Calcul pentru tuburi din otel

Lungimea tubului: Diametrul exterior al tevii Grosimea peretelui Limita de rupere a materialului: Grosime invelis: Densitate invelis: Grosime captuseala/invelis interior Densitate captuseala/invelis interior: Presiunea de exploatare/functionare Presiunea de testare: Presiunea interioara etapa de constructie: Densitatea noroiului de foraj: Coef de frecare tub-BL-perete: Coef de frecare tub-suporti role: Frecare tub - noroi de foraj: Raza foraj Raza arc superior Distanta suporti role Distanta suporti role arc superior: Forta portanta suporti role: Adancimea de montaj max Factor/coef de siguranta:

440 m 508 mm 22 mm 480 N/mm 5 1200 0 2200 mm kg/m mm kg/m

Presiune interna etapa constructie Tensiuni pe circumferinta Tensiuni longitudinale

1.58 N/mm 0.79 N/mm

Presiune interna etapa functionare Tensiuni pe circumferinta 10.55 N/mm Tensiuni longitudinale 5.27 N/mm Tensiuni din presiunea exterioara Presiunea exterioara maxima Tensiuni pe circumferinta: Tensiuni longitudinale:

10 bar 15 bar 1.5 bar 1250 kg/m 0.3 0.1 0.2 kN/m 700 m 600 m 15 m 12 m 20 t 15 m 1.5

1.84 bar -1.94 N/mm -0.97 N/mm

Tensiuni radiale prin presiunea de testare in sol: -1.5 N/mm prin presiunea de lucru -1 N/mm prin presiunea ext a noroiului de foraj 0.18 N/mm Incovoiere (consola la capat/sfarsit) Moment (tub gol) 301.7 Tensiuni la incovoiere 77.1 Moment (tub umplut cu apa) 488.3 Tensiuni la incovoiere 124.8 Incovoiere (intre lagare/sprijin) Moment (tub gol) Tensiuni la incovoiere Moment (tub umplut cu apa) Tensiune de incovoiere Incovoiere (pe arcul superior) Moment (tub gol) Tensiuni la incovoiere Moment (tub umplut cu apa) Tensiuni la incovoiere Tractiune pe suporti role Greutate tub (gol) Forta de tractiune: Tensiune de intindere: Greutate tub (umplut cu apa): Forta de tractiune: Tensiuni de intindere:

kNm N/mm kNm N/mm

o.k.

75.4 19.3 122.1 31.2

kNm N/mm kNm N/mm

Raza de indoire Etapa de constructie Tensiune/Efort la incovoiere: Etapa de functionare/exploatare Tensiune/Efort la incovoiere: DVGW Tensiune/Efort la incovoiere: dupa instalare Tensiune/Efort la incovoiere Arc superior Tensiune/Efort la incovoiere

164 m 319.2091 N/mm 166 m 314.7 N/mm 327 m 160 N/mm 700 m 74.7 N/mm 600 m 87.2 N/mm

48.3 12.3 78.1 20.0

kNm N/mm kNm N/mm

2.68 205 6.1 4.34 332 9.9

kN/m kN N/mm kN/m kN N/mm

Tractiune - Portanta in gaura de foraj Portanta 2.58 Forta normala (tub gol) 0.10 Tractiune: 227 Tensiuni de intindere: 6.7 Forta normala (plin cu apa): Forta de tractiune: Tensiuni de intindere:

kN/m kN/m kN N/mm

forta de tractiune admisib. pe suporti role la raza: m 600 9473 kN forta de tractiune admisib. in gaura de foraj la raza: 700 m 8238 kN

1.76 kN/m 652 kN 19.4 N/mm

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Tub in sol Tensiuni longitudinale din incovoierea tubului in arcul superior prin tractiune Suma: contributie procentuala: Tensiuni echivalente/comparative: contributie procentuala: Tub in gaura deforaj la introducere: Tensiuni longitudinale: din indoirea tubului prin tractiune prin presiune ext Suma: contributie procentuala: Tensiuni tangentiale: prin presiune ext Tensiuni radiale: Presiunea ext a coloanei de noroi: Tensiuni echivalente: contributie procentuala:

87.2 6.1 93.3 19.4 93.7 19.5

N/mm N/mm N/mm % N/mm o.k. %

74.7 19.4 -1.0 93.2 19.4

N/mm N/mm N/mm N/mm o.k. %

-1.9 N/mm 0.2 N/mm 94.5 N/mm o.k. 19.7 %

Tub in gaura de foraj dupa tragere/antrenare Tensiuni longitudinale: din indoirea tevii 74.7 N/mm prin presiunea de testare 7.9 N/mm prin presiune exterioara -1.0 N/mm Suma: 81.7 N/mm Contributie procetuala: 17.0 % Tensiuni tangentiale: prin presiunea de testare 15.8 N/mm prin presiunea exterioara -1.9 N/mm Suma: 13.9 N/mm contributie procentuala: 2.9 % Tensiuni radiale: presiunea de testare: -1.5 N/mm presiune ext a coloanei de noroi: 0.2 N/mm Suma: -1.3 N/mm contributie procentuala: -0.3 % Tensiuni echivalente/comparative: 76.9 N/mm contributie procentuala: 16.0 N/mm

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Pulling-Calculation
Pipe-material:
Steel X65

HDD

Client: Project: Crossing:

STARSTROY SAKHALIN II Tym 1

Engineering: Drilling length: pipe Pipe diametre: prepared: S.Bunge 20" Oil pipe 508 mm 440 m

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Pipe Dimensions da sRohr di rm AStahl W Rohr ERohr gRohr K L du1 gu1 du2 gu2 du gu dIA gIA A Rohr pB pPrf pBau 508 mm 22 mm 464 mm 243 mm 33590 mm 3912431 206000 7850 480 765 5 mm N/mm kg/m N/mm m mm

Outside Diametre: wall thickness: Inside diametre: average pipe radius: Cross section steel: section modulus: E-modulus: density pipe material: Yield point pipe material: length: coating thickness (1) density coating (1) coating thickness (2) density coating (2) coating thickness, total: average coating density inside coating: density inside coating: pipe surface: working pressure test pressure inside pressure (during construction)

1200 kg/m 0 mm 0 kg/m 5 mm 1200 kg/m 0 mm 2200 kg/m 1.627 m 10 bar 15 bar 1.5 bar

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Additional Parameters gw gsp BL Sp B RBohrg. ROBog a a1 FBo T S 1000 kg/m 1250 kg/m 0.3 0.2 kN/m 0.1 700 m 600 m 15 m 12 m 20 t 15 m 1.5

density of water: density of drilling mud: friction coeff. Pipe - soil: friction Pipe - drilling mud: friction coefficient on rollers: min. radius of curvature: radius over bend: distance rollers: distance rollers on over bend: capacity of each roller: max. drilling depth: safety factor: weights: pipe (excl. Coating) Coating (1) Coating (2) coating - inside: water filling:

mR mUm1 mUm2 mIA mWa

263.7 kg/m 9.7 kg/m 0.0 kg/m 0.0 kg/m 169.1 kg/m

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3.0

Tensions due to internal pressure

external stress:

SU =
SL =

di 2 s Rohr
di 4 s Rohr

longitudinal stress

3.1

Internal pressure during construction time external stress: longitudinal stress

SU-Bau SL-Bau 1.6 N/mm 0.8 N/mm

3.2

working pressure external stress: longitudinal stress

SU-Betr SL-Betr 10.5 N/mm 5.3 N/mm

3.3

Test pressure external stress: longitudinal stress

SU-Prf SL-Prf 15.8 N/mm 7.9 N/mm

3.4

Tensions from external pressure

max. external pressure pa SU-Auen SL-Auen 1.8 bar -1.9 N/mm -1.0 N/mm

external stress: longitudinal stress 3.5 Radial tensions

test pressure: working pressure external pressure (mud)

SR-Prf SR-Betr. SR-Splg.

-1.5 N/mm -1.0 N/mm 0.18 N/mm

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4.0 4.1

Tensions from bow Tensions from overhang bow at the pipe end on rollers
M = G a 2

Bending moment:

GR-pipe weight / m

bending stress:

S =

M W
MLL SB-LL

moment (pipe empty) bending stress: moment (pipe water filled) bending stress:

301.7 kNm 77.1 N/mm

488.3 kNm 124.8 N/mm o.k.

MWL SB-WL

4.2

Between the supports (rollers)

Bending moment:

M = G

a 8

GR-pipe weight / m

bending stress:

S =

M W
MLL SB-LL MWL SB-WL 75.4 kNm 19.3 N/mm 122.1 kNm 31.2 N/mm

moment (pipe empty) bending stress: moment (pipe water filled) bending stress:

4.3

Between the supports (over bend) with a1 = moment (pipe empty) bending stress: moment (pipe water filled) bending stress:
MOLL SB-OLL MOWL SB-OWL

12 m 48.3 kNm 12.3 N/mm 78.1 kNm 20.0 N/mm

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5.0

bending radius and bending stress

bending radius acc. DVGW:

R = 206 d a

S K

bending radius:

R =

da E 2 S B - zul
K - Sa S

allowed bending stress:

S B - zul =

longitudinal stress due to internal pressure

Sa =

pi di 4 s
164 m 319.2 N/mm

construction time:

Rmin-Bau SB-Bau

bending stress:

operating time:

Rmin-Betr SB-Betr Rmin-Prf SB-Prf Rmin-DVGW SB-DVGW RBohrg. SB-Bohrg1 ROBog SB-OBog1

166 m 314.7 N/mm 168 m 312.1 N/mm 327 m 160.0 N/mm 700 m 74.7 N/mm 600 m 87.2 N/mm

for gas only

bending stress:
during pressure test:

bending stress:
acc. DVGW Biegespannung: pipe in place:

for gas only

bending stress:
over bend:

bending stress:

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6.0

Buoyancy forces, pulling forces, tensile stresses pipe at surface on pipe-rollers

pipe weight (empty) pulling force: tensile stress: GLL FLL SZLL 2.68 kN/m 205 kN 6.1 N/mm

pipe weight (water filled) pulling force: tensile stress:

GWL FWL SZWL

4.34 kN/m 332 kN 9.9 N/mm

pipe in bore hole

buoyancy: net buoyancy force (pipe empty) pulling force: tensile stress: net buoyancy force (pipe filled) pulling force: tensile stress: FAuf GLB FLB SZLB GWB FLB SZLB 2.58 kN/m 0.10 kN/m 227 kN 6.7 N/mm 1.76 kN/m 652 kN 19.4 N/mm 600 m 9473 kN 700 m 8238 kN o.k. o.k.

allowed pulling force on rollers: R = Fzul1 allowed pulling force during pull back: R = Fzul2

ENDE

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7.0

Summe der Spannungen (Vergleichsspannung)

Die Summe der Spannungen aus Zug, Biegung, Innen- und Auendruck wird fr verschiedene Bauzustnde betrachtet, wobei jeweils der ungnstigste Fall angesetzt wird. Die Vergleichsspannung SV wird nach der GE-Hypothese wie folgt ermittelt:

SV =

1 2

(SU - SL ) + (SL - SR ) + (SR - SU )

Su - Summe der Umfangsspannungen (Innendruck-Auendruck) SL - Summe der Lngsspannungen (Zug, Biegung, Innendruck) SR - Summe der Radialspannungen (Innendruck-Auendruck)

7.1

Rohr an Land aufgebaut whrend der Druckprobe

Lngsspannungen:
durch Prfdruck aus Durchbiegung Summe: prozentualer Anteil: SL-Prf SL-Prf SL SL/K 7.9 N/mm 31.2 N/mm 39.1 N/mm 8.1 %

Umfangsspannungen:
durch Prfdruck prozentualer Anteil: SU-Prf SU/K 15.8 N/mm 3.3 %

Radialspannungen:
durch Prfdruck: prozentualer Anteil: SR-Prf SR/K SV SU/K -1.5 N/mm 0.3 % 35.4 N/mm 7.4 %

Vergleichsspannung:
prozentualer Anteil:

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7.2

Rohr an Land aufgebaut whrend des Einziehens

Lngsspannungen:
aus Rohrbiegung im Oberbogen durch Zug Summe: prozentualer Anteil: SB-OBog1 SZLL SL SL/K vernachlssigbar vernachlssigbar SV SV/K 87.2 N/mm 6.1 N/mm 93.3 N/mm 19.4 % 0.0 0.0 93.7 N/mm 19.5 % o.k. o.k.

Umfangsspannungen: Radialspannungen: Vergleichsspannung:

prozentualer Anteil:

7.3

Rohr im Bohrloch whrend des Einziehens

Lngsspannungen:
aus Rohrbiegung durch Zug durch Auendruck Summe: prozentualer Anteil: SB-Bohrg1 SZLB 74.7 N/mm 19.4 N/mm -1.0 N/mm 93.2 N/mm 19.4 % o.k.

SL-Auen
SL SL/K

Umfangsspannungen:
durch Auendruck

SU-Auen

-1.9 N/mm

Radialspannungen:
Auendruck Splungssule: SR-Splg. SV SV/K 0.2 N/mm 94.47 N/mm 19.7 % o.k.

Vergleichsspannung:
prozentualer Anteil:

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7.4

Rohr im Bohrloch nach dem Einziehen (Druckprobe)

Lngsspannungen:
aus Rohrbiegung durch Prfdruck durch Auendruck Summe: prozentualer Anteil: SB-Bohrg1 SR-Prf 74.7 N/mm 7.9 N/mm -1.0 81.7 N/mm 17.0 %

SL-Auen
SL SL/K

Umfangsspannungen:
durch Prfdruck durch Auendruck Summe: prozentualer Anteil: SU-Prf 15.8 N/mm -1.9 N/mm 13.9 N/mm 2.9 %

SU-Auen SU
SU/K

Radialspannungen:
durch Prfdruck: Auendruck Splungssule: Summe: prozentualer Anteil: SR-Prf SR-Splg. SR SR/K SV SV/K -1.5 N/mm 0.2 N/mm -1.3 N/mm -0.3 % 76.86 N/mm 16.0 %

Vergleichsspannung:
prozentualer Anteil:

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