Sunteți pe pagina 1din 6

APPENDIX A DNV TYPE APPROVAL - 827.

10/20 ELECTRIC CABLES (IEC 60092-350/370 SERIES)

APRIL 2010
1. Introduction
This appendix contains the requirement on which DNV normally bases its type approval of Electrical cables, used for Ships and Offshore Units. The below is liable to change in the light of new experience gained.

1.1 Document to be submitted


Documents to be submitted for assessment (in triplicate): 1) Cross sectional drawings of all different cable construction comprised by the Type Approval, showing conductors and the different layers. 2) References to design standards, rules, specifications etc. 3) Specification of applied material. 4) Test results (from tests already carried out, if any). Only one copy. 5) Applicant's proposal to Product Sample Test and Routine Test. 6) Special operational limitations. 7) Field of Application: a) general power and lighting b) control and instrumentation. 8) List of the cables covered by the Type Approval giving the following information's for each variant: a) b) c) d) e) f) g) number of cores conductor cross section (mm) and number of strands insulation thickness (mm) fillers/bedding/inner covering thickness (mm) inner/outer sheath thickness (mm) diameter of braiding wires (mm) overall diameter max.-min. (mm).

9) Construction details: a) b) c) d) Voltage class: 150/250 V, 0.6/1 kV or 1.8/3 kV. Temperature class: 70C, 90C or 95C. Conductors: Stranded plain or tinned copper class 2 or class 5. Insulation material: EPR, HEPR, HF EPR, HF HEPR, XLPE, HF XLPE, HF 90, S 95or HF S 95. e) Fillers/bedding/inner covering material. f) Inner/outer sheath material: ST1, ST2, SHF1, SE1, SH, SHF2 or SHF Mud. g) Metal covering: Braid or armour made of galvanised. steel, bronze or copper. h) Material outer braid/armour if any. i) Special properties, if any: flame retardant IEC 60332-2-1/2 IEC 60332-3-22/23/24/25 1

circuit integrity

IEC 60331-21/31

low Halogen IEC 60754-1 Halogen free low smoke offshore cables IEC 60754-2 IEC 61034-1/2 NEK 606 CSA C22.2 No. 03

cold bend (-40C) and impact (-35C) UV resistant test

ISO 4892-2 or UL 1581

10) Test programme, which as a minimum includes the elements for Type testing. The test programme shall refer to the relevant IEC standards for each test. 11) Application for Type Approval form 90.01a. Only one copy. For items 8), 9) and 10) above, application form no. 82.01a has to be used.

1.2 Design requirements


The cables are to comply with the relevant requirements of the following publications: 1.2.1 General requirements DNV Rules for Classification of Ships/High Speed Light Craft & Naval Surface Craft and DNV Offshore standards, Pt.4, Ch.8. IEC Publication 60092-350 (2008-02), Part 350: Shipboard power cables. General construction and test requirements. IEC Publication 60092-351 (2004-04), Part 351: Insulating materials for shipboard and offshore units, power, control, instrumentation, telecommunication and data cables. IEC Publication 60092-352 (2005-09), Part 352: Choice and installation of cables for low-voltage power systems. IEC Publication 60092-353 (1995-01 & 2001-04), Part 353: Single and multicore non-radial field power cables with extruded solid insulation for rated voltages 1 kV and 3 kV. IEC Publication 60092-359 (1999-08), Part 359: Sheathing materials for shipboard power and telecommunication cables. IEC Publication 60092-375 (1977-01), Part 375: General instrumentation, control and communication cables. IEC Publication 60092-376 (2003-05), Part 376: Cables for control and instrumentation circuits 150/250 V (300 V).

1.2.2 Special requirements IEC Publication 60331-11 (1999-04), Part 11: Apparatus Fire alone at a flame temperature of at least 750 C. IEC Publication 60331-12 (2002-07), Part 12: Apparatus Fire with shock at a flame temperature of at least 830 C. IEC Publication 60331-21 (1999-04), Part 21: Procedures and requirements Cables of rated voltage up to and including 0,6/1 kV. IEC Publication 60331-31 (2002-07), Part 31: Procedures and requirements for fire with shock - Cables of rated voltage up to and including 0,6/1 kV. IEC Publication 60332-1-1 (2004-07), Part 1-1: Test for vertical flame propagation for a single insulated wire or cable - Apparatus. 2

IEC Publication 60332-1-2 (2004-07), Part 1-2: Test for vertical flame propagation for a single insulated wire or cable Procedure for 1 kW premixed flame. IEC Publication 60332-1-3 (2004-07), Part 1-3: Test for vertical flame propagation for a single insulated wire or cable Procedure for determination of flaming droplets/particles. IEC Publication 60332-2-1 (2004-07), Part 2-1: Test for vertical flame propagation for a single small insulated wire or cable - Apparatus. IEC Publication 60332-2-2 (2004-07), Part 2-2: Test for vertical flame propagation for a single small insulated wire or cable Procedure for diffusion flame. IEC Publication 60332-3-10 (2000-10), Part 3-10: Test on vertical flame spread of vertically-mounted bunched wires or cables - Apparatus. IEC Publication 60332-3-22 (2000-10), Part 3-22: Test on vertical flame spread of vertically-mounted bunched wires or cables Category A. IEC Publication 60332-3-23 (2000-10), Part 3-23: Test on vertical flame spread of vertically-mounted bunched wires or cables Category B. IEC Publication 60332-3-24 (2000-10), Part 3-24: Test on vertical flame spread of vertically-mounted bunched wires or cables Category C. IEC Publication 60332-3-25 (2000-10), Part 3-25: Test on vertical flame spread of vertically-mounted bunched wires or cables Category D. IEC Publication 60754-1 (1994-01), Part 1: Determination of the amount of halogen acid gas. IEC Publication 60754-2 (1991-08 & 1997-04), Part 2: Determination of degree of acidity of gases evolved during the combustion of materials taken from electric cables by measuring pH and conductivity. IEC Publication 61034-1 (2005-04), Part 1: Measurement of smoke density of cables burning under defined conditions Part 1: Test apparatus. IEC Publication 61034-2 (2005-04), Part 2: Measurement of smoke density of cables burning under defined conditions Part 2: Test procedure and requirements. NEK 606 (2004): Cables for offshore installations halogen free and/or mud resistant. CSA C22.2 No. 03-01 (2001-03): Cold bending test -40C & cold impact test -35C.

1.3 Requirements of identification of product type with certificate


The product is to be provided with visible marking, giving at least the following information: manufacturer's name or trade mark type designation under which the product is type approved voltage number of conductors and cross-section.

The marking is to be carried out in such a way that it is visible, legible and indelible throughout the anticipated life of the product, and that the marks can be traced back to the Type approval certificate.

1.4 Test requirements


The testing is divided into: visual inspection electrical/mechanical tests environmental tests.

1.4.1 Visual inspection By visual inspection, it is to be verified that the test sample (e.g. prototype) is in conformity with the approved plans. 1.4.2 Electrical/mechanical tests The tests are to be according to the relevant parts of the following Sec.2, table of type tests. 1.4.3 Environmental tests Tests related to endurance and reliability of the product on board ships, e.g. vibration test, should take account of the environmental strains on board vessels. 1.4.4 How to pick out test samples The DNV surveyor at DNV Hvik shall normally pick out 4 samples of each cable type to be covered by the type approval according to the list in Sec.2 of the application form (the smallest and the largest, and 2 sizes in between). Cable types of almost equal construction (e.g. same insulation material and same sheath materials but different braiding materials, or without braiding or without outer sheath) may be specially considered with regard to total number of sizes to be picked out for tests. 1.4.5 Production Sample Test (PST) The production sample test is performed as random tests at suitable intervals in order to ensure that products from subsequent production conform to result of type tests, ensuring "equal production". These tests are normally carried out by the manufacturer unless stated on the Type Approval certificate. 1.4.6 Routine Tests (RT) The routine tests constitute the final production control and the manufacturers standard RT are to be described in the submitted documentation. This tests is normally carried out by the manufacturer unless stated on the Type Approval certificate.

2. Table of type tests


No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. Tests Visual inspection Resistance of conductors High voltage test Insulation resistance Conductor examination Insulation thickness Sheath thickness Overall diameters Hot set test for insulations and sheaths Increase in AC capacity after immersion in water High voltage test for 4 h Mutual capacitance (control and instrumentation cables only) Inductance to resistance ratio (control and instrumentation cables only) Electrical characteristics of insulating compounds Mechanical properties of insulating before and after ageing Mechanical properties of sheaths before and after ageing Compatibility test Loss of mass test on PVC insulation and PVC (ST1 and ST2) sheath Test for the behaviour at high temperature of PVC insulation and PVC and SHF 1 sheaths (pressure test) Test for the behaviour at low temperature of PVC insulation and PVC sheaths, SHF 1 and SHF 2 Test of metal coating of copper Galvanising test Test for resistance of PVC insulation and PVC and SHF 1 sheaths to cracking (heat shock test) Ozone resistance test for insulation and for sheaths Oil immersion test for elastomeric sheaths Determination of hardness for HEPR and HF HEPR insulations Determination of elastic modulus for HEPR and HF HEPR insulations Flame retardance test Specification of tests See Sec.1.4.1 above IEC 60092-350, 5.2.2 IEC 60092-350, 5.2.3 IEC 60092-350, 5.2.4, 7.2 IEC 60092-350, 6.4 IEC 60092-350, 6.5, 8.1 IEC 60092-350, 6.6, 8.2 IEC 60092-350, 6.7 IEC 60092-350, 6.8 IEC 60092-350, 7.3 IEC 60092-350, 7.4 IEC 60092-350, 7.5 IEC 60092-350, 7.6 IEC 60092-351, Table II IEC 60092-350, 8.3 IEC 60092-350, 8.4 IEC 60092-350, 8.5 IEC 60092-350, 8.6 IEC 60092-350, 8.7 IEC 60092-350, 8.8 IEC 60092-350, 8.10 IEC 60092-350, 8.11 IEC 60092-350, 8.12 IEC 60092-350, 8.13 IEC 60092-350, 8.14 IEC 60092-350, 8.17 IEC 60092-350, 8.18 IEC 60332-1-1, IEC 60332-1-2, IEC 60332-1-3 TT X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X PST X X X X X X X X X RT Mandatory

X X X

a) To be considered Halogen free all non-metallic materials in the cable to be tested.

Table of type tests continued


No. Tests Optional 29. Test for flame propagation for a single small insulated wire or cable 30. Flame retardance test on bunched wires or cables 31. 32. 33. 34. 35. Tests for electric cables under fire conditions Circuit integrity Test on gases evolved during combustion of materials from cables a) Measurement of smoke density of cables burning under defined conditions Offshore cables Cold bend and impact Specification of tests IEC 60332-2-1, IEC 60332-2-2 IEC 60332-3-10, IEC 60332-3-22, IEC 60332-3-23, IEC 60332-3-24, IEC 60332-3-25 IEC 60331-11, IEC 60331-12, IEC 60331-21, IEC 60331-31 IEC 60754-1, IEC 60754-2 IEC 61034-1, IEC 61034-2 NEK 606 CSA C22.2 No. 0.3 TT X X X X X X X PST RT

a) To be considered Halogen free all non-metallic materials in the cable to be tested.

S-ar putea să vă placă și