)
0.40 (10.2)
0.95 (24.1)
Dimensions
4-14
Part No.
Length
Part No.
Length
425.57405 (100059952)
36.0 (91.4)
425.57410 (100059955)
96.0 (243.8)
425.57406 (100059953)
51.0 (129.5)
425.57411 (100059956)
123.0 (312.4)
425.57407 (100059954)
60.0 (152.4)
425.57412 (100059957)
183.0 (464.8)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints

Table 4.144-in. Figure 1002 Straight Discharge Joint with Detachable Nut
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
0.51 (12.9)
0.50 (12.7)
0.75 (19.0)
1.12 (28.4)
Minimum
0.36 (9.1)
0.40 (10.2)
0.45 (11.4)
0.97 (24.6)
Dimensions
Part No.
Length
Part No.
Length
425.57401
6.5 (16.51)
425.57404 (100059951)
24.0 (61.0)
425.57402 (100059950)
12.0 (30.48)
October 2010
Discharge Joints
4-15

Evaluation
Section 4
Discharge Joints

Table 4.153-in. BIG INCH Straight Discharge Joint

A1 and A2
in. (mm)
B
in. (mm)
C
in. (mm)
Nominal
0.35
(8.9)
1.25 to 1.5
(31.8 to 38.1)
5.50 to 6.0
(139.7 to 152.4)
Minimum
0.23
(5.8)
1.0
(25.4)
Dimensions
4-16
Part No.
Length
Part No.
Length
425.57143 (100059940)
12.0 (30.5)
425.57116
66.0 (167.6)
425.57115
24.0 (61.0)
425.55622
83.25 (211.4)
425.56131
35.5 (90.2)
425.57117
126.0 (320.0)
425.57165
39.7 (100.8)
425.57118
246.0 (624.8)
425.57121
54.0 (137.2)
425.57119
366.0 (929.6)
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints

Table 4.164-in. BIG INCH Straight Discharge Joint (15,000-psi Working Pressure)
Dimensions
Nominal
Minimum
A1 and A2
in. (mm)
B
in. (mm)
C
in. (mm)
0.45
(11.4)
0.27 (6.9)
1.0 to 1.31
(25.4 to 33.3)
0.90 (22.8)
6.0 to 6.62
(152.4 to 168.1)
N/A

Part No.
Length
Part No.
Length
Part No.
Length
425.55650
(101231865)
498.79012
(101315359)
425.55652
(100059909) (101322625)
498.79024
4.5
(11.4)
6.0
(15.2)
12.0
(30.5)
12.0
(30.5)
22.0
(55.9)
22.62
(57.5)
23.0
(58.4)
24.0
(61.0)
30.0
(76.2)
498.79083
41.25
(104.8)
41.5
(105.4)
43.5
(110.5)
45.25
(107.3)
45.50
(108.0)
48.0
(121.9)
49.5
(125.7)
51.25
(130.2)
53.75
(136.5)
425.55675
101324270
65.0
(165.1)
68.0
(172.7)
72.0
(182.9)
82.0
(208.3)
85.37
(216.8)
91.25
(231.8)
94 (238.8)
425.55677
(101213203) (101324313)
498.79360
(101324333)
125.0
(317.5)
180.0
(457.2)
498.79044
(101315354)
498.79045
498.79046
425.55649
(100059908) (101322616)
425.55657
(100059911) (101322610)
425.55666
101322601
425.55662
425.55663
425.55668
(101231867)
498.79099
498.79102
425.55665
425.55672
(101236980)
425.55664
425.55676
(100059912)
498.79172
498.79183
Table continued on the next page...

October 2010
Discharge Joints
4-17
Section 4
Discharge Joints

Evaluation
Table 4.164-in. BIG INCH Straight Discharge Joint (15,000-psi Working Pressure)
Applicable Part Nos. (Continued)
Part No.
Length
Part No.
Length
Part No.
Length
425.55671
(101215159)
498.79064
30.81
(78.3)
32.0
(81.3)
33.25
(84.5)
34.62
(87.9)
35.0
(88.9)
36.0
(91.4)
498.79108
54.0
(137.2)
54.0
(137.2)
55.5
(141.0)
59.5
(151.1)
61.87
(157.1)
62.0
(157.5)
101324342
185.0
(470.0)
245.0
(622.3)
280.0
(711.2)
301.5
(765.8)
365.0
(927.1)
367.5
(933.4)
425.55667
(101611361)
498.79069
(101611360)
498.79070
(101315353)
425.55656
(100059910) (101322607)
425.55673
(101007169)
101322630
425.55661
(101231866)
498.79123
498.79124
(101315355)
425.55679
(100059913)
498.79560
(101315358)
498.79603
(101315357)
425.55669
(101272389) (101324355)
498.79735
101239861
4-18
Discharge Joints
87.25
(221.6)
October 2010

Evaluation
Section 4
Discharge Joints
Straight Discharge Joint, 2-in. 1502 Thread Halves Sour Service

A
65.0 in.
Table 4.17Straight Discharge Joint, 2-in. 1502 Thread

Halves Sour Service (10,000-psi Working Pressure)
A
in. (mm)
B
in. (mm)
Nominal
New
1.06
(26.9)
0.50
(12.7)
Minimum
1.00
(25.4)
0.37
(9.4)
Dimension
Applicable Part No.

100063386 (498.72010)
October 2010
Discharge Joints
4-19

Evaluation
Section 4
Discharge Joints
5-in. BIG INCH Straight Joints

A
Table 4.185-in. BIG INCH Straight Joints

Wall Thickness
Part No.
Length
(in.)
Working
Pressure
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nom.
New
Min.
Nom.
New
Min.
Nom.
New
Min.
101244789
48.0
15,000
2.50
(63.5)
2.10
(53.3)
1.38
(35.0)
1.00
(25.4)
0.41
(10.4)
0.24
(6.1)
101244790
24.0
15,000
2.50
(63.5)
2.10
(53.3)
1.38
(35.0)
1.00
(25.4)
0.41
(10.4)
0.24
(6.1)
4-20
Discharge Joints
October 2010

Evaluation
Section 4
Discharge Joints

Table 4.197-in. BIG INCH Straight Discharge Joint

A
in. (mm)
B
in. (mm)
Nominal
0.50 (12.7)
0.75 (19.0)
Minimum
0.33 (8.4)
0.55 (14.0)
Dimensions
October 2010
Part No.
Length
in. (cm)
425.57201 (101589201)
12.0 (30.5)
101589341
18.0 (45.7)
425.57202 (101866448)
42.0 (106.7)
425.57203 (101866449)
66.0 (167.6)
425.57204 (101866450)
126.0 (320.0)
425.57218
186.0 (472.4)
425.57205
246.0 (624.8)
Discharge Joints
4-21
Section 4
Discharge Joints
4-22
Discharge Joints

Evaluation
October 2010
SECTION
Section
15
Preface
Lo Torc Plug Valve Wear

Limits
Data Sheets
This section contains the following information for Lo Torc plug valve wear limits:
Illustrations
Minimum dimensions
Visual Examination
Inspect union threads. (See Visual Examination on page 2-1.)
Inspect the valve body and adjusting-nut mating threads:
October 2010
1.
Clean to remove dirt, oil, grease, or other materials that could inhibit visual examination.
2.
Using a form gauge, inspect the thread form for the pitch of the thread.
3.
Minor thread damage, such as light corrosion, small dents, or burrs that do not exceed 0.18 in.
in length can be dressed with a file or other appropriate hand tool to restore the correct thread
profile.
4.
Major thread damage, such as corrosion that has altered the thread profile or damage longer
than 0.18 in. in length, shall be cause to reject the valve.
5.
Valves with tapered, threaded connections should have those threads inspected also, as per
Steps 3 and 4.
Lo Torc Plug Valve Wear Limits
5-1

Evaluation
Section 5
Lo Torc Plug Valves
Lo Torc Plug Valves with Union End Connections (Wear Limits)
Table 5.1Lo Torc Plug Valves with Union End Connections Wear Limits
Valve
Bore
Size
(in.)
Wall Thickness
A
in. (mm)
Nom.
New
Min.
B
in. (mm)
Nom.
New
Min.
C
in. (mm)
Nom.
New
Min.
D
in. (mm)
Nom.
New
1.06 0.59 0.80 0.53 1.19 1.05 0.47

(26.9) (15.0) (20.3) (13.5) (30.2) (26.7) (11.9)
Union
Type
Min.
0.33
(8.4)
1 1/2-in.
Fig. 1502
Max.
Rated
Working
Pressure
(psi)
Part No.
15,000
252.11204
(100011207)
100015519,
100007630,
100049204,
100049206,
101379380
1.00
10,000
0.96 0.64 0.86 0.42 1.06 1.00
(24.4) (16.3) (21.8) (10.7) (26.9) (25.4)
0.34
(8.6)
0.27
(6.9)
2-in.
Fig. 1502
15,000
9.12533 (100015491)a
9.12535a
9.1252 (100001010)
9.1277 (100001021)
101222284
9.1282 (100015534)
Sour service
Note: For plug valve maintenance instructions, see Operating and Maintenance Instructions (Material No. 100001838).
5-2
October 2010

Evaluation
Section 5
Lo Torc Plug Valves
Table 5.1Lo Torc Plug Valves with Union End Connections Wear Limits (Continued)
Valve
Bore
Size
(in.)
1.30
1.75
2.00
3.00
Wall Thickness
A
in. (mm)
Nom.
New
Min.
B
in. (mm)
Nom.
New
Min.
C
in. (mm)
Nom.
New
Min.
D
in. (mm)
Nom.
New
Union
Type
Min.
Max.
Rated
Working
Pressure
(psi)
Part No.
0.97 0.64 0.64 0.51 1.16 1.07

(24.6) (16.3) (16.3) (13.0) (29.4) (27.2)
0.25
(6.4)
0.16
(4.1)
2-in.
Fig. 2002
20,000
9.4138 (13573)
101234843
101374442
101401206
101548260
0.97 0.78 0.64 0.55 1.19 1.07

(24.6) (19.8) (16.3) (14.0) (30.2) (27.2)
0.28
(7.1)
0.16
(4.1)
2-in.
Fig. 2202
15,000
9.8199a (100015673)
0.84 0.59 0.51 0.42 1.06 1.00

(21.3) (15.0) (13.0) (10.7) (26.9) (25.4)
0.34
(8.6)
0.27
(6.9)
2-in.
Fig. 1502
15,000
9.126 (100001014)
9.1263 (100015510)
9.1267 (100009883)
9.12811 (100015532)
0.75
(19.1)
15,000
11.51566 (100015909)
0.50
(12.7)
0.70
(17.8)
0.45
(11.4)
1.19
(30.2)
1.09
(27.7)
0.50
(12.7)
0.40
(10.2)
3-in.
Fig. 1502
0.72 0.47
(18.3) (11.9)
0.39
(9.9)
0.31
(7.9)
1.03 0.97
(26.2) (24.6)
0.34
(8.6)
0.27
(6.9)
2-in.
Fig. 1502
0.97
(24.6)
0.72
(18.3)
0.45
(11.4)
1.19
(30.2)
0.50
(12.7)
0.40
(10.2)
3-in.
Fig. 1502
0.68 0.53 0.67 0.53 1.19 1.09 0.50 0.40

(17.3) (13.5) (17.0) (13.5) (30.2) (27.7) (12.7) (10.2)
0.82 0.72 0.72 0.62 1.19 1.09 0.50 0.40
(20.8) (18.3) (18.3) (15.7) (30.2) (27.7) (12.7) (10.2)
0.45
(11.4)
1.09
(27.7)
0.94 0.62 0.50 0.41 1.12 0.97 0.51

(23.9) (15.7) (12.7) (10.4) (28.4) (24.6) (12.9)
4.00
0.89 0.72 0.50 0.44 1.12 0.97 0.51
(22.6) (18.3) (12.7) (11.2) (28.4) (24.6) (12.9)
0.36
(9.1)
0.36
(9.1)
9.8253 (100001083)
10,000
9.8256a (100001085)
9.82583a (100009759)
10,000
11.51507 (100009958)
3-in.
Fig. 602
6,000
11.5089 (100001126)
3-in.
Fig. 1502
15,000
11.5028 (100001125)
11.5091 (100015887)
11.5105 (101309881)
6,000
12.3015 (100016011)
10,000
12.6985 (100016114)
12.69855 (100016119)
4-in.
Fig. 602
4-in.
Fig. 1002
Sour service
Note: For plug valve maintenance instructions, see Operating and Maintenance Instructions (Material No. 100001838).
October 2010
5-3
Section 5
Lo Torc Plug Valves

Evaluation
Lo Torc Plug Valves with Halliburton BIG INCH End Connections

(Wear Limits)
Table 5.2Wear LimitsLo Torc Plug Valves with

Halliburton BIG INCH End Connections
Valve
Bore
Size
(in.)
Wall Thickness at
A1 and A2
in. (mm)
Dimension at
B1 and B2
in. (mm)
Connection
Size
Max. Rated
Working
Pressure
(psi)
Part Numbers
Nominal New
Minimum
Nominal New
Minimum
1.75
0.94 (23.9)
0.58 (14.7)
0.25 (6.4)
0.15 (3.8)
1 7/8-in. BIG
INCH
15,000
9.1264 (100001018)
9.1265 (100001019)
1.31
1.09 to1.22
(27.7 to 31.0)
0.98
(24.9)
0.24
(6.1)
0.15
(3.8)
1.3-in. BIG
INCH
15,000
20,000
20,000
9.8192a
9.8197 (100001069)
9.8209a
2.56
2.22 (56.4)
1.37 (34.8)
0.35 (8.9)
0.23 (5.8)
3-in. BIG INCH
20,000
11.5153 (100015899)
101324298
Sour
5-4
October 2010

Evaluation
Section 5
Lo Torc Plug Valves
Table 5.2Wear LimitsLo Torc Plug Valves with

Halliburton BIG INCH End Connections (Continued)
Valve
Bore
Size
(in.)
Wall Thickness at
A1 and A2
in. (mm)
Dimension at
B1 and B2
in. (mm)
Nominal New
Minimum
Nominal New
Minimum
1.19 (30.2)
1.06 (26.9)
0.45 (11.4)
0.27 (6.9)
0.91 (23.1)
0.62 (15.7)
0.90 (22.9)
0.78 (19.8)
1.84 (46.7)
1.38 (35.0)
5.00
2.50
5.25
1.25 (31.8)
3.00
4.00
Connection
Size
Max. Rated
Working
Pressure
(psi)
Part Numbers
4-in. BIG INCH
15,000
11.5081 (120021304)
100015910
5,000
12.3012
10,000
12.69853 (100016117)
0.45 (11.4)
0.27 (6.9)
4-in. BIG INCH
2.10
0.41
0.24
5-in. BIG INCH
0.75 (19.0)
0.31 (7.9)
0.19 (4.8)
5 3/8-in. BIG
INCH
12.6973 (100016095)
12.6977 (101014590)
15,000
6,000
and 8,000
101234886
101606212
101241087
13.6001 (100016276)
13.6002 (100016282)
13.60021 (101242589)
Sour
October 2010
5-5
Section 5
Lo Torc Plug Valves
5-6

Evaluation
October 2010
SECTION
Section
16
Preface
Ball Injectors
Data Sheets
This section contains the following information for ball injectors:
Illustrations
Minimum dimensions
October 2010
Ball Injectors
6-1
Section 6
Ball Injectors

Evaluation
Shur Shot Ball Injector Feeder Assembly

Table 6.1Shur Shot Ball Injector Feeder Assembly (15,000-psi Working Pressure)
Applicable Part No.
Type I
281.86842
281.86864 (101010004)
281.86896
Type II 281.86897
281.86898
Type III
6-2
281.87507 (100056135)
281.87508 (100056136)
281.87510 (100056137)
Ball Injectors
Wall Thickness at A
in. (mm)
Wall Thickness
at B
in. (mm)
Wall Thickness
at C
in. (mm)
Nominal
New
Min.
Nominal
New
Min.
Nominal
New
Min.
0.66 (16.8)
0.58
(14.7)
0.69
(17.5)
0.61
(15.5)
0.41
(10.4)
0.33
(8.4)
0.66 (16.8)
0.58
(14.7)
0.69
(17.5)
0.61
(15.5)
0.41
(10.4)
0.33
(8.4)
0.66 (16.8)
0.58
(14.7)
0.45
(11.4)
0.34
(8.6)
0.41
(10.4)
0.33
(8.4)
October 2010

Evaluation
Section 6
Ball Injectors
ShurShot Ball Injector Tee-Body with Various Union-End Connections
Table 6.2ShurShot Ball Injector Tee-Body with Various Union-End Connections

Wall Thickness
Part
No.
Union
Conn.
Working
Pressure
(psi)
A
in. (mm)
Nom.
Min.
New
B
in. (mm)
Nom.
New
0.42 to 0.54
(10.7 to
13.7)
C
in. (mm)
Min.
Nom.
Min.
New
D
in. (mm)
Nom.
New
E
in. (mm)
Min.
Nom.
Min.
New
0.66 to 0.90
0.60 1.06 1.00
(16.8 to
(15.2) (26.9) (25.4)
22.9)
281.86894
2-in.
(100002773) Fig. 1502
15,000
0.34
(8.6)
281.86893
3-in.
(100056107) Fig. 602
6,000
0.50 0.40
(12.7) (10.2)
0.54 to 0.80
0.66 to 0.90
0.45 0.41 0.33
0.60 1.19 1.09
(13.7 to
(16.8 to
(11.4) (10.4) (8.4)
(15.2) (30.2) (27.7)
20.3)
22.9)
281.86892
3-in.
(100002772) Fig. 1502
15,000
0.50 0.40
(12.7) (10.2)
0.66 to 0.90
0.54 to 0.80
0.60 1.19 1.09
0.45 0.41 0.33
(16.8 to
(13.7 to
(15.2) (30.2) (27.7)
(11.4) (10.4) (8.4)
22.9)
20.3)
281.87001
4-in.
(100056131) Fig. 602
6,000
0.51 0.36
(12.9) (9.1)
0.50
(12.7)
0.35 0.41 0.33

(8.9) (10.4) (8.4)
0.66 to 0.90
0.60 1.12 0.97
(16.8 to
(15.2) (28.4) (24.6)
22.9)
425.80557
4-in.
(100060045) Fig. 1002
10,000
0.51 0.36
(12.9) (9.1)
0.50
(12.7)
0.40 0.41 0.33

(10.2) (10.4) (8.4)
0.66 to 0.90
0.60 1.12 0.97
(16.8 to
(15.2) (28.4) (24.6)
22.9)
October 2010
0.27
(6.9)
0.36 0.41 0.33

(9.1) (10.4) (8.4)
Ball Injectors
6-3
Section 6
Ball Injectors

Evaluation
3-in. BIG INCH ShurShot Ball Injector

Table 6.33-in. BIG INCH ShurShot Ball Injector

Wall Thickness
Part
No.
A1 and A2
in. (mm)
Nom. New
6-4
B1 and B2
in. (mm)
C1 and C2
in. (mm)
Minimum
Nom. New
Minimum
Nom. New
Minimum
281.8694
(125-ball capacity)
1.19 (30.2) 1.00 (25.4)
2.25 (57.2)
1.00 (25.4)
0.35 (8.9)
0.23 (5.8)
281.8693
(100056109)
(250-ball capacity)
1.19 (30.2) 1.00 (25.4)
2.25 (57.2)
1.00 (25.4)
0.35 (8.9)
0.23 (5.8)
Ball Injectors
October 2010

Evaluation
Section 6
Ball Injectors
4-in. BIG INCH Tee with 3-in. 1502 Ball Injector Side Port
Table 6.44-in. BIG INCH Tee with 3-in. 1502 Ball Injector Side Port
Wall Thickness
Part No.
Working
Union Conn. Pressure
(psi)
281.86928
3-in. Fig. 1502
(100056108)
October 2010
15,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
New
Min.
Nom.
New
Min.
Nom.
New
Min.
Nom.
New
Min.
0.45
(11.4)
0.27
(6.9)
1.00
(25.4)
0.75
(19.0)
0.41
(10.4)
0.33
(8.4)
0.78
(19.8)
0.66
(16.8)
Ball Injectors
6-5
Section 6
Ball Injectors
6-6
Ball Injectors

Evaluation
October 2010
SECTION
Section
17
Preface
Wellhead Adapters
Data Sheets
This section contains the following information for wellhead adapters:
Illustrations
Minimum dimensions
October 2010
Wellhead Adapters
7-1

Evaluation
Section 7
Wellhead Adapters
API Flange Union Thread with Tapered Neck (Wellhead Adapter)
Table 7.1Wellhead Adapter, API Flange Union Thread with Tapered Neck
Part No.
Flange Connection
9.81956 (101201393)
2 1/16 API 20K
9.82038
Union
Connection
Working
Pressure
(psi)
Minimum Wall Thickness

C
in. (mm)
D
in. (mm)
E
in. (mm)
2-in. Fig. 1502 10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.84 (21.3)
2 9/16 API 10K and 15K 2-in. Fig. 2202 15,000 (sour) 0.72 (18.3) 1.07 (27.2) 1.12 (28.4)
9.82039 (100014095) 2 1/16 API 10K and 15K

9.82043 (100015674)
2 1/16 API 10K
9.82044
2 1/16 API 20K
9.82055
2 1/16 API 15K
9.82211 (100014099) 2 9/16 API 10K and 15K

11.31057
3 1/16 API 10K
11.31064 (81322)
4 1/16 API 10K
11.92100
3 1/8 API 3K
11.92110
3 1/8 API 5K
2-in. Fig. 1502

2-in. Fig. 2002
2-in. Fig. 1502
3-in. Fig. 1502
15,000
0.62 (15.7) 1.00 (25.4) 0.73 (18.5)
10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.65 (16.5)

20,000
0.68 (17.3) 1.07 (27.2) 1.12 (28.4)
10,000 (sour) 0.55 (14.0) 1.00 (25.4) 0.65 (16.5)

15,000
10,000
0.68 (17.3) 1.00 (25.4) 0.91 (23.1)

0.58 (14.7) 1.09 (27.7) 0.68 (17.3)
0.58 (14.7) 1.09 (27.7) 0.68 (17.3)
3,000 (sour) 0.45 (11.4) 1.00 (25.4) 0.55 (14.0)

2-in. Fig. 1502
11.92131 (100011089) 3 1/16 API 10K and 15K

11.92136 (120041052) 3 1/16 API 10K and 15K 3-in. Fig. 1502
5,000
15,000
0.31 (7.9) 1.00 (25.4) 0.56 (14.2)

0.62 (15.7) 1.00 (25.4) 0.94 (23.9)
0.83 (21.1) 1.09 (27.7) 0.94 (23.9)
9.82019
2 1/16 API 20K
2-in. Fig. 2202 15,000 (sour) 0.62 (15.7) 1.07 (27.2) 1.18 (30.0)
9.82042 (101215497)
2 1/16 API 15K
2-in. Fig. 1502
7-2
Wellhead Adapters
15,000
0.48 (12.2) 1.00 (25.4) 0.62 (15.7)

October 2010

Evaluation
Section 7
Wellhead Adapters
API Flange Union Thread with Straight Neck (Wellhead Adapter)
Table 7.2Wellhead Adapter, API Flange Union Thread with Straight Neck
Union
Connection
Working Minimum Wall Thickness

Pressure
C
D
(psi)
in. (mm)
in. (mm)
Part No.
Flange Connection
9.81979
(100001070)
2 1/16 API 5K
5,000
0.36
(9.1)
9.82024
2 1/16 API 10K
10,000
0.56
(14.2)
3-in. Fig. 1502
0.64
(16.3)
9.82028
9.82030
(101201487)
2 1/16 API 15K
0.73
(18.5)
9.82037
(100001072)
1 13/16 API 10K and 15K
9.82086
(101016347)
2 1/16 API 10K and 15K
0.73
(18.5)
11.31139
(100011075)
2 9/16 API 10K and 15K
0.85
(21.6)
2-in. Fig. 1502
15,000
3-in. Fig. 1502
0.62
(15.7)
425.80388
(100011951)
2 9/16 API 5K
5,000
0.48
(12.2)
425.80618
(101000555)
2 9/16 API 10K
10,000
0.62
(15.7)
October 2010
1.09
(27.7)
1.00
(25.4)
1.09
(27.7)
Wellhead Adapters
7-3

Evaluation
Section 7
Wellhead Adapters
API Flange Union Wing Nut with Straight Neck (Wellhead Adapter)
Table 7.3Wellhead Adapter, API Flange Union Wing Nut with Straight Neck
7-4
Part No.
Flange
Connection
9.82006
2 1/16 API 10K
Wellhead Adapters
Working Minimum Wall Thickness

Union
Pressure
A
B
Connection
(psi)
in. (mm)
in. (mm)
2-in. Fig.
1502
10,000
0.27
(6.9)
0.36
(9.1)
October 2010

Evaluation
Section 7
Wellhead Adapters
API Flange Union Wing Nut with Stepped Neck (Wellhead Adapter)
Table 7.4Wellhead Adapter, API Flange Union Wing Nut with Stepped Neck
Part No.
Flange Connection
Union
Connection
9.82034
1 13/16 API 10K and 15K
3-in. Fig. 1502
October 2010

Working
Pressure
A
B
E
(psi)
in. (mm) in. (mm) in. (mm)
15,000
0.40
(10.2)
0.62
(15.7)
0.56
(14.2)
Wellhead Adapters
7-5

Evaluation
Section 7
Wellhead Adapters
API Flange Union Wing Nut with Tapered and Stepped Neck
(Wellhead Adapter)
Table 7.5Wellhead Adapter, API Flange Union Wing Nut

with Tapered and Stepped Neck
7-6
Part No.
Flange
Connection
Union
Connection
11.92138
(100015993)
3 ANSI 2500
3-in. Fig. 1502
Wellhead Adapters

Working
Pressure
A
B
E
(psi)
6,000
0.40
(10.2)
0.45
(11.4)
0.56
(14.2)
October 2010

Evaluation
Section 7
Wellhead Adapters
API Flange BIG INCH with Tapered Neck on Flange End (Wellhead
Adapter)
Table 7.6Wellhead Adapter, API Flange BIG INCH

with Tapered Neck on Flange End
Working
BIG INCH
Pressure
A
B
E
Connection
(psi)
Part No.
Flange Connection
9.82637
(101203507)
2 1/16 API 15K
1.3 in.
15,000
0.16
(4.1)
0.68
(17.3)
0.73
(18.5)
425.80255
(100011948)
7 1/16 API 10K
4 in.
10,000
0.27
(6.9)
0.84
(21.3)
1.21
(30.7)
3,000
0.19
(4.8)
0.56
(14.2)
0.62
(15.7)
15,000
0.27
(6.9)
1.23
(31.2)
1.44
(36.6)
425.80391
7 1/16 API 2K and 3K
(120040927)
425.83237
(100011967)
October 2010
7 1/16 API 15K
3/
8 in.
4 in.
Wellhead Adapters
7-7

Evaluation
Section 7
Wellhead Adapters
API Flange BIG INCH with Tapered Neck on BIG INCH End
(Wellhead Adapter)

with Tapered Neck on BIG INCH End
BIG INCH
Connection
Working
Pressure
(psi)
425.80338
3 1/16 API 10K and 15K
(120021892)
4 in.
425.80675
3 1/16 API 10K and 15K
(100060077)
Part No.
425.80754
Flange Connection
3 1/16 API 10K
439.83240
2 9/16 API 10K and 15K
(101859017)
7-8
Wellhead Adapters

A
in. (mm)
B
in. (mm)
E
in. (mm)
15,000
0.27
(6.9)
0.81
(20.6)
1.18
(30.0)
4 in.
15,000
0.27
(6.9)
0.94
(23.9)
1.23
(31.2)
4 in.
10,000
0.27
(6.9)
0.56
(14.2)
0.84
(21.3)
4 in.
15,000
0.27
(6.9)
0.85
(21.6)
1.23
(31.2)
October 2010

Evaluation
Section 7
Wellhead Adapters
API Flange BIG INCH with Straight Neck (Wellhead Adapter)
Table 7.8Wellhead Adapter, API Flange BIG INCH with Straight Neck
Part No.
Flange Connection
BIG INCH
Connection
Working
Pressure
(psi)
425.80251
(100011947)
7 1/16 API 5K
4 in.
425.80252
(100060000)
4 1/16 API 10K and 15K
425.80360

A
in. (mm)
B
in. (mm)
5,000
0.27
(6.9)
0.68
(17.3)
4 in.
15,000
0.27
(6.9)
1.18
(30.0)
5 1/8 API 5K
4 in.
5,000
0.27
(6.9)
0.90
(22.9)
425.80362
(100060020)
4 1/16 API 5K
4 in.
5,000
0.27
(6.9)
0.46
(11.7)
425.80561
(100060048)
4 1/16 API 10K
4 in.
10,000
0.27
(6.9)
0.78
(19.8)
439.83098
(100060923)
7 1/16 API 5K
5,000
0.19
(4.8)
0.68
(17.3)
October 2010
3/
8 in.
Wellhead Adapters
7-9

Evaluation
Section 7
Wellhead Adapters
API Flange BIG INCH with Long Neck and Taper Near BIG INCH
End (Wellhead Adapter)

with Long Neck and Taper Near BIG INCH End
Part No.
Flange
Connection
BIG INCH
Connection
Working
Pressur
e
(psi)
425.80964
(100060135)
7 1/16 API
10K
7 in.
6,000
7-10
Wellhead Adapters

A
in.
(mm)
B
in.
(mm)
E
in.
(mm)
F
in.
(mm)
0.33
(8.4)
1.00
(25.4)
1.21
(30.7)
1.21
(30.7)
October 2010

Evaluation
Section 7
Wellhead Adapters
API Flange Otis Quick-Union Box with Stepped Neck

(Wellhead Adapter)
Table 7.10Wellhead Adapter, API Flange Otis Quick-Union Box with Stepped Neck
Part No.
Working
Flange
Union
Pressure
Connection Connection
(psi)
439.00563 7 1/16 API 5K

439.00574
October 2010
7 1/16 API
10K
Minimum
Wall
Thickness
Maximum Wear
C
in. (mm)
E
in. (mm)
F
in. (mm)
5-in. 4
Acme (sour)
5,000
0.58
(14.7)
1.50
(38.1)
3.90
(99.1)
5-in. 4
Acme
10,000
0.58
(14.7)
1.50
(38.1)
3.90
(99.1)
Wellhead Adapters
7-11
Section 7
Wellhead Adapters

Evaluation
API Flange Frac Head with Stepped Neck (Wellhead Adapter)
Table 7.11Wellhead Adapter, API Flange Frac Head with Stepped Neck
Part No.
Flange
Connection
439.83266 7 1/16 API 5K
7-12
Wellhead Adapters
Frac Head
Connection
7 in.
(9 3/8 Stub Acme)

Working
Pressure
B1 and B2
E
A
(psi)
5,000
0.74
(18.8)
0.93
(23.6)
0.74
(18.8)
October 2010
SECTION
Section
18
Preface
Changeover Adapters
Data Sheets
This section contains the the following information for changeover adapters:
Illustrations
Minimum dimensions
October 2010
Changeover Adapters
8-1
Section 8
Changeover Adapters

Evaluation
Changeover, Nipple, Union Wing Nut Wing Nut
Table 8.1Changeover, Nipple, Union Wing Nut Wing Nut

D
E
A
B
C
in. (mm)
in. (mm)
Working
in. (mm)
in. (mm)
in. (mm)
Pressure
(psi)
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
Part No.
Unions,
Loc 1
Loc 2
425.80148
(100011939)
2-in. Fig. 1502

2-in. Fig. 2002
15,000
0.97 0.56
(24.6) (14.2)
425.80378
(100003282)
2-in. Fig. 1502

2-in. Fig. 1502
15,000
0.69 0.40
(17.5) (10.2)
425.80152
(100059974)
3-in. Fig. 1502

2-in. Fig. 1502
15,000
1.31 0.45
(33.3) (11.4)
252.11206 1 1/2-in. Fig. 1502

(100049207) 1 1/2-in. Fig. 1502
15,000
0.83 0.58
(21.1) (14.7)
0.47 0.33 0.47 0.33 0.64 0.50

(11.9) (8.4) (11.9) (8.4) (16.3) (12.7)
425.80717
(100060084)
1-in. Fig. 1502

1 1/2-in. Fig. 1502
15,000
1.04 0.82
(26.4) (10.8)
0.47 0.33
(11.9) (8.4)
425.80199
(100059982)
3-in. Fig. 1502

3-in. Fig. 1502
15,000
0.79 0.62
(20.1) (15.7)
0.50 0.40 0.50 0.40 0.54 0.45

(12.7) (10.2) (12.7) (10.2) (13.7) (11.4)
425.80104
(100059964)
3-in. Fig. 1502

3-in. Fig. 1502
15,000
0.67 0.51
(17.0) (13.0)
0.50 0.40 0.50 0.40

(12.7) (10.2) (12.7) (10.2)
8-2
Changeover Adapters
0.56 0.34
(14.2) (8.6)
0.27
(6.9)
0.25
(6.4)
0.16 0.64 0.55

(4.1) (16.3) (14.0)
0.40 0.27 0.40 0.27 0.48 0.36

(10.2) (6.9) (10.2) (6.9) (12.2) (9.1)
0.45 0.50 0.40 0.34

(11.4) (12.7) (10.2) (8.6)
0.39
(9.9)
0.27 0.48 0.36

(6.9) (12.2) (9.1)
0.25 0.50 0.22

(6.4) (12.7) (5.59)
October 2010

Evaluation
Section 8
Changeover Adapters
Changeover Nipple, 2-in. Fig. 1502 Nut Nut

Table 8.2Changeover Nipple, 2-in. Fig. 1502 Nut Nut

A and D
in. (mm)
B
in. (mm)
C
in. (mm)
Nominal New
0.34 (8.6)
0.48 (12.2)
0.69 (17.5)
Minimum
0.27 (6.9)
0.36 (9.1)
0.48 (12.2)
Dimensions

Part No.
Length, in. (cm)
Part No.
Length, in. (cm)
498.62017
6.08 (15.4)
498.62008 (101250105)
13.25 (33.7)
498.62006 (100063369)
6.84 (17.4)
498.62005 (100063368)
16.37 (41.6)
498.62003 (100063366)
7.81 (19.8)
498.62015 (100063372)
16.94 (43.0)
498.62001 (100063365)
9.50 (24.1)
498.62004 (100063367)
19.43 (49.4)
498.62007 (100063370)
9.84 (25.0)
498.62018
19.79 (50.3)
101330904
11.10 (28.2)
498.62002
23.50 (59.7)
498.62016 (100063373)
11.84 (30.1)
498.62009 (100063371)
28.12 (71.4)
101242737
62.93 (159.8)
October 2010
Changeover Adapters
8-3

Evaluation
Section 8
Changeover Adapters
Nipple, Changeover, Union Wing Nut with Segments Thread
Table 8.3Nipple, Changeover, Union Wing Nut with Segments Thread
Part No.
Unions
Wing
Thread
252.11208
(100011209)
1 1/2 2-in.
Fig. 1502
252.11209
(100011210)
21
425.80102
(100011937)
9.1247
(100001009)
425.80375
425.80245
(100059991)
8-4
B
C
D
E
Working in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
15,000
1.06 1.00 0.47 0.33 0.64 0.50

(26.9) (25.4) (11.9) (8.4) (16.3) (12.7)
15,000
1.19 1.05 0.40 0.27 0.76 0.36

(30.2) (26.7) (10.2) (6.9) (19.3) (9.1)
2 3-in.
Fig. 1502
15,000
2-in. Fig. 2002
2-in. Fig. 1502
15,000
15,000
6,000
1/
2-in.
Fig. 1502
1/
2 2-in.
Fig. 1502
3-in. Fig. 1502
3-in. Fig. 602
Changeover Adapters
0.62 1.19 1.09 0.34

(15.7) (30.2) (27.7) (8.6)
0.27 0.48 0.36

(6.9) (12.2) (9.1)
1.06 1.00 0.25

(26.9) (25.4) (6.4)
0.16 0.64 0.55

(4.1) (16.3) (14.0)
1.06 1.00 0.47 0.33 0.64 0.50

(26.9) (25.4) (11.9) (8.4) (16.3) (12.7)
1.19 1.09 0.50 0.40 0.61 0.36

(30.2) (27.7) (12.7) (10.2) (15.5) (9.1)
October 2010

Evaluation
Section 8
Changeover Adapters
Nipple, Changeover, Union Wing Nut (Nonsegmented) Thread
Table 8.4Nipple, Changeover, Union Wing Nut (Nonsegmented) Thread

A
C
D
E
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
Part No.
Unions
Wing
Thread
425.80160
(100059976)
3-in. Fig. 602
2-in. Fig. 1502
6,000
1.25 0.62 1.06 1.00 0.50 0.40 0.75 0.50

(31.8) (15.7) (26.9) (25.4) (12.7) (10.2) (19.0) (12.7)
425.80157
(101210315)
100003277
(obsolete)
3 2-in.
Fig. 1502
15,000
1.25 0.70 1.06 1.00 0.50 0.40 0.75 0.59

(31.8) (17.8) (26.9) (25.4) (12.7) (10.2) (19.0) (15.0)
425.80212
(100059986)
4-in. Fig. 602
3-in. Fig. 1502
6,000
1.19 0.80 1.19 1.09 0.57 0.36

(30.2) (20.3) (30.2) (27.7) (12.9) (9.1)
425.80575
(100060058)
4-in. Fig. 1002
3-in. Fig. 1502
10,000
1.19 0.80 1.19 1.09 0.51 0.36 0.88 0.50

(30.2) (20.3) (30.2) (27.7) (12.9) (9.1) (22.4) (12.7)
425.80611
(100060064)
4-in. Fig. 1002
2-in. Fig. 1502
10,000
1.34 0.80 1.06 1.00 0.51 0.36 0.75 0.50

(34.0) (20.3) (26.9) (25.4) (12.9) (9.1) (19.1) (12.7)
October 2010
Changeover Adapters
8-5

Evaluation
Section 8
Changeover Adapters
Nipple, Changeover, Union Thread Union Thread

A
D
Table 8.5Nipple, Changeover, Union Thread Union Thread
8-6
A
C
D
Working
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
New
New
New
Part No.
Unions,
Loc 1
Loc 2
425.80377
(100003281)
498.62000
(100063364)
2 2-in. Fig. 1502
15,000
0.75 0.48 1.06 1.00 1.06 1.00

(19.0) (12.2) (26.9) (25.4) (26.9) (25.4)
252.11207
(100049208)
1 1/2-in. Fig. 1502 1 1/2-in.

1502
15,000
0.59
(15.0)
0.36
(9.1)
1.19 1.05 1.19 1.05

(30.2) (26.7) (30.2) (26.7)
425.80393
1 1/2-in. Fig. 1502 1 1/2-in.

1502
15,000
0.58
(14.7)
0.36
(9.1)
1.19 1.05 1.19 1.05

(30.2) (26.7) (30.2) (26.7)
425.80155
(100011940)
3 3-in. Fig. 1502 with

4.50-in. OD at A
15,000
0.81 0.60 1.19 1.09 1.19 1.09

(20.6) (15.2) (30.2) (27.7) (30.2) (27.7)
425.80155
(100011940)
3 3-in. Fig. 1502 with

4.00-in. OD at A
15,000
0.56 0.49 1.19 1.09 1.19 1.09

(14.2) (12.4) (30.2) (27.7) (30.2) (27.7)
425.80583
(101004335)
4 4-in. Fig. 1002
10,000
0.75 0.50 1.12 0.97 1.12 0.97

(19.1) (12.7) (28.4) (24.6) (28.4) (24.6)
425.80154
(100059975)
2-in. Fig. 1502 3-in. 1502
15,000
0.82 0.50 1.06 1.00 1.19 1.09

(20.8) (12.7) (26.9) (25.4) (30.2) (27.7)
425.80474
(100060034)
2-in. 1502 2-in. 1502

18-in. Lg
15,000
0.56 0.44 1.06 1.00 1.06 1.00

(14.2) (11.2) (26.9) (25.4) (26.9) (25.4)
Changeover Adapters
October 2010

Evaluation
Section 8
Changeover Adapters
Nipple, Changeover, BIG INCH Union Thread
Table 8.6Nipple, Changeover, BIG INCH Union Thread

A
C
D
E
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
Part. No.
BIG INCH
Connection
Union
12.69542
(101210347)
4 3-in.
Fig. 1502
15,000
0.94 0.62 1.19 1.09 0.45 0.27 1.18 0.87

(23.9) (15.7) (30.2) (27.7) (11.4) (6.9) (30.0) (22.1)
101216033
4 4-in.
Fig. 1502
15,000
1.0 0.78 1.33 1.18 0.45 0.27

(25.4) (19.8) (33.8) (30.0) (11.4) (6.9)
12.69538
(100016079)
4 2-in.
Fig. 1502
15,000
0.74 0.42 1.06 1.00 0.45 0.27 1.50 0.81

(18.8) (10.7) (26.9) (25.4) (11.4) (6.9) (38.1) (20.6)
October 2010
Changeover Adapters
8-7

Evaluation
Section 8
Changeover Adapters
BIG INCH Union Detatchable Nut Half

B
Table 8.7BIG INCH Union Detatchable Nut Half
8-8
Part. No.
BIG INCH
Connection
Union
101299333
4-in. BIG INCH
4-in. Fig. 1502
Changeover Adapters
A
in. (mm)
B
in. (mm)
C
in. (mm)
Working
Pressure
(psi)
Nom.
Nom.
Nom.
Min.
Min.
Min.
New
New
New
15,000
0.51 0.34 0.94 0.79 0.41 0.27

(13.0) (8.6) (23.9) (20.1) (10.4) (6.9)
October 2010

Evaluation
Section 8
Changeover Adapters
Nipple, Changeover, BIG INCH BIG INCH

B
C
A
D
Table 8.8Nipple, Changeover, BIG INCH BIG INCH
Part. No.
BIG INCH
Connection
BIG INCH
Connection
Working
Pressure
(psi)
101237315
5-in. 4-in.
15,000
October 2010
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
New
New
New
New
0.41 0.24 2.50 2.10 1.87 1.42 0.45 0.27
(10.4) (6.10) (63.5) (53.3) (47.5) (36.1) (11.4) (6.9)
Changeover Adapters
8-9

Evaluation
Section 8
Changeover Adapters
Table 8.9Nipple, Changeover, Union Thread Male Taper Thread

A
D
E
Working
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
New
New
New
Part No.
Union
Thread
425.80096
(100011936)
3-in. 1502
2 7/8 EUE 8rd
10,000
0.88 0.56 1.19 1.09 0.42 0.38

(22.4) (14.2) (30.2) (27.7) (10.7) (9.7)
252.11211
(100011211)
1 1/2-in. 1502
2 3/8-in. EUE 8rd
10,000
0.85 0.47 1.19 1.05 0.89 0.28

(21.6) (11.9) (30.2) (26.7) (22.6) (7.1)
252.11212
(100002700)
1 1/2-in. 1502
2 7/8-in. EUE 8rd
10,000
0.97 0.59 1.19 1.05 0.89 0.51

(24.6) (15.0) (30.2) (26.7) (22.6) (13.0)
425.80070
(100011934)
2-in. 1502 Thd
2 3/8-in. EUE 8rd
10,000
0.42 0.25 1.06 1.00

(10.7) (6.4) (26.9) (25.4)
N/A
N/A
425.80142
(100003276)
2-in. 1502 Thd
2 7/8-in. EUE 8rd
10,000
0.52 0.25 1.06 1.00

(13.2) (6.4) (26.9) (25.4)
N/A
N/A
425.80207
(100011945)
3-in. 1502 Thd
3 1/2-in. EUE 8rd
10,000
0.62 0.47 1.19 1.09 0.52 0.41

(15.7) (11.9) (30.2) (27.7) (13.2) (10.4)
425.80325
(100011949)
3-in. 1502 Thd
3 1/2-in. Male LPT
5,000
0.75 0.37 1.19 1.09

0.5
0.25
(19.1) (9.4) (30.2) (27.7) (12.7) (6.4)
8-10
Changeover Adapters
October 2010

Evaluation
Section 8
Changeover Adapters
Table 8.9Nipple, Changeover, Union Thread Male Taper Thread (Continued)

A
D
E
Working
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
New
New
New
Part No.
Union
Thread
425.80326
(100060014)
3-in. 1502
3-in. Male LPT
5,000
0.88
0.5
1.19 1.09 0.38
(22.4) (12.7) (30.2) (27.7) (9.7)
0.25
(6.4)
425.80342
(101017062)
3-in. 1502 Thd
2-in. LPT
10,000
1.13 0.75 1.19 1.09 0.32

(28.7) (19.1) (30.2) (27.7) (8.1)
0.25
(6.4)
425.80436
(100011952)
2-in. Fig. 1502 Thd Half
2-in. Nom 11 1/2 V LP Male
10,000
0.67 0.29 1.06 1.00 0.31

(17.0) (19.1) (26.9) (25.4) (7.9)
0.25
(6.4)
425.80061
(100003275)
2-in. Fig. 1502 Thd Half
3-in. Nom 8 V LP Male
5,000
0.72 0.34 1.06 1.00 0.44 0.25

(18.3) (8.6) (26.9) (25.4) (11.2) (6.4)
425.80523
(100007842)
2-in. 1502
3 1/2-in. EUE 8rd Tbg
10,000
0.94 0.56 1.06 1.00 0.50 0.47

(23.9) (14.2) (26.9) (25.4) (12.7) (11.9)
425.80680
(100060080)
2-in. 1502
10,000
0.94 0.56 1.06 1.00 0.50 0.30

(23.9) (14.2) (26.9) (25.4) (12.7) (7.62)
425.80080
(100011935)
2-in. 1502
10,000
0.61 0.40 1.06 1.00

(15.5) (10.2) (26.9) (25.4)
425.82082
(113998)
2-in. 1502
7-in. 8rd Short Csg
8,000
425.80565
(100060051)
4-in. 1002
5 1/2-in. 8rd Short Csg
5,000
0.88 0.60 1.12 0.97 0.75 0.56

(22.4) (15.2) (28.4) (24.6) (19.1) (14.2)
425.80239
(100011946)
3-in. 1502
5 1/2-in. 8rd Short Csg
5,000
1.00 0.75 1.19 1.09 0.75 0.50

(25.4) (19.0) (30.2) (27.7) (19.0) (12.7)
October 2010
1.06 1.00 0.54 0.42

(26.9) (25.4) (13.7) (10.7)
Changeover Adapters
8-11

Evaluation
Section 8
Changeover Adapters
5.50 Dia.
8-12
Part No.
Union
Thread
425.80639
(100011959)
4.75-in. O-ring Male Half
5 1/2-in. 8rd Short Male Csg
Changeover Adapters
A
Working
in. (mm)
Pressure
Nom.
(psi)
Min.
New
5,000
0.375 0.27
(9.5) (6.86)
October 2010

Evaluation
Section 8
Changeover Adapters

(1.87-in. ID, 5.25-in. Length)
A

(1.87-in. ID, 5.25-in. Length)
October 2010
Part No.
Union
Thread
439.80641
(100011960)
2-in. 1502 Thd
4.75-in. O-ring Male
A
B
Working
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
(psi)
Min.
Min.
New
New
5,000
1.06 1.00 0.81 0.65

(26.9) (25.4) (20.6) (16.5)
Changeover Adapters
8-13
Section 8
Changeover Adapters
8-14
Changeover Adapters

Evaluation
October 2010
SECTION
Section
19
Preface
Check Valves
Data Sheets
This section contains the following information for check valves:
Illustrations
Minimum dimensions
October 2010
Check Valves
9-1

Evaluation
Section 9
Check Valves
Dart Style Check ValveUnion Connections
Table 9.1Dart Style Check ValveUnion Connections
9-2
A
B
C
D
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
Part No.
Unions
Inlet Outlet
252.11217
(100011214)
11/2 11/2-in.
Fig. 1502
15,000
1.01 0.72 0.64 0.50 1.19 1.05 0.47 0.33

(25.6) (18.3) (16.3) (12.7) (30.2) (26.7) (11.9) (8.4)
9.1257
(100001011)
2 2-in.
Fig. 1502
15,000
1.25 0.87 0.48 0.36 1.06 1.00 0.34

(31.8) (22.1) (12.2) (9.1) (26.9) (25.4) (8.6)
11.3125
(100007635)
3 3-in.
Fig. 1502
15,000
1.21 0.75 0.67 0.45 1.19 1.09 0.50 0.40

(30.7) (19.0) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2)
252.11250
(100049221)
1 1-in.
Fig. 1502
15,000
1.01 0.72 0.50 0.25 1.03 0.87 0.39

(25.6) (18.3) (12.7) (6.4) (26.2) (22.1) (9.9)
Check Valves
0.27
(6.9)
0.25
(6.3)
October 2010

Evaluation
Section 9
Check Valves
Dart Style Check ValveUnion Connections
Table 9.2Dart Style Check ValveUnion Connections

A
B
C
D
E
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
Part No.
Unions Inlet
Outlet
11.31350
(100015836)
3 3-in.
Fig. 1502
15,000
1.62 1.28 0.67 0.45 1.19 1.09 0.50 0.40 0.94 0.62
(41.1) (32.5) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
11.31250
(100015823)
3 3-in.
Fig. 1502
15,000
1.06 0.75 0.67 0.45 1.19 1.09 0.50 0.40 1.00 0.62
(26.9) (19.0) (17.0) (11.4) (30.2) (27.7) (12.7) (10.2) (25.4) (15.7)
October 2010
Check Valves
9-3
Section 9
Check Valves

Evaluation
Dart Style Check ValveUnion BIG INCH Connections
Table 9.3Dart Style Check ValveUnion BIG INCH Connections
9-4
Part No.
Connections
Inlet Outlet
11.31295
3-in. Fig. 1502
4-in. BIG INCH

7.5-in. Hub
Check Valves
A
B
C
Working
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
New
New
New
6,000
1.00 0.50
(25.4) (12.7)
0.50 1.19 1.09

(12.7) (30.2) (27.7)
October 2010

Evaluation
Section 9
Check Valves
Dart Style Check ValveUnion and BIG INCH
Table 9.4Dart Style Check ValveUnion and BIG INCH

A
B
C
D
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
Part No.
Connections
Inlet
Outlet
11.31186
(100007633)
3-in. Fig. 1502
3-in. BIG INCH

7.5-in. Hub
15,000
1.07 0.75 1.00 0.72 1.19 1.09 0.35

(27.2) (19.0) (25.4) (18.3) (30.2) (27.7) (8.9)
11.3133
(100015833)
3-in. Fig. 1502
4-in. BIG INCH
15,000
1.62 1.22 0.88 0.62 1.19 1.09 0.45 0.27

(41.1) (31.0) (22.4) (15.7) (30.2) (27.7) (11.4) (6.9)
October 2010
Check Valves
0.23
(5.8)
9-5

Evaluation
Section 9
Check Valves
Flapper Style Check ValveUnion Connections
Table 9.5Flapper Style Check ValveUnion Connections
Part No.
Unions
Inlet
Outlet
9.4107
(100009821)
2 2-in.
Fig. 1502
9-6
Check Valves
B
C
D
E
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
New
New
New
New
10,000
0.39
(9.9)
0.31 1.03 0.97 0.31

(7.9) (26.2) (24.6) (7.9)
0.25 0.72 0.47

(6.4) (18.3) (11.9)
October 2010

Evaluation
Section 9
Check Valves
Flapper Style Check ValveUnion Connections
Table 9.6Flapper Style Check ValveUnion Connections

A
B
C
D
E
Working
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Pressure
Nom.
Nom.
Nom.
Nom.
Nom.
(psi)
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
Part No.
Unions
Inlet
Outlet
11.31203
(101234420)
3 3-in.
Fig. 602
6,000
0.94
0.50
0.54
0.45
1.19
1.09
0.50
0.40
0.94
0.62
(23.9) (12.7) (13.7) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
11.3117
(100011077)
3 3-in.
Fig. 1502
15,000
1.21
0.75
0.79
0.45
1.19
1.09
0.50
0.40
0.87
0.62
(30.7) (19.0) (20.1) (11.4) (30.2) (27.7) (12.7) (10.2) (22.1) (15.7)
11.31200
(100001112)
3 3-in.
Fig. 1502
15,000
0.94
0.78
0.54
0.45
1.19
1.09
0.50
0.40
0.94
0.62
(23.9) (19.8) (13.7) (11.4) (30.2) (27.7) (12.7) (10.2) (23.9) (15.7)
October 2010
Check Valves
9-7
Section 9
Check Valves
9-8
Check Valves

Evaluation
October 2010
SECTION
Section
1
10
Preface
Pump Discharge Flanges

Data Sheets
This section contains the following information for pump discharge flanges:
Illustrations
Minimum dimensions
October 2010
10-1

Evaluation
Section 10
Table 10.1Pump Discharge Flanges

Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal
New
0.62 (15.7)
0.312 (7.92)
1.19 (30.2)
1.06 (26.9)
Minimum
0.50 (12.7)
0.218 (5.54)
1.09 (27.7)
1.00 (25.4)
10-2
316.25483
(100058523)
316.23017
(100002929)
316.25484
(100082979)
316.23019
(100002930)
October 2010

Evaluation
Section 10
Table 10.2Pump Discharge Flange (PN 100002992)

Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nominal
New
0.62
(15.7)
0.312
(7.92)
1.19
(30.2)
Minimum
0.50
(12.7)
0.218
(5.54)
1.09
(27.7)

316.27482
(100002992)
October 2010
Blank (Dim B only)

100007821
10-3

Evaluation
Section 10
Pump Discharge Flange, CenterQuintuplex
Table 10.3Pump Discharge Flange, CenterQuintuplex

Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Nominal
New
.88
(22.4)
.75 .90
(19.1 22.9)
.75
(19.1)
0.74
(18.8)
1.19
(30.2)
Minimum
0.52
(13.2)
0.62
(15.7)
0.66
(16.8)
0.56
(14.2)
1.09
(27.7)

317.54012 (100011753)
10-4
317.54020 (100003005)
October 2010
SECTION
Section
1
11
Preface
Air Chambers
Data Sheets
This section contains the following information for air chambers:
Illustrations
Minimum dimensions
October 2010
Air Chambers
11-1

Evaluation
Section 11
Air Chambers
10,000-psi Max. Working Pressure, Air Chamber
Table 11.110,000-psi Max. Working Pressure, Air Chamber

Dimension
A
B
C
D
E
F
G
H
I
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal
New
0.88
(22.4)
0.75
(19.0)
0.75
(19.0)
0.88
(22.4)
0.75
(19.0)
0.75
(19.0)
0.75
(19.0)
0.61
(15.5)
0.34
(8.60)
Minimum
0.61
(15.5)
0.61
(15.5)
0.61
(15.5)
0.61
(15.5)
0.61
(15.5)
0.61
(15.5)
0.61
(15.5)
0.43
(10.9)
0.17
(4.3)

280.05861
(100002732)
11-2
Air Chambers
2-280.05861
(100054572)
October 2010
SECTION
Section
1
12
Preface
Densometers
Data Sheets
This section contains the following information for densometers:
Illustrations
Minimum dimensions
October 2010
Densometers
12-1

Evaluation
Section 12
Densometers
2-in. 1502 Densometer Sub (15,000-psi Working Pressure)
Table 12.12-in. 1502 Densometer Sub (15,000-psi Working Pressure)

Dimension
A
B
C
D
E
F
G
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal
New
1.06
(26.9)
0.34
(8.6)
0.80
(20.3)
0.52
(13.2)
1.00
(25.4)
0.75
(19.0)
0.48
(12.2)
Minimum
1.00
(25.4)
0.27
(6.9)
0.46
(11.7)
0.44
(11.2)
0.48
(12.2)
0.42
(10.7)
0.36
(9.1)

458.81579 (100062307)
Discharge Sub
12-2
Densometers
101201909 Sensor Assembly
October 2010

Evaluation
Section 12
Densometers
Fluid Tube, Model B Densometer, 3-in. 1502

Table 12.2Fluid Tube, Model B Densometer, 3-in. 1502

Dimension
A
B
C
D
E
F
G
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal
New
0.50
(12.7)
1.19
(30.2)
0.55
(14.0)
1.50
(38.1)
0.65
(16.5)
0.84
(21.3)
0.54
(13.7)
Minimum
0.40
(10.2)
1.09
(27.7)
0.45
(11.4)
1.28
(32.5)
0.43
(10.9)
0.45
(11.4)
0.45
(11.4)

458.31837
(100061810)
October 2010
101226791 Sensor Assembly
Densometers
12-3

Evaluation
Section 12
Densometers
3-in. 1502 Densometer Sub (15,000-psi Working Pressure)
Table 12.33-in. 1502 Densometer Sub (15,000-psi Working Pressure)

Dimension
A
B
C
D
E
F
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
Nominal
New
1.19
(30.2)
0.50
(12.7)
0.75
(19.0)
1.50
(38.1)
0.65
(16.5)
0.55
(14.0)
Minimum
1.09
(27.7)
0.40
(10.2)
0.43
(10.9)
1.28
(32.5)
0.43
(10.9)
0.45
(11.4)

458.53401
12-4
Densometers
October 2010

Evaluation
Section 12
Densometers
3-in. Densometer Sub (20,000-psi Working Pressure)
Table 12.43-in. Densometer Sub (20,000-psi Working Pressure)

Dimension
A
B
C
D
E
F
Nominal
New
0.35
(8.9)
1.28
(32.5)
1.31
(33.3)
1.50
(38.1)
0.65
(16.5)
5.6
(142.2)
Minimum
0.23
(5.8)
1.00
(25.4)
1.00
(25.4)
1.06
(26.9)
0.60
(15.2)

458.31849
(101219778)
October 2010
Densometers
12-5

Evaluation
Section 12
Densometers
Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure)
Table 12.5Fluid Tube, Densometer, 4-in. 1002 (10,000-psi Working Pressure)

Dimension
A
B
C
D
E
F
Nominal
New
0.51
(12.9)
0.50
(12.7)
0.62
(15.7)
1.00
(25.4)
0.75
(19.0)
1.12
(28.4)
Minimum
0.36
(9.1)
0.40
(10.2)
0.42
(10.7)
0.57
(14.5)
0.43
(10.9)
0.97
(24.6)

458.31359
(100061788)
12-6
Densometers
October 2010

Evaluation
Section 12
Densometers
4-in. BIG INCH Densometer Sub (15,000-psi Working Pressure)
Table 12.64-in. BIG INCH Densometer Sub

Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nominal
New
0.45
(11.4)
1.00
(25.4)
6.0
(152.4)
Minimum
0.27
(6.9)
0.74
(18.8)

458.31334
(100061784)
October 2010
Densometers
12-7
Section 12
Densometers

Evaluation
2-in. Densometer Sub with 2-in. Female Line Pipe Threads
Table 12.72-in. Densometer Sub with

2-in. Female Line Pipe Threads
Dimension
A
in. (mm)
Nominal New
0.37 to 0.47
(9.4 to 11.9)
Minimum
0.31
(7.9)

458.81585
(100062308)
458.81587
12-8
Densometers
October 2010

Evaluation
Section 12
Densometers
7-in. Eccentric Densometer Body (6,000-psi Working Pressure)
Table 12.87-in. Eccentric Densometer Body

Dimension
A
B
C
Nominal
New
0.50
(12.7)
0.81
(20.6)
1.00
(25.4)
Minimum
0.33
(8.4)
0.55
(14.0)
0.75
(19.0)

425.80718
October 2010
Densometers
12-9
Section 12
Densometers
12-10
Densometers

Evaluation
October 2010
SECTION
Section
1
13
Preface
High-Pressure Discharge
Hoses
Inspection and Qualification for Cementing Hoses
October 2010
1.
Each hose assembly shall have a serial number and records shall be kept referencing that serial
number. Each hose assembly shall be clearly marked with this serial number and the Halliburton part number or, if no Halliburton part number exists, with the suppliers part number. This
is critical to establish the specifications, such as working pressure, that apply to the hose
assembly.
2.
Inspect the hose safety clamps or containment grips. There shall be no broken wires in the containment grips. The safety clamps shall fit tightly on the outside of the hose. All bolts shall be
fully tightened. Chains and fittings shall not have any damage or wear that would reduce their
load carrying capabilities. Replace any safety equipment that is not acceptable.
3.
Inspect the hose end fittings and unions for damage or wear. Unions shall comply with the
minimum dimensions given in this data sheet for high-pressure hoses.
4.
If the hose is equipped with a protective cover, inspect this cover for damage or wear. If the
cover is broken in any place, remove the cover, inspect the hose according to Number 5 below,
and replace the cover with an undamaged cover.
5.
Remove any loose protective cover to visually inspect the outside of the hose. The hose shall
not have any kinks, twists, or crushed spots that would indicate possible damage to the steel
reinforcing wires under that spot. The bonded outer hose cover shall not have any damage or
wear that is extensive enough to permit external contaminants to penetrate to the steel reinforcing wires in the hose. No damage or corrosion is allowed to the steel reinforcement wires.
Any such damage or wear shall be cause to remove that hose from service.
6.
Inspect the hose liner by viewing from each end. Look for damage, wear, or deterioration that
is significant enough to allow pumped fluid to leak through the liner and contact the steel reinforcing wires of the hose. If this condition exists, the hose shall be removed from service.
High-Pressure Discharge Hoses
13-1
Section 13
HP Discharge Hoses
7.

Evaluation
Pressure-test the hose with water to the rated working pressure. See SERVICE STANDARDS, Manifold Equipment Qualification, Document ST-GL-HES-PSL-501, and SERVICE STANDARDS,
Manifold Equipment Maintenance, Document ST-GL-HES-PLS-502.
Inspection and Qualification for Frac-Acid Hose

1.
Hoses in this type of service include those used for acid perf-wash applications, sand control, snubbing, and stimulation connection from marine vessels to platforms or rigs.
2.
Hoses used in these applications are typically those manufactured by Parker Polyflex, Coflexip, or
Wellstream. These hoses are equipped with special liners to resist aggressive chemicals such as acids.
Polyflex makes hoses up to 2-in. in size. Coflexip and Wellstream make hoses in sizes from 2-in. to
5-in., rated at working pressures suitable for well servicing.
3.
The hose manufacturer is best qualified to inspect these hoses. The users shall return hoses to a manufacturers inspection location, or arrange for the manufacturers technician to come on-site and
inspect the hose.
4.
Each hose shall have a serial number assigned and inspection records kept referencing that serial
number.
13-2
October 2010

Evaluation
Section 13
HP Discharge Hoses
2-in., 5,000-psi Cementing Hose
Table 13.12-in., 5,000-psi Cementing Hose

Dimensions
2-in. Unions, Fig. 1502
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Nominal New 0.39 (9.9) 0.58 (14.7) 0.53 (13.5) 1.12 (28.4) 0.188 (4.8)
Minimum
0.27(6.9)
0.28 (7.1)
0.28 (7.1) 1.00 (25.4) 0.15 (3.8)

2-in. Unions (Fig. 1502)
October 2010
Part No.
Description
101229283
10 ft long-wing thd.
101229286
101229287
101215205
101217730
100 ft Long; Code 62 elbow union thd.
13-3
Section 13
HP Discharge Hoses
13-4

Evaluation
October 2010
SECTION
Section
1
14
Preface
Crosses, Wyes, Tees, and Ells
Data Sheets
This section contains the following information for crosses, wyes, tees, and ells:
Illustrations
Minimum dimensions
October 2010
14-1
Section 14
Crosses, Wyes, Tees, Ells

Evaluation
Cross, 4-Way, Union Thd Thd Thd Thd
Table 14.1Cross, 4-Way, Union Thd Thd Thd Thd

Wall Thickness
Part
No.
498.32001
(100063341)
14-2
Union
Conn.
2-in.
Fig. 1502
Working
Pressure
(psi)
15,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nom.
Nom.
Nom.
Min.
Min.
Min.
New
New
New
1.06 1.00 0.84 0.45 0.68 0.42
(26.9) (25.4) (21.3) (11.4) (17.3) (10.7)
October 2010

Evaluation
Section 14
Cross, Four-Way, Union Connections
See Table 14.2 on the following page.
October 2010
14-3
Section 14

Evaluation
Table 14.2Cross, Four-Way, Union Connections

Wall Thickness
Part
No.
Union
Conn.
12
34
Work.
Press.
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
3-in. Fig.
1502 nut
0.50 0.40 1.06 1.00 0.75 0.50 1.19 1.09 0.75 0.45 1.25 0.87
439.01596 thd 2-in. 15,000
(12.7) (10.2) (26.9) (25.4) (19.1) (12.7) (30.2) (27.7) (19.1) (11.4) (31.8) (22.1)
Fig. 1502 thd
thd
425.80194
2-in., 1.3-in.
Bore Fig.
0.25 0.16 1.16 1.07 0.97 0.61 1.16 1.07 0.64 0.55 0.97 0.61
2002 nut 20,000
(6.4) (4.1) (29.4) (27.2) (24.6) (15.5) (29.4) (27.2) (16.3) (14.0) (24.6) (15.5)
thd thd
thd
2-in. Fig.
1502 nut
425.80607
0.34 0.27 1.06 1.00 0.91 0.62 1.06 1.00 0.49 0.36 0.91 0.62
thd 2-in. 15,000
(100011957)
(8.6) (6.9) (26.9) (25.4) (23.1) (15.7) (26.9) (25.4) (12.4) (9.1) (23.1) (15.7)
1502 thd
thd
14-4
October 2010

Evaluation
Section 14
Cross, Discharge, Two 4.75-in. O-ring Union Females Thread Halves

B
D
WELD
B
Table 14.3Cross, Discharge, Two 4.75-in. O-ring Union Females Thread Halves
Wall Thickness
Part
No.
Union
Conn.
Working
Pressure
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
4-in. 1002 thd

halves
5,000
1.12 0.97 0.75 0.55 0.75 0.4 0.88 0.48 0.58 0.38
(28.4) (24.6) (19.1) (14.0) (19.1) (10.2) (22.4) (12.2) (14.7) (9.7)
425.80637 3-in. 1502 thd

(100060068)
halves
5,000
1.19 1.09 0.75 0.55 0.62 0.31 0.88 0.48 0.58 0.38
(30.2) (27.7) (19.1) (14.0) (15.7) (7.9) (22.4) (12.2) (14.7) (9.7)
101227659
October 2010
14-5
Section 14

Evaluation
Cross, 4-Way, BIG INCH BIG INCH BIG INCH 1502 Thread
Half
Table 14.4Cross, 4-Way, BIG INCH BIG INCH BIG INCH 1502 Thread Half
Wall Thickness
End Conn.
(Loc. 1
Loc. 2
Loc. 3
Loc. 4)
Part No.
Work.
Press.
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
Loc. 1 and 2
in. (mm)
E
in. (mm)
F
Loc. 1 and 2
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80225
4 4 3 3-in.
1.00 0.88 0.35 0.27 1.28 0.98 0.45 0.27 1.19 1.09 1.83 1.25
15,000
Fig. 1502
(25.4) (22.4) (8.9) (6.9) (32.5) (24.9) (11.4) (6.9) (30.2) (27.7) (46.5) (31.8)
425.80275
4 4 4 3-in.
0.75 0.67 0.45 0.27 1.00 0.75 0.45 0.27 1.19 1.09 1.26 0.90
15,000
Fig. 1502
(19.1) (17.0) (11.4) (6.9) (25.4) (19.1) (11.4) (6.9) (30.2) (27.7) (32.0) (22.9)
14-6
October 2010

Evaluation
Section 14
Cross, 4-Way, BIG INCH Hub Union Thread Halves
Table 14.5Cross, 4-Way, BIG INCH Hub Union Thread Halves

Wall Thickness
Part No.
End Conn.
Working
(Loc. 1 Loc. 2 Pressure
Loc. 3)
(psi)
439.83106 4-in. BIG INCH

(100060924) 3-in. 1502 thd
halves
October 2010
15,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
0.75 0.45 1.19 1.09 0.41 0.27 1.80 1.40 1.19 1.09
(19.1) (11.4) (30.2) (27.7) (10.4) (6.9) (45.7) (35.6) (30.2) (27.7)
14-7

Evaluation
Section 14
Cross, 6-Way, Two 7 1/16 API 6BX 156 Flanges Four BIG INCH
Hubs (15,000-psi Working Pressure)
7 1/16 API
15,000
Typ top and
bottom
B
A
4-in. Big Inch

-Typ 4 places
Table 14.6Cross, 6-Way, Two 7 1/16 API 6BX

156 Flanges Four BIG INCH Hubs
Dimensions
A
in. (mm)
B
in. (mm)
F
in. (mm)
Nominal New
1.88
(47.8)
1.97
(50.0)
0.45
(11.4)
Minimum
1.38
(35.1)
1.38
(35.1)
0.27
(6.9)

425.83236 (100060138)
14-8
October 2010

Evaluation
Section 14
Cross, 5-Way, Three 4-in. BIG INCH Hubs 3-in. 7.5 BIG INCH Hub
3-in. Ball Injector Port (15,000-psi Working Pressure)
Table 14.7Cross, 5-Way, Three 4-in. BIG INCH

Hubs 3-in. 7.5 BIG INCH Hub 3-in. Ball
Injector Port (15,000-psi Working Pressure)
Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nominal New
1.88
(47.8)
2.32
(58.9)
0.46
(11.7)
0.35
(8.9)
0.78
(19.8)
1.10
(27.9)
Minimum
1.50
(38.1)
1.78
(45.2)
0.27
(6.9)
0.23
(5.8)
0.62
(15.7)
1.02
(25.9)

425.80671
(100003289)
October 2010
14-9

Evaluation
Section 14
BIG INCH Cross

3
Table 14.8BIG INCH Cross
Part No.
Wall Thickness
End Conn.
(Loc. 1 Work.
A
B
C
D
E
F
Loc. 2 Press.
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 3
(psi)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Loc. 4)
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80238
4-in. (all)
15,000
0.46
(11.7)
0.27
(6.9)
1.50 1.12 1.50 1.12 0.46

(38.1) (28.4) (38.1) (28.4) (11.7)
0.27
(6.9)
1.75 1.50 0.46 0.27

(44.5) (38.1) (11.7) (6.9)
425.80535
(100003286)
4-in. (all)
15,000
0.46
(11.7)
0.27
(6.9)
1.75 1.21 1.75 1.21 0.46

(44.4) (30.7) (44.4) (30.7) (11.7)
0.27
(6.9)
1.87 1.21 0.46 0.27

(47.5) (30.7) (11.7) (6.9)
5-in. 5-in.
10,000
4-in. 4-in.
0.41
(10.4)
0.24 1.00+ 0.93 1.00+ 0.93 0.41

(6.1) (25.4+) (23.6) (25.4+) (23.6) (10.4)
0.24 1.74+ 1.21 0.46 0.27

(6.1) (44.2+) (30.7) (11.7) (6.9)
0.41
(10.4)
0.24
(6.1)
0.24
(6.1)
101290350
101241958
14-10
5-in.
10,000
1.25 0.93 1.25 0.93 0.41

(31.8) (23.6) (31.8) (23.6) (10.4)
1.38 0.93 0.41 0.24

(35.1) (23.6) (10.4) (6.1)
October 2010

Evaluation
Section 14
5-Way Cross, 23-in. BIG INCH 32-in. 2002 Thread Halves

Table 14.95-Way Cross, 23-in. BIG INCH 32-in.

2002 Thread Halves (20,000-psi Working Pressure)
Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.35
(8.9)
1.16
(29.5)
1.59
(40.4)
1.00
(25.4)
Minimum
0.25
(5.8)
1.07
(27.2)
1.09
(27.7)
0.58
(14.7)

425.80395 (101398272)
October 2010
14-11
Section 14

Evaluation
Five-Way Cross, Four 4-in. BIG INCH Hubs One 2-in. 1502 Thread
Table 14.10Five-Way Cross, Four 4-in. BIG INCH Hubs One 2-in. 1502 Thread
Dimensions
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
0.45
(11.4)
1.88
(47.8)
1.06
(26.9)
0.81
(20.6)
Minimum
0.27
(6.9)
1.00
(25.4)
1.00
(25.4)
0.51
(13.0)

425.80546
14-12
October 2010

Evaluation
Section 14
Welded Union-End Wyes (Thread Half Thread Half Thread Half)
Table 14.11Welded Union-End Wyes

(Thread Half Thread Half Thread Half)
Wall Thickness
Part No.
October 2010
Working
End Conn. Pressure
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nom.
Nom.
Nom.
Min.
Min.
Min.
New
New
New
439.83193
2-in. 1502
(120125231)
15,000
1.06 1.00 0.81 0.56 0.81 0.56

(26.9) (25.4) (20.6) (14.2) (20.6) (14.2)
439.83188
3-in. 1502
(100060931)
15,000
1.19 1.09 0.75 0.50 0.75 0.50

(30.2) (27.7) (19.0) (12.7) (19.0) (12.7)
14-13
Section 14

Evaluation
Welded Union-End Wyes (Wing Half Wing Half Thread Half)
Table 14.12Welded Union-End Wyes (Wing Half Wing Half Thread Half)
Wall Thickness
Part No.
Working
End Conn. Pressure
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
New
New
New
New
439.83209
2-in. 1502
(100009878)
15,000
0.31
(7.9)
439.83921
3-in. 1502
(100060939)
15,000
0.50 0.40 0.79 0.50 0.75 0.50 1.19 1.09

(12.7) (10.2) (20.1) (12.7) (19.1) (12.7) (30.2) (27.7)
14-14
0.27 0.54 0.36 0.81 0.56 1.06 1.00

(6.9) (13.9) (9.1) (20.6) (14.2) (26.9) (25.4)
October 2010

Evaluation
Section 14
Welded Union-End Wyes (Thread Half Thread Half Wing Half)
Table 14.13Welded Union-End Wyes (Thread Half Thread Half Wing Half)
Wall Thickness
Part No.
Working
End Conn. Pressure
(psi)
A
in. (mm)
Nom.
New
Min.
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
Nom.
Nom.
Min.
Min.
Min.
New
New
New
439.83225
2-in. 1502
(100003336)
15,000
1.06 1.00 0.81 0.56 0.54 0.36

(26.9) (25.4) (20.6) (14.2) (13.7) (9.2)
439.83219
3-in. 1502
(100012003)
15,000
1.19 1.09 0.75 0.50 0.79 0.50 0.50 0.40

(30.2) (27.7) (19.1) (12.7) (20.1) (12.7) (12.7) (10.2)
October 2010
0.34
(8.6)
0.27
(6.9)
14-15
Section 14

Evaluation
BIG INCH Wye
Table 14.14BIG INCH Wye

Wall Thickness
Part No.
425.55689
(100059919)
14-16
Working
End Conn. Pressure
(psi)
4-in. BIG
INCH
15,000
A
in. (mm)
B
in. (mm)
Nom.
Nom.
Min.
Min.
New
New
0.46 0.27 1.26 0.90
(11.7) (6.9) (32.0) (22.9)
October 2010

Evaluation
Section 14
1 1/2- and 2-in. Forged Union-End Tees (Wing Half Thread Half
Thread Half Side Port)
Table 14.151 1/2- and 2-in. Forged Union-End Tees

(Wing Half Thread Half Thread Half Side Port)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
11/2 11/2
2 in. Fig.
252.01420
0.47 0.33 0.64 0.50 0.97 0.83 1.19 1.05 1.10 0.72 1.06 1.00
1502
15,000
(100011197)
(11.9) (8.4) (16.3) (12.7) (24.6) (21.1) (30.2) (26.7) (27.9) (18.3) (26.9) (25.4)
with needle
valve
498.12000
425.80562
(101008854)
2 2 2 in.
Fig. 2202
0.25 0.16 0.64 0.55 0.84 0.72 1.16 1.07 0.84 0.72 1.16 1.07
(sour)
15,000
(6.3) (4.1) (16.3) (14.0) (21.3) (18.3) (29.5) (27.2) (21.3) (18.3) (29.5) (27.2)
(1.25-in.
bore)
October 2010
14-17
Section 14

Evaluation
Table 14.151 1/2- and 2-in. Forged Union-End Tees

(Wing Half Thread Half Thread Half Side Port) (Continued)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80480
(100060036)
2 2 2 in.
0.34 0.27 0.48 0.36 0.69 0.50 1.06 1.00 0.85 0.72 1.06 1.00
Fig. 1502 10,000
(8.6) (6.9) (12.2) (9.1) (17.5) (12.7) (26.9) (25.4) (21.6) (18.3) (26.9) (25.4)
(sour)
498.12006
(100063333)
2 2 2 in.
0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.85 0.72 1.06 1.00
Fig. 1502 10,000
(8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (21.6) (18.3) (26.9) (25.4)
(sour)
425.80463
(100003284) 2 2 2 in.
0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.97 0.72 1.06 1.00
15,000
498.12001
Fig. 1502
(8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (24.6) (18.3) (26.9) (25.4)
(100003594)
2 2 2 in.
425.80162
Fig. 1502
0.34 0.27 0.54 0.36 0.75 0.50 1.06 1.00 0.97 0.72 1.06 1.00
15,000
(100011943) with needle
(8.6) (6.9) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (24.6) (18.3) (26.9) (25.4)
valve
14-18
October 2010

Evaluation
Section 14
Tee Assembly, 2-in. 1502 Male 2-in. 1502 Male 3-in. Fig. 1502
Thread
B
A
Table 14.16Tee Assembly, 2-in. 1502 Male

2-in. 1502 Male 3-in. Fig. 1502 Thread
Wall Thickness
Part
No.
425.80108
(120125225)
October 2010
Working
Pressure
(psi)
15,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
New
New
New
New
0.34
(8.6)
0.27 0.54 0.36 0.75 0.50 1.19 1.09

(6.9) (13.7) (9.1) (19.1) (12.7) (30.2) (27.7)
14-19
Section 14

Evaluation
3-in. Forged Union-End Tees (Wing Half Thread Half Thread Half Side
Port)
Table 14.173-in. Forged Union-End Tees (Wing HalfThread HalfThread Half Side Port)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80767
(100060098)
3 3 1 1/2
0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.97 0.83 1.19 1.05
in.
15,000
(12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (24.6) (21.1) (30.2) (26.7)
Fig. 1502
425.80602 3 2 2 in.
0.50 0.40 0.61 0.45 0.75 0.50 1.06 1.00 0.84 0.59 1.16 1.00
15,000
(100011956)
Fig.1502
(12.7) (10.2) (15.5) (11.4) (19.0) (12.7) (26.9) (25.4) (21.3) (15.0) (29.5) (25.4)
425.80609 3 3 2 in.
Fig. 602
(100060063)
6,000
0.50 0.40 0.54 0.45 0.62 0.50 1.19 1.09 0.84 0.59 1.06 1.00
(12.7) (10.2) (13.7) (11.4) (15.7) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4)
14-20
October 2010

Evaluation
Section 14
Table 14.173-in. Forged Union-End Tees (Wing HalfThread HalfThread Half Side Port) (Continued)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
3 3 2 in.
Fig. 1502
425.80810
0.50 0.40 0.51 0.45 0.59 0.50 1.16 1.09 0.84 0.59 1.06 1.00
(sour)
10,000
(100060115)
(12.7) (10.2) (13.0) (11.4) (15.0) (12.7) (29.5) (27.7) (21.3) (15.0) (26.9) (25.4)
(3.06-in.
bore)
425.80624
(100060065)
3 3 2 in.
0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.84 0.59 1.06 1.00
Fig.1502 10,000
(12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4)
(sour)
425.80606 3 3 2 in.
0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 0.84 0.59 1.06 1.00
15,000
(100003288) Fig. 1502
(12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (21.3) (15.0) (26.9) (25.4)
425.80608 3 3 3 in.
(101001308)
Fig. 602
6,000
0.50 0.40 0.54 0.45 0.62 0.50 1.19 1.09 1.00 0.75 1.19 1.09
(12.7) (10.2) (13.7) (11.4) (15.7) (12.7) (30.2) (27.7) (25.4) (19.0) (30.2) (27.7)
425.80603 3 3 3 in.
0.50 0.40 0.61 0.45 0.69 0.50 1.19 1.09 1.06 0.81 1.19 1.09
15,000
(100003287) Fig. 1502
(12.7) (10.2) (15.5) (11.4) (17.5) (12.7) (30.2) (27.7) (26.9) (20.6) (30.2) (27.7)
October 2010
14-21

Evaluation
Section 14
Welded Union-End Tees (Wing Half Thread Half Thread Half Side
Port)
Table 14.18Welded Union-End Tees (Wing Half Thread Half Thread Half Side Port)
Wall Thickness
End Conn.
(Loc. 1
Loc. 2
Loc. 3)
Work.
Press.
(psi)
425.80137
(100059968)
2 2 2 in.
Fig. 2002
(1.3-in. bore)
20,000
0.28
(7.1)
0.16 0.64 0.55 0.97 0.79 1.16 1.07 0.97 0.79 1.16 1.07
(4.1) (16.3) (14.0) (24.6) (20.1) (29.5) (27.2) (24.6) (20.1) (29.5) (27.2)
425.80141
(100011938)
2 2 2 in.
Fig. 1502
15,000
0.31
(7.9)
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.75 0.50 1.06 1.00
(6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (19.0) (12.7) (26.9) (25.4)
2 2 2 in.
Fig. 1502
0.31
425.80904
(centerline to 15,000
(7.9)
(101006162)
face of side
port: 5.62 in.)
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.75 0.50 1.06 1.00
(6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (19.0) (12.7) (26.9) (25.4)
Part No.
425.80776
(100060102)
3 3 2 in.
Fig. 1502
15,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
0.50 0.40 0.75 0.60 0.75 0.60 1.19 1.09 0.87 0.69 1.06 1.00
(12.7) (10.2) (19.0) (15.2) (19.0) (15.2) (30.2) (27.7) (22.1) (17.5) (26.9) (25.4)
14-22
October 2010

Evaluation
Section 14
Table 14.18Welded Union-End Tees (Wing Half Thread Half Thread Half Side Port) (Continued)
Wall Thickness
End Conn.
(Loc. 1
Loc. 2
Loc. 3)
Work.
Press.
(psi)
439.83208
4 4 in. Fig.
602
2 in. Fig.
1502
6,000
0.51 0.36 0.50 0.35 0.75 0.50 1.12 0.97 0.75 0.50 1.06 1.00
(13.0) (9.1) (12.7) (8.89) (19.0) (12.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
425.80549
(100011954)
4 4 in. Fig.
1002
2 in. Fig.
1502
10,000
0.51 0.36 0.50 0.40 0.75 0.50 1.12 0.97 0.75 0.50 1.06 1.00
(13.0) (9.1) (12.7) (10.2) (19.0) (12.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
Part No.
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
3 in. Fig. 1502

425.80144
0.50 0.40 0.75 0.45 0.75 0.45 1.06 1.00 0.75 0.57 1.06 1.00
2 2 in. Fig. 15,000
(101215797)
(12.7) (10.2) (19.0) (11.4) (19.0) (11.4) (26.9) (25.4) (19.0) (14.5) (26.9) (25.4)
1502
October 2010
14-23
Section 14

Evaluation
Forged and Bar Stock Union-End Tees (Thread Half Thread Half
Wing Half Side Port)
Table 14.19Forged and Bar Stock Union-End Tees

(Thread Half Thread Half Wing Half Side Port)
Wall Thickness
Part No.
498.12004
(100063332)
End Conn.
(Loc. 1
Loc. 2
Loc. 3)
Work.
Press.
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
2 2 2 in.
1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.48 0.36 0.34 0.27
Fig.
10,000
(26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (12.2) (9.1) (8.6) (6.9)
1502(sour)
14-24
October 2010

Evaluation
Section 14

(Thread Half Thread Half Wing Half Side Port) (Continued)
Wall Thickness
Part No.
End Conn.
(Loc. 1
Loc. 2
Loc. 3)
Work.
Press.
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
498.12002 2 2 2 in.
1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.48 0.36 0.34 0.27
15,000
(100063330) Fig. 1502
(26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (12.2) (9.1) (8.6) (6.9)
425.80691 3 2 3 in.
1.19 1.09 0.69 0.50 0.93 0.72 1.06 1.00 0.61 0.45 0.50 0.40
15,000
(100010044) Fig. 1502
(30.2) (27.7) (17.5) (12.7) (23.6) (18.3) (26.9) (25.4) (15.5) (11.4) (12.7) (10.2)
October 2010
14-25
Section 14

Evaluation
Welded Union-End Tees (Wing Half Thread Half Wing Half Side
Port)
Table 14.20Welded Union-End Tees (Wing Half Thread Half Wing Half Side Port)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80188 2 2 2 in.
0.31
15,000
(100003278) Fig. 1502
(7.9)
425.8011
14-26
0.25 0.54 0.36 0.75 0.50 1.06 1.00 0.54 0.36 0.31 0.25
(6.3) (13.7) (9.1) (19.0) (12.7) (26.9) (25.4) (13.7) (9.1) (7.9) (6.3)
3 3 2 in.
0.50 0.40 0.61 0.45 0.68 0.52 1.19 1.09 0.54 0.36 0.31 0.25
15,000
Fig. 1502
(12.7) (10.2) (15.5) (11.4) (17.3) (13.2) (30.2) (27.7) (13.7) (9.1) (7.9) (6.3)
October 2010

Evaluation
Section 14
Forged and Bar Stock Union-End Tees (Thread Half Thread Half
Thread Half Side Port)

(Thread Half Thread Half Thread Half Side Port)
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press. in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80300
2 2 2 in.
1.16 1.07 0.84 0.72 0.84 0.72 1.16 1.07 0.84 0.72 1.16 1.07
Fig. 2202 15,000
(29.5) (27.2) (21.3) (18.3) (21.3) (18.3) (29.5) (27.2) (21.3) (18.3) (29.5) (27.2)
(sour)
498.12003
(100063331)
2 2 2 in.
1.06 1.00 0.90 0.72 0.90 0.72 1.06 1.00 0.90 0.72 1.06 1.00
Fig. 1502 10,000
(26.9) (25.4) (22.9) (18.3) (22.9) (18.3) (26.9) (25.4) (22.9) (18.3) (26.9) (25.4)
(sour)
1.19 1.09 0.62 0.50 0.62 0.50 1.19 1.09 1.00 0.75 1.19 1.09
425.80100 3 3 3 in.
15,000
(30.2) (27.7) (15.7) (12.7) (15.7) (12.7) (30.2) (27.7) (25.4) (19.0) (30.2) (27.7)
(120125224) Fig. 1502
October 2010
14-27
Section 14

Evaluation
Welded Union-End Tees (Thread Half Thread Half Thread Half

Side Port)
Table 14.22Welded Union-End Tees (Thread Half Thread Half Thread Half Side Port)
Wall Thickness
End Conn. Working
Part No. (Loc. 1 Loc. Pressure
2 Loc. 3)
(psi)
4 4 in. Fig.
602
439.0168
2 in. Fig.
1502
14-28
6,000
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
1.12 0.97 0.87 0.62 0.87 0.62 1.12 0.97 0.75 0.50 1.06 1.00
(28.4) (24.6) (22.1) (15.7) (22.1) (15.7) (28.4) (24.6) (19.0) (12.7) (26.9) (25.4)
October 2010

Evaluation
Section 14
BIG INCH Tees
Table 14.23BIG INCH Tees

Wall Thickness
Part No.
Working
End Conn. Pressure
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.57120
1.3 in.
(sour svc.)
20,000
.24 .16 1.22 1.00 1.22 1.00 .24 .16 1.22 1.00 .24 .16
(6.1) (4.1) (31.0) (25.4) (31.0) (25.4) (6.1) (4.1) (31.0) (25.4) (6.1) (4.1)
425.80534
(101307934)
3 in.
20,000
0.35 0.23 2.25 1.18 2.25 1.18 0.35 0.23 2.37 2.00 0.35 0.23
(8.9) (5.8) (57.1) (30.0) (57.1) (30.0) (8.9) (5.8) (60.2) (50.8) (8.9) (5.8)
425.80532
(100060042)
498.19001
498.19002
4 in.
15,000
0.46 0.27 1.75 1.50 1.75 1.50 0.46 0.27 1.87 1.62 0.46 0.27
(11.7) (6.9) (44.4) (38.1) (44.4) (38.1) (11.7) (6.9) (47.5) (41.1) (11.7) (6.9)
425.18599
498.18599
5 3/8 in.
6,000
0.31 0.19 1.12 0.87 1.12 0.87 0.31 0.19 1.25 1.00 0.31 0.19
(7.9) (4.8) (28.4) (22.1) (28.4) (22.1) (7.9) (4.8) (31.7) (25.4) (7.9) (4.8)
425.80900
7 in.
6,000
0.50 0.33 1.25 0.87 1.25 0.87 0.50 0.33 0.81 0.56 0.50 0.33
(12.7) (8.4) (31.7) (22.1) (31.7) (22.1) (12.7) (8.4) (20.6) (14.2) (12.7) (8.4)
October 2010
14-29

Evaluation
Section 14
BIG INCH Union-End Tees
Table 14.24BIG INCH Union-End Tees
Part No.
Wall Thickness
End Conn.
Working
A
B
C
D
E
F
(Loc. 1
Pressure in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
425.80298 4 4 2 in.
15,000
(100060010) Fig. 1502
14-30
0.41 0.27 1.83 1.50 1.83 1.50 0.41 0.27 0.75 0.50 1.06 1.00
(10.4) (6.9) (46.5) (38.1) (46.5) (38.1) (10.4) (6.9) (19.0) (12.7) (26.9) (25.4)
October 2010

Evaluation
Section 14
BIG INCH Welded Tees

3
C
E
D
2
A
Table 14.25BIG INCH Welded Tees
Part No.
Wall Thickness
End Conn.
Work.
A
B
C
D
E
F
(Loc. 1
Press.
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
in. (mm)
Loc. 2
(psi)
Loc. 3)
Nom.
Nom.
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
Min.
Min.
New
New
New
New
New
New
101237264
4-in. 4-in.
0.45 0.27 1.31 1.00 1.25 1.05 0.45 0.27 1.25 1.05 0.41 0.24
15,000
5-in.
(11.4) (6.9) (33.3) (25.4) (31.7) (26.7) (11.4) (6.9) (31.7) (26.7) (10.4) (6.1)
October 2010
14-31
Section 14

Evaluation
Union-End Elbows
Table 14.26Union-End Elbows

Wall Thickness
End Conn.
(Loc. 1
Loc. 2)
Working
Pressure
(psi)
425.80498
(100009534)
3-in. 3-in.
Fig. 1502
15,000
0.50 0.40 0.61 0.45 1.06 0.76 1.19 1.09

(12.7) (10.2) (15.5) (11.4) (26.9) (19.3) (30.2) (27.7)
498.23005
(100008282)
2-in. 2-in.
Fig. 1502
15,000
0.34 0.27 0.42 0.36 0.91 0.62 1.06 1.00

(18.6) (6.9) (10.7) (9.1) (23.1) (15.7) (26.9) (25.4)
Part No.
14-32
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nom.
Nom.
Nom.
Nom.
Min.
Min.
Min.
Min.
New
New
New
New
October 2010
.41-in. NEW
.24-in. MIN
.5-in.
TYP
October 2010
.5-in.
TYP
On and within
.5-in. of weld edge
Typical both weld areas
1.52-in. NEW
1.35-in. MIN
Plane of
centerlines
1.25-in. NEW
1.05-in. MIN
1.25-in. NEW
.93-in. MIN
Straight bore
only. Typical
both sides
1.60-in. NEW
1.35-in. MIN
Plane of
centerlines
.93
MIN
1.25-in.
MIN
45
1.35-in. MIN
Thickness
45
.93
MIN
1.25-in.
MIN

Evaluation
Part No.
Section 14
Elbow5-in. BIG INCH (15,000-psi Working Pressure)
Table 14.27Elbow5-in. BIG INCH

101216357
14-33
Section 14

Evaluation
7-in. Elbow, Discharge, 90 BIG INCH (6,000-psi Working Pressure)
Table 14.287-in. Ell, Discharge, 90 BIG INCH

Dimensions
A
in. (mm)
B
in. (mm)
Nominal New
0.5
(12.7)
0.90
(22.9)
Minimum
0.33
(8.4)
0.61
(15.5)
Applicable Part Number

425.80364
14-34
October 2010
SECTION
Section
1
15
Preface
Manifolds
Data Sheets
This section contains the following information for manifolds:
Illustrations
Minimum dimensions
October 2010
Manifolds
15-1
Section 15
Manifolds

Evaluation
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet and 3-in. 1502 Thread
Outlet (15,000 psi Working Pressure)
15-2
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Table 15.1Manifold, Fracturing, 3-in. 1502 Check Valve Inlet

and 3-in. 1502 Thread Outlet (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
H
in. (mm)
Nominal
New
1.12
(28.4)
1.00
(25.4)
0.94 to 1.31
(23.9 to 33.3)
0.68
(17.3)
1.10
(27.9)
1.19
(30.2)
1.06
(26.9)
Minimum
0.81
(20.6)
0.70
(17.8)
0.72
(18.3)
0.48
(12.2)
0.75
(19.0)
1.09
(27.7)
1.00
(25.4)

439.01597
(100007850)
October 2010
Manifolds
15-3
Section 15
Manifolds

Evaluation
Manifold, Fracturing, 3-in. 1502 Check Valve Inlet 4-in. BIG INCH

15-4
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Table 15.2Manifold, Fracturing, 3-in. 1502 Check

Valve Inlet 4-in. BIG INCH Outlet (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
E
in. (mm) in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to
33.0)
1.62
(41.1)
0.88 to 1.12
(22.4 to
28.4)
0.75
(19.0)
Minimum
1.0
(25.4)
1.0
(25.4)
0.68
(17.3)
0.58
(14.7)
F
in. (mm)
H
in. (mm)
1.10
(27.9)
0.45
(11.4)
1.06
(26.9)
0.75
(19.0)
0.27
(6.9)
1.0
(25.4)

439.80468
(100012000)
October 2010
Manifolds
15-5

Evaluation
Section 15
Manifolds
Manifold Body, 4-in. StimStar (15,000 psi Working Pressure)
Table 15.3Manifold Body, 4-in. StimStar

(15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
F
in. (mm)
G
in. (mm)
Nominal
New
1.24
(31.5)
1.62
(41.1)
1.00
(25.4)
0.45
(11.4)
0.35
(8.9)
Minimum
1.00
(25.4)
1.00
(25.4)
0.62
(15.7)
0.27
(6.9)
0.23
(5.8)

439.01881
(100060892)
15-6
Manifolds
October 2010

Evaluation
Section 15
Manifolds
4-in. BIG INCH Manifold, Cape Hawke (15,000 psi Working Pressure)
Table 15.44-in. BIG INCH Manifold, Cape Hawke

Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
F
in. (mm)
G
in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
1.0
(25.4)
0.45
(11.4)
0.35
(8.9)
Minimum
1.0
(25.4)
1.0
(25.4)
0.62
(15.7)
0.27
(6.9)
0.23
(5.8)
October 2010
Manifold body
439.01888 (101005566)
Manifold assembly
439.01890 (101005584)
Manifolds
15-7

Evaluation
Section 15
Manifolds
Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH Outlet
Table 15.5Manifold, Fracturing, 4-in. BIG INCH Inlet

4-in. BIG INCH Outlet (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
F
in. (mm)
G
in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
0.88 to 1.12
(22.4 to 28.4)
0.45
(11.4)
0.45
(11.4)
Minimum
1.00
(25.4)
1.00
(25.4)
0.62
(15.7)
0.27
(6.9)
0.27
(6.9)

439.00998
15-8
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Manifold, 4-in. BIG INCH Inlet and Outlet with 3-in. 1502 Ball Injector
Ports (15,000 psi Working Pressure)
Table 15.6Manifold, 4-in. BIG INCH Inlet and Outlet

with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
F
in. (mm)
G
in. (mm)
X
in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
1.00
(25.4)
0.45
(11.4)
1.10
(27.9)
0.87
(22.1)
Minimum
1.00 (25.4)
1.00 (25.4) 0.77 (19.6) 0.27 (6.9) 1.02 (25.9) 0.70 (17.8)
439.01893 (100060901)
October 2010
Manifolds
15-9
Section 15
Manifolds

Evaluation
Manifold, Fracturing, 4-in. BIG INCH Inlet and Outlet with 3-in. 1502
Ball Injector Ports (15,000 psi Working Pressure)
Table 15.7Manifold, Fracturing, 4-in. BIG INCH Inlet and Outlet

with 3-in. 1502 Ball Injector Ports (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
F
in. (mm)
G
in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
0.78
(19.8)
0.45
(11.4)
1.10
(27.9)
Minimum
1.00
(25.4)
1.00
(25.4)
0.62
(15.7)
0.27
(6.9)
1.02
(25.9)

439.01842
15-10
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH Outlet
With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)
October 2010
Manifolds
15-11

Evaluation
Section 15
Manifolds
Table 15.8Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH
Outlet With 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
D
F
G
H
in. (mm) in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.2 to 1.3
(30.5 to
33.0)
1.25
(31.8)
0.75
(19.1)
0.45
(11.4)
0.45
(11.4)
1.06
(26.9)
Minimum
1.00
(25.4)
1.00
(25.4)
0.88
(22.4)
0.45
(11.4)
0.27
(6.9)
0.27
(6.9)
1.00
(25.4)

439.01843
15-12
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH (7.5-in.

hub) Inlet 4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports

October 2010
Manifolds
15-13

Evaluation
Section 15
Manifolds
Table 15.9Manifold, Fracturing, Assembly and Body, 3-in. BIG INCH (7.5-in. hub) Inlet
4-in. 1002 Thread Outlet with 2-in. 1502 Pressure Ports (10,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
F
in. (mm) in. (mm)
G
in. (mm)
H
X
in. (mm) in. (mm)
Nominal
New
1.2 to 1.3
(30.5 to 33.0)
1.26
(32.0)
0.88 to 1.12
(22.4 to 28.4)
0.75
(19.1)
1.12
(28.4)
0.35
(8.9)
1.06
(26.9)
0.89
(22.6)
Minimum
1.00
(25.4)
0.72
(18.3)
0.62
(15.7)
0.45
(11.4)
0.97
(24.6)
0.23
(5.8)
1.00
(25.4)
0.56
(14.2)

439.01582
(101203531)
15-14
Manifolds
439.01583
(101203534)
October 2010

Evaluation
Section 15
Manifolds
Manifold, Fracturing, 3-in. BIG INCH (7.5-in. hub) Inlet 4-in. BIG
INCH Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working
Pressure)
October 2010
Manifolds
15-15

Evaluation
Section 15
Manifolds
Table 15.10Manifold, Fracturing, 3-in. BIG INCH (7.5-in. hub) Inlet 4-in.
BIG INCH Outlet with 2-in. 1502 Pressure Ports (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
F
G
H
in. (mm)
Nominal
New
1.2 to 1.3
(30.5-33.0)
1.62
(41.1)
0.88 to 1.12
(22.4 to 28.4)
0.75
(19.1)
0.45
(11.4)
0.35
(8.9)
1.06
(26.9)
Minimum
1.00
(25.4)
1.00
(25.4)
0.62
(15.7)
0.45
(11.4)
0.27
(6.9)
0.23
(5.8)
1.00
(25.4)

439.01580
(100060855)
439.01581
(100060856)
439.01590
(100011999)
101215718
15-16
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Manifold, Fracturing, 3-in. BIG INCH (7.5 hub) Inlet 4 in. BIG INCH
October 2010
Manifolds
15-17

Evaluation
Section 15
Manifolds
Table 15.11Manifold, Fracturing, 3-in. BIG INCH (7.5 hub) Inlet

4 in. BIG INCH Outlet (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
Nominal New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
Minimum
1.00
(25.4)
1.00
(25.4)
C
in. (mm)
D
in. (mm)
0.88 to 1.00
0.60 to 0.75
(22.4 to 25.4) (15.2 to 19.0)
0.62
(15.7)
0.58
(14.7)
F
G
H
X
in. (mm) in. (mm) in. (mm) in. (mm)
0.45
(11.4)
0.35
(8.9)
1.06
(26.9)
1.00
(25.4)
0.27
(6.9)
0.23
(5.8)
1.00
(25.4)
0.75
(19.0)

Part No.
Inlet
Outlet
Working Pressure
(psi)
439.00719
(100007849)
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
439.00725
(100060849)
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
439.00919
(101236693)
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
439.00924
(101208603)
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
439.00926
(100011998)
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
101276819
3-in. BIG INCH

7.5 OD Hub
4-in. BIG INCH
15,000
15-18
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Manifold, Fracturing, 4-in. BIG INCH (9.25 hub) Inlet 4-in. BIG
INCH Outlet (15,000 psi Working Pressure)
Table 15.12Manifold, Fracturing, 4-in. BIG INCH (9.25 hub)

Inlet 4-in. BIG INCH Outlet (15,000 psi Working Pressure)
October 2010
Dimension
A
in. (mm)
B
C
in. (mm) in. (mm)
Nominal New
1.2 to 1.3
(30.5 to 33.0)
1.62
(41.1)
Minimum
1.00
(25.4)
1.00
(25.4)
F
in. (mm)
G
in. (mm)
1.00
(25.4)
0.45
(11.4)
0.45
(11.4)
0.62
(15.7)
0.27
(6.9)
0.27
(6.9)
Part No.
Inlet
Outlet
Working Press. (psi)
439.00922
(101377670)
4-in. BIG INCH
4-in. BIG INCH
15,000
439.00923
4-in. BIG INCH
4-in. BIG INCH
15,000
Manifolds
15-19

Evaluation
Section 15
Manifolds
Ell, Discharge, 4-in. BIG INCH Inlet, 3-in. 7.5-OD Outlet
Table 15.13Ell, Discharge, 4-in. BIG INCH Inlet, 3-in. 7.5-OD Outlet
Wall Thickness
Part No.
Work.
Press.
(psi)
A
in. (mm)
B
in. (mm)
C
in. (mm)
Nom.
Nom.
Nom.
Min.
Min.
New
New
New
Min.
D
in. (mm)
Nom.
New
Min.
E
in. (mm)
Nom.
New
Min.
F
in. (mm)
Nom.
New
G
in. (mm)
Min.
Nom.
New
Min.
439.01708
0.34 0.27 0.35 0.23 1.87 1.00 2.37 1.00 0.75 0.45 1.06 1.00 1.00 0.62
15,000
(100007851)
(8.6) (6.9) (8.9) (5.8) (47.5) (25.4) (60.2) (25.4) (19.1) (11.4) (26.9) (25.4) (25.4) (15.7)
15-20
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Fracturing Head AssemblyBIG INCH with Two Union Inlets
Table 15.14Fracturing Head AssemblyBIG INCH with Two Union Inlets
Part No.
End Conn.
(Loc. 1
Loc. 2
Loc. 3)
3-in. BIG
Body:
INCH
439.83199
(101249305) 3-in. Fig. 1502
Thd
Assy.:
3-in.
Fig. 1502
439.0038
Thd
October 2010
Wall Thickness
Working
Pressure
(psi)
15,000
A
in. (mm)
Nom.
New
B
in. (mm)
1.19 1.09 0.88 0.57 1.00 0.71 2.37 1.00 0.35

(30.2) (27.7) (22.3) (14.5) (25.4) (18.0) (60.2) (25.4) (8.9)
0.23
(5.8)
Min.
Nom.
New
E
in. (mm)
Min.
Min.
Nom.
New
D
in. (mm)
Nom.
New
Min.
Nom.
New
C
in. (mm)
Min.
Manifolds
15-21
Section 15
Manifolds

Evaluation
Manifold, Release, 2-in. Modular Side Section (15,000 psi Working

Pressure)
15-22
Manifolds
October 2010

Evaluation
Section 15
Manifolds
Table 15.15Manifold, Release, 2-in. Modular Side Section (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
E
in. (mm)
F
in. (mm)
G
in. (mm)
H
in. (mm)
Nominal New
0.54
(13.7)
0.75
(19.0)
0.88
(22.4)
0.50
(12.7)
0.75
(19.0)
0.75
(19.0)
0.34
(8.6)
1.06
(26.9)
Minimum
0.38
(9.7)
0.48
(12.2)
0.52
(13.2)
0.38
(9.7)
0.48
(12.2)
0.48
(12.2)
0.27
(6.9)
1.00
(25.4)

439.0032
(100003333)
October 2010
Manifolds
15-23

Evaluation
Section 15
Manifolds
Cross, Release Manifold, 2-in. with Swivel on One Side Port

Table 15.16Cross, Release Manifold, 2-in. with Swivel

on One Side Port (15,000 psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
H
in. (mm)
X
in. (mm)
Y
in. (mm)
Nominal New
0.75
(19.0)
0.62
(15.7)
0.75
(19.0)
0.50
(12.7)
1.06
(26.9)
0.248
(6.3)
0.415
(10.5)
Minimum
0.56
(14.2)
0.56
(14.2)
0.48
(12.2)
0.38
(9.7)
1.00
(25.4)
0.190
(4.8)
0.350
(8.9)

439.00328
(100003334)
15-24
Manifolds
101877012
(16.107-in. Overall length; 11.922
in. center to face of long end)
October 2010

Evaluation
Section 15
Manifolds
Riser, Manifold, 2-in. Hose Reel Discharge CMT 400
Table 15.17Riser, Manifold, 2-in.

Hose Reel Discharge CMT 400
Wall Thickness
Part No.
277.47061
(100051844)
October 2010
Working
Pressure
(psi)
5,000
A
in. (mm)
Nom. New
Min.
0.437 (11.1)
0.29
(7.4)
Manifolds
15-25

Evaluation
Section 15
Manifolds
Body Clamp, Remote Disconnect, 4-in. BIG INCH (15,000-psi

Working Pressure)
Table 15.18Body Clamp, Remote Disconnect,

4-in. BIG INCH (15,000-psi Working Pressure)
Dimension
A
in. (mm)
B
in. (mm)
C
in. (mm)
D
in. (mm)
Nominal New
1.88
(47.8)
2.75
(69.9)
1.88
(47.8)
0.45
(11.4)
Minimum
1.42
(36.1)
2.29
(58.2)
1.42
(36.1)
0.27
(6.9)

425.80421
(100060030)
15-26
Manifolds
498.99002
(101014730)
October 2010
SECTION
Section
1
16
Preface
Wing Unions
Data Sheets
This section contains the following information for wing unions:
Illustrations
Minimum dimensions
October 2010
Wing Unions
16-1

Evaluation
Section 16
Wing Unions
Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut
(Applicable to Manifold Components with Male Subs and Detachable
Hammer-Nuts)
Table 16.1Wear Limits for Wing Union Half-Male Sub with Detachable Hammer-Nut
Wear LimitsWing Union Half-Male Sub with Detachable Hammer-Nut
Applicable to Manifold Components with Male Subs and Detachable Hammer-Nuts
Nominal
Size
(in.)
1 1/2
Max. Rated
Figure
Work. Press.
No.
(psi)
Service
Face Width at A
in. (mm)
Wall Thickness at B
in. (mm)
Nom. New
Minimum
Nom. New
Minimum
1502
15,000
Standard
0.47 (11.9)
0.33 (8.4)
0.64 (16.3)
0.50 (12.7)
2 (1.25 bore) 2202
15,000
Sour
0.28 (7.1)
0.16 (4.1)
0.67 (17.0)
0.55 (14.0)
2 (1.3 bore)
2002
20,000
Standard
0.25 (6.4)
0.16 (4.1)
0.64 (16.3)
0.55 (14.0)
1502
15,000
Standard
0.34 (8.6)
0.27 (6.9)
0.42 to 0.54
(10.7 to 13.7)
0.36 (9.1)
602
6,000
Standard
0.50 (12.7)
0.40 (10.2)
0.54 to 0.80
(13.7 to 20.3)
0.45 (11.4)
1502
15,000
Standard
0.50 (12.7)
0.40 (10.2)
0.54 to 0.80
(13.7 to 20.3)
0.45 (11.4)
602
6,000
Standard
0.51 (12.9)
0.36 (9.1)
0.50 (12.7)
0.35 (8.9)
1002
10,000
Standard
0.51 (12.9)
0.36 (9.1)
0.50 (12.7)
0.40 (10.2)
16-2
Wing Unions
October 2010

Evaluation
Section 16
Wing Unions
Wear Limits for Wing Union Half-Female Sub

(Applicable to Manifold Components with Female Subs)
Table 16.2Wear Limits for Wing Union Half-Female Sub

Valve Bore
Size
(in.)
Wall Thickness at A
Working
Figure
in. (mm)
Pressure Service
No.
(psi)
Nominal New Minimum
Thread-Form
Gauge
Part No.
1 1/2
1502
15,000
Standard
1.19 (30.2)
1.05 (26.7)
101821543
2 (1.25 bore)
2202
15,000
Sour
1.19 (30.2)
1.07 (27.2)
101821544
2 (1.3 bore)
2002
20,000
Standard
1.16 (29.4)
1.07 (27.2)
101821541
1502
15,000
Standard
1.06 (26.9)
1.00 (25.4)
101821542
602
6,000
Standard
1.19 (30.2)
1.09 (27.7)
101821540
1502
15,000
Standard
1.19 (30.2)
1.09 (27.7)
101821543
602
6,000
Standard
1.12 (28.4)
0.97 (24.6)
101821540
1002
10,000
Standard
1.12 (28.4)
0.97 (24.6)
101821541
October 2010
Wing Unions
16-3
Section 16
Wing Unions
16-4
Wing Unions

Evaluation
October 2010

Haliburton - Surface Manifold Evaluation Manual

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Surface Manifold Equipment

Surface Manifold Equipment Evaluation Manual

Section 2Detail Information and Minimum Dimension

Section 3Swivel Joints and Steel Rotary Hoses

2-in. Figure 1502 Long-Sweep Swivel JointStyle 10

Section 4Discharge Joints

2-in. (2.75-in. OD) Figure 1502 Straight Discharge Joint

Section 5Lo Torc Plug Valve Wear Limits

Section 6Ball Injectors

Shur Shot Ball Injector Feeder Assembly

Section 7Wellhead Adapters

Section 8Changeover Adapters

Nipple, Changeover, BIG INCH Union Thread ............................................... 8-7

Section 9Check Valves

Section 10Pump Discharge Flanges

Section 11Air Chambers

3-in. Densometer Sub (20,000-psi Working Pressure) ....................................... 12-5

Section 13High-Pressure Discharge Hoses

Section 14Crosses, Wyes, Tees, and Ells

Manifold, Fracturing, 4-in. BIG INCH Inlet 4-in. BIG INCH

Section 16Wing Unions

General Evaluation Procedures

Surface Manifold Equipment

This identification number includes the following three parts:

Attaching the Identification Band

General Evaluation Procedures

Surface Manifold Equipment

Remove any foreign material from the equipment.

General Evaluation Procedures

Surface Manifold Equipment

Stabilization and Hydrostatic Pressure-Testing Tolerances

General Evaluation Procedures

Surface Manifold Equipment

Overpressure Incident Procedure

General Test Procedure

To conduct a hydrostatic-pressure test, perform the following:

Thoroughly dry all surfaces to make leakage easier to detect.

Do not attempt to tighten a connection while the equipment is pressurized. Any

General Evaluation Procedures

Surface Manifold Equipment

Evaluating Test Results

Special Test Procedures

General Evaluation Procedures

Surface Manifold Equipment

Acceptable Leakage Rate,

aLeakage through the valve. No external leakage is allowed at plug

General Evaluation Procedures

Surface Manifold Equipment

Using a Drip Tube

Figure 1.1Drip tube.

General Evaluation Procedures

Surface Manifold Equipment

Applying Test Pressure

Render any rejected equipment inoperable and discard it.

Perform all dressing operations.

Always use an ultrasonic thickness tester or a calibrated measuring

General Evaluation Procedures

Surface Manifold Equipment

The inspector performing wall-thickness measurements shall perform a sufficient number of

General Evaluation Procedures

Detail Information and

Surface Manifold Equipment

If major damage exists, reject the equipment. Major damage includes