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Australian Standard

Metals and alloysStandard terminology and nomenclature

SAA HB171996

SAA HB171996

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Australian Standard
Metals and alloysStandard terminology and nomenclature

PUBLISHED BY STANDARDS AUSTRALIA (STANDARDS ASSOCIATION OF AUSTRALIA) 1 THE CRESCENT, HOMEBUSH, NSW 2140
ISBN 0 7337 0600 2

SAA HB17 1996

INTRODUCTION
This Handbook is a revision of the 1989 edition of SAA HB17 and is intended to provide engineers, metallurgists, material technologists, students and others with a broad and general knowledge of the following: (a) (b) (c) (d) Description of metals and alloys. Metal products and their common classification in terms of size and shape. Nomenclature for designating metals and alloys. Manufacturing practices, including heat treatment, forming, machining, joining, finishing and testing.

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Emphasis is placed on standard terminology and nomenclature, and references to Australian Standards are included, as appropriate, together with references to Standards prepared by the International Organization for Standardization (ISO), the United Kingdom, the United States of America, the Federal Republic of Germany and Japan. This revision has been prepared by Standards Australia in collaboration with the Institute of Metals and Materials Australasia Ltd. It was required to upgrade the definitions and to bring the referenced documents up-to-date. The Standards from which the extracts are taken are subject to amendment and periodical review; therefore, at some time in the future a particular extract may become out of date.
NOTE: A list of Standards from which these extracts are taken is included in Appendix A.

The views of the users of this Handbook will be welcomed by Standards Australia particularly on the scope of the subjects it covers. These views will be taken into consideration when the Handbook is next revised.

Copyri ght

STANDARDS AUSTRALIA

Users of Standards are reminded that copyri ght subsists in all Standards Australi a publi cati ons and software. Except where the Copyri ght Act all ows and except where provided for below no publi cati ons or soft ware produced by Standards Austr alia may be reproduced, stored in a retr ieval system in any form or transmitt ed by any means without prior permission in writ ing from Standards Australi a. Permission may be condit ional on an appropriate royalty payment. Requests for permission and informati on on commercial soft ware royalti es should be dir ected to the head off ice of Standards Australi a. Standards Austr alia will permit up to 10 percent of the technical content pages of a Standard to be copied for use exclusively in-house by purchasers of the Standard wit hout payment of a royalty or advice to Standards Austr alia. Standards Austr alia wil l also permit the inclusion of it s copyright material in computer soft ware programs for no royalty payment provided such programs are used exclusively in-house by the creators of the programs. Care should be taken to ensure that materi al used is fr om the curr ent editi on of the Standard and that it is updated whenever the Standard is amended or revised. The number and date of the Standard should therefore be clearly identif ied. The use of materi al in print form or in computer software programs to be used commercially, with or without payment, or in commercial contracts is subject to the payment of a royalty. This policy may be vari ed by Standards Austr alia at any ti me.

SAA HB17 1996

CONTENTS
Page CHAPTER 1 COMMON NAMES OF METALS AND ALLOYS 1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 STEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 CAST IRON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 COPPER AND COPPER ALLOYS . . . . . . . . . . . . . . . . . . . . . . 1.5 MISCELLANEOUS METALS AND ALLOYS . . . . . . . . . . . . . . .. .. ... 7 ....... 7 . . . . . . . 13 . . . . . . . 13 . . . . . . . 16

CHAPTER 2 METAL PRODUCTION 2.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 BASIC OXYGEN STEELMAKING (BOS) . . . . . . . . . . . . . . . . . . . . . . . . 2.3 BAYER PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 BESSEMER PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 BETTS PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 BLAST FURNACE PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 CONSUMABLE ELECTRODE REMELTING . . . . . . . . . . . . . . . . . . . . . . 2.8 CUPELLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 DOW PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.10 DUPLEXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 ELECTRIC PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.12 ELECTROSLAG REMELTING (ESR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 HALL PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 HANSGIRG PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 HOOPES PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 KROLL PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 MOND PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.18 OPEN HEARTH PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19 PARKES PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20 PATTINSON PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.21 THOMAS PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.22 VACUUM ARC REMELTING (VAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.23 VACUUM DEGASSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.24 VACUUM INDUCTION MELTING (VIM) . . . . . . . . . . . . . . . . . . . . . . . 2.25 ZONE REFINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 3 PRODUCT FORMS 3.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 FOIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 HOLLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6 ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7 SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9 SOLID SHAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10 STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12 WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13 OTHER STEEL INDUSTRY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . .

19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 20 20 20 20 21 21 21 21

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22 22 23 23 25 25 26 27 28 28 28 29 29

SAA HB17 1996

Page CHAPTER 4 STEEL DESIGNATION WROUGHTSTEELS 4.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.2 DEGREE OF DEOXIDATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.3 FOUR-DIGIT SERIES DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.4 THREE-DIGIT SERIES DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.5 SPECIAL DESIGNATION SYSTEMS FOR WROUGHT STEELS . . . . . . . 33 4.6 INTERNATIONAL STANDARD WROUGHT STEEL DESIGNATION . . . . 36 4.7 BRITISH STANDARD WROUGHT STEEL DESIGNATION . . . . . . . . . . . 38 4.8 AMERICAN STANDARD WROUGHT STEEL DESIGNATION . . . . . . . . 40 4.9 GERMAN STANDARD WROUGHT STEEL DESIGNATION . . . . . . . . . . 40 4.10 JAPANESE STANDARD WROUGHT STEEL DESIGNATION . . . . . . . . . 43
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CHAPTER 5 STEEL DESIGNATION TOOL STEELS 5.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 AUSTRALIAN STANDARD TOOL STEEL DESIGNATION . . . . . . . . . . . 5.3 INTERNATIONAL STANDARD TOOL STEEL DESIGNATION . . . . . . . . 5.4 BRITISH STANDARD TOOL STEEL DESIGNATION . . . . . . . . . . . . . . . 5.5 AMERICAN STANDARD TOOL STEEL DESIGNATION . . . . . . . . . . . . 5.6 JAPANESE STANDARD TOOL STEEL DESIGNATION . . . . . . . . . . . . . CHAPTER 6 STEEL DESIGNATION CAST STEELS 6.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 AUSTRALIAN STANDARD CAST STEEL DESIGNATION . . . . . . . . . . . 6.3 INTERNATIONAL STANDARD CAST STEEL DESIGNATION . . . . . . . . 6.4 BRITISH STANDARD CAST STEEL DESIGNATION . . . . . . . . . . . . . . . 6.5 AMERICAN STANDARD CAST STEEL DESIGNATION . . . . . . . . . . . . . 6.6 GERMAN STANDARD CAST STEEL DESIGNATION . . . . . . . . . . . . . . 6.7 JAPANESE STANDARD CAST STEEL DESIGNATION . . . . . . . . . . . . . CHAPTER 7 CAST IRON DESIGNATION 7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 AUSTRALIAN STANDARD CAST IRON DESIGNATION . . . . . . . . . . . . 7.3 INTERNATIONAL STANDARD CAST IRON DESIGNATION . . . . . . . . . 7.4 BRITISH STANDARD CAST IRON DESIGNATION . . . . . . . . . . . . . . . . 7.5 AMERICAN STANDARD CAST IRON DESIGNATION . . . . . . . . . . . . . . 7.6 GERMAN STANDARD CAST IRON DESIGNATION . . . . . . . . . . . . . . . 7.7 JAPANESE STANDARD CAST IRON DESIGNATION . . . . . . . . . . . . . . CHAPTER 8 COPPER AND COPPER ALLOY DESIGNATION 8.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 COPPER REFINERY PRODUCTS . . . . . . . . . . . . . . . . . . . . 8.3 WROUGHT COPPER AND COPPER ALLOYS . . . . . . . . . . . 8.4 CAST COPPER AND COPPER ALLOYS . . . . . . . . . . . . . . . .. .. .... ... . .... .. .. .. .. ... . .. ... ...

46 46 46 47 48 48

49 49 49 50 50 51 51 53 53 55 55 56 57 58 59 59 59 61

CHAPTER 9 ALUMINIUM AND ALUMINIUM ALLOY DESIGNATION 9.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 9.2 WROUGHT ALUMINIUM AND ALUMINIUM ALLOYS . . . . . . . . . . . . . 64 9.3 CAST ALUMINIUM AND ALUMINIUM ALLOYS . . . . . . . . . . . . . . . . . 65 CHAPTER 10 ZINC AND ZINC ALLOY DESIGNATION 10.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10.2 ZINC INGOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10.3 ZINC ALLOY CASTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

SAA HB17 1996

Page CHAPTER 11 LEAD AND LEAD ALLOY DESIGNATION 11.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 AUSTRALIAN STANDARD DESIGNATION . . . . . . . . . . . . 11.3 BRITISH STANDARD DESIGNATION . . . . . . . . . . . . . . . . . 11.4 AMERICAN STANDARD DESIGNATION . . . . . . . . . . . . . . 11.5 GERMAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . 11.6 JAPANESE STANDARD DESIGNATION . . . . . . . . . . . . . . . CHAPTER 12 TEMPER NOMENCLATURE FOR STEELS 12.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 AUSTRALIAN STANDARD DESIGNATION . . . . . . . . . . . . 12.3 BRITISH STANDARD DESIGNATION . . . . . . . . . . . . . . . . . 12.4 GERMAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . 12.5 JAPANESE STANDARD DESIGNATION . . . . . . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . .. .. .. ... ... ... ... ... ... 70 70 70 71 71 71

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CHAPTER 13 TEMPER NOMENCLATURE FOR COPPER AND COPPER ALLOYS 13.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2 AUSTRALIAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . 13.3 INTERNATIONAL STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . 13.4 BRITISH STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5 AMERICAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . 13.6 GERMAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . 13.7 JAPANESE STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 14 TEMPER NOMENCLATURE FOR ALUMINIUM AND ALUMINIUM ALLOYS 14.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.2 AUSTRALIAN STANDARD DESIGNATION FOR WROUGHT ALLOYS . 14.3 AUSTRALIAN STANDARD DESIGNATION FOR CAST ALLOYS . . . . . 14.4 INTERNATIONAL STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . 14.5 BRITISH STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 GERMAN STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . 14.7 JAPANESE STANDARD DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . .

75 75 75 76 77 78 78

79 79 82 83 84 85 86

CHAPTER 15 HEAT TREATMENT 15.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 15.2 TERMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 CHAPTER 16 METAL FORMING 16.1 INTRODUCTION . . . . . . . . . . . . . . . . . . 16.2 CASTING . . . . . . . . . . . . . . . . . . . . . . . . 16.3 MECHANICAL WORKING . . . . . . . . . . . 16.4 MACHINING . . . . . . . . . . . . . . . . . . . . . 16.5 POWDER METALLURGY . . . . . . . . . . . . 16.6 ELECTROFORMING . . . . . . . . . . . . . . . . CHAPTER 17 JOINING OF METALS 17.1 INTRODUCTION . . . . . . . . 17.2 BRAZING . . . . . . . . . . . . . . 17.3 BRAZE WELDING . . . . . . . 17.4 SOLDERING . . . . . . . . . . . . 17.5 WELDING . . . . . . . . . . . . . 17.6 WELDING TERMS . . . . . . .

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SAA HB17 1996

Page CHAPTER 18 METAL FINISHING 18.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . 18.2 CORROSION RESISTANCE . . . . . . . . . . . . . . . . . . 18.3 SIGNIFICANT SURFACE . . . . . . . . . . . . . . . . . . . 18.4 FINISHES FOR IRON AND STEEL . . . . . . . . . . . . 18.5 FINISHES FOR NON-FERROUS METALS . . . . . . . 18.6 SURFACE PREPARATION . . . . . . . . . . . . . . . . . . 18.7 MECHANICAL FINISHING . . . . . . . . . . . . . . . . . . 18.8 METALLIC COATINGS . . . . . . . . . . . . . . . . . . . . 18.9 CONVERSION COATINGS . . . . . . . . . . . . . . . . . . CHAPTER 19 TESTING AND INSPECTION 19.1 INTRODUCTION . . . . . . . . . . . . . . 19.2 MECHANICAL TESTING . . . . . . . . 19.3 NON-DESTRUCTIVE TESTING . . . . 19.4 MISCELLANEOUS TESTING . . . . . 19.5 TESTS FOR METAL FINISHING . . . 19.6 CHEMICAL ANALYSIS . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . .. . . .. .. .. .. .. .. .. .. .. . . .. .. .. .. .. .. .. . . .. .. .. .. .. . . .. .. .. .. .. .. . . . . . . . . . . . 131 . . . 131 . . . 131 . . . 132 . . . 132 . . . 133 . . . 133 . . . 133 . . . 137

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APPENDIX A REFERENCED DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Originated as SAA HB17 1989. Second editi on 1996.

SAA HB17 1996

C H AP T ER

C O M MO N N A M E S

O F

M E T AL S

A N D

A L L OY S

1.1 INTRODUCTION Metals are given names for a large number of reasons: historical (brass mentioned in the Bible); some physical property (stainless steel); specific application (spring steel); general end use (naval brass, admiralty gunmetal); named after the inventor (Muntz metal invented by G. F. Muntz 1932); appearance (gilding metal); method of production (capped steel); generic (steel). This Chapter lists and defines the metals which are used commercially in Australia. 1.2
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STEELS

1.2.1 General Steel is an alloy of iron and carbon, generally containing not more than 1.3% carbon, although a limited number of steels, e.g. chromium tool steels, have a carbon content greater than 2%. Steels are classifies as (a) unalloyed steels; and (b) alloy steels. The International Organization for Standardization (ISO) has standardized a classification of steels into unalloyed and alloy steels, based on chemical composition, in ISO 4948/1. Table 1.1 is an extract from this Standard. From the different values given for the chemical composition of the steel, the following is taken into consideration for classifying the steel as alloy or unalloyed: (a) (b) (c) Where a minimum value or range is specified for the ladle analysis of the elements given in the table, the minimum value is taken for classification. Where the manganese content of the ladle analysis is specified as a maximum only, the maximum value is taken for classification. Where for elements other than manganese a maximum value only is specified for the ladle analysis, a value of 0.7 times this maximum is taken for classification. TABLE 1.1

UNALLOYED/ALLOY STEEL BOUNDARY

Constituent Aluminium Boron Bismuth Chromium Cobalt Copper Manganese Molybdenum Nickel Niobium Lead Percent 0.10 0.0008 0.10 0.30 0.10 0.40 1.65* 0.08 0.30 0.06 0.40 Constituent Selenium Silicon Tellurium Titanium Tungsten Vanadium Zirconium Lanthanides (each) Other specified elements (except S, P, C and N) Percent 0.10 0.50 0.10 0.05 0.10 0.10 0.05 0.05 0.05

* If only a maximum is specified, the boundary is set at 1.80%.

COPYRIGHT

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HB 17-1996, Metals and alloys - Standard terminology and nomenclature

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