Publication No. CPGK 3XXX.

01 Issue: Revision 1 Issue Date: 01 October 2001

DFEB, DFEC, DFED (KTA 19 Series) Generating Sets

Parts Catalogue

Printed and published by Cummins Power Generation Ltd. Copyright 2001 all rights reserved. Manston Park, Columbus Avenue, Manston, Ramsgate, Kent CT12 5BF, UK Telephone: +44 (0) 1843 255000 Facsimile: +44 (0) 1843 255900

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Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 2

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Contents
Revision Record Introduction
Ordering Parts Part Identification Numbers Ordering Procedure Warranty Revision Record Sheet

6 7
7 7 7 7 7

Main Component Options

Control Panel Options Controller Mounting Options Exciter/Voltage Regulator Options Level 1 Control Options Detector 12 Control Options PCL Control Options AVR Assembly Options Alternator Options Current Transformer Options PCL/Detector 12 PCC AC Control Harness Options Engine Options Engine Governor Options Fuel Supply Options Loose Items Fuel System/Base Tank Exhaust System Options Enclosure Options Engine Cooling Options Genset Consumables

10
10 10 11 11 11 11 12 12 13 13 13 14 14 14 14 14 15 15 16 16 16

Alternator Heater Kit 01SC013 [Feature Code A293 (240V)] Engine Accessories
Oil Pressure Sensors (PCL/Level 1/Detector 12) 02SC013&027/055&077/107 Oil Pressure Sensor (PCC) 02SC003 Water Temperature Sensors (PCC/PCL/Level 1/Detector 12) 02SC003/013/077/107 Low Engine Temperature Sensor (PCC/Detector 12) 02SC003/107 Oil Temperature Sensor (PCC/PCL & Detector 12) 02SC003/031&034

18 20
20 21 22 23 24

Battery 12V 05SC022/043 (Export/UK) [Feature Code KPB02 (Export)/KPB05 (UK)] Battery Tray & Leads/Battery Leads 05SC016/055 [Feature Code KPB01]
Battery Tray & Leads 05SC016 Battery Leads - 05SC055

26

27
27 28

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 3

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Contents (Continued)
Ni-Cad Battery Leads 05SC036 Switch, Low Coolant Level 06SC024 [Feature Code H375] Emergency Stop [Feature Code K796]
PCL 001/002 Detector 12 PCC

29

30

32
32 33 34

Engine Coolant Heater 09SC006 (240V) [Feature Code H074 (240V)] Sump Drain Tap 10SC003 Sump Drain Pump 10SC013 [Feature Code H520] Radiator Drain Tap 11SC167 Engine Cooling [Feature Code E082 (40OC)/E074 (50OC)]
11SC197/198 Radiator 11SC219 Remote Cooling (No Radiator)

36 38

39 40

42
42 43

CE Guarding 13SC034
Heat Shield Terminal Shroud (PCC/PCL) 89SC042/051 AVR Cover 89SC025/055 Radio Interference Suppression (RIS) Kit 89SC053

44
44 45 46 47

Fuel Water Separator 15SC026 [Feature Code C127] Fuel-Transfer Hand Pump 16SC001 [Feature Code C161] Fuel Tank Fittings 17SC016 Earth Lead (Alternator to Bedframe) 20SC069 Bedframe & AV Mounts 25SC050/334/338 Base Fuel Tank 25SC061 [Feature Code C179]

48

49 50 51 52

53

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 4

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Contents (Continued)
Ni-Cad Batteries & Stand 31SC006 (Export)/31SC013 (UK) [Feature Code KPB03 (Export)/KPB04 (UK)] Fuel-Transfer Hand Pump 42SC001 [Feature Code KFT07] Free-Standing Fuel Tank 43SC001/002/003 [Feature Code KFT01/02/03] PCL Control Panel 80SC192/194 (50/60Hz) [Feature Code H576 (50 Hz)/H577 (60 Hz)] Detector 12 Control Panel 433169 thru 433173 [Feature Code H559] PCC Control Panel 03005127 (ISO Symbols)/03004305 (English Text) [Feature Code H578 (Single)/H579 & H580 (Paralleling)] Battery Charger 85SC010/025 (Lead Acid)/85SC012/027 (Ni-Cad) [Feature Code KBC01/02 (Lead Acid)/KBC03/04 (Ni-Cad)] Recommended Spare Parts Holding Recommended Spare Parts for Periodic Servicing
PCL Modules 250/500 Hour Service 1000 Hour Service 3000 Hour Service 6000 Hour Service Note: Refer to the applicable Vendor Parts Catalogue for spare parts information for the Control Panels in this Parts Catalogue.

54

56

58

60

62

64

66 68 70
70 71 72 74 76

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 5

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Revision Record
Sheet...........
REVISION
Number Issue Date

AMENDED PAGES
Changed Pages Reason

RECORD OF AMENDMENT
Signature Date Amended

0 1

15 Nov 99 01 Oct 01

Initial Issue All Incorporate revised configuration data

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 6

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KTA 19 Series/01 Oct 2001

Introduction
Ordering Parts
Contact your nearest Cummins Distributor to order your replacement parts. Use only genuine Cummins parts for your Genset, failure to do this may invalidate any warranty claims. Use the ordering procedure and the Fax Order Form within this book to ensure you order and receive the correct parts. All necessary contact information is given on the Fax Order Form.

Part Identification Numbers

Part numbers that are configured by the following sequence identify the parts in this book. e.g. 1 011262 Battery Tray Lead (+ve) 1

Item Number
1

Part Number
011262

Description
Battery Lead (+ve)

Qty Number Required

1

Remarks

Parts and Part Numbers shown in this Parts Catalogue may change, at the suppliers discretion, when specific genset serial numbers are known.

Ordering Procedure
The satisfactory ordering and processing of orders is greatly dependent on the proper supply of available information. To ensure the order is processed correctly and efficiently the following instructions are offered as the purchasers guide: 1. Write your order clearly in typeface, if possible, rather than hand written. 2. Provide the correct generator Model, Serial Number and Engine Number. 3. Be sure to list the correct part number required, part numbers are usually located on the part itself. 4. Complete assemblies are identified with a Feature Code. To order a complete assembly, use the feature code column on the order form, not the part number column. 5. Where assemblies contain the same items, the Feature Codes and differences between them are identified in the Header. e.g. Radiator 11SC197/198 (40 /50 C) [Feature Code E082 (40 C)/E074 (50 C)] 6. Arrange your purchase order in part number numerical sequence. 7. Please specify the quote reference number if applicable, this will help to decrease the time taken to process your order. 8. Please specify your company name and shipping details clearly. 9. Always quote your reference number, contact name, and telephone and fax numbers. Include your E-mail address if you have one.
O O O O

Warranty
All genuine Cummins parts are supplied with a 180-day Warranty. Contact your nearest Authorised Cummins Dealer or the Customer Services Department at CPG if defects occur in the warranty period.

Revision Record Sheet

A Revision Record sheet shows the revision status of this publication.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 7

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KTA 19 Series/01 Oct 2001

Cummins Power Generation Limited Manston Park Columbus Avenue Manston, Ramsgate Kent CT12 5BF Telephone +44 (0) 1843 255584 Facsimile: +44 (0) 1843 255913 Email: shawn.l.vincent@ cummins.com

Page 1 of ..........

FAX ORDER
From: Delivery Address:

Phone:

Fax:

Order No.

Order Date

Date Required

CPGK Quote No.

Model: Feature Code

Serial No:

Engine No:

Item 1 2 3 4 5 6 7 8 9 10

Qty

Part Number

Description

Unit Price

Amount

Additional Information:

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 8

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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 9

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Main Component Options

Genset.jpg

Control Panel Options

Item No.
1 1 1 1 1 1 1 Note: None (Level 1 Build) Detector 12 with AC Meters PCL-001 Local Start PCL-002 Local/Remote Start ISO PowerCommand ISO PowerCommand
TM TM

Description

Qty
0 1 1 1 1 1 1

Feature Code
KN99 H559 H576 H577 H578 H579 H580

Basic Paralleling

ISO PowerCommandTM Paralleling, Upgradeable

Option B184 and A367 are necessary with all PowerCommandTM and Detector 12 control panels.

Controller Mounting Options

Item No.
End Mounted Left Side Mounted Right Side Mounted

Description
(Not available with Options F187 & F188)

Feature Code
KCM01 KCM02 KCM03

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 10

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Exciter/Voltage Regulator Options

Item No.
PMG 3 Phase Sensing Torque Match Transformer Controlled (N/A with Options H559, H578, H579, H580) (Available with Option KN98 only)

Description

Feature Code
B184 B240 RFQ

Level 1 Control Options

Item No.
Compensator, Droop Controller, VAR/PF Alternator RTDs + Controller Power Factor Controller, 650-1300 @ 400V Power Factor Controller, 1000-5000A @ 400V Engine Wired to Set-mounted Terminal Box complete with OPG & ETG

Description

Feature Code
K611 K940 B224 01SC058 01SC060 KP01

Detector 12 Control Options

Item No.
Warning, Low Battery Voltage Relays, One Auxiliary 3PDT, 12 Remote Annunciator Compensator, Droop Time Delay, Start/Stop Power Factor Meter Emergency Stop Push-switch

Description
Alarm, Audible Engine Shutdown

Feature Code
KA08 H543 KJ03 K611 K634 K264 K796

PCL Control Options

Item No.
Alternator Volts Adjust Relay, Common Alarm 2PDT Relay, Set Running (Ready to Load/Load Transfer) 2PDT Power Factor Meter Warning, Low Battery Voltage Warning, Low Fuel Level Warning, High Fuel Level Shutdown, Earth Fault, Single Set Shutdown, Low Fuel Level (Requires Option C157) (Requires Option C148) (Requires Option C148)

Description
Alarm, Audible Common Alarm

Feature Code
KN54 K270 KN55 KN56 K264 H543 H595 H596 H589 H573

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 11

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AVR Assembly Options

Item No.
-

Part Number
E00024602 E00024030 E00023212 098303 098259 098238 098302

Description
SX460 AVR (No PMG) SX440 AVR (No PMG) MX321 AVR (PMG Excited) AVR Harness, SX460 AVR Harness, SX440 AVR Harness, MX 321 AVR Harness, MX 321

Qty
1 1 1 1 1 1 1

Feature Code
Detector 12 PCL

Detector 12 PCL PCL Detector 12

Alternator Options
Item No.
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Part Number
BRGST501 BRGST502 BRGST503 BRGST504 BRGST509 BRGST510 BRGST529 BRGST530 BRGST515 BRGST516 BRGST517 BRGST518 BRGST519 BRGST520 BRGST531 BRGST532

Description
Alternator (HC5C No PMG) Alternator (HC5C - PMG) Alternator (HC5D No PMG) Alternator (HC5D PMG) Alternator (HC5E No PMG) Alternator (HC5E PMG) Alternator (HC5F No PMG) Alternator (HC5F PMG) Alternator (HC5C No PMG High Alt. Temp) Alternator (HC5C - PMG High Alt. Temp) Alternator (HC5D- No PMG High Alt. Temp) Alternator (HC5D - PMG High Alt. Temp) Alternator (HC5E- No PMG High Alt. Temp) Alternator (HC5E - PMG High Alt. Temp) Alternator (HC5F- No PMG High Alt. Temp) Alternator (HC5F PMG High Alt. Temp)

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 12

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Current Transformer Options

PCL/Detector 12

Item No.
-

Part Number
87SC114 87SC115 87SC116 87SC117 87SC118 87SC119 87SC120 87SC121 87SC122 87SC123 87SC124 87SC125 87SC126

Description
Current Transformer, 75A - 150A Current Transformer, 100A - 200A Current Transformer, 150A - 300A Current Transformer, 200A - 400A Current Transformer, 250A - 500A Current Transformer, 375A - 750A Current Transformer, 400A - 800A Current Transformer, 500A - 1000A Current Transformer, 600A - 1200A Current Transformer, 750A - 1500A Current Transformer, 1000A - 2000A Current Transformer, 1500A - 3000A Current Transformer, 2000A - 4000A Current Transformer, 3000A - 6000A

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

PCC

87SC127

Item No.
-

Part Number
87SC094 87SC095 87SC096 87SC097 87SC098 87SC099 87SC100 87SC101 87SC086 87SC087 87SC088 87SC089 87SC090 87SC091 87SC092

Description
Current Transformers, DFAA, DQAA Current Transformers, DFAB Current Transformers, DFAC, DQAB Current Transformers, DFBF Current Transformers, DFCB, DQBA Current Transformers, DFCC, DQBB Current Transformers, DFCE, DFEB Current Transformers, DFEC Current Transformers, DFED, DFGA Current Transformers, DFGB Current Transformers, DFJC Current Transformers, DFJD Current Transformers, DFLB Current Transformers, DFLC Current Transformers, DFLD Current Transformers, DFMB, DFLE, DFLF Current Transformers, DFGD

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

87SC093 87SC139

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 13

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AC Control Harness Options

Item No.
-

Part Number
098320

Description
AC Control Harness

Qty
1

Feature Code

Engine Options
Item No.
4 4 4 4 4 4 Note:

Part Number
07SE521 07SE523 07SE525 07SE531 07SE533 07SE535 03383344 0338339801

Description
Engine (KTA19G2 50/60 Hz) Engine (KTA19G3 50/60 Hz) Engine (KTA19G4 50/60 Hz) Engine (KTA19G2 50/60 Hz) Engine (KTA19G3 50/60 Hz) Engine (KTA19G4 50/60 Hz) Engine Harness Engine Harness

Qty
1 1 1 1 1 1 1 1

Feature Code
Normal Duty Air Cleaners

Heavy Duty Air Cleaners

PCC

Normal or Heavy Duty Air Cleaners are supplied as integral items with the related engine.

Engine Governor Options

Item No.
08SC003 08SC016

Description
Governor Assembly Electronic Governor Assembly Electronic

Qty
1 1

Feature Code
Level 1, PCL Detector 12

Fuel Supply Options

Loose Items

Item No.
-

Part Number
43SC001 43SC002 43SC003 42SC021 42SC014 42SC012 42SC001

Description
Single-skin, 450 litre Single-skin, 900 litre Single-skin, 1350 litre Switch, High/Low Warning + Low Shutdown + Electric Fuel Transfer Electric Fuel Transfer Pump, 380-440V, 50 Hz, 3 Phase, 3 Wire (Option KFT04 necessary) Electric Fuel Transfer Pump, 440V, 60 Hz, 3 Phase, 3 Wire (Option KFT04 necessary)) Pump, Fuel Transfer, Hand

Qty
1 1 1 1 1 1 1

Feature Code
KFT01 KFT02 KFT03 KFT04 KFT05 KFT06 KFT07

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 14

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Fuel System/Base Tank

Item No.
2 -

Part Number
25SC061 17SC016 15SC026 16SC021 16SC033 16SC034 16SC011 42SC014 42SC012 16SC001

Description
Base Fuel Tank, Open Set, Sub-base, Single-skin (Open Set) Fuel Tank Fittings Fuel/Water Separator, Open Set Switch, High/Low Fuel Level Warning Switch, Low Fuel Level Shutdown, Open Set Switch, Low Fuel Level Shutdown, Enclosed Set Switch. Electric Fuel Transfer Electric Pump, Fuel Transfer, 380-440V, 50 Hz, 3 Phase, 3 Wire (Option KFT08 necessary) Electric Pump, Fuel Transfer, 440V, 60 Hz, 3 Phase, 3 Wire (Option KFT08 necessary) Hand Pump, Fuel Transfer, Open set

Qty
1 1

Feature Code
C179

C127 1 1 1 1 1 1 1 C148 C157 C157 KFT08 KFT09 KFT10 C161

Exhaust System Options

Item No.
-

Part Number
38SC101 38SC102 38SC103 38SC104 38SC167 38SC168 38SC169 38SC170

Description
Industrial Silencer In-line Entry/Exit, G2/3 Industrial Silencer Side Entry/In-line Exit, G2/3 Residential Silencer In-line Entry/Exit, G2/3 Residential Silencer Side Entry/In-line Exit, G2/3 Industrial Silencer In-line Entry/Exit, G4 Industrial Silencer Side Entry/In-line Exit, G4 Residential Silencer In-line Entry/Exit, G4 Residential Silencer Side Entry/In-line Exit, G4 Exhaust Flex, G2/3 Exhaust Flex, G4 Exhaust Bellows, G2/3 Exhaust Bellows, G4 Exhaust System Fixing Kit, G2/3 Exhaust System Fixing Kit, G4

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1

Feature Code
KEX01 KEX02 KEX03 KEX04 KEX01 KEX02 KEX03 KEX04 KEX05 KEX05 KEX06 KEX06 KEX07 KEX07

38SC128 38SC166 38SC118 38SC165 38SC145 38SC171

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 15

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Enclosure Options
Item No.
Note:

Part Number
22SM324 22SC002 17M0139 12SC007 13SC034 25SC061 07SC001 20SC069

Description
Silenced Enclosure Super Silenced Enclosure Fuel Tank Fittings Exhaust System Guarding Base Fuel Tank Emergency Stop Earth Lead, 240 mm
2

Qty
1 1 1 1 1 1 1 1

Feature Code
F190 F191

1. Enclosures are not available with Level 1 build gensets (Option KN98) or 6CTAA8.3G1/2 engines. 2. Options E074 and KCM02 are necessary with all Enclosures.

Engine Cooling Options

Item No.
5 5 -

Part Number
11SC197 11SC198 11SC219 Radiator, 40O C Radiator, 50O C

Description
(N/A with Options F190, F191)

Qty
1 1 1

Feature Code
E082 E074 RFQ

Remote Cooling (No Radiator)

Genset Consumables
Item No.
-

Part Number
069004 RSK6001 0206996 3002203 3002202 FF105D LF670 WF2076

Description
Cummins Engine Toolkit Rectifier Service Kit Alternator Drive Belt Fan Belt, G2 Fan Belt, G3/4 Fuel Filter Oil Filter Water Filter

Qty
1 1 1 1 1 2 2 1

Feature Code
KME01

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Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 17

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Alternator Heater Kit 01SC013 [Feature Code A293 (240V)]

Altheat.jpg

Item No.
1 2 Note:

Part Number
405509 001098 405501

Description
Fuse Terminal Block Alternator Heater Kit, 240V 2 Amp Cartridge Fuse (In Heater Control Box)

Qty
1 1 1

Remarks

Engine Coolant Heater 09SC006 (240V) is necessary with this option.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 18

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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 19

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Engine Accessories
Oil Pressure Sensors (PCL/Level 1/Detector 12) 02SC013&027/055&077/107

Oilpress.jpg

Item No.
1 2 -

Part Number
0309064103 01930448 0309064107

Description
Switch, Low Oil Pressure Sender, Oil Pressure Switch, Pre-Low Oil Pressure Adaptor Pipe, 1/8 Washer, /8 Reducer, /8 - /2 Bush, Reducer Screw, HCC, /8, 24 x 0.75 Washer LK 3/8 Tube Bundy, Engine Harness Engine Accessories
3 3 1 3

Qty
1 1 1

Remarks

Not Shown

Ancillary/Attaching Parts 05051503 08560010 05050019 05050021 08010048 08500050 505021 098276 02SC091 1 1 2 1 2 2 2 1 1 Level 1 Level 1 Level 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 20

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KTA 19 Series/01 Oct 2001

Engine Accessories (Continued)

Oil Pressure Sensor (PCC) 02SC003

PCCoilpress.jpg

Item No.
1

Part Number
01930444

Description
Sender, Oil Pressure

Qty
1

Remarks

Ancillary/Attaching Parts 01510411 001146 05050019 05050007 08560010 05051433 Mag Pick-up DYNT.10200 Bracket, Terminal Block Reducer, /8 x Bush, Reducer, /4 x /8 Washer, /8 Adaptor, Female
3 1 1 3

1 1 2 1 3 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 21

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Engine Accessories (Continued)

Water Temperature Sensors (PCC/PCL/Level 1/Detector 12) 02SC003/013/077/107

Watemp.jpg

Item No.
1 2 3 3

Part Number
0193044701 03090576 01930432 0193044701

Description
Sender, Water Temperature Switch, High Engine Temperature Sender, Water Temperature Sender/Switch, Pre-High Engine Temperature

Qty
1 1 1 1

Remarks
Not PCC Not PCC PCC, Not Shown Detector 12, Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 22

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Engine Accessories (Continued)

Low Engine Temperature Sensor (PCC/Detector 12) 02SC003/107

LowEngTemp.jpg

Item No.
1

Part Number
03090269

Description
Switch, Low Engine Temperature (LET)

Qty
1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 23

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Engine Accessories (Continued)

Oil Temperature Sensor (PCC/PCL & Detector 12) 02SC003/031&034

Oiltemp.jpg

Item No.
1 1 1 2

Part Number
01930432 01930388 019456 05050151

Description
Sender, Oil Temperature Sender, Oil Temperature Sender/Switch, Oil Temperature Reducer, 1/2 x 1/8 NPT

Qty
1 1 1 1

Remarks
PCC PCL, Detector 12 PCL, Detector 12 PCL, Detector 12

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Battery 12V 05SC022/043 (Export/UK) [Feature Code KPB02 (Export)/KPB05 (UK)]

LABattery.jpg

Item No.
1 1

Part Number
052045 052198

Description
Lead Acid Battery - Dry (Export) Lead Acid Battery Charged (UK only)

Qty
4 4

Remarks
Requires KPB01 Requires KPB01

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 26

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Battery Tray & Leads/Battery Leads [Feature Code KPB01]

05SC016/055

LABattery.jpg

Battery Tray & Leads 05SC016

Item No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number
011262 011263 035090 035095 715250 035105 011261 011264 011250 427561 427559 427560 418520 418521 011285

Description
Battery Lead (+VE) Battery Lead (+VE) Battery Clamp Clamp Bolt M8 Steel Wing Nuts Battery Tray Battery Lead (-VE) Battery Lead (-VE) Battery Link Battery Boot, Copper Link Battery Boot, Double Outlet Battery Boot, Single Outlet Battery Terminal, On Line Battery Terminal, On Line Str/Earth Lead (-VE)

Qty
1 1 2 2 2 1 1 1 2 2 4 2 4 4 1

Remarks
Not Shown Not Shown

Not Shown Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 27

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Battery Tray & Leads/Battery Leads (Continued)

Battery Leads - 05SC055

Item No.
1 2 7 8 9 10 11 12 13 14 15

Part Number
011262 011361 011261 011362 011250 427561 427559 427560 418520 418521 011285

Description
Battery Lead (+VE) Battery Lead (+VE), Long Battery Lead (-VE) Battery Lead (-VE), Long Battery Link Battery Boot, Copper Link Battery Boot, Double Outlet Battery Boot, Single Outlet Battery Terminal, On Line Battery Terminal, On Line Str/Earth Lead (-VE)

Qty
1

Remarks
Not Shown Not Shown

Not Shown Not Shown

2 2 4 2 4 4 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 28

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Ni-Cad Battery Leads 05SC036

NiCad.jpg

Item No.
1 2 3 -

Part Number
011238 011268 011269 011285 427559 558202

Description
Copper Connector Battery Lead, +ve Battery Lead, -ve STR/Earth Lead (-VE) Battery Boot, Double Outlet Cable, 25 mm 2

Qty
2 1 1 1 2 2

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 29

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Switch, Low Coolant Level [Feature Code H375]

06SC024

LowCool.jpg

Item No.
1

Part Number
019464

Description
Switch, Low Coolant, S35/01

Qty
1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 30

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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 31

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Emergency Stop [Feature Code K796]

PCL 001/002

PCLpanel.jpg

Item No.
2 -

Part Number
413080 082657 706187 715007 716007 716367

Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil

Qty
2 2 8 8 8 8

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 32

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KTA 19 Series/01 Oct 2001

Emergency Stop (Continued)

Detector 12

D12panel.jpg

Item No.
1 -

Part Number
413050 082657 706187 715007 716007 716367

Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil

Qty
2 2 8 8 8 8

Remarks
Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 33

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Emergency Stop (Continued)

PCC

PCCpanel.jpg

Item No.
1 -

Part Number
413050 082657 706187 715007 716007 716367

Description
Emergency Stop Push-switch Label, Emergency Stop M4 x 12 mm Steel Cheesehead Screw M4 Nut, Steel, Normal Series M4 Plain Washer, Thick, Steel, Form A M4 Steel Spring Washer, Single-coil

Qty
2 2 8 8 8 8

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 34

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Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 35

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Engine Coolant Heater 09SC006 (240V) [Feature Code H074 (240V)]

Engheat.jpg

Item No.
1 2 3 4

Part Number
023125 049001 010167 010111

Description
High Temp. Steam Hose 1 Bore, 1.5 m Hose Clip Heater Support Coolant Tank Heater 2kW, 240V

Qty
1 4 1 1

Remarks

Ancillary/Attaching Parts Note: 010159 050336 010158 010163 050167 010112 1 NPT Connector x 16 I/D Hose 1 BSP Socket, BS1740
1

3 1 1 1 1 1

/2NPT Connector x 16 I/D Hose

O

1 NPT Tapped, Hex Eng Plug 90 Elbow, M/F, 1 BSP Thermostat

The 2A fuse from the Alternator Heater Kit 01SC013 (240V) is installed in the Heater Control Box.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 36

Revision 1

KTA 19 Series/01 Oct 2001

Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 37

Revision 1

KTA 19 Series/01 Oct 2001

Sump Drain Tap

10SC003

Sumptap.jpg

Item No.
1 2

Part Number
023048 0501162 050695
3

Description
/4 Bore Fuel Hose

Qty
1 1 1

Remarks

Adaptor, M/F Oil Sump Drain Valve

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 38

Revision 1

KTA 19 Series/01 Oct 2001

Sump Drain Pump 10SC013 [Feature Code H520]

Sumpump.jpg

Item No.
1 2 3 4 -

Part Number
050220 050105 046385 050219 023048 049001
1

Description
/2 BSP Elbow, M/F

Qty
2 1 1 2 1 2

Remarks

Semi-rotary Hand Pump, BSF Pump Bracket Hose Connection Bore Fuel Hose, 0.5 m Clip

Not Shown Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 39

Revision 1

KTA 19 Series/01 Oct 2001

Radiator Drain Tap

11SC167

Radrain.jpg

Item No.
1 -

Part Number
050141 050179 050334

Description
BSP Brass Draw-off Plug BSP Nipple BSP Socket BS 1740

Qty
1 1 1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 40

Revision 1

KTA 19 Series/01 Oct 2001

Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 41

Revision 1

KTA 19 Series/01 Oct 2001

Engine Cooling [Feature Code E082 (40OC)/E074 (50OC)]

Radiator.jpg

11SC197/198 Radiator
Item No.
1 2

Part Number
037655 004502

Description
Radiator, 40/50 C Packing Plate
O

Qty
1 2

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 42

Revision 1

KTA 19 Series/01 Oct 2001

Engine Cooling (Continued)

11SC219 Remote Cooling (No Radiator)

Item No.
-

Part Number
047647 047648 023062 047645 047642 047643 047644 047534 049075 049108 605163 607182 670084 702127 716009 716012 716013 716373 Bracket

Description

Qty
1 1 1 1 1 1 1 1 2 1 1 2 1 8 1 1 2 2

Remarks

Remote Cooling Pipe Hose, 89 mm I/D, 80 M long Bracket, Guard Bracket, Guard Guard, Charge Alternator Guard, Charge Alternator Pulley Guard T-bolt Latch Clamp U-bolt Clamp Screw, HHC, -13 x 1.00
5 1

/8 UNC x 1- /4 LG Hex Screw

Spring Washer, Heavy M6 x 16 mm Hex Head Set Screw, Steel M6 Plain Washer, Thick, Steel, Form A M12 Plain Washer, Thick, Steel, Form A M16 Plain Washer, Thick, Steel, Form A M16 Steel Spring Washer, Single Coil

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 43

Revision 1

KTA 19 Series/01 Oct 2001

CE Guarding
Heat Shield

13SC034

CEGuard.jpg

Item No.
1 2 -

Part Number
047366 047365 047372 047367 Turbo Guard Heat Shield Bracket Bracket

Description

Qty
1 1 1 1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 44

Revision 1

KTA 19 Series/01 Oct 2001

CE Guarding (Continued)

Terminal Shroud (PCC/PCL) 89SC042/051

CEcover.jpg

Item No.
1 1

Part Number
0811366 0811366

Description
Terminal Shroud Terminal Shroud

Qty
2 3

Remarks
PCL PCC

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 45

Revision 1

KTA 19 Series/01 Oct 2001

CE Guarding (Continued)

AVR Cover 89SC025/055

AVRcover.jpg

Item No.
1 1 2 3

Part Number
047321 047551 047553 047552 AVR Cover AVR Cover

Description

Qty
1 1 2 4

Remarks
89SC055 89SC025 89SC055 89SC025

AVR Cover Bracket Spacer

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 46

Revision 1

KTA 19 Series/01 Oct 2001

CE Guarding (Continued)

Radio Interference Suppression (RIS) Kit 89SC053

RISunit.jpg

Item No.
1 1 1 2

Part Number
0300421602 001123 098254 098214

Description
RFI Protection Module RIS Kit RIS Module RIS Module Loom

Qty
1 1 1 1

Remarks
Detector 12 PCL PCL

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 47

Revision 1

KTA 19 Series/01 Oct 2001

Fuel Water Separator 15SC026 [Feature Code C127]

Watersep.jpg

Item No.
1 2 3 4

Part Number
050199 006172 019336 019339

Description
Adaptor Reducing, 1/2 - 5/8 BSP Hose Pipe Assembly, Supply Fuel/Water Separator Fuel/Water Separator Bracket

Qty
2 1 1 1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 48

Revision 1

KTA 19 Series/01 Oct 2001

Fuel-Transfer Hand Pump [Feature Code C161]

16SC001

Handpump1.jpg

Item No.
1 2 3 4 5 -

Part Number
050171 046443 050001 050227 050362 023046 049001

Description
1 BSP Gunmetal Hose Connector Hand Pump Support Bracket Rotary Hand Pump Hose Connection Elbow 90 , BSP M/F 1 Bore x /8 Thick Wall PVC Tube Clip
1 O

Qty
1 1 1 2 2 3 3

Remarks

Not Shown Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 49

Revision 1

KTA 19 Series/01 Oct 2001

Fuel Tank Fittings

17SC016

Tankfits.jpg

Item No.
1 2 3 4 5 6 7 -

Part Number
046438 046437 050108 019332 050302 050195 050173 011288 Filler Cap Filler Tube
3

Description

Qty
1 1 1 1 1 3 4 1

Remarks

/4 BSP M/M Adaptor M.S.

5

Fuel Contents Gauge, Spiral /8 BSP Reducer BSP Tapered Plug 1 BSP Gunmetal Plug Earth Lead (Base Tank to Bedframe)

Not Shown

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 50

Revision 1

KTA 19 Series/01 Oct 2001

Earth Lead (Alternator to Bedframe)

20SC069

altbedea.jpg

Item No.
1 -

Part Number
011348 011301

Description
Earth Lead, 100 mm 2 Braid Earth Lead, 240 mm
2

Qty
2 1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 51

Revision 1

KTA 19 Series/01 Oct 2001

Bedframe & AV Mounts

25SC050/334/338

BedfAVM.jpg

Item No.
1 2 2 2 3 3 4 5 5 6

Part Number
0302766 027131 027131 027131 027136 027136 031732 027143 027130 031723 Bedframe

Description

Qty
1 4 2 6 2 4 2 2 2 1

Remarks

Resilient Mounts, P5/2MF, HC5C/D Resilient Mounts, P5/2MF, HC5E Resilient Mounts, P5/2MF, HC5F Resilient Mounts, P5/3MF, HC5C/D/F Resilient Mounts, P5/3MF, HC5E Engine Foot, Rear Resilient Mounts, P5/1MF, HC5C/D Resilient Mounts, P5/4MF, HC5E Engine Foot, Front

25SC050 25SC334 25SC338 25SC050, 25SC338 25SC334

25SC050 25SC334

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 52

Revision 1

KTA 19 Series/01 Oct 2001

Base Fuel Tank 25SC061 [Feature Code C179]

Base Tank.jpg

Item No.
1

Part Number
0302794 Base Tank

Description

Qty
1

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 53

Revision 1

KTA 19 Series/01 Oct 2001

Ni-Cad Batteries & Stand 31SC006 (Export)/31SC013 (UK) [Feature Code KPB03 (Export)/KPB04 (UK)]

NiCad.jpg

Item No.
1 1 Note:

Part Number
052222 052207

Description
Ni-Cad Batteries (Dry) and Stand (Export) Ni-Cad Batteries (Charged) and Stand (UK only)

Qty
1 1

Remarks

Ni-Cad batteries are available in 9 and 19 cell units.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 54

Revision 1

KTA 19 Series/01 Oct 2001

Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 55

Revision 1

KTA 19 Series/01 Oct 2001

Fuel-Transfer Hand Pump [Feature Code KFT07]

42SC001

FSTank.jpg

Item No.
1 2 3 4 5

Part Number
023046 049001 050001 050227 050362

Description
1 Bore x 1/8 Thick Wall PVC Tube Clip Rotary Hand Pump Hose Connection Elbow 90 BSP M/F
O

Qty
3 3 1 3 2

Remarks

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 56

Revision 1

KTA 19 Series/01 Oct 2001

Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 57

Revision 1

KTA 19 Series/01 Oct 2001

Free-Standing Fuel Tank 43SC001/002/003 [Feature Code KFT01/02/03]

FSTank.jpg

Item No.
1 2 2 2 3 4 4 4

Part Number
046438 046321 046322 046323 033057 033058 033059 033060 Filler Cap

Description

Qty
1 1 1 1 2 2 2 2

Remarks

Fuel Tank, 450 litre Fuel Tank, 900 litre (Standard) Fuel Tank, 1350 litre Tank Stand Frame Spreader, 450 litre Spreader, 900 litre Spreader, 1350 litre

KFT01 KFT02 KFT03

KFT01 KFT02 KFT03

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 58

Revision 1

KTA 19 Series/01 Oct 2001

Free-Standing Fuel Tank (Continued) Item No.

5 5 5 6

Part Number
033061 033062 033063 019001

Description
Stay, 450 litre Stay, 900 litre Stay, 1350 litre Fuel Contents Gauge

Qty
2 2 2 1

Remarks
KFT01 KFT02 KFT03

Ancillary/Attaching Parts 046210 046439 050122 050173 050192 050195 050196 050361 Gasket Filler Plate BSP Plug, M.I.M.S or W 1 BSP Gunmetal Plug Gate Valve Taper BSP Tapered Plug BSP Nipple 1 BSP Taper Plug M/Iron 1 1 1 2 1 1 1 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 59

Revision 1

KTA 19 Series/01 Oct 2001

PCL Control Panel 80SC192/194 (50/60Hz) [Feature Code H576 (50 Hz)/H577 (60 Hz)]

PCLpanel.jpg

Item No.
1 1 2 3

Part Number
81SC037 81SC038 409550 0811822 0811824

Description
PCL-001 Key Start Module PCL-002 Auto Start Module AC Ammeter Standard Control Panel Control Panel Door Assembly Frequency Meter Door Lock Latch Plate Voltmeter, Dual Scaled PF Transducer & Meter Emergency Stop Push-switch Speed Adjustment Potentiometer Volt Trim Potentiometer (SX440) Volt Trim Potentiometer (MX321) KW Meter

Qty
1 1 3 1 1 1 1 1 1 1 1 1 1 1 1

Remarks
H576 H577

4 5 6 7 8 9 10 10 11 12

410508 426532 0811578 409507 410700 413080 82SC065 82SC066 82SC067 410550

K264 K796 A068 K270 K270 K185

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 60

Revision 1

KTA 19 Series/01 Oct 2001

PCL 001/002 Control Panel (Continued) Item No.

13 14 15 15 15 16 17 18 19 20

Part Number
01930435 01930466 01930351 03021641 03021642 410575 410607 408518 433148 416566

Description
Oil Temperature Gauge Oil Pressure Gauge Engine Temperature Gauge Battery Voltmeter, 12V Battery Voltmeter, 24V Hours Counter, 50Hz Elapsed Time Meter, 220/240V, 60Hz Amber Neon, 120V Annunciator 510 Volts Selector Switch Earth Lead 4 mm2 Panel Wrapper Label AC Harness Link Loom Meter Bezel Gasket Meter Gasket 144 mm 48 mm Gasket Nylon Insulation Spacer Sealing Strip Meters Cover 4 mm Earth Lead, 6-6BST Terminals Common PCB Meters PCB Gauges PCB Annunciator PCB Option PCB Resilient Mounts AVM202 Control Box Heater 120V Control Box Heater 240V M4 Cage Nut Ratchet Screw
2 2

Qty
1 1 1 1 1 1 1 2 2 1

Remarks
K486

Ancillary/Attaching Parts Note: 011350 0811412 0821225 098240 410586 410686 410692 420008 427566 427562 558603 989413 989414 989415 989418 989419 027074 0300451501 0300451502 049161 426534 2 1 1 1 5 1 1 6 1 1 1 1 1 1 1 1 6 1 1 2 2

Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 61

Revision 1

KTA 19 Series/01 Oct 2001

Note:

Detector 12 information is currently under review by CPG Engineering and part numbers may change.

Detector 12 Control Panel [Feature Code H559]

433169 thru 433173

D12panel.jpg

Item No.
1 2 3 4 5 5 6 7 8 9 10 10 11 12 13

Part Number
1930466 3081011 3220361 3081010 322036001 322036002 1930351 3022002 413050 03003598 3021641 3021642 0320168801 03081052 3021968

Description
Oil Pressure Gauge Switch (WO/L) Panel Light Rocker Switch (W/L) Lamp Assembly, 12V Lamp Assembly, 24V Water Temperature Gauge Time Totalizing Meter Emergency Stop Push-switch Frequency Adjust Potentiometer Voltmeter, 8-18V Voltmeter, 16-36V Circuit Breaker-Mag (Field) Rotary Volt/Ammeter Switch Frequency Meter (<500V)

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

K796, Not Shown A068

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 62

Revision 1

KTA 19 Series/01 Oct 2001

Detector 12 Control Panel (Continued) Item No.

13 14 14 14 14 14 14 14 14 14 15 15 16 16 17

Part Number
3021992 3021975 3021473 3021147 3021683 3021684 3021685 3021724 3021725 3021726 3021148 3021753 03030261 0303028501 03220363

Description
Frequency Meter (120V) Ammeter, Scale 0-25, 0-50 Ammeter, Scale 0-50, 0-100 Ammeter, Scale 0-75, 0-150 Ammeter, Scale 0-100, 0-200 Ammeter, Scale 0-150, 0-300 Ammeter, Scale 0-200, 0-400 Ammeter, Scale 0-250, 0-500 Ammeter, Scale 0-375, 0-750 Ammeter, Scale 0-400, 0-800 Voltmeter Voltmeter Volts Adjust Potentiometer Volts Adjust Potentiometer Lamp Assembly, Upper/Lower Scale

Qty
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remarks

82SC026 82SC027

Ancillary/Attaching Parts Note: 03370049 3004296 3004297 334323 3383252 3220017 3220004 3283252 301905501 03383429 03382278 0301905401 03193030 03550189 5170131 0300451501 0300451502 Bonding Strap PCB Assembly, Engine Monitor, 12V PCB Assembly, Engine Monitor, 24V Gauge, PCB Assembly DC Harness (Vertical) Panel Lamp, 24V Pilot Lamp, 12V DC Harness (Vertical) Door WLDMT Control RH Harness, TB21 AC Harness (Vertical) Door WLDMT Control LH Box WLDMT Control Capacitor Assembly Plug, Hole Control Box Heater 120V Control Box Heater 240V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 89SC021 89SC022

Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel. Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 63

Revision 1

KTA 19 Series/01 Oct 2001

PCC Control Panel 03005127 (ISO Symbols)/03004305 (English Text) [Feature Code H578 (Single)/H579 & H580 (Paralleling)]

PCCpanel.jpg

Item No.
1 1 1 1 2 2 2 2 3 4

Part Number
0300512701 0300512702 0300430501 0300430505 0300431101 0300431102 0300431103 0300431104 08950359 413050

Description
PCC Controller, 0-600V, Single, ISO Symbols PCC Controller, 0-600V, Parallel, ISO Symbols PCC Controller, 0-600V, Single, English Text PCC Controller, 0-600V, Parallel, English Text Door Assembly Door Assembly Door Assembly Door Assembly Door Gasket Emergency Stop Push-switch

Qty
1 1 1 1 1 1 1 1 1 1

Remarks

0-300,0-600V 0-750V 0-5250V 0-15kV

K796

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 64

Revision 1

KTA 19 Series/01 Oct 2001

PCC Control Panel (Continued)

Ancillary/Attaching Parts Note: 03004079 0300408001 03004481 03004462 03004083 03004458 0300430601 0300430701 0300430801 0300430901 0300430902 098290 098294 0821164 0821165 0300451501 0300451502 Digital PCB Analog PCB Display PCB Customer Interface PCB Engine Interface PCB Network Interface Module PCB Voltage Regulator PCB Governor O.P. Module PT/CT Module Bus PT, 0-300V L-L, 120V Bus PT, 301-480V L-L, 240V Harness, Terminal Rail Assembly Harness, Terminal Rail Assembly Decal Decal Control Box Heater 120V Control Box Heater 240V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Paralleling Paralleling Single Paralleling Single Paralleling 89SC031 89SC012 89SC043 Single

1. ISO Symbol controllers are for the Central Region and English Text controllers are for the Asia and America Regions. 2. 3. 4. 5. Door Assemblies are not available with Paralleling Control Systems. Options B184 and A367 are necessary with all PCC Control Systems. Feature Code H580 is an upgradeable Paralleling option. Refer to the Vendor Parts Catalogue for detailed spare parts information for this Control Panel.

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 65

Revision 1

KTA 19 Series/01 Oct 2001

Battery Charger 85SC010/025 (Lead Acid)/85SC012/027 (Ni-Cad) [Feature Code KBC01/02 (Lead Acid)/KBC03/04 (Ni-Cad)]

BatCharger.jpg

Item No.
1 1 1 1

Part Number
402505 402532 402507 402534

Description
Battery Charger, 10A, 24V (Loose) Battery Charger, 5A, 24V (Wall-mounted) Battery Charger, 10A, 24V (Loose) Cabinet Battery Charger, 5A, 24V

Qty
1 1 1 1

Remarks
85SC010 85SC025 85SC012 85SC027

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 66

Revision 1

KTA 19 Series/01 Oct 2001

Intentionally Left Blank

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 67

Revision 1

KTA 19 Series/01 Oct 2001

Recommended Spare Parts Holding

The table below is a generic list of the recommended spare part holdings for the KTA 19 Series genset. This information is supplied for your guidance only. The data can change when build specific serial numbers are known and without prior notification at the manufacturers discretion. It is strongly recommended that you order the parts that meet your requirements. To order your parts follow the procedure given in the Introduction and use the fax order form supplied on page 8 of this manual. If you require further information use the contact information given on the fax order form. Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part Number 410575 01930351 01930466 415060 415075 971004 CC 2602M 019456 433146 433147 433154 409509 409507 409550 410607 P00418 03021642 410578 413050 415124 414051 098255 098239 402029 402505 4011014 4011013 019217 019464 Description Hours Counter, 50 Hz (Not PCC) Water Temperature Gauge (Not PCC) Oil Pressure Gauge (Not PCC) Relay 24v, 10A Relay 24v, 5A 2P Diode 10D6 or in 4006S DCA Test Kit Oil Temperature Sender (019120) PCL 001 Key Start Unit PCL 002 Remote Start Unit PCL 005 AMF Unit Voltmeter, 8-18V Voltmeter 72mm Dual Scaled Ammeter Elapsed Time Meter, 220/240V, 60 Hz Voltmeter Selector Switch Battery Voltage Condition Meter, 24V Lube Oil Temperature Gauge Emergency Stop Push-switch Earth Fault Unit Speed Trim Potentiometer Volts Trim Potentiometer Loom 1k Volts Trim Potentiometer Loom 5k Battery Charger 3 Amp Battery Charger 10 Amp Wall Mounted 3 Pole Circuit Breaker 630 Amp 4 Pole Circuit Breaker 400 Amp Low Coolant Protection Unit Low Coolant Probe (019333) Qty 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 68

Revision 1

KTA 19 Series/01 Oct 2001

Item No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Part Number 019322 019324 019321 099932 RSK-6001 433159 E000-24030 E000-24602 E000-24210 E000-23410 E000-23212 405593 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526

Description Float Switch, High/Low Fuel Float Switch, Low Fuel (019242) Float Switch, Fuel Transfer Control (019198) Audible Alarm 12V Rectifier Service Kit PCL Software Kit + Manual AVR SX440 AVR SX460 AVR MX421 AVR MX341 AVR MX321 Fuse 5 Amp (PCC Panel) Fuse 10 Amp (PCC Accessory Box) Fuse 20 Amp (Detector 12) Fuse 15 Amp (Detector 12) Fuse 5 Amp (Detector 12) Fuse 20 Amp (989413 Common PCB) Fuse 15 Amp (989413 Common PCB) Fuse 2 Amp (989413 Common PCB) Fuse 2 Amp (989414 Meter PCB) Fuse 2 Amp (DMC Panel) Fuse 6 Amp (DMC Panel) Fuse 500 MA (DMC Panel) Fuse 1 Amp (DMC Panel) Fuse 5 Amp (DMC Panel) Fuse 4 Amp (DMC Panel) Fuse 5 Amp (PCC) Fuse 10 Amp (PCC) Fuse 2 Amp (PCL005) Fuse 4 Amp (PCL005)

Qty 1 1 1 1 1 1 1 1 1 1 1 2 3 2 1 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 69

Revision 1

KTA 19 Series/01 Oct 2001

Recommended Spare Parts for Periodic Servicing

The tables that follow contain the recommended spare parts necessary to complete the 250, 500, 1000, 3000 and 6000 hour servicing cycles. The minor periodic services (250 and 500 hour and 1000 hour when applicable) must be carried out between the major periodic servicing intervals (1000, 3000 and 6000 hour cycles). To order your parts follow the procedure given in the Introduction and use the fax order form supplied on page 8 of this manual. If you require further information use the contact information given on the fax order form. Cummins Power Generation recommends that only genuine Cummins parts are used and Cummins approved service engineers maintain your equipment at the recommended servicing intervals. These recommendations will enable you to comply fully with all the requirements of the 180-day Warranty and prevent the invalidation of any Warranty claim.

PCL Modules
Note: PCL Modules can be added to any order as and when necessary. Description PCL 001 Key Start Module PCL 002 Remote Start Module PCL 005 Mains Failure Module Qty AR AR AR Applicability

Part No 433146 433147 433154

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 70

Revision 1

KTA 19 Series/01 Oct 2001

250/500 Hour Service

Note: Part No 3629140 CC 2602M FF 105D LF 670 LF 777 WF2076 01930432 193044701 01930444 01930448 405593 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526 The quantities given are required for the 250-hour and the 500-hour service. Description Gasket, Rocker Lever Cover DCA Test Kit Fuel Filter Oil Filter Oil Filter Bypass Water Filter Water Temperature Sender Water Temperature Sender Oil Pressure Sender Oil Pressure Sender Fuse 5 Amp Fuse 10 Amp Fuse 20 Amp Fuse 15 Amp Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp Qty 6 1 2 2 1 1 1 1 1 1 2 3 2 1 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1 PCC Not PCC PCC Not PCC PCC Panel PCC Accessory Box Detector 12 Detector 12 Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel PCC PCC PCL 005 PCL 005 Applicability

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 71

Revision 1

KTA 19 Series/01 Oct 2001

1000 Hour Service

Part No 3629140 0186780 3076489 0206996 3002203 3002202 AH1101 CC 2602M FF 105D LF 670 LF 777 WF2076 RSK-6001 01930432 193044701 01930444 01930448 3050692 405593 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 Description Gasket, Rocker Lever Cover Seal, Thermostat Thermostat Belt, Alternator Fan Belt, G2 Fan Belt, G3/4 Air Filter DCA Test Kit Fuel Filter Oil Filter Oil Filter Bypass Water Filter Rectifier Service Kit Water Temperature Sender Water Temperature Sender Oil Pressure Sender Oil Pressure Sender Solenoid Starter 24V Fuse 5 Amp Fuse 10 Amp Fuse 20 Amp Fuse 15 Amp Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Qty 6 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 3 2 1 2 1 1 2 4 9 13 1 11 1 2 PCC Panel PCC Accessory Box Detector 12 Detector 12 Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel Standard PCC Not PCC PCC Not PCC Standard Applicability

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 72

Revision 1

KTA 19 Series/01 Oct 2001

Part No 405593 405590 405501 405526

Description Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp

Qty 2 3 5 1

Applicability PCC PCC PCL005 PCL005

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 73

Revision 1

KTA 19 Series/01 Oct 2001

3000 Hour Service

Part No 3629140 0067946 0186780 3076489 0206996 3002203 3002202 3055069 3094292 3801007 3803153 3545647 3804296 AH1101 CC 2602M FF 105D LF 670 LF 777 WF2076 E000-23212 RSK-6001 01930432 193044701 01930444 01930448 410587 410588 410575 410607 3050692 405593 405590 FEC 540330 FEC 540328 Description Gasket, Rocker Lever Cover Gasket, Oil Drain Seal, Thermostat Thermostat Belt, Alternator Fan Belt, G2 Fan Belt, G3/4 Oil Drain Plug Injector Gasket Set, Engine Repair Kit, Water Pump Repair Kit, Turbo Gasket Set, Upper Engine Air Filter DCA Test Kit Fuel Filter Oil Filter Oil Filter Bypass Water Filter AVR Standard MX321 Rectifier Service Kit Water Temperature Sender Water Temperature Sender Oil Pressure Sender Oil Pressure Sender Water Temperature Gauge Oil Pressure Gauge Hours Counter, 50 Hz Elapsed Time Meter, 220-240V, 60 Hz Solenoid Starter 24V Fuse 5 Amp Fuse 10 Amp Fuse 20 Amp Fuse 15 Amp Qty 6 2 2 2 1 1 1 2 3 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 2 1 PCC Panel PCC Accessory Box Detector 12 Detector 12 Not PCC Standard PCC Not PCC PCC Not PCC Not PCC Not PCC Not PCC Not PCC Standard Applicability

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 74

Revision 1

KTA 19 Series/01 Oct 2001

Part No 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526

Description Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp

Qty 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1

Applicability Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel PCC PCC PCL005 PCL005

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 75

Revision 1

KTA 19 Series/01 Oct 2001

6000 Hour Service

Part No 3629140 0067946 0186780 3076489 0206996 3002203 3002202 3018453 3044196 3055069 3094292 3408324 3801007 3803153 3545647 3804296 AH1101 CC 2602M FF 105D LF 670 LF 777 WF2076 E000-23212 RSK-6001 01930432 193044701 01930444 01930448 410587 410588 410575 410607 3050692 405593 Description Gasket, Rocker Lever Cover Gasket, Oil Drain Seal, Thermostat Thermostat Belt, Alternator Fan Belt, G2 Fan Belt, G3/4 Shutdown Valve EFC Governor Oil Drain Plug Injector Actuator, Governor Gasket Set, Engine Repair Kit, Water Pump Repair Kit, Turbo Gasket Set, Upper Engine Air Filter DCA Test Kit Fuel Filter Oil Filter Oil Filter Bypass Water Filter AVR Standard MX321 Rectifier Service Kit Water Temperature Sender Water Temperature Sender Oil Pressure Sender Oil Pressure Sender Water Temperature Gauge Oil Pressure Gauge Hours Counter, 50 Hz Elapsed Time Meter, 220-240V, 60 Hz Solenoid Starter 24V Fuse 5 Amp Qty 6 2 2 2 1 1 1 1 1 2 3 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 PCC Panel Not PCC Standard PCC Not PCC PCC Not PCC Not PCC Not PCC Not PCC Not PCC Standard Not PCC Applicability

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 76

Revision 1

KTA 19 Series/01 Oct 2001

Part No 405590 FEC 540330 FEC 540328 405593 FEC 540330 FEC 540328 FEC 926784 FEC 926784 405501 405502 405583 405588 405589 405526 405593 405590 405501 405526

Description Fuse 10 Amp Fuse 20 Amp Fuse 15 Amp Fuse 5 Amp Fuse 20 Amp (989413) Fuse 15 Amp (989413) Fuse 2 Amp (989413) Fuse 2 Amp (989414) Fuse 2 Amp Fuse 6 Amp Fuse 500 MA Fuse 1 Amp Fuse 5 Amp Fuse 4 Amp Fuse 5 Amp Fuse 10 Amp Fuse 2 Amp Fuse 4 Amp

Qty 3 2 1 2 1 1 2 4 9 13 1 11 1 2 2 3 5 1

Applicability PCC Accessory Box Detector 12 Detector 12 Detector 12 Common PCB Common PCB Common PCB Meter PCB DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel DMC Panel PCC PCC PCL 005 PCL 005

Parts Catalogue DFEB, DFEC, DFED (KTA 19 Series) Generating Sets Page 77