Liebert PEX User Manual

Liebert.
PEX Series Air Conditioner User Manual

Version Revision date BOM V2.4 November 18, 2008 31011614
Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center. Copyright 2008 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice. Emerson Network Power Co., Ltd. Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China Homepage: www.emersonnetworkpower.com.cn E-mail: support@emersonnetwork.com.cn
Liebert.PEX Series Air Conditioner
User Manual
Contents
Chapter 1 Overview ............................................................................................................................................................ 1 1.1 Model Description ................................................................................................................................................. 1 1.2 Product Introduction.............................................................................................................................................. 1 1.3 Main Components................................................................................................................................................. 1 1.3.1 Indoor Unit ................................................................................................................................................. 1 1.3.2 Outdoor Unit .............................................................................................................................................. 2 1.3.3 Controller ................................................................................................................................................... 2 1.4 Environment Requirements .................................................................................................................................. 3 1.4.1 Operation Environment.............................................................................................................................. 3 1.4.2 Storage Environment................................................................................................................................. 3 Chapter 2 Mechanical Installation ....................................................................................................................................... 4 2.1 Transportation, Unpacking And Inspection ........................................................................................................... 4 2.1.1 Transportation And Movement .................................................................................................................. 4 2.1.2 Unpacking.................................................................................................................................................. 4 2.1.3 Inspection .................................................................................................................................................. 5 2.2 Installation Notes .................................................................................................................................................. 5 2.3 System Installation Arrangement .......................................................................................................................... 6 2.3.1 General Arrangement ................................................................................................................................ 6 2.3.2 System Installation Sketch Map................................................................................................................. 8 2.3.3 Mechanical Paremeters ............................................................................................................................. 9 2.4 Installing Indoor Unit ........................................................................................................................................... 11 2.4.1 Preparing Equipment room...................................................................................................................... 11 2.4.2 Installation Space .................................................................................................................................... 12 2.4.3 Requirement Of Maintenance Space....................................................................................................... 12 2.4.4 Installation Procedures ............................................................................................................................ 13 2.5 Installing Outdoor Unit ........................................................................................................................................ 15 2.6 Piping.................................................................................................................................................................. 15 2.6.1 Piping For Air-Cooled Unit ....................................................................................................................... 15 2.6.2 Connecting Pipes For Water-cooled Units............................................................................................... 18 2.7 Base/Side Panel Cutout Locations...................................................................................................................... 19 2.8 Removing Transport Fastener And Vibration Absorber ...................................................................................... 21 2.9 Component Adjustment ...................................................................................................................................... 23 2.10 Installation Inspection ....................................................................................................................................... 24 Chapter 3 Electrical Installation......................................................................................................................................... 25 3.1 Work Introduction And Notes .............................................................................................................................. 25 3.2 Wiring Of Indoor Unit .......................................................................................................................................... 25 3.2.1 Locating Electrical Interface Of Indoor Unit ............................................................................................. 25 3.2.2 Connecting Power Cable Of Indoor Unit.................................................................................................. 26 3.2.3 Connecting Control Cables...................................................................................................................... 27 3.2.4 Connecting Extension Component Solenoid Valve (For Site Installation)................................................ 28 3.2.5 Connecting Control Signal Cables Of Outdoor Unit................................................................................. 28
User Manual
3.2.6 Connecting Power Cables For Outdoor Unit............................................................................................ 28 3.3 Installation Inspection ......................................................................................................................................... 28 Chapter 4 System Start-Up And Commissioning .............................................................................................................. 30 4.1 Location Of MCBs............................................................................................................................................... 30 4.2 Power-on Commissioning Of Air-Cooled Series ................................................................................................. 31 4.2.1 Preparation Before Commissioning ......................................................................................................... 31 4.2.2 Commissioning Procedures..................................................................................................................... 31 4.2.3 Commissioning Complete Inspection....................................................................................................... 32 4.3 Start-up Commissioning Of Water-cooled Series................................................................................................ 33 4.3.1 Preparation Before Commissioning ......................................................................................................... 33 4.3.2 Commissioning Procedures..................................................................................................................... 33 4.3.3 Commissioning Complete Inspection....................................................................................................... 34 Chapter 5 iCOM Controller................................................................................................................................................ 35 5.1 LCD..................................................................................................................................................................... 35 5.2 Button And Indicator Panel ................................................................................................................................. 35 5.3 The Structure Chart Of Control Menu ................................................................................................................. 36 5.4 Startup Interface ................................................................................................................................................. 37 5.5 Main Interface ..................................................................................................................................................... 37 5.6 USER MENUS .................................................................................................................................................... 37 5.6.1 PASSWORD............................................................................................................................................ 38 5.6.2 SETPOINTS ............................................................................................................................................ 38 5.6.3 EVENT LOG ............................................................................................................................................ 38 5.6.4 GRAPHICS.............................................................................................................................................. 39 5.6.5 SET ALARMS.......................................................................................................................................... 39 5.6.6 SENSOR DATA....................................................................................................................................... 40 5.6.7 DISPLAY SETUP .................................................................................................................................... 40 5.6.8 TOTAL RUN HRS.................................................................................................................................... 41 5.6.9 SLEEP MODE ......................................................................................................................................... 41 5.6.10 SERVICE INFO ..................................................................................................................................... 42 5.6.11 ACTIVE ALARMS .................................................................................................................................. 42 5.7 SERVICE MENUS .............................................................................................................................................. 42 5.7.1 PASSWORD LEVEL ............................................................................................................................... 42 5.7.2 SETPOINTS ............................................................................................................................................ 42 5.7.3 STANDBY................................................................................................................................................ 43 5.7.4 WELLNESS ............................................................................................................................................. 44 5.7.5 DIAGNOSTICS........................................................................................................................................ 46 5.7.6 SET ALARMS.......................................................................................................................................... 47 5.7.7 CALIBRATION......................................................................................................................................... 49 5.7.8 NETWORK SETUP ................................................................................................................................. 50 5.7.9 OPTIONS SETUP ................................................................................................................................... 51 5.7.10 SERVICE INFO ..................................................................................................................................... 51 5.8 ADVANCED MENUS .......................................................................................................................................... 51 5.8.1 PASSWORD LEVEL ............................................................................................................................... 51 5.8.2 FACTORY SETUP .................................................................................................................................. 51
Chapter 6 Application Of INTELLISLOT............................................................................................................................ 55 6.1 Introduction Of Host Communication .................................................................................................................. 55 6.2 Installing Host Communication Card................................................................................................................... 56 6.3 Commisstioning Host Communication Component............................................................................................. 56 6.3.1 Setting HyperTerminal............................................................................................................................. 57 6.3.2 Setting 485 Communication Card............................................................................................................ 58 6.3.3 Setting TCP/IP Communication Card ...................................................................................................... 59 6.3.4 Settiing SNMP Parameters Of TCP/IP Communication Card .................................................................. 61 6.4 Host Communication Networking Diagram ......................................................................................................... 64 Chapter 7 System O&M .................................................................................................................................................... 65 7.1 System Self-diagnosing Test .............................................................................................................................. 65 7.1.1 Self-diagnosing Functions ....................................................................................................................... 65 7.1.2 Electric Control Part................................................................................................................................. 65 7.2 Dust Filter ........................................................................................................................................................... 66 7.3 Fan Kit ................................................................................................................................................................ 67 7.3.1 Fan Bearing And Blades.......................................................................................................................... 67 7.3.2 Belt .......................................................................................................................................................... 67 7.3.3 Motor ....................................................................................................................................................... 67 7.4 Infrared Humidifier .............................................................................................................................................. 67 7.5 Electric Reheat.................................................................................................................................................... 69 7.6 Cooling System................................................................................................................................................... 69 7.6.1 Suction Pressure ..................................................................................................................................... 70 7.6.2 Exhaust Pressure .................................................................................................................................... 70 7.6.3 Suction Superheat Degree ...................................................................................................................... 70 7.6.4 Expansion Valve...................................................................................................................................... 70 7.6.5 Hot Gas Bypass Valve (For Single Compressor System)........................................................................ 71 7.6.6 Liquid Line Bypass Solenoid Valve (For Water-cooled Series Only, Compressor-on Bypass) ................ 72 7.6.7 Air-Cooled Condenser ............................................................................................................................. 72 7.6.8 Water-cooled Condenser......................................................................................................................... 72 7.6.9 Replacing The Compressor ..................................................................................................................... 73 Chapter 8 Troubleshooting................................................................................................................................................ 75 Appendix 1 Composition Of Electrical Control Box ........................................................................................................... 79 Appendix 2 Circuit Diagram............................................................................................................................................... 81 Appendix 3 Menu Structure Of Microprocessor................................................................................................................. 82
User Manual
Chapter 1
Overview
Chapter 1 Overview
This chapter introduces the features, main parts, requirements on transportation and storage environment of the Liebert.PEX series air conditioner.
1.1 Model Description

The model description of Liebert.PEX series air conditioner is shown in Figure 1-1.
P1 020 U W P M S 1 R
Humidity type: 0-none; R-infrared; S-steam generating Reheat type: 0-none; 1-one stage -standard; 2-two stage iCOM display: S-standard display; L-large display Power supply: M-three phase/50Hz/400V System configuration: R-R22, scroll, 2 compressors; P-R22, scroll, 1 compressor S-R407C, scroll, 2 compressors; Z-R407C, scroll, 1 compressor Cooling type: A-air cooled; W-water cooled; G-glycol cooled Air path: U-upflow; F-downflow; D-duct kW Cooling capacity class: Unit frame: 1-one bay; 2-two bay; 3-three bay Liebert.PEX series
Figure 1-1 Model description
1.2 Product Introduction

Liebert.PEX series air conditioner is a medium-large sized precision environment control system, suitable to the environment control of the equipment room or computer room. It aims to provide a sound operation environment for precision equipment, such as sensitive equipment, industry processing equipment, communication equipment and computers. Liebert.PEX series air conditioner features high reliability, high sensible heat ratio and large airflow. It is configured with an infrared humidifier adjustable to different water qualities, and is compatible with R407C refrigerant to meet the requirement. Liebert.PEX series air conditioner is classified into air-cooled series and water-cooled series by cooling mode. Air-cooled series Liebert.PEX air-cooled series air conditioner comprises indoor unit and outdoor unit. With the standard Liebert.PEX condenser unit, the Liebert.PEX air-cooled series air conditioner can reduce noise pollution to the minimum while meeting system cooling requirement. The Liebert.PEX low temperature CS (D) F_S series configurable to the Liebert.PEX air-cooled series air conditioner qualifies the system to operate at the temperature of -84.2F. Please consult Emerson Network Power Co., Ltd. if the lower temperature is required. Water-cooled series Liebert.PEX water-cooled series air conditioner uses integrated structure and highly effective Plate Heat Exchanger (PHE), thus it is compact, efficient and quiet.
1.3 Main Components

1.3.1 Indoor Unit
The indoor unit of the Liebert.PEX air conditioner includes compressor, evaporator, electric reheat, fan, controller, infrared humidifier, thermal expansion valve, sight glass and drier-filter. Besides these components, the water-cooled series indoor unit also includes PHE and water flow regulator.
User Manual
Chapter 1
Overview
Compressor The Copeland scroll compressor features low vibration, low noise and high reliability. The connection mode of Rotalock makes the maintenance easier. Evaporator Finned tube evaporator with high heat dissipation efficiency is used. The distributor, with its model-specific design, ensures that the refrigerant is distributed evenly in each loop, improving the evaporator efficiency to a great extent. Thermal expansion valve The external equalizer type thermal expansion valve collects temperature and pressure signals at the same time, so that it can regulate the refrigerant flow more accurately. Infrared humidifier The infrared humidifier is designed with a simple structure, which is easy for teardown, cleaning and maintenance. It is adjustable to a wide range of water qualities, with fast startup and high humidifying efficiency. Fan The system uses centrifugal fan with high efficiency and reliability, large airflow and long blowing distance. With the belt transmission mechanism, it is easy for maintenance. Electric reheat The system uses screw finned U type stainless steel electric heating tube, with fast heating speed and evenly distributed heat volume. Sight glass The sight glass is the window for observing the system refrigerant recycle, mainly the moisture content of system. When the moisture content is too high, the color will change from green to yellow. Filter drier The filter drier can effectively eliminate the moisture in system within a period of time, filtrate the impurities generated during long-term system operation and ensure normal system operation. PHE (for water-cooled series) The system uses soldered auto-cleansing PHE, which features compact construct and high heat exchanging efficiency. Water flow regulator (for water-cooled series) The water flow regulator controls the water flow in the PHE by regulating the valve position according to the collected high-pressure signal in the cooling system, thus ensuring the stable system operation.
1.3.2 Outdoor Unit

The outdoor unit is applicable to Liebert.PEX air-cooled series. For details, see Liebert.PEX Condenser User Manual.
1.3.3 Controller
The micro-processing controller of Liebert.PEX series air conditioner uses the LCD screen with blue backlight and 128 64 pixels. The user interface operation is simple. The multi-level password protection can effectively prevent illegal operation. The controller also features power failure auto-restoration and high / low voltage protection function. The operation time of components is available through the menus. The expert-level fault diagnosis system can display the current fault information automatically, facilitating the maintenance. The controller can store 400 records of historical events. The panel of micro-processing controller is shown in Figure 1-2.
User Manual
Chapter 1
Overview
Figure 1-2 The panel of micro-processing controller
1.4 Environment Requirements

1.4.1 Operation Environment
See Table 1-1 for the details.
Table 1-1 Operation enviroment requirement Item Requirement Indoor: 32F ~ 104F Outdoor: Water-cooled type: 39.2F ~ + 113F; Air-cooled type: -55F ~ + 113F IP55 <1000m. Above that, derating is required 380V (-10% ~ +15%), three-phase AC, 50Hz
Environment temperature
Protection level (outdoor unit) Altitude Operation voltage range
1.4.2 Storage Environment

Table 1-2 Storage enviroment requirement Item Storage environment Environment humidity Environment temperature Storage time Requirement Indoor, no dust 5%RH ~ 85%RH (non-condensing) -68F ~ 129.2F Total transportation and storage time should not exceed 6 months. Otherwise, the performance needs to be re-evaluated
User Manual
Chapter 2
Mechanical Installation
Chapter 2 Mechanical Installation

This chapter introduces the mechanical installation of the Liebert.PEX series air conditioner, which includes transportation, installation arrangement and installation procedures.
2.1 Transportation, Unpacking And Inspection

2.1.1 Transportation And Movement
Railroad transportation and shipping are the recommended means of transportation. If truck transportation is unavoidable, choose roads that are less bumpy in order to protect the equipment. The Liebert.PEX series air conditioner is heavy (see Table 2-1 for the weight parameters). It is recommended to use mechanical handbarrow such as electric forklift when unpacking and moving the equipment to the place most close to the installation site. Insert the tines of the forklift below the pallet, as shown in Figure 2-1. Align the tines to the center of gravity to prevent the unit from falling over.
Figure 2-1 Forklift removal
When moving the indoor unit,, keep the obliquity within 75 ~ 105, as shown in Figure 2-2.
10 5
75
Figure 2-2 The obliquity of indoor unit
2.1.2 Unpacking
Move the product to the place most close to the final installation site before unpacking the unit. Follow the procedures below to unpack the unit: 1. Removing the side boards and top cover Liebert.PEX series air conditioner uses the international packaging. You can use a hammer or straight screwdriver to straighten the hook, as shown in Figure 2-3.
Figure 2-3 Straighten the hook
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Chapter 2
At first, straighten all the hooks that fix side board I, and remove side board 1. Then straighten all the hooks that fix side board 2, and remove side board 2. At last remove top cover 3, as shown in Figure 2-4.
3 2 1 2
1816 x 976 x 2175mm 1790 x 950 x 2020mm Kg
Figure 2-4
Remove side boards and top cover
2. Removing the pallet Liebert.PEX series air conditioner is fixed onto the pallet with M10 70 screws, as shown in Figure 2-5. You can use M10 open-end spanner, ratchet spanner or sleeve to remove the screws.
Fixed screw on base pallet (M10 70)
Figure 2-5 Screws on pallet
2.1.3 Inspection
After receiving the product, you should check against the packing list. If any parts are found missing, distorted or damaged, please report to the carrier immediately. If any covert defects are found, please report to the carrier and the distributor.
2.2 Installation Notes

To realize the designed performance and maximum product life, the installation must be correct. This section should be used in conjunction with local industry standards for mechanical and electrical installations. Liebert.PEX series air-cooled air conditioner is designed for split floor installation. The indoor unit must be installed on the floor of the equipment room or computer room, and the outdoor unit can be installed outdoors or on the floor of other rooms. The Liebert.PEX series water-cooled air conditioner is designed for integrated floor installation. It should be installed on the floor of the equipment room or computer room.
User Manual
Chapter 2
Before installation, make sure that the installation environment meets the requirements (see 1.4 Environment Requirements) and the building should be transformed to accommodate the construction work of piping, wiring and ventilation ducts. Follow the design drawings strictly when installing the equipment, and reserve the space for maintenance. The manufacturers engineering dimensions drawings can serve as a reference.
2.3 System Installation Arrangement

2.3.1 General Arrangement
Liebert.PEX series air conditioner includes air-cooled series and water-cooled series, and the general arrangements are shown in Figure 2-6 and Figure 2-7 respectively.
Condenser coil
Evaporator coil
Check valve+
Distributor
Traps*(every 7.5m of vertical lift)
Thermal expansion valve Sight glass Filter drier Hot gas Solenoid valve+ bypass valve (single compressor) Sensing bulb Ball valves High pressure switch Charging port Discharge line Low pressure switch Suction line Service valve
Dehum solenoid valve (#1 system only)
Scroll compressor
Figure 2-6
General arrangement diagram of air-cooled series
Note: the hot gas bypass valve is only for the single system unit. Note 1. The single system is used as an example to describe the double system. 2. : Factory piping. 3. : Field piping (by others). 4. *: Components are not supplied by Emerson but are recommended for proper circuit operation and maintenance. 5. +: Components are required when the equivalent length exceeds 30m.
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Chapter 2
Evaporator coil
Distributor
Thermal expansion valve Sight glass Filter drier Hot gas bypass valve (single compressor)
Dehum solenoid valve #1 circuit only
Sensing bulb Liquid bypass valve
High pressure switch Discharge line
Low pressure switch Charging port Suction line Service valve Scroll compressor
Pipe nipple joints Pressure gauges*
Plate heat exchanger Condenser water out Isolation valves* Strainer* Balancing valve* Water regulating valve
Condenser water in
Figure 2-7
General arrangement diagram of water-cooled series
Note: hot gas bypass valve component is only for the single system unit. Note 1. The single system is used as an example to describe the double system. : Factory piping; 2. 3. : Field piping (completed by the technicians). 4. *: Components are not supplied by Emerson but are recommended for proper circuit operation and maintenance. 5. : Components are not supplied by Emerson. Please select and install the female joints according to the dimensions of male joints provided at the field.
User Manual
Chapter 2
2.3.2 System Installation Sketch Map

The installation mode of air-cooled series unit is shown in Figure 2-8 and Figure 2-9. Note 1. If the condenser is installed higher than the compressor, an external back bend should be fitted to the suction line and liquid return line of the condenser, so as to prevent the liquid refrigerant from flowing back when the condenser stops. 2. The top end of the back bend must be installed higher than the highest copper pipe of the condenser.
Outdoor unit
Back bend (higher than the highest copper pipe of condenser)
Liquid line (do not expose liquid line to sun)
Max.20m
Trap
Indoor unit
Max. 7.5m
Slope dicharge The earth surface Humidifier water in Condenser water out Seal Heat insulation floor Floor
Figure 2-8
Condenser installed higher than compressor
Indoor unit
Slope dicharge Seal The earth surface Humidifier water in Condenser water out Slope liquid Outdoor unit Max.5m Heat insulation floor Floor
Figure 2-9
Compressor installed higher than condenser
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Chapter 2
Figure 2-10 shows the arrangement of the cooling water system, which requires the water supply hotter than 39.2F. Use heaters if the water source cannot meet this requirement. The cooling tower is the closed type.
Expansion water tank Closed cooling tower Supplementary valve Manameter Filter Exhaust water valve
T P
Pump
Strainer
Temperature gauge PEX Unit
P T
Drain valve
Ball valve
Figure 2-10 Arrangement of cooling water system
2.3.3 Mechanical Paremeters

Indoor unit The mechanical parameters of the indoor unit are shown in Figure 2-11, Figure 2-12, Figure 2-13 and Table 2-1.
54 6 25
853
853
400
25
1970
87
Figure 2-11
One bay series
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1970
10
Chapter 2
256
54
17 04
24
17 04
0 4 0
0 42 0 40 0
1970
874
4 87
Figure 2-12 Two-bay series
256
54 2 40
40
25
42 0 40 0 25 53 5 40 0
53
46
1970
1970
4 87
87
Figure 2-13 Three-bay series Table 2-1 Mechanical parameters of indoor unit
Model P1020UW/A, P1020FW/A, P1020DW/A P1025UW/A, P1025FW/A, P1025DW/A P1030UW/A, P1030FW/A, P1030DW/A P1035UW/A, P1035FW/A, P1035DW/A P2045UW/A, P2045FW/A, P2045DW/A P2055UW/A, P2055FW/A, P2055DW/A P2040UW/A, P2040FW/A, P2040DW/A P2050UW/A, P2050FW/A, P2050DW/A P2060UW/A, P2060FW/A, P2060DW/A P2070UW/A, P2070FW/A, P2070DW/A P3080UW/A, P3080FW/A, P3080DW/A P3090UW/A, P3090FW/A, P3090DW/A P3100UW/A, P3100FW/A, P3100DW/A Dimensions (W D H) (mm) 853 874 1970 853 874 1970 853 874 1970 853 874 1970 1704 874 1970 1704 874 1970 1704 874 1970 1704 874 1970 1704 874 1970 1704 874 1970 2553 874 1970 2553 874 1970 2553 874 1970 Net weight (kg) Air-cooled series Water-cooled series 320 320 330 330 340 340 350 350 560 560 570 570 590 590 610 610 640 640 650 650 910 910 930 930 950 950
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Chapter 2 Plenum
11
You can select the air supply plenum with grids for the upflow system. The appearance of the plenum is shown in Figure 2-14, Figure 2-15 and Figure 2-16. The dimensions are listed in Table 2-2.
A B
A
B
Figure 2-14
One bay plenum
Figure 2-15 Two bay plenum
A
B
Figure 2-16 Three bay plenum Table 2-2 Dimensions of plenum

Type One bay Two bay Three bay A 867 867 867 B 853 1704 2553 C 400 (600,optional) 400 (600,optional) 400 (600,optional)
Note If the height of the plenum selected for air conditioner unit exceeds 600mm, consult the factory for non-standard production.. Outdoor unit See Liebert.PEX Condenser User Manual for the dimensions and mechanical parameters.
2.4 Installing Indoor Unit

2.4.1 Preparing Equipment room
The requirements of equipment room are as follows: 1. Damp proof and heat preservation must be done to make sure that the system can operate normally. 2. The equipment room should have good heat insulation and sealed damp proof layer. The damp proof layer of the ceiling and walls must use polyethylene film, and the coating of the concrete wall and the floor must be damp proof. Liebert.PEX Series Air Conditioner User Manual
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Chapter 2
3. Prevent the outdoor air from entering the equipment room, because the outdoor air that enters the equipment room may increase the load of heating, cooling, humidifying and dehumidification of the system. It is recommended that the inhalation of outdoor air be kept below 5% of the total indoor airflow. 4. All the doors and windows should be closed and the seams should be as narrow as possible.
2.4.2 Installation Space

Note Liebert.PEX series air conditioner system will generate condensed water, and water leakage may damage the precision equipment nearby. So do not install the system in the vicinity of any precision equipment, and the installation site must provide draining pipes. 1. To ensure normal operation, the installation space for the indoor unit shall be capacious enough. 2. Too small space for the indoor unit will baffle the airflow, shorten the cooling cycle; the air supply and air exhaust may mix, and the decibel may rise. 3. Do not place the indoor unit in a concave or at the end of a strip area. 4. Do not huddle multiple indoor units, lest there should be mixed airflow, unbalanced load and competitive operation. 5. For the convenience of daily maintenance, do not install other equipment (such as smoke detector) above the cabinet. Figure 2-17 shows the installation place of the indoor unit.
Good place Unit
600
600
600
Unit Note:
Bad place
The reserved maintenance space while installing
Figure 2-17 Installation place of indoor unit (unit: mm)
2.4.3 Requirement Of Maintenance Space

Leave more than 600mm of maintenance space in the front and two sides of the indoor unit, as shown in Figure 2-17.
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2.4.4 Installation Procedures

The installation procedures of indoor unit are as follows: 1. Make the mounting base according to the dimensions in Figure 2-18, Figure 2-19 and Figure 2-20 and the requirements in Table 2-3. You can make it by yourself or contact Emerson Network Power Co., Ltd. for non-standard production.
46.5
Front side of cabinet

853 760
820
46.5
680 .5
67
161.5 530
Rubber cushion(top) Angle steel 4- 14 cabinet installation hole Rear side of cabinet
161.5
Installation hole for expansion bolt
Rubber cushion (lateral)
Steel plate Rubber cushion (bottom)
Figure 2-18 Mounting base of one bay series

46.5

82 0 68 3
161 0
67
46.5
Installation hole for expansion bolt Rubber cushion (lateral)
170 4
730 121.5
Rubber cushion (top) Angle steel 4- 14 cabinet installation hole Steel plate Rubber cushion (bottom)
Rear side of cabinet
Upflow
46.5

82 0
161 0
59 3
67
46.5
Installation hole for expansion bolt Rubber cushion (lateral)
170 4
730 121.5
Rubber cushion (top) Angle steel 4- 14 cabinet installation hole Steel plate Rubber cushion (bottom)
Downflow Figure 2-19 Mounting base of two bay series
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Chapter 2
46.5
8- 14 cabinet installation hole

760

255 3 161 0
82 0 68 0.5
Rubber cushion(top)
67
16
1.5
46.5
53 0
Rubber cushion (bottom)

68 3
73 0 12 1.5
Steel plate Installation hole for expansion bolt Rubber cushion (lateral) Angle steel
Upflow
46.5
8- 14 cabinet installation hole

760
82 0

255 3
68 0.5
161 0
67
Rubber cushion (top)
67
16
1.5
46.5
53 0
82 0
H
82 0
Rubber cushion(bottom) Steel plate Installation hole for expansion bolt Rubber cushion (lateral) Angle steel
730
59 3
12
1.5
Downflow Figure 2-20 Mounting base of three bay series Table 2-3 Specifications of indoor unit mounting base
Item Steel plate Angle steel Top Rubber Lateral cushion Botton Installation hole for expansion hole One bay Two bay H Three bay H = 200mm (upflow unit) H = 300mm (downflow unit, according to the floor height) Specification 100mm 100mm (5 ~ 6.5)mm 40mm 40mm 3mm Thickness: 3mm ~ 5mm Thickness: 2mm ~ 3mm Thickness: 10mm ~ 12mm Remark Install the holes according to your requirements 1. Only three-bay unit needs the middle leg support (front and rear) 2. The upflow unit do not need the flow deflector 3. The H dimension is only a reference. It should be determined accroding to your actual requirements during making the mounting base
Note: The external side boards of the unit cannot bear weight. Take this into consideration while selecting angle steel and fixing holes
2. Lay a layer of rubber cushion on the top, lateral of mounting base and on the bottom of the steel plate respectively. See Figure 2-18, Figure 2-19 and Figure 2-20 for their positions and see Table 2-3 for the thickness. 3. Identify the installation position. Fix the mounting base onto the mounting base according to the site conditions and your requirement. 4. Fix the AC unit onto the mounting base with nuts, spring washers, flat washers and bolts.
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2.5 Installing Outdoor Unit

This section is only available to air-cooled series. See Liebert.PEX Condenser User Manual for the detailed installation.
2.6 Piping
2.6.1 Piping For Air-Cooled Unit
All joints of the cooling pipes must be silver brazed. Standard industry procedures must be followed in selecting, laying, and fixing the pipes, and in vacuuming the system and charging refrigerant. Take pipeline pressure drop, oil return to the compressor and minimization of noise and vibration into consideration during the design and construction. General The recommended pipe sizes are equivalent lengths (see Table 2-5 for equivalent lengths of partial components), which has included the resistance brought about by bends. You should confirm that the sizes are appropriate for the site conditions. 1. If the one-way equivalent length exceeds 30m, or if the vertical difference between indoor unit and outdoor unit exceeds the values in Table 2-4, consult the factory before installation for confirmation whether extended components are needed.
Table 2-4 Vertical difference between indoor unit and outdoor unit
Relative position Indoor unti lower than outdoor unit Outdoor unit lower than indoor unit Value Max.: +20m Max.: -5m
2. The pipe sizes recommended in Table 2-5 are equivalent lengths, which has included the resistance brought about by bends and valves. You should confirm that the sizes are appropriate for the site conditions.
Table 2-5 Equivalent lengths of partial components
Outer Diameter (OD) of liquid pipe (inch) 3/8 1/2 5/8 3/4 7/8 1-1/8 90bend 0.21 0.24 0.27 0.3 0.44 0.56 Equivalent length (m) 45bend 0.10 0.12 0.15 0.18 0.24 0.3 T type three way 0.76 0.76 0.76 0.76 1.1 1.4
Note A trap is required for every 7.5m of vertical lift. Please consult the factory for detailed information. Connecting pipes The pipes to connect include: 1. Cooling water drain-pipe of indoor unit 2. Water supply pipe of infrared humidifier 3. Connecting copper pipe (exhaust pipe and liquid return pipe) between indoor unit and outdoor unit 4. Installing extension subassembly (optional) Connecting cooling water drain-pipe of indoor unit The cooling water of infrared humidifier and evaporator is converged by the cross connector and drains through the draining pipe, as shown in Figure 2-21. The OD of the pipe is 25mm. If the draining pipe is used by three or more units, the minimal OD of the pipe should be 40mm. Note Because the humidifier contains boiling water, the plastic pipe must be rated higher than 194F.
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Chapter 2
Water supply pipe of infrared humidifier Connector of condensation water drain pipe To infrared humidifier water pan To condensation water pan of evaporator Cross connector
To condensation water pan of evaporator Hose clamp To the condensation water drain pipe
Figure 2-21
Connection of drain pipe
Note 1. A 25 hose clamp is delivered as an accessory to connect the draining pipe. 2. When connecting the draining pipe, make sure that the U bend is installed vertically and the U shape is not distorted, so as to ensure that the cooling water can be drained immediately and effectively. Connecting water supply pipe of infrared humidifier Connect water pipes for the infrared humidifier. To facilitate maintenance, a strainer / non-return isolation valve is fitted to the supply water pipe. The infrared humidifier reserves a copper pipe (OD: 6.35mm) as shown in Figure 2-22. Connect it with pipes according to the site condition. Make sure the connection is well sealed to prevent leakage. The pipe pressure is 100kPa ~ 700kPa. Where the main pressure may rise above 700kPa, a pressure reducer should be fitted. Where the pressure falls below 100kPa, a water tank and pump system should be used. Note Main water supply connections must be made in accordance with local laws and regulations.
Ceramic terminal socket Stainless steel bolt Over-temperature protection switch Water outlet A direction Over-temperature protection relay Wiring cover plate
Water pan (removable) Water supply pipe
Water pan fixing screw
Over-temperature protection switch (under the pan) Water level sensor Water supply solenoid valve
Water supply pipe OD6.35mm
Water level regulator A direction
Figure 2-22
Discharge pipe / liquid return pipe
Connecting copper pipe (exhaust pipe and liquid return pipe) between indoor unit and outdoor unit
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The indoor unit and outdoor unit are connected through welded copper pipes. The connection of discharge pipe / liquid pipe of indoor unit is shown in Figure 2-23. Note that the ball valve must be wrapped with a wet cloth before welding. In addition, many notes and instruction labels are pasted onto the base board and side board close to the ball valve. Do not have them burned during the welding operation. Note The exposure time of system pipes do not exceed 15min. Otherwise, it will lead to the POE refrigeration oil moisture effect the life of the key components and the system operation stability. Horizontal sections of discharge pipes should be sloped downward from the compressor, with a slope of at least 1:200 (5mm down for each 1m run). Discharge pipes should be heat insulated where they are routed in the conditioned space (including under a raised floor). The liquid pressure drop should not exceed 40kPa (5psi ~6psi), provided that there is no loss of refrigeration. The liquid line pressure drop is the sum of liquid flow resistance from the tubing and fitting (including the drier), plus the loss of head pressure due to elevation above the condenser. If the liquid temperature is 100.4F, the static pressure loss is 11kPa (1.6 psi) per meter of lift.
Ball valve(liquid line)
Ball valve(discherge line)
Figure 2-23
Connection of discharge pipe / liquid return pipe
Considering the effect of the pipe OD to the system pressure drop, the pipe OD of indoor unit and outdoor unit should be determined according to the specifications listed Table 2-6.
Table 2-6 Recommended pipe sizes
Model Eq.Lgth 10m 20m 30m 40m* 50m* 60m* Model Eq.Lgth 10m 20m 30m 40m* 50m* 60m* Notes 1. Extension subassembly should be added to the Eq.Lgth marked with *. 2. D: discharge line, L: liquid line. 3. Consult factory if the line length exceeds 60m D 22 25 28 28 28 32 D 22 22 22 22 22 22 P1020 L 13 13 13 13 13 16 L 16 16 19 19 19 19 D 22 22 22 22 22 22 D 22 22 22 22 25 25 P1025 L 13 13 13 13 16 16 L 13 13 16 16 16 16 D 22 22 22 22 25 25 D 22 22 25 25 25 25 Recommended pipe size P1030 P1035 L 13 13 16 16 16 16 L 13 16 16 16 16 19 D 22 22 25 25 25 25 D 22 22 25 25 28 28 L 13 16 16 16 16 19 L 13 16 16 16 19 19 D 22 22 22 22 22 22 D 22 25 25 25 28 28 P2040 L 13 13 13 13 13 16 L 13 16 16 16 19 19 D 22 22 25 25 28 28 D 22 25 28 28 28 32 P2045 L 13 16 16 16 19 19 L 16 16 19 19 19 19 D 22 22 22 22 22 22 P2050 L 13 13 13 13 16 16
P2055
P2060
P2070
P3080
P3090
P3100
Installing the extension subassembly (be applicable to site installation) When the equivalent length of pipe exceeds 30m, the extension subassembly should be installed. It is recommended to install the solenoid valve of the extension subassembly to the outside project pipe of the ball valve on the liquid pipe, or the outer side (or on the bottom) of the unit.
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Chapter 2
So, during installing the solenoid valve, you need not to cut the indoor unit pipes. After the whole system is installed, you can open the ball valve to keep pressure and carry out vacuum operation, avoiding the moisture absorption of the compressor refrigeration oil and ensuring the operation safety and life of the compressor. For installation valve of the check valve, refer to Figure 2-6. For the electrical connections of the extension subassembly, refer to 3.2.4 Wiring Of Extension Subassembly Solenoid Valve (For Site Installation). Charging refrigerant and adding refrigerant oil 1. Charging with refrigerant The Liebert.PEX air-cooled series air conditioner had been charged with 2bar nitrogen to keep pressure at the factory. For initial charging capacity, refer to the step 5 in 4.2.2 Commissioning Procedures. If the connecting pipe between the indoor unit and the outdoor unit is longer than 10m, add refrigerant to the system in order to ensure normal system operation. The amount of the refrigerant is calculated through the following formula: Refrigerant amount (kg) = unit length liquid pipe refrigerant amount (kg/m) length of extended pipe (m) See Table 2-7 for the unit length liquid pipe refrigerant amount. Length of extended pipe (m) = Total length of liquid pipe (m) - 10m
Table 2-7 Unit length liquid pipe refrigerant amount of pipes with different ODs
Pipe OD (mm) 9.52 12.7 16 Unit length liquid pipe refrigerant amount (kg/m) 0.060 0.112 0.181 Pipe OD (mm) 19 22 28.6 Unit length liquid pipe refrigerant amount (kg/m) 0.261 0.362 0.618
2. Adding refrigerant oil The added refrigerant will dilute the refrigerant oil in the system, undermining the lubricating and cooling effects of the refrigerant oil. Therefore more refrigerant oil should be added. See the formula below: Amount of refrigerant oil to be added = amount of added refrigerant 22.6ml
2.6.2 Connecting Pipes For Water-cooled Units

Each cooling system uses a Plate Heat Exchanger (PHE, or condenser) and a water-regulating valve. The system requires connecting water supply pipe and water drain pipe to condenser. See Figure 2-24. A filter (filter mesh: 1mm) and multiple isolation valves should be mounted to the condenser water supply pipe. One of the valves can be a balancing valve. The pumping effect of the condenser water system with a balancing valve will be better, because it can better control the water distribution. On the other hand, the water-regulating valve can keep the optimal condensing temperature by regulating the water flow. It is recommended to arrange the cooling water pipes separately for different systems, so that repairing one pipe will not affect the operation of another one. The water pressure should be high enough to counteract the pressure drops brought about by all the components of the water system. In addition, because the sediments and impurities cause more pressure drop after long term operation, arrange a redundancy of 20% ~ 25% when selecting the lifting part (like the pump). See Figure 2-7 for the layout of the water-cooled system. Connecting pipes The following pipes need to be connected: Drain pipe of condensing water for indoor unit See 2.6.1 See 2.6.1 Piping For Air-Cooled Unit. Piping For Air-Cooled Unit. Water supply pipe for infrared humidifier Water pipes at the condenser side
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The male connector of the water inlet / outlet for Liebert.PEX indoor unit is shown in Figure 2-24. You can select a suitable female connector, or connect through welding. However, screw connection is recommended. Make sure the junction is well sealed.
PHE Screw connector (G1-1/4") Screw connector (G1-1/4") Water outlet Water inlet Waterflow regulator
Figure 2-24 Screw connector (water-cooled)
2.7 Base/Side Panel Cutout Locations

Base cutout locations Figure 2-25 and Figure 2-26 show the base figures with the side panel removed, and the distance between the dashed lines and the rear panels is 25 mm, where is the mounting place of inner side panel.
160
F
530 4- 13 knock-out
F
25 680.5 D
80
72.5 2- 35 knock-out 2- 64 knock-out IRWI F WO/LL WI/DL 760

K K
25 72 109
P
40
140 161
200
45
45
One bay upflow series

45 120 F 730 F 4- 13knock-out 25
25 683
WO/LL/D
k k
70
45 166
81 81
Two bay upflow series
User Manual
70 45
183
55
4- 64 knock-out WI/DL/IRWI
WI/DL WO/LL
k
798
116
k P
40 knock-out
20
Chapter 2
45 120 F
730
F
530 F F
8- 13 knock-out 25 683 72.5 WO/LL/D

k k
25 2- 35 knock-out
62.5 72.5
WI/DL/IRWI 183
80
6- 64 knock-out
WI/DL WO/LL
116 P
WI/DL WO/LL
k k
2- 40 knock-out
P F
200
70
F 45 166 81
F 81 90
161
45
Three bay upflow series IRWI: Infrared humidifier water in F: Unit set screw WI/WO: Condenser water inlet and outlet (water-cooled models) Figure 2-25 Base cutout location of upflow models
160 530
D: Drain K: Knock-out
P: Power cable entry (30) LL/DL: Liquid line / discharge line (air-cooled models)
4- 13 Fan aperture
680.5
2- 35 knock-out D 80 45 WI/DL WO/LL IRWI 2- 64 knock-out

k k
P F
40
143
72.5
70
One bay downflow series

120 45 F Fan aperture 593 730 F Fan aperture 4- 13 knock-out
2- 35 knock-out 80 50 187.8 WI/DL/IRWI 80 148 WI/DL WO/LL 70

k k
72.5
45
45 75 103.5
81
140
45
WO/LL/D 70 230
k k
40 160
F P 50 50
160 45
123 80
4- 64 knock-out 817.9
Two bay downflow series
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Chapter 2
120 F 8- 13 Fan aperture 730 1010
530
21
F Fan aperture
F Fan aperture
593
2- 35 knock-out 80 160 45 F P 50
70
2- 35 knock-out 143 80 WO/LL WI/DL P 81

k k
160
230
F WO/LL/D
k k
WI/DL/IRWI
WO/LL WI/DL 70
k k
70
F 45 75
45 70 123 80
6- 64 knock-out
45 50
72.5
72.5 103.5
80 148
Three bay downflow series P: Power cable entry IRWI: Infrared humidifier water in F: Unit set screw WI/WO: Condenser water inlet and outlet (water-cooled models) Figure 2-26 Base cutout location of downflow models D: Drain K: Knock-out (250120) LL/DL: Liquid line / discharge line (air-cooled models)
Side panel cotout locations If piping and wiring from the base is different, connection from side panel can be selected. The locations and dimensions of knock-out holes are shown in Figure 2-27. You can select the in and out holes according to the factual needs, but must confirm that any two cables of pipe, power cable and signal cable can not use the same hole.
Figure 2-27 Knock-out holes of side panel
2.8 Removing Transport Fastener And Vibration Absorber

In order to protect partial components from damaging and distorting due to bumping, impact and resonation, fasteners and vibration absorbers are mounted at certain locations before delivery. Remove the fasteners and vibration absorbers before installation and commissioning. Removing transport fixing plate from the compressor To reduce the compressor operation vibration and noise, the vibration absorbing cushions are added to the compressor base. However, such device cannot best restrain the equipment vibration during the transportation, resulting in loosened connections and wearing of certain parts. To counteract such effect, three L shaped plates are added to the compressor base during the transportation, as shown in Figure 2-28.
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90 40
45 40
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Chapter 2
Fixing plates
Figure 2-28 Compressor fixing plates
After the installation and before the commissioning, remove the three fixing plates, then restore the washers and bolts. The fastening torque of the bolts is (12 1)N.m.
Removing transport fastener of fan compoents

1. Upflow unit The motor base of the fan is designed with a semi-free self-tension structure to minimize the fan operation noise and prolong the belt life. During the transportation, to protect the semi-free structure from failing or collapsing due to resonation, the upflow unit is especially fastened with bolts (left and right symmetrical, two at either side), as shown in Figure 2-29. You should cut the binding string on the belt and remove the four fixing bolts before the power-on operation, otherwise the fan could be damaged and even cause personal injury. Removing the bolts requires the collaboration of two persons, with one holding the motor and the other removing the bolts.
Note After you open the front door of unit, you will see a warning label concerning bolt removal on the sealing panel of the fan. Do remove the bolts by following the preceding instructions.
Transportation bolts (two on either side)
Binding string
Figure 2-29 Fixed bolts and trap wrench of transport fan components
2. Downflow unit During the transportation, some cushion foam is inserted into the triangle formed by the motor base and the fan. Remove the foam before the power-on operation.
Warning Never put hands into the triangle gap between the motor base and fan. Removing the transport components of infrared humidifier
In order to protect the infrared humidifier pump from damaging due to bumping, the transport fasteners should be fitted to the infrared humidifier components. Before operating the unit, remove the transport fasteners. If using without removal, the unit will generate a high water level alarm and the infrared humidifier cannot operate normally.
User Manual
Chapter 2 Removing procedures are as follows: 1. Remove the rubber string used to fix the water switch, as shown in Figure 2-30.
23
cti ir e gd in ov em
on
Bolts
Fastener 1
Rubber string to fix the water switch
Figure 2-30
Transport fastener of infrared humidifier (1)
2. Remove two bolts and then fastener 1 along the arrow direction, as shown in Figure 2-30. 3. Remove two bolts shown in Figure 2-31. Pull out the barb gently and then remove the fastener 2 along the arrow direction, as shown in Figure 2-31.
Fastener 2 Bolts
ing ov em tion R ec dir
Barb Fastener 2
Figure 2-31 Transport fastener of infrared humidifier (2)
Removing fastener of pipes

During the transportation, to prevent the long copper pipes from scratching the metal plate and get damaged, the pipes are cushioned with foam or bound up before delivery. Remove those materials before the power-on commissioning.
2.9 Component Adjustment

Water level regulator
The water level regulator of the infrared humidifier is screwed down completely. Before the commissioning, unscrew the water level regulator till its head is 45mm above the water pan bottom, as shown in Figure 2-32.
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Chapter 2
Figure 2-32 Water level regulator adjustment
m 45m
2.10 Installation Inspection

After the mechanical installation is completed, you should check: 1. A certain space is left around the unit for maintenance. 2. The equipment is installed vertically and the installation fasteners have been fixed. 3. The pipes connecting the indoor unit and outdoor unit have been connected, and the ball valves of indoor unit and outdoor unit have been opened completely. 4. The condensate pump (if needed) has been installed. 5. The draining pipe has been connected. 6. The water supply pipe for infrared humidifier has been connected. 7. All pipe joints have been fixed. 8. The transport fasteners have been removed. 9. The water level regulator of the infrared humidifier has been unscrewed to the required height. 10. The debris (such as transportation material, structure material and tools) inside or around the equipment has been cleaned. After confirming the preceding points, you can then start the electrical installation.
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Chapter 3
Electrical Installation
25
Chapter 3 Electrical Installation

This chapter introduces the electrical installation of the Liebert.PEX series air conditioner, which includes work introduction, installation notes, wiring of indoor unit, connecting power cables for outdoor unit and installation inspection.
3.1 Work Introduction And Notes

Wires to connect on-site
1. The power cable of indoor unit. 2. Outdoor unit (air-cooled): standard signal cable. 3. Input and output control cables.
Notes
1. The connection of all power cables, control cables and ground cables should comply with local electrician regulations. 2. See the equipment nameplate for the full load current. The cable sizes should meet the local wiring rules. 3. Mains supply requirement: 380Vac, 50Hz. 4. The electrical installation must be completed by trained personnel. 5. Before the wiring, use a multimeter to measure the power supply voltage and make sure that the power supply has been switched off.
3.2 Wiring Of Indoor Unit

3.2.1 Locating Electrical Interface Of Indoor Unit
Open the front door of the indoor unit, and you will see the interfaces of the electrical control box, as shown in Figure 3-1, Figure 3-2 and Figure 3-3.
Power interface
Control interface
N/PEN/PE terminal block
Figure 3-1 Interfaces of electrical control box of one-bay system
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Chapter 3
Power interface
Control interface
N/PEN/PE terminal block
Figure 3-2 Interfaces of electrical control box of two-bay system
Note The two-bay single system has only one compressor MCB and contactor.
Power interface Power supply interface
Control interface
N/PE N/PE terminal block P/N terminal block
Figure 3-3 Interfaces of electrical control box of three-bay system
3.2.2 Connecting Power Cable Of Indoor Unit

The power interfaces are located as shown in Figure 3-1, Figure 3-2 and Figure 3-3. The power interface is amplified as shown in Figure 3-4. Connect terminals L1 ~ L3, N, and PE to their counterparts of external power supply. Fix the input cables to the cable clamp, as shown in Figure 3-5. As for the cable specification, see the unit maximum operation current in Table 3-1.
Cable clamp
PE
L1
L2
L3
PE
Figure 3-4 Amplified figure of power supply interface
Figure 3-5
Cable clamp
Note The cable sizes should meet the local wiring rules.
Table 3-1 System maximum operation current (unit: A)
Model Upflow air-cooled series UA Upflow water-cooled series UW Downflow air-cooled series FA Downflow water-cooled series FW
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Model Upflow air-cooled series UA Upflow water-cooled series UW Downflow air-cooled series FA Downflow water-cooled series FW 1020 1025 1030 1035 2040 2045 2050 2055 2060 2070 3080 3090 3100 23.1 25.2 30.4 32.3 42.9 48.5 47.1 53.5 57.5 61.3 71.9 77.7 87.7 23.1 25.2 30.4 32.3 42.9 48.5 47.1 53.5 57.5 61.3 71.9 77.7 87.7 23.1 25.2 30.4 32.3 42.9 48.5 47.1 53.5 57.5 61.3 71.9 77.7 87.7 23.1 25.2 30.4 32.3 42.9 48.5 47.1 53.5 57.5 61.3 71.9 77.7 87.7
3.2.3 Connecting Control Cables

The control interfaces are located as shown in Figure 3-1, Figure 3-2 and Figure 3-3. The control interface is amplified in Figure 3-6. The upper part of the terminal block is connected to the system, while the lower part is used as user control signal interfaces.
Connecting with smoke sensor, 91# is its common terminal
42 44 82 58 59 84 85 37C 38C 37B 38B 37 38
Alarm output of smoke sensor

24 50 51 55 56 70 71 70A 71A
41
43
83
88 89
75
76
94
95
96
97
91 92
93
80
81
11 12
77
78
72
73
41 43
83
88 89
75 76
94
95
96
97
91
92 93
80 81
11
12
77
78
72
73
42
44
82
58
59
84
85 37C 38C 37B 38B 37
38 24
50
51 55
56
70
71
70A 71A
Connecting with common alarm Short connecting line, no short line if the remote shut down is connected 50,51,55 is defined alarm terminals, 24# is its common terminal
Figure 3-6
Control interfaces
Note The wiring personnel must take antistatic measures before wiring the control cables. Water-under-floor sensor
Every unit is supplied with one water sensor. You should connect one end of the sensor to terminal 51, and the other end to the common terminal 24. The number of sensors in parallel connection is not limited, but there is only one water alarm for each unit.
Remote shutdown
Terminals 37 and 38 can be connected to the remote shutdown switch. By default, terminals 37 and 38 are shorted. Remove the shorting wire if remote shutdown is needed. When terminals 37 and 38 are open, the system is shut down. Terminals 37C, 38C, 37B and 38B are series connected between terminals 37 and 38 (the connecting wire is user self-prepared), so that you can series connect three remote shutdown devices.
Smoke sensor
The smoke sensor can be connected to terminals 91, 92 and 93, with 91 being the common terminal, 92 being the NO contact, and 93 the NC contact. You can select NO or NC contact according to the smoke sensor logic. Terminals 80 and 81 are used to output external alarms for the smoke sensor. Liebert.PEX Series Air Conditioner User Manual
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Chapter 3
Control signals of outdoor unit

Terminals 70, 71, and terminals 70A, 71A are two pairs of control signal input terminals of outdoor unit. Their on/off state is the same as that of the compressor.
Customized alarm terminals

Terminals 50, 51, 55 can be connected to three kinds of sensors, including fire sensor and water sensor. Terminal 24 is the common terminal. After connecting sensors to the terminals, you should set the corresponding customized alarm through the microprocessor. See 5.7.6 SET ALARMS for details. When the contactor is open and there is no external alarm, the input state of the customized terminal is open. But when the contactor is closed and the external alarm is raised, the input state of the customized terminal will be shorted. At this time, the system will raise sirens, and the LCD of indoor unit will display the alarm information. If a PC installed with Emerson monitoring software is connected to the system, the alarm will also be displayed on the PC. The terminals can be defined as follows: Terminals 50 and 24: remote alarm. Terminals 51 and 24: water sensor (by default). Terminals 55 and 24: safe switch for condensation water pump (optional).
External alarm terminals

Terminals 75 and 76 can be used as external alarm terminals. They are controlled by the external alarm relay K3 on the circuit board. They output signals to external alarm devices, such as the alarm indicator. When critical alarm occurs, the contactor will close to trigger remote alarms, send signals to the building management system or dial the paging system automatically. The power supply of the external alarm system is user self-prepared. Refer to Appendix 2
Circuit Diagram for the detailed definition of other terminals.
3.2.4 Connecting Extension Component Solenoid Valve (For Site Installation)

The extension subassembly solenoid valve has three connection cables, two of which are control cables (brown) used to connect with the corresponding terminals of control board and one of which is ground cable used to connect the ground terminal block. Note that the solenoid valve cables of 1# system and 2# system in double system unit should be remarked for voiding wrong connection. For detailed terminal positions, refer to the LLSV1 and LLSV2 connection terminal No. in Appendix 2 Circuit Diagram.
3.2.5 Connecting Control Signal Cables Of Outdoor Unit

Opening the sealed panel of electric control box reveals the fan speed controller board, according to the cable connection instructions of Liebert.PEX Condenser User Manual. When a condenser with single system is used to match an indoor unit with single system, the digital signal of J6 dry contact (see 3.1 Wiring Terminals in Liebert.PEX Condenser User Manual) is from the control interface 70/71 (see Figure 3-6) of indoor unit. When two condensers with single system are used to match an indoor unit with double system, the digital signals of J6 dry contact on the boards of those two condensers are from the control interface 70/71 and 70A/71A respectively. When a condenser with double system is used to match an indoor unit with double system, you short the terminals 70 & 70A and 71 & 71A. The control circuit can be connected to the terminals 70 and 71 or terminals 70A and 71A. For details, refer to Appendix 2
Circuit Diagram.
3.2.6 Connecting Power Cables For Outdoor Unit

The power cables of the outdoor unit is connected with the MCB reserved in indoor unit (see Figure 4-1, Figure 4-2 and Figure 4-3).
3.3 Installation Inspection

After the electrical installation is completed, you should check and confirm that: 1. The power resource voltage meets the rating on the nameplate. 2. The system electric loop has no open circuit or short circuit. 3. Power cables and grounding cables are connected to the circuit breakers, indoor unit and outdoor unit. Liebert.PEX Series Air Conditioner User Manual
Chapter 3 4. The ratings of the circuit breakers and fuses are correct. 5. The control cables are properly connected. 6. All the cables connections are fastened, with no loose screws. You can start commissioning after confirming the preceding points.
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Chapter 4
System Start-up And Commissioning
Chapter 4 System Start-Up And Commissioning

This chapter introduces the power-on commissioning and function test of air-cooled series and water-cooled series, including the preparation before commissioning and commissioning procedures.
4.1 Location Of MCBs

The MCBs are located as shown in Figure 4-1, Figure 4-2 and Figure 4-3.
6 5 4 3 2 1 6 5 4 3 2 1
7 7
Figure 4-1 MCB of one bay system

6 6 5 5 3 4 3 2 1 1
7 7
Figure 4-2 MCB of two bay system
Note The two-bay single system has only one compressor MCB and one compressor contactor.
6 6
5 5
4 3 3
Figure 4-3 MCB of three bay system 1: Compressor MCB 2: Fan MCB 3: Electrical heater MCB 4: Infrared humidifier MCB 5: Outdoor unit (air-cooled) MCB 6: Control board MCB 7: Main isolation switch
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4.2 Power-on Commissioning Of Air-Cooled Series

4.2.1 Preparation Before Commissioning
Mechanical part
1. Check that the protection materials for transportation have been removed. For the upflow series unit, check that the transportation bolts of the fan have been removed; check that the motor pulley and the fan pulley are fixed, the motor bearing and fan bearing are parallel, the belt is perpendicular to the two bearings and the tension of the belt is proper. 2. The cooling pipe system has past the pressure leak test. 3. The total charge has been roughly calculated. If the pipe is too long, the rated amount of refrigerant oil should have been charged into the system. 4. The water supply & drain pipe-system of the humidification system has been reliably connected, the material requirement is met and the leak detection has been done. 5. The heating tape of the compressor has been preheated for over 12hr. 6. Make sure the equipment room is above 68F with certain heat load. Otherwise, pre-heat the equipment room with any heating device, or by forcedly running the heaters of the unit (in this case, go through the following procedures till the third entry of 4.2.2 Commissioning Procedures first) and of other equipment in the room. Ensure sufficient heat load for the commissioning. 7. In the winter, it may be necessary to manually raise the condensing pressure to 16Bar by manually shielding some condensing area and limiting condensing air quantity.
Electric part
1. Check that the voltage of the main power supply is within 10% of the rating, and that the isolation switch of the air-cooled condenser of the outdoor unit has been closed. 2. Check that the power or control circuits are reliably connected. Fasten all the connecting terminals. 3. The power cables and the low voltage control cables are laid away from each other. 4. Check the phase sequence. The phase sequences of all three-phase devices have been adjusted consistent before delivery. During commissioning, you only need to ensure the phase sequence of a random three-phase device is correct. In step two of 4.2.2 Commissioning Procedures, if you run the fan by clicking on the fan contactor in the electric control box with a straight screwdriver, you can judge the phase sequence by observing the wind direction. If the phase sequence is wrong, exchange any two phases of the L line of the power supply.
4.2.2 Commissioning Procedures

1. Turn off the MCB of various parts. Turn on the isolation switches and control MCBs. Check the control voltage. 2. Click on the fan contactor with a screwdriver to start the fan and make sure the fan blowing direction is correct. Start the system and measure all the operation phase-currents of the fan. 3. Turn on the electric heating MCB and change the temperature setting to start the heater, or start the heater manually. Measure all the phase currents of the electric reheat. To trigger the heater, you should: Adjust the temperature setting (see 5.7 SERVICE MENUS) to 41F higher than the equipment room temperature. The control system should then trigger the heating demand, and the electric reheat starts to work. Then adjust the temperature setting to 41F lower than the equipment room temperature. If the heater stops working, it means the heating function is normal. Then continue with the following procedures. 4. Turn on the humidifier MCB and change the humidity setting to start the humidifier, or start the humidifier manually. Measure all the phase currents of the humidifier. In addition, inject water manually to make sure the filling pipe and drainage conduit do not leak, and the drainage conduit is clear. To trigger the humidifier, you should: Adjust the humidity setting (see 5.7 SERVICE MENUS) to 10% higher than the indoor Relative Humidity (RH). The control system should then trigger the humidifying demand, and the humidifier starts to work. If the humidifier stops working when the humidity setting is lower than the indoor RH, it means the humidifying function is normal.
Note After the test, restore the temperature and humidity settings to the defaults or the original settings.
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Chapter 4
5. Pump the cooling system vacuum to -30in.Hg (pumping time: >3hrs), and hold the state for 4hr. The pressure should not rise, and the sight glass appears green (to make sure the cooling system vacuum and dry, pump the cooling system repeatedly at least three times). After checking the vacuum state of the cooling system, pump in proper amount of liquid refrigerant quickly before the power-on (usually pump until the pressures inside the refrigerant container equalizes with that in the cooling system). Connect the composite pressure gauge to the interface on the high/low pressure needle valve. Connect the composite pressure gauge to the refrigerant cylinder. Note to exhaust the air inside the tube of the gauge. 1) Change the temperature setting to start cooling, or start cooling manually. Make sure the dehumidification and hot gas bypass valve is closed. Measure in real time all the phase currents of the compressor. To start cooling (start the compressor), you should: Change the temperature setting (see 5.7 SERVICE MENUS) to 41F lower than the indoor temperature. The control system should then trigger the cooling demand, and the compressor starts to work. After at least three minutes of cooling, change the temperature setting to 41F higher than the indoor temperature. If the compressor stops working then, it means the cooling function is normal.
Note After the test, restore the temperature setting to the default or the original setting.
2) Check and confirm the working current of the condenser fan. Make sure the fan runs stably. 3) Start the compressor, and charge refrigerant gas (R22) or refrigerant liquid (R407C) slowly to the compressor inlet until the subcooling degree reaches 5K (or 8K ~ 10K) and the sight glass contains no air bulbs. The condensing temperature should be kept at 113F. Keep charging and adjust the thermostatic expansion valve to 41F ~ 46.4F superheat degree. The adjustment step of the valve should be smaller than 1/4 round, and the interval between two steps should be at least 15min. Observe the compressor suction pipes and make sure there is no water condensing on the surface of the compressor and the pipes, so as to avoid the risk of slugging the compressor. At the return of 71.6F/50%, 16Bar ~ 17Bar condensing pressure, the compressor suction pressure should be above 5 Bar. At the return of 75.2F/50%, 16Bar ~ 17Bar condensing pressure, he compressor suction pressure should be above 5.5Bar. 4) Check the dehumidification function To trigger dehumidification, you should: Change the humidify setting (see 5.7 SERVICE MENUS) to 10% lower than the indoor RH. The control system should then trigger the call for dehumidification, the dehumidification solenoid valve switches on, and the dehumidification indicator Q3 on the control panel turns on. Then change the humidity setting higher than the indoor RH. If the dehumidification solenoid valve switches off, and the dehumidification indicator Q3 turns off, it means the dehumidification function is normal. Note that during the commissioning process, if the indoor temperature is 37.4F higher than the temperature setting, the system may enter the forced cooling mode, and the dehumidification demand will not be responded.
Note After the test, restore the humidity setting to the default or the original setting.
4.2.3 Commissioning Complete Inspection

1. Check that all output functions are automatic. 2. Check that the temperature & humidity settings and control precisions are set reasonable. 3. Make sure all the other functions are set reasonable.
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4.3 Start-up Commissioning Of Water-cooled Series

4.3.1 Preparation Before Commissioning
Machine and system part
1. Check that the protection materials during transportation has been removed; for the upflow series unit, especially check that the transport bolts of fan components have been removed. 2. The pressure test and leakage test of the cooling water system have been completed. 3. The cooling water system has been cleaned and drained. 4. The cooling water system has been confirmed ready for operation. 5. The water supply-/drainage-pipe system of the humidification system has been reliably connected according to the material requirements and been checked against leakage.6. The compressor heating-tape has been pre-heated for more then 12hr. 7. Make sure the equipment room temperature is above 68F with sufficient heat load. If the heat load is insufficient, heat the equipment room with devices like oil heater, or by running other heat generating equipment first to make sure the heat load is sufficient for the commissioning.
Electric part
1. Check that the voltage of the main power supply is within 10% of the rating. 2. Check that the power or control circuits are reliably connected. Fasten all the connecting terminals. 3. The power cables and the control cables are laid away from each other. 4. Check the phase sequence. The phase sequences of all three-phase devices have been adjusted consistent before delivery. During commissioning, you only need to ensure the phase sequence of a random three-phase device is correct. In step 3 of 4.3.2 Commissioning Procedures, you can click on the fan contactor in the electric control box with a straight screwdriver to judge the phase sequence by observing the wind direction. If the phase sequence is wrong, exchange any two phases of the L line of the power supply.
4.3.2 Commissioning Procedures

1. Turn off the MCB of various parts. Turn on the main MCB and control MCBs. Check the control voltage. 2. Check that the motor pulley and fan pulley are well fixed. Check that the fan bearing and the motor are parallel, the belt is perpendicular to the bearings, and the belt tension is proper. 3. Switch on the fan MCB and click on the contactor of the indoor fan with a screwdriver to confirm the rotation direction of the fan. Start the system and measure all the phase currents of the fan. 4. Switch on the electric reheat MCB and change the temperature setting to start the electric reheat, or start the heater manually. Measure all the phase currents of electric reheat. To trigger the heater, you should: Change the temperature setting (see 5.7 SERVICE MENUS) 41F higher than the indoor temperature. The system should then trigger the call for heating and the electric reheat starts to work. Then set the temperature setting lower than the indoor temperature. If the electric reheat stops working, it means the heating function is normal.
Note After the test, restore the temperature setting to the default or the original setting.
5. Switch on the humidification MCB and change the humidity setting to start the humidifier, or start the humidifier manually. Measure all the phase currents of the humidifier. Manually charge water into the cooling system to check that the charge-/drainage-pipes do not leak and the drainage pipes are clear. To trigger the humidifier, you should: Adjust the humidity setting (see 5.7 SERVICE MENUS) to 10% higher than the indoor Relative Humidity (RH). The control system should then trigger the call for humidification, and the humidifier starts to work. If the humidifier stops working when the humidity setting is lower than the indoor RH, it means the humidifying function is normal.
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Change the temperature setting to start cooling, or start cooling manually. Make sure the dehumidification and hot gas bypass valve are closed. Measure in real time all the phase currents of the compressor. Check the condensation subcooling degree, suction superheating and air bulbs of the sight glass to make sure the compressor works normally, and add refrigerant if necessary. To start cooling (start the compressor), you should: Change the temperature setting (see 5.7 SERVICE MENUS) to 41F lower than the indoor temperature. The control system should then trigger the call for cooling, and the compressor starts to work. After at least 3min of cooling, change the temperature setting to 41F higher than the indoor temperature. If the compressor stops working then, it means the cooling function is normal. 7. Check the dehumidification function To trigger dehumidification, you should: Change the humidify setting (see 5.7 SERVICE MENUS) to 10% lower than the indoor RH. The control system should then trigger the call for dehumidification, the dehumidification solenoid valve switches on, and the dehumidification indicator Q3 on the control panel turns on. Then change the humidity setting higher than the indoor RH. If the dehumidification solenoid valve switches off, and the dehumidification indicator Q3 turns off, it means the dehumidification function is normal. Note that during the commissioning process, if the indoor temperature is 37.4F higher than the temperature setting, the system may enter the forced cooling mode, and the dehumidification demand will not be responded.
4.3.3 Commissioning Complete Inspection

1. Check that all output functions are automatic. 2. Check that the temperature & humidity settings and control precisions are set reasonable. 3. Make sure all the other functions are set reasonable.
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Chapter 5 iCOM Controller

The iCOM controller adopts menu operation. It can monitor, display and operate the precision cooling air conditioner unit and control the environment temperature within a set temperature range. This chapter introduces the menu operation of iCOM controller, control features and parameter settings.
5.1 LCD
An LCD is located on the front panel of the Liebert.PEX series air conditioner. The LCD can display the current state of the equipment room, such as temperature and humidity. You can read and modify the parameter settings through the LCD. The LCD uses blue back lighting. If no button is pressed within a certain period of time (settable; by default: 5min), the back lighting will be off, until the next time any button is pressed.
5.2 Button And Indicator Panel

Nine buttons and two indicators are located on the button and indicator panel, including: Buttons: up button, down button, left button, right button, enter button, exit button, ON/OFF button, alarm silence button, help button. Indicators: alarm indicator, operation indicator. The button and indicator panel is shown in Figure 5-1.
Alarm silence button Alarm indicator Left button Up button Enter button
ON/OFF button
Right button
Operation indicator
Escape Help Down button button button
Figure 5-1 Buttons and indicators of controller
1. Alarm indicator The alarm indicator is off during normal operation. It turns on in red only upon alarms. 2. Operation indicator The operation indicator is on in green when the air conditioner is operating; or turns when air conditioner unit is shut down, the operation indicator will be on in yellow. 3. ON/OFF button Function one: switch on/off the system. Press the ON/OFF button to shut down an operating system, or to start an idle system.
Note After the system is powered on, the system will assume the operation state before the power-off. For example, if the system is in the work state when powered off, it will enter the work state automatically after power on.
Function two: test the operation indicator and the back lighting of the LCD. After power-on, when the system is in the standby state (or test state as defined in this manual), pressing the ON/OFF button will switch between the indicator (green then) and the LCD backlight. This function is used to test whether or not the LCD backlight and the operation indicator is normal.
Note The settings of the system when the system is in the test state will not be written into the microprocessor.
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4. Enter button Function one: enter the selected menu, or save the setting after parameters are changed. When you are entering a menu or changing a parameter, the menu and the parameter will be high lighted. Function two: test the display of characters. When the system is in the test state, pressing the enter button will display the ASCII code. This function is used to test whether or not the characters are displayed normally on the LCD. 5. Escape button Function one: quit the current menu. Function two: abolish the current change of parameter. Function three: test the LCD high light. Pressing the escape button to switch the LCD between light and high light when the system is in the test state. This function can test whether or not the LCD high light is normal. 6. Up button Function one: increase the value of the displayed parameter during parameter setting. Function two: scroll a row or a screen up in the query state. Function three: test the buzzer. Pressing the up button when the system is in the test state will increase the buzzing frequency (initial value: 0%). Meanwhile the buzzer will sound at the set frequency. This function is used to test whether or not the buzzer is normal. 7. Down button Function one: decrease the value of the displayed parameter during parameter setting. Function two: scroll a row or a screen down in the query state. Function three: test the buzzer. If the buzzer frequency is not 0%, pressing the down button when the system is in the test state will decrease the buzzing frequency. Meanwhile the buzzer will sound at the set frequency. This function is used to test whether or not the buzzer is normal. 8. Left button Function one: select the left bit during the parameter setting operation. Function two: test the LCD contrast. Pressing the left button when the system is in the test state will decrease the LCD contrast (by default: 100%). This function is used to test whether or not the LCD contrast is normal. 9. Right button Function one: select the right bit during the parameter setting operation. Function two: test the LCD contrast. If the LCD contrast is not 100%, pressing the right button when the system is in the test state will increase the LCD contrast. This function is used to test whether or not the LCD contrast is normal. 10. Alarm silence button Function one: silence the alarm sound that is raised upon system alarms. Function two: clear the current alarm after the alarm sound is silenced. Function three: test the alarm indicator, and rest the LCD contrast and buzzer frequency. Pressing the alarm silence button when the system is in the test state will switch the alarm indicator between on and off. It can test whether or not the alarm indicator is normal. Meanwhile, the LCD contrast and buzzer frequency will be reset to their defaults. 11. Help button Function one: display the online help. Function two: test the yellow display of the LCD operation indicator. When the system is in the test state, pressing the help button will switch on and off the LCD operation indicator. This function is used to test whether or not the yellow display of the LCD operation indicator is normal.
5.3 The Structure Chart Of Control Menu

Please refer to Appendix 3
Menu Structure Chart Of Microprocessor Controller.

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5.4 Startup Interface

After the system is powered on, it is on the waiting state. The display screen will appear as shown in Figure 5-2.
Figure 5-2 Startup interface
5.5 Main Interface

Twenty s after the power on, the LCD will enter the main interface. The main interface provides the general information about the status of relative equipment, including present temperature and humidity, temperature and humidity setting value, equipment output status (fan, compressor, cooling, heating, dehumidifying, humidifying), alarm and maintenance status. The main interface has two display modes: graphical and simple. The difference between the two display modes is that the graphic interface (see Figure 5-3) displays the percentage output chart of the function components and the simple interface (see Figure 5-4) only displays the icons of current operation mode. The switching of two modes can be realized by operating the menu. Refer to 5.6.7 DISPLAY SETUP for detailed information. The top left corner of main interface displays the current unit number; the top right corner displays the current system status. If there is no button operation for 255s on other menu display screen, the LCD screen will display the main interface.
UNIT
20 32
SYS ON
42 43 RC T
Setting value Present value
Figure 5-3
Graphical mode of main interface
UNIT
20 32
100 100 0
1
42 43
SYS ON
RCT
0 0 0 0
Setting value Present value
Figure 5-4 Simple mode of main interface
The detailed icon meanings of graphical mode and simple mode on main interface are listed in Table 5-1.
Table 5-1 Meanings of icons
Icon Meaning Fan running Cooling Hot water heating Electrical heatinig Icon Meaning Natural cooling Maintenance Dehumidifying Humidifying
5.6 USER MENUS

Press the enter or down button on the main interface to enter the USER MENUS, as shown in Figure 5-5. The USER MENUS are displayed in six pages, each of which displays one or two submenus. Press the enter button to highlight the menu, the up or down button to browse the submenus, and the enter button to enter the selected one. Liebert.PEX Series Air Conditioner User Manual
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USER MENUS 1 / 6
PASSWORD LEVEL0 ? ???
C/F %RH SET
USER MENUS 2 / 6
EVENT LOG
USER MENUS
3 / 6
EVENT LOG GRAPHICS

SET ALARMS
SETPOINTS
SET ALARMS
USER MENUS 4 / 6 SENSOR DATA

SET
USER MENUS
5 / 6
USER MENUS
6 / 6
TOTAL RUN HRS SLEEP MOOE

Figure 5-5 User menu
ACTIVE ALARMS
SERUICE INFO ACTIVE ALARMS
DISPLAY SETUP
5.6.1 PASSWORD
The password is necessary for some settings. After inputting the password (user password: 149), use the up button and down button to browse all the options, and press the enter button to enter the submenu.
5.6.2 SETPOINTS
The setpoints are saved as permanent memory. You can enter to query and set parameters in the SETPOINTS submenu through the USER MENUS. The left row displays the parameter codes; the middle row, the parameter name; the right row, the settings, as shown in Table 5-2.
Table 5-2 Descriptions of SETPOINTS submenu parameters
U102 U103 U104 U105 U106 U107 Parameters TEMP SET HUM SET HUM CTRL SUP LIM SUP TEMP BACK TSP Default 73F 50% Pred Dsabl 59F 59F Setting range 41F ~ 104F 1% ~ 80% Pred (predictive), comp (compensable), rel (relative) Dsabl, enabl 41F ~ 77F 41F ~ 104F Description Temperature setpoint Humidity setpoint Humidity control type Air temperature limit enable type Air temperature limit setting value Backup temperature setpoints
If you want to modify the preceding settings, you should input the password before entering the submenu SETPOINTS. Then press the enter button to highlight the menu and use the up or down button to scroll the parameters. Press the enter button to select one parameter, use the up or down button to set the value, and press the enter button to save the change.
5.6.3 EVENT LOG

You can enter the EVENT LOG submenu without a password, as shown in Figure 5-6.
EVENT LOG P 0
01
01 1/31/2007 10 : 00 Warning Power loss

Figure 5-6 EVENT LOG submenu
The EVENT LOG submenu saves the last 400 system records. The event types include message, warning and alarm. When the event type is message, the LCD will display the event name only. When the event type is warning, the LCD will display the event name and the alarm indicator will turn on in red. When the event type is alarm, the LCD will display the event name, the alarm indicator will turn on in red, and an audible alarm will be raised.
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5.6.4 GRAPHICS
The GRAPHICS submenu provides two kinds of graphs: the RETURN TEMP and the RETURN HUMIDITY. These graphs reflect the temperature and humidity changes over a period of time in the past. In the graphs, the current temperature or humidity is the origin, the time is the horizontal axis, and the temperature or humidity is the vertical axis, as shown in Figure 5-7.
RETURN TEMP
01
+03 C 27
RETURN HUMIDITY 01
+20 +55% t : 8d -20 10 : 42
t : 8d
-03 10 : 40
Figure 5-7 The graph of return temperature and return humidity
As the horizontal axis, the time range can be set into eight kinds. Each pixel indicates different time in different time ranges. See Table 5-3 for the detailed time range.
Table 5-3 Time range
Time range 8min 32min 1hr 12hr 24hr Time indicated by each pixel 6s 24s 45s 9min 18min Time range 2 days 4 days 8 days 16 days Time indicated by each pixel 36min 72min 144min 288min
The scaling of the vertical axis can also be set. For the RETURN TEMP, the scaling range is 3 ~ 20; for the RETURN HUMIDITY, the scaling range is 10 ~ 30. The bigger the scaling range is, the bigger the value each pixel indicates will be, and the more centered the curves will be. You can set the parameters without inputting the password. Press the enter button to highlight the parameters, use the up or down button to select one parameter. Then press the enter button again to enter the parameter, and use the up or down button to set the value. Press the enter button to save the change at last.
5.6.5 SET ALARMS

The SET ALARMS submenu is used to set the upper/lower limits of temperature/humidity alarms. The settings are saved as permanent memory. You can select the SET ALARMS to browse and set the parameters under he USER MENUS. The parameters are listed in Table 5-4.
Note The system defaults are not recommended to be changed. If you consider it necessary to change the defaults, consult with professionals first and set the alarm settings under the guidance of them.
Table 5-4 Parameters of SET ALARMS
Parameters U202 RTN SNSR U203 HI TEMP U204 LO TEMP U205 U206 U207 U208 U209 U210 U211 HI HUM LOW HUM SENSOR A HI TEMPA LO TEMPA HI HUM A LO HUM A Default Yes 73F 65F 60% 40% Yes 122F 77F 70% 30% Setting range Yes, no 34F ~ 210F 34F ~ 210F 1% ~ 99% 1% ~ 99% Yes, no 34F ~ 210F 34F ~ 210F 1% ~ 99% 1% ~ 99% Description Return air alarm enable High return air temperature alarm setting value Low return air temperature alarm setting value High return air humidity alarm setting value Low return air humidity alarm setting value Sensor A alarm enable High temperature alarm setting value of sensor A Low temperature alarm setting value of sensor A High humidity alarm setting value of sensor A Low humidity alarm setting value of sensor A
To browse through the submenu, press the enter button to highlight the parameters, and use the up or down button to scroll.
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Password is required for changing the settings. Then, enter the SET ALARMS submenu, press the enter button to highlight the parameters, use the up or down button to select one parameter, and press the enter button to enter the selected parameter. Use the up or down button to change the setting, and press the enter button to save the change, or press the ESC button the quit the change.
5.6.6 SENSOR DATA

The SENSOR DATA submenu provides you with environmental data for the query. The values are for read only, no setting or change is allowed. See Table 5-5 for the menu description.
Table 5-5 Sensor data menu description
Sensor data U301 U302 U303 U304 U305 U306 U307 U308 U309 U310 U311 U313 U313 U313 TEMP A HUM A TEMP B HUM B TEMP C HUM C FC TEMP AMB TEMP FC state DS1 TEMP DS2 TEMP Hi Te H Hi Te M Hi Te S Unit F % F % F F F % F F hr m s Description Optional sensor A temperature Optional sensor A humidity Temperature of sensor A Humidity of sensor A Temperature of sensor B Humidity of sensor B Temperature of sensor C Humidity of sensor C Freecooling status Temperature of digital scroll 1 Temperature of digital scroll 2 Daily high temperature (hour) Daily high temperature (minute) Daily high temperature (second) Sensor data U313 U314 U314 U314 U314 U315 U315 U315 U315 U316 U316 U316 U316 Hi Temp Lo Te H Lo Te M Lo Te S Lo Temp Hi Hu H Hi Hu M Hi Hu S Hi Humi Lo Hu H Lo Hu M Lo Hu S Lo Humi F h m s F h m s % h m s % Unit Description Daily high temperature Daily low temperature (hour) Daily low temperature (minute) Daily low temperature (second) Daily low temperature Daily high humidity (hour) Daily high humidity (minute) Daily high humidity (second) Daily high humidity Daily low humidity (hour) Daily low humidity (minute) Daily low humidity (second) Daily low humidity
5.6.7 DISPLAY SETUP

The DISPLAY SETUP submenu is used to set the LCD display attributes. Password is not required for changing the settings. See Table 5-6 for the parameter description.
Table 5-6 DISPLAY SETUP parameter description
Parameters U401 U402 U402 U402 U403 U403 U403 U404 U405 U406 U406 U407 U408 LANGUAG YEAR MONTH DAY HOUR MINUTE SECOND TEMP F/C CONTRAST BUZ FREQ BUZ TEST BACKLITE SCREEN Default EN 2005 04 19 19h 08min 17s C 50% 50% Off 5min Graph Setting range THA, JAP, CHI, ESP, FRE, ITA, DEU, EN 01 ~ 12 01 ~ 31 F, C 0% ~ 100% 0% ~ 100% On, off 5min, 10min, 30min, 1hr, 12hr Graph, simple Description Language options Current year Current month Current day Current hour Current minute Current sencond Temperature indication Display contract Buzzer frequency. 0% means buzzer silenced Buzzer frequency test switch. It determines whether or not there will be sound accompanying the adjustment of BUZ FREQ Back light time, or the back light time when there is no panel operation Main window display mode
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Parameters Default Setting range
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U409
SHOWS
A+S
SET, ACT, A + S
Description Main interface display mode of settings and actual values. Range: SET: only settings of temperature and humidity are displayed ACT: only actual temperature and humidity are display A + S: both settings and actual values of temperature and humidity are displayed Display mode Date format. Range
U410 U411
DISPLAY DATE
Norm m/d/y
Norm (normal), inv m/d/y, d.m.y, y-m-d
5.6.8 TOTAL RUN HRS

The TOTAL RUN HRS submenu records the total run time (Unit: hr) of system components. You can also set run time limits of system components through this submenu. If the components actual run hour exceeds the set limit, alarms will be raised. This submenu requires password. The total run time can be reset to zero in order to restart timing.
Note There is no need to reset the timers unless the components are replaced.
The parameters on this submenu are described in Table 5-7. The LIMIT under the component name is the run time limit of the corresponding component.
Table 5-7 TOTAL RUN HRS parameter description
Parameters U502 MOTOR(S) U502 LIMIT U503 COMP1 U503 LIMIT U504 COMP2 U504 LIMIT U505 CW/FC U505 LIMIT U506 HG / HW U506 LIMIT Default 0hr 32000hr 0hr 32000hr 0hr 32000hr 0hr 32000hr 0hr 32000hr Related equipment Fan motor Compressor 1 Compressor 2 Chilled water / free cool Hot Gas/ Hot water Parameter U507 EL HEAT1 U507 LIMIT U508 EL HEAT2 U508 LIMIT U509 EL HEAT3 U509 LIMIT U510 HUM U510 LIMIT U511 DEHUM U511 LIMIT Default 0hr 32000hr 0hr 32000hr 0hr 32000hr 0hr 32000hr 0hr 32000hr Related equipment Electric reheat 1 Electric reheat 2 Electric reheat 3 Humidifier Dehumidification
5.6.9 SLEEP MODE

In the sleep mode, the air conditioner unit can realize auto-on/off. Through this submenu, you can set two time zones of the sleep mode, and set the sleep timing-mode. See Table 5-8 for details.
Table 5-8 SLEEP MODE parameter description
Parameters U602 MON U602 TUE U602 WED U602 THU U602 FRI U602 SAT U602 SUN U605 START 1 U605 START 1 U605 STOP 1 U605 STOP 1 U607 START 2 U607 START 2 U607 STOP 2 U607 STOP 2 Default No No No No No No No 0hr 0m 0hr 0m 0hr 0m 0hr 0m Setting range Description
Yes, no
Sleep mode day, including Monday ~ Sunday. Set the value of any day to Yes, and the system will enter sleep mode on that day every week. This parameter works together with the following hour and minute settings to designate an exact time
Sleep mode starting time 1. The first parameter is used to set the hour of time, and the second one is used to set the minute of time Sleep mode end time 1. The first parameter is used to set the hour of time, and the second one is used to set the minute of time Sleep mode starting time 2. The first parameter is used to set the hour of time, and the second one is used to set the minute of time Sleep mode end time 2. The first parameter is used to set the hour of time, and the second one is used to set the minute of time
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Default Setting range Description Auto: during the system sleep time, if high/low temperature occurs, the system will resume operation and mask the screen for 15min. The system will re-enter sleep mode after the alarm is cleared Yes: start sleep mode No: no sleep mode Timing mode selection Used to set the dead band temperature setting range
Parameters
U609
TIME MOD
Yes
Auto, yes, no
U610 U611
TIME TYP DEADBAND
S.OFF k
S.OFF, DEADB 2k ~ 15k
5.6.10 SERVICE INFO

The SERVICE INFO submenu provides the contact information of customer service personnel. You can contact the service personnel with this information, which is read only.
5.6.11 ACTIVE ALARMS

The ACTIVE ALARMS submenu displays the active alarms of the system. No password is required to query this menu.
5.7 SERVICE MENUS

Press the right button at the first window of the USER MENU and you will enter the SERVICE MENUS. The SERVICE MENUS are displayed in five pages. Each page displays one submenu or two submenus, as shown in Figure 5-8. Press the Enter button to highlight the submenus, and use the up button and down button to scroll. Press the Enter button to enter the highlighted submenu.
SERVICE MENUS 1 / 5
PASSWORD LEVEL 0 ????
C/F %R H SE T
SERVICE MENUS 2 / 5 STANDBY

WELLNESS
SERVICE MENUS 3 / 5
SERVICE
DIAGNOSTICS SET ALARMS
SETPOINTS
WELLNESS
SET ALARMS
SERVICE MENUS 4 / 5
CALIERATION
NETWORK
SERVICE MENUS 5 / 5
SET UP
OPTIONS SETUP SERVICE INFO
NETWORK SETUP
Figure 5-8 SERVICE MENUS
5.7.1 PASSWORD LEVEL

See 5.6.1
PASSWORD.
5.7.2 SETPOINTS
Different from the SETPOINTS in the USER MENUS, the SETPOINTS in SERVICE MENUS has many more parameters. See Table 5-9 for the parameter descriptions.
Table 5-9 SETPOINTS parameter description
Parameters S102 TEMP SET S103 CTRL TYPE S104 TEMP PB S105 TEMP INT S106 TEMP DER S107 AUTOSET S108 TEMP DB S109 2ND SETP Default 66F PI 7k min s Yes 32F 73F Setting range 41F ~ 104F Prop, PI, PID, intel 1k ~ 30k Yes, no 32F ~ 68F 41F ~ 104F Description Temperature setpoint Control type selection Temperature proportional band, or the P in PID control Temperature integration time, or the I in PID control Temperature derivative time, or the D in PID control Autoset enable Temperature deadband setting range -
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Parameters S110 BACK TSP S113 HUM SET S114 HUM CTRL S115 HUM PB S116 HUM INT S117 HUM DB S118 LO LIM 1 S119 LO LIM 2 S124 SUP LIM S125 SUP TEMP S126 AMB TYPE S127 AMB DT S128 FC TYPE S129 FC DT S130 MIN CW S131 MIN CW S135 FANSPEED S136 VSD SET S137 VSD MIN S138 VSD DEH S139 VSD NOP S146 SCRTYPE S147 CO1 ON S148 CO1 OFF S149 CO1 TD S150 CO2 ON S151 CO2 OFF S152 CO2 TD S153 CYCLET S154 SCRFACT S155 ACT SCR Default 73F 50% Pred 10% 5min 0% k -1.7k Yes F No k No k No F % % % % % % min % % min s % Setting range 41F ~ 104F 1% ~ 80% Pred, Comp, Rel 1% ~ 20% 0% ~ 50% -5.5k ~ -1.1k Yes, no 41F ~ 77F No, CONT, EFC, DIFF 0 ~ 20k No, CONT, DIFF Yes, no -
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Description Backup temperature setpoint Humidity setpoint Humidity control type Humidity proportional band Humidity integration time Humidity deadband setting range Supply limit Supply limit temperature value DT type selection DT setting range Natual cooling control type selection Minimum CW temperature protection selection Minimum CW temperature value VSD fanspeed VSD setpoint STD VSD setpoint MIN VSD setpoint dehum VSD setpoint no power SCR control type Start compressor 1 at Stop compressor 1 at Compressor 1 stop delay Start compressor 2 at Stop compressor 2 at Compressor 2 stop delay Cycle time SCR factor Actual SCR request
5.7.3 STANDBY
The parameters of the STANDBY submenu are described in Table 5-10.
Table 5-10 STANDBY parameters description
Parameters S502 #STANDBY Default 1 Setting range 0 ~ 32 Description Number of standby units Rotation frequency. Range: Daily: rotate once a day. MON ~ SUN: rotate once a week. The rotation occurs on Monday ~ Sunday of the week. For example, MON means rotation occurs on Monday of every week. M - MON ~ M - SUN: rotate once a month. The rotation occurs on Monday ~ Sunday of the first week of the month. For example, M MON means rotation occurs on Monday of the first week of every month Used to set hour of the detailed time while rotation Used to set minute of the detailed time while rotation The unit number for rotation Perform one rotation Cascade selection. The Yes correspond to temperature and humidity control and no corresponds to closing the cascade Start all standby units by HT
S503
ROTATION
Daily
Daily, MON ~ SUN, M MON ~ M SUN
S504 S505 S506 S507 S508 S509
ROT HOUR ROT MIN ROT BY DO ROT CASCADE STBY HT
hr min 1 No No No
1~8 Yes, no CO/HE, yes, no Yes, no
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5.7.4 WELLNESS
The controller calculates the bonus and penalty over the equipment maintenance based on the parameters in the WELLNESS submenu and the equipment operation log, so as to find out the next system maintenance time. Informing the maintenance personnel of the maintenance time makes the system run in the optimal mode, which reduces the chances of faults and raises the system reliability. The WELLNESS submenu includes nine groups of parameters, including the WELL BASICs and WELLNESS COMPs. See Table 5-11 ~ Table 5-19 for details.
WELLNESS BASIC1
Table 5-11 WELLNESS BASIC1 parameter description
S002 S003 S004 S005 S005 S005 Parameters FREQ/YR BONUS PENALTY LAST PM LAST PM LAST PM Default 1pY 0MM 0MM YY MM DD Setting range 0pY ~ 12pY 0MM ~ 12MM 0MM ~ 12MM Description Maintenance frequency every year Bonus setting Penalty setting Last maintenance. YY.MM.DD. This parameter is read only
WELLNESS BASIC2
Table 5-12 WELLNESS BASIC2 parameter description
S006 S007 S008 Parameters NAME CONFIRM NEXT PM Default No Setting range Yes, no Description Service engineer Confirm Calculated next maintenance. This parameter is read only
WELLNESS MOTOR
Table 5-13 WELLNESS MOTOR parameter description
Parameters S013 STARTS S014 RUN HRS S015 AVG RUN S016 BEST S017 WORST S018 ALARMS S019 BONUS Default hr m 1 24 0 0MM Description Number of fan starts since the last maintenance Fan run hours since the last maintenance Average fan run time calculated through number of fan starts and run hours Starts per day best Starts per day worst Number of alarms since the last maintenance Actual bonus calculated through the number of starts and average run time. This value determines the time for the next maintenance
WELLNESS COMP1
Table 5-14 WELLNESS COMP1 parameter description
Parameters S024 STARTS S025 RUN HRS S026 AVG RUN S027 BEST S028 WORST S029 HP AL S030 LP AL S031 OL AL S032 S033 DS HT AL BONUS Default hr m 12 240 0 0 0 0 0MM Description Number of compressor 1 starts since the last maintenance Compressor 1 run hours since the last maintenance Average compressor 1 run time calculated through the number of starts and run hours Starts per day best Starts per day worst Number of high pressure alarms occurred to compressor 1 since the last maintenance Number of low pressure alarms occurred to compressor 1 since the last maintenance Number of overload alarms occurred to compressor 1 since the last maintenance Number of digital scroll high temperature alarms occurred to compressor 1 since the last maintenance Actual bonus calculated through the number of starts and average run time. This value determines the time for the next maintenance
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WELLNESS COMP2
Table 5-15 WELLNESS COMP2 parameter description
Parameters S035 STARTS S036 RUN HRS S037 AVG RUN S038 BEST S039 WORST S040 HP AL S041 LP AL S042 OL AL S043 S044 DS HT AL BONUS Default hr m 12 240 0 0 0 0 0MM Description Number of compressor 2 starts since the last maintenance Compressor 2 run hours since the last maintenance Average compressor 2 run time calculated through the number of starts and run hours Starts per day best Starts per day worst Number of high pressure alarms occurred to compressor 2 since the last maintenance Number of low pressure alarms occurred to compressor 2 since the last maintenance Number of overload alarms occurred to compressor 2 since the last maintenance Number of digital scroll high temperature alarms occurred to compressor 2 since the last maintenance Actual bonus calculated through the number of starts and average run time. This value determines the time for the next maintenance
WELLNESS HEAT1
Table 5-16 WELLNESS HEAT1 parameter description
Parameters S046 STARTS S047 RUN HRS S048 AVG RUN S049 BEST S050 WORST S051 ALARMS S052 BONUS Default hr m 24 240 0 0MM Description Number of electric reheat 1 starts since the last maintenance Electric reheat 1 run hours since the last maintenance Average electric reheat 1 run time calculated through the number of starts and run hours Starts per day best Starts per day worst Number of high pressure alarms since the last maintenance Actual bonus calculated through the number of starts and average run time. This value determines the time for the next maintenance
WELLNESS HEAT2
WELLNESS HEAT3
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WELLNESS HUM
Table 5-19 WELLNESS HUM parameter description
Parameters S079 STARTS S080 RUN HRS S081 AVG RUN S082 BEST S083 WORST S084 ALARMS S085 BONUS Default hr m 24 240 0 0MM Description Number of humidifier starts since the last maintenance Humidifier run hours since the last maintenance Average humidifier run time calculated through the number of starts and run hours Starts per day best Starts per day worst Number of high pressure alarms since the last maintenance Actual bonus calculated through the number of starts and average run time. This value determines the time for the next maintenance
5.7.5 DIAGNOSTICS
The DIAGNOSTICS submenu is classified into two groups. After entering the menu, pressing the up button and down button can switch between two groups and pressing the enter button can enter into the options of each group. Some parameters of DIAGNOSTICS submenu are settable and used to help the maintenance personnel to start and cut off devices by hand on site, realizing the diagnosis for devices. The other ones are only readable and they can only reflect the fault condition of the devices. See Table 5-20 for details.
Table 5-20
S302 S303 S304 S305 S306 S307 S308 S308 S309 S310 S311 S313 S314 S315 S315 S316 S317 S318 S319 S320 S321 S322 S324 S325 S326 S327 S328 S329 S330 S331 S332 Parameters HP1 CODE HP2 CODE HT1 CNT HT2 CNT LP1 CODE LP2 CODE LP1 ACT COMP2 LP2 ACT HP1 ACT HP2 ACT MANUAL MOTOR(S) COMP1 C1 MODE C1 CAP C1 CYCLE LLSV 1 C2 MODE C2 CAP C2 CYCLE LLSV2 EL HEAT1 EL HEAT2 EL HEAT3 DEHUM LWD Val HUM FILL HUM H DRAIN HUM.C. Default 0 0 0 0 0 0 br Off br br br No On Off Run Off 0% Off Run Off % Off Off Off Off Off Off Off 0.00A
DIAGNOSTICS submenu
Description HP 1 alarm counter. This parameter can be reset to 0 HP 2 alarm counter. This parameter can be reset to 0 HT 1 Alarm counter. This parameter can be reset to 0 HT 2 Alarm counter. This parameter can be reset to 0 LP 1 alarm counter. This parameter can be reset to 0 LP 2 alarm counter. This parameter can be reset to 0 Actual LP 1 Manual on/off control of compressor 2. Range: On, Off. Note that the On setting of this parameter can start compressor 1 only when the fan has been started Actual LP 2 Actual HP 1 Actual HP 2 Manual equipment on/off control. Range: Yes, No Manual on/off control of the fan motor. Range: On, Off Manual on/off control of compressor 1. Range: On, Off. Note that the On setting of this parameter can start compressor 1 only when the fan has been started Compressor 1 mode. Range: Run, Evac (evacuate), Charg (charge) Refrigeration capacity of digital scroll compressor 1 Cycle of digital scroll compressor 1 Diagnostic of liquid line solenoid valve of compressor 1. Range: On, Off Compressor 2 mode. Range: Run, Evac, Charg Refrigeration capacity of digital scroll compressor 2 Cycle of digital scroll compressor 2 Diagnostic of liquid line solenoid valve of compressor 2. Range: On, Off Diagnostic of electric reheat 1. Range: On, Off. The On setting of this parameter can start electric reheat 1 only when the air loss is normal Diagnostic of electric reheat 2. Range: On, Off. The On setting of this parameter can start electric reheat 1 only when the air loss is normal Diagnostic of electric reheat 3. Range: On, Off. The On setting of this parameter can start electric reheat 1 only when the air loss is normal Dehumidification. Range: On, Off Diagnostic of solenoid valve of water supply to the humidifier. Range: On, Off Diagnostic of humidifier. Range: On, Off. The On setting of this parameter can start electric reheat 1 only when the air loss is normal Electric current of humidifier
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Parameters LSI ALM REL FC REL 3P OPEN 3P CLOSE BV CTRL ANALOG1 ANALOG2 ANALOG3 ANALOG4 RSD AIR LOSS MOTOR OL FILTER CUSTOM1 CUSTOM2 CUSTOM3 CUSTOM4 HEAT SAF FLOW AT FLOW ACT HP1 LP1 C1 OL HP2 LP2 C2 OL HUM PROB DT1 DT2 DT3 MIN CW Default Off Off Off Off 0% 0% 0% 0% On OK OK OK OK OK Ok OK % % OK OK OK OK OK OK OK Off Off Off Off Description Diganostic of alarm relay. Range: On, Off Diganostic of free cooling relay. Range: On, Off Diganostic of 3-phase electric regulator. Range: On, Off
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S334 S335 S336 S337 S338 S340 S341 S342 S343 S344 S345 S346 S347 S348 S349 S350 S351 S352 S353 S354 S355 S356 S357 S358 S359 S360 S361 S367 S368 S369 S370 S371
Diagnostic of analog output 1 ~ 4. They can be set to be percentage of desired output
Remote shut down. Range: On, Off Air loss alarm. OK means the system is normal. ACT means the air loss is active, and abnormity occured Fan motor overload alarm. OK means the fan is normal. ACT means the fan is overloaded, and abnromality occurred Filter clogging situation. OK means normal; ACT means the filter is clogged States of customized alarms 1~ 4. OK means normal; ACT means the alarm is active, and abnromality occured State of high pressure switch 1. OK means normal. ACT means abnormal State of low pressure switch 1. OK means normal. ACT means abnormal Overload state of compressor 1. OK means normal. ACT means abnormal State of high pressure switch 2. OK means normal. ACT means abnormal State of low pressure switch 2. OK means normal. ACT means abnormal Overload state of compressor 2. OK means normal. ACT means abnormal Humididifer fault state. OK means normal. ACT means abnormal -
5.7.6 SET ALARMS

The SET ALARMS menu is displayed in nine pages. The first page provides settings of alarm upper/lower limits and customized alarms. The other eight pages provide the settings of alarm delay.
Setting alarm upper/lower limits

The alarm limits in the SERVICE MENUS are set the same as those in the USER MENUS. For details, see 5.6.5 SET ALARMS.
Setting customized alarms

See Table 5-21 for the setting of customized alarms.
Table 5-21 Setting customized alarms
S202 S203 S204 S205 S206 S207 S208 S209 S210 S211 Parameters RTN SNSR HI TEMP LO TEMP HI HUM LOW HUM SENSOR A HI TEMP A LO TEMP A HI HUM A LO HUM A Default Yes F F 60% 40% Yes F F % % Parameters S213 S214 S215 S216 S217 S218 S219 S220 S221 S222 CUST IN1 C1 ACT CUST IN2 C2 ACT CUST IN3 C3 ACT CUST IN4 C4 ACT WA AC AL AL RES Default WATER CLOSE WATER CLOSE WATER CLOSE HEAT A OPEN No No
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CUST IN1, CUST IN2, CUST IN3 and CUST IN4 can be set to 21 types of input. See Table 5-22 for details.
Table 5-22
Types Description SMOKE Smoke alarm WATER Water alarm C PMP FLOW G PMP STBY C-In1 C-In2 C-In3 C-In4 RHT Cooling pump alarm Insufficient water alarm Standby pump alarm Standby unit alarm Customized alarm 1 Customized alarm 2 Customized alarm 3 Customized alarm 4 Reheater lockout Types HUM RHHU COMP Call Temp Air FC L. HeatA FLOSD FLOLC ComPD
Customer input types

Types En FC RJVFD RJTVS Fire 2.Set NoP LSI Cnd1 Cnd2 Description Enable FC HTRJ VFD HTRJ TVSS Fire Alarm 2nd Setpoint No Power LSI Cond 1 Fail Cond 2 Fail
Description Humidifier lockout Rht + Hum lockout Compressor lockout Call service High temperature alarm Air loss FC lockout Heater alarm Flow AL SD Flow AL LC Comp Lock PD
C1 ACT, C2 ACT, C3 ACT and C4 ACT correspond to the customer alarms. OPEN means normally open, CLOSE means normally closed.
Setting alarm delays

The alarm delays are the time after faults occur and before the alarms are triggered. See Figure 5-9 for the menu format.
SET ALARMS
S225 S226 S227 S228 S229 S230 FOL LOA CF HRT LRT HRH DEL 5 3 2 30 30 30
2 / 9
EN Yes Yes Yes Yes Yes Yes
01
T ALM ALM WRN WRN WRN WRN
Figure 5-9 Alarm delay
The alarm name, delay time, delay enabling and alarm type are displayed from left to right in the list. The alarm delay can be set to 0 ~ 9999. Unit: second. The delay enabling determines whether or not the delay will be valid. Options include yes and no. The alarm type can be set to ALM (alarm), WRN (warning) and MSG (message). They determine the alarm degree of the corresponding event. The alarm names are listed in Table 5-23.
Table 5-23 Alarm description
SN S225 S226 S227 S228 S229 S230 S231 S232 S233 S234 S235 S238 S239 S240 S241 S242 S243 S244 S245 Alarm/event name FOL LOA CF HRT LRT HRH LRH HTA LTA HHA LHA OL1 OL2 HP1 HP2 LP1 LP2 PD1 PD2 Description Fan overload Loss of airflow Filter clogged High room temp. Low room temp. High room hum. Low room hum. High temperature sensor A Low temperature sensor A High humidity sensor A Low humidity sensor A Compressor 1 overload Compressor 2 overload Compressor 1 high pressure Compressor 2 high pressure Compressor 1 low pressure Compressor 2 low pressure Compressor 1 pumpdown fail Compressor 2 pumpdown fail SN S253 S254 S255 S256 S257 S258 S259 S260 S261 S264 S265 S266 S267 S268 S269 S270 S271 S272 S273 Alarm/event name WUF CPH LOF SGP STB HUP NOC LOP CI1 CI2 CI3 CI4 CS HTD LB1 RL HL FCL Description Water under floor Conderser pump high water Loss of flow Standby glycol pump on Standby unit on Humidifier problem No connection w/Unit1 Unit X disconnected Loss of power Customer input 1 Customer input 2 Customer input 3 Customer input 4 Call service High temperature Loss of air blower 2 Reheat lockout Humidifier lockout FC lockout
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SN S246 S247 S248 S251 S252 Alarm/event name HT1 HT2 EHO WHE SMO Description Digital scroll 1 high temperature Digital scroll 2 high temperature EL heat high temperature Working hours exceeded Smoke detected SN S274 S277 S278 S279 S280 Alarm/event name CL SC1 SC2 NOP CN1
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Description
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Compressor(s) lockout -
5.7.7 CALIBRATION
The CALIBRATION submenu can calibrate sensors by setting offsets. The parameters are listed in Table 5-24. The parameters are in pairs: the former is the calibrated value, the latter is the calculated value, or the sum of the measured value and the calibrated value. This value is engaged in the calculation of control need.
Table 5-24
Parameters S602 S603 S604 S605 S606 S607 S608 S609 S613 S614 S615 S616 S617 S618 S619 S620 S624 S625 S626 S627 S628 S629 S630 S631 S632 S633 RTN TEMP CAL TEMP RTN HUM CAL HUM DS1 NTC CAL DS1 DS2 NTC CAL DS2 TEMP A CAL A HUM A CAL A TEMP B CAL B HUM B CAL B FC SNSR FC SNSR CAL FC SUP SNSR SUP TEMP CAL SUP TEMP C CAL C HUM C CAL C K 75.6F +0.0% 39.5% +0.0K 84F +0.0K 84F +0.0K F +0.0% % +0.0K F +0.0% % F F NTC +0K F +0K F +0.0% % Default
CALIBRATION parameter description
Description Calibrated return temperature. It can be set as a negative value. Use the up/down button the change the setting, 0.01K at each step Sum of calibrated value and measured return temperature. This value is compared with the setting as the system actual temperature and is engaged in the calculation Calibrated return humidity. It can be set as a negative value. Use the up/down button the change the setting, 1% at each step Sum of calibrated value and measured return humidity. This value is compared with the setting as the system actual humidity and is engaged in the calculation Calibrated digital scroll 1NTC. It can be set as a negative or positive value. Use the up/down button the change the setting, 0.1K at each step Sum of calibrated value and return humidity measured by digital scroll 1NTC sensor. This value is engaged in the calculation Calibrated digital scroll 2NTC. It can be set as a negative or positive value. Use the up/down button the change the setting, 0.1K at each step Sum of calibrated value and return humidity measured by digital scroll 2NTC sensor. This value is engaged in the calculation Calibrated value of temperature sensor A Calculated value corresponding to temperature sensor A Calibrated value of humidity sensor A Calculated value corresponding to humidity sensor A Calibrated value of temperature sensor B Calculated value corresponding to temperature sensor B Calibrated value of humidity sensor B Calculated value corresponding to humidity sensor B Free cooling temperature sensor. PTC or NTC sensor can be configured according to the actual configuration Calibrated value of free cooling temperature sensor Calculated value of free cooling temperature sensor Air supply temperature sensor. PTC or NTC sensor can be configured Calibrated value of air supply temperature sensor Calculated value of air supply temperature sensor Calibrated value of temperature sensor C Calculated value of temperature sensor C Calibrated value of humidity sensor C Calculated value of humidity sensor C
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5.7.8 NETWORK SETUP

The NETWORK SETUP submenu is used to set the parameters when the system is in a network subject to the monitoring of a host. See Table 5-25 for parameter description.
Table 5-25
Parameters S802 #UNITS S803 TEAMWORK S824 MON ADD S831 CS CTRL S831 S832 S832 S835 S836 S836 S836 S836 S837 S837 S837 S837 S838 S838 S838 S838 S840 S841 S842 S843 CS STAT NW CTRL NW STAT MON PROT IP #1 IP #2 IP #3 IP #4 NM #1 NM #2 NM #3 NM #4 GW #1 GW #2 GW #3 GW #4 U2U PROT U2U ADD U2U GRP BL CTRL Default 1 No 3 No Chang No Valid Vlcty 192 168 254 1 255 255 255 0 0 0 0 0 GBP 1 1 No
NETWORK SETUP parameter description
Description Range: 1 ~ 32 Range: No, 1, 2 Monitoring address of the system. Range: 1 ~ 99 Save the parameter set through MON ADD to the microprocessor. Range: Save, Load, No Indication of the saving state of the parameter set through MON ADD. Chang means the parameter is changed but not saved, Valid means the setting is valid and saved Save the parameter set through U2U GRP to the microprocessor. Range: Save, Load, No Indication of the saving state of the parameter set through U2U GRP. Chang means the parameter is changed but not saved, Valid means the setting is valid and saved Set host monitoring protocol. Range: Vlcty (Velocity uses intelligent card), HN (Hironet), IGM (ECA2), No
Set IP address
Set subnet mask
Set gateway address
S843
BL STAT
Valid
S844 S844 SW# MAC NAME
SR CTRL SR STAT
No
Valid 00 : 00 : 68 : MAC address of the network card of this controller 19 : 31 : 70 UNIT Name of the system. By default: UNIT. You can change the name as you need
Group address of this unit Boot program variant load. Saving the change of S835 ~ S841 needs the S + R command of this parameter. The system will reset after the saving, and configure according to the new parameters Indication of whether or not the parameters set through S835 ~ S841 are saved. Chang means the parameter is changed but not saved, Valid means the setting is valid and saved Static RAM data reset control. If the change of S835 ~ S841 are not saved, using the C + R command in this parameter can restore S835 ~ S841 to their original settings, and the system will reset afterwards STD Version No. of the control software
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5.7.9 OPTIONS SETUP

The OPTIONS SETUP submenu is used to set the parameters according to the equipment-specific demands. See Table 5-26 for details.
Table 5-26
Parameters S402 S403 S404 S405 S406 S407 S408 S409 S410 S411 S413 S414 S415 S416 S417 S418 S419 S420 S421 S424 S425 S426 S427 COMP SEQ LP DELAY LP1 LP2 EL HEAT HW HEAT ALL HEAT LWDconn 3P RUN 3P DIR HUM ENAB IR FLUSH HUMSTEAM HUM.TIME HUM.MAN DEHUM EN REST EN RESTART ONOFF EN CW FLUSH FC FLUSH HT FLUSH BALL OFF Default Auto m br br 1 No 3 No 165s DIR Yes 150% % S Yes Yes s Yes hr 0hr 0hr +0.0br
OPTIONS SETUP parameter description
Description Compressor sequence. Range: Auto, 1 (compressor 1 being the primary one), 2 (compressor 2 being the primary one) Low pressure alarm delay Slectric heating stages. Range: 0 ~ 3 Hot water heat on/off. Range: Yes, No Total heat stages. Range: 0 ~ 3 LWD connected. Range: Yes (water low sensor connected), No (water low sensor not connected) 3P actuator runtime 3P actuator direction. Range: DIR, REV Humidification enabled. Range: Yes, No Infrared flush rate Humidifier steam rate Humdifidifier bottle flush time Humidifier bottle manual flush. Range: Yes, No Dehumidification enabled. Range: Auto restart enabled. Range: Yes, No Single unit auto restart On-off enabled. Range: Yes, No Cooling water auto flush time Free cooling auto flush time Hot water auto flush time -
5.7.10 SERVICE INFO

The SERVICE INFO provides the contact information of maintenance personnel. The maintenance personnel can input and save their contact information through this submenu.
5.8 ADVANCED MENUS

The ADVANCED MENUS include PASSWORD LEVEL, FACTORY SETUP and PASSWORDS, as shown in Figure 5-10.
ADVANCED MENUS1 / 2
PASSWORD LEVEL3 ????
SET
ADVANCED MENUS 2 / 2
ACCESS
PASSWORDS
FACTORV SETUP
Figure 5-10 ADVANCED MENUS
5.8.1 PASSWORD LEVEL

See 5.6.1
PASSWORD.
5.8.2 FACTORY SETUP

The FACTORY SETUP submenu is displayed in nine pages. The specific parameter description is shown from Table 5-27 to Table 5-36. Liebert.PEX Series Air Conditioner User Manual
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Unit code related settings

Table 5-27
A003 A003 A005 A005 A007 A007 Factory 1/9 UC 01 UC 06 UC 07 UC 12 UC 13 UC 18 Default 0 0 0 0 0 0
Unit code related parameters

Description
Unit code setting. The code has 18 bits. Each bit can be set as 0 ~ 20
A008
UC CTRL
No
A009
UC STAT
Valid
A010
EL CTRL
No
A011
EL STAT
Not A
Unit code control. Range: Save: after UC01 ~ UC18 are changed, the changed can be saved through the save command Load: load parameters to the unit code directly Compare: compare the present parameters and the parameters to be loaded No: All change are cancelled. Keep the old parameters Unit code status. Range: Not available: parameters set through UC01 ~ UC18 are unavailable Invalid: parameters set through UC01 ~ UC18 are invalid OK: parameters set through UC01 ~ UC18 are effective Changed: parameters UC01 ~ UC18 are changed, but not saved Updating: parameters are updating Exception list control. External data can be loaded through the load command Exception list status. Range: Not available: parameters set through UC01 ~ UC18 are unavailable Invalid: parameters set through UC01 ~ UC18 are invalid OK: parameters set through UC01 ~ UC18 are effective Changed: parameters UC01 ~ UC18 are changed, but not saved Updating: parameters are updating
System related settings

Table 5-28 System related settings
Factory 2/9 A102 REFRIG A103 MOTOR OL Default R22 SHUTD Description Refrigerant type. Range: R407C, R22 Main fan overload, or the action to take after the fan overload. Range: SHUTD (fan shuts down), DISAB (shut down humidifier, dehumidifier and heater, only keep the cooling unit running) Loss of airflow, or the action to take after the loss of airflow. Range: SHUTD (fan shuts down), DISAB (shut down humidifier, dehumidifier and heater, only keep the cooling unit running) Number of compressors. Range: 0 ~ 2 Compressor delay time. Unit: second Compressor minimum on time. Unit: minute Compressor minimum off time. Unit: minute Pump down. Range: Yes, No Capacity control type. Range: No, 4step, HGBP (hot gas bypass), DS (digital scroll), DS + TH (temperature switch), SC HGBP Loss of flow compressor timer. Range: 0 ~ 180s
A104 A105 A106 A107 A108 A109 A110 A111
AIR LOSS # COMP COMP DLY COMP ON COMP OFF PUMPDOWN CAP TYPE FLOCT
SHUTD 0 s m 3m Yes No s
Other settings
Table 5-29
A113 A114 A115 A116 Factory 3/9 DS CYCLE DS HT DS SWB LP TYPE Default s F F ANLOG
Other settings
Description Digital scroll cycle Digital scroll high temperature Digital scroll switchback Low pressure device type. Range: analog, digital
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Factory 3/9 LP PH1 LP PH2 LC PRE LC POST Default ps ps 0.0s 0.0s Description Low pressure threshold phase 1 Low pressure threshold phase Liquid control pre-time Liquid control post-time
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A117 A118 A119 A120
LP sensor related settings

Table 5-30
A124 A124 A125 A125 A126 A127 A127 A128 A128 A129 A130 A131 Factory 4/9 LP1 LOW LP1 LOW LP1 HIGH LP1 HIGH LP1 ACT LP2 LOW LP2 LOW LP2 HIGH LP2 HIGH LP2 ACT PD CUT PD RECYC Default % br % br % % br % ps % br br
LP sensor related settings
A132
HEAT REJ
W/G
Description LP1 sensor lower threshold (percentage) LP1 sensor lower shreshold HP1 sensor lower shreshold (percentage) HP1 sensor lower shreshold Actual LP1 signal. Read only LP2 sensor lower threshold (percentage) LP2 sensor lower threshold HP2 sensor lower shreshold (percentage) HP2 sensor lower shreshold Actual LP2 signal. Read only Pumpdown cutout Pumpdown recycle Heat rejection control. Range: FSC: fan speed control L-T: Lee-Temp W/G: water/glycol cooling
Free-cooling, HG and HW related settings

Table 5-31 Free-cooling, HG and HW related settings
A136 A137 A138 A139 A140 A141 A142 A143 A144 Factory 5/9 C/W F DUR COOL TYP STOP FC+ FC F DUR FC F R5 COMP + FC HW F DUR HG HEAT HEAT OP Default 3m SINGL F 0m Yes Yes 0m No STAGE Description Cooling water flush duration Cooling type. Range: single source, freecooling, dual cooling Stop FC at setpoint + / value Freecooling flush duration Freecooling flush starts R5. Range: Yes, No Compressor plus FC simultaneously. Range: Yes, No Hot water flush duration. Range: 0 ~ 3m Hot gas heat. Range: Yes, No Electric reheat operation. Range: delaye, stage
Humidification/dehumidificatoin related settings

Table 5-32
Factory 6/9 A146 A147 A148 A149 A150 A151 A152 HUM TYPE HUM VOLT HUM LAST PREFILL FILL HUM ON DEH COMP Default IFS V 15hr 30s or 57s 57s 584s 1
Humidification/dehumidificatoin related settings
Description Humidifier model. Range: External, IFS, IFL, PEX6, PEX9, PEX12, 21LLA, 53LLC, 53HLB, 93LLE, 93HLD, d3H, HT2, HT5, HT9 Humidifier voltage Humidifier in last XXX hr. Unit: hr Prefill time. Unit: second Fill time. Unit: second Humidifier on time. Unit: second Dehumidification with compressor. Range: 1, 2, both
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Table 5-33 Analog output menu
A157 A157 A158 A158 A159 A159 A160 A160 A161 A163 A164 A165 A166
Factory 7/9 ANOUT1LO ANOUT1HI ANOUT2LO ANOUT2HI ANOUT3LO ANOUT3HI ANOUT4LO ANOUT4HI FS HE/HU ANOUT1 ANOUT2 ANOUT3 ANOUT4
Default 0% 100% 0% 100% 0% 100% 0% 100% 100% HW175 COOL COOL HEAT
Description
Analog output selection. See Table 5-36
Table 5-34 Analog state setting

A168 A168 A169 A169 A170 A170 A171 A171 A172 A172 A173 A173 A174 A174 A175 A175 Factory 8/9 AO1 STA AO1 STA AO1 END AO1 END AO2 STA AO2 STA AO2 END AO2 END AO3 STA AO3 STA AO3 END AO3 END AO4 STA AO4 STA AO4 END AO4 END Default 0% 0.0V 100% 10.0V 0% 0.0V 100% 10.0V 0% 0.0V 100% 10.0V 0% 0.0V 100% 10.0V Description Analog output 1 start point. Range: 0% ~ 100% Analog output 1 start point. Range: 0 ~ 10V Analog output 1 end point. Range: 0% ~ 100% Analog output 1 end point. Range: 0 ~ 10V Analog output 2 start point. Range: 0% ~ 100% Analog output 2 start point. Range: 0 ~ 10V Analog output 2 end point. Range: 0% ~ 100% Analog output 2 end point. Range: 0 ~ 10V Analog output 3 start point. Range: 0% ~ 100% Analog output 3 start point. Range: 0 ~ 10V Analog output 3 end point. Range: 0% ~ 100% Analog output 3 end point. Range: 0 ~ 10V Analog output 4 start point. Range: 0% ~ 100% Analog output 4 start point. Range: 0 ~ 10V Analog output 4 end point. Range: 0% ~ 100% Analog output 4 end point. Range: 0 ~ 10V
Table 5-35
A179 A179 A180 A180 A181 A182 A183 A183 A184 A184 A185 A186 Factory 9/9 LL1 LOW LL1 LOW LL1 HIGH LL1 HIGH LL1 ACT LL1 ACT LL2 LOW LL2 LOW LL2 HIGH LL2 HIGH LL2 ACT LL2 ACT Default % br % br % br % br % br % br
LL settings
Description
Table 5-36 Analog output options description

Options 3PACT HW HW175 VSD COOL Description 3P valve Hot water Hot water 1.75 Speed regulating device Cooling Options CV175 COOL1 COOL2 HEAT No Description CW/FC 1.75 Cooling 1 Cooling 2 Heating No
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Chapter 6
Application Of INTELLISLOT
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Chapter 6 Application Of INTELLISLOT

This chapter introduces the application of the host communication component INTELLISLOT, including the introduction, installation and commissioning of the host communication card.
6.1 Introduction Of Host Communication

The Liebert.PEX series air conditioner supports two communication cards below: 1. TCP/IP communication card The TCP/IP communication card is shown in Figure 6-1. This card can provide network port, MIB library and can browse the data through IE.
Console port Network port
Figure 6-1 TCP/IP communication card
2. 485 communication card The 485 communication card is shown in Figure 6-2. This card can provide the Modbus protocol of the RS485 port to the host.
Console port RS485 485 port
Figure 6-2
485 communication card
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6.2
Installing Host Communication Card

Installing communication card
The Liebert.PEX series air conditioner units have installed with installation boxes 1 and 2. If you want to install the host communication configuration, insert the communication card into the installation box 1 and tighten the bolts as shown in Figure 6-3.
Bolts
Communication card
Installation box 1
Installation box 2
Figure 6-3 Installing communication card
Connection
The electrical schematic figure of the host communication configuration is shown in Figure 6-4. P61, P65 and P67 cables have been connected in factory. So you should only connect the communication card to the monitoring center.
Communication cable
P61 P65
Monitoring center 485 or TCP/IP communication card Intellislot P67
iCOM control board
Standard diplay screen
Figure 6-4
Electrical schematic figure of host communication configuration
6.3 Commisstioning Host Communication Component

After communication cable is connected, you can start to set the HyperTerminal and communication card parameters.
Note Before commissioning, you must access into the SERVICE Menus of the iCOM control board to set S824 MON ADD as 3, S835 MON PORT as Vlcty(Velocity) and S843 BL CTRL as S+R.
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6.3.1 Setting HyperTerminal

The 485 communication card and TCP/IP communication card must be set for communicating with the host monitoring system. Use the communication cable provides with the communication card to connect the RS232 port of the computer and the console port of the communication card and then set the parameters using the HyperTerminal of Windows. The detailed setting procedures are as follows: 1. Click Start-> Programs -> Accessories -> Communications -> HyperTerminal, the HyperTerminal interface will pop up, as shown in Figure 6-5. Type the name tt in the Name field, and then click the OK button.
tt
Figure 6-5 Typing the name
2. In the Connect To dialog box, choose the serial port being used (such as COM1), and click the OK button, as shown in Figure 6-6.
Figure 6-6
Choosing serial port
3. Set the communication parameters as shown in Figure 6-7 and click the OK button.
Figure 6-7 Setting port property
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6.3.2 Setting 485 Communication Card

Set the parameters of the 485 communication card according to the following procedures: 1. After setting the HyperTerminal, click the OK button, the following interface will appear.
2. Type 1 and the following figure will appear.
4. Type 1 and select Modbus protocol, the following figure will appear.
5. Type 3 and select the ID used to communicate between the communication card and the host, the following figure will appear.
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6. Type the server ID under the command prompt, as shown in the following figure.
8. Type 1, 2 or 3 to select the baud rate, and the following figure will appear.
9. Press the ESC button to exit to return the main interface. If you type x, the setting can be saved. After saving, the 485 communication card will be restarted. 10. On the main interface, typing 4 can view whether the communication status between the communication card and the Liebert.PEX series air conditioner is normal, as shown in the following figure.
6.3.3 Setting TCP/IP Communication Card

Set the parameters of the TCP/IP communication card according to the following procedures: 1. After the HyperTerminal is set, you can click the OK button, the following figure will appear.
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3. Type 1 and the following figure will appear. Normally, the Boot mode should be set to Static. If the user network can distribute the address automatically, the IP address, netmask and gateway need not to be set. Type 3, 4 and 5 and then type the corresponding IP address, netmask and gateway respectively. These three parameters should be given by the user.
4. Press ESC button to return the main interface, as shown in the following figure. If you type x, the setting can be saved. After saving, the TCP/IP communication card will be started.
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5. On the main interface, typing 5 can view whether the communication status between the communication card and the Liebert.PEX series air conditioner is normal, as shown in the following figure.
6.3.4 Settiing SNMP Parameters Of TCP/IP Communication Card

After the HyperTerminal of the TCP/IP communication card is set, you can set the parameters for this communication card. See following for details: 1. Type IP address of the TCP/IP communication card in the address bar of IE browser. If the interface shown in Figure 6-8 appears, it indicates that the communication between the communication card and the iCOM controller is abnormal. If the State is Completing or In Process, it indicates that the communication card is communicating with the iCOM controller.
Complete
Figure 6-8 Initial interface (1)
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After normal communication, the interface will appear as shown in Figure 6-9.
Figure 6-9 Initial interface (2)
2. Click the configure tab to enter the configuration interface, as shown in Figure 6-10.
Figure 6-10
Configuration interface
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3. Click the Access on SNMP at the left hand of the interface, as shown in Figure 6-11. Type user name Liebert and password Liebert and click the OK button to enter the setting interface of configure. Note that the user name and password are case-sensitive.
Connect to
Username Password
OK
Cancel
Figure 6-11 Typing user name and password
4. Configure the Network Management System (NMS) of the host monitoring center in Figure 6-12. Click the Edit button and type the IP address of the NMS in IP Address. Select the read or write, type Public in Community and then click the Save button.
Note 1. Before setting the NMS, the Edit button is displayed in the interface. After editing the configuration, the Edit button will become the Save button. 2. After the NMS is configured, you must click the Save button to save the setting.
Figure 6-12
NMS configuration interface of SNMP host monitoring center (1)
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5. Unfold the SNMP at the left hand of the interface shown in figure 6-13 and click Traps to set IP Address, Port and Community of the NMS for receiving Traps. After modifying, you must click Save to save the setting.
Figure 6-13
NMS configuration interface of SNMP host monitoring center (2)
6.4 Host Communication Networking Diagram

The networking figure of the TCP/IP communication card (SNMP protocol) is shown in Figure 6-14. The air conditioner number is not limited.
Network cable connection Network cable connection AC 2 TCP/IP card HUB Network cable connection Network cable connection Monitoring center
AC 1 TCP/IP card
AC n TCP/IP card
Figure 6-14
Networking figure of TCP/IP communication card
Note The single unit does not need HUB.

The networking figure of the 485 communication card (Modbus protocol) is shown in Figure 6-15. Up to 32 air conditioner units can be connected.
485 connection AC 1 485 card 485 connection AC 2 485 card 485 connection Monitoring center 485 connection AC 32 485 card
Figure 6-15
Networking figure of 485 communication card
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Chapter 7 System O&M

This chapter introduces the operation and maintenance of the Liebert.PEX series air conditioner.
7.1 System Self-diagnosing Test

7.1.1 Self-diagnosing Functions
As limited by the environmental conditions, certain components may remain idle for a long time, and there is no telling of whether they are faulty. However, upon urgent needs, such components may fail to meet the demand. Therefore it is necessary to check the system components regularly. The controller provides the function that enables you to turn on/off the components onsite manually so as to check their functionality. For the operation instruction, see 5.7.5 DIAGNOSTICS.
Note 1. During the operation of the Liebert.PEX system, lethal voltage may be present in the internal parts. It is a must to obey all the notes and warnings marked on the equipment or contained in this manual, otherwise injury or fatality may occur. 2. Only qualified maintenance and repairing personnel can operate and process the system.
7.1.2 Electric Control Part

Maintenance of electric part
Carry out visual inspection and handling over the electrical connection by referring to the following items. 1. Overall electrical insulation test: find out the unqualified contacts and handle them. Note to disconnect the fuses or MCBs of the control part during the test lest the high voltage should damage the control components. 2. Carry out detection over the contactors before the power-on, make sure the contactors can act freely without obstruction. 3. Clean the electric and control components of dust with brush or dry compressed air. 4. Check the closing of contactors for arcs or signs of burning. Replace the contactor if necessary. 5. Fasten all the electric connection terminals. 6. Check that the sockets and plugs are in good condition. Replace those loosened ones.
Maintenance of control system

Carry out visual inspection, simple function test and handling over the control parts by referring to the following items. 1. Visually inspect the power transformers and isolation transformers and test the output voltage (of the indoor unit & outdoor condensers). 2. Check that there is no signs of aging on the control interface board, display control board, sensor board and fuse board. 3. Clean the electric control components and control board of dust and dirt with brush and electronic dust removing agent. 4. Check and fasten the I/O ports at the control interface board, including the connection between display control board and control interface board, as well as between the temperature/humidity sensor board and the interface board. 5. Check the connection between the user terminals (70, 71, 70A, 71A, 37, 38, 77, 78) and the control interface board. 6. Check the output connection between the control interface board and various components, including various contactors, solenoid valves for liquid pipes and bypass solenoid valves (HG bypass, liquid bypass). The input connection between control interface board and various components, including fan overload protector, HP/LP switches, heating over-temperature protection switch, humidifier dry-burn protection switch, filter clogging switch and filter pressure difference switch. In particular, check the connection parts such as HP/LP switches and solenoid valves, and replace the component if it is found loosened or in poor connection. 7. Replace the electric components that are detected faulty, such as faulty control fuses (or MCBs) and control boards.
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8. Check the specification and aging situation of the control cable and power cable between the indoor unit and the condenser, and replace the cable when necessary. 9. Use temperature/humidity measuring meter with high precision to proof-read and calibrate the temperature/humidity sensor. Note to set the humidity control mode to RH control during the process of calibration. 10. Check the following external sensors. 1) Smoke detector (optional) The power supply of the smoke detector is located at the bottom (or top) of the upflow (or downflow) unit. It incessantly samples the air, analyzes the samples and makes judgment. It requires no calibration. 2) Water leak detector The water leak detector has a dry contactor. The contactor will close when the detector probes detect water or other conductive liquid. The detector should be placed away from any water pool or drainage trench on the floor, 2m ~ 2.5m away from the machine. Do not place it directly under the machine. The recommended location for the water leak detector is shown in Figure 7-1.
Liebert system
Location of leak detection sensor
Location of leak detection sensor Drain pipes on the ground
Figure 7-1
Recommended location for the water leak detector
Note 1. Before connecting any mechanical parts or cables, make sure the power supply of the control unit has been disconnected. 2. Do not use the water leak detector adjacent to flammable liquid or use it to detect flammable liquid.
11. Adjust the set points. Check the auto-flush control logic and HG bypass logic of water pan of the infrared humidifier and the action of the functional parts according to control logic. 12. Simulate the fault scenario to check the work state of protection devices including high/low voltage alarm, high/low temperature alarm, high/low water level alarm and over-temperature protection device.
7.2 Dust Filter

To ensure efficient operation, the dust filter must be checked once a month, and be replaced as required. The filter clogging switch and pressure difference switch are located as shown in Figure 7-2.
Rotary switch for filter clogging switch Filter clogging switch
Pressure difference switch

Figure 7-2 Filter clogging switch and pressure difference switch
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Power off before replacing the filter. You need to adjust the setting point of the filter clogging switch if the new filter is of a different model. The filter clogging switch is located in the electric control box. It samples the air pressures before and behind the filter through a black hose, and decides the output after comparing the two values. To adjust the setting point of the filter clogging switch, you should: 1. After replacing the filter, restore and seal all the panels, so that the alarm point can be found precisely. 2. Keep the fan running, and rotate the rotary switch of the filter clogging switch counter clockwise until the filter alarm is triggered. 3. Rotate the rotary switch clockwise for 2.5 rounds, or rotate it according to the new filters model.
Note 1. Set the setting point properly. Otherwise, the filter alarm may be triggered too frequently; or, in the opposite case, the dust accumulation on the filter could not trigger the alarm, endangering the system operation due to deteriorated ventilation. 2. If you are unsure about the setting point, consult with Emerson before using a filter of a different model to replace the old one.
7.3 Fan Kit

The fan components that require regular checking include belt, motor bracket, fan bearing and blades. The fan and the installation board are designed in consistency. The belt tension is regulated automatically under the force of gravity, so as to reduce the fan vibration and protect the belt. If you need more details, please contact the manufacturer.
7.3.1 Fan Bearing And Blades

Check the fan regularly to make sure the bearing is firmly fixed. Rotate the blades and make sure that they do not scratch the wall of the air duct. Because the bearing is permanently sealed and self-lubricated, check for signs of wearing when adjusting the belt. Roll the belt and observe the motion of the fan bearing. If any abnormal displacement is observed, replace the bearing.
7.3.2 Belt
Measure the belt tension with a tension meter. You can also press down the belt at the middle point between the two pulleys. The displacement should be 0.5 ~ 1. If the belt is found worn out or distorted, replace it with a new belt. The new belt should be of the same model as the old one.
7.3.3 Motor
To replace the failed motor, you need to be very careful, especially with the upflow unit. Use a dedicated fixture to hold the motor before removing the fixing bolts at the bottom of the motor.
7.4 Infrared Humidifier

During the normal operation of the humidifier, sediment will accumulate on the water pan. To ensure efficient operation of the humidifier, you need to clean the sediment regularly. However, the cleansing cycle varies because the water is different in different regions. It is recommended to check, and cleanse (when necessary) the water pan, once a month. Remove the water level regulator to drain the water pan. Disconnect the drainage pipe, remove the dry-burning protection switch of the water pan, remove the fixing screws at the two ends of the pan, and pull out the water pan. Cleanse the water pan with water and hard brush, and restore the water pan by reversing the preceding procedures.
Note Before removing the water pan, make sure that the power has been cut off, and the water in the water pan is not too hot.
The autoflush function of the humidifier can prolong the cleansing cycle. However, timed check and maintenance are indispensable.
Replacing the lamps of the humidifier

The lamp of the infrared humidifier is shown in Figure 7-3. Follow the procedures below to replace it. Liebert.PEX Series Air Conditioner User Manual
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1. Cut off the main isolation power switch. 2. Unplug all the control lines of the humidifier and cut off the cable ties that binds the humidifier power cables. In the single-door system, the plugs of the humidifier are sealed in the niche above the lamp, and you need to open the cover plate in front of the humidifier before you can reach the plugs. The plugs of the double-door and triple-door systems are located to the left of the humidifier and are accessible directly. 3. After draining the water in the water pan, remove the drainage pipe, remove the fixing screws on both sides of the humidifier, and then pull out the humidifier. 4. Open the cover plate (for single-door system, this cover plate has been opened in step two) to reveal the ceramic socket. Use the multimeter to locate the burned lamp. 5. Remove the humidifier water pan. 6. Remove the brackets in the middle that support the lamps.
Infrared lamp Fixing screw of wires
Ceramic socket
Lamp supporting bracket

Figure 7-3
Fixing screw of ceramic socket Lamp supporting bracket

Lamps of infrared humidifier
7. Remove the screws that fix the cables of the lamp to be replaced from the ceramic sockets (note to hold the lamp with hand). 8. Pull down the lamp. 9. Install a new lamp.
Note Do not touch the quartz lamp with bare hands! Greasy sediment and finger prints can seriously shorten the life span of quartz lamps. Therefore, put on clean cotton gloves during the operation.
10. Restore the humidifier by reversing steps 3 ~ 8.
Autoflush system of the infrared humidifier Note The normal operation of the autoflush system, the humidifier demands a water source with minimum water flow of 1gpm (0.063 l/s) and minimum pressure of 20 psig (138kPa). Operation of the autoflush
The autoflush control program is an integral part of the infrared humidifier system. The program automatically controls a water makeup valve to maintain the proper water level in the humidifier pan during operation. When a call for humidification exists, the program performs a series of checks. The first check is to see how long the infrared humidifier has been off. If the off time is equal to or greater than the programmed value (factory default is 15hr), it is assumed that the pan is dry and a program called pre-fill is initiated to add water to the pan. During the pre-fill operation the infrared lamps are inactive. The pre-fill time is programmable with an adjustable range of 1 ~ 120s for either pan size. The factory default for a large pan is 60s and for a small pan is 30s. If the off time is less than 15hr (or user programmed value) the pre-fill program is bypassed and the infrared lamps and water valve are activated at the same time to fill the pan to the proper water level and initiate humidification. During normal infrared humidification operation the water makeup valve is periodically closed (no pan fill) and opened (pan fill) based on a timing sequence to allow for the evaporation of water from the pan. With the humidifier water flush rate set at the factory default value of 150% the water makeup valve will open for 7min of till time with an off time of 45s between fill cycles for a small pan. For a large pan water makeup valve will open for 10min of fill time with an off time of 80s between fill cycles. You can modify the percentage from 110% to a maximum of 500% in 1% increments. See Figure 7-4 for humidification control logic.
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HMV pre-fill No IFS: 30s IFL: 60s Yes
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Call for humidification
On in last 15 hours?
Note: HMV: humidifier valve IFS: Infrared small pan IFL:Infrared large pan
HMV and lamps on 4min: IFS 7min: IFL
Humidification lamps only 8min: IFS 10min: IFL
refill 110% 500%
Figure 7-4
Humidification control logic
7.5 Electric Reheat

Check the rust on the electric reheat. If necessary, clean the dust with wire brush, or replace the heater. The electric reheat is classified into upflow heater and downflow heater, as shown in Figure 7-5. Three temperature switches are in series connection within the internal control circuit of the heater, including two auto-reset switches and one manual reset switch. When the heater does not respond to the heating demand, check that the manual reset switch is on.
Manual reset switch Manual reset switch Automatic reset switch Automatic reset switch
Upflow electric reheat
Downflow electric reheat
Figure 7-5
Upflow electric reheat and downflow electric reheat
7.6 Cooling System

Check the cooling system components once a month to make sure that the system function is normal and there are no signs of wearing. Because the failure or damage of components is usually accompanied by corresponding faults, regular checking is a major means to prevent most system faults. The refrigerant pipes must be supported by properly set brackets, and be laid away from the ceiling, floor or anywhere that vibrates. Check the refrigerant pipes once every six months to make sure that they are not worn out, and the fixing brackets are not loosened. Each system has a sight glass to facilitate the observation of refrigerant flow and the system moisture content. When the system moisture content is too high, the sight glass turns from green to yellow. When the cooling system is faulty, you can locate the fault by referring to certain parameters of system operation.
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7.6.1 Suction Pressure

The compressor may stop when the suction pressure drops below the setting of the low-pressure switch. On the other hand, too high suction pressure will undermine the cooling effect the refrigerant does to the compressor motor, leading to the damage of the compressor. The minimum (pressure switch action point) and the maximum (allowed by the system operation) suction pressure are listed in Table 7-1.
Table 7-1 Suction pressure
System Min. pressure kPa (PSIG) R-22 Air-cooled (stepless fan speed controller) 138 (20) Water-cooled 138 (20) Note: The maximum operation LP of single system HG bypass should be lower than 700kPa Max. pressure kPa (PSIG) R22 620 (90) 620 (90)
7.6.2 Exhaust Pressure

The exhaust pressure may change with the load or the condenser efficiency. When the exhaust pressure rises to the setting of the pressure switch, the high pressure switch will act to stop the compressor. See Table 7-2 for details.
Table 7-2 Exhaust pressure
System design Air-cooled Water below 65F ~ 75F Water-cooled Water at 85F 1450 (210) KPa (PSIG) 1750 (251) 1400 (203) System design Maximum pressure High pressure switch action point KPa (PSIG) 2275 (330) 2760 (400)
7.6.3 Suction Superheat Degree

The Thermal Expansion Valve (TXV) can regulate the suction superheat degree. Follow the procedures below to determine the system suction superheat degree. 1. Measure the temperature of the suction pipe at the TXV thermo bulb. 2. Sample the compressor suction pressure at the needle valve of the suction pipe. 3. Evaluate the pressure difference between the two locations: thermo bulb and needle valve of the suction pipe. 4. Add the sum of the preceding two pressures with the standard local air pressure to find out the saturation temperature corresponding to the saturation pressure. 5. The difference between the suction temperature at the thermo bulb and the saturation temperature is the suction superheat degree. The suction superheat degree is critical to the compressor lifespan. If the compressor runs with little or no suction superheat degree for a long time, slugging may occur to the compressor, crashing the scroll plate of the scroll compressor.
7.6.4 Expansion Valve

Operation
The auto-regulation of the expansion valve guarantees sufficient refrigerant for the evaporator in order to meet the needs of the load. The superheat degree is an indicator of the operation state of expansion valve. If the refrigerant to the evaporator is insufficient, the superheat degree will be high; and if the refrigerant to the evaporator is too much, the superheat degree will be low. The proper superheat degree is 42.08F ~ 46.94F.
Regulation
Follow the procedures below to regulate the superheat degree setting. 1. Unscrew the bonnet at the bottom of the expansion valve. 2. Rotate the rotary switch counter clockwise to reduce the superheat degree. 3. Rotate the rotary switch clockwise to raise the superheat degree.
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Note 1. Before delivery, the refrigerant of water-cooled unit has been charged, and the expansion valve has been adjusted. If you need to adjust the expansion valve, please contact Emerson. 2. Every time you rotate the rotary switch, do not rotate it for more than one round, and it may take up to 30mins to reach a new balance.
7.6.5 Hot Gas Bypass Valve (For Single Compressor System)

When the heat load in the room is not high, the single compressor system can regulate the indoor temperature by using the hot gas bypass valve. In this way, the frequent use of the compressor is avoided, which is also energy saving. The hot gas bypass is shown in Figure 7-6.
Dehumidification solenoid valve Evaporator
Thermal expansion valve

HG bypass valve
Compressor
Condenser
Figure 7-6 Hot gas bypass
The control logic of the hot gas bypass is shown in Figure 7-7.
Compressor off HG bypass on Compressor on HG bypass off
Dead band 0% Setpoint

Figure 7-7
Cooling 50 % 100%
+ Temperature
Control logic of hot gas bypass
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7.6.6 Liquid Line Bypass Solenoid Valve (For Water-cooled Series Only, Compressor-on Bypass)
The water-cooled series uses the Plate Heat Exchanger (PHE) as its condenser. Thanks to the high efficiency and compact structure of the PHE, the volume of PHE is small, as compared to the air-cooled condenser. Before the power-on, the PHE could be the coldest part in the system, and partial coolant would move to the PHE. Upon system power-on, the system high pressure would soon reach the system HP protection point, and trigger the protection. The liquid line bypass solenoid valve is designed to bypass the coolant upon system power-on, as shown in Figure 7-8. The valve is normally off. It turns on when the compressor starts upon system power-on. The lead-time before the bypass and the bypass time are settable.
Dehumidification solenoid valve Evaporator
HG bypass valve Compressor
Expansion valve
Bypass solenoid valve
Water regulating valve Water inlet Water outlet

Figure 7-8 Bypass solenoid valve
PHE
When the system demands cooling, while the compressor fails to start after frequent on-off (within 10 min, after three on-offs, HP alarm still occurs upon the forth on) due to the high pressure, make sure the bypass valve is on. If the bypass valve is on while the compressor still cannot start, check whether or not the temperature of the water input to the PHE is within the stipulated range.
7.6.7 Air-Cooled Condenser

For more detailed maintenance information, see the maintenance part of the Liebert.PEX Condenser User Manual.
7.6.8 Water-cooled Condenser

Plate heat exchanger
The turbulence generated in the ducts of soldered PHE can clean the ducts. However, on occasions when scaling is serious, like when hot hard water is used, it is necessary to use cyclic rinsing device to clean the PHE. Put weak acid (like 5% phosphoric acid) into a jar and use a pump to inject the fluid into the PHE to clean it. If the PHE is cleaned regularly, use 5% oxalic acid. The cleaning of the PHE is not covered by Emerson maintenance service. If necessary, you can consult with Emerson service personnel.
Water flow regulator

The water flow regulator adjusts the valve position by collecting the exhaust pressure signal from the cooling system, so as to control the water flow through the PHE. The heavier the load is, the more water flow is allowed to flow through the PHE. The valve is composed of a copper body, balancing spring, seat, valve fixer, capillary tube and regulating rod.
Regulating method
The valve can be adjusted with a ratchet wrench. To reduce the condensing pressure, turn the square adjusting screw clockwise to the desired setting. Liebert.PEX Series Air Conditioner User Manual
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To raise the condensing pressure, turn the square adjusting screw counter clockwise to the desired setting.
Function test
Shut down the cooling system first. After 5mins ~ 10mins, the water flow should stop. If the water flow does not stop, it means the valve setting is improper, or the connection between the pressure sensitive capillary tubes and the condenser is incorrect.
7.6.9 Replacing The Compressor

Warning No direct contact between the refrigerant or lubricant and the skin when replacing the compressor, or serious burning or frostbite may occur. Put on gloves with long sleeves when processing polluted parts.
The Liebert.PEX system uses the highly reliable Copeland scroll compressor. If handled properly, the failure rate is extremely low. It is rare for the motor of the compressor to get burned due to short circuit. In the few cases when the motor does get burned, the cause is usually mechanical or due to poor lubrication, in other words, due to over-temperature. If the causes that lead to the compressor failure could be discovered and corrected in time, most failures are avoidable. The maintenance personnel should check the operation situation periodically and take necessary measures to ensure the system normal operation. This practice is both easy and cost saving, when you compare it with replacing the compressor upon faults that result from negligence. When diagnosing the compressor, check the operation situation of all the electric parts of the compressor. 1. Check all the fuses and circuit breakers. 2. Check the operation of HP and LP switches. 3. When the compressor is faulty, find out the nature of the cause: is it an electrical fault or a mechanical fault?
For mechanical faults

Upon a mechanical fault, there is no burned smell. You should try spinning the motor. If the fault is proved to be mechanical, the compressor has to be replaced. If the motor is burned, you should remove the fault that leads to the burning of the motor and clean the system. It must be pointed out that the compressor motor is usually burned because the system is not cleaned properly.
For electric faults

You can tell an electric fault by the unpleasant smell. If serious burning occurred, the lubricant will appear black and become acid. When electric fault occurs and the compressor motor is entirely burned, the system must be cleaned to remove the acid material from the system and to avoid such faults in the future.
Note The damage to the compressor components due to improper way of cleaning is classified in the warranty agreement as improper usage of the product, thus is not covered by the warranty.
When the compressor is entirely burned, you need to replace the filter drier together with the compressor. In addition, check the expansion valve. If the valve is faulty, replace it too. Before the replacement, you must clean the system. If you are unsure about the cleaning method, please consult with Emerson service personnel.
Compressor replacing procedures

1. Cut off the power supply. 2. Connect the LP and HP tubes of the pressure gauge to the needle valves of the suction and exhaustion pipes respectively to recycle the refrigerant.
Note The refrigerant must be recycled or disposed in accordance with the local regulations. Discharging the refrigerant into the air is harmful to the environment and illegal.
3. Disconnect all the electric connection to the compressor. 4. Disconnect the Rotalocks from the exhaust and suction openings on the compressor. 5. Remove the faulty compressor.
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6. If the compressor has been entirely burned, you need to clean the pipes of the cooling system and replace the filter drier.
Note Do not remove the rubber covers from the suction opening and exhaust opening of the new compressor too early. The time that the openings are exposed to the air should not exceed 15mins so as to prevent the compressor refrigeration oil from absorbing water and bringing the water into the system.
7. Install the new compressor, and connect the pipes and electric cables. 8. Pump the system vacuum and add refrigerant in accordance with the commissioning regulations. 9. Power on the system by following the ordinary startup commissioning procedures and check the system operation parameters. Observe the refrigerant state through the sight glass, and determine the amount of refrigerant to be added by considering the system pressure and temperature until the system enters normal operation.
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Chapter 8 Troubleshooting
This chapter introduces the troubleshooting. You can read this part by referring to the part concerning the alarms.
Caution 1. Certain circuits carry lethal voltages. Only professional technicians are allowed to maintain the machine. 2. Extra care should be taken when troubleshooting online. Note If jumpers are used for troubleshooting, remember to remove the jumpers after the troubleshooting, or the connected jumpers may bypass certain control function and become a potential risk to the equipment.
Table 8-1 Fan fault removal
Symptom Possible causes No main power supply Circuit breaker tripped or fuse blown Overload, or MCB tripped Contactor does not close Fan does not start Control board faulty Handling method Check the rated voltage at L1, L2 and L3 Check the fuse and circuit breaker of the main fan unit Reset manually, and check the average current Check the voltage between P36-3 and E1. If there is a 24Vac, while the contactor does not close, the contactor is faulty. Replace the contactor Check the voltage between P36-3 and E1. If there is no 24Vac, the control board is faulty. Check the state of the green indicator beside Q5 on the control panel Check the voltage between P36-3 and E1. If there is no 24Vac, and the green indicator beside Q5 is off, check the indicator DS4 beside fuse F4 on the fuse board, or take down the F4 fuse tube to see whether or not it has blown Check whether the belt is loose or the fan has faulty Replace the fan
Fuse board faulty Air flow lose switch alarm (action ) Fan failure
Table 8-2 Troubleshooting of compressor and cooling system

Symptom Possible causes Power not on (shutdown) Compressor does not start Power overloaded and MCB tripped Circuit connection loosened Compressor coils shorted No demand for cooling High voltage switch acted Fuse blown or circuit breaker disconnected Compressor internal circuit breaker open Handling method Check the main power switch, fuse or circuit breaker and the connecting cable Manual reset and check the average current Fasten the connections Check the motor and replace it if defects are found Check the controller state Check the high voltage switch Check the fuse, circuit breaker and the contactor, and measure the circuit voltage Check the compressor coils. If the coils are open, they will reset automatically after they cooled down
Compressor does not start, contactor does not close Contactor closed, but compressor does not start Compressor stops after running for 5mins (1min ~ 5mins settable). Contactor open
Refrigerant leaked, the LP switch does not close
Check the suction pressure
High exhaust pressure
Condenser clogged (air-cooled) or temperature of input water too high (water-cooled) Condenser system does not start Too much frigerant Water flow regulator improperly set (water-cooled)
Clean the condenser (air-cooled) Check the cooling water system Check the operation procedures Check whether or not the subcooling degree is too high Adjust the water flow regulator
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Chapter 8
Troubleshooting
Possible causes Water flow too big or temperature of input water too low (water-cooled) Refrigerant leaked Fan speed controller of outdoor unit is faulty, while the output voltage remains 100%, regardless of the change of condensing pressure (air-cooled) Compressor reversed or compressor internal air tightness failed Insufficient refrigerant in the system Air filter too dirty Filter drier clogged Handling method Adjust the water flow regulator Check the cooling water system Locate the leakage point, repair it and add refrigerant
Symptom
Low exhaust pressure
If the fan speed controller is found faulty, replace it
The suction and exhaust pressures do not change after startup
If compressor reversed, exchange any two L lines of the compressor. If the compressor internal air tightness failed, replace the compressor Check for leaks. Seal the leaking point and add refrigerant Replace the air filter Replace the filter drier Regulate by strictly following the adjusting procedures of the thermal expansion valve Replace the expansion valve Check the air supply and return system Check for condenser fault Check the belt and make necessary adjustment Refer to the handling methods of Low suction pressure or liquid returned Add lubricant Fasten the fixture Check the settings of the HP switch and LP switch, and make sure the condenser is not clogged Check that the fans of the evaporator and condenser are normal Regulate the expansion valve or add proper amount of refrigerant
Low suction pressure or liquid returned
Improper superheating degree Sensor of the expansion valve faulty Improper air flow distribution Low condensing pressure Belt slipped Liquid returned Bearing worn out due to insufficient lubricant Fixture of compressor or pipes loosened
Compressor too noisy
Compressor over-temperature
Too high compression ratio
Suction temperature too high
Table 8-3 Troubleshooting of dehumidification system

Symptom Possible causes No dehumidification demand from the control system Compressor contactor does not close Compressor does not start, fuse blown or circuit breaker tripped Hot gas bypass valve not closed (single compressor system) Handling method Check the control system Refer to the compressor related Table 8-2 Refer to the compressor related Table 8-2 Or check the fuse, or the circuit breaker and the contacts, and check the line voltage Check the control circuit related to the hot gas bypass valve
Dehumidification ineffective
Table 8-4 Troubleshooting of infrared humidifier

Symptom Possible causes No water in the water pan No humidification demand The humidification contact does not close Humidifier lamp burned Handling method Check the water supply Check the water supply solenoid valve Check the state of the high water-level switch / water-level regulating valve Check that the water supply pipe is not clogged Check the state of the controller Check the contactor, and check the circuit voltage of the fuse or circuit breaker Check the opened safety devices of the humidifier: water pan over-temperature protection switch and lamp over-temperature protection switch. Use a jumper to shot terminals P35-6 and P35-5. If the contactor closes, replace the series-connected safety device, and remove the jumper Replace the lamp
Humidiifcation ineffective
User Manual
Chapter 7
Table 8-5 Troubleshooting of heating system
Symptom Heating system does not start, the contactor does not close Contactor closes, but heating is ineffective Possible causes No heating demand Safety device of the heating system is open Heater burned
Troubleshooting
77
Handling method Check the controller In the case of two-level heating, check terminals P34-6 and P34-7. If the heating system then starts to work, it means the safety device is open. Remove the jumper and replace the safety device Cut off the power supply and measure the resistance of the heater with an Ohm meter
Affiliated table 1: Monthly maintenance table Inspection date: Unit model: Filters: ___ 1. Check for clogging or damage ___ 2. Check the filter clogging switch ___ 3. Clean the filter Fan ___ 1. Fan blades are not distorted ___ 2. The bearings are not worn out ___ 3. The belt tension and condition Compressor ___ 1. Check for leakage ___ 2. Listen to the operation sound, observe the operation vibration Air-cooled condenser (if used) ___ 1. Check the fins cleanness ___ 2. The fan base should be firm ___ 3. The fan vibration absorber is not deteriorated or damaged ___ 4. The SPD board should be effective (in the storming seasons, the SPD board should be check once a week) Infrared humidifier ___ 1. Check clogging of the drain pipes ___ 2. Check the lamps of the humidifier ___ 3. Check the mineral sediments on the water pan Refrigeration cycling system ___ 1. Check the suction pressure ___ 2. Check the discharge pressure ___ 3. Check the refrigerant pipes ___ 4. Check the moisture content (through the sight glass) ___ 5. Check the HG bypass valve ___ 6. Check the thermal expansion valve ___ 7. Check the liquid line bypass valve (water-cooled system) Heating system ___ 1. Check the re-heater operation ___ 2. Check the erosion situation of the components ___________________ Prepared by:___________________ Unit SN: ___________________ ___ 5. The refrigerant pipes are properly supported
___________________
Signature: _________________________________________________________ Note: copy this table for filing.
User Manual
78
Chapter 8
Troubleshooting
Affiliated table 2: maintenance table (six-month) Inspection date: Unit model: Filters ___ 1. Check for clogging or damage ___ 2. Check the filter clogging switch ___ 3. Clean the filter Fan ___ 1. Fan blades are not distorted ___ 2. The bearings are not worn out ___ 3. The belt tension and condition ___ 4. Check and fasten the circuit connections Compressor ___ 1. Check for leakage ___ 2. Listen to the operation sound, observe the operation vibration ___ 3. Check and fasten the circuit connections Air-cooled condenser (if used) ___ 1. Check the fins cleanness ___ 2. The fan base should be firm ___ 3. The fan vibration absorber is not deteriorated or damaged ___ 4. The SPD board should be effective (in the storming seasons, the SPD board should be check once a week) ___ 5. Check the voltage regulating function of the rotation speed controller ___ 6. The temperature switch is set at the required position ___ 7. The refrigerant pipes are properly supported ___ 8. Check and fasten the circuit connections Water-cooled condenser (if used) ___ 1. Clean the water pipe system ___ 2. Check the water flow regulating valve Electric control part ___ 1. Check the fuses and MCB ___ 2. Check and fasten the circuit connections ___ 3. Check the control program ___ 4. Check the contactor action Refrigeration cycling system ___ 1. Check the suction pressure and suction superheat degree ___ 2. Check the discharge pressure and condensing subcooling degree ___ 3. Check the refrigerant pipes ___ 4. Check the moisture content (through the sight glass) ___ 5. Check the HG bypass valve ___ 6 Check the thermal expansion valve ___ 7. Check the liquid line bypass valve (water-cooled system) ___ 8. Check whether or not refrigerant should be added through the sight glass Heating system ___ 1. Check the re-heater operation ___ 2. Check the erosion situation of the components ___ 3. Check and fasten the circuit connections Infrared humidifier ___ 1. Check clogging of the drain pipes ___ 2. Check the lamps of the humidifier ___ 3. Check the mineral sediments on the water pan ___ 4. Check and fasten the circuit connections ___________________ Prepared by:___________________ Unit SN: ___________________ ___ 3. Check for leakage
___________________
Signature _________________________________________________________ Note: copy this table for filing.
User Manual
Appendix 1
Composition Of Electrical Control Box
79
Appendix 1 Composition Of Electrical Control Box

8 6 6 5 7 6 5 7 5 4 3 4 4 2 321
9 9
21 A A 22 22 Amplified figure of A A 19 19 20 20 20 21
10
11
13 12 14 17 18 12 1314 15 16 1718
Figure 1 Internal composition of electric control box of single compressor system

8 7 6 6 5 5 4 5 4 3 3 2 1 1 2
9 9
21 21 A A
22 22
10 10
11
12
13
14 15 16 14
17 18 17 18
19 19 20
20
Amplified figure of A A
Figure 2 Internal composition of electric control box of two-bay system
Note The two-bay single system has only one compressor MCB and contactor.
1: Compressor MCB 2: Busbar 3: Fan MCB 4: Electric reheat MCB 5: Infrared humidifier MCB 6: Outdoor unit (air-cooled) MCB 7: Control board MCB 8: Fuse board 9: Control board 10: Control terminal block 11: Power transformer 12: Isolation transformer 13: N/PE terminal block 14: Humidifier contactor 15: Electric reheat contactor 16: Fan over-current protector 17: Compressor contactor 18: Main isolation switch 19: Main N terminal 20: Main grounding terminal 21: Fan contactor 22: Temp./hum. sensor board
User Manual
80
Appendix 1
Composition Of Electrical Control Box

8
7 6 7
6 5 6
5 4 4 3 5 4
3 3 2
2 1 2 1
9 9
21 21 A A
22 22
10 10
11 11
12 12 19 19 20 20
13
23 14 15 1415
16 16
17 18 17 18
Amplified figure of A A
Figure 3 Internal composition of electric control box of three-bay system
1: Compressor MCB 2: Busbar 3: Fan MCB 4: Electric reheat MCB 5: Infrared humidifier MCB 6: Outdoor unit (air-cooled) MCB
7: Control board MCB 8: Fuse board 9: Control board 10: Control terminal block 11: Power transformer 12: Isolation transformer
13: N/PE terminal block 14: Humidifier contactor 15: Electric reheat contactor 16: Fan over-current protector 17: Compressor contactor 18: Main isolation switch
19: Main N terminal 20: Main grounding terminal 21: Fan contactor 22: Temp./hum. sensor board
User Manual
Appendix 2
Circuit Diagram
81
Appendix 2 Circuit Diagram

7
NOTES
8
L1 L2 L3 T8 64-1 61-1 INTELLISLOT 2 12-6 BK 61-8
INTELLISLOT
6
Y GN R T1 24V P64 WIRES INCLUDED ON LARGE DISPLAY ONLY 12-5 R LLBP 44 ANALOG INPUTS #2 43 64-8
4. JUMPER TO BE REMOVED WHEN OPTIONAL COMPONENT IS USED. 5. OPTIONAL SMOKE DETECTOR: TERMINALS SUPPLIED IN FIELD WIRING COMPARTMENT FOR REMOTE INDICATION. FIELD TO CONNECT 24V MAX.
24-2
5
1. ALL FIELD WIRING TO BE PER LOCAL CODES. USE COPPER CONDUCTORS ONLY.
4
UNIT DISPLAY UNIT ALARM 67-1 67-6 TH/HU
2. FAN MOTOR OVERLOAD SYSTEM DEPENDENT ON FAN MOTOR MANUFACTURER, CONTROL VOLTAGE OVERLOAD SYSTEM SHOWN IN SHADED AREAS, LINE VOLTAGE OVERLOAD SYSTEM SHOWN IN BOXED AREA. 3. LLBP IS ONLY FOR WATER COOLED UNIT WITH BRASED PLATE HEAT EXCHANGER
3
12-1 INTELLISLOT 1 12-2 BK
INTELLISLOT POWER SUPPLY
2
R 42 ANALOG INPUTS #1 41
SEE UNIT NAMEPLATE FOR MAIN SUPPLY WIRE SIZING 66-1 66-6 65-4 65-1
LINE VOLTAGE 3 PHASE SUPPLY
FACTORY MOUNTED MAIN UNIT SWITCH
5 5
CP 4-1 T2 R 43-1 41-2 43-2
23,23
40-10
EARTH R R
44-2 44-1
EARTH GROUND CONNECTION
NEUTRAL 4-1 4-2 4-3 PCB CONTROL FUSES OR R 43-2 K3 R 41-4 42-2 GN/Y E4 4-4 R 43-1 E5 E3 R 41-1 OR 41-3 42-1 E2 24-1 E-1 BK E1 4-2 4-3 70 R 5C1 BR REMOVE FOR EXTRA RSD TERMINALS 70A R 5C2 BR 8-7 R
U20
D
R R 4-4
6. OPTIONAL MAIN FAN AUXILIARY SIDE SWITCH: TERMINALS LOCATED IN FIELD WIRING COMPARTMENT FOR REMOTE INDICATION. FIELD TO CONNECT 24V MAX. 7. OPTIONAL EMERGENCY POWER LOCKOUT OF REHEAT AND/OR HUMIDIFIER: CONNECTIONS PROVIDED FOR REMOTE 24V AC SOURCE.
10 10
71
77
W/OR 65-2
8. OPTIONAL CONDENSATE PUMP ALARM RELAY TERMINALS LOCATED IN WIRING COMPARTMENT FOR REMOTE INDICATION. 9. HGBP1 IS STANDARD CONFIGURATION FOR SINGLE SYS UNITS.HGBP ARE OPTIONAL FOR DOUBLE SYS UNITS 10. LLSV IS ONLY OPTIONAL FOR LONG PIPE APPLICATION AS ONE OF THE
SEE NOTE 13
78
OR SEE NOTE 4 38 OR 39-4 Q5 OR

43,49
U22 U23 40-11
65-1
HEAT REJECTION DEVICE CONNECTION 40-9 HMV R OR

U21
FC-C FC-NO HMV HMV
REMOTE LIQUITECT INDICATOR 37C RSD3 Q6 35-3 FC OR 36-2 36-1 4MF1 4MF2 4MF3 OR OR OR OR 36-6 R K11 BR REMOVE WIRES WHEN R3 IS PRESENT BR 97 P 3R3 P CPSS P OR
U18 40-1 40-3 40-12 36-3
58 RSD2 R 35-4 38B 37 71A 39-1

39-2 39-3
P OR HWA R OR 8-5
59
2LQR
OR 38C 37B
OR RSD1
COMPONENTS OF EXTENSION KITS

11. k11 RELAY CONTACTS HAVE SEPARATE TERMINALS MARKED 72 AND 73 ON DUAL COOL K11 12. A DUAL HEAT REJECTION DIVICE APPLY TO DOUBLE SYS UNITS NEED TO TERMINAL 70 AND 71 CONNECT 70 TO 70A AND TO CONNECT 71 TO 71A ARE USED OR 70A AND 71A ARE USED 13. OPTIONAL SITESCAN SYETEM KIT, CONNECT AT TERMINALS 77 AND 78
15
72 OL1 OR
40-13
82
SEE NOTE 12
15
SEE NOTE 7
EM1
83 73 MF1
17,19,66,67,68
P BR OR 36-8 OL2 MF2

17,19,66,67,68 17,19,66,67,68
MFAS
SEE NOTE 11
84 L3 L2 8-6
U16
P L1 R WUF
U17
SEE NOTE 6 1-4 24 OR 40-2 BR 40-4 8-3

40-15 40-13 40-14
20
RAD1 50 8-1 8-2 K3 OR SEE NOTE 2 OR 1-8 40-8 LQR P 38-1
LLBP1
85 38-3 BR OL3 MF3

22,24,27
P 1LQR SEE NOTE 4 K3 R3
20
STANDARD DEVICES
AS - AIR SAFETY SWITCH
2CPAR 96 95 P 2R3 P BR
U19 40-5
BR 1CPAR BR
NOMENCLATURE STANDARD DEVICES LINE

37 C1 - COMPRESSOR CONTACTOR 1 C2 - COMPRESSOR CONTACTOR 2 CCH1 - CRANKCASE HEATER NO.1 CCH2 - CRANKCASE HEATER NO.2 72 61 38 39 RS1,2,3 - REHEAT SAFETY STATS Q18 - LIQUID LINE BYPASS1 TRIAC / CGV ACTUATOR CLOSING TRIAC
LINE
SEE NOTE 8 P 4RH1 BR 40-7 BR R CPAR SDT BK 5 R OR BR 93 92 SEE NOTE 1&5 91 92 91 SDC 50 24 90 BR G5 93 P R GN/Y LLBP1 22-1 22-5 R 22-2 RESET 22-4 52-4 53-2 54-2 R 36-4 R 36-7
34-12
AS-NC AS-C LLBP2 LLBP1 LLBP1 LLBP1
88 55 56 8-4 OR INCLUDED WITH R3 40-6
51
89 94 76 OR OR 1R3 R BR BR 75 SDT 4RH2
30
SDT
COMMON ALARM CONNECTION
41
C
25
14,21 21,22 DLT2 - DISCHARGE LINE TEMPERATURE SWITCH FC - FILTER CLOG SWITCH 57 15 H - HUMIDIFIER CONTACTOR 47 DHV - DE HUMIDIFICATION VALVE DLT1 - DISCHARGE LINE TEMPERATURE SWITCH 44 68 RH1 - REHEAT STAGE 1 CONTACTOR TH - TEMPERATURE SENSOR T1 - UNIT CONTROL TRANSFORMER T2 - ISOLATION TRANSFORMER U1-U30 - OPTO ISOLATORS WUF - WATER UNDER FLOOR 41 2 4 8
25
80
BR
SEE NOTE5
81
BR
ALL FIELD WIRING SEE NOTE 1
CUSTOMER CONNECTIONS ALSO SEE LINES 2,3,5,14,21,22,23,24,29,31,32,33,36,45,51,54,64,66 52-5 BR R LLBP2 GN/Y 53-5 54-5 BR 24DG GCD 24G OPTIONAL WITH GCD RS1 RS2
RS2 RS3 RS3 LLBP2 LLBP2 LLBP2
30
Q18 BR 5 3 2 6 BR OR R BR 1 2 3 4 Q17 22-3 22-6 53-3 54-3 SEE NOTE 3 52-1 52-2 L1 L2 54-1 L3 53-1 52-3
SD 1 R
22
38-2
30
HGBP1-HOT GAS BYPASS 1(single sys) 67 HMV - HUMIDIFIER MAKE-UP VALVE
EARTH GROUND CONNECTION
OPTIONAL DEVICES
14 HP1 - HIGH PRESSURE SWITCH NO.1 70 HP2 - HIGH PRESSURE SWITCH NO.2 59 HS1 - AUTO RESET TEMPERATURE SAFETY SWITCH 41 ELECTRIC REHEAT BR - BACKUP REHEAT CONTACTOR CT - CURRENT TRANSFORMER
LINE
BL
REMOTE CONDENSER 12
36 55
35
AS
AS-NO
RC1,2
53-4 54-4 24DH R 34-3 34-1 R 24H
RH2 - REHEAT STAGE 2 CONTACTOR
43
35
HS3 - MANUAL RESET HUMIDIFIER SAFETY(UNDER PAN) HU - HUMIDITY SENSOR
48 2
ECON-O-CYCLE 64
R OR
U15
CCH1 BK 36-5 RS3 BK

RS1 RS1 RS1 RS2
4C1
BR R
34-2
HWA - HIGH WATER ALARM K3 - COMMON ALARM RELAY 24V, 1.0A MAX CONTACT LOAD LLBP1 - LIQUID LINE BYPASS 1
15 11
K11 - ECON-O-COIL RELAY ECON-O-COIL MISCELLANEOUS CP - CONDENSATE PUMP CPAR - CONDENSATE PUMP ALARM RELAY
5 28 CPSS - CONDENSATE PUMP SAFETY SWITCH 23
CCH2
4C2
B
L1 7-1 Q1 34-4 R
RS4
40
RH1 RS4
RS4 RS5
INFRARED HUMIDIFIER
RS1
RS1
HS1
40
SEE NOTE 4 34-5
34-11
30 LLBP2 - LIQUID LINE BYPASS 2 31
HS1-4
A L2 7-2 RS5 RS6 Q2 34-6 R 34-8

DH V
HS1-2
HUM-S1
1H
B
OR OR
34-10
RS2
RS2
HS1-1
RS2
B L3 RH2 BR DHV
DHV DHV RS4 RS5 RS6
HS1-3
HUM-S2
2H
25,56,57,58
RS6
LP1 - LOW PRESSURE SWITCH NO.1
EM1 - EMERGENCY POWER LOCKOUT RELAY 70 LP2 - LOW PRESSURE SWITCH NO.2 GCD - GROUNDED CURRENT DETECTOR
16 37
RS3
RS3
C 1-3 Q3 L1 51-1 L2 51-2 35-1 BR H 51-3 51-5

LLSV2
HUM-S3
3H
1EM1 34-7 BR GN/Y 34-9

26,61,62,63
59 MF1 - MAIN FAN CONTACTOR NO.1 MF2 - MAIN FAN CONTACTOR NO.2 18
HGBP1 - HOT GAS BYPASS 1(dual sys)
67
45
35-7 Q4
HUM-A1 HUM-A2
COMPRESSOR NO.1
CP1
1C1 C1AUX
45
20 MF3 - MAIN FAN CONTACTOR NO.3 Q1 - REHEAT STAGE 1 TRIAC 22
HGBP2 - HOT GAS BYPASS 2(dual sys) LQR - LIQUITECT SHUTDOWN RELAY
55 26 65
2C1
GN L3 L1 L2 Q8 32-3 BR L3 GN/Y
3C1
BR
35-2
35-6
R
HS3
R HS3
R 2EM1
SEE NOTE 4 35-5 1-7 51-4
41,42,43
Q2 - REHEAT STAGE 2 TRIAC Q3 - DEHUMIDIFICATION TRIAC Q4 - HUMIDIFICATION TRIAC
41 LLSV1 - LIQUID LINE SOLENOID 1 43 LLSV2 - LIQUID LINE SOLENOID 2 44 47
52 LPT1 - LOWPRESSURE TRANSDUCER1 68 LPT2 - LOWPRESSURE TRANSDUCER2 58 Q5 - MAIN FAN TRIAC 15
50
COMPRESSOR NO.2
CP2
1C2 C2AUX
50
LLSV2
2C2
19 Q6 - HUMIDIFIER MAKE-UP TRIAC 14
GN
LLSV2
LLSV2 LLSV2
MFAS - MAIN FAN AUXILIARY SIDE SWITCH
3C2
BR SEE NOTE 10
33-3
Q8 - LIQUID LINE SOLENOID 2 TRIAC Q9 - HOT GAS BYPASS 2 TRIAC
52 55
HGBP2 HGBP2
R
HGBP2
R3 - EXTRA COMMON ALARM 24V, 3.0A MAX CONTACT LOAD Q10 - COMPRESSOR NO.2 TRIAC RAD REMOTE ALARM DEVICE (75VA MIN. RATING)
23 21
55
33-4
DLT2-COM
ELECTRIC REHEAT 1 BR DLT2 L1 L2 1-2 L3 32-5 W BR

U24
HP2-COM
CT Q9
1 BAY REHEAT 2 USES CB OF REHEAT 1 REHEAT 2 CB2 NOT FITTED GN/Y
HGBP2
HGBP2
61
BR SEE NOTE 9
33-5
1RH1
DLT2-NO
55
Q12 - LIQUID LINE SOLENOID 1 TRIAC 65 Q13 - HOT GAS BYPASS 1 TRIAC Q14 - COMPRESSOR NO.1 TRIAC Q15 - NOT USED
HP2-NO
RSD - REMOTE SHUTDOWN DEVICE BY OTHERS (75VA MIN RATING) 67 SD - SMOKE DETECTOR 72 63 SDC - SMOKE DETECTOR CONTROL
15 30 33
OR
2RH1
A
BL HP2 LP2
LP2-NC
OR
3RH1
33-9 BL 33-8 Q10 BL BK 32-7
U26 U25
11-5 11-7
R W OPTIONAL
HP2-NC LP2-COM
OR R
OR
LPT2
BR BR
BK BK
11-6 11-8 1-6

32-12
Q17 - LIQUID LINE BYPASS 2 TRIAC / CGV ACTUATOR OPENING TRIAC
31
SDT - SMOKE DETECTOR TROUBLE
30
WIRING LEGEND
60
33-7 L1 L2 Q15 36-9
LLSV1
ELECTRIC REHEAT 2
60
BR
CP2-A1
1RH2 OR
C2
CP2-A2
BR
32-13 36-10
14,36,39,50,51,52
FACTORY SUPPLIED LINE VOLTAGE WIRING FIELD SUPPLIED LINE VOLTAGE WIRING FACTORY SUPPLIED 24 VOLT WIRING FIELD SUPPLIED 24 VOLT WIRING CONTROL BOARD INTERNAL WIRING - 24 VOLT MAX Q
2RH2 OR 3RH2 OR L3 Q12 32-1

HGBP1
GN/Y BR GN/Y R
DLT1-COM
LLSV1
LLSV1
LLSV1 HGBP1 HGBP1 LLSV1
K11 BR HGBP1
HGBP1
1-5 32-2 SEE NOTE 10 R DLT1

DLT1-NO
18
WIRING AND DEVICES INCLUDED IN OPTIONS ELECTRONIC SWITCH (TRIAC) Q1-Q18 INLINE QUICK DISCONNECT INLINE BLOCK DISCONNECT
65
L1 Q13 L2 1-1 L3 32-4 R SHADED AREAS MAY BE FUSES ( OR CIRCUIT BREAKERS (
( ( ) ) ) )
MAIN FAN 1,2,3 33-1
OL1,2,3
65
33-2 SEE NOTE 9 11-1 R OR LPT1 BR BK 11-2
LLSV1
BK
1MF1,2,3
LINE LABEL OPEN CONTROL BOARD CONNECTION PLUG CONNECTION ON CONTROL BOARD
PLUG CONNECTION ON FUSE BOARD
BR
2MF1,2,3
GY
3MF1,2,3
W 33-6 U27
HP1-COM
HP1-NO
BL HP1 LP1
LP1-NC
32-9 BL 32-8 Q14 BL BK 32-6
U29 U28
11-3
W OPTIONAL
BR
BK
11-4
TERMINAL BLOCK CONNECTION ON CONTROL BOARD TERMINAL STRIP CONNECTION FOR FIELD WIRING CIRCUIT CONNECTION TO ELECTRONICS TRIAC GATE CONNECTION GROUND CURRENT DETECTOR CIRCUIT
70
FAN MOTOR OVERLOAD
70
HP1-NC LP1-COM
32-10
CP1-A1
C1
CP1-A2
32-11
WIRE COLOR CODE Y - YELLOW OR - ORANGE R - RED BL - BLUE BK - BLACK BR - BROWN P - PURPLE GN - GREEN W - WHITE GY - GRAY
GN/Y-INSUL ATION COLOR&TRACER COLOR
GLOBAL PEX 50 Hz
FORM NO. 180205
REV 1
Figure 4 Circuit diagram
User Manual
Appendix 3
Menu Structure Of Microprocessor
82
Appendix 3 Menu Structure Of Microprocessor

User Menus
SETPOINTS
EVENT LOG SET ALARMS TOTAL RUN HRS SERVICE INFO
GRAPHICS
SENSOR DATA
DISPLAY SETUP
SLEEP MODE
ACTIVE ALARMS
U102 TEMP SET U 203 HI TEMP U 204 LO TEMP U 205 HI HUM U 206 LOW HUM U 207 SENSOR A U 208 HI TEMPA U 209 LO TEMPA U 210 HI HUM A U211 LO HUM A U 311 DS2 TEMP U 313 Hi Te H U313 Hi Te M U508 U508 LIMIT EL HEAT3 LIMIT HUM LIMIT DEHUM LIMIT U509 U509 U510 U510 U511 U511 EL HEAT2 U313 Hi Te S U 313 Hi Temp U 314 Lo Te H U314 Lo Te M U 314 Lo Te S U 314 Lo Temp U315 Hi Hu H U315 Hi Humi U316 Lo Hu H U 316 Lo Hu M U 316 Lo Hu S U 316 Lo Humi U411 DATE U410 DISPLAY U409 SHOWS U408 SCREEN U607 U607 U607 U609 U610 U611 U407 BACKLITE U507 LIMIT U607 U406 BUZ TEST U507 EL HEAT1 U605 U 310 DS1 TEMP U406 U506 LIMIT U605 BUZ FREQ STOP 1 STOP 1 START 2 START 2 STOP 2 STOP 2 TIME MOD TIME TYP DEADBAND U 309 FC STATE HG / HW U405 U506 U 605 START 1 CONTRAST U 308 AMB TEMP U404 TEMP F/C U505 LIMIT U 605 START 1 U 307 FC TEMP U403 SECOND U505 CW/FC U 602 SUN U306 HUM C U403 MINUTE U504 LIMIT U602 SAT U305 TEMP C U403 HOUR U504 COMP2 FRI U602 U304 HUM B U402 DAY U503 LIMIT U602 THU U303 TEMP B U402 MONTH U503 COMP1 U 602 WED U302 HUM A U402 YEAR LIMIT U502 U 602 TUE
U 202 RTN SNSR
U 301
TEMP A
U401 LANGUAGE
U 502
MOTOR(S)
U 602 MON
U103 HUM SET
U104 HUM CTRL
U105 SUP LIM
U106 SUP TEMP
U107 BACK TSP
Figure 5 User menu structure
User Manual
Appendix 3
Menu Structure Of Microprocessor
83
SERVICE MENUS
SETPOINTS
STANDBY SETTINGS
WELLNESS BASIC1 DIAGNOSTICS SET ALARMS NETWORK SETUP OPTIONS SETUP CALIBRATION
SERVICE INFO
S502 S503 S504 S505 S506 S507 S508 S509 S410 S411 S413 S414 S415 S416 S417 S418 S419 S420 S421 S424 S425 S426 S427 3P RUN 3P DIR HUM ENAB IR FLUSH HUMSTEAM HUM.TIME HUM.MAN DEHUM EN REST EN RESTART ONOFF EN CW FLUSH FC FLUSH HW FLUSH BALL OFF
S102 S103 S104 S105 S106 S107 S108 S109 S110 S113 S114 S115 S116 S117 S118 S119 S124 S125 S126 S127 S128 S129 S130 S131 S135 S136 S137 S138 S139 S146 S147 S148 S149 S150 S151 S152 S153 S154 S155
TEMP SET CTRL TYP TEMP PB TEMP INT TEMP DER AUTOSET TEMP DB 2ND SETP BACK TSP HUM SET HUM CTRL HUM PB HUM INT HUM DB LO LIM 2 LO LIM 1 SUP LIM SUP TEMP AMB TYPE AMB DT FC TYPE FC DT MIN CW MIN CW FANSPEED VSD SET VSD MIN VSD DEH VSD NOP CTRLTYPE CO1 ON CO1 OFF CO2 ON CO2 OFF CO1 TD CO2 TD CYCLET SCRFACT ACT SCR
#STANDBY ROTATION ROT HOUR ROT MIN ROT BY DO ROT CASCADE STBY HT
S002 S003 S004 S005 S005 S005 S006 S007 S008 S013 S014 S015 S016 S017 S018 S019 S024 S025 S026 S027 S028 S029 S030 S031 S032 S033 S035 S036 S037 S038 S039 S040 S041 S042 S043 S044 S046 S047 S048
FREQ/YR BONUS PENALTY LAST PM LAST PM LAST PM NAME CONFIRM NEXT PM STARTS RUN HRS AVG RUN BEST WORST ALARMS BONUS STARTS RUN HRS AVG RUN BEST WORST HP AL LP AL OL AL DS HT AL BONUS STARTS RUN HRS AVG RUN BEST WORST HP AL LP AL OL AL DS HT AL BONUS STARTS RUN HRS AVG RUN
S049 S050 S051 S052 S057 S058 S059 S060 S061 S062 S063 S068 S069 S070 S071 S072 S073 S074 S079 S080 S081 S082 S083 S084 S085 BEST WORST ALARMS BONUS STARTS RUN HRS AVG RUN BEST WORST ALARMS BONUS STARTS RUN HRS AVG RUN BEST WORST ALARMS BONUS STARTS RUN HRS AVG RUN BEST WORST ALARMS BONUS S202 S203 S204 S205 S206 S207 S208 S209 S210 S211 S213 S214 S215 S216 S217 S218 S219 S220 S221 S222
S302 S303 S304 S305 S306 S307 S313 S314 S315 S315 S316 S317 S318 S319 S319 S320 S321 S322 S324 S325 S326 S328 S329 S330 S331 S332 S333 S335 S336 S337 S338 S340 S341 S342 S343 S344 S345 S346 S347 S348 S349 S350 S351 S352 S353 S354 S355 S356 S357 S358 S359 S360 S361 S367 S368 S369 S370 S371 S402 S403 S404 S405 S406 S407 S408 S409 COMP SEQ LP DELAY LP1 ACT LP2 ACT EL HEAT HW HEAT ALL HEAT LWDconn
Figure 6 Maintenance menu structure
HP1 CODE HP2 CODE HT1 CNT HT2 CNT LP1 CODE LP2 CODE MANUAL MOTOR(S) COMP1 C1 MODE C1 CAP C1 CYCLE LLSV 1 COMP2 C2 MODE C2 CAP C2 CYCLE LLSV 2 EL HEAT1 EL HEAT2 EL HEAT3 LWD Val HUM FILL HUM H DRAIN HUM.C. LSI ALM REL FC REL 3P OPEN 3P CLOSE BV CTRL ANALOG1 ANALOG2 ANALOG3 ANALOG4 RSD AIR LOSS MOTOR OL FILTER CUSTOM 1 CUSTOM 2 CUSTOM 3 CUSTOM 4 HEAT SAF FLOW AT FLOW ACT HP1 LP1 C1 OL HP2 LP2 C2 OL HUM PROB DT1 DT2 DT3 MIN CW RTN SNSR HI TEMP LO TEMP HI HUM LOW HUM SENSOR A HI TEMPA LO TEMPA HI HUM A LO HUM A CUST IN1 C1 ACT CUST IN2 C2 ACT CUST IN3 C3 ACT CUST IN4 C4 ACT WA AC AL AL.RES. RTN TEMP CAL TEMP RTN HUM CAL HUM DS1 NTC CAL DS1 DS2 NTC CAL DS2 TEMP A CAL A HUM A CAL A TEMP B CAL B HUM B CAL B FC SNSR FC SNSR CAL FC SUP SNSR SUP TEMP CAL SUP TEMP C CAL C HUM C CAL C S802 # UNITS S803 TEAMWORK S809 CS CTRL S809 CS STAT S810 NW CTRL S810 NW STAT S813 IP #1 S813 IP #2 S813 IP #3 S813 IP #4 S814 NM #1 S814 NM #2 S814 NM #3 S814 NM #4 S815 GW #1 S815 GW #2 S815 GW #3 S815 GW #4 S817 U2U PROT S818 U2U ADD S819 U2U GRP S821 BL CTRL S821 BL STAT S824 MON ADD S831 CS CTRL S831 CS STAT S832 NW CTRL S832 NW STAT S835 MON PROT S836 IP #1 S836 IP #2 S836 IP #3 S836 IP #4 S837 NM #1 S837 NM #2 S837 NM #3 S837 NM #4 S838 GW #1 S838 GW #2 S838 GW #3 S838 GW #4 S840 U2U PROT S841 U2U ADD S842 U2U GRP S843 BL CTRL S843 BL STAT S844 SR CTRL S844 SR STAT
S602 S603 S604 S605 S606 S607 S608 S609 S613 S614 S615 S616 S617 S618 S619 S620 S624 S625 S626 S627 S628 S629 S630 S631 S632 S633
User Manual

Liebert PEX User Manual

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Liebert.

PEX Series Air Conditioner User Manual

Liebert.PEX Series Air Conditioner

Liebert.PEX Series Air Conditioner

Liebert.PEX Series Air Conditioner

1.1 Model Description

Figure 1-1 Model description

1.2 Product Introduction

1.3 Main Components

Liebert.PEX Series Air Conditioner

1.3.2 Outdoor Unit

Liebert.PEX Series Air Conditioner

Figure 1-2 The panel of micro-processing controller

1.4 Environment Requirements

Protection level (outdoor unit) Altitude Operation voltage range

1.4.2 Storage Environment

Liebert.PEX Series Air Conditioner

Chapter 2 Mechanical Installation

2.1 Transportation, Unpacking And Inspection

Figure 2-1 Forklift removal

Figure 2-2 The obliquity of indoor unit

Figure 2-3 Straighten the hook

Liebert.PEX Series Air Conditioner

1816 x 976 x 2175mm 1790 x 950 x 2020mm Kg

Remove side boards and top cover

Fixed screw on base pallet (M10 70)

Figure 2-5 Screws on pallet

2.2 Installation Notes

Liebert.PEX Series Air Conditioner

2.3 System Installation Arrangement

Traps*(every 7.5m of vertical lift)

Dehum solenoid valve (#1 system only)

General arrangement diagram of air-cooled series

Liebert.PEX Series Air Conditioner

Dehum solenoid valve #1 circuit only

Sensing bulb Liquid bypass valve

High pressure switch Discharge line

Pipe nipple joints Pressure gauges*

General arrangement diagram of water-cooled series

Liebert.PEX Series Air Conditioner

2.3.2 System Installation Sketch Map

Back bend (higher than the highest copper pipe of condenser)

Liquid line (do not expose liquid line to sun)

Condenser installed higher than compressor

Compressor installed higher than condenser

Liebert.PEX Series Air Conditioner

Temperature gauge PEX Unit

Figure 2-10 Arrangement of cooling water system

2.3.3 Mechanical Paremeters

One bay series

Liebert.PEX Series Air Conditioner

Figure 2-12 Two-bay series

Liebert.PEX Series Air Conditioner

One bay plenum

Figure 2-15 Two bay plenum

Figure 2-16 Three bay plenum Table 2-2 Dimensions of plenum

2.4 Installing Indoor Unit

2.4.2 Installation Space

The reserved maintenance space while installing

Figure 2-17 Installation place of indoor unit (unit: mm)

2.4.3 Requirement Of Maintenance Space

Liebert.PEX Series Air Conditioner

2.4.4 Installation Procedures