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MOTOR REWIND
Machine Details
EQUIP TAG: MFG : TYPE : S/N : DESC :
Treated Water Pump No.4
3323364
-
KW. V. A
992 SPEED : RPM 3.05 WEIGHT : KG. INS CLS : F FRE. 50 Hz. DUTY : S1 SF : IM : B3 IP : 55
Scope of Repair :1) Rewind Stator 4) Restack Stator Core 7) R/P Terminal Stud 10) R/P Terminal Board 13) Rotor Balance 16) DE Shaft Spray 19) End DE Arcing Spray 22) R/P PT-100 2) VIP Treatment 5) R/P Cover Box 8) R/P Terminal Bushing 11) R/P V-Ring 95,110 14) DE Rebush Housing 17) NDE Shaft Spray 20) R/P PTC Thermistor 23) R/P Heater 3) Clean inside
Remark :-
FINAL TEST
M M M
Electrical Data Insulation Resistance @ > 2000 U-G: U-V: M > 2000 V-W: V-G: M W-G: W-U: > 2000 M PI Test (for 3.3, 6.6 kV) : R10 / R1 = Winding Resistance
U1 - U2 : 4.25 V1 - V2 : 4.32 4.29 W1 - W2 : Winding Temp sensor : Winding Temp sensor : Heater :
Vdc. :
M M M
Winding Resistance
U1 - U2 : 6.04 V1 - V2 : 5.11 W1 - W2 : 4.34 Winding Temp sensor : Bearing Temp sensor : Heater :
Surge Test @
U-V: m V-W: m W-U: m 6xPTC Thermistor & 3xPT-100 : Damage DE & NDE Side : Damage DE SIDE 6322/C3 110.02 240.02 0.03 100.02 NDE SIDE 6319/C3 95.01 200.03 Coupling Bore :
V.
Surge Test @
1700
V.
Good U-V: Good V-W: W-U: Good PTC : 1-2 = 198.7Ohm., 3-4 = 210.9Ohm PT100 : S1=111.8Ohm., S2=111.9Ohm., S3=112.0Ohm DE : 7350Ohm., NDE : 7422Ohm. DE SIDE 6322/C3 110.02 240.02 0.03 100.02 NDE SIDE 6319/C3 95.01 200.03 Coupling Bore : 100.01
Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm) Ambient Temp (C) (V) Test Voltage (A) Iu: No-load current (RPM) Speed Vibration (mm/srms) V H A Bearing Condition (gE) Bearing Temp. (C) Frame Temp. (C) Connect power cable phase : Test run with Coupling
Remarks:
Mechanical data
Bearing Number Shaft Journal Dia.(mm) BRG. Housing Dia.(mm) Shaft run-out (mm) Shaft Ext. Dia.(mm)
100.01
55 Bearing Temp. (C) 38 40 Frame Temp. (C) U1-V1-W1 at motor leads : Shaft rotation facing DE Test run with Full key Without key Coupling Full key Without key Haft key Pulley Haft key
Remarks:
Normal condition
DE Side : The winding between phase U & V short to ground at the end of slot at 6-7 O' Clock point
Rotor condition
Rewind in process
Rewind in process
Motor in complete