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DMW was setup in 1981 with the assistance of World bank. Components manufacturing started in 1986. Production started for first time in carbon brush shop in January1986 It has two phases :
Phase 1: It has production shops Phase 2: It has rebuilding shops
Objective of DMW
Manufacturing and supply of high quality components and spares. Remanufacture of critical assemblies. Rebuilding locomotives and Power Pack. Incorporating latest technological up gradations. To enhance the performance of diesel locomotive.
PERIODIC OVERHAULS
LOCOMOTIVE REBUILDING
12
18
24
30
Bogies
Power pack
Engine Block
Traction motors
Traction Generator
Bogie Shop
Bogie is a main assembly of a diesel engine carrying its frame, wheel and axle assembly, various springs; traction motor etc.
The series digit identifies the horsepower range of the loco The subtype character further refines the horse power increment
Project Work
To study all the components mounted on Power Pack of diesel loco and explain complete mounting and testing procedure of power pack assembly. To note down all the rework done in power pack shop and quality improvement steps taken.
Engine block
It is received from HMS after complete retreatment.
Major up-gradations
Fuel efficient kit
Savings 6-7% - Rs. 600-800 thousand per annum
Major up-gradations-contd. Conversion from DC-DC to AC-DC transmission and roller bearing suspension
Lesser maintenance and higher reliability
Further Up-gradations
Power enhancement to 3600 HP
Prototype engine success fully tested Adaptation of electrics under process
Rework was done on turbocharger support by enlarging and tapping due to its holes was out. Ovality (0.003) of 6th cylinder on right side crossed so cylinder was taken out from the block Rework was done on L.O.P. by enlarging all holes of location plate and L.O.P
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