ANNEX N

AWS D1.1/D1.1M:2010

MODERN PREFAB SYSTEMS PVT. LTD. WELDING PROCEDURE SPECIFICATION (WPS)

Company Name: Modern Prefab Systems Pvt. Ltd. Welding Process SAW . Supporting PQR No. NA .

Identification # Revision 00 Authorized by Type- Manual Mechanized

NA Date: 16/04/2012 Date: 16/04/2012 Semiautomatic Automatic

JOINT DESIGN USED

Type: Double Weld Single Backing: YES NO Backing Material NA Root Opening 2- 3 mm Root Face Dimension 2-3mm Radius (J-U) NA Groove Angle: 65 5 Back Gouging: Yes

POSITION
Position of Groove: 1G Vertical Progression: Up . Fillet: Down NA .

Electrical Characteristics
Transfer Mode (SAW) Short-Circuiting Globular Spray Current: AC DCEP DCEN PULSED Other _____________ __________________ Tungsten Electrode (GTAW) Size: _____NA __ Type: ____NA ___

NO

Method Grinding

BASE METALS
Material Spec. IS 2062 Type of grade Grade A Thickness: Groove 12mm to 25mm Fillet NA Diameter (Pipe) NA

TECHNIQUE FILLER METALS

AWS Specification AWS A 5.17 AWS Classification EL - 8 Stringer or Weave Bead: STRINGER . Multi -Pass or Single Pass (per side) SINGLE . Number of Electrodes One . Electrode Spacing Longitudinal NA Lateral NA . Angle NA . Contact Tube to work Distance 19 - 25MM . Peening . NA . Interpass Cleaning: CHIPPING, BRUSHING or GRINDING . .

SHIELDING
Flux Gas CO2 Composition Electrode-Flux (Class) F-7A4-EL8 Flow Rate 10 to 20 L/hr Gas Cup Size 15 - 25mm NA . 100%

POST WELD HEAT TREATMENT Preheat

Preheat Temp. Min Interpass Temp. Min. NA NA . Max. NA . . Temp. Time NA NA . .

WELDING PROCEDURE Filler Metals Current Pass or Class Diam. Weld Type & Amps or Wire Larer(s) Process Polarity Feed Speed Volts 1 SAW EL - 8 3.15mm DCEP 300 - 400 A 25 - 33
Travel Speed

(IPM) 8 - 12

Joint Details
65 5

12mm

12mm

2-3mm

12mm