Service

Manual

ORDER NO.

CRT3239

GM-3000T/X1H/EW

BRIDGEABLE POWER AMPLIFIER

GM-3000T
GM-3000T

/X1H/EW

/X1H/UC

GM-3000T/X1H/ES

For details, refer to "Important symbols for good services".

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2004

K-ZZB. JUNE 2004 Printed in Japan

SAFETY INFORMATION
UC model
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.

WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

- Service Precaution
You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
D

1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
F

GM-3000T/X1H/EW

CONTENTS

SAFETY INFORMATION............................................2
1. SPECIFICATIONS .......................................................3
2. EXPLODED VIEWS AND PARTS LIST ......................4
2.1 PACKING..............................................................4
2.2 EXTERIOR ............................................................6
3. SCHEMATIC DIAGRAM.............................................8
3.1 OVERALL CONNECTION DIAGRAM..................8
4. PCB CONNECTION DIAGRAM................................10
4.1 AMP UNIT..........................................................10

5. ELECTRICAL PARTS LIST........................................14

6. ADJUSTMENT .........................................................16
7. GENERAL INFORMATION.......................................17
7.1 DIAGNOSIS .......................................................17
7.1.1 DISASSEMBLY.........................................17
7.1.2 CONNECTOR FUNCTION DESCRIPTION ......18
8. OPERATIONS ...........................................................19

1. SPECIFICATIONS
Power source .......................................................................................................... 14.4 V DC (10.8 15.1 V allowable)
Grounding system .......................................................................................................................................... Negative type
Backup Current .............................................................................................................................................. 5.1 mA or less
Current consumption .................................................................................................... 11.3 A (at continuous power, 4 )
Average current drawn* ........................................................................................................ 3.8 A (4 for two channels)
5.9 A (4 for one channel)
Fuse .............................................................................................................................................................................. 20 A
Dimensions ...................................................................................................................... 300 (W) 61 (H) 157 (D) mm
Weight .................................................................................................................... 2.6 kg (Leads for wiring not included)
Maximum power output .................................................................................................................... 80 W 2 / 200 W 1
Continuous power output ........................................................................ 60 W 2 / 150 W 1 (DIN45324, +B=14.4 V)
Load impedance .......................................................................................................................... 4 (2 8 allowable)
(Bridge connection: 4 8 allowable)
Frequency response .......................................................................................................... 10 45,000 Hz (+0 dB, 1 dB)
Signal-to-noise ratio .................................................................................................................... 100 dB (IEC-A network)
Distortion ........................................................................................................................................ 0.008 % (10 W, 1 kHz)
Separation ...................................................................................................................................................... 55 dB (1 kHz)
Low pass filter .............................................................................................................................. Cut off frequency: 80 Hz
Cut off slope: 12 dB/oct
Maximum input level/impedance .................................................................................. RCA: 6.5 V/22 k (0.4 6.5 V)
Speaker: 26 V/40 k (1.6 26 V)

Note:
Specifications and the design are subject to possible modification without notice due to improvements.

*Average current drawn

The average current drawn is nearly the maximum current drawn by this unit when an audio signal is input. Use this
value when working out total current drawn by multiple power amplifiers.

GM-3000T/X1H/EW

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING
6

3
4
3

GM-3000T/X1H/EW

NOTE:

- Parts marked by * are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual.
( In the case of no amount instructions, apply as you think it appropriate.)

- PACKING SECTION PARTS LIST

Mark No.
1
2
3
4
5
*
*

6-1
6-2
6-3
6-4
7

Description
Cord Assy
Screw Assy
Screw
Polyethylene Bag
Polyethylene Bag

GM-3000T/X1H/EW
HDE0036
HEA0058
BYC40P180FZK
HZE0002
HEG0013

Part No.
GM-3000T/X1H/UC
HDE0036
HEA0058
BYC40P180FZK
HZE0002
HEG0013

GM-3000T/X1H/ES
HDE0036
HEA0058
BYC40P180FZK
HZE0002
HEG0013

Warranty Card
Card
Owners Manual
Owners Manual
Carton

HRY1157
Not used
HRD0272
Not used
HHG0434

Not used
ARY1048
HRD0271
Not used
HHG0434

HRY1157
Not used
HRD0273
HRD0274
HHG0434

HHL0434
HHP0250

HHL0434
HHP0250

HHL0434
HHP0250

8 Contain Box
9 Protector

- Owner's Manual
Part No.
HRD0271
HRD0272
HRD0273
HRD0274

Language
English, French
English, Spanish, German, French, Italian, Dutch
English, Spanish
Arabic, Portuguese(B)

GM-3000T/X1H/EW

2.2 EXTERIOR
22

34

12

24

16
19

13

24
21

10

8 7
35

20

24

24
17

24

23
3

14

29

32

1
3
14

28 25

1
3

27

31
4
D

32
30

32

33

26

15
3

11

2
6

6
2
35
35

GM-3000T/X1H/EW

- EXTERIOR SECTION PARTS LIST

Mark No. Description
1
2
3
4
5

Part No.

Screw
Screw
Screw
Screw
Screw

BBZ30P050FTC
BBZ30P060FTC
BBZ30P080FTC
BBZ30P120FTC
BMZ30P050FTC

6
7
8
9
10

Screw
Screw
Screw(M3x8)
Screw(M3)
Stud

BSZ30P050FTC
BSZ30P050FZK
HBA0011
HBA0028
HLA0022

11
12
13
14
15

Case
Panel
Panel
Holder
Clip

HNB0131
HNB0257
HNB0261
HNC0080
HNC0189

16
17
18
19
20

Holder
Spacer

Insulator
Insulator

HNC0202
HNM0006
HNM0193
HNM0197
C

21 Insulator
22 Heat Sink
23 Amp Unit (EW)
Amp Unit (UC)
Amp Unit (ES)

HNM0212
HNR0280
HWH0240
HWH0241
HWH0242

24
25
26
27
28

Spacer
Fuse (20A)
Connector(CN904)
Terminal(CN901)
Terminal(CN905)

HNV0016
HEK0020
HKM1077
HKE0036
HKE0037

29
30
31
32
33

Terminal(CN906)
Pin Jack(CN801)
Holder
Screw
Terminal(CN903)

HKE0037
HKB0001
HNC0082
PPZ30P100SAD
VNF1084

34 Light Pipe Unit

35 Screw

HXA0322
PPZ30P120FZK

GM-3000T/X1H/EW

3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or
"ELECTRICAL PARTS LIST".

A
8

GM-3000T/X1H/EW

NOT

NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.

Decimal points for resistor

and capacitor fixed values
are expressed as :
2.2 2R2
0.022 R022

The > mark found on some component parts indicates

the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.

AMP UNIT

>

A
9

GM-3000T/X1H/EW

4. PCB CONNECTION DIAGRAM

4.1 AMP UNIT
NOTE FOR PCB DIAGRAMS

1.The parts mounted on this PCB

include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic diagram.
2.Viewpoint of PCB diagrams

Connector

AMP UNIT

FUSE

Capacitor

SIDE A

P.C.Board

Chip Part

SIDE B

A
10

GM-3000T/X1H/EW

SIDE A

BFC

F
L

A
11

GM-3000T/X1H/EW

AMP UNIT

A
12

GM-3000T/X1H/EW

SIDE B

A
13

GM-3000T/X1H/EW

5. ELECTRICAL PARTS LIST

NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Unit Number
Unit Number
Unit Number
Unit Name

:
:
:
:

Part No.
-------------------------

HWH0240(EW)
HWH0241(UC)
HWH0242(ES)
Amp Unit

MISCELLANEOUS
IC
IC
IC
IC
IC

101
151
651
801
802

IC
IC
IC
IC
IC

NJM4558MD
NJM2068M
PA2027A
NJM2068M
NJM2068M

IC
Q
Q
Q
Q

951
151
152
154
155

IC
Transistor
Transistor
Transistor
Transistor

UPC494C
2SA992
2SC1845
2SC1845
2SD2438

Q
Q
Q
Q
Q

156
251
252
254
255

Transistor
Transistor
Transistor
Transistor
Transistor

2SB1587
2SA992
2SC1845
2SC1845
2SD2438

Q
Q
Q
Q
Q

256
601
602
605
606

Transistor
Transistor
Transistor
Transistor
Transistor

2SB1587
2SD1768S
2SD1768S
2SC2412K
2SC2412K

Q
Q
Q
Q
Q

651
652
653
654
655

Transistor
Transistor
Transistor
Transistor
Transistor

2SA1037K
2SC2412K
2SC2412K
2SC2412K
2SA1037K

Q
Q
Q
Q
Q

656
657
658
659
951

Transistor
Transistor
Transistor
Transistor
Transistor

2SC2458
2SA1048
2SB1243
DTA124ES
DTA114ES

Q
Q
Q
Q
Q

952
953
956
957
960

Transistor
Transistor
FET
FET
Transistor

2SA1048
2SA1048
IRF1010N
IRF1010N
2SD1864

Q
Q
Q
D
D

961
962
963
601
602

Transistor
Transistor
Transistor
Diode
Diode

2SB1243
DTC114TK
2SC2412K
1SS133
1SS133

D
D
D
D
D

651
652
653
654
655

Diode
Diode
Diode
LED
Diode

1SS133
HZS7L(A2)
1SS133
DB1112H
ERA15-02VH

14

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Part No.
-------------------------

D
D
D
D
D

656
901
902
904
905

Diode
Diode
Diode
Diode
Diode

ERA15-02VH
ERA15-02VH
ERA15-02VH
1SS133
1SS133

D
D
D
D
D

954
955
956
957
958

Diode
Diode
Diode
Diode
Diode

1SS133
1SS133
FML22S
FML22R
HZS16L(1)

D
D
L
L
L

959
960
801
802
901

Diode
Diode
Ferri-Inductor
Ferri-Inductor
Choke Coil 50H

HZS16L(1)
1SS133
CTF1007
CTF1007
CTH1218

T
TH
TH
S
S

951
951
953
101
951

Transformer
Thermistor
Thermistor
Switch
Switch (BFC)(EW,ES)

HTT0012
CCX1013
HCX0001
CSH1021
HSH-156

VR

101

Volume 10k(A)
Fuse (20A)

CCS1241
HEK0020

RESISTORS
R
R
R
R
R

102
103
151
152
153

RS1/10S103J
RS1/10S103J
RS1/10S222J
RS1/10S910J
RS1/10S511J

R
R
R
R
R

154
155
156
157
158

RS1/10S223J
RS1/10S153J
RS1/10S153J
RD1/4PU561J
RD1/4PU561J

R
R
R
R
R

159
160
161
162
163

RD1/4PU161J
RD1/4PU161J
RD1/4PU473J
RD1/4PU473J
RD1/4PU221J

R
R
R
R
R

164
165
166
167
168

RD1/4PU562J
RD1/4PU222J
RD1/4PU473J
RD1/4PU473J
CCN1013

R
R
R
R
R

169
170
171
172
202

R
R
R
R
R

203
251
252
253
254

0.22
0.22
0.22
0.22

CCN1013
CCN1013
CCN1013
RD1/2PM100J
RS1/10S103J
RS1/10S103J
RS1/10S222J
RS1/10S910J
RS1/10S511J
RS1/10S223J

GM-3000T/X1H/EW

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Part No.
-------------------------

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Part No.
-------------------------

R
R
R
R
R

255
256
257
258
259

RS1/10S153J
RS1/10S153J
RD1/4PU561J
RD1/4PU561J
RD1/4PU161J

R
R
R
R
R

814
831
832
953
955

RN1/10SE2201D
RS1/10S683J
RS1/10S683J
RD1/4PU103J
RS1/10S473J

R
R
R
R
R

260
261
262
263
264

RD1/4PU161J
RD1/4PU473J
RD1/4PU473J
RD1/4PU221J
RD1/4PU562J

R
R
R
R
R

956
957
958
959
960

RS1/10S102J
RS1/10S153J
RS1/10S105J
RD1/4PU101J
RD1/4PU332J

R
R
R
R
R

265
266
267
268
269

RD1/4PU222J
RD1/4PU473J
RD1/4PU473J
CCN1013
CCN1013

R
R
R
R
R

961
962
963
964
965

RD1/4PU101J
RS1/10S332J
RS1/10S472J
RS1/10S472J
RS1/10S472J

R
R
R
R
R

270
271
272
601
602

CCN1013
CCN1013
RD1/2PM100J
RD1/4PU393J
RD1/4PU393J

R
R
R
R
R

966
967
972
973
976

RD1/4PU272J
RD1/4PU272J
RD1/2PM121J
RD1/2PM121J
RD1/2PM220J

R
R
R
R
R

605
606
609
610
613

RD1/4PU564J
RD1/4PU564J
RD1/2PM473J
RD1/2PM473J
RS1/10S472J

R
R
R
R
R

977
978
979
980
981

RD1/2PM220J
RD1/2PM220J
RD1/2PM220J
RD1/4PU100J
RD1/4PU100J

R
R
R
R
R

614
651
652
653
654

RS1/10S472J
RS1/10S104J
RS1/10S103J
RS1/10S472J
RD1/4PU392J

R
R
R
R
R

982
983
984
985
986

RD1/4PU472J
RD1/4PU472J
RD1/4PU563J
RD1/4PU104J
RD1/4PU183J

R
R
R
R
R

655
656
657
658
659

RS1/10S472J
RS1/10S222J
RS1/10S221J
RS1/10S102J
RS1/10S473J

990

RS1/10S223J

R
R
R
R
R

660
661
662
663
664

RS1/10S103J
RS1/10S103J
RS1/10S222J
RS1/10S472J
RS1/10S622J

R
R
R
R
R

665
666
667
668
669

RS1/10S622J
RS1/10S103J
RS1/10S472J
RS1/10S473J
RS1/10S223J

R
R
R
R
R

670
671
672
673
674

RS1/10S223J
RS1/10S223J
RS1/10S472J
RD1/4PU101J
RD1/4PU221J

R
R
R
R
R

675
676
801
802
803

RD1/4PU152J
RD1/2PM681J
RS1/10S471J
RS1/10S471J
RS1/10S223J

R
R
R
R
R

804
805
806
807
808

RS1/10S223J
RN1/10SE2201D
RN1/10SE2201D
RN1/10SE2201D
RN1/10SE2201D

R
R
R
R
R

809
810
811
812
813

RS1/10S104J
RS1/10S104J
RN1/10SE2201D
RN1/10SE2201D
RN1/10SE2201D

0.22
0.22
0.22
0.22

(EW,ES)

CAPACITORS
C
C
C
C
C

102
103
151
152
153

CKSQYB274K16
CKSQYB154K16
CEAT101M10
CCSQSL680J50
CFTNA224J50

C
C
C
C
C

154
155
156
157
158

CFTNA224J50
CCSQCH220J50
CCPUSL330J50
CCPUSL330J50
CCSQCH220J50

C
C
C
C
C

159
160
171
172
202

CFTLA223J50
CFTLA333J50
CCSQCH101J50
CCSQCH101J50
CKSQYB274K16

C
C
C
C
C

203
251
252
253
254

CKSQYB154K16
CEAT101M10
CCSQSL680J50
CFTNA224J50
CFTNA224J50

C
C
C
C
C

255
256
257
258
259

CCSQCH220J50
CCPUSL330J50
CCPUSL330J50
CCSQCH220J50
CFTLA223J50

C
C
C
C
C

260
271
272
651
652

CFTLA333J50
CCSQCH101J50
CCSQCH101J50
CCH1036
CKSQYB103K50

220F/10V

15

GM-3000T/X1H/EW

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Part No.
-------------------------

=====Circuit Symbol and No.===Part Name

--- -----------------------------------------------

Part No.
-------------------------

C
C
C
C
C

653
654
655
656
657

CKSQYB103K50
CKSQYB103K50
CEAT100M16
CEAT100M16
CEAT470M16

C
C
C
C
C

901
951
952
953
954

CFTNA224J50
CEAT100M16
CEAT221M10
CQMA102J50
CEAT2R2M50

C
C
C
C
C

659
660
661
662
663

CKSQYB103K50
CEAT220M16
CCH1183
CKSQYB103K50
CQMA103J50

C
C
C
C
C

955
956
958
959
960

C
C
C
C
C

664
801
802
803
804

CEAT2R2M50
CKSQYB471K50
CKSQYB471K50
CEAT100M16
CEAT100M16

C
C
C
C
C

961
962
963
968
969

C
C
C
C
C

805
806
807
808
809

CKSQYB472K50
CKSQYB472K50
CCSQCH271J50
CCSQCH271J50
CCSQCH271J50

C
C
C
C
C

970
971
972
973
974

CEAT100M50
CEAT100M50
CKSQYB473K50
CKSQYB473K50
CEAT470M16

C
C
C
C
C

810
811
812
831
832

CCSQCH271J50
CKSQYB103K50
CKSQYB103K50
CEAT100M16
CEAT100M16

C
C

975
976

CEAT470M16
CFTNA564J50

470F/16V

3300F/16V

2200F/35V
2200F/35V

CEAT100M16
HCH0005
CQMA472J50
CQMA472J50
CQMA102J50
CQMA102J50
HCH0003
HCH0003
CEAT101M35
CEAT101M35

6. ADJUSTMENT
F

There is no information to be shown in this chapter.

16

GM-3000T/X1H/EW

7. GENERAL INFORMATION

7.1 DIAGNOSIS
7.1.1 DISASSEMBLY

- Removing the Case (Fig.1)

Remove the three screws.

Remove the four screws and then remove

the Case.

Case

Fig.1

- Removing the Amp Unit (Fig.2)

Remove the six screws and then

remove the Panel.

Remove the screw.

Remove the six screws and then

remove the Panel.

1
1

Panel
D

Remove the ten screws.

Remove the nine screws and then

remove the Amp Unit.

Amp Unit

5
5

3
2
3

Panel
Fig.2

17

GM-3000T/X1H/EW

7.1.2 CONNECTOR FUNCTION DESCRIPTION

A

18

GM-3000T/X1H/EW

7
Subwoofer

Very Low Frequency range

Full range

LPF (left)
OFF (right)

Connect a subwoofer.

Remarks

GM-3000T/X1H/EW

Full range

Speaker
Type

Audio frequency range

to be output

LPF Select
Switch

If you hear a beat while listening to an

MW/LW broadcast with your car stereo,
change the BFC switch using a small
standard tip screwdriver.

BFC (Beat Frequency Control) Switch

6

Set the LPF select switch as follows according to the type of speaker that is connected to the
speaker output connector and the car stereo system:

The power indicator lights when the

power is switched on.

Power Indicator

8. OPERATIONS

LPF (Low-Pass Filter) Select Switch

When using with an RCA equipped car

stereo (standard output of 500 mV), set to
the NORMAL position. When using with
an RCA equipped Pioneer car stereo with
max. output of 4 V or more, adjust level to
match the car stereo output level.
If you hear too much noise when using the
speaker input terminals, turn the gain
control counter-clockwise.

If the sound level is too low, even when

the volume of the car stereo used along
with this power amplifier is turned up,
turn gain control on the front of the
power amplifier clockwise. If the sound
distorts when the volume is turned up,
turn the gain control counter-clockwise.

Gain Control

5
8

19