Documente Academic
Documente Profesional
Documente Cultură
ACKNOLEDGEMENT
This report pertains to take vocational training which was undertaken under Mrs.
Shashi Simu(A.E.E.) , Mrs. Praful Lata(A.E.E.) , Mrs. Sunita Kumari(J.E.E.) ,Ms Anamika Gupta(J.E.E.) , Mr. Rahul Kumar (J.E.E.), Mr.Kamlesh Kumar(D.E.O.)
SCADA(PESU), B.S.E.B. PATNA. The main purpose of the training was to acquaint myself with practical experience of actual work condition in which we are required to work in future.
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I learnt a lot from the practical experience of the engineering & other personals under whom I was placed for training.
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This helped me to develop the habit of analysis critically various aspects of problem at the time of decision making. Finally; I would like to express my thanks to all of the technical & non technical persons for the co- operation & valuable guidance during my training period.
ABSTRACT
The purpose of this report is to define SCADA systems are and their application in modern industry and infrastructure, to elucidate the reasons for rising concern over the security of these systems, to analyze the fundamental vulnerabilities and to put forth recommendations for the implementation of security in these systems. SCADA is not a specific technology, but a type of application. SCADA stands for Supervisory Control and Data Acquisitionany application that gets data about a system in order to control that system is a SCADA application. SCADA is used to manage any kind of equipment. SCADA platform is not only supporting a safe and efficient energy distribution but also is an energy information system, providing decision makers with reliable process information. The systems are based on an open system concept and fully redundant architecture for mission critical applications. PESU stands for Patna Electricity Supply Undertaking. SCADA/DMS project for PESU(East) & PESU(West) circles of BSEB is being executed under APDRP Scheme. PGCIL has been appointed as Advisor-cum-Consultant by Ministry of power, government of India for execution of this project on turn-key basis. PGCIL
CONTENTS
SCADA/DMS PACKAGE at PESU INTRODUCTION TO SCADA/DMS SYSTEM FUNCTIONLITIES OF SCADA SCADA SYSTEM SCADA NETWORKING SYSTEM SCADA / DMS CONTROL SYSTEM 33/11KV IGIMS SUB-STATION REMOTE TERMINAL UNIT(RTU) CUSTOMER CARE SYSTEM MASTER BILLING SYSTEM SPOT BILLING MACHINE(SBM) BILLING CALCULATIONS COMMUNICATION SYSTEM OPTICAL FIBRE EXCHANGE
FUNCTIONALITIES OF SCADA
This provides for real time monitoring and control of the power system network with the following functions: Data acquisition - Furnishes Status information and measurands data to the operator. Control Allows the operator to control the devices eg., Circuit Breakers, Transformer Tap changers etc., from a remote centralized location. Data processing includes data quality and integrity check, Limit check, analog value processing etc., Tagging Operator identifies any specific device and subjects to specific operating restrictions to prevent from unauthorized operations.
Alarms - Alerts the operator of unplanned events and undesirable operating conditions in the order of their severity and criticality. Logging Logs all operator entries, alarms and selected information.
Trending Plots measurements on selected scale to give information on the trends eg., one minute, one hour etc., Historical Reporting To save and analyze the historical data for reporting, typically for a period of 2 or more years and to archieve.
SCADA SYSTEM
A SCADA system usually consists of the following subsystems: A humanmachine interface or HMI is the apparatus or device which presents process data to a human operator, and through this, the human operator monitors and controls the process. A supervisory (computer) system, gathering (acquiring) data on the process and sending commands (control) to the process. Remote terminal units (RTUs) connecting to sensors in the process, converting sensor signals to digital data and sending digital data to the supervisory system. Programmable logic controller (PLCs) used as field devices because they are more economical, versatile, flexible, and configurable than special-purpose RTUs. Communication infrastructure connecting the supervisory system to the remote terminal units. Various process and analytical instrumentation
SCADA system is used to distribute the power not to generate and transmit the power. In this system, Energy meter data and circuit breaker/isolator status(ON/OFF) of all 44-sub stations(33/11kv) will be collected by RTU and will be sent through communication system(fiber optic/Radio) to SCADA control room. Available sub-stations data can be utilized for report generation, energy accounting, customer care and other activities. In this system, Energy meter data and Circuit Breaker/Isolator status (ON/OFF) of all 44-sub stations (33/11kv) will be collected by RTU(Remote Terminal Unit) and will be sent through communication system (Fiber optic/Radio) to SCADA Control room. Available sub-stations data can be utilized for report generation, Energy Accounting, Customer care and other activities. The power flow can be control by issuing command from SCADA control room to the Circuit Breaker of respective feeders at 33/11kv PSS. The power flow can be control by issuing command from SCADA control room to the circuit breaker of respective feeders at 33/11kv PSS. In this system, a firewall is placed in MCC which is used for protection of the data of the system. If one wont to take the data from MCC through computer then one should have to know their security otherwise he/she cannot take the data of MCC through computer and this protection is done by Firewall. In this system, to connect all the power sub-station (PSS) to MCC Optical Fiber Cable(OFC) is used. OFC has three pair and each pair contain two fibres. So OFC has total six fibers are used in present and rest four fibers are reserve for any other work which will required in future. In this system, one fiber is used for billing and other is used for SCADA Networking. In this system,
a Router is used in MCC which used to connect the different computer networks to each other. Suppose a network is of 192-168-1.0 is present and we need to communicate with 172-16.0.0 then we take help of Router.
Card no.21 is used is to supply power and called as POWER SUPPLY UNIT. Card no. 15 and 17 is known as TOUPAN card. This card is for signal transmission and receiver. Card no.7 is known as COBOX card. This card is act like a micro-proccesso of this system. Card no. 5 is used for Billing purposes. One switch of D-link is connected the FOX 515 and then to substation FOX 515 then it is connected to MCC. All these connections are done using wires. 2 LAVA card is used for communication purposes
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TALK / DATA TALK RS CS TR RD TD CD
DIGHA OLD
TA LK / DATA TAL K RS CS TR RD TD CD
RBI COLONY
TA LK / DATA TAL K RS CS TR RD TD CD
RS CS TR RD TD CD
DIGHA NEW
d i gi t a l
WALMI
TALK / DATA TAL K RS CS TR RD TD CD
RAJAPUR GARIKHANA
3Com
PATLIPUTRA PSS
d i
gi
t a l
RS CS TR RD TD CD
BOARD COLONY
SK PURI
d i g i t al
d i g i
t a l
TA LK / DATA TALK
RS CS TR RD TD CD
DANAPUR PSS
d i g i t a l
VIDYUT BHAWAN
TALK / DATA TAL K RS CS TR RD TD CD
3 Com
DANAPUR DIV AT IGIMS PSS GOLA MAHRUF ROAD GANJ PADRI KI HAVELI
3Com
VETENERY COLLEGE
d i gi t a l
SINCHAI BHAWANI
TALK / DA TA TAL K RS CS TR RD TD CD TALK / DA TA TAL K RS CS TR RD TD CD
MANGAL TALAB
TALK / DATA TAL K
HIGH
RS CS TR RD TD CD
KARMALI CHAK
RS CS TR RD TD CD
d i
g i t a l
ANISHABAD
d i g i t a l
MEENA BAZAR
3Com
JAKKANPUR BEUR
d i g i t al
BANDAR BAGICHA
3 Com
d i
g i t a l
KARBHIGHAIYA
TALK / DATA TAL K RS CS TR RD TD CD
ASHOK NAGAR
MACHUA TOLI
TA LK / DATA TALK RS CS TR RD TD CD
PMCH
d i gi t a l
SAIDPUR SK MEMORIAL
RS CS TR RD TD CD
LEGENDS
3Com
MAR(REMOTE)+RTU+BCC
OFC MAR LEASED LINE FO MAR RTU BCC ABBREVIATIONS Fibre Optic Node Multiple Address Radios Remote Terminal Unit Bill Collection Center
TALK / DA TA TAL K
RS CS TR RD TD CD
MAR(REMOTE)+RTU
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Controls Controls of the SCADA network's automation is completed by monitoring feedback from the master unit with input from human operators.Todays's SCADA systems are fully capable of full automation and control of regulating complex water/wastewater utility systems. Summary Problems with your SCADA control system results in downtime, inefficencies, customer complaints and cost overruns. By properly maintaining your system, substantial savings in labor for monitoring, control, downtime and modification to service schedules may be achieved.
As we know that, in SCADA three integrated sections are present. These are:1.Customer care center 2.SCADA/DMS control system 3.Master billing centre The computer system present n all the sections are linked with each other.System present at control room can get the data and information present in system of Billing or Customer care centre. This communication link includes several routes present in each sections. i.e. to communicate with different systems in different sections includes some common devices that are required for communication. These devices are:- D-link switch, router etc.
System present in control room are connected to the D-link switch, this switch is connected to the Router(Gateway) . Then this gateway is divided in two sections:Billing router and also with the customer care router. Then these sections separately contain D-link switch via computer sections present at different sections.
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The system present at a section can check data and information present in other system of other sections only by knowing the IP address of that system. Every system have their individual IP address allotted only for them. Thus, we can easily check the data of Billing sections or Customer care section by sitting in control room, and can guide them when required. Which are briefly describe below.
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The output sections are:i) ii) iii) iv) v) Walmi Garikhana Vetenary College Danapur Khagaul
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When one input supply is in active mode the other remains in standby mode. In Board colony input section, there are 2 Insulator and 1 Breaker is present. The Breaker is situated in between these two Insulators. Where as in Walmi input section only 1 Insulator is present and the Breaker is absent. These two input sections supplies 33kv voltage. Then this voltage is fed to 33kv Breaker present at PSS. Breaker is used to break the connection if any fault is found also for sent repairing purposes. After that this voltage is transfer to the 33kv BusBus-bar. The insulators used at this place are made up of glass or sugarsugar-soil. When wires are connected by cross arms on over head lines then line should be insulated. For this purpose d insulators are used in Bus-bars and in transformers. These insulators should be very strong Bus bars and of high frequency that can bear the load of high voltage and current and prevent it to pr come down on Earth through pole. Insulators are used for transferring the voltage from one pole to another. Also for preventing us from any type of shocks. There are many types of Insulators used in Bus Bus-bar are as follows:i).Pin type Insulator ii)Disc type Insulator
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The Bus-bar is also known as Bus-coupler. After reaching to Bus-bar voltage is transfer to transformer. Here the step-down transformer is used. With the help of these transformer 33kv voltage is converted into 11kv voltage. In this conversion only magnitude is changed frequency remains the same. There is no energy meter connected through these transformers. 4 transformers is used here. 1st is of 10MVA and rest is of 5MVA. Only 4rth transformer has Breaker. The 33kv Bus-bar is known as HT Bus-bar and 11kv Bus-bar is known as LT Bus-bar. But as construction basis both Bus-bars are similar. Bus-bar is used to hold the load of current and attached the transformer to Breaker . At each Busbar insulators are present for our safety. After conversion the 11kv voltage is reach to LT Bus-bar and again goes to Breaker. If any fault is found Breaker cut the connections and if not the voltage is transfer to different outgoing feeders as per requirement. IGIMS has 5 outgoing feeders as mentioned above.
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The above diagram shows the Eletric Supply by IGIMS to their nearby areas. This is a single line diagram of IGIMS PSS.
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If takes a closer look at the RTU panel, one can see a stack of racks. This can be classified as 1. Basic Rack 2. Extension Rack Basic Rack : - The Basic rack or the Communication Sub Rack houses the brain of the RTU. It consists of a number of slots. Into these slots are inserted a set of Cards. The Cards are the CPUs of RTU. They help in coordinating the flow of data from and into the RTU. These CPUs are basically of two types .. 1. SLI (Serial Line Interface) Cards (For Communicating with the Energy Meters)
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2. ETH(Ethernet)(For Communicating with the Energy Meters as well as with the SCADA System) The SLI Card acts as an interface between the RTU and the Energy Meters. It continually reads data in and out of the Energy Meters. It is generally placed in a slot of the Basic Rack. The SLI card has got a provision for communicating with the Energy Meters through four ports, A, B, 1 and 2. The ports A and B are of the RS485 type where 1 and 2 are of the RS232 . The SLI card has an MMI port for handling the dialogue between the web browser and the RTU. The ETH card control the process events and communications with the Control Centers. It continually reads the data from the Extension Racks, the SLI cards or Energy Meters and sends it to the control center. The ETH card has a port E, which is used by the RTU to communicate to the Master. The ETH is connected to the Extension Rack through port A or B, called COM A and COM B. There will be 2 ETH cards per RTU.
The ETH and the SLI cards communicate with each other on the back plane bus(on the mother board) of the Basic Rack. Extension Racks:- The Extension rack is a place, which is used to house the input/output Modules of the RTU. Similar to the structure of the Basic Rack, the Extension rack has slots into which the I/O modules can be inserted (unlike CPUs in the case of Basic Rack). The extension rack communicates only with the ETH card of the Basic Rack. In cases where there are more than one extension racks, each communication port of the extension rack is looped with the one succeeding it. As mentioned before, the extension rack is connected to one of the ETH through port A or B, called COM A and COM B. The I/O modules are located in the Extension rack . The function of the input Modules is to send the status of the equipment present at substation to MCC. The function of the output Modules is to control the status of the equipment from the MCC. Thus, we see that the flow of data, in the case of input modules, is from RTU to MCC and from MCC to RTU in the case of output modules.
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The different types of I/O modules used are the. DI(Digital input) cards-23BE21 DO(Digital output)cards-23BA20 The DI cards have 16 channels, which can be used for indications. If one takes a look at front face of the DI card, one can see 16 LEDs. Each LED indicates a particular status at the field.
The DO card is used to execute commands that are sent from the MCC. As soon as the DO cards get command from the MCC, it sends a pulse of 48v dc to the exciting terminal of the Heavy Duty(Interposing) Relay. As soon as the gets this pulse it closes its contacts and the command gets executed to Trip or Close a Breaker in the field. There are two Relays dedicated for each breaker, One relay for Closing and one for Tripping. The mounting of Relays can be seen at the Rear plane of the RTU Panel.
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Technical requirements for Remote Terminal Units (RTUs) Increasing functionality Flexible and expandable hardware concepts Redundant solutions Enhanced communication capabilities Possibility to perform complex PLC functions Modern engineering tools Modern diagnosis facilities
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Power related complaints will be handled by Trouble Call Management (TCM) application and will be passed on to the concerned maintenance staffs at substations or fuse call centers. Billing related complaints will be handled by Service Call Management (SCM) application and will be passed on to concerned division offices for readressal.
All type of complaint has to be intimated to concerned staff automatically and by the operator. After readressal of complaints the same will be updated to the database through the respective applications for information and report generation.
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Deskjet Printer
Line Printer
LAN A
24 Port Switch Router For Web Gateway
WWW
Application Server
IVR Server
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Deskjet Printer
Line Printer
Print Server
Print Server
Print Server
Workstation(Existing) Workstation(NEW)
FROM SCADA WAN ROUTER 8Port Switch FROM 24 LAN SWITCH OF FOTE
LAN A LAN B
24 Port Switch 24 Port Switch LAN Firewall WIth Network IDS
WAN Router for Connecting Bill Collection Center over Leased Line
Database Server
Leased Line Modem Provision for up to 24 leased line modem Leased Line Modem Dialup Modem
Dialup Modem To Bill COllection Centers 6 Nos. HT Energy Meter Provision for up to 75 PSTN LAY OUT OF MASTER BILLING and 35 GSM Modem at the HT Energy Meter SYSTEM Remote End
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ELECTRICITY METER
An electricity meter or energy meter is a device that measures the amount of electric energy consumed by a residence, business, or an electrically powered device. Electricity meters are typically calibrated in billing units, the most common one being the kilowatt hour [kWh]. A periodic reading of electric meters establishes billing cycles and energy used during a cycle. In settings when energy savings during certain periods are desired, meters may measure demand, the maximum use of power in some interval. "Time of day" metering allows electric rates to be changed during a day, to record usage during peak high-cost periods and offpeak, lower-cost, periods. Also, in some areas meters have relays for demand response shedding of loads during peak load periods.
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Spot Billing Machine Specification CPU : Advanced Micro controller based system with the latest hardware technology with 8 bit/16 bit/32 bit processor flash memory. FLASH DATA MEMORY : In built 4 MB flash memory expandable up to 8 MB ,16 MB,.Data preservation in the E.T.I.M.flash memory for more than 10 years DISPLAY: Graphic LCD Display with minimum 128 x 64 pixel backlit.Capability to display graphc images 20 chrs by 4 lines and 20 chrs by 8 lines KEYPAD: 30 key alphanumeric(silicon rubber),keyboard with legends with minimum capability of 1 milion operations THERMAL PRINTER: 384 dot Per line,Ultra fast 2 inch thermal printer with 50mm/sec speed or more for fast ticketing. CHARGER: A.C.INTELLIGENT CHARGER-working from 140 to 280 V.BUS charges for E.T.I.M. s to used battery power in the vehicles. WEIGHT: E.T.I.M weight less than 750 gm.
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BILLING CALCULATIONS
CONNECTIONS There are two types of connections based on consumer demand. 1 Phase Connection-:(Up to 5 kw) 3 Phase Connection-:( 5kw or Above)
Rebate:- The due date for making payment of energy bills or other charges shall be 15 days from the date of issue of the bill. Rebate will be allowed for making payment of energy bills on or before due date specified in the bill. Rebates are 10Ps/Unit for all type of consumers.
DPS(Delayed Payment Surcharge):- In case a consumer does not pay energy bills in full within 10 days grace period after due date specified in the bill, a delayed payment surcharge of one and half (1.5) percent per month. In case a consumer makes full payment after due date but within 10 days after the due date, no DPS shall be leviable for this period but rebate for prompt payment will not be admissible.
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Fixed Charge:- Fixed Charges are fixed for all the consumers. Energy Charge:- Energy Charges are also fixed for all the consumers.
Category of Consumer
Domestic Service-II(DS-II):All those consumer under DS-II category with 3 phase meter connection with contract demand between 5 kW and 60 kW.
Non-Domestic Service-II(NDS-II) Applicable for supply of electrical energy for non domestic consumers having sanctioned load up to 60 kW, using electrical energy for light, fan and power loads for non domestic purposes like shops, hospitals, nursing homes, clinics, dispensaries, restaurants, hotels, clubs, guest houses, marriage houses, public halls, show rooms, centrally air-conditioning units, offices etc.
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COMMUNICATION SYSTEM
Two modes of communication i.e. Fibre Optic (51km. overhead and 9.5 km underground) and Radio Frequency (RF) have been adopted to connect all 44 Sub-stations to SCADA control centre (MCC). 10 nos. of locations (9 Sub-station-cum-division offices and 1 division office) are connected in a ring to MCC through Fibre Optic Communication as a backbone and test 35 nos. of sub-stations are connected to nearby Fibre Optic points through RF communication system. A VOIP (Voice Over Internet Protocol) is also being commissioned to all these locations for verbal communication among these locations utilizing the same communication system.
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OPTICAL FIBRE
An optical fiber is a flexible, transparent fiber made of glass (silica) or plastic, slightly thicker than a human hair. It functions as a waveguide, or light pipe, to transmit light between the two ends of the fiber. The field of applied science and engineering concerned with the design and application of optical fibers is known as fiber optics. Optical fibers are widely used in fiber-optic communications, which permits transmission over longer distances and at higher bandwidths (data rates) than other forms of communication. Fibers are used instead of metal wires because signals travel along them with less loss and are also immune to electromagnetic interference. Fibers are also used for illumination, and are wrapped in bundles so that they may be used to carry images, thus allowing viewing in confined spaces. Specially-designed fibers are used for a variety of other applications, including sensors and fiber lasers.
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Optical fiber can be used as a medium for telecommunication and computer networking because it is flexible and can be bundled as cables. It is especially advantageous for long-distance communications, because light propagates through the fiber with little attenuation compared to electrical cables. This allows long distances to be spanned with few repeaters. Additionally, the per-channel light signals propagating in the fiber have been modulated at rates as high as 111 gigabits per second by NTT, although 10 or 40 Gbit/s is typical in deployed systems.]Each fiber can carry many independent channels, each using a different wavelength of light (wavelength-division multiplexing (WDM)). The net data rate (data rate without overhead bytes) per fiber is the per-channel data rate reduced by the FEC overhead, multiplied by the number of channels (usually up to eighty in commercial dense WDM systems as of 2008). The current laboratory fiber optic data rate record, held by Bell Labs in Villarceaux, France, is multiplexing 155 channels, each carrying 100 Gbit/s over a 7000 km fiber.Nippon Telegraph and Telephone Corporation has also managed 69.1 Tbit/s over a single 240 km fiber (multiplexing 432 channels, equating to 171 Gbit/s per channel).Bell Labs also broke a 100 Petabit per second kilometer barrier (15.5 Tbit/s over a single 7000 km fiber. For short distance applications, such as a network in an office building, fiber-optic cabling can save space in cable ducts. This is because a single fiber can carry much more data than electrical cables such as standard category 5 Ethernet cabling, which typically runs at 100 Mbit/s or 1 Gbit/s speeds. Fiber is also immune to electrical interference; there is no cross-talk between signals in different cables, and no pickup of environmental noise. Non-armored fiber cables do not conduct electricity, which makes fiber a good solution for protecting communications equipment in high voltage environments, such as power generation facilities, or metal communication structures prone to lightning strikes. They can also be used in environments where explosive fumes are present, without danger of ignition. Wiretapping (in this case, fiber tapping) is more difficult compared to electrical connections, and there are concentric dual core fibers that are said to be tapproof.
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EXCHANGE
Exchange is an electronic machine which is used for telephone line Exchange. In this machine there is capability to control the telephone by the help of cards and processors present in it.
PRIVATE
AUTOMATIC
BRANCHES
As it is clear from its name that Exchange is an automatic machine used for professional work as in SCADA working places. This machine required -48v power supply for its operations. Here the two modes of power supply are used One remains, in active mode and other will be in standby mode.
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Exchange machine uses wiring system for its connections. In this system - firstly, information are transfer to the customer care by Exchange. After that customer care operator send it to the IVRS operator and then it sends to its destinations. All the connections of wire, which is connected by different telephones are attached with a small size machine known as Voice Over Internet Protocol(VOIP). This VOIP is like a gateway used for local connectivity. The VOIP is connected to the exchange using wires and also connected to local telephones used in SCADA. EPBAX machine is divided in two parts:1)Upper parts. 2)Lower parts.
1).UPPER PARTS:The upper part of EPABX is used for some specific works are- call transferring as well as branching the calls. This part consists of various cards that required individual supply voltage for its operation. These voltages are- 12v, 5v,48v etc. This system also operate at two supply voltages connected to the lower parts also. The important cards present in the EPBAX are as follows:i)SLMAC:- SLMAC stands for Single Line Module Analog Click. 4 cards of SLMAC are found in upper part used for Analog type telephone. ii)SLMO2:- It stands for Single Line Module Operator Card. Only one SLMO2 card is found used for digital type of telephone.. iii)TM2LP:- Only one TM2LP is present in this system and are used for PSTN line. iv)DIVN2:- 2 cards of this type are present in upper part. This card is connected to 2 wires one is to Exchange and other is to IVRS. v)SIUX2:- 1 SIUX2 card is present in Exchange in upper part. This card is also called as Signal Sensing card. This card is used for sensing the different types call. Upper part is connected to the lower part through 2 PSTN lines one is in active mode and other is in stand-by mode.
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2)LOWER PARTS:- The lower parts of EPBAX contains processors and hard-disks for storing memory and its other operations. This part contains line trunk group control. Here also we found two modes of power supply as in upper parts. Some other cards are also present in this part used for programming one of them is APC(Administrated Programming Card). The Hard-disk present in this system has 2GB storage capacity. The different ports are also present are:i)Deeling port:- This is an important and very useful for processing ii)Atlanta Port:- 2 Atlanta ports are present and are used for connecting other parts. iii)Unmanaged port:- More than 8 Unmanaged ports are used. This part is connected to VOIP.
The Exchange is depend upon the wires only and free from satellite and radio waves.
In SCADA BHAWAN 30 Channels are land at a time. 10 are transfer to the 10 present operators and the rest 20 are in waiting list.
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