WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

1 a.

b.

2 a

c.

Raw & packaging material receipt Raw material Physical: None receipt (soda Chemical: None ash, silica Biological: None sand, limestone etc) Receipt of Physical :None packaging Chemical: None materials Biological. None (carton, polythene nylon etc) Raw & packaging material Storage Storage of raw Physical :None materials (soda ash, silica sand, Chemical: None limestone etc) Biological. None Storage of Physical :None packaging material (carton, Chemical: None polythene Biological. None nylon etc) Sand Physical : Dirt, treatment woods, stones

N N N N N N

Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil

N N N N N N Y

The possibility of physical hazard is not likely to occur since there is GMP in place Nil Nil The possibility of physical hazard is not likely to occur since there is GMP in place Nil Nil This is the last stage for sand treatment where physical hazards like stone can be removed

Nil Nil Nil Nil Nil Nil Use of sieves to remove foreign particles

Nil Nil Nil Nil Nil Nil Sieves remove foreign particles. The control here is essential to prevent physical contamination of product. There is no future step to remove foreign

Nil Nil Nil Nil Nil Nil CCP-1

Page 1 of 6

WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

Cullet treatment

Chemical: None Biological: None Physical : metal

N N Y

Nil Nil There is possibility of contamination with metals at receiving stage

Nil Nil Magnet is used to remove metallic objects

Batch mixing

Chemical: None Biological: None Physical : metal

N N Y

Nil Nil This is the last stage where physical hazards like metals can be removed

Nil Nil Magnet is used to remove metallic objects

Batch melting

Product formation

Chemical: None Biological: None Physical: None Chemical: None Biological: None Physical: None Chemical: shear lubricant, forming machine lubricants, mould machine lubricant

N N N N N N Y

Nil Nil Nil Nil Nil Nil There is a possibility of product (glass bottle) contamination through lubricants used on shears as well as forming and mould machines

Nil Nil Nil Nil Nil Nil Use food grade lubricants on shears, forming machine and mould machine

particles Nil Nil This control Measure ensures removal of metallic objects. There is no future step for metal removal Nil Nil Magnet removes metallic object. The control here is essential to prevent physical contamination of product. There is no future step to remove metallic object Nil Nil Nil Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass

Nil Nil OPRP-1

Nil Nil CCP-2

Nil Nil Nil Nil Nil Nil OPRP-2

Page 2 of 6

WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

Hot end coating

Biological: None Physical: None Chemical: Metal oxide

N N Y

Nil Nil There is a possibility of product surface contamination through chemicals used for coating glass bottles

Nil Nil Use safe organic metal oxides for coating the surface of formed glass bottles

Product annealing

Biological: None Physical :None Chemical: conveyor lubricant

N N Y

Nil Nil There is a possibility of product (glass bottle) contamination through lubricants used on conveyors leading to the lehr Nil Nil There is a possibility of product surface contamination through chemicals used for coating glass bottles

Nil Nil Use food grade lubricants on conveyors leading to the lehr

10

Cold end coating

Biological :None Physical: None Chemical: polyglass

N N Y

Nil Nil Use food grade polyethylene wax for coating the surface of glass bottles

bottles) through the use of lubricants Nil Nil This control measure eliminates the possibility of chemical contamination of product surface through the use of metal oxides for coating Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of lubricants Nil Nil This control measure eliminates the possibility of chemical contamination of product surface through the use of coating chemicals

Nil Nil OPRP-3

Nil Nil OPRP-4

Nil Nil OPRP-5

Page 3 of 6

WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

11

Product inspection

12

Product packing

Biological: None Physical: bird swing, internal stuck glass, internal soft blister, checks, spike/stuck plunger, crizzle, contact inspection parts, internal loose glass, debris; hardened spray drips, mechanical parts, carton pieces Chemical: None Biological: None Physical: None Chemical: cleaning materials, grease/lubricant

N Y

Nil Epidemiological evidence suggests that the presence of defects such as birdswings, spikes, internal stuck glass among others in glass bottles pose serious health hazard to the potential end user

Nil Glass bottles inspection through the use of automatic machines and visual inspection of every glass bottle by operators for a variety of faults such as spikes, birdswings, checks, blisters, tears, stones, chipped finish, chokes, crizzles among others

Nil This control measure eliminates the possibility of having critical defects in finished glass bottles. The control here is essential to prevent physical contamination of product. There is no future step to remove these physical defects.

Nil CCP-3

N N N Y

Nil Nil Nil There is a possibility of product (glass bottle) contamination through cleaning agents and grease used prior to packing

Nil Nil Nil Use food grade cleaning agents on finished product (glass bottle)

13

Rework 1

Biological: None Physical: foreign matter.

Nil Y

Nil The possibility that the rework material will contain foreign particles, sand exist

Nil QA inspection and approval prior to introduction of rework.

Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of cleaning agents Nil This will prevent introduction of fresh physical hazards

Nil Nil Nil OPRP-6

Nil OPRP-7

Page 4 of 6

WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

Ensure adherence to GMP rules. Chemical : None Biological: None Physical: None Chemical: None Biological: None Physical: None Chemical: inks/paints N N N N N N Y Nil Nil Nil Nil Nil Nil There is a possibility of product (glass bottle) contamination through inks/paints used for printing/decoration Nil Nil Nil Nil Nil Nil Use food grade inks/paints on finished product (glass bottle) for printing/decoration purposes Nil Nil Nil Nil Nil Nil This control measure eliminates the possibility of chemical contamination of product (glass bottles) through the use of inks/paints Nil Nil Nil Nil This will prevent introduction of fresh physical hazards Nil Nil Nil Nil Nil Nil OPRP-8

14

Product lot approval Product printing/decor ation (optional)

15

16

Product packing Rework 2

17

Biological: None Physical: None Chemical: None Biological: None Physical: foreign matter.

N N N N Y

Nil Nil Nil Nil The possibility that the rework material will contain foreign particles, sand exist

Nil Nil Nil Nil QA inspection and approval prior to introduction of rework. Ensure adherence to GMP rules. Nil Nil Nil Nil Nil

Nil Nil Nil Nil OPRP-9

18

Product pack inspection

Chemical : None Biological: None Physical: None Chemical: None Biological: None

N N N N N

Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil

Page 5 of 6

WUNDERKIND MANUFACTURING PLC

DOCUMENT TITLE: FOOD SAFETY HAZARD ANALYSIS WORKSHEET (TABLE 2) Issue Date: Revision No: 00
S/N Process description Potential hazard(s) type and description Is Potential hazard(s) Significant to be addressed in HACCP /OPRP plan? Yes or No (Y /N) Justification for decision made in the previous column Description of Control Measure In Place Basis for Selection of Control Measures Is this a CCP or OPRP

19

20

Product strapping & shrink wrapping Product warehousing Loading/shippi ng/transportat ion Customer

Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None Physical: None Chemical : None Biological : None

N N N N N N N N N N N N

Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

21

22

PREPARED BY REVIEWED BY APPROVED BY

NAME Food Safety team Adare Oluwafemi Thomas Adebola Bukola

POSITION FST LEADER PLANT MANAGER

SIGNATURE

Page 6 of 6